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MPE 750 HO Snow Parts Catalogue

Polaris widetrak turbo

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0% found this document useful (0 votes)
178 views29 pages

MPE 750 HO Snow Parts Catalogue

Polaris widetrak turbo

Uploaded by

shursan100
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Spare Parts Catalogue

MPE 750 HO Snow

MPE 750 HO Snow

This spare parts catalogue is valid for the following engine variants: Document No: 10055 MJ07 ETK
Revision: 1.4
• 10055_ Snow HO 3.2 Liberty starting with model year 2007
Date of Issue: 28.01.2009

10055_abMJ07_ETK_Rev1.4_090128
Spare Parts Catalogue
MPE 750 HO Snow

Table of Contents

010 Crankcase 1

01 Case 1
02 Front Cover 3

020 Crank Drive 4

030 Cylinder Head 5

01 Valve Cover 5
02 Rocker Arms 6
03 Cylinder Head 7
04 Valves 8

040 Valve Train 9

050 Cooling System 10

01 Water Manifold 10
02 Water Pump 11

060 Turbocharging 12

070 Intake Area 13

080 Engine Management System 14

090 Starter, Generator 16

01 Starter 16
02 Generator 17

100 Fuel Unit 18

110 Lubrication System 19

01 Dry Sump 19
02 Turbocharger, Oil Filter, Oil Pump 20

900 Special Tools 21

910 Repair Kits 23

Overview of Revisions 24

Terminology 26

10055_abMJ07_ETK_Rev1.4_090128
Spare Parts Catalogue
MPE 750 HO Snow

010 Crankcase 01 Case

1
1
2

5 3

7
7
8

10 9
9 11

12
3
3
21
21 (4)
22
23
20
13
19
18 15 14
13

17 16

Pos. Part No Description QTY Pos. Part No Description QTY


1 100280 Sleeve 2 12 * Seal 18x22x1.5 Al 2
2 100070 Tie Rod 8 13 100468 Washer 4
3 102992 Plug 3 14 * Bolt M8 1
4 * Crankcase incl. Pos. 2, 3, 7, 9, 1x 13, 1x 15 1 15 100464 Bolt M8x50 10.9 2
5 ** Knock Sensor 1 16 102442 Pin 1
6 ** Bolt M8x30 8.8 1 17 100467 Bolt M8x90 10.9 1
7 100287 Welch Plug 2 18 100297 Clamp Plate 1
8 100224 Tie Rod Sleeve 4 19 100328 Spring 1
9 100225 Centering Pin 2 20 100072 Oil Pressure Piston 1
10 101108 Oil Seal 1 21 101107 Seal 10x14x1 Al 2
11 * Fitting M18x1.5 2 22 102572 Banjo Fitting 1
* See next page 23 100085 Banjo Bolt M10x1 1
** See Chapter Engine Management System

10055_abMJ07_ETK_Rev1.4_090128 Page 
Spare Parts Catalogue
MPE 750 HO Snow

010 Crankcase 01 Case (continuation)

Crankcase Type 1 with


Fitting 102980
Crankcase Type 2 with
Fitting 401291

1 no longer available
2
5 replacement part for Pos. 1
6
M18

M18

14 102980 18 401291

Pos. Part No Description QTY Pos. Part No Description QTY


1 (103865) Crankcase Type 1 1 5 104022 Crankcase Type 2 1
2 100466 Bolt M8x70 10.9 1 6 100467 Bolt M8x90 10.9 1
3 102980 Fitting M18x1.5x14 2 7 401291 Fitting M18x1.5x18 2
4 100454 Seal 18x22x1.5 Al 2 8 102992 Plug 1

The crankcase can be differentiated according to the Fitting.


Device-dependent parts are:
• Fitting M18x1.5
• Bolt M8
Along with a change in crankcase type, these parts must also be exchanged.

10055_abMJ07_ETK_Rev1.4_090128 Page 
Spare Parts Catalogue
MPE 750 HO Snow

010 Crankcase 02 Front Cover

2
10
11
1 6
8
9
7 12
2
2
3
9
5
2
9

4
9

Pos. Part No Description QTY Pos. Part No Description QTY


1 103635 Front Cover 1 11 100228 Sleeve 1
2 100280 Sleeve 4 12 102475 Bolt M10x90 8.8 3
3 * Sensor Crankshaft 1
4 * Bolt M6x12 1
5 * Conduit 1
6 100501 Bolt M6x20 8.8 10
7 101525 Oil Seal 1
8 102476 Generator Cover 1
9 100549 Bolt M6x65 8.8 4
10 400661 Engine Bracket 1

* See Chapter Engine Management System

10055_abMJ07_ETK_Rev1.4_090128 Page 
Spare Parts Catalogue
MPE 750 HO Snow

020 Crank Drive

8 9
order
in pairs

(10)
(10) 10
10
2 3
order in pairs

15
5 13 17
4
1

16
12
order in pairs
11
14

Pos. Part No Description QTY Pos. Part No Description QTY


1 102868 Balance Shaft incl. Pos. 3, 4, 5 1 10 103694 2x Con-Rod Bolt M10x1x38 2
2 100017 Bearing Shell Balance Shaft 8 11 100338 Crankshaft 1
3 100463 Key 1 16 100013 Main Bearing Red 1.990 mm 8
or 100012 Main Bearing Yellow 1.995 mm
4 100112 Gear Balance Shaft 1
or 100014 Main Bearing Blue 2.000 mm
5 100164 Nut M10 8.8 1 or 100015 Main Bearing Green 2.005 mm
or 100016 Main Bearing Brown 2.010 mm
6 103974 Con Rod incl. Pos. 10 2
13 103105 Parallel Pin 1
7 102660 Piston incl. Pos. 8 2
14 103111 Washer 1
8 100361 Circlip 4
15 102949 Pulley 1
9 100008 Con Rod Bearing Red 1.721 mm 4
or 100007 Con Rod Bearing Yellow 1.726 mm 16 103028 Washer 1
or 100009 Con Rod Bearing Blue 1.731 mm
17 103042 Bolt M12x80 10.9 1
or 100010 Con Rod Bearing Green 1.736 mm
or 100011 Con Rod Bearing Brown 1.741 mm

10055_abMJ07_ETK_Rev1.4_090128 Page 
Spare Parts Catalogue
MPE 750 HO Snow

030 Cylinder Head 01 Valve Cover

1
2

10
4

(7) 8
(7)
9

Pos. Part No Description QTY


1 * Bolt M6x20 8.8 4
2 * Washer 4
3 * Ignition Coil 2
4 100446 Bolt M6x45 10
5 100448 Washer 10
6 102941 Valve Cover Black incl. Pos. 7, 8, 9 1
7 102134 Valve Cover Seal 1
8 * Sensor Camshaft 1
9 * Bolt 6x18 1
10 402159 Engine Badge 1

* See Chapter Engine Management System

10055_abMJ07_ETK_Rev1.4_090128 Page 
Spare Parts Catalogue
MPE 750 HO Snow

030 Cylinder Head 02 Rocker Arms

4
4

3 5
6

7
7
8
8

Pos. Part No Description QTY


1 101034 Nut M10x1.25 10.9 8
2 103099 Washer 8
3 102023 Rocker Arm Short 2
4 102024 Rocker Arm Long 2
5 100605 Bolt M6x20 10.9 4
6 100080 Rocker Axle 4
7 101973 Rocker Arm Support 1 2
8 101974 Rocker Arm Support 2 2

10055_abMJ07_ETK_Rev1.4_090128 Page 
Spare Parts Catalogue
MPE 750 HO Snow

030 Cylinder Head 03 Cylinder Head

2
4

3 4
11

5 10

7 6 6

Quod vide chapter 910 Repair Kits

Pos. Part No Description QTY Pos. Part No Description QTY


1 100514 Bolt M6x40 10.9 4 Depending on delivery status Pos. 10 or Pos. 11
2 * Spark Plug RC7PYCBX 2 10 401990 Fitting (total lenght 38mm) M8x1x17 1
3 100228 Sleeve 8 11 100572 Banjo Bolt M8x1 1
4 100094 Welch Plug 2
5 104249 Cylinder Head incl. Pos. 1, 4, 6, 7, 8, 10 1
6 100587 Seal 8x12x1 Al 2
7 102992 Plug 1
8 400920 Fitting (total lenght 33mm) M8x1x12 1
9 101445 Cylinder Head Gasket 1

* See Chapter Engine Management System

10055_abMJ07_ETK_Rev1.4_090128 Page 
Spare Parts Catalogue
MPE 750 HO Snow

030 Cylinder Head 04 Valves

2
3

4
6
5

Valve Adjustment Shim (8 parts per bag)


Part No Description QTY
102043 Shim 10x2.50 1
Exhaust Side Intake Side
102044 Shim 10x2.55 1
102045 Shim 10x2.60 1
102046 Shim 10x2.65 1
7 102047 Shim 10x2.70 1
102048 Shim 10x2.75 1
102049 Shim 10x2.80 1
8 102050 Shim 10x2.85 1
102051 Shim 10x2.90 1
102029 Shim 10x2.95 1
102030 Shim 10x3.00 1
102052 Shim 10x3.05 1
102031 Shim 10x3.10 1
Pos. Part No Description QTY 102032 Shim 10x3.15 1
1 * Shim 8 102033 Shim 10x3.20 1
2 100129 Collet Valve 16 102034 Shim 10x3.25 1
3 102316 Spring Cup 8 102053 Shim 10x3.30 1
4 100081 Valve Spring 8 102035 Shim 10x3.35 1
5 100658 Valve Stem Seal 8 102036 Shim 10x3.40 1
6 100262 Spring Pad 8 102037 Shim 10x3.45 1
7 102542 Intake Valve 4 102038 Shim 10x3.50 1
8 102327 Exhaust Valve 4 102039 Shim 10x3.55 1
102040 Shim 10x3.60 1
102041 Shim 10x3.65 1
102042 Shim 10x3.70 1
* See Table Valve Adjustment Shim

10055_abMJ07_ETK_Rev1.4_090128 Page 
Spare Parts Catalogue
MPE 750 HO Snow

040 Valve Train

1 7

3
9

10
6

11

Pos. Part No Description QTY Pos. Part No Description QTY


1 101921 Camshaft 1 11 100832 Bolt M8x25 10.9 1
2 100116 Timing Chain incl. Link 1
3 100557 Chain Link, Single 1
4 100078 Camshaft Axle 1
5 100502 Bolt M6x25 8.8 1
6 100069 Chain Rail 1
7 102456 Chain Guide 1
8 100079 Chain Tensioner 1
9 100436 Seal 24x32x2 Al 1
10 100337 Plug 1

10055_abMJ07_ETK_Rev1.4_090128 Page 
Spare Parts Catalogue
MPE 750 HO Snow

050 Cooling System 01 Water Manifold

1
3 9
7
4

8
6
5

Pos. Part No Description QTY


1 100517 O-Ring 2
2 100501 Bolt M6x20 8.8 2
3 * Sensor Coolant Temperature 1
4 101076 Water Manifold 1
5 402430 Thermostat 1
6 401279 Distance Washer 1
7 100516 O-Ring 1
8 101253 Fitting 1
9 100294 Circleclip 1

* See Chapter Engine Management System

10055_abMJ07_ETK_Rev1.4_090128 Page 10
Spare Parts Catalogue
MPE 750 HO Snow

050 Cooling System 02 Water Pump

4 5

1
5
7
8 10

3 9

6
2

11

Pos. Part No Description QTY Pos. Part No Description QTY


1 100826 Bolt M6x40 3 11 102870 Intermediate Gear Water Pump 1
2 100501 Bolt M6x20 8.8 2
3 100448 Washer 4
4 102903 Water Tube 1
5 102454 O-Ring 2
6 102194 Water Pump Cover incl. Pos. 7 1
7 102427 Gasket 1
8 400180 Impeller Type 2 1
9 103743 Sealing Kit 1
10 102948 Water Pump Axle 1

10055_abMJ07_ETK_Rev1.4_090128 Page 11
Spare Parts Catalogue
MPE 750 HO Snow

060 Turbocharging

2
3

5
4

10
7

8 9

11

12
13

Pos. Part No Description QTY Pos. Part No Description QTY


1 401923 Bolt M6x12 3 11 103006 Turbocharger Bracket 1
2 102845 Heat Shield 1 12 100468 Washer 1
3 101446 Exhaust Gasket 2 13 101373 Bolt M8x20 8.8 1
4 102453 Stud M8x38 8.8 8
5 400937 Turbocharger 1
6 100737 Nut M8 8
7 102490 Bolt M8x25 1
8 100547 Washer 1
9 101651 Nut M8 1
10 101131 Bolt M6x16 1

10055_abMJ07_ETK_Rev1.4_090128 Page 12
Spare Parts Catalogue
MPE 750 HO Snow

070 Intake Area

5
4

6
1
2

Pos. Part No Description QTY


1 402558 Intake Fitting 1
2 402559 Intake Fitting 1
3 100502 Bolt M6x25 8.8 4
4 * Pressure Sensor 1
5 102533 Fitting 1
6 102651 O-Ring 2

* See Chapter Engine Management System

10055_abMJ07_ETK_Rev1.4_090128 Page 13
Spare Parts Catalogue
MPE 750 HO Snow

080 Engine Management System

2
3
1
1

See Chapter Cylinder Head See Chapter Cylinder Head

Pos. Part No Description QTY Pos. Part No Description QTY


1 104258 Spark Plug RC7PYCBX 1 1 100141 Ignition Coil 2
2 100448 Washer 4
3 100501 Bolt M6x20 8.8 4

1
2

1 2

See Chapter Cylinder Head See Chapter Crankcase

Pos. Part No Description QTY Pos. Part No Description QTY


1 100031 Sensor Camshaft 1 1 100442 Knock Sensor 1
2 102021 Bolt 6x18 1 2 100538 Bolt M8x30 8.8 1

1
2

See Chapter Intake Area See Chapter Fuel Unit

Pos. Part No Description QTY Pos. Part No Description QTY


1 100029 Pressure Sensor 1 1 102954 Injector incl. Pos. 2 2
2 100708 O-Ring 2

10055_abMJ07_ETK_Rev1.4_090128 Page 14
Spare Parts Catalogue
MPE 750 HO Snow

080 Engine Management System

1
1
3

See Chapter Cooling System See Chapter Crankcase

Pos. Part No Description QTY Pos. Part No Description QTY


1 100024 Sensor Coolant Temperature 1 1 100032 Sensor Crankshaft 1
2 101736 Bolt M6x12 1
3 100831 Conduit 1

10055_abMJ07_ETK_Rev1.4_090128 Page 15
Spare Parts Catalogue
MPE 750 HO Snow

090 Starter, Generator 01 Starter

1
7 9

8
5

Pos. Part No Description QTY


1 100545 Bolt M6x50 8.8 2
2 100151 Starter 1
3 102263 Starter Lead 1
4 100835 Nut M6 1
5 100388 Rubber Gromet 1
6 101261 Gear 1
7 101117 Axle 1
8 100565 Neadle Bearing 1
9 401427 Overrun 1

10055_abMJ07_ETK_Rev1.4_090128 Page 16
Spare Parts Catalogue
MPE 750 HO Snow

090 Starter, Generator 02 Generator

5
4

2
1 5
6

9
7
10
5

8 4

Pos. Part No Description QTY


1 103088 Belt 1
2 402201 Alternator 1
3 401192 Clamping Arm 1
4 100468 Washer 2
5 102490 Bolt M8x25 3
6 101924 Washer 1
7 100525 Bolt M10x60 8.8 1
8 102481 Nut M8 1
9 101090 Alternator Bracket 1
10 102478 Bolt M8x110 8.8 1

10055_abMJ07_ETK_Rev1.4_090128 Page 17
Spare Parts Catalogue
MPE 750 HO Snow

100 Fuel Unit

6
5

Pos. Part No Description QTY


1 100447 Bolt M6x20 2
2 100448 Washer 2
3 * Injector 2
4 103037 Fuel Rail 1
5 100431 Locking Clip 2
6 102927 O-Ring 1
7 103041 Fuel Pressure Regulator incl. Pos. 6 1
8 100364 Locking Clip 1

* See Chapter Engine Management System

10055_abMJ07_ETK_Rev1.4_090128 Page 18
Spare Parts Catalogue
MPE 750 HO Snow

110 Lubrication System 01 Dry Sump

1
2

4
5
1

6
7

13
13
10
11
13

12 4

Pos. Part No Description QTY Pos. Part No Description QTY


1 100502 Bolt M6x25 8.8 4 11 100507 Bolt M6x16 8.8 1
2 100448 Washer 2 12 100506 Bolt M6x60 8.8 1
3 100195 Oil Screen 1 13 100505 Bolt M6x35 8.8 3
4 100501 Bolt M6x20 8.8 11
5 401428 Intermediate Gear Suction Pump 1
6 100280 Sleeve 4
7 102225 Suction Pump 1
8 102243 Suction Pump Cover 1
9 100491 O-Ring 2
10 102864 Connector 1

10055_abMJ07_ETK_Rev1.4_090128 Page 19
Spare Parts Catalogue
MPE 750 HO Snow

110 Lubrication System 02 Turbocharger, Oil Filter, Oil Pump

2
1
1

3
4 12
5

(13)
6
13

8 19
10 17
9 17
15
11

18
10 16
14

Pos. Part No Description QTY Pos. Part No Description QTY


1 101107 Seal 10x14x1 Al 2 11 103032 Hose 1
2 100085 Banjo Bolt M10x1 1 12 401243 Oil Filter Cover incl. Pos. 13 1
3 101953 Hose 1 13 103563 Oil Filter 1
4 100664 Fitting 1 14 100137 Timing Insert 1
5 100449 Seal 12x18x1.5 Al 1 15 100293 Key 1
6 * Turbocharger 1 16 100275 Oil Pump 1
7 101917 Gasket 1 17 102398 O-Ring 2
8 100507 Bolt M6x16 8.8 2 18 100104 Oil Pump Cover 1
9 101916 Flange 1 19 100294 Circleclip 1
10 100471 Hose Clamp 16-27/9 2

* See Chapter Turbocharging

10055_abMJ07_ETK_Rev1.4_090128 Page 20
Spare Parts Catalogue
MPE 750 HO Snow

900 Special Tools

1 1

Pos. Part No Description QTY Pos. Part No Description QTY


1 401386 Hand Crank 1 1 401370 Hook-Wedge 1

Pos. Part No Description QTY Pos. Part No Description QTY


1 401401 Chain Tool 1 1 401402 Valve Installation Tool 1

Pos. Part No Description QTY Pos. Part No Description QTY


1 401355 Removal Tool 1 1 103330 Valve Adjustment Tool 1

10055_abMJ07_ETK_Rev1.4_090128 Page 21
Spare Parts Catalogue
MPE 750 HO Snow

900 Special Tools

4 9
5
6
1
2
7
8
3 3

Pos. Part No Description QTY Pos. Part No Description QTY


1 103609 Installation Spike Valve Stem Seal 1 Chain Breaking Tool consisting of
1 103701 Pos. 2 - 9 1
2 402921 Header 1
3 401389 Bolt M6x16 8.8 2
4 401376 Counterpart Break 1

1 5 401377 Counterpart Rivet 1


6 401378 Bolt M16 12.9 1
7 401381 Bolt M10x1 12.9 1
8 401383 Spike 1
9 401391 Bolt M16 12.9 1

Pos. Part No Description QTY


1 401356 Crankshaft Counterholder 1

10055_abMJ07_ETK_Rev1.4_090128 Page 22
Spare Parts Catalogue
MPE 750 HO Snow

910 Repair Kits

Part No Description QTY Part No Description QTY


103320 Long Block Type 2 1 103334 Cylinder Head 1
Long block with a black valve cover. Sub system parts like The Repair Kit includes:
starter and fuel rail are not supplied.
104249 Cylinder Head 1
100514 Bolt M6x40 10.9 4
100094 Welch Plug 2
100228 Sleeve 8
101973 Rocker Arm Support 1 2
101974 Rocker Arm Support 2 2
100605 Bolt M6x20 10.9 4
102327 Exhaust Valve 4
102542 Intake Valve 4
100262 Spring Pad 8
100081 Valve Spring 8
102316 Spring Cup 8
100129 Collet Valve 16
101921 Camshaft 1
100078 Camshaft Axle 1
102024 Rocker Arm Long 2
102023 Rocker Arm Short 2
100080 Rocker Axle 4
102992 Plug 1
102453 Stud M8x38 8.8 8
400920 Fitting (total lenght 33mm) M8x1x12 1
401990 Fitting (total lenght 38mm) M8x1x17 1
100587 Seal 8x12x1 Al 2

10055_abMJ07_ETK_Rev1.4_090128 Page 23
Spare Parts Catalogue
MPE 750 HO Snow

Overview of Revisions

New Revision
Revision Status Date Chapter Pos. Modification Notes
Sensor Crankshaft currently
080 Engine including
Rev1.1 20.08.2007 Management System conduit
Engine Bracket 400786
010 Crankcase replaced by
Rev1.1 20.08.2007 02 Front Cover 10 400661 Parts in stock can be used
Front Cover 102988 replaced
010 Crankcase by
Rev1.1 20.08.2007 02 Front Cover 10 103635 Parts in stock can be used
Valve Cover currently including
030 Cylinder head Sensor
Rev1.1 20.08.2007 01 Valve Cover 6 Camshaft and Valve Cover Seal Parts in stock can be used
Banjo Bolt 100572 replaced by
Fitting 401990. The cylinder
030 Cylinder head head is also concerned. 101070 If required, parts in stock may
Rev1.1 20.08.2007 03 Cylinder Head replaced by 402206. be altered.
Repair Kit 102858 replaced by
103566 (banjo Bolt replaced by If required, parts in stock may
Rev1.1 20.08.2007 910 Repair Kits Fitting) be altered.
090 Starter, Generator Generator 400729 replaced by
Rev1.1 20.08.2007 02 Generator 2 402201 Parts in stock can be used
Chain Breaking Tool 401379
Rev1.1 20.08.2007 900 Special Tools replaced by 103701 Parts in stock can be used
Installation Spike Valve Stem
Rev1.1 20.08.2007 Seal 103606 is new
Crankshaft Counterholder
Rev1.1 20.08.2007 900 Special Tools 401356 is new
010 Crankcase Crankcase 103865 replaced by Parts in stock can be used for
Rev1.2 14.11.2007 01 Case 4 104022 type 1.
Fitting 102980 replaced by
401291.
Please note! The Fitting is Parts in stock can be used for
010 Crankcase dependent on the crankcase type 1. Spare parts for Fitting
Rev1.2 14.11.2007 01 Case 11 type. type 1 are available
Con Rod 103359 replaced by
Rev1.2 14.11.2007 020 Crank Drive 6 103974 Parts in stock can be used
Weber Automotive GmbH
050 Cooling System Thermostat 103575 70°C recommends to only use
Rev1.2 14.11.2007 01 Water Manifold 5 replaced by 402430 82°C thermostat 402430 82°C.
Long Blocks 103320 are only
available for Crankcase Type
2. For more information see
Chapter 010 Crankcase 01
Rev1.2 14.11.2007 910 Repair Kits Case.
030 Cylinder head Cylinder Head 402206 replaced
Rev1.3 14.05.2008 03 Cylinder head 5 by 104249 Parts in stock can be used
Repair Kit Cylinder Head
Rev1.3 14.05.2008 910 Repair Kits 103566 replaced by 103334. Parts in stock can be used
Chain Breaking Tool 103701:
Rev1.3 14.05.2008 900 Special Tools Header 402921 is new
Intake Fitting 101932 replaced
Rev1.3 14.05.2008 070 Intake Area 1 by 402558 Parts in stock can be used

10055_abMJ07_ETK_Rev1.4_090128 Page 24
Spare Parts Catalogue
MPE 750 HO Snow

Overview of Revisions

New Revision
Revision Status Date Chapter Pos. Modification Notes
Intake Fitting 101933 replaced
Rev1.3 14.05.2008 070 Intake Area 2 by 402559 Parts in stock can be used
080 Engine Spark Plug 103763 replaced by Spark plugs aren‘t modified.
Rev1.4 28.01.2009 Management System 104258. Only a new box.
030 Cylinder head
Rev1.4 28.01.2009 01 Valve Cover 10 Engine Badge 402159 is new

10055_abMJ07_ETK_Rev1.4_090128 Page 25
Spare Parts Catalogue
MPE 750 HO Snow

Terminology

A K
Alternator 17 Knock Sensor 14
Alternator Bracket 17
M
B
Main Bearing 4
Balance Shaft 4
Bearing Shell Balance Shaft 4 O
Belt 17
Oil Filter 20
C Oil Filter Cover 20
Oil Pump 20
Camshaft 9 Oil Pump Cover 20
Camshaft Axle 9 Oil Screen 19
Chain Breaking Tool 22 Oil Seal 1, 3
Chain Guide 9 Overrun 16
Chain Link 9
Chain Rail 9 P
Chain Tensioner 9
Chain Tool 21 Piston 4
Clamping Arm 17 Pressure Sensor 14
Collet Valve 8 Pulley 4
Con-Rod Bolt 4
Con Rod 4 R
Con Rod Bearing 4
Removal Tool 21
Crankcase 1
Repair Kit Cylinder Head 23
Crankshaft 4
Repair Kit Long Block 23
Crankshaft Counterholder 22
Rocker Arm 6
Cylinder Head 7
Rocker Arm Support 6
Cylinder Head Gasket 7
Rocker Axle 6
E S
Engine Bracket Front 3
Sensor Camshaft 14
Exhaust Gasket 12
Sensor Coolant Temperature 15
Exhaust Valve 8
Sensor Crankshaft 15
Shim 8
F Spark Plug 14
Front Cover 3 Spring Cup 8
Fuel Pressure Regulator 18 Spring Pad 8
Fuel Rail 18 Starter 16
Starter Lead 16
G Suction Pump 19
Suction Pump Cover 19
Gear 16
Generator Cover 3 T
H Thermostat 10
Tie Rod 1
Hand Crank 21 Tie Rod Sleeve 1
Heat Shield 12 Timing Chain 9
Hook-Wedge 21 Timing Insert 20
Turbocharger 12
I Turbocharger Bracket 12

Ignition Coil 14 V
Impeller 11
Injector 14 Valve Adjustment Tool 21
Installation Spike Valve Stem Seal 22 Valve Cover 5
Intake Fitting 13 Valve Cover Seal 5
Intake Valve 8 Valve Installation Tool 21
Valve Spring 8
Valve Steam Seal 8

10055_abMJ07_ETK_Rev1.4_090128 Page 26
Spare Parts Catalogue
MPE 750 HO Snow

Terminology

W
Water Manifold 10
Water Pump Axle 11
Water Pump Cover 11
Welch Plug 1, 7

Manufacturer: Weber Automotive GmbH

Address: Otto-Lilienthal-Str.5
88677 Markdorf
Germany

Internet: [Link]

10055_abMJ07_ETK_Rev1.4_090128 Page 27

Common questions

Powered by AI

Replacing components in the lubrication system, such as the oil pump cover, potentially improves system reliability and performance by offering better sealing and materials that withstand higher temperatures or pressures. This can enhance the overall durability of the engine, reducing wear and tear on moving parts by ensuring consistent oil flow. These updates can also address previous design weaknesses, leading to improved responsiveness and reduced risk of lubrication failure in high-performance environments .

The revised thermostat part number 402430 has a temperature specification of 82°C, which differs from the previous thermostat part number 103575 that had a specification of 70°C. This change indicates a higher temperature setting for the operation of the cooling system, and it is recommended by Weber Automotive GmbH to only use thermostat 402430 in the cooling system. The higher temperature may improve engine efficiency or emissions under certain conditions .

The change from fitting 102980 to 401291 in the crankcase is significant because it indicates a dependency on the type of crankcase used. The modification fits into a broader context where specific parts such as bolts and fittings correspond to specific crankcase types. This necessitates ensuring compatibility with existing stock and recognizing that device-dependent parts are integral when changing crankcase types .

The replacement of 102858 with 103566 in the repair kits altered the components, likely including changes such as replacing a Banjo Bolt with a fitting. This suggests a change in assembly or sealing technique for parts involving the engine. It indicates potential compatibility issues if older stock kits are mixed with new parts. However, the note that parts in stock can be altered suggests a transitional use strategy to mitigate immediate logistical issues while ensuring newer part configurations are being utilized .

The chain breaking tool, part number 103701, offers enhanced precision and ease of operation during maintenance, allowing technicians to more efficiently disconnect and reassemble chains during repairs. With updated components like the included header 402921, these tools may provide better grip and alignment, simplify the repair processes, reduce opportunity for error, and shorten the overall time needed for maintenance tasks. This translates to reduced operational downtime and potentially lower service costs for end-users .

The updated intake fitting part numbers 402558 and 402559 could improve performance by ensuring a better seal and fit, reducing air leakage, and improving the air-fuel mixture consistency. These changes might result in improved engine efficiency and possibly a smoother installation procedure with better alignment or ease of handling due to design modifications. Additionally, updating part numbers may correlate with compliance to newer standards or integration with auxiliary intake components .

The replacement of the starter generator from part number 400729 to 402201 can be attributed to possible enhancements in efficiency, power output, or durability of the newer part. Advances in materials, electronic control, or energy efficiency criteria might necessitate such an update, ensuring better integration with modernized engine capabilities or updated emission standards. It could also reflect improvements in part lifecycle or ease of installation, which are significant operational considerations .

The change in the camshaft axle part, such as part number 100078, would require careful consideration of mechanical compatibility, including precision in machining tolerances and material strength for high-performance conditions. Challenges may include ensuring the new part matches the original specifications for timing and fit. Transitioning stock and educating repair technicians about part changes are also necessary to prevent installation errors or mismatches in repair contexts .

Introducing new components like pressure sensors and camshaft sensors in the engine management system is primarily driven by advancements in real-time data monitoring and diagnostic capabilities. These sensors allow for more precise control over combustion timing and engine performance, leading to improved fuel efficiency, emissions control, and adaptive adjustments to varying load conditions. Enhanced sensors provide the basis for sophisticated diagnostic systems that preemptively alert to performance issues, thereby reducing maintenance costs and downtimes .

The revision of the spark plug from 103763 to 104258 in the engine management system implies minimal impact on operational performance, as only the packaging of the spark plug was changed, not the spark plug itself. Nevertheless, maintenance practices will need to adapt to tracking the new part number for inventory management and ensuring correct part orders, thus confirming compatibility with existing systems and mitigating confusion in maintenance records .

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