ME 1009 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS KINGS COLLEGE OF ENGINEERING 1 KINGS COLLEGE OF ENGINEERING DEPARTMENT OF MECHANICAL

ENGINEERING QUESTION BANK Sub. Code & Name: ME 1009 Design of Jigs, Year/Sem: IV/VII Fixtures & Press Tools UNIT-I PART-A (PURPOSE TYPES AND FUNCTIONS OF JIGS AND FIXTURES) [Link] between jigs and fixtures. [Link] locating devices. [Link] clamping devices. [Link] a latch clamp. [Link] the significance of clamping force in relation to cutting force. [Link] fool proofing. [Link] the various locating elements used in jigs and fixtures. [Link] the locating methods. [Link] jack pin locator. 10. What is the use of dowel pins? Give one example? 11. Sketch a Bayonet clamp. 12. Define stack clamping. 13. List out the some power clamping. PART-B [Link] the advantages of jigs and fixtures [Link] the design principles for jigs and fixtures.

[Link] briefly materials used in jigs and fixtures. [Link] the elements of jigs and fixtures. ME 1009 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS KINGS COLLEGE OF ENGINEERING 2 [Link] the accessories of jigs and fixtures. [Link] briefly 3-2-1 location of principle. [Link] briefly with neat sketch cylindrical and adjustable locators. [Link] briefly non-conventional clamping. [Link] briefly with neat sketch latch and wedge clamping. 10. Explain briefly magnetic clamping. 11. With a neat sketch explain pneumatic and hydraulic clamping. 12. What is meant by vacuum clamping? UNIT-II PART-A (JIGS) [Link] is the function of jig bushes? [Link] will press fit bushes or fixed bushes be used? [Link] the condition of using plain and flanged bushes in jigs. [Link] liner bushes are used? [Link] are the different types of jigs? [Link] sandwich jig. [Link] the provision made on latch or leaf Jig. [Link] are the disadvantages of leaf jigs? [Link] the channel jig. 10. What are the advantages of trunnion jig? 11. Define indexing device. 12. What is the use of indexing jig? 13. What are various possibilities to operate automatic drill jigs? PART-B [Link] the important elements of any jig. [Link] any four types of drill bushes with sketch. [Link] the various types of drill bushes.

ME 1009 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS KINGS COLLEGE OF ENGINEERING 3 [Link] is a drill jig? What are the requirements of drill jigs? [Link] the working of rack and pinion operated drill jig and compare the pneumatic jig. [Link] a drill jigs make a hole of diameter 8mm as shown in figure and also mention the part list. UNIT-III PART-A (FIXTURES) [Link] is the use of fixtures? [Link] are the standard work holding devices in lathes? [Link] any four design points should be considered while designing lathe fixtures. [Link] is the function of mandrels in turning fixture? [Link] the application of turning fixture. [Link] are the various types of milling fixtures? [Link] is cutter setting done? [Link] are the factors to be considered while string milling fixture selection? [Link] ate the factors to be considered while selecting gang milling fixture? 10. What are the various machine tools used for boring? 11. Define key way broaching fixture. 12. What are the ways the work piece can be held for machining on a surface grinder? 13. What are static fixtures? 14. What is meant by pressing fixture?

15. What are the steps involved in operating pressing fixtures? 16. List out the type of locators and clamping device used in welding fixture. NIT-III PART-A (FIXTURES) [Link] is the use of fixtures? [Link] are the standard work holding devices in lathes? [Link] any four design points should be considered while designing lathe fixtures. [Link] is the function of mandrels in turning fixture? [Link] the application of turning fixture. [Link] are the various types of milling fixtures? [Link] is cutter setting done? [Link] are the factors to be considered while string milling fixture selection? [Link] ate the factors to be considered while selecting gang milling fixture? 10. What are the various machine tools used for boring? 11. Define key way broaching fixture. 12. What are the ways the work piece can be held for machining on a surface grinder? 13. What are static fixtures? 14. What is meant by pressing fixture? 15. What are the steps involved in operating pressing fixtures? 16. List out the type of locators and clamping device used in welding fixture. ME 1009 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS KINGS COLLEGE OF ENGINEERING 5 UNIT-IV PART-A (PRESS WORKING TERMINOLOGIES AND ELEMENTS OF DIES AND STRIP LAY OUT) [Link] are the applications of press working operations? [Link] is the cutting operation carried out? [Link] is forming operation carried out? [Link] out the various cutting operations. [Link] some types of forming operations. [Link] out the press working terminology. [Link] is the purpose of pilot? [Link] presses according to the mechanism used for applying power to ram. [Link] any four important factors to be considered while selecting a press. 10. Write down the formula for calculating tonnage limited by the motor. 11. Define clearance. 12. What is the significance of die and punch clearance? 13. Explain the function of bolster plate in press tool. 14. Write down the formula for calculating the smallest hole that can be punched in a

sheet metal? 15. In what way the operations are carried out in progressive die. 16. State any two advantages and disadvantages of progressive dies. 17. Difference between compound die and combination die. 18. Differentiate progressive dies with compound dies. PART-B [Link] briefly the various press working operations. [Link] short notes on terminology. [Link] are the factors to be considered while selecting a press? [Link] briefly the functions of following parts in pres

ME 1009 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS KINGS COLLEGE OF ENGINEERING 4 PART-B [Link] are the design factors to be considered while designing a lathe fixture? [Link] explain the construction and working of faceplate turning fixture. [Link] any one type of lathe mandrel. [Link] out the various types of milling fixtures and explain any two in detail. [Link] the tennon and setting block in milling fixture. [Link] with a neat sketch the working of a gang milling fixture and compare

with straddle milling fixture. [Link] straddle milling fixture and key-way milling fixture. [Link] broaching and explain the types of broaching fixtures with neat sketch. [Link] a milling fixture to make a slot of 120 X 120 X 15. 10. What are factors to be considered while designing milling fixture? 11. Design a milling fixture to make a slot of 120 x 20 x 15 as shown in figur .Describe briefly the various press working operations. [Link] short notes on terminology. [Link] are the factors to be considered while selecting a press? [Link] briefly the functions of following parts in press tool. (i) Stripper (ii). Pilots (iii). Shedder.

ME 1009 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS KINGS COLLEGE OF ENGINEERING 6 [Link] fixed stripper and spring loaded stripper with sketch. [Link] complete die- set assembly.

[Link] with neat sketches any two dies used in press working operations. [Link] with a neat sketch a compound die and compare its merits and demerits with combination die. [Link] with example center of pressure. 10. Differentiate between compound die, combination die and progressive die. 11. Write short notes on the following. (i) Bending and forming die (ii). Combination and compound die. (iii). Calculation of center or pressure with example. 12. Find center of pressure as shown in figure. UNIT-V PART-A (DESING AND DEVELOPMENT OF DIES) [Link] down the formula for calculating cutting force required in a cutting operation? [Link] down the formula for calculating drawing force required in drawing operations. [Link] is the press capacity determined for exerting force in drawing?

ME 1009 DESIGN OF JIGS, FIXTURES AND PRESS TOOLS KINGS COLLEGE OF ENGINEERING 7 [Link] down the formula for calculating bending force in a press working operations. [Link] is the purpose of stocks-stop? [Link] does meant by bending allowance? [Link] is meant by flash and gutter? PART-B

[Link] short notes on bending, forming and drawing. [Link] down the step by step design procedure of cutting dies [Link] down the step by step design procedure of drawing dies 4. Design for drawing die as shown in figure from medium carb