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Geniox VOClean

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0% found this document useful (0 votes)
98 views16 pages

Geniox VOClean

Uploaded by

Mostafa Salah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Air Handling Units

Geniox VOClean
Ecology units
What are
Ecology
units?
Ecology units are ventilation equipment tailored to address the requirements of kitchen
exhaust systems. The units play a vital role in maintain the indoor air quality, which is crucial in
environments where grease, smoke, and odour particles emitted from cooking have negative
effects on human health and impacts comfort conditions in homes, restaurants, hotels, and
other sensitive hospitality and entertainment venues.
If left untreated, the accumulation of volatile organic compounds (VOCs) and other particulate
matter released during cooking in ducts of exhaust equipment leads to increased risk of fire.
The buildup of these substances also leads to clogging and contamination of fans and filters,
which reduces the lifecycle and efficiency of the equipment.

Why is it important?
Globally, severe restrictions have been imposed on the release of industrial wastes to the
environment, with a clear focus on flue gas exiting the atmosphere from kitchen exhaust
systems and its contribution to air pollution. In many countries, significant restrictions have been
imposed on the release of substances and particulate matter from such ventures through the
regulation issued by relevant government entities. There has also been a move to implement
and enforce standards to promote best practices within the industry, which can be seen in the
establishment of German VDI 2052, British DW/172 and ASHRAE 154 standards, which specify
design, installation, and operation requirements for kitchen exhaust systems.

systemair 3
Design criteria
The most significant design criterion in the selection of ecology units is the type of catering establishment. Since the
amount of grease, steam, and particles in the exhaust air will vary according to the type of food cooked, different models
are suitable for various kitchens.
We can divide common catering establishment types under four main categories according to the expected density of
odour and grease. This classification of low, medium, high, and heavy density kitchen types can be seen in the following
table.

Light density:
Density
Standard kitchen exhaust fans suitable for
Light Medium High Heavy continuous high temperature operation are
Fast Food / Fried Food ✓ sufficient.
Middle East / Kebab Rest. ✓ Medium density:
Cafe / Tea Shop ✓ Carbon filtration is required with a contact time of
Indian / Thai Rest. ✓ at least 0.1 seconds following the electrostatic filter.
Pub ✓
High density:
Pizza Rest. ✓
A two-stage electrostatic filter followed by carbon
Dishwashing ✓
filtration with a minimum contact time of 0.2
Steakhouse ✓ seconds is required.
Italian / French Rest. ✓
Heavy density:
Different levels of control are applied for different concentrations of odor Carbon filtration with a two-stage electrostatic
and grease. The configurations proposed by Systemair in accordance precipitator followed by carbon filtration with a
with the kitchen densities specified in the ASHRAE 154 standard are as minimum contact time of 0.2 seconds and a UV
follows: ozone system or a minimum contact period of
0.4 seconds is required.

Light density

Medium density

High density

4 systemair
How does the electrostatic
precipitator work?
In an Ecology Unit, the Electrostatic Precipitator (ESP) and between the collector cell plates, the polarised
is the most crucial part of the system, as they are the particulates are repelled away from the negatively
components that trap most of the dust and grease charged plates and attracted to the earthed plates where
particulates. they stick. This allows the particulates to be filtered out
of the air flow.
As air passes into the combined ionizer/collector cell,
the particulates in the air stream are polarised to a The below diagram provides a brief visual overview of
negative potential. As they continue through the ioniser how an electrostatic precipitator works.

Dirty air Clean air

Front filter Ionizer Collector Back filter

How does an activated carbon filter


remove odour?
There are millions of pores on the surface of an activated uncomfortable odours are being removed through
carbon filter and each gram of activated carbon granule adsorption. For efficient filtration both contact time
has higher surface area than 1000 m2. Thanks to these between air and activated carbon and carbon weight
pores, many types of organic, hazardous gases and are quite important.

Macropores Mesopores

Exterior surface

Micropores

To prevent grease and other solid particles from blocking (electrostatic precipitator, bag and/or HEPA filter) grades.
pores on the surface of the activated carbon filters and Otherwise, the activated carbon filter may lose its
to increase the lifetime of the system, the activated odour-removing capabilities in a shorter period of time.
carbon filters should always be placed after fine filtration

systemair 5
Geniox VOClean

• Pre mesh filter UVV lamps

• High efficient Ozone producing, high energy


electrostatic precipitator UV-C lights.

Removing grease, smoke and


odour from the air by ionizing
the particles.

• High efficient electrostatic


precipitator

Secondary ESP stage for high


density grease and particle
control.

• Post mesh filter

Casing Bag filter


Thermal insulation class : T2 Provides longer lifespan for
Thermal bridging class : TB2 the activated carbon filter
Deflection class : D1 by filtering particles.
Air leakage class : L1
Filter by-pass class : F9

6 systemair
EPA/HEPA filter Activated carbon filters
Service and maintenance
Provides longer lifespan for the Removes odour from the air
activated carbon filter by filtering with its high contact time and All doors provide easy access
particles. carbon weight. for cleaning and service.

High efficient plug Fan motor

Direct driven plug fan with


standard IE3 motor efficiency.

systemair 7
Unit and dimensions

ESP Metallic UV Bag HEPA Active carbon Odour Fan Silencer


unit filter unit filter filter filter unit neutralising unit unit
unit unit unit unit
e m u b h a o f s

Length (mm) Width Height


(mm) (mm)
e m u b h a o f s
VOClean 07.07 741 400 700 400 400 900 600 1100 740 782 900
VOClean 11.07 741 400 700 400 400 900 600 1100 740 1182 900
VOClean 15.08 741 400 700 400 400 900 600 1100 740 1582 1000
VOClean 11.13 741 400 700 400 400 900 600 1100 740 1182 1500
VOClean VOClean 16.13 741 400 700 400 400 900 600 1100 740 1682 1500
VOClean 20.13 741 400 700 400 400 900 600 1100 740 2082 1500
VOClean 16.19 741 400 700 400 400 900 600 1100 740 1682 2100
VOClean 20.19 741 400 700 400 400 900 600 1100 740 2082 2100
VOClean 20.25 741 400 700 400 400 900 600 1100 740 2082 2700

8 systemair
Unit properties

VOClean VOClean VOClean VOClean VOClean VOClean VOClean VOClean VOClean


07.07 11.07 15.08 11.13 16.13 20.13 16.19 20.19 20.25
Maximum airflow (m³/h) 2500 5000 7500 10000 15000 20000 22500 30000 40000
Bag filter 1 x F7 1 x F7 1 x F7 1 x F7 1 x F7 1 x F7 1 x F7 1 x F7 1 x F7 Ba
Active carbon filter 1 1 1 1 1 1 1 1 1 A
Cartridge length (mm) 600 600 600 600 600 600 600 600 600
Minimum carbon contact
0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1
time (s)
ESP section 1 1 1 1 1 1 1 1 1
ESP power
20 30 50 60 40 50 40 150 200
consumption (W)
Voltage/phase/frequency 400V 3ph 50Hz
Fan motor power* (kW) 1.1 3 4 5.5 7.5 11 11 15 18.5 F
Fans were selected at 300 Pa external pressure drop.

Efficiency graph

100

95

90

85

VOClean VOClean VOClean VOClean VOClean VOClean VOClean VOClean VOClean


80 07.07 11.07 15.08 11.13 16.13 20.13 16.19 20.19 20.25

75
0
1000

2000
3000

4000

5000

6000

7000

8000

9000

10000

11000

12000

13000

14000

15000

16000

17000

18000

19000

20000

21000

22000

23000

24000

25000

26000

27000

28000

29000
30000
31000

32000

33000

34000

35000
36000
37000
38000
39000

40000

Systemair reserves the right to modify these values.


Please contact Systemair sales office for exact unit selections.

systemair 9
Options

UVV technology
UV technology is used efficiently in kitchen ventilation as atoms forming the oil particles are broken by photolysis,
well as in many other applications around the world. the oxygen (O2) atoms in the air are separated in the
ozonolysis process and these atoms come together to
Ultraviolet rays are divided into three as A-B-C.
form ozone (O3). The resulting ozone molecules interact
UVV rays are in the wavelength range of 100-200 nm.
with oil and other organic compounds in the air, helping
As ozone (O3) is produced within this range, optimum
contain bad odors.
wavelength value is accepted as 185nm.
UVV lamps have a lifetime of 9.000-10.000 hours.
UV rays with a wavelength of 185 nm, which are
They must be changed at the end of their lifetime.
frequently used in kitchen applications, allow photolysis
and ozonolysis processes. While the bonds between the

X-Ray Ultraviolet Visible Light İnfrared


Light

254 nm

100 400 780

Autowash system for electrostatic precipitators


Electrostatic precipitators are filtration systems that control panel coupled with ecology unit’s control system
require frequent cleaning and sensitive maintenance and the washing process can be done according to
depending on the density of use and kitchen applications. the pre-programmed schedule when the unit is not in
Users may prefer ecology units to be equipped with operation. The drift eliminators are installed to catch water
automatic washing system to reduce maintenance costs droplets before letting them reach the next section.
and time. This autowash system has its own integrated

10 systemair
High temperature applications
Some cooking methods and kitchen applications feature This leads to higher cost in terms of maintenance of
high temperature handling while extracting the air. In possible replacement of equipment. Systemair offers
these conditions, standard equipment and design may not completely modified casing and equipment selections to
be sufficient or the heavy requirement might lead to the avoid risks caused by high temperatures. The unit can be
system losing its function after a short period of time. configured to run continuously up to 120°C.

Controls
Everything is under control!

• BMS integration (Modbus RTU, BACnet MS/TP)


• Variable fan speed control
• Fan speed control from kitchen via potentiometer
• Bag/HEPA dirtiness info
• Damper modulation of ecology unit
• Pressure independent CAV control
• Door switch info
• Adaptation to fire safety system/fire mode
• Adaptation to the autowash function
• BMS integration (Modbus RTU, Modbus TCP/IP, BACnet IP)
• Temperature or VOC control
• Air volume set, monitoring and control from the room
• Detailed daily and weekly time scheduling
• All other classic control functions
• Special control scenarios on request

systemair 11
Cooker hoods
As part of the exhaust system in industrial kitchens, cooker hoods play
an important role. It is recommended by authorized institutions and
organizations to use make-up air hoods to balance the air in the kitchen.
Some of the cooker hood applications Systemair can offer with Geniox
VOClean:

• Exhaust only
• Exhaust only, for low ceiling
• Exhaust with air jet
• Exhaust with air jet and air supply
• Air supply plenums

Please contact Systemair sales offices for special configurations for


your project.

12 systemair
Discover Geniox VOClean with virtual reality!
HVAC Products PRO by Systemair

Available for everyone without registration, downloadable Observe Geniox VOClean in eight different kitchen types
in a single click, or by scanning the QR code below. You arranged according to the densities determined by
can explore Geniox VOClean with real-time data wherever ASHRAE 154. The unit comes with the configurations we
and whenever you want. recommend and with all the other filter groups you want
to try. Bring real-time operation data at your fingertips!

Which ecology unit is suitable


for your kitchen?
Find out with Geniox VOClean:

systemair 13
14 systemair
Airware PRO

Airware PRO selection software


Airware Pro is the brand new selection software
we use for modular and compact air handling units.

The software provides a detailed overview of all


functions and dimensions of the compact and modular
air handling units selected. Geniox VOClean ecology
unit can be selected via Airware Pro, which offers quick
access to capacities and energy consumption values.
Air handling unit templates have been pre-configured
in the software to facilitate quick selection. In this way,
customers can modify these templates according to their
needs.

After the air handling unit has been selected, Airware


Pro automatically runs the calculations, and provides
detailed technical documentation in seconds. This
includes all relevant technical data and specification
texts that can be used for tender documentation. All
information can be exported and viewed as a PDF.
The software also offers 2D and 3D drawing files and
Revit families.
Merkez Ofis
Büyükdere Cad. No: 121 Ercan Han
Kat: 7 Esentepe - Şişli / İstanbul
Tel : 0212 356 40 60
Faks : 0212 356 40 61

Fabrika
Tel : 0262 460 49 81
Faks : 0262 460 49 95

Ankara Bölge Müdürlüğü


Tel : 0312 472 50 01
Faks : 0312 472 50 98

Adana Bölge Müdürlüğü


Tel : 0312 503 22 22
Faks : 0312 503 22 23
Systemair HSK · Mars 2021

İzmir Bölge Satış Ofisi


Tel : 0232 502 31 86/87
Faks : 0232 502 31 88

info@[Link]

[Link]

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