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Engineering Materials

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0% found this document useful (0 votes)
44 views14 pages

Engineering Materials

Uploaded by

pratheesh k
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Course Descriptors

No. Items Information needed

1 Course Title Engineering Materials

2 Course Code and Number EGCH3150

3 Credit Hours per Week 3 credit hours (2 Theory+ 2 Practical)

Course Type/Level:
Advanced Diploma Level- Core course
- Core/Elective
Pre requisite course CHEM1120
4
- University/Department/ Specialization Requirement Specialization Requirement

5 Course teaching language English

To provide the students the fundamental knowledge on structure/properties of engineering materials and selection for engineering applications.
6 Course Outline 1. Understanding the nature, composition and application of various engineering materials such as metals, polymers, ceramics, composites, etc. 2. Properties of materials (physical, mechanical, chemical and electrical). 3. structure of materials, 4. Characterization of materials and
testing.

Course Learning Objectives The course learning objectives are to enable the students:

1. Familiarize with classification of engineering materials.

2.Understand the basic properties & structure of materials and conduct tests to determine various properties

3.Understand the selection of materials, selection procedure including design specifications, criteria for selection.
7 (Describe the way in which the units/modules/courses map to the aims
of the qualification.)
4.Understand the relations between the composition, temperature and phase fractions applied to equilibrium phase diagrams for given material systems.

Course Learning Outcomes (CLO) Upon completion of the course the student will be able to:

1. Understand the classification and applications of various engineering materials such as metals, polymers, ceramics, composites, semi-conductors, etc.

2. Study the material properties such as mechanical, electrical, thermal, physical and chemical properties.

3. Understand and differentiate various atomic structures and their effect on material properties.

(Describe the way in which the units/modules/courses map to the aims


of the qualification.) 4. Understand the concept of solid solutions, equilibrium phase diagrams, heat treatment processes and their effect on microstructure and properties.

5. Select a suitable material for any given product based on the design specifications and selection criteria using standard data sources.

6. Perform destructive and non-destructive tests in laboratory to characterize materials and examine microscopic structures of engineering materials.

OQF Learning Domains Course Teaching and learning Strategies Course Assessment Methods OQF charecteristics

CLO1.
Understand the classification and applications of various engineering Peer teaching, Presentations, Problem Written test , Assignment and (Formative
Knowledge, Skills
materials such as metals, polymers, ceramics, composites, semi- based learning and Summative Assesment)
conductors, etc.

CLO2: Study the material properties such as mechanical, electrical, Peer teaching, Presentations, Problem Written test , Assignment, Lab reports, and
Knowledge, Skills
thermal, physical and chemical properties. based learning,Practical sessions (Formative and Summative Assesment)
8

Knowledge, Skills, Information and Communication


CLO3: Understand and differentiate various atomic structures and their Peer teaching, Presentations, Problem Written test , Assignment and (Formative
effect on material properties. based learning and Summative Assesment)
Learning to Learn

CLO4: Understand the concept of solid solutions, equilibrium phase


Peer teaching, Presentations, Problem Written test , Assignment and (Formative
diagrams, heat treatment processes and their effect on microstructure Knowledge, Communication, Numeracy, Technology Skills, Learing to learn
based learning and Summative Assesment)
and properties.

CLO5: Select a suitable material for any given product based on the Peer teaching, Presentations, Problem Written test , Assignment and (Formative Knowledge,Numeracy, Autonomy and Responsibility
design specifications and selection criteria using standard data sources based learning and Summative Assesment) Learning to Learn
Learning and Teaching Strategies
CLO6: Perform destructive and non-destructive tests in laboratory to
Peer teaching, Presentations, Problem Written test , Assignment, Lab reports, and Knowledge,Numeracy, Technology Skills, Autonomy and Responsibility, Learing to
characterize materials and examine microscopic structures of
based learning,Practical sessions (Formative and Summative Assesment) learn
engineering materials.

Face to face classroom lectures and practical sessions

Use of e-resources and e-learning platform

Handouts

Continuous Assessment

Consultations

1. Provide a matrix for the learning outcomes of the units/modules/course that are subject to summative assessment.
Types of Summative Assessment Used
Course Learning Outcomes
Quizzes Mid-Exam Assignment Final Exam Practical
CLO1 √ √ √
CLO2 √ √ √ √
CLO3 √ √ √ √
CLO4 √ √ √
CLO5 √ √ √
CL06 √ √

2. Provide details of the assessment criteria.

Course Learning Outcomes Assessment Criteria OQF charecteristics Bloom's taxonomy

To understand the classification of various engineering materials such as metals, polymers, ceramics, composites, semi-conductors, etc.

To understand applications of various engineering materials such as metals, polymers, ceramics, composites, semi-conductors, etc.
KnowledgeCommunication,
CLO1 Information and Communication Understand and Remember
Students are encouraged to consult online material and TEXT /REFERENCE books of different authors. Technology Skills

Determine mechanical properies by means of destructive and non-destructive testing methods

Study various types of thermal properies

Knowledge Communication, Numeracy,


Information and Communication
CLO2 Study various types of elecrical properies Technology Skills Understand and Remember

Study various types ofchemical properies

Apply numerical solutions for the estimation of properties and characteristics of engneering materials

10 Assessment

Page 1 Thermodynamics course descriptor


Understand and differentiate various solid atomic structures such as crystallne, polycrystalline and non-crytalline

Study various crystalline structures such as SC, BCC FCCand HCP


Knowledge, Skills, Information and
Understand,
Communication
CLO3 Apply
Study of variuos imperfections in the crystal strutures and their effect on the properies
Learning to Learn

Students are encouraged to consult online material and TEXT /REFERENCE books of different authors.

Understand the concept of solid solutions

Study the concept of equilibrium phase diagrams (Iron-Carbon Diagram/ TTTdiagram)


Knowledge, Communication, Numeracy,
CLO4 Understand,
Technology Skills, Learing to learn
Apply
Understand various heat treatment processes and their effect on microstructure/properties and applications

Students are encouraged to consult online material and books of different authors.

Understand the criteria required for selection of suitable material/materials for engineering applications

10 Assessment Study the factors affecting the selection of materials for engineering applications

Apply the knowledge to suggest suitable material based on the factors such as cost/processing/structures/propeties Knowledge,Numeracy, Autonomy and
CLO5 Responsibility Understand, Apply, Create
Learning to Learn

Study and analyze various case studies related to engineering application for the selection of materials.

Students are encouraged to consult online material and books of different authors.

Perform various mechanical destructive tests to determine strength, hardness, toughness, etc. in laboratory to characterize materials

CLO6 Perform vaiuos non-destructive tests (NDT) to find the defects of engineering materials

Examine microscopic structures of engineering materials. Knowledge,Numeracy, Technology Skills, Understand, Apply, Create
Autonomy and Responsibility, Learing to learn

Continous and final Assessment help to practise Higher and lower Order Thinking

Student centered learning is upheld with Lesson Objective Transparency.

Theory

Criteria Marks in 100% Marks in 70% Question Pattern

Part A- Formative Assessment


Quizzes 15% 10.5 Part B-Summitive Assemment 5-6 th Week

Part A- Formative Assessment


Mid Exam 20% 14 Part B-Summitive Assemment 8 -9 th week

Part A- Formative Assessment


Assignment 15% 10.5 Part B-Summitive Assemment 12-14 th week

Part A- Formative Assessment


Final Exam 50% 35 Part B-Summitive Assemment 16-18th week

Total 100% 70 Assignment is a search based question of analyzing industrial or research type data applied as a case study.

Practical

Criteria Marks in 100% Marks in 30% Practicals Pattern


Class performance while conducting
experiment, completon of lab report for every
class perticipation, Lab Reports 70% 18 experiment includes( data recording/
calculations/ garphs and conclusion), tmely
submission of reports.

Continous assessmet after completion of


Class assessment 30% 12 each experiment -formative and summitive
assessment

Total 100% 30

Grand Total= 70% T + 30% P = 100%


4. Provide information on the way in which feedback is given to learners.

Marking rubric for assignment and lab reports

Test and midterm exam answer keys are to be published immidiatly after conducting internals and mid sem exam

Final exam answer paper to be released on request

Grade % GPA
C 65-69 2

Theory- 2hrs/Week
11 Contact hours (theory and practical)
Practical-2 hrs/Week

Passing grade C
12 Completion requirements
Total marks of Theory and lab should be above 675is required (Theory-70% + lab-30%)

1. William D. Callister, Materials Science and Engineering, An Introduction,10th Ed., John Wiley, New York, 2018
2. Materials Science and Engineering, Raghavan V. 2018
Facilities and resources required -Text Books
3. Michael F. Asbhy, Hugh Sherclif, Devid Cebon, Materials Engineering, Science Processing and Design, 4th Ed.,
Elsevier Publications, 2022

http://home.iitk.ac.in/~anandh/E-book/
List of files second phase of e-book (Phase Diagrams, Phase Transformations, Elasticity, Plasticity, Fracture)- many files may be incomplete here.
Facilities and resources required -Reference Books
 Hyperlink to the START OF THE BOOK (this also contains the various hyperlinks to chapters and files).
13

1.Lab euipments such as 1. universal testing machine , 2. high end universal hardness testing machine ,3. low capacity/ high duty Impact testing machine , 4. tortional testing mahine, 5.fatigue testing
machine ,6. creep testing apparatus,7. advanced mettallurgycal microscropes.

Facilities and resources required - lab apparatus and devices 2.Specimen forall types of test and different types of specimen materials such as ( Cu, Al, MS ,CI, Hardened steel, Plain carbonsteel, HSS).

3. Specimen fixtures, Tools , Indentors

1. Engineering Materials lab equiped with white board, overhead projector, smart board with internet connections,

2. PC's
Facilities and resources required-Lecture room and lab

1. Michael F. Asbhy and R.H. Jones, Engineering Materials 1: An Introduction to their Properties and Applications, 5th Ed., Elsevier, 2022
2. James F. Shackelford, Introduction to Materials Science for Engineers, 8th Ed., Prentice Hall, Upper Saddle River, N J, 2021.
A References 3. W D CALLISTER, J. & RETHWISCH, D. G. (2014) Material Science and Engineering, 9th Ed. Denver, Wiley & Sons, Inc.
4. S L Kakani, Amit Kakani Material Science and Engineering William D Callister PDF By, 5th Ed, 2021*

Bench mark University Course name and credit hours Web source Reference Bench mark University Course name and credit hours

Swinburne University of Technology Engineering Materials (4 CHr) https://www.swinburne.edu.my/courses/bachelor-of-engineering-chemical-honours.php

Institute of Chemical Technology, India Material Science and Engineering (3 CHr) https://www.ictmumbai.edu.in/Chemical%20Engineering/1_(1).pdf
Benchmarking
B (The staff are requested to select Institutions with ABET
(Engineering Technology) QS ranking within top 200) University of Minnessotta, USA Intro to Materials Science / Intro to Engineering
https://cse.umn.edu/college/chemical-engineering-four-year-plan
materials (3 CHr)

University of Texas Chemical Engineering Materials[3CHr] https://catalog.utexas.edu/general-information/coursesatoz/che/

Higher College of Technology (UAE) Material and crrosion [3CHr] Higher College of Technology (UAE) Material Selection and Testing[3CHr]
https://hctcatalog.hct.ac.ae/programmes/engineering-technology-science/chemical-engineering-technology-bchet/#requirementstext

Mapping GA with CLOs 1. Discipline knowledge and skills 2. Technical and Digital Competency 3.Creativity and Innovation 4. Critical thinking, analysis and problem solving 5.Communication skills 6. Entrepreneurial skills

CLO1.
Understand the classification and applications of various engineering materials
such as metals, polymers, ceramics, composites, semi-conductors, etc. √

CLO2: Study the material properties such as mechanical, electrical, thermal,


physical and chemical properties. √ √ √

C
CLO3: Understand and differentiate various atomic structures and their effect on
material properties. √

CLO4: Understand the concept of solid solutions, equilibrium phase diagrams, heat
treatment processes and their effect on microstructure and properties. √
Page 2 Thermodynamics course descriptor
C

CLO4: Understand the concept of solid solutions, equilibrium phase diagrams, heat
treatment processes and their effect on microstructure and properties. √

CLO5: Select a suitable material for any given product based on the design
specifications and selection criteria using standard data sources √ √ √ √ √

CLO6: Perform destructive and non-destructive tests in laboratory to characterize


materials and examine microscopic structures of engineering materials. √ √ √ √ √ √

PLO2 : Apply engineering skills and


making use of technical and modern PLO6: Undertake an innovative design,
tools in Chemical Engineering PLO4 : Demonstrate self-motivation and
Mapping CLO with PLO applications to identify, evaluate and PLO3 : Demonstrate the capability to
communicate professionally and effectively. lifelong learning skills and use advanced PLO5 : Demonstrate the ability to act research solutions, and experiments to
professionally and ethically in the workplace collect and analyze data that can lead to a
PLO1 : Demonstrate understanding solve chemical engineering related entrepreneurial skills
of basic knowledge of mathematics problems and managing industry- solution to engineering tasks.
and science to Chemical Engineering related tasks.
principles and professional practice.

CLO1: Understand the classification and applications of various engineering


materials such as metals, polymers, ceramics, composites, semi-conductors, etc. √

CLO2: Study the material properties such as mechanical, electrical, thermal,


physical and chemical properties. √ √ √ √

CLO3: Understand and differentiate various atomic structures and their effect on
material properties. √

CLO4: Understand the concept of solid solutions, equilibrium phase diagrams, heat
treatment processes and their effect on microstructure and properties. √ √

CLO5: Select a suitable material for any given product based on the design
specifications and selection criteria using standard data sources √ √ √ √

CLO6: Perform destructive and non-destructive tests in laboratory to characterize


materials and examine microscopic structures of engineering materials. √ √ √ √ √ √

Page 3 Thermodynamics course descriptor


tructure of materials, 4. Characterization of materials and

Bloom's Taxonomy

Understand, Remember

Understand, Remember

Understand, Apply

Understand, Apply

Understand, Apply, Create

Understand, Apply, Create

Others*

Assignents and case studies are


given to implement the knowledge
gained based on the course
outcomes

Methods

Quizzes,
Mid-Exam,
Final Exam, Assignment

Quizzes,
Mid-Exam, reports
Final Exam, Assignment,

Page 4 Thermodynamics course descriptor


Quizzes,
Mid-Exam,
Final Exam, Assignment

Quizzes,
Mid-Exam,
Final Exam, Assignment

Quizzes,
Mid-Exam,
Final Exam, Assignment

Practical reports, Assignment, Quizzes,


Mid-Exam,
Final Exam,

Semester Week Plan

Semester plan 1-18

Web source Reference

https://hctcatalog.hct.ac.ae/programmes/engineering-technology-science/mechanical-engineering-technology-bmcet/#idealstudyplantext

7. Team work and leadership 8. Lifelong learning

Page 5 Thermodynamics course descriptor


Page 6 Thermodynamics course descriptor


SECTION
SPECIALISATION

SERIAL
COURSE CODE COURSE TITLE
NO.

1 EGCH3150 Engineering Materials

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
UNIVERSITY OF TECHNOLOGY AND APPLIED SCIE
DEPARTMENT OF ENGINEERING
RESOURCES OF TEXTS AND REFERENCE BOOKS
MIE
MECHANICAL ENGINEERING

AVAILABLE
TITLE OF TEXT BOOKS REQUIRED NO.
LEVEL OF STUDY NO. OF
(HARDCOPY) OF COPIES
COPIES

William D. Callister,
Materials Science and
ADVANCED DIPLOMA Engineering, An 0 10
Introduction,10th Ed., John
Wiley, New York, 2018
OLOGY AND APPLIED SCIENCES
NT OF ENGINEERING
XTS AND REFERENCE BOOKS

AVAILABLE REQUIRED
TITLE OF REFERENCE
TITLE OF E-TEXT BOOKS NO. OF NO. OF
BOOKS (HARDCOPY)
COPIES COPIES

Materials Science and


0 5
Engineering, Raghavan V. 2018
TITLE OF E-REFERENCE
REMARKS
BOOKS
UNIVERSI

RE
SECTION
SPECIALISATION

SERIAL
COURSE CODE COURSE TITLE
NO.

1 EGCH3150 Engineering Materials

6
7

15
UNIVERSITY OF TECHNOLOGY AND APPLIED SCIENCES
DEPARTMENT OF ENGINEERING
RESOURCES OF LAB AND REALTED EQUIPMENTS
MIE
Chemical Engineering

COURSE LEARNING OUTCOME RELATED TO


LEVEL OF STUDY
EXPERIMENTAL WORK
CLO 6: Perform destructive and non-destructive
tests in laboratory to characterize materials and
ADVANCED DIPLOMA
examine microscopic structures of engineering
materials.
GY AND APPLIED SCIENCES
ENGINEERING
REALTED EQUIPMENTS

LIST OF EXPERIMENTS MACHINERY, TOOLS AND AVAILABLE REQUIRED


AGAINST COURSE OUTCOME EQUIPMENTS REQUIRED NO. OF SETS NO. OF SETS
Impact testing machine Impact testing machine

1 0

Universal testing machine for Universal testing machine for


plastic plastic 1 0
Torsion testing machine Torsion testing machine 1 0
Universal hardness tester Universal hardness tester 1 0
Ultrasonic testing equipment Ultrasonic testing equipment
1 0
Magnetic Particles Tester Magnetic Particles Tester 1 0
Fatigue testing machine Fatigue testing machine 1 0
Hookes Law Apparatus Hookes Law Apparatus 1 0
Strain Gauge Training system Strain Gauge Training system
1 0
Buckling Tester Buckling Tester 1 0
Universal Material Tester 20kN Universal Material Tester 20kN
1 0

Surface Roughness tester Surface Roughness tester 1 0


Torsion Testing Machine ( TQ) Torsion Testing Machine
1 0
( TQ)
Torsion Bar Apparatus ( Griffin Torsion Bar Apparatus
1 0
& George) ( Griffin & George)
Creep Measurement Apparatus Creep Measurement
1 0
Apparatus
Deflection Apparatus Deflection Apparatus 1 0
REMARKS

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