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Service Manual: Dishwasher Integratable 6ADG 7554 WHM

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0% found this document useful (0 votes)
191 views17 pages

Service Manual: Dishwasher Integratable 6ADG 7554 WHM

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Whirlpool Europe

SERVICE Customer Services 6ADG 7554 WHM

Service Manual
Dishwasher
integratable
6ADG 7554 WHM
Model 6ADG 7554 WHM
Version 8542 554 53710 Page

Technical data 2-3

Spare part list 4-5

Exploded view 6-7

Circuit diagram 8

Program diagram 9

Text/Legend 10 - 16

Family MID 5

This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 08.08.2002 Subject to modification
Document-No.: 4812 718 18228
08.08.2002 / Page 2 6ADG 7554 WHM Whirlpool Europe
Doc. No: 4812 718 18228 8542 554 53710 Customer Service SERVICE

Technical data
Dimension Program information

Height 82.0 - 87.0cm End - Acoustic signal


Width 59.7 cm
Depth 55.5 cm All programs will be locked after start. Changing
Weight 52 kg the program or finishing the program will be
possible only after pressing the start button for
Wooden door for Full Door appliances longer then 1.5 sec. (Break by customer)

Thickness min. 16 mm A switching off the appliance or unplug the


Thickness max. 20 mm appliance for a while, this will frozen the program
Width min. 592 mm step and later on, the program continuos on the
Width max. 595 mm same position.
Height min. 620 mm
Height max. 718 mm Exception: Switching off the appliance or unplug
Weight min. 2.5 kg the appliance during the drying phase, this will lead
Weight max. 6.5 kg directly to the end of the program.
Max. stick out over lower
edge of appliance door 92 mm
Height of plinth min. 93 mm Water Volume at alternating spray system

Volume at alternating spray system (same level


Electronic boards when selected zone washing as in the normal
programs)
Service boards see spare part list
Serial boards see on the boards itself Water Volume Level
DUB 4619 720 80502 Regeneration 0.3 l 15 mm
Programing of version and programmed control Back rinse 3x 1.0 l 60 mm
board, see „Service“ and „Data set“ on rating Prewash 3.9 l 120 mm
plate of inner door:
Main wash 3.2 l 118 mm
CB programmed 464711
Data set 464701 Intermediate rinse 1 3.2 l 118 mm
Basic control board, not programmed see on the Intermediate rinse 2 3.2 l 118 mm
board itself 4619 724 17441 Clear rinse 3.2 l 118 mm
Safety/ overflow 8.5 l 141 mm

Succession of programs
Measuring the level
Programs see program diagram
Succession A1a - A3a - A5b - A6a - A7a Remove the coarse sieve, put in a measuring
meter into the sump, measure the hight of the
water level.
Alarms

Refill rinse aid Detergent max.

Pre-wash 10 cm3
Options
Main-wash 40 cm3
Rinse aid 135 cm3
Zone washing
6 Dosage steps 1-6 ml

Water pressure

Inlet pressure 0.3 - 10 bar


Spray pump pressure 0.3 bar

Rotations

Spray pump motor 2800 RPM


Drain pump motor 3000 RPM
Spray arm lower 30 - 40 RPM
Spray arm upper 30 - 40 RPM
Whirlpool Europe 6ADG 7554 WHM 08.08.2002 / Page 3
SERVICE Customer Service 8542 554 53710 Doc. No: 4812 718 18228

Technical data
Spray arms, turning rhythm at alternating spray Resistance 146 Ω
system

Turning starts every time with the upper spray arm

Pre wash Lower arm ~3min, Upper arm ~1min


Main wash Lower arm ~3min, Upper arm ~5min
Intermediate rinse
Lower arm ~2min, Upper arm ~2min
Final rinse Lower arm ~2min, Upper arm ~2min
Service Test program
Lower arm ~30sec, Upper arm ~30sec

Remark: When switching of the main switch or


interrupt the mains during the Test Program runs,
then the alternating of the spray arms change in
the test program to the rhythm of main wash 5/3
min.

Important: To leaf the Test program is possible by


made a break by customer (pushing the start
button for 1.5 sec.)
After finishing the test program (End LED shines
and/or Start LED goes of) must the appliance be
switched off.
If this will not be done, then the next normal wash
will be made with the frequency of the Service
Test Program ~30/30sec.

Flow rates/ Inlet volume

Flow meter (at 0.3 bar


= quantity 1.1 l/min) 208 lmp/l
Spray pump 45 - 65 l/min
Drain pump 16 l/min
Pump height max. 1.1 m
Inlet valve 4 l/min
Spray arm lower ~ 33 l/min
Sprayarm upper ~ 27 l/min
Shower top ~8 l/min

Electrical base data

Voltage 240 V
Frequency 50 Hz
Total power 2.4 kW
Fuse 10 A

Motor

Spray pump motor alternating spray system

Voltage 220/ 240 V


Power consumption 125 W
HI 79 Ω
HA 60 Ω
Capacitor 4 µF

Drain pump motor

Voltage 220/ 240 V


Power consumption 30 W
08.08.2002 / Page 4 6ADG 7554 WHM Whirlpool Europe
Doc. No: 4812 718 18228 8542 554 53710 Customer Service SERVICE
Heating (1 Element system)

Voltage 240 V
Power consumption 2.22 kW
Resistance 24.5 Ω
Heating speed ~ 2.0 ˚C/min
Temperature on surface ~ 115 ˚C
Safety thermostat
self reset
(Temperature of water) ~ 85 ˚C
Fuse 206 ˚C

Single electric inlet valve

Voltage 220/ 240 V


Frequency 50/ 60 Hz
Resistance 3.76 kΩ

Valve for zone washing

Voltage 220 - 240 V


Frequency 50/ 60 Hz
Resistance 4 kΩ

Coil of dispenser

Voltage 220/ 240 V


Frequency 50/ 60 Hz
Resistance 1.3 kΩ

Reed contacts

flow meter
rinse aid control

NTC

20 ˚C 58.1 kΩ
25 ˚C 47.1 kΩ
30 ˚C 38.2 kΩ
40 ˚C 25.4 kΩ
50 ˚C 17.2 kΩ
60 ˚C 11.8 kΩ
70 ˚C 8.3 kΩ
80 ˚C 6 kΩ
85 ˚C 4 kΩ

Accesory

If you need spare parts apart from the spare


part list have a look in the
Service Bulletin 4812 718 40084.
08.08.2002 / Page 4 6ADG7554WHM Whirlpool Europe
Doc. No: 4812 718 18228 8542 554 53710 Customer Service SERVICE

Spare part list

Model 6ADG 7554 WHM


Service No. 854255453710
Version 854255453710

Pos. No. 12NC Code Description Pos. No. 12NC Code Description

003 0 4812 440 19594 Traverse 421 0 4812 121 18158 [Link]
004 0 4812 440 18952 Drip tray assy 430 0 4812 360 18508 Pump,draining cpl.
004 1 4812 401 18402 Holder 430 1 4812 466 68689 Gasket
011 0 4812 505 18369 Foot long 450 0 4812 259 28684 Heating element
022 0 4812 440 19398 Side panel left 480 0 4812 321 28407 Cable harness set

022 1 4812 440 19397 Side panel right 480 1 4812 321 28371 Cable
024 0 4812 440 10417 Panel, rear 480 3 4812 401 18418 Protector [Link]
040 1 4812 417 18774 Hinge left 490 0 4812 321 18051 Cable,mains
040 2 4812 417 18773 Hinge right 490 1 4812 321 28367 Strain relief
044 0 4812 492 38362 Spring [Link] 521 0 4812 214 78859 Control board (CB)

047 0 4812 404 48746 Brake [Link] 583 0 4812 271 28407 Switch diaphragm
047 1 4812 401 18397 Band,brake 616 1 4812 271 58161 Contact,reed rinsing agent
047 2 4812 404 68023 Hook 620 0 4812 218 38068 User board (UB)
053 0 4812 440 88884 Plinth 623 0 4812 271 38356 Microswitch
103 0 4812 440 19478 Door outer 633 0 4812 271 38355 Microswitch door

105 0 4812 404 48611 Fastener door 680 0 4812 418 68155 Combidosage
105 2 4812 505 68004 Clip 680 1 4812 466 68495 Gasket
105 3 4812 404 48633 Fastener 681 1 4812 466 68497 Gasket
120 0 4812 440 19456 Door,inner 681 2 4812 440 18975 Flap
120 1 4812 440 18969 Batten 682 0 4812 466 68496 Gasket

130 0 4812 417 58361 Tilt lock cpl. wh 691 0 4812 282 68012 Feeler NTC
131 0 4812 401 18416 Hook lock 700 0 4812 530 28804 Hose, inlet aqua stop 4,2m
175 3 4812 466 68572 Batten 700 0 4812 530 28848 Hose, inlet aqua stop 2m
191 0 4812 466 68564 Gasket door 700 1 4812 480 48095 Sieve
192 0 4812 466 68467 Gasket, door lower 700 2 4812 466 68628 Gasket

241 0 4812 458 19027 Basket upper straight 701 1 4812 310 18153 Yoke clamp set
241 1 4812 458 18324 Holder cups right wh 710 2 4819 310 38536 Threaded ring
241 3 4812 528 88068 Wheel,basket upper (set) 710 3 4819 466 69562 Gasket set
241 4 4812 458 18984 Holder dishes wh 714 0 4812 462 78012 Threaded cap
241 5 4812 535 78043 Bearing 716 0 4812 418 68142 [Link]

241 6 4812 458 18979 Holder glasses wh 716 1 4812 466 68475 Gasket
241 7 4812 404 48683 Hoop 716 2 4812 462 78994 Cover
241 8 4812 466 68553 Spacer cap set 717 0 4812 281 28418 Valve motordiverter
242 0 4812 310 28136 Basket lower KIT 717 2 4812 528 98011 Valve disk diverter
242 1 4812 528 88069 Wheel,basket lower wh 717 3 4812 530 29121 Gasket diverter valve

242 4 4812 466 48059 Fixation wh 721 1 4812 360 68347 Spray arm lower. cpl.
242 6 4812 458 18977 Support plate left 722 0 4812 360 68348 Spray arm upper wh
242 7 4812 458 18978 Support plate right 722 2 4812 360 68349 Spray arm 2nd level cpl. wh
243 0 4812 458 18272 Basket cutlery 723 0 4812 360 68351 Douche ceiling
243 5 4819 310 39859 Cutlery basket KIT 726 1 4812 530 29118 Tube assembly cpl.

243 6 4812 458 18996 Grille wh 726 2 4812 505 18208 Nut
261 0 4819 462 38271 Rail telescope, inner 743 0 4812 511 48171 Capacitor
261 1 4812 462 79768 Cap rail 743 1 4812 530 28102 Hose, inlet
261 2 4812 462 78995 Cap rail ahead 743 3 4812 505 18364 Nut
263 0 4819 520 18013 Ball cage cpl. 743 4 4812 530 28807 Hose 9x1,5x270+10

263 1 4812 520 48001 Ball Niro 8 D 743 7 4812 466 68514 Gasket
265 0 4812 404 48637 Basket adjustm. cpl. 751 0 4812 418 18338 Water collector
265 2 4812 404 48638 Grip basket adjustment 755 0 4812 530 29119 Bend
301 0 4812 453 79762 Control panel WH 755 2 4812 530 48148 Tray,leak
322 0 4812 453 71655 Insert panel cpl. 756 0 4812 360 58099 Floater

332 5 4812 410 28556 Cap [Link] 761 0 4812 480 58122 Sieve fine
400 0 4812 361 58336 Motor +SP,50Hz,[Link]-PNT1 761 2 4812 418 18337 Cover sieve
405 0 4812 360 18509 Spray pump [Link]-50Hz 761 3 4812 418 18341 Cover
405 1 4819 515 28158 Gasket 761 4 4812 530 58141 O-Ring
420 0 4812 121 18132 Capacitor 763 0 4812 480 58123 Sieve coarse
Whirlpool Europe 6ADG7554WHM 08.08.2002 / Page 5
SERVICE Customer Service 8542 554 53710 Doc. No: 4812 718 18228

Spare part list

Model 6ADG 7554 WHM


Service No. 854255453710
Version 854255453710

Pos. No. 12NC Code Description

781 0 4812 530 29113 Hose,draining


781 3 4812 281 28417 Flap non-return
783 6 4812 530 28824 Hose 10,3X3X245
791 0 4812 532 68099 Gasket
791 4 4812 466 68503 Gasket

791 5 4812 466 68504 Gasket


901 0 4822 401 10258 Clamp,hose 10-18 mm
901 1 4812 401 18424 Strap 050,0
901 2 4812 401 18157 Strap 32-50/9 C61
901 5 4812 401 48573 Strap 028,6

901 8 4812 401 18075 Strap 20-32/9 mm


902 1 4812 466 78015 Fastener [Link]-in models
902 2 4812 404 78241 Holder
904 2 4812 462 79657 Cover BK 3,5x5
904 4 4812 462 79659 Threaded cap

910 1 4812 502 38152 Screw 4,8x19


910 2 4812 502 18363 Screw 4,0x12-H
910 3 4812 502 18389 Screw 5x20 T20
910 4 4812 502 18385 Screw M3,5x8-T15M
910 5 4812 502 18393 Screw 3,5x9-1 Tx15

910 7 4812 502 18397 Screw INOX A2 M 5X12


910 8 4812 502 18527 Screw 4x15 T20
964 1 4812 466 68573 Gasket housing upper
993 1 4812 466 78388 Foil protection
993 2 4812 404 48753 Key foot

993 6 4812 466 78386 Foil protection add.


994 1 4812 310 28022 Fastener set [Link].
08.08.2002 / Page 6 6ADG 7554 WHM Whirlpool Europe
Doc. No: 4812 718 18228 8542 554 53710 Customer Service SERVICE
Exploded view
Whirlpool Europe 6ADG 7554 WHM 08.08.2002 / Page 7
SERVICE Customer Service 8542 554 53710 Doc. No: 4812 718 18228

Exploded view
ASA/ Automatic salt adaption/
WHS Water hardness sensor
C1 Capacitor
CB Control board
08.08.2002 / Page 8

CULCD Control unit LCD


DB Display board
Circuit diagram
Doc. No: 4812 718 18228

DUB Display- and User board


DLB Timerswitch Delay
DPM Drain pump motor
DD Cleaning agent dosage
DON Turbidity sensor
DR Final rinse dosage
DS Door switch
DVH Diverter ventil high
DVL Diverter ventil low
FM Flow meter
HEWI Heating
IF Interference filter
LS6 Water leakage switch
8542 554 53710
6ADG 7554 WHM

L Line
MS Main switch
NTC Thermostat temp. sensor
N Neutral
OWI Water indicator, optical
PRG Plug to program
RV Water hardness switch
RE2 Heating relay
RR SA Reed relay salt
RR RA Reed relay rinsaid
SAB Sprayarm blocked
SPM Sprayarm motor
THS1 Safety thermostat
THS 2 Fuse
TBL Power supply terminal
TL Winding protective
Whirlpool Europe
Customer Service

contact
UB User board
VM Fan ventilator
WV1 Water inlet valve
WV2 Water regenerating valve
WI Water indicator
ZW Zone washing

00 black
66 blue
88 grey
99 white
SERVICE
Whirlpool Europe 6ADG 7554 WHM 08.08.2002 / Page 9
SERVICE Customer Service 8542 554 53710 Doc. No: 4812 718 18228

Program diagram
08.08.2002 / Page 10 6ADG 7554 WHM Whirlpool Europe
Doc. No: 4812 718 18228 8542 554 53710 Customer Service SERVICE

Text/Legend
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SERVICE Customer Service 8542 554 53710 Doc. No: 4812 718 18228

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Doc. No: 4812 718 18228 8542 554 53710 Customer Service SERVICE

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SERVICE Customer Service 8542 554 53710 Doc. No: 4812 718 18228

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Doc. No: 4812 718 18228 8542 554 53710 Customer Service SERVICE

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SERVICE Customer Service 8542 554 53710 Doc. No: 4812 718 18228

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Doc. No: 4812 718 18228 8542 554 53710 Customer Service SERVICE

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