河北卓运输送机械有限公司

Hebei
Joyroll
Conveyor
Machinery
Co.,
Ltd.

ROLLER IDLERS PULLEY

ROLLER / IDLERS / PULLEY CATALOG

Hebei Joyroll Conveyor Machinery Co., Ltd.
DIN 15207 / DIN 22107
Add: South of Xingfu Road, Feixiang Industrial Zone, Handan, Hebei, China. STANDARD
Tel./Fax: +86-310-4903568 Mob.: +86-18812008386 (Whatsapp) BS 2890
Web: www.joyroll.net E-Mail: [email protected]

Moving Forever ...

 Hebei Joyroll Conveyor Machinery Co., Ltd. was founded in 2008 and is a modern high-tech
enterprise integrating research and development, production, sales, and service. Our company
mainly produces idler rollers, brackets, and drums, and our products are positioned in high-end
markets abroad. The company has established a complete ISO9001 quality management system and
obtained EU CE certification, with registered trademarks "JOYROLL" and more than ten technical
patents. The characteristics of our products are high efficiency, high quality, safety, and reliability.
Providing the best solutions and meeting customer needs accurately and quickly is our business
principle. After years of development, "JOYROLL" has become a highly influential brand in the
domestic and foreign conveyor industries.
Our company has an advanced international fully automatic roller processing and assembly
production line equipped with a full set of roller performance testing equipment and a high-efficiency,
energy-saving, and long-life roller R&D center. With a perfect quality management system and strong
roller manufacturing technology, the rollers produced by our company have the characteristics of
small radial runout, low rotating resistance, dustproof, waterproof, low noise, flexible rotation, and
energy savings. The service life is over 50,000 hours.
With years of export experience, our company can also produce idlers and rollers according to
DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc. The products are widely used in coal, ports,
Production Workshop
mining, building materials, steel plants, electricity, and other fields and exported to more than 50
countries and regions, including the UK, Germany, France, Poland, Greece, Australia, Russia, South
Africa, the United States, Chile, Peru, Brazil, Indonesia, Thailand etc.
The company adheres to the quality policy of "survive by quality, develop by integrity, pursue
customer satisfaction, and continuously improve and innovate" to ensure that we provide customers
with high-quality products and satisfactory services.
 Hebei Joyroll Conveyor Machinery Co., Ltd. was founded in 2008 and is a modern high-tech
enterprise integrating research and development, production, sales, and service. Our company
mainly produces idler rollers, brackets, and drums, and our products are positioned in high-end
markets abroad. The company has established a complete ISO9001 quality management system and
obtained EU CE certification, with registered trademarks "JOYROLL" and more than ten technical
patents. The characteristics of our products are high efficiency, high quality, safety, and reliability.
Providing the best solutions and meeting customer needs accurately and quickly is our business
principle. After years of development, "JOYROLL" has become a highly influential brand in the
domestic and foreign conveyor industries.
Our company has an advanced international fully automatic roller processing and assembly
production line equipped with a full set of roller performance testing equipment and a high-efficiency,
energy-saving, and long-life roller R&D center. With a perfect quality management system and strong
roller manufacturing technology, the rollers produced by our company have the characteristics of
small radial runout, low rotating resistance, dustproof, waterproof, low noise, flexible rotation, and
energy savings. The service life is over 50,000 hours.
With years of export experience, our company can also produce idlers and rollers according to
DIN, CEMA, JIS, AS, SANS-SABS, GOST, AFNOR etc. The products are widely used in coal, ports,
Production Workshop
mining, building materials, steel plants, electricity, and other fields and exported to more than 50
countries and regions, including the UK, Germany, France, Poland, Greece, Australia, Russia, South
Africa, the United States, Chile, Peru, Brazil, Indonesia, Thailand etc.
The company adheres to the quality policy of "survive by quality, develop by integrity, pursue
customer satisfaction, and continuously improve and innovate" to ensure that we provide customers
with high-quality products and satisfactory services.
 Œ ‘
 ’
Ž “
 ”
 •
5

9 4 3 2 1

6
10

üLow Total Indicator Run-out (T.I.R)

üLow rotational resistance
üEnd cap to tube welds protected from rubber belt wear
üHighly-effective labyrinth seals
üDust Proof & Water Proof

Quality Control üDesigned and manufactured for a long, trouble-free life

üMaintenance-free, high-quality sealed ball bearing

JOYROLL Roller Sealing System

T.I.R （Runout） Test Rotational Resistance Test

Dustproof & Waterproof Test Axial Load & Displacement Test Idler Dimensions Inspection
 Œ ‘
 ’
Ž “
 ”
 •
5

9 4 3 2 1

6
10

üLow Total Indicator Run-out (T.I.R)

üLow rotational resistance
üEnd cap to tube welds protected from rubber belt wear
üHighly-effective labyrinth seals
üDust Proof & Water Proof

Quality Control üDesigned and manufactured for a long, trouble-free life

üMaintenance-free, high-quality sealed ball bearing

JOYROLL Roller Sealing System

T.I.R （Runout） Test Rotational Resistance Test

Dustproof & Waterproof Test Axial Load & Displacement Test Idler Dimensions Inspection
 Structural Feature & Technology
1 2 3 4 5 6 7 8 9 10

1. Pipe 2. Shaft 3. Bearing House 4. Inner Seal 5. Bearing Carry Roller / Return Roller Impact Roller
6. Circlip 7. Female Labyrinth 8. Male Labyrinth 9. Dust Cover 10. Protective Cover

Pipe
qHigh precision longitudinal seam-welded steel pipe, materials S235JR(EN 10025-2),St37-2 (DIN 17100)
qRemove internal and external welding bars and uniform wall thickness ensure the roller good dynamic balance
qGood out of roundness of pipe ensure the roller have small T.I.R
qThe pipe is cut and machined using automatic CNC machines, that guarantee the tolerances precision
qRoller surface treatment is electrostatic powder coating, thickness of coating approx. 80-120 μ.
Rubber Disc Roller Rubber Coating Roller

Sh aft
qCold-drawn round steel bar, materials S235JR(EN 10025-2),St37-2 (DIN 17100)
qHigh precision diameter tolerance, seat IT6 acc. to EN ISO 286-1, perfect match with bearings.
qCut and machined by automatic numerically controlled machines
qPrecise positioning of circlip groove ensure roller have very small axial movement.
qGalvanized shaft are available.

B earing House
Spiral Roller / Beater Roller Wing Roller
qMade of high quality cold-rolled steel plate, materials DC01(EN 10130), St12(DIN 1623)
qHigh precision, smooth and no burr, bearing fit tolerance standard ISO M7
qPerfect concentricity ensure the roller low T.I.R

B earing
qDeep-groove ball bearings, tolerance class P5 (DIN 620)
qC4 radial clearance provides for optimum roller operation
qBearings are filled with lithium base grease throughout its service life
qNylon cage advantage: self-lubricating, abrasion resistance and low heat by friction, low noise, long service life
Trough Idler V Return Idler
qA variety of brands are available (HRB,ZWZ,LYC,SKF,FAG,TIMKEN,NSK,NTN etc.)

S ealing System
qThe system comprises of inner seal, labyrinth seal, galvanized metal dust cover, protective cover
qInner lip seal prevent the pipe internal rusting entering the bearing, material Nylon.
qLabyrinth seal have two parts, female labyrinth seal and male labyrinth seal, both material are Nylon or POM,
especially effective against the intrusion of outside contaminants
qLabyrinth seal filled with lithium lubricating grease, maintenance-free throughout its service life
qThe labyrinth system can be fitted with a rubber friction ring to prevent the intrusion of water
Self-Aligning Carry Idler Self-Aligning Return Idler
 Structural Feature & Technology
1 2 3 4 5 6 7 8 9 10

1. Pipe 2. Shaft 3. Bearing House 4. Inner Seal 5. Bearing Carry Roller / Return Roller Impact Roller
6. Circlip 7. Female Labyrinth 8. Male Labyrinth 9. Dust Cover 10. Protective Cover

Pipe
qHigh precision longitudinal seam-welded steel pipe, materials S235JR(EN 10025-2),St37-2 (DIN 17100)
qRemove internal and external welding bars and uniform wall thickness ensure the roller good dynamic balance
qGood out of roundness of pipe ensure the roller have small T.I.R
qThe pipe is cut and machined using automatic CNC machines, that guarantee the tolerances precision
qRoller surface treatment is electrostatic powder coating, thickness of coating approx. 80-120 μ.
Rubber Disc Roller Rubber Coating Roller

Sh aft
qCold-drawn round steel bar, materials S235JR(EN 10025-2),St37-2 (DIN 17100)
qHigh precision diameter tolerance, seat IT6 acc. to EN ISO 286-1, perfect match with bearings.
qCut and machined by automatic numerically controlled machines
qPrecise positioning of circlip groove ensure roller have very small axial movement.
qGalvanized shaft are available.

B earing House
Spiral Roller / Beater Roller Wing Roller
qMade of high quality cold-rolled steel plate, materials DC01(EN 10130), St12(DIN 1623)
qHigh precision, smooth and no burr, bearing fit tolerance standard ISO M7
qPerfect concentricity ensure the roller low T.I.R

B earing
qDeep-groove ball bearings, tolerance class P5 (DIN 620)
qC4 radial clearance provides for optimum roller operation
qBearings are filled with lithium base grease throughout its service life
qNylon cage advantage: self-lubricating, abrasion resistance and low heat by friction, low noise, long service life
Trough Idler V Return Idler
qA variety of brands are available (HRB,ZWZ,LYC,SKF,FAG,TIMKEN,NSK,NTN etc.)

S ealing System
qThe system comprises of inner seal, labyrinth seal, galvanized metal dust cover, protective cover
qInner lip seal prevent the pipe internal rusting entering the bearing, material Nylon.
qLabyrinth seal have two parts, female labyrinth seal and male labyrinth seal, both material are Nylon or POM,
especially effective against the intrusion of outside contaminants
qLabyrinth seal filled with lithium lubricating grease, maintenance-free throughout its service life
qThe labyrinth system can be fitted with a rubber friction ring to prevent the intrusion of water
Self-Aligning Carry Idler Self-Aligning Return Idler
 CONVEYOR ROLLER / DIN 15207 CONVEYOR ROLLER / DIN 15207

STEEL ROLLER Shaft End Type and Dimensions IMPACT ROLLER

Ød ØD
Ød ØD m ØD ØD1 Ød
SW n
RL

Type A EL
AL

RL Shaft Diameter Bearing RL

SW m n EL
EL Ød (mm) Type
AL
AL 20 6204 15 4 9
Roller Diameter and Bearing Type 25 6205 18 4 12 Impact Roller Diameter and Bearing Type Impact Roller Length (mm)
Bearing Type 25 6305 18 4 12 Belt Width
Roller Standard Rubber Ring Steel Roller Bearing Type
30 6306 22 4 12 (mm)
Diameter Thick. 20 25 25 30 35 40 Diameter Diameter
35 6307 27 4 12 20 25 25 30 35 40 400 500 250 160
ØD(mm) (mm) 6204 6205 6305 6306 6307 6308 ØD ØD1
40 6308 32 4 12 6204 6205 6305 6306 6307 6308 500 600 315 200
51 3 ●
89 60/63.5 ● ● 650 750 380 250
63.5 3 ●
5 108 60/63.5 ● ● 800 950 465 315
76 3 ●
Ød ØD 120 60/63.5 ● ● 1000 1150 600 380
89 3 ● ● ● ● m
SW n
133 60/63.5 ● ● 1200 1400 700 465
102 3.5 ● ● ● ●
RL 133 89 ● ● ● ● 1400 1600 800 530
108 3.5 ● ● ● ● EL
Type B AL 159 89 ● ● ● ● 1600 1800 900 600
114 3.5 ● ● ● ●
Shaft Diameter Bearing 159 108 ● ● ● ● ● 1800 2000 1000 670
127 4 ● ● ● ● ● ● SW m n
Ød (mm) Type 180 108 ● ● ● ● 2000 2200 1100 750
133 4 ● ● ● ● ● ●
20 6204 15 4 9 194 108 ● ● ● ● 2200 2500 1250 800
140 4 ● ● ● ● ● ●
25 6205 18 4 12 194 133 ● ● ● ●
152 4.5 ● ● ● ● ●
25 6305 18 4 12 219 133 ● ● ●
159 4.5 ● ● ● ● ●
30 6306 22 4 12
165 5 ● ● ●
35 6307 27 4 12 RUBBER DISC RETURN ROLLER
178 5 ● ● ●
40 6308 32 4 12
194 6 ●
Disc Return Roller Length (mm)
Roller Length (mm) Belt Width
Ød2 (mm)
Belt Width Type A
(mm) Ød ØD 400 500 250
m 500 600 315
400 500 250 160 p
500 600 315 200 RL
EL
650 750 380
650 750 380 250 Type C AL
800 950 465
Type B
800 950 465 315 Shaft Diameter Bearing 1000 1150 600
Ød2 m P
1000 1150 600 380 Ød (mm) Type 1200 1400 700
1200 1400 700 465 20 6204 8.5/10.5 14/16 10/12 1400 1600 800
1400 1600 800 530 25 6205 10.5/12.5 16/20 12/15 1600 1800 900
Type C
1600 1800 900 600 25 6305 10.5/12.5 16/20 12/15 1800 2000 1000
1800 2000 1000 670 30 6306 12.5/15 20/24 15/16 2000 2200 1100
2000 2200 1100 750 35 6307 15 24 16 2200 2500 1250
2200 2500 1250 800 40 6308 15 24 16

01 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 02
 CONVEYOR ROLLER / DIN 15207 CONVEYOR ROLLER / DIN 15207

STEEL ROLLER Shaft End Type and Dimensions IMPACT ROLLER

Ød ØD
Ød ØD m ØD ØD1 Ød
SW n
RL

Type A EL
AL

RL Shaft Diameter Bearing RL

SW m n EL
EL Ød (mm) Type
AL
AL 20 6204 15 4 9
Roller Diameter and Bearing Type 25 6205 18 4 12 Impact Roller Diameter and Bearing Type Impact Roller Length (mm)
Bearing Type 25 6305 18 4 12 Belt Width
Roller Standard Rubber Ring Steel Roller Bearing Type
30 6306 22 4 12 (mm)
Diameter Thick. 20 25 25 30 35 40 Diameter Diameter
35 6307 27 4 12 20 25 25 30 35 40 400 500 250 160
ØD(mm) (mm) 6204 6205 6305 6306 6307 6308 ØD ØD1
40 6308 32 4 12 6204 6205 6305 6306 6307 6308 500 600 315 200
51 3 ●
89 60/63.5 ● ● 650 750 380 250
63.5 3 ●
5 108 60/63.5 ● ● 800 950 465 315
76 3 ●
Ød ØD 120 60/63.5 ● ● 1000 1150 600 380
89 3 ● ● ● ● m
SW n
133 60/63.5 ● ● 1200 1400 700 465
102 3.5 ● ● ● ●
RL 133 89 ● ● ● ● 1400 1600 800 530
108 3.5 ● ● ● ● EL
Type B AL 159 89 ● ● ● ● 1600 1800 900 600
114 3.5 ● ● ● ●
Shaft Diameter Bearing 159 108 ● ● ● ● ● 1800 2000 1000 670
127 4 ● ● ● ● ● ● SW m n
Ød (mm) Type 180 108 ● ● ● ● 2000 2200 1100 750
133 4 ● ● ● ● ● ●
20 6204 15 4 9 194 108 ● ● ● ● 2200 2500 1250 800
140 4 ● ● ● ● ● ●
25 6205 18 4 12 194 133 ● ● ● ●
152 4.5 ● ● ● ● ●
25 6305 18 4 12 219 133 ● ● ●
159 4.5 ● ● ● ● ●
30 6306 22 4 12
165 5 ● ● ●
35 6307 27 4 12 RUBBER DISC RETURN ROLLER
178 5 ● ● ●
40 6308 32 4 12
194 6 ●
Disc Return Roller Length (mm)
Roller Length (mm) Belt Width
Ød2 (mm)
Belt Width Type A
(mm) Ød ØD 400 500 250
m 500 600 315
400 500 250 160 p
500 600 315 200 RL
EL
650 750 380
650 750 380 250 Type C AL
800 950 465
Type B
800 950 465 315 Shaft Diameter Bearing 1000 1150 600
Ød2 m P
1000 1150 600 380 Ød (mm) Type 1200 1400 700
1200 1400 700 465 20 6204 8.5/10.5 14/16 10/12 1400 1600 800
1400 1600 800 530 25 6205 10.5/12.5 16/20 12/15 1600 1800 900
Type C
1600 1800 900 600 25 6305 10.5/12.5 16/20 12/15 1800 2000 1000
1800 2000 1000 670 30 6306 12.5/15 20/24 15/16 2000 2200 1100
2000 2200 1100 750 35 6307 15 24 16 2200 2500 1250
2200 2500 1250 800 40 6308 15 24 16

01 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 02
 CONVEYOR IDLERS / DIN 22107 CONVEYOR IDLERS / DIN 22107

CONVEYOR IDLER (2 Roller Type) K K=15 For SW 14

CONVEYOR IDLER (3 Roller Type)
K K=15 For SW 14
K=16 For SW 15 K=16 For SW 15
K=19 For SW 18 K=19 For SW 18
RL
RL K=23 For SW 22
K=33 For SW 32
D
5

RL
10 - 4

45
10 -

D
h1
H

h1

H
h2

h2
B
65 B
25 a 65
Hot Rolled Channel Steel 25 a Hot Rolled Channel Steel
B×h2=63×40 B×h2=63×40 B×h2=140×58

b
B×h2=80×43 B×h2=80×43 B×h2=160×63
M B×h2=100×48 B×h2=100×48 B×h2=180×68
M B×h2=120×53 B×h2=200×73
L
L
a x b=14 x 30 for below BW1000, a x b=18 x 30 for over BW1000
Surface Treatments for Idlers Frame: electrostatic powder coating, hot galvanizing a x b=14 x 30 for below BW1000, a x b=18 x 30 for over BW1000
Surface Treatments for Idlers Frame: electrostatic powder coating, hot galvanizing
Belt Width (mm) ØD RL M L h1
Belt Width (mm) ØD RL M L h1
63.5 75
89 75
400 89 250 640 690 75 400 160 640 690
108 85
108 85
89 75
63.5 75
500 108 200 740 790 85
89 75
500 315 740 790 133 100
108 85
89 75
133 100
650 108 250 890 940 85
63.5 75
133 100
89 75
650 380 890 940 89 75
108 85
800 108 315 1090 1140 85
133 100 133 100
63.5 75 89 75
89 75 108 85
800 465 1090 1140 1000 380 1290 1340
108 85 133 100
133 100 159 130
108 85
RETURN ROLLER BRACKETS 1200 133 465 1540 1590 100
159 130
A B axb C
133 100
H

90 50 13 x 20 20 1400 530 1740 1790

159 130
D

145 90 18 x 30 30
K 1600
133
600 1990 2040
100
159 130
ØD H K SW
A 65 5 63.5 15 14 1800
133
670 2190 2240
100
B 89 70 16 15
159 130
133 100
108 19 18
C

2000 159 750 2440 2490 130

a

133 23 22
100 194 160
b 159 33 32

03 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 04
 CONVEYOR IDLERS / DIN 22107 CONVEYOR IDLERS / DIN 22107

CONVEYOR IDLER (2 Roller Type) K K=15 For SW 14

CONVEYOR IDLER (3 Roller Type)
K K=15 For SW 14
K=16 For SW 15 K=16 For SW 15
K=19 For SW 18 K=19 For SW 18
RL
RL K=23 For SW 22
K=33 For SW 32
D
5

RL
10 - 4

45
10 -

D
h1
H

h1

H
h2

h2
B
65 B
25 a 65
Hot Rolled Channel Steel 25 a Hot Rolled Channel Steel
B×h2=63×40 B×h2=63×40 B×h2=140×58

b
B×h2=80×43 B×h2=80×43 B×h2=160×63
M B×h2=100×48 B×h2=100×48 B×h2=180×68
M B×h2=120×53 B×h2=200×73
L
L
a x b=14 x 30 for below BW1000, a x b=18 x 30 for over BW1000
Surface Treatments for Idlers Frame: electrostatic powder coating, hot galvanizing a x b=14 x 30 for below BW1000, a x b=18 x 30 for over BW1000
Surface Treatments for Idlers Frame: electrostatic powder coating, hot galvanizing
Belt Width (mm) ØD RL M L h1
Belt Width (mm) ØD RL M L h1
63.5 75
89 75
400 89 250 640 690 75 400 160 640 690
108 85
108 85
89 75
63.5 75
500 108 200 740 790 85
89 75
500 315 740 790 133 100
108 85
89 75
133 100
650 108 250 890 940 85
63.5 75
133 100
89 75
650 380 890 940 89 75
108 85
800 108 315 1090 1140 85
133 100 133 100
63.5 75 89 75
89 75 108 85
800 465 1090 1140 1000 380 1290 1340
108 85 133 100
133 100 159 130
108 85
RETURN ROLLER BRACKETS 1200 133 465 1540 1590 100
159 130
A B axb C
133 100
H

90 50 13 x 20 20 1400 530 1740 1790

159 130
D

145 90 18 x 30 30
K 1600
133
600 1990 2040
100
159 130
ØD H K SW
A 65 5 63.5 15 14 1800
133
670 2190 2240
100
B 89 70 16 15
159 130
133 100
108 19 18
C

2000 159 750 2440 2490 130

a

133 23 22
100 194 160
b 159 33 32

03 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 04
 CONVEYOR IDLERS / BS 2890 CONVEYOR IDLERS / BS 2890

ADJUSTABLE ANGLE TROUGHING IDLER SETS INTERTROUGH-TYPE TROUGHING IDLER SETS

B Ø
B

D
A

Side Wing Roller Angle

Slots

H
20° 30° 45°or 60°
17.5 x 30

L.H. Brackets C R.H. Brackets 70

130
Intertrough-type Troughing Idlers Sets Dimensions
Belt Width A B C H ØD
mm mm mm mm mm mm
600 305 200 406 92
TRANSOME TYPE BASEPLATE TYPE 650 305 200 406 92
750 379 200 480 92 101.6
Troughing Idlers Sets Dimensions 108
800 379 200 480 92
127
Belt C,Hole Centres 900 529 200 630 92 133
A B ØD
Width Transome Baseplate 1000 639 200 740 92
mm mm mm mm mm mm Picking Idlers Sets Dimensions 1200 863 200 1008 92
300 152 127 584 254 Belt C,Hole Centres
A B ØD
350 152 127 584 254 Width Transome Baseplate RETURN ROLLERS
400 152 178 635 305 mm mm mm mm mm mm 63.5
Belt Width A ØD
450 203 178 686 305 101.6 750 457 203 991 584
mm mm mm
500 203 203 737 330 108 800 508 203 1041 635
300 432
600 305 203 838 406 127 900 610 203 1143 737 101.6
133 350 432
650 356 203 889 483 1000 711 203 1240 838 108
127 400 483
750 356 254 991 483 1050 762 203 1295 889
133 450 533
800 406 254 1041 533 1200 914 203 1448 1041
500 584 Thread Shaft End Plain Shaft End
900 508 254 1143 635 1400 1067 203 1600 1194 63.5
600 686 108 Dia - M20
1000 558 279 1240 685 1500 1219 203 1753 1346 76 Spindle up to
152 Dia - M24
650 737 101.6
750 838 108
63.5
800 889 127
900 991 133
152
1000 1092
1050 1143
1200 1295
1400 1448
1500 1600 Plain Shaft End
Thread Shaft End
108 Dia - M20
Spindle up to
152 Dia - M24

05 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 06
 CONVEYOR IDLERS / BS 2890 CONVEYOR IDLERS / BS 2890

ADJUSTABLE ANGLE TROUGHING IDLER SETS INTERTROUGH-TYPE TROUGHING IDLER SETS

B Ø
B

D
A

Side Wing Roller Angle

Slots

H
20° 30° 45°or 60°
17.5 x 30

L.H. Brackets C R.H. Brackets 70

130
Intertrough-type Troughing Idlers Sets Dimensions
Belt Width A B C H ØD
mm mm mm mm mm mm
600 305 200 406 92
TRANSOME TYPE BASEPLATE TYPE 650 305 200 406 92
750 379 200 480 92 101.6
Troughing Idlers Sets Dimensions 108
800 379 200 480 92
127
Belt C,Hole Centres 900 529 200 630 92 133
A B ØD
Width Transome Baseplate 1000 639 200 740 92
mm mm mm mm mm mm Picking Idlers Sets Dimensions 1200 863 200 1008 92
300 152 127 584 254 Belt C,Hole Centres
A B ØD
350 152 127 584 254 Width Transome Baseplate RETURN ROLLERS
400 152 178 635 305 mm mm mm mm mm mm 63.5
Belt Width A ØD
450 203 178 686 305 101.6 750 457 203 991 584
mm mm mm
500 203 203 737 330 108 800 508 203 1041 635
300 432
600 305 203 838 406 127 900 610 203 1143 737 101.6
133 350 432
650 356 203 889 483 1000 711 203 1240 838 108
127 400 483
750 356 254 991 483 1050 762 203 1295 889
133 450 533
800 406 254 1041 533 1200 914 203 1448 1041
500 584 Thread Shaft End Plain Shaft End
900 508 254 1143 635 1400 1067 203 1600 1194 63.5
600 686 108 Dia - M20
1000 558 279 1240 685 1500 1219 203 1753 1346 76 Spindle up to
152 Dia - M24
650 737 101.6
750 838 108
63.5
800 889 127
900 991 133
152
1000 1092
1050 1143
1200 1295
1400 1448
1500 1600 Plain Shaft End
Thread Shaft End
108 Dia - M20
Spindle up to
152 Dia - M24

05 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 06
 CONVEYOR IDLERS / BS 2890 CONVEYOR IDLERS / BS 2890

FIXED ANGLETROUGHING IDLER SETS FIXED ANGLE TROUGHING IMPACT IDLER SETS
2°
2°
A
A

A A

H H

C B C B

Side roller angle can be 25°，35°and 45°，
also available in tubular transome. Side roller angle can be 25°，35°and 45°，
also available in tubular transome.
Surface Treatments for Idlers Frame: electrostatic powder coating, hot galvanizing. Surface Treatments for Idlers Frame: electrostatic powder coating, hot galvanizing.

Belt Width A B C ØD 101.6 ØD 108 ØD 127 ØD 133 ØD 152.4 ØD 159 ØD 168.3 Belt Width A B C ØD 101.6 ØD 108 ØD 127 ØD 133 ØD 152.4 ØD 159 ØD 168.3
mm mm mm mm H mm H mm H mm H mm H mm H mm H mm mm mm mm mm H mm H mm H mm H mm H mm H mm H mm
400 160 75 640 200 200 225 225 400 160 75 640 200 200 225 225
500 200 75 740 200 200 225 225 500 200 75 740 200 200 225 225
600 240 75 840 200 200 225 225 275 275 290 600 240 75 840 200 200 225 225 275 275 290
650 250 75 890 200 200 225 225 275 275 290 650 250 75 890 200 200 225 225 275 275 290
750 295 75 990 200 200 225 225 275 275 290 750 295 75 990 200 200 225 225 275 275 290
800 315 75 1040 200 200 225 225 275 275 290 800 315 75 1040 200 200 225 225 275 275 290
900 350 75 1140 200 200 225 225 275 275 290 900 350 75 1140 200 200 225 225 275 275 290
1000 380 75 1240 200 200 225 225 275 275 290 1000 380 75 1240 200 200 225 225 275 275 290
1050 410 75 1300 200 200 225 225 275 275 290 1050 410 75 1300 200 200 225 225 275 275 290
1200 465 100 1450 215 215 240 240 275 275 290 1200 465 100 1450 215 215 240 240 275 275 290
1350 530 100 1650 215 215 240 240 275 275 290 1350 530 100 1650 215 215 240 240 275 275 290
1400 530 100 1700 215 215 240 240 275 275 290 1400 530 100 1700 215 215 240 240 275 275 290
1500 575 100 1800 215 215 240 240 275 275 290 1500 575 100 1800 215 215 240 240 275 275 290
1600 600 100 1900 240 240 275 275 290 1600 600 100 1900 240 240 275 275 290
1800 670 100 2100 240 240 275 275 290 1800 670 100 2100 240 240 275 275 290
2000 750 100 2300 240 240 275 275 290 2000 750 100 2300 240 240 275 275 290

07 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 08
 CONVEYOR IDLERS / BS 2890 CONVEYOR IDLERS / BS 2890

FIXED ANGLETROUGHING IDLER SETS FIXED ANGLE TROUGHING IMPACT IDLER SETS
2°
2°
A
A

A A

H H

C B C B

Side roller angle can be 25°，35°and 45°，
also available in tubular transome. Side roller angle can be 25°，35°and 45°，
also available in tubular transome.
Surface Treatments for Idlers Frame: electrostatic powder coating, hot galvanizing. Surface Treatments for Idlers Frame: electrostatic powder coating, hot galvanizing.

Belt Width A B C ØD 101.6 ØD 108 ØD 127 ØD 133 ØD 152.4 ØD 159 ØD 168.3 Belt Width A B C ØD 101.6 ØD 108 ØD 127 ØD 133 ØD 152.4 ØD 159 ØD 168.3
mm mm mm mm H mm H mm H mm H mm H mm H mm H mm mm mm mm mm H mm H mm H mm H mm H mm H mm H mm
400 160 75 640 200 200 225 225 400 160 75 640 200 200 225 225
500 200 75 740 200 200 225 225 500 200 75 740 200 200 225 225
600 240 75 840 200 200 225 225 275 275 290 600 240 75 840 200 200 225 225 275 275 290
650 250 75 890 200 200 225 225 275 275 290 650 250 75 890 200 200 225 225 275 275 290
750 295 75 990 200 200 225 225 275 275 290 750 295 75 990 200 200 225 225 275 275 290
800 315 75 1040 200 200 225 225 275 275 290 800 315 75 1040 200 200 225 225 275 275 290
900 350 75 1140 200 200 225 225 275 275 290 900 350 75 1140 200 200 225 225 275 275 290
1000 380 75 1240 200 200 225 225 275 275 290 1000 380 75 1240 200 200 225 225 275 275 290
1050 410 75 1300 200 200 225 225 275 275 290 1050 410 75 1300 200 200 225 225 275 275 290
1200 465 100 1450 215 215 240 240 275 275 290 1200 465 100 1450 215 215 240 240 275 275 290
1350 530 100 1650 215 215 240 240 275 275 290 1350 530 100 1650 215 215 240 240 275 275 290
1400 530 100 1700 215 215 240 240 275 275 290 1400 530 100 1700 215 215 240 240 275 275 290
1500 575 100 1800 215 215 240 240 275 275 290 1500 575 100 1800 215 215 240 240 275 275 290
1600 600 100 1900 240 240 275 275 290 1600 600 100 1900 240 240 275 275 290
1800 670 100 2100 240 240 275 275 290 1800 670 100 2100 240 240 275 275 290
2000 750 100 2300 240 240 275 275 290 2000 750 100 2300 240 240 275 275 290

07 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 08
 GARLAND ROLLERS GARLAND ROLLERS

GL2, for upper and return set with two rollers

f Roller Diameter ΦD
BW 89-102-108-114-127-133-140-152-159-165-178-194
Φd 20 25 30 40
t
u u 10 12 16 16
RL t 14 16 20 22
RL
f 24 28 36 38
C
BW 500 650 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Φd1 8.3 10.3 14.5 16.5
AL
ΦD 89-102-108-114-127-133-140-152-159-165-178-194
RL 315 380 465 600 700 800 900 1000 1100 1250 1400 1500

GL3, for upper and impact set with three rollers

BW

RL
Hook Chain Quick Release Rubber Buffer
Suspension
BW 500 650 800 1000 1200 1400 1600 1800 2000 2200 2400 2600
ΦD 89-102-108-114-127-133-140-152-159-165-178-194
RL 200 250 315 380 465 530 600 670 750 800 900 950

GL5, for upper and impact set with five rollers

BW

RL

BW 800 1000 1200 1400 1600 1800 2000 2200 2400 2600
ΦD 89-102-108-114-127-133-140-152-159-165-178-194
RL 165 205 250 290 340 380 420 460 500 540

09 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 10
 GARLAND ROLLERS GARLAND ROLLERS

GL2, for upper and return set with two rollers

f Roller Diameter ΦD
BW 89-102-108-114-127-133-140-152-159-165-178-194
Φd 20 25 30 40
t
u u 10 12 16 16
RL t 14 16 20 22
RL
f 24 28 36 38
C
BW 500 650 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Φd1 8.3 10.3 14.5 16.5
AL
ΦD 89-102-108-114-127-133-140-152-159-165-178-194
RL 315 380 465 600 700 800 900 1000 1100 1250 1400 1500

GL3, for upper and impact set with three rollers

BW

RL
Hook Chain Quick Release Rubber Buffer
Suspension
BW 500 650 800 1000 1200 1400 1600 1800 2000 2200 2400 2600
ΦD 89-102-108-114-127-133-140-152-159-165-178-194
RL 200 250 315 380 465 530 600 670 750 800 900 950

GL5, for upper and impact set with five rollers

BW

RL

BW 800 1000 1200 1400 1600 1800 2000 2200 2400 2600
ΦD 89-102-108-114-127-133-140-152-159-165-178-194
RL 165 205 250 290 340 380 420 460 500 540

09 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 10
 CONVEYOR PULLEY CONVEYOR PULLEY

RUBBER LAGGING
Smooth Chevron Groove Diamond Groove
Keyway

Ceramic Replaceable Diamond Replaceable Ceramic

Welded Locking Assembly
Shaft and Plate Shaft and Plate

Pulley laggings use on a variety of pulleys that provides a cost-effective and most effective solution to correct
a belt slippage, increase friction and prevent material build-up, along with additional long term system benefits.
Joyroll’s laggings with rubber or ceramic tiles embeddedinto rubber afford excellent grip between belt and
Distance pulley lagging in both directions; what’s more, ceramic pulley lagging provides the solution that conventional
Pulley Belt Pulley Diameter Bearing rubber lagging fails to correct a belt slippage and/or lagging wears prematurely.
Center - Center
Diameter width Length At Bearing H R J M N G House Bearing
Bearings Feature and Benefits
ØD B L Ød Type
K qReducing energy consumption qNo residue on pulley
159 400 500 40 L+180 50 43 170 205 60 M12 SNL 509 22209EK qIncreasing productivity q
194 500 600 50 L+180 55 48 210 255 70 M16 SNL 511 22211EK qHigh coefficient of friction q

219 qImproving belt traction q

650 750 60 L+180 60 55 230 275 80 M16 SNL 513 22213EK qEliminating belt slippage
250
270 800 950 70 L+180 70 60 260 315 95 M20 SNL 516 22216EK
320 1000 1150 80 L+190 75 70 290 345 100 M20 SNL 518 22218EK
400 1200 1400 90 L+200 85 80 320 380 112 M24 SNL 520 22220EK
500
1400 1600 100 L+210 95 88 350 410 125 M24 SNL 522 22222EK
630
800 1600 1800 110 L+230 100 93 350 410 140 M24 SNL 524 22224EK
1000 1800 2000 115 L+240 105 95 380 445 150 M24 SNL 526 22226EK
1250 2000 2200 125 L+250 110 103 420 500 150 M30 SNL 528 22228EK
135 L+270 115 110 450 530 160 M30 SNL 530 22230EK
140 L+280 118 118 470 550 170 M30 SNL 532 22232EK

11 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 12
 CONVEYOR PULLEY CONVEYOR PULLEY

RUBBER LAGGING
Smooth Chevron Groove Diamond Groove
Keyway

Ceramic Replaceable Diamond Replaceable Ceramic

Welded Locking Assembly
Shaft and Plate Shaft and Plate

Pulley laggings use on a variety of pulleys that provides a cost-effective and most effective solution to correct
a belt slippage, increase friction and prevent material build-up, along with additional long term system benefits.
Joyroll’s laggings with rubber or ceramic tiles embeddedinto rubber afford excellent grip between belt and
Distance pulley lagging in both directions; what’s more, ceramic pulley lagging provides the solution that conventional
Pulley Belt Pulley Diameter Bearing rubber lagging fails to correct a belt slippage and/or lagging wears prematurely.
Center - Center
Diameter width Length At Bearing H R J M N G House Bearing
Bearings Feature and Benefits
ØD B L Ød Type
K qReducing energy consumption qNo residue on pulley
159 400 500 40 L+180 50 43 170 205 60 M12 SNL 509 22209EK qIncreasing productivity q
194 500 600 50 L+180 55 48 210 255 70 M16 SNL 511 22211EK qHigh coefficient of friction q

219 qImproving belt traction q

650 750 60 L+180 60 55 230 275 80 M16 SNL 513 22213EK qEliminating belt slippage
250
270 800 950 70 L+180 70 60 260 315 95 M20 SNL 516 22216EK
320 1000 1150 80 L+190 75 70 290 345 100 M20 SNL 518 22218EK
400 1200 1400 90 L+200 85 80 320 380 112 M24 SNL 520 22220EK
500
1400 1600 100 L+210 95 88 350 410 125 M24 SNL 522 22222EK
630
800 1600 1800 110 L+230 100 93 350 410 140 M24 SNL 524 22224EK
1000 1800 2000 115 L+240 105 95 380 445 150 M24 SNL 526 22226EK
1250 2000 2200 125 L+250 110 103 420 500 150 M30 SNL 528 22228EK
135 L+270 115 110 450 530 160 M30 SNL 530 22230EK
140 L+280 118 118 470 550 170 M30 SNL 532 22232EK

11 Hebei Joyroll Conveyor Machinery Co., Ltd. Hebei Joyroll Conveyor Machinery Co., Ltd. 12
 河北卓运输送机械有限公司
Hebei
Joyroll
Conveyor
Machinery
Co.,
Ltd.

ROLLER IDLERS PULLEY

ROLLER / IDLERS / PULLEY CATALOG

Hebei Joyroll Conveyor Machinery Co., Ltd.
DIN 15207 / DIN 22107
Add: South of Xingfu Road, Feixiang Industrial Zone, Handan, Hebei, China. STANDARD
Tel./Fax: +86-310-4903568 Mob.: +86-18812008386 (Whatsapp) BS 2890
Web: www.joyroll.net E-Mail: [email protected]

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