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IPL Motor Giro Cero Z460 FS691V CS19

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0% found this document useful (0 votes)
64 views17 pages

IPL Motor Giro Cero Z460 FS691V CS19

Uploaded by

noekiloko616
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

4-STROKE AIR-COOLED GASOLINE ENGINE

PRODUCT CODE
FS691V-AS19
FS691V-BS19
FS691V-CS19

P/N 99907-6825-03
FS691V- AS19/BS19/CS19 PARTS LIST INFORMATION

PARTS CATALOG INTRODUCTION 4) Part Number


This is the key of your parts ordering.
Three kinds of part number are used in this catalog.
This parts catalog lists parts and sub-assemblies provided as service parts.
When it becomes necessary to replace parts, always use KAWASAKI GENUINE PARTS which have passed strict
inspection which guarantees quality and performance.
1. HOW TO ORDER PARTS
1) When ordering the parts, be sure to use the parts catalog corresponding to the product code. Check
the product revision codes on the product and the catalog.

2) Specify the part code (all digits) exactly as listed in this catalog on your parts order.
3) The parts not shown in the illustrations of this catalog are not sold separately; only the complete units
or next higher assemblies illustrated are supplied as the service parts.
2. EXPLANATION OF PARTS CATALOG FORMAT

5) Description and Additional Information


The part name, the location, the size, and the serial number as additional information, etc. are described
here. Use them to find out and check the part required.
When a part number is changed without change of the product revision code and the changed parts are
not interchangeable, the serial number of the product is noted as follows;

( - FA130 − 100001) Affected units are from beginning of the product of the
product code up to and including this serial number.
(FA130 − 100002 - ) Affected units are from this serial number and above.
(FA130 − 100002 - FA130 − 110001) Affected units are in this serial number range.

6) Quantity
The figure shows quantity of the part required at the indicated position on the illustration and for the
specified product revision code.
The asterisk (*) on this column means the part can be used as the substitute on the product and is supplied
until the stock is exhausted.
Note:Some small parts will be supplied by units.
Example: If six (6) bolts are ordered and the minimum quantity per unit is five (5), two (2), units of
the bolt will be delivered.

7) Product Revision Code


This Code indicates an important change which affects the service parts interchangeability.

3. ABBREVIATIONS
# Number FR Front RH Right Hand
& And G Gram RPM Revolutions Per Minute
(+) Plus HEX Hexagonal RR Rear
1) Product Code (-) Minus ID = Inside Diameter STD Standard
2ND Second IN Inch T Teeth
This code describes the product code covered by this catalog. The product revision code, which is a part 3RD Third L= Length T= Thickness
of the product code, is omitted. 4TH Fourth LH Left Hand U/S Under Size
A Ampere LWR Lower UPP Upper
2) Part Group Title AR As Required MM Millimeter V Volt
This title is the representative name for the group of parts illustrated on the page. ASSY Assembly O/S Over Size W Watt
CNT Center OD = Outside Diameter
3) Reference Number COMP Complete REF Reference
The reference numbers are shown on the illustration and the list as the link between them.
FS691V- AS19/BS19/CS19 1. CYLINDER/CRANKCASE

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

11004 11004-7026 GASKET-HEAD 2 2 2


11008 11008-0845 HEAD-COMP-CYLINDER,#2 1 1 1
11008A 11008-0861 HEAD-COMP-CYLINDER,#1 1 1 1
11022 11022-0046 CASE-ROCKER,#1CYL 1 1 1
11022A 11022-0047 CASE-ROCKER,#2CYL 1 1 1

11061 11061-1285 GASKET,CASE-ROCKER 2 2 2


11061A 11061-7094 GASKET,BREATHER 1 1 1
13272 13272-1374 PLATE 1 1 1
14093 14093-0455 COVER,BREATHER 1 1 1
16126 16126-7020 VALVE,BREATHER 1 1 1

32155 32155-2214 PIPE,BREATHER 1 1 1


49015 49015-0023 COVER-CRANKCASE 1 1 1
49120 49120-0858 CRANKCASE-COMP 1 1 1
59071 59071-0733 JOINT 1 1 1
92043 92043-0858 PIN 3 3 3

92043A 92043-1263 PIN,6.2X8X14 6 6 6


92049 92049-7001 SEAL-OIL,RVC2 6X11X10.2 4 4 4
92049A 92049-7010 SEAL-OIL,SD 35X48X8 R HS 1 1 1
92049B 92049-7019 SEAL-OIL,SO 8X14X5 HS 1 1 1
92049C 92049-7028 SEAL-OIL,38X62X8MTCLV 1 1 1

92066 92066-0880 PLUG,OIL 1 1 1


92066A 92066-0881 PLUG 1 1 1
92066B 92066-2223 PLUG 1 1 1
92104 92104-0007 GASKET-LIQUID,TB1217H AR AR AR
92153 92153-7054 BOLT,8X50 10 10 10

92154 92154-2938 BOLT,6X12 6


92172 92172-0870 SCREW,4X8 1 1 1
130 130BA0625 BOLT-FLANGED,6X25 10 10 10
130A 130CA0612 BOLT-FLANGED,6X12 6 6
130B 130CA1050 BOLT-FLANGED,10X50 4 4 4

130C 130CA1065 BOLT-FLANGED,10X65 6 6 6


172 172BA0822 BOLT-STUD,8X22 4 4 4
670 670B2011 O RING,11MM 2 2 2

1 2019/07/24
FS691V- AS19/BS19/CS19 2. PISTON/CRANKSHAFT

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

13001 13001-7027 PISTON-ENGINE 2 2 2


13002 13002-0704 PIN-PISTON 2 2 2
13008 13008-0569 RING-SET-PISTON 2 2 2
13025 13025-7009 RING-SET-PISTON L,0.5 AR AR AR
13029 13029-7010 PISTON-ENGINE L,0.5 AR AR AR

13031 13031-0823 CRANKSHAFT-COMP 1 1 1


13251 13251-0719 ROD-ASSY-CONNECTING 2 2 2
92033 92033-0790 RING-SNAP 4 4 4
92154 92154-2842 BOLT,6X35 4 4 4

2 2019/07/24
FS691V- AS19/BS19/CS19 3. VALVE/CAMSHAFT

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

11055 11055-7009 BRACKET 4 4 4


12004 12004-0733 VALVE-INTAKE 2 2 2
12005 12005-0777 VALVE-EXHAUST 2 2 2
12009 12009-7001 RETAINER-VALVE SPRING 4 4 4
12011 12011-2056 COLLET 8 8 8

12016 12016-0040 ARM-ROCKER 4 4 4


12032 12032-7001 TAPPET 4 4 4
13070 13070-7017 GUIDE,GOVERNOR 1 1 1
13116 13116-0725 ROD-PUSH 4 4 4
13271 13271-7007 PLATE 1 1 1

13271A 13271-7021 PLATE,GOVERNOR 1 1 1


42036 42036-7021 SLEEVE 1 1 1
49078 49078-7002 SPRING-ENGINE VALVE,IN 4 4 4
49118 49118-7022 CAMSHAFT-COMP 1 1 1
92033 92033-0778 RING-SNAP 3 3 3

92140 92140-7005 BALL 6 6 6


92145 92145-1653 SPRING 1 1 1
92152 92152-1689 COLLAR 4 4 4
92153 92153-7100 BOLT,6X29.5 4 4 4
92154 92154-1267 BOLT,8X18.2 4 4 4

92200 92200-0945 WASHER,16X42X0.91 1 1 1


92200A 92200-2151 WASHER,8.1X18X0.5 4 4 4
92200B 92200-7048 WASHER,16.3X30X2.28 1 1 1
312 312AA0600 NUT-HEX,6MM 4 4 4

3 2019/07/24
FS691V- AS19/BS19/CS19 4. LUBRICATION-EQUIPMENT

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

13272 13272-7011 PLATE,ROTOR 1 1 1


14075 14075-0037 CAP-ASSY 1
14075A 14075-0707 CAP-ASSY 1 1
16154 16154-7010 ROTOR-PUMP,OUTER 1 1 1
16154A 16154-7011 ROTOR-PUMP,INNER 1 1 1

49065 49065-7006 FILTER-OIL 1 1 1


49065A 49065-7007 FILTER-OIL 1 1 1
59231 59231-0712 FILLER 1
59231A 59231-0746 FILLER 1 1
92055 92055-0892 RING-O,15.8X2.4 2 2

92066 92066-0774 PLUG 1 1 1


92140 92140-7003 BALL,STEEL,13/32 1 1 1
92145 92145-1809 SPRING,OIL RELIEF 1 1 1
92153 92153-7008 BOLT 1 1 1
92153A 92153-7043 BOLT,6X12 3

92154 92154-2938 BOLT,6X12 3 3


555 555A0420 PIN-SPRING,4X20 1 1 1
670 670D2016 O RING,16MM 2

4 2019/07/24
FS691V- AS19/BS19/CS19 5. COOLING-EQUIPMENT

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

13272 13272-1487 PLATE,FAN 1 1 1


14037 14037-7008-9H SCREEN 1 1 1
23062 23062-1276 BRACKET-COMP 1 1 1
49089 49089-0991 SHROUD-ENGINE 1 1 1
49089A 49089-0992 SHROUD-ENGINE 1 1 1

55020 55020-0900 GUARD 1 1 1


59041 59041-7014 FAN 1 1 1
59066 59066-0043 HOUSING-FAN 1
59066A 59066-0754 HOUSING-FAN 1
59066B 59066-0833 HOUSING-FAN 1

92026 92026-7007 SPACER 1 1 1


92039 92039-0751 RIVET,GUARD 3 3 3
92153 92153-7007 BOLT,FLANGED,6X16 9 9 9
92153A 92153-7043 BOLT,6X12 4
92154 92154-2687 BOLT,6X12 3 3 3

92154A 92154-2938 BOLT,6X12 4 4


92161 92161-0586 DAMPER 2 2

5 2019/07/24
FS691V- AS19/BS19/CS19 6. ELECTRIC-EQUIPMENT

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

13272 13272-7012 PLATE 1 1 1


21066 21066-7017 REGULATOR-VOLTAGE 1 1 1
21171 21171-0740 COIL-ASSY-IGNITION 2
21171A 21171-0758 COIL-ASSY-IGNITION 2 2
21193 21193-0036 FLYWHEEL-ASSY 1 1 1

26011 26011-2234 WIRE-LEAD 1 1 1


26031 26031-1624 HARNESS 1 1 1
26031A 26031-7040 HARNESS 1 1 1
26031B 26031-7041 HARNESS 1 1 1
59031 59031-7017 COIL-CHARGING 1 1 1

92009 92009-2303 SCREW 2 2 2


92009A 92009-2308 SCREW 1 1 1
92066 92066-0881 PLUG 1 1 1
92070 92070-7004 PLUG-SPARK,BPR4ES(NGK),SOLID 2 2 2
92072 92072-7003 BAND 4 4 4

92154 92154-7003 BOLT,12X30 1 1 1


92172 92172-7018 SCREW,5X20 4 4 4
92200 92200-7002 WASHER 1 1 1
130 130BA0620 BOLT-FLANGED,6X20 4 4 4
510 510A5100 KEY-WOODRUFF 1 1 1

6 2019/07/24
FS691V- AS19/BS19/CS19 7. CONTROL-EQUIPMENT

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

13107 13107-7047 SHAFT,GOVERNOR 1 1 1


13271 13271-7038 PLATE 1 1 1
16171 16171-0042 LINK 1 1 1
39129 39129-7028 SPRING-GOVERNOR 1 1 1
49103 49103-0010 ARM-GOVERNOR 1 1 1

49103A 49103-7014 ARM-GOVERNOR 1 1 1


49113 49113-0727 PANEL-COMP-CONTROL 1 1 1
92145 92145-1811 SPRING,LINK 1 1 1
92145A 92145-1812 SPRING 1 1 1
92150 92150-2182 BOLT,5X18 2 2 2

92153 92153-0009 BOLT,6X12 1 1 1


92153A 92153-7043 BOLT,6X12 2
92154 92154-2697 BOLT,6X35 1 1 1
92154A 92154-2938 BOLT,6X12 2 2
92170 92170-7001 CLAMP 2 2 2

92172 92172-0792 SCREW,5X35 2 2 2


92172A 92172-0870 SCREW,4X8 2 2 2
311 311AA0600 NUT-HEX,6MM 1
311A 311BA0600 NUT-HEX,6MM 1 1
312 312AA0500 NUT-HEX,5MM 2 2 2

411 411AA0600 WASHER-PLAIN,6MM 1 1 1

7 2019/07/24
FS691V- AS19/BS19/CS19 8. CARBURETOR

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

11061 11061-7009 GASKET,CHAMBER 1 1 1


11061A 11061-7010 GASKET,SCREW 1 1 1
11061B 11061-7087 GASKET,INSULATOR 1 1 1
11061C 11061-7088 GASKET,INSULATOR/MANIFOLD 1 1 1
11061D 11061-7093 GASKET,MANIFOLD 2 2 2

13107 13107-7018 SHAFT 1 1 1


15004 15004-0985 CARBURETOR-ASSY 1 1 1
16020 16020-7003 CHAMBER-FLOAT 1 1 1
16025 16025-7017 VALVE-THROTTLE 1 1 1
16030 16030-7003 VALVE-FLOAT 1 1 1

16031 16031-7002 FLOAT 1 1 1


16041 16041-0007 SHAFT-CARBURETOR,CHOKE 1 1 1
16041A 16041-7051 SHAFT-CARBURETOR,THROTTLE 1 1 1
16073 16073-7013 INSULATOR 1 1 1
16186 16186-7006 VALVE-ASSY-CHOKE 1 1 1

21188 21188-7002 SOLENOID 1 1 1


39074 39074-7001 LEVER-ASSY-THROTTLE 1 1 1
49121 49121-7018 NOZZLE-MAIN 1 1 1
59076 59076-0009 MANIFOLD-INTAKE 1 1 1
92004 92004-0723 BOLT-STUD,6X115 2 2 2

92009 92009-2083 SCREW 2 2 2


92009A 92009-2349 SCREW 1 1 1
92009B 92009-2402 SCREW 1 1 1
92063 92063-7141 JET-MAIN,#122,3280FT 1 1 1
(OPTION)
92063A 92063-7142 JET-MAIN,#124 1 1 1

92063B 92063-7149 JET-MAIN,#120,6560FT 1 1 1


(OPTION)
92066 92066-2204 PLUG 1 1 1
92066A 92066-2244 PLUG 1 1 1
92093 92093-0593 SEAL 2 2 2
92145 92145-1579 SPRING 1 1 1

92200 92200-0848 WASHER 2 2 2


130 130AA0630 BOLT-FLANGED,6X30 4
130A 130BA0630 BOLT-FLANGED,6X30 4 4

8 2019/07/24
FS691V- AS19/BS19/CS19 9. AIR-FILTER/MUFFLER(AS19)

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

11011 11011-0786 CASE-AIR FILTER 1


11013 11013-0752 ELEMENT-AIR FILTER 1
11013A 11013-7046 ELEMENT-AIR FILTER 1
11060 11060-7016 GASKET,MUFFLER 2
11061 11061-7086 GASKET,CARBURETOR/PIPE-INTAKE 1

11065 11065-7037 CAP 1


16060 16060-7038 PIPE-INTAKE 1
42036 42036-7022 SLEEVE,BREATHER 1
92015 92015-1367 NUT,FLANGED,6MM 2
92055 92055-7025 RING-O 2

92173 92173-1001 CLAMP 1


92173A 92173-7003 CLAMP 2
92173B 92173-7010 CLAMP 1
92192 92192-7146 TUBE,12.6X18.6X118 1
92192A 92192-7165 TUBE 1

92210 92210-1730 NUT 2


92210A 92210-7027 NUT,M8 4
461 461DA0800 WASHER-SPRING,8MM 4

9 2019/07/24
FS691V- AS19/BS19/CS19 10. AIR-FILTER/MUFFLER(BS19/CS19)

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

11011 11011-0822 CASE-AIR FILTER 1


11011A 11011-0938 CASE-AIR FILTER 1
11013 11013-0752 ELEMENT-AIR FILTER 1 1
11013A 11013-7046 ELEMENT-AIR FILTER 1 1
11060 11060-7016 GASKET,MUFFLER 2 2

11061 11061-7086 GASKET,CARBURETOR/PIPE-INTAKE 1 1


11065 11065-7037 CAP 1 1
16060 16060-7038 PIPE-INTAKE 1 1
42036 42036-7022 SLEEVE,BREATHER 1 1
92015 92015-1367 NUT,FLANGED,6MM 2 2

92055 92055-7025 RING-O 2 2


92173 92173-1001 CLAMP 1 1
92173A 92173-7003 CLAMP 2 2
92173B 92173-7010 CLAMP 1 1
92192 92192-1459 TUBE,AIR FILTER 1 1

92192A 92192-7146 TUBE,12.6X18.6X118 1 1


92210 92210-1730 NUT 2 2

10 2019/07/24
FS691V- AS19/BS19/CS19 11. FUEL-TANK/FUEL-VALVE

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

42036 42036-7015 SLEEVE 1 1 1


49019 49019-0027 FILTER-FUEL 1 1 1
49040 49040-0770 PUMP-FUEL 1 1 1
92009 92009-2303 SCREW 2 2 2
92170 92170-2009 CLAMP 6 6 6

92173 92173-1000 CLAMP 1 1 1


92192 92192-1551 TUBE,6.35X12.7X185 1 1 1
92192A 92192-1555 TUBE,6.35X12.7X390 1 1 1
92192B 92192-7148 TUBE,6.4X12.7X150 1 1 1

11 2019/07/24
FS691V- AS19/BS19/CS19 12. STARTER

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

13101 13101-0650 GEAR-ASSY 1 1 1


16146 16146-7013 COVER-ASSY 1 1 1
21039 21039-7002 BRUSH 1 1 1
21080 21080-0009 ARMATURE 1 1 1
21163 21163-0749 STARTER-ELECTRIC 1 1 1

27012 27012-7008 HOOK 1 1 1


39184 39184-0019 BRACKET-ASSY 1 1 1
92153 92153-7034 BOLT 2 2 2
92200 92200-7023 WASHER 1 1 1
92200A 92200-7024 WASHER 1 1 1

130 130BA0840 BOLT-FLANGED,8X40 2 2 2

12 2019/07/24
FS691V- AS19/BS19/CS19 13. LABEL

Ref. Quantity
Part No. Description
No.
AS19 BS19 CS19

56033 56033-7001 LABEL-MANUAL 1 1 1


56071 56071-0216 LABEL-WARNING 1 1 1
56080 56080-0028 LABEL-BRAND 1
56080A 56080-0886 LABEL-BRAND,FS691V WITH HP 1 1

13 2019/07/24
FS691V- AS19/BS19/CS19 NUMERICAL PARTS INDEX
Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No. Part No. Fig No.

11004-7026 1 13116-0725 3 39129-7028 7 92033-0778 3 92154-2938 5


11008-0845 1 13251-0719 2 39184-0019 12 92033-0790 2 92154-2938 7
11008-0861 1 13271-7007 3 411AA0600 7 92039-0751 5 92154-7003 6
11011-0786 9 13271-7021 3 42036-7015 11 92043-0858 1 92161-0586 5
11011-0822 10 13271-7038 7 42036-7021 3 92043-1263 1 92170-2009 11
11011-0938 10 13272-1374 1 42036-7022 10 92049-7001 1 92170-7001 7
11013-0752 10 13272-1487 5 42036-7022 9 92049-7010 1 92172-0792 7
11013-0752 9 13272-7011 4 461DA0800 9 92049-7019 1 92172-0870 1
11013-7046 10 13272-7012 6 49015-0023 1 92049-7028 1 92172-0870 7
11013-7046 9 14037-7008-9H 5 49019-0027 11 92055-0892 4 92172-7018 6

11022-0046 1 14075-0037 4 49040-0770 11 92055-7025 10 92173-1000 11


11022-0047 1 14075-0707 4 49065-7006 4 92055-7025 9 92173-1001 10
11055-7009 3 14093-0455 1 49065-7007 4 92063-7141 8 92173-1001 9
11060-7016 10 15004-0985 8 49078-7002 3 92063-7142 8 92173-7003 10
11060-7016 9 16020-7003 8 49089-0991 5 92063-7149 8 92173-7003 9
11061-1285 1 16025-7017 8 49089-0992 5 92066-0774 4 92173-7010 10
11061-7009 8 16030-7003 8 49103-0010 7 92066-0880 1 92173-7010 9
11061-7010 8 16031-7002 8 49103-7014 7 92066-0881 1 92192-1459 10
11061-7086 10 16041-0007 8 49113-0727 7 92066-0881 6 92192-1551 11
11061-7086 9 16041-7051 8 49118-7022 3 92066-2204 8 92192-1555 11

11061-7087 8 16060-7038 10 49120-0858 1 92066-2223 1 92192-7146 10


11061-7088 8 16060-7038 9 49121-7018 8 92066-2244 8 92192-7146 9
11061-7093 8 16073-7013 8 510A5100 6 92070-7004 6 92192-7148 11
11061-7094 1 16126-7020 1 55020-0900 5 92072-7003 6 92192-7165 9
11065-7037 10 16146-7013 12 555A0420 4 92093-0593 8 92200-0848 8
11065-7037 9 16154-7010 4 56033-7001 13 92104-0007 1 92200-0945 3
12004-0733 3 16154-7011 4 56071-0216 13 92140-7003 4 92200-2151 3
12005-0777 3 16171-0042 7 56080-0028 13 92140-7005 3 92200-7002 6
12009-7001 3 16186-7006 8 56080-0886 13 92145-1579 8 92200-7023 12
12011-2056 3 172BA0822 1 59031-7017 6 92145-1653 3 92200-7024 12

12016-0040 3 21039-7002 12 59041-7014 5 92145-1809 4 92200-7048 3


12032-7001 3 21066-7017 6 59066-0043 5 92145-1811 7 92210-1730 10
13001-7027 2 21080-0009 12 59066-0754 5 92145-1812 7 92210-1730 9
13002-0704 2 21163-0749 12 59066-0833 5 92150-2182 7 92210-7027 9
13008-0569 2 21171-0740 6 59071-0733 1 92152-1689 3
13025-7009 2 21171-0758 6 59076-0009 8 92153-0009 7
13029-7010 2 21188-7002 8 59231-0712 4 92153-7007 5
13031-0823 2 21193-0036 6 59231-0746 4 92153-7008 4
13070-7017 3 23062-1276 5 670B2011 1 92153-7034 12
130AA0630 8 26011-2234 6 670D2016 4 92153-7043 4

130BA0620 6 26031-1624 6 92004-0723 8 92153-7043 5


130BA0625 1 26031-7040 6 92009-2083 8 92153-7043 7
130BA0630 8 26031-7041 6 92009-2303 11 92153-7054 1
130BA0840 12 27012-7008 12 92009-2303 6 92153-7100 3
130CA0612 1 311AA0600 7 92009-2308 6 92154-1267 3
130CA1050 1 311BA0600 7 92009-2349 8 92154-2687 5
130CA1065 1 312AA0500 7 92009-2402 8 92154-2697 7
13101-0650 12 312AA0600 3 92015-1367 10 92154-2842 2
13107-7018 8 32155-2214 1 92015-1367 9 92154-2938 1
13107-7047 7 39074-7001 8 92026-7007 5 92154-2938 4
Part No. 99907-6825-03

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