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Pathfinder

Argus Pathfinder Manual

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0% found this document useful (0 votes)
215 views50 pages

Pathfinder

Argus Pathfinder Manual

Uploaded by

Ramzi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Pathfinder 48V-1.

5kW
Modular Switched Mode
Rectifier System
010-548-B2
This page intentionally left blank.

Argus Technologies Ltd. Visit [Link]


Burnaby, British Columbia. Telephone: 604 436 5900 Fax: 604 436 1233
Argus Technologies reserves the right to make changes to the products and information contained in this document without notice.
Copyright 2008 Argus Technologies Ltd. Argus® is a registered trademark of Argus Technologies Ltd. All Rights Reserved.
Printed in Canada.
Pathfinder 48V-1.5kW
Modular Switched Mode Rectifier System

010-548-B2

The following documents and drawings are included in this manual to provide the necessary information required for
installation, operation and fault diagnosis of the unit:

• Specifications: 010-548-B1 Rev A


• Warranty Policy: 048-507-10
• Safety, Installation and Operation Instructions: 010-548-C0 Rev A
• Outline Drawings
19” Cabinet: 030-633-06
23” Cabinet: 030-634-06
• Customer Connections
19” Cabinet: 030-633-08
23” Cabinet: 030-634-08
• Spare Parts List: 010-548-G0
Factory Service Information: 048-527-10

Argus Technologies Ltd. 010-548-B2 Rev B WC


Printed in Canada. © 2004 Argus Technologies Ltd. ARGUS is registered trademark of Argus Technologies Ltd. All Rights Reserved.
MANUAL ADDENDUM

Unit Description: Pathfinder 1.5kW & 2kW Modular Switched Mode Rectifier Systems
Manual P/N: 010-548-C0 Applies to Manual Revision: A
Applies to Manuals: 010-548-B2 (48V-1.5kW) and 010-558-B2 (48V-2kW)

# Date Page# Correction to be implemented


1 07-06-12 7, 15, 20 NOTE: For Pathfinder 48-1.5kW and 48V-2kW rectifiers in the same shelf (or system)
of 010-548-C0 utilizing an Argus SM Series controller, set the current limit to no more than 33A (the
maximum of the lower power unit).

MANUAL ADDENDUM
Authorized by: FORM 954-010-10 010548c0a1_addendum_limit.doc Page 1 of 1
SPECIFICATIONS FOR ARGUS’ SWITCHED MODE RECTIFIER PATHFINDER 48V-1.5kW

Pow er Module Output


Voltage: 42 to 60VDC

Current: 0 to 33ADC

Maximum Power: 1500W continuous/module @ 50 to 56VDC

Heat Dissipation: 500 BTU/hr

Regulation: ±25mV line and load at zero slope

Transient Response: ≤2ms to 0.1% of output for 50 to 100% load step


<1% deviation for 50 to 100% load step
<2% deviation for 10 to 90% load step

Time Stability: ≤0.2% per year

Temperature Stability: ≤100ppm/°C over the operating range

Noise: ≤22dBrnC with battery (Voice Band)


≤10mVrms, 10kHz to 10MHz (Wide Band)
≤150mVp-p, 10kHz to 100MHz

EMI: The unit meets the requirements of:


EN 55022 (CISPR 22): 1994, Class B
FCC Part 15, Class B
ICES-003, Class B

In Accordance with FCC requirements, we provide the following statement as specified in the FCC guidelines for
conformance to Part 15, Class B:
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or television reception,
which can be determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.

Any changes or modifications to this equipment not expressly described in this manual could void the FCC
compliance.

ARGUS TECHNOLOGIES PAGE 1 OF 3 010-548-B1 REV A


SPECIFICATIONS FOR ARGUS’ SWITCHED MODE RECTIFIER PATHFINDER 48V-1.5kW

Pow er Module Input


Voltage: 208 to 240VAC nominal
176 to 265VAC operating
90 to 312VAC extended range
(derated output power or input power factor)

Frequency: 45 to 70Hz

Current: 8A (208VAC nominal) @ 1500W/output


7A (240VAC nominal) @ 1500W/output

Power Factor: >0.99 true @ 50 to 100% load

T.I.F. (Current): <120 at 100% load

Efficiency: ≥91% @ 50 to 100% load (at nominal input voltages)

Source Impedance: <25% inductive or 5% resistive

Fuse Type/Rating: Bussmann ABC-15 / 15A, 250VAC fast blow


10kA @ 125VAC

Input Transient Suppression: Meets IEEE/ANSI C62.41 Category B3

Miscellaneous
3 Module Cabinet Size: 133mm H x 432mm W x 346mm D1
(5.25" H x 17" W x 13.6" D)

4 Module Cabinet Size: 133mm H x 533mm W x 346mm D1


(5.25" H x 21" W x 13.6" D)

Cabinet Mounting: 19” or 23”, flush, 1-1/8” offset, 6” offset

Acoustic Noise: <60dBa @ 1m (3 ft)

Module Weight: 5.7kg (12.5 lb.)

3 Module Cabinet Weight: 7.3kg (16 lb.)

4 Module Cabinet Weight: 8.6kg (19 lb.)

Alarm Connection Ratings: 60VDC, 0.5A maximum

E n vir o n m e n t a l
Temperature: 0 to 65°C (32 to 149°F) [standard operating]
-40 to 65°C (-40 to 149°F) [extended operating]
-55 to 85°C (-67 to 185°F) [storage]

Humidity: 0 to 95% non-condensing

Elevation: -500 to 3000m (-1640 to 9843 ft)

1
359mm D (14.1” D) including rear terminal cover.

ARGUS TECHNOLOGIES PAGE 2 OF 3 010-548-B1 REV A


SPECIFICATIONS FOR ARGUS’ SWITCHED MODE RECTIFIER PATHFINDER 48V-1.5kW

Standards
Safety: CSA C22.2 No. 950-95
UL 1950-1995
EN 60950-1993 with Amendments 1-4, with deviation for
Germany (CB Scheme).
Electromagnetic Compatibility:
FCC 47 CFR Part 15:1998 Class B Radiated & Conducted Emissions
ENV 50204-1996 Radiated Electromagnetic Immunity Digital Radio Telephones
EN 55022 (CISPR 22):1994 Class B Radiated & Conducted Emissions
ICES-003 Class B
EN 61000-3-2:1995 Harmonic Current Emissions
EN 61000-4-2:1995 ESD Immunity
EN 61000-4-3:1996 Radiated Electromagnetic Immunity
EN 61000-4-4:1995 Electrical Fast Transients/Burst Immunity
EN 61000-4-5:1995 Power Line Surge Immunity Installation Class 4
EN 61000-4-6:1997 Conducted Electromagnetic Immunity
EN 61000-4-11:1994 Voltage Dips, Short Interruptions, Variations
IEEE/ANSI C62.41:1991 Surge Voltages, Location Category B3.

General:
Bellcore GR-63-CORE:1995 Vibration & Shock, (Transport / Shock Packaged) Category A,
(4.3.1 and 4.4.4)
Recommended Connection Wire Sizes (as per UL/CSA)
For operation @ 30°C: Recommended Feeder Breaker
(serves as a disconnect device for its associated modules):
#14 AWG, 3 Mod 3 Feed 15A, 1PH
#8 AWG, 3 Mod 1 Feed 40A, 1PH
#10 AWG, 3 Mod 3 Phase 25A, 3PH
#14 AWG, 4 Mod 4 Feed 15A, 1PH
#6 AWG, 4 Mod 2 Feed 50A, 1PH
#10 AWG, 4 Mod 2 Feed 25A, 1PH

NOTE: Check with local and/or national electrical codes for specific input wiring requirements,
including temperature derating factors, etc.

Field Connection Terminals


AC Input: #10 - #14 AWG individual module feed
(mechanical compression)
#6 - #8 AWG single module feed (19” cabinet)
#10 AWG 3-phase (19" cabinet only)
#6 AWG single module feed (23” cabinet)
#10 AWG dual module feed (23” cabinet)

DC Output: 3/8" 2 hole terminal 1” spacing lugs


(customer supplied)
3/8”-20 x ¾” bolts with lock and flat washers
(Argus supplied)

Control/Alarm: #14 - #26 AWG (mechanical compression)


The above information is valid at the time of publication. Consult factory for up-to-date ordering information.
Specifications are subject to change without notice.

ARGUS TECHNOLOGIES PAGE 3 OF 3 010-548-B1 REV A


WARRANTY AND REPAIR INFORMATION
Warranty Policy Factory Service Centers
Canada and International
Argus Technologies Ltd. warrants all equipment manufactured by it to be free from defects in parts Argus Technologies Ltd.
ATTN: RMA Returns
and labor, excluding third party OEM materials (example: air conditioners, batteries), for a period of 7033 Antrim Avenue
two years from the date of shipment from the factory. For third party products the OEM’s warranty Burnaby, BC, V5J 4M5 Canada
Tel: +1 604 436 5900
shall apply. The liability of Argus applies solely to repairing, replacing or issuing credit (at Argus’ sole Fax: +1 604 436 1233
Email: returns@[Link]
discretion) for any equipment manufactured by it and returned by the customer during the warranty
USA
period. The terms of the warranty are Ex Works (EXW) from Argus’ factory service location. Argus Technologies Inc.
ATTN: RMA Returns
3116 Mercer Avenue
Argus reserves the right to void the warranty if: Bellingham, WA, 98225 USA
Tel: +1-360 756 4904
(1) identification marks or serial numbers are removed or altered in any way, Fax: +1-360 647 0498
(2) invoice is unpaid, or Email: returns-usa@[Link]

(3) defect is the result of misuse, neglect, improper installation, environmental Asia-Pacific
PCM Electronics (Dong Guan) Co., Ltd.
conditions, non-authorized repair, alteration or accident. Hongli Industrial Area, Miaobian, Liaobu Town,
Dongguan City, Guangdong Province,
523400 China
Argus shall not be liable to the customer or other parties for any loss of profits, loss of use, costs for Tel: +86 755 8895 3310
Fax: +86 755 8895 3307
removal or installation of defective equipment, damages or consequential damages based upon
Authorized Service Center
equipment failure during or after the warranty period. There shall be no other obligations either Argentina
expressed or implied. Argus will not honor warranties for batteries and other third party products Argus Technologies de Argentina
Belen 315, Capital Federal, Buenos Aires,
without prior written Argus authorization. 1407l Argentina
Tel: +54 (11) 4672 4821
Fax: +54 (11) 4504 4698
Cell: +54 9 (11) 4993 9996
Email: lkleiman@[Link]
Freight Policy Asia
Customer is responsible for all shipping and handling charges (COD and freight collect will not be Argus Technologies Asia Pte Ltd
Blk 6 Tagore Lane #160
accepted without prior approval from Argus Technologies). Singapore 787570
Tel: +65 6458 8900
Fax: +65 6458 2122
Australia
Terms of Payment (North America) CPS National
8/376 Newbridge Rd
Payment terms are net 30 days subject to prior credit approval. All other orders require payment Moorebank, NSW, 2170 Australia
Tel: +61 02 9822 8977
before shipping. Fax: +61 02 9822 8077
Australia/New Zealand
Alpha Power Systems Pty Ltd
Unit 3, 30 Heathcote Road
Moorebank, NSW, 2170 Australia
Terms of Payment (International) Tel: +61 02 9602 8331
Payment terms are subject to prior approval and are typically through Tele-Transfer. Fax: +61 02 9602 9180
Century Yuasa
37 - 65 Colbalt Street
Carole Park QLD 4300
Australian Sales & Service
Return Material Policy Tel:
Fax:
+61 07 3361 6587
+61 07 3361 6705
Our RMA policy is designed to ensure prompt, efficient and high quality factory service. A Return New Zealand Sales & Service
Tel: +64 9 978 6689
Material Authorization (RMA) number must be obtained before products can be accepted for Fax: +64 9 978 6677
servicing by the Argus factory. For returns to an authorized service center (refer to “Authorized Canada
Service Centers” for locations), please consult the individual service center for specific return policies Compower Systems Inc.
118 Tiffield Road
and instructions. Toronto, ON, M1V 5N2 Canada
Tel: +1 416 293 3088
Fax: +1 416 293 0671
To obtain a RMA number for a factory return, customers must call the appropriate location with the Europe
product serial and model number, as well as a brief description of the problem, shipment instructions Alpha Technologies Europe Ltd.
Cartel Business Estate
and billing details. Edinburgh Way
Harlow, Essex, CM20 2DU UK
Tel: +44 1279 422110
The original packing container should be used whenever possible. Both the shipping documents Fax: +44 1279 423355
and the outside of the box must have the RMA # clearly marked and the product shipped prepaid to Mexico & Central America
Technologies Argus First De Mexico SA de CV
the Argus factory service center. Argus will endeavor to repair products within five working days of Anatole France No. 17
receipt. Repairs to the returned product are warranted for a period of six months. A service charge Col. Polanco
Mexico City, 11560 Mexico
may be applied if no fault is found in the returned product. Argus will not accept products without an Tel: +52 55 5280 6990
RMA number. Fax: +52 55 5280 6585
South America
Argus Technologies Argentina
Santo Tome 2573, Capital Federal
Buenos Aires, 1416 Argentina
Business Hours Tel:
Cell:
+54 11 4504 4698
+54 9 11 4993 9996
Argus North American office hours are 7:30 am to 5:00 pm (Pacific Standard Time) Monday to Friday. E-pager: 541149939996@[Link]
Turkey
IPC Enerji Elk San ve TIC AS
Inonu cad. Kanarya sok. No:20
Yenisahra - Kadikoy
Istanbul, Turkey
Tel: +90 216 317 41 42
Fax: +90 216 472 90 66

048-507-10-I1 Rev S (09/2007)

Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487) Outside North America: +1 604 436 5547
IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS


This manual contains important safety and operating
instructions for the Argus Pathfinder 1.5kW & 2kW rectifier series.

1. Please read this manual thoroughly prior to use to become familiar with the rectifier’s numerous
features and operating procedures. To obtain a maximum degree of safety, follow the sequences as
outlined.

2. This manual provides warnings and special notes for the user:
a. Points that are vital to the proper operation or safety of the operator are indicated by the head-
ing: WARNING.

b. A notation that is in Bold Italic typeface covers points that are important to the performance
or ease of use of the rectifier.

3. Before using the rectifier, read all instructions and cautionary markings on the rectifier and any
equipment connected to the rectifier.

4. Do not expose the rectifier to rain or snow.

5. CAUTION – Unless otherwise noted, use of an attachment not recommended or sold by the rectifier
manufacturer may result in a risk of fire, electric shock, or injury to persons.

6. CAUTION – Do not operate the rectifier if it has received a sharp blow, been dropped, or otherwise
damaged in any way – return it to a qualified service center for repair.

7. CAUTION – Do not disassemble the rectifier – call our qualified service centers for servicing. Incor-
rect reassembling may result in a risk of electrical shock or fire.
This page intentionally left blank.
ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

CONTENTS
1 INTRODUCTION .......................................................................................................................1
1.1 Scope of the Manual ..................................................................................................................1
1.2 Product Overview ......................................................................................................................1
1.3 Part Numbers and List Options..................................................................................................2
2 SYSTEM FEATURES, ALARMS AND CONTROLS ........................................................................3
2.1 Shelf Features ............................................................................................................................3
2.2 Power Module Features .............................................................................................................5
2.3 Module Fail Alarms ...................................................................................................................9
2.4 General Alarms ..........................................................................................................................9
3 INSPECTION .........................................................................................................................11
3.1 Packing Materials ....................................................................................................................11
3.2 Check for Damage ...................................................................................................................11
4 SHELF INSTALLATION ...........................................................................................................12
4.1 Safety Precautions....................................................................................................................12
4.2 Tools Required.........................................................................................................................12
4.3 Preparation/Mounting ..............................................................................................................12
5 SHELF GROUNDING, WIRING AND CONNECTIONS ..................................................................13
5.1 Safety Precautions....................................................................................................................13
5.2 Chassis Ground ........................................................................................................................13
5.3 AC Feeder Protection/Sizing ...................................................................................................13
5.4 AC Input Connections .............................................................................................................13
5.5 DC Output Connections...........................................................................................................14
5.6 Alarm and Control Connections ..............................................................................................14
5.7 Remote Communications Connections....................................................................................14
6 INITIAL START-UP AND CHECKOUT ........................................................................................15
7 OPERATION AND ADJUSTMENTS ...........................................................................................16
7.1 Start-up and Reset Procedure (after initial system installation)...............................................16
7.2 Module Installation and Removal............................................................................................16
7.3 Modes Of Operation ................................................................................................................16
7.4 Menu Structure ........................................................................................................................17
7.5 Menu Descriptions...................................................................................................................17
7.6 Miscellaneous Defaults/Adjustments/Controls........................................................................22
7.7 Factory Defaults and Ranges ...................................................................................................23
8 REMOTE COMMUNICATIONS ..................................................................................................24
8.1 Multiple Shelf Connections (RS-485) .....................................................................................24
8.2 Connecting the SM Series Panel (RS-485)..............................................................................24
8.3 Communications using a PC/Terminal ....................................................................................25
9 MAINTENANCE AND SERVICE ................................................................................................26
9.1 Maintenance.............................................................................................................................26

i
ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

9.2 Service ..................................................................................................................................... 26


10 ARGUS CONVENTIONS..........................................................................................................28
10.1 Numbering System .................................................................................................................. 28
10.2 Acronyms and Definitions....................................................................................................... 28

FIGURES
Figure 1–Front perspective view of Pathfinder 19” shelf (with 1.5kw or 2kW modules) ............................ 1
Figure 2–Front view of Pathfinder (1.5kW or 2kW) shelf (modules removed) ........................................... 3
Figure 3–Front perspective view of power module ...................................................................................... 5
Figure 4–Pathfinder LCD in Normal mode ................................................................................................ 16
Figure 5–Pathfinder menu tree.................................................................................................................... 18
Figure 6–Pathfinder communications connections ..................................................................................... 24

TABLES
Table A–Alarm wiring connections............................................................................................................ 14
Table B–Control wiring connections .......................................................................................................... 14
Table C–Adjustments menu defaults .......................................................................................................... 23
Table D–Remote communications menu defaults ...................................................................................... 23
Table E–Test menu defaults........................................................................................................................ 23
Table F–Navigation and status commands ................................................................................................. 25
Table G–Sample maintenance log .............................................................................................................. 26

ii
ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

1 INTRODUCTION
1.1 Scope of the Manual
This instruction manual explains the installation, interconnection and operation of Argus Technologies' Path-
finder 1.5kW and 2kW modular, switched mode rectifier systems. The topics covered include: product speci-
fications, features, installation and configuration, operation and maintenance.
NOTE: All references to the Pathfinder 48 VDC output rectifier system, also apply to the Pathfinder
24VDC output rectifier system, unless specified otherwise.
To aid the user with installation, frequent reference is made to foldout drawings located at the rear of the
manual.
1.2 Product Overview
The Pathfinder 1.5kW and 2kW rectifier modules use a high frequency, switched mode conversion technique
to provide a fully regulated and isolated DC output from the AC mains. Rectifier power modules are "hot
swappable" meaning they can be inserted or removed from the shelf without cutting power to or from the sys-
tem or the load. Additional power modules can be included with the system at time of ordering or added after
the shelf has been installed.
A complete rectifier system consists of one or more power modules and a common shelf enclosure to output
up to 4.5kW (three 1.5kW modules) or 6kW (four 1.5kW modules or three 2kW modules) or 8kW (four 2kW
modules). The shelf has connections for AC inputs, DC output, and various alarm/control relays.
The Pathfinder rectifier system is designed to operate with the Argus SM series of system control panels via
RS-485 shelf connectors for communications. This allows the user to setup, control and monitor the entire
power system and ancillary components from one central, easy-to-use source.
Pathfinder power modules can be adjusted and monitored locally via an optional front panel control-key inter-
face and LCD display option.

Figure 1–Front perspective view of Pathfinder 19” shelf (with 1.5kw or 2kW modules)

010-548-C0 REV A PAGE 1 OF 28


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

1.3 Part Numbers and List Options


The Pathfinder 1.5kW or 2kW is available to order under the following part numbers and list options:
Description Part Number/List Option
Pathfinder 48V-1.5kW power module.................................................................................................010-548-20
Pathfinder 24V-1.5kW power module.................................................................................................010-549-20
Pathfinder 48V-2kW power module ...................................................................................................010-558-20
Basic module .............................................................................................................................................. *List 0
Standard temperature, 0 to +65 deg.C ........................................................................................................ List 40
Extended temperature, -40 to +65 deg.C.................................................................................................... List 42
Gray finish................................................................................................................................................ *List 55
No LCD display/keypad ............................................................................................................................. List 80
With LCD display/keypad.......................................................................................................................... List 81
Extended float voltage, 42-58V (48V-2kW power module only) .............................................................. List 89
Pathfinder 19” shelf.............................................................................................................................030-633-20
24VDC output (24V-1.5kW power module only)........................................................................................ List 1
48VDC output .............................................................................................................................................. List 2
Universal mount ..................................................................................................................................... **List 18
6” offset mount for 19”rack.................................................................................................................... **List 19
Flush mount............................................................................................................................................ **List 21
6” offset mount for 23”rack.................................................................................................................... **List 23
Flush mount for 23”rack......................................................................................................................... **List 25
Standard temperature.................................................................................................................................. List 40
Extended temperature................................................................................................................................. List 42
Gray finish................................................................................................................................................ *List 55
Multiple feed, 1-phase ................................................................................................................................ List 80
Single feed, 1-phase.................................................................................................................................... List 82
Single feed, 3-phase.................................................................................................................................... List 83
Module blank plate, front ........................................................................................................................... List 90
Module blank plate, front and top .............................................................................................................. List 91
Pathfinder 23” shelf.............................................................................................................................030-634-20
24VDC output (24V-1.5kW power module only)........................................................................................ List 1
48VDC output .............................................................................................................................................. List 2
Universal mount ..................................................................................................................................... **List 18
Flush mount............................................................................................................................................ **List 21
6” offset mount for 23”rack.................................................................................................................... **List 23
Flush mount for 23”rack......................................................................................................................... **List 25
Standard temperature.................................................................................................................................. List 40
Extended temperature................................................................................................................................. List 42
Gray finish................................................................................................................................................ *List 55
Multiple feed, 1-phase ................................................................................................................................ List 80
Single feed, 1-phase.................................................................................................................................... List 82
Dual feed, 1-phase ...................................................................................................................................... List 84
Module blank plate, front ........................................................................................................................... List 90
Module blank plate, front and top .............................................................................................................. List 91

* Default option
** Default option is List 18 for shipping. Customer may then re-configure as desired.

The above information is valid at the time of publication. Consult factory for up-to-date ordering information.

PAGE 2 OF 28 010-548-C0 REV A


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

2 SYSTEM FEATURES, ALARMS AND CONTROLS


2.1 Shelf Features
The Pathfinder’s shelf contains connections for up to four rectifier power modules, AC input, DC output, sev-
eral remote alarm/controls, and RS-485 communications. When the power modules are removed from the
shelf, all cabling connections to the shelf are front-accessible with exception of DC outputs. DC connections
are made at the rear of the shelf. (DC cable entry is at the side of the shelf.)
2.1.1 Shelf Descriptions
A brief description of each shelf feature is show below:

Side Entrance for AC Cable


Universal Mounting Brackets
Rear Knockout for AC Cable
Module AC Input Connectors
48/24 VDC Polarizing Pin and
Module DC Output Connectors Module Control/Alarm Connectors
Removable Wireway Cover Removable Wireway Cover for
for Shelf AC Customer Connections
(access not shown)

Figure 2–Front view of Pathfinder (1.5kW or 2kW) shelf (modules removed)

NOTE: Not all features appear as displayed on all models.

010-548-C0 REV A PAGE 3 OF 28


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

2.1.2 Shelf Alarms


The rectifier shelf has alarms entitled RECTIFIER MAJOR, RECTIFIER MINOR, GENERAL ALARM, and
AC FAIL. All alarms are “real time” and therefore do not latch. The minor and major alarm contacts are “fail
safe” and will extend an alarm even without a DC power source.
[Link] Rectifier Major Alarm
Indicates a module fail alarm condition is present in two or more power modules.
[Link] Rectifier Minor Alarm
Indicates a module fail alarm condition is present in one or more power modules.
[Link] General Alarm
Indicates a general alarm condition is present in one or more power modules.
[Link] AC Fail Alarm
Indicates loss of AC to one or more power modules.
2.1.3 Remote Equalize Control
A remote equalize control is available on the shelf for placing the power modules in Equalize mode. This fea-
ture operates when a positive or negative DC signal is applied to the REQ terminal with regards to REMOTE
COMMON.
2.1.4 Remote Shutdown
A remote shutdown input is present on the shelf for each module to allow turning off individual modules.
2.1.5 Remote Sense
A remote sense connection is available for regulating the output voltage of the rectifier at a remote point such
as at the system battery. With no connection to the remote sense input, the rectifier will regulate its output
voltage at the rectifier output terminals.
2.1.6 Remote Monitoring and Control
All local controls and monitoring are accessible via the RS-485 serial communications interface. The Path-
finder shelf provides two connections for serial communications with other rectifier shelves as well as super-
visory and control panels. This allows RS-485 cables to be “daisy-chained” from rectifier shelf to rectifier
shelf.

PAGE 4 OF 28 010-548-C0 REV A


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

2.2 Power Module Features


The power module converts AC line voltage (refer to the specifications near the front of this manual) to
nominal 48 or 24 VDC output. The following section details the various features of the power modules:

Figure 3–Front perspective view of power module

2.2.1 LED Indicators


The LED indicators provide visual indication of module operational status and alarms. The indicators and as-
sociated colors are as follows:
[Link] AC Mains OK
This indicator illuminates when AC input to the Pathfinder is within the valid range and flashes when out of
the normal range (described below).
[Link] Flashing AC Mains OK
The AC Mains OK LED will flash when the input voltage is out of range, but the module will continue to op-
erate down to 90VAC (current limit gradually reduces automatically to approx. 15% of maximum rated at
90VAC). At a lower voltage, the module will shutdown, indicating an AC Mains Fail condition and the AC
LED will extinguish.
[Link] Module ON/OK
The Module ON/OK LED illuminates when the module is running and sourcing power normally. The indica-
tor will turn off under the following conditions:
• Remote or local shutdown
• High voltage shutdown
• Thermal shutdown
• Start-up pending
[Link] Flashing Module ON/OK
Quickly press and release the power button to view output current while the module is online. The Module
ON/OK LED will flash once for every 20% (approx.) of the maximum output current.

010-548-C0 REV A PAGE 5 OF 28


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

[Link] Module FAIL


This indicator illuminates if the module is unable to source power as a result of any of the following condi-
tions:
• Remote or local shutdown
• Input or output fuse blown
• AC Mains Input Fail
• High voltage shutdown
• Thermal shutdown
• UPF fail
• No output power
• Start-up pending
If the unit output is not connected to a battery or parallel rectifier, this LED may extinguish when the power
runs out.
[Link] General Alarm
The red LED will flash during the following conditions:
• VAC meter fail
• AC mains input low
• AC mains input high
• Fan fail
• Over temperature foldback
• Low output voltage
• Current limit (programmable option)
• Temperature Sense Fail
• Fan speed error
• High output voltage
• Menu access from local display
• Soft start operation
2.2.2 OFF/ON (O/I) Button
The front panel O/I button shuts down the output power from the module. This button is also used to read the
module’s output current. To shut the module down, press and hold the button for 3 seconds and release. Press-
ing and holding the button for longer than five seconds (and releasing) causes the module to shutdown and
then restart immediately — the Pathfinder interprets this as a remote signal to turn the module on. To get a
reading of output current, quickly press and release the power button. The lower green LED will flash for
every 20% (approx.) of maximum rated output current.
2.2.3 Liquid Crystal Display (Optional)
Pathfinder modules can be equipped with 2 x 16 character liquid crystal display (LCD) panel for local control
and monitoring. This enables all of the module’s operating parameters, status and alarms to be viewable from
this display.
2.2.4 Control Buttons (Included with LCD Option)
Modules with the LCD option have three control buttons located on the front panel. They are labeled with an
up arrow, down arrow and a curved arrow (ENTER). The up and down arrow buttons allow the user to scroll
through the software menus and adjust values, whereas, the curved arrow button allows the user to enter func-
tions and switch between Float and Equalize modes.

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2.2.5 True Module Fail Alarm


The power modules have a “true” fail alarm. This provides a true indication of the power module's ability to
source current. When the module's output current drops below 2.5% of the rated output, the Module Fail de-
tection circuit is activated. This circuit momentarily ramps up the output voltage to determine if the module
will source current. If no increase in current is detected, the Module Fail and No Output Power alarms are
activated. The module will test once every 60 seconds for the condition until current is detected. Output volt-
age ramping will cease upon detection of current. A minimum 2.5% load is required to avoid the No Output
Power alarm. Activation of this alarm could indicate a failed module or a failed load.
NOTE: A battery connected to the output of the rectifier will draw current when the voltage ramp occurs.
Therefore the rectifier fail alarm will not be generated with a battery connected.
2.2.6 Thermal Protection
[Link] Thermal Shutdown
A module will shutdown and extend an alarm if the internal ambient temperature exceeds 75°C (167°F). The
module will restart when the ambient internal temperature drops below 70°C (158°F). The module will also
shut down if the heatsink temperature exceeds 125°C (257°F). When the heatsink temperature is less than
110°C (230°F) it will restart. The fan continues to operate during these shutdown conditions, unless the ambi-
ent temperature exceeds 80°C (176°F).
[Link] Over Temperature
Each module is protected in the event of an excessive increase in heatsink temperature due to fan failure or
cooling airflow blockage. When the heatsink temperature exceeds normal maximum, the module's output cur-
rent is reduced by 7% of maximum output current per °C to keep the temperature of the power semiconduc-
tors within operating limits until a maximum reduction at 125°C (257°F). Beyond this point the module goes
into thermal shutdown. Normal capacity will be returned automatically when the heatsink temperature is re-
duced below 100°C (212°F).
2.2.7 Wide AC Range
An alarm is generated when the AC input voltage drops below specification. In this situation, current limit
setting is reduced (in accordance with the input VAC) initially to 93% of the maximum output current @
170VAC and at a linear rate down to approximately 15% at 90VAC. At a lower voltage the module will shut-
down and will not restart until the AC is greater than 100VAC.
2.2.8 Current Limit/Short Circuit Protection
Each module has an adjustable current limit. The current limit function determines the maximum output cur-
rent limit of the module, regardless of output voltage or power. Maximum output current is limited to a con-
stant value down to short circuit condition.
Current limiting can be used to limit the battery recharge current after the battery has been discharged for any
reason.
2.2.9 Power Limiting
Each module is designed to limit power output to the module specification. This enables more current to be
supplied at lower output voltages, and allows matching of output to the demand of constant power loads,
normally seen with telecom equipment.
Flooded batteries may also be recharged faster with this feature.
NOTE: Current limiting overrides the power-limiting feature.
2.2.10 Soft Start
To eliminate an instantaneous demand on the AC source, a soft start feature is employed. Soft Start, some-
times referred to as “current walk-in”, works by gradually ramping the current limit up from zero to the actual
or defined customer setting. The output voltage is ramped up from the minimum voltage to the Float voltage.
The output current then increases at a rate of 3A (10%) per second (6A per second for the 24V module).

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2.2.11 High Voltage Shutdown (HVSD)


The High Voltage Shutdown (HVSD) feature provides protection to the load from over voltage conditions
originating from the rectifiers. It operates by shutting down the offending module when a high output voltage
condition occurs. Indication is through a red LED. Modules will restart automatically when the HVSD condi-
tion clears. However, if more than three over voltage conditions occur in one minute, the module will latch off
and remain shut down until it is reset. When in HVSD pressing and releasing the O/I switch will restart the
module.
2.2.12 AC Inrush/Transient Suppression
The modules' inrush current is limited to less than one time the nominal peak line current to prevent surge on
the AC line. Modules are capable of withstanding input lightning and transient surges in accordance with
IEEE/ANSI C62.41 Category B3.
2.2.13 Input/Output Fuses
Each module is equipped with fuses. Abnormal or fault conditions may blow the input or output fuse causing
the red Module Fail LED to illuminate.
2.2.14 Forced Cooling
Each module is equipped with a front-mounted fan. The fan operates at temperatures above -10°C (14°F).
Cooling of the module is front-to-rear with the hot exhaust exiting at the back.
2.2.15 Battery Eliminator Operation
Modules maintain all specifications (except where indicated) with or without a battery attached to the output.
However, if a battery or another module supplying DC voltage in parallel is not present, there will be no
monitoring or control activity if there is an AC power failure.
2.2.16 Start Delay
The modules are equipped with a delay timer in order to stagger start a series of modules to prevent excessive
loading of generators upon start-up. The built-in timer delays the turn on of the module depending on the
value programmed. A minimum one-second delay is preset to allow charging of the input capacitors.
2.2.17 Float/Equalize/Test Modes
Modules can operate in one of three modes at any given time. The Float mode is the default-operating mode,
where the rectifiers are supplying normal output voltage to the load and/or batteries. The Equalize mode is
used when it is desired to increase the charging to the batteries to equalize cell voltages. Lastly, the Test mode
offers an extended voltage range for testing functions such as SYSTEM ALARMS.
NOTE: Exercise caution when using the Manual Test function in Test mode. Adjustments to this feature
will directly affect the module’s output voltage and could result in a disruption of service.
2.2.18 Security Access Codes
An adjustable three-digit security code is programmed into the Pathfinder modules to prevent access to criti-
cal control functions by unauthorized users.
2.2.19 Battery Test Mode
This feature can be used to safely test the performance of a battery system connected to the output of the recti-
fier.
When initiated, the rectifier will force its output voltage down to a programmed level and the battery will be
allowed to discharge through the connected load down to this voltage. When the voltage level is reached or
after a programmed duration has expired, the rectifiers will be returned to Float mode (or Equalize mode if
auto equalize is enabled).
Since the rectifiers are still on-line, this test can be performed without risk of dropping the load. An SM series
power system monitor for battery capacity measurements.

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2.3 Module Fail Alarms


The alarm conditions listed under this section signify a complete failure or shutdown of the module.
2.3.1 Remote Shutdown
A module will turn off and extend an alarm when it receives a remote shutdown signal.
2.3.2 Output Fuse Open
This alarm indicates the module’s output fuse has blown.
2.3.3 Input Fuse Open
This alarm indicates that one or more of the module’s input fuses have blown.
2.3.4 AC Mains Fail
This alarm is generated when the AC input voltage drops below 88V.
2.3.5 High Voltage Shutdown
This alarm is generated when the module enters HVSD mode.
2.3.6 Thermal Shutdown
A module will shutdown and extend an alarm if the internal ambient temperature exceeds 75°C (167°F).
2.3.7 UPF Fail / Primary Power Circuit Shutdown
This alarm is generated when the UPF section fails or primary power circuit goes into thermal shutdown.
2.3.8 No Output Power
This alarm is generated when the module ceases to produce output power for any reason.
2.3.9 Local Shutdown
This alarm is generated when the module is shut down from the local off/on button.
2.3.10 Programmable Start Delay
This alarm is generated when the rectifier is in the start delay mode after a power failure.
2.4 General Alarms
The alarms listed under this section signify conditions not immediately affecting basic operation of the unit,
and have no immediate affect on module output. A flashing red FAIL LED signifies a minor alarm. Output
capacity may be reduced during some general alarm conditions.
2.4.1 VAC Meter Fail
This alarm indicates that AC meter may have failed. A failed meter condition must exist for at least 10 sec-
onds before the alarm is activated.
2.4.2 AC Mains Low
This alarm occurs when the AC input voltage is lower than the specified operating range.
2.4.3 AC Mains High
This alarm occurs when the AC input voltage is higher than the specified operating range.
2.4.4 Fan Fail
This alarm is generated when the fan has failed. The condition must exist for 20 seconds before the alarm is
extended.
2.4.5 Over Temperature
This alarm is generated when the rectifier temperature exceeds the maximum normal range.

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2.4.6 Low Output Voltage


This alarm is generated when the DC output voltage drops below the LVA setting. The alarm will clear when
the voltage is 1V above the LVA setting (0.5V above the LVA setting for the 24V module).
2.4.7 Temperature Sense Fail
This alarm is generated if any of the DC/DC converter’s internal temperature sensors fail.
2.4.8 Fan Speed Error
This alarm is generated when the fan is sending an incorrect speed signal e.g. from excessive fan bearing
wear. This alarm provides a warning that the fan may need to be replaced. The Pathfinder module will con-
tinue to run normally during this condition.
2.4.9 High Output Voltage
This alarm is generated when the DC output voltage increases above the HVA setting. The alarm will clear
when the voltage drops 1V below the HVA setting (0.5V below the HVA setting for the 24V module).
2.4.10 Local Access Alarm (only with optional LCD)
This alarm is generated when the front panel is displaying access to a menu item.

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3 INSPECTION
3.1 Packing Materials
All Argus products are shipped in rugged, double walled boxes and suspended via solid polyurethane foam
inserts to minimize shock that may occur during transportation. Packaging assemblies and methods are tested
to National Safe Transit Association (NSTA) standards.
Products are also packaged with Cortex. This plastic wrap contains an inhibitor that protects the system from
corrosion for up to two years.
3.1.1 Returns for Service
Save the original shipping container. If the unit needs to be returned for service, it should be packaged in its
original shipping container. If the original container is unavailable, make sure the unit is packed with at least
three inches of shock-absorbing material to prevent shipping damage. Argus Technologies is not responsible
for damage caused by the improper packaging of returned units.
3.2 Check for Damage
Prior to unpacking the equipment, note any damage to the shipping container. Unpack the equipment and in-
spect the exterior for damage. If any damage is observed contact the carrier immediately.
Continue the inspection for any internal damage. In the unlikely event of internal damage please inform the
carrier and contact Argus Technologies for advice on the impact of any damage.

Verify that you have all the necessary parts per your order for the proper
assembly of your system.

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4 SHELF INSTALLATION
This section is provided for qualified personnel to install the Pathfinder shelf; which must be mounted in a
clean and dry environment. Refer to Outline drawings 030-633-06 and 030-634-06.
4.1 Safety Precautions
WARNING
Hazardous voltages are present at the input of power systems. The DC output
from the rectifiers and the battery system though not dangerous in voltage
has a high short circuit current capacity that may cause severe burns and
electrical arcing.
Before working with any live battery or power system/distribution center, the following precautions should be
followed:
• Remove all metallic jewelry; e.g., watches, rings, eyeglasses, necklaces.
• Wear safety glasses with side shields at all times during installation.
Insulated metallic tools must be used.
The installer should follow all applicable local rules and regulations for electrical and battery installations;
e.g., CSA, UL, CEC, NEC, and local fire codes.

4.2 Tools Required


Various tools are essential for product installation. Use this list as a guide:
• Philips head screwdriver, #1 (tip size 5/32”)
• Philips head screwdriver, #2 (tip size 3/16”)
• Slot head screwdriver (blade size 1/4”)
• Slot head screwdriver (blade size .09” x .02”) or tweaker
• Combination wrenches (Imperial measure)
• Digital voltmeter equipped with test leads
• Cutters and wire strippers (#10 to #22AWG) [6 to 2.5mm2]
• Crimper (optional for large gauge wire)
• Adjustable 24/48VDC load (optional).

4.3 Preparation/Mounting
The rectifier shelf has been designed for mounting in a standard 19” or 23” EIA relay rack. Mounting brackets
accommodate 1” or 1-3/4” rack spacing. The shelf should be mounted to the rack using a minimum of two,
#12 – 24 x ½" screws in each bracket.
Philips-type screws and screwdriver should be used to eliminate the possibility of slippage and scratching of
the unit's exterior.
Washers (such as internal tooth) that are designed to cut through the painted surface must be used under the
mounting screws (where feasible) to ensure a good chassis ground.
The Pathfinder shelf should be mounted in a clean and dry environment. Also, make sure there is sufficient
space (approximately 8cm or 3”) in front of and behind the unit for ease of access and unrestricted cooling
airflow.

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5 SHELF GROUNDING, WIRING AND CONNECTIONS


This chapter provides cabling details and notes on cable sizing for DC applications with respect to the Argus
Pathfinder 1.5kW & 2kW. Refer to Customer Connections drawings 030-633-08 and 030-634-08.
Refer to the previous (Installation) chapter for safety precautions and tools required.
5.1 Safety Precautions
WARNING
Hazardous AC voltages may be present. Ensure power at the AC service panel
is off before attempting work on the AC connections. Use a voltmeter to verify
the absence of voltage. Clearly mark the correct polarity of the battery leads
before commencing work on DC connections.
The installer should follow all applicable local rules and regulations for electrical and battery installations;
e.g., CSA, UL, CEC, NEC, and local fire codes.
5.2 Chassis Ground
The rectifier shelf (or “chassis”) must be connected to the AC service ground for safety. This is accomplished
by connecting the ground “green” or “green - yellow” lead of the AC input cable(s) to the terminal marked
with the ground symbol.
5.3 AC Feeder Protection/Sizing
To maximize system reliability each power module should be fed from a dedicated protection feeder breaker
located at the AC distribution panel. The feeder breaker will also act as the disconnect device for the con-
nected module. Optionally, to minimize cost, a single 1-phase, dual 1-phase or 3-phase feeder breaker can be
used to feed the entire shelf.
NOTE: See specifications section at the beginning of the manual for recommended feeder breaker and
wire gauge sizes.
5.4 AC Input Connections
Ensure all modules are removed from the shelf. Remove the metal cover from the shelf backplane to expose
the AC input terminals TB1, TB2, TB3 and TB4 (for 23” shelf). Each terminal relates to an individual power
module.
NOTE: AC input wires should be tightly bundled and routed as far away as possible from the DC power
wires to minimize EMI disturbances.
For the single feed options, route the AC cable to the main terminal block and ground lug. Inter-wiring from
this terminal block to the individual module blocks is factory installed.
The wireway is designed for a single 1” cable knockout. Attach the cable connectors to the wireway hole and
route the AC cables through the holes. Secure the wires to the AC input terminals for each of the modules.
Tighten the cable connector to the AC cable (conduit similar).

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5.5 DC Output Connections


WARNING
Leave cables disconnected at battery and verify output polarity using a
voltmeter. Make battery connections only after all other wiring is completed.
See initial start-up section.
NOTE: DC output wire must be UL approved XHHW or RHH/RHW (for Canadian users; RW90 Type).
Control and sense wires must be UL approved Style 1015 (for Canadian users; TEW type).
Terminate cables leads with appropriate crimp lugs. Secure the positive and negative cable to the shelf output
post of the correct polarity (i.e. +Vcable to +Vpost).
If a user-provided bolt is used instead of the bolt supplied by Argus Technologies, ensure that the bolt is not
too long, so that pressure will not be applied to the insulating plate behind the bolt.
Ensure the washers are on the bolts in the same order in which they were shipped from the factory. Tighten
the bolts as per Customer Connections drawing.
The common output leg of the rectifier system should be connected to ground. This is typically done at the
load common termination point.
5.6 Alarm and Control Connections
See Customer Connections drawing and refer to the tables below for location of alarm and control terminals.
Insert each wire into the appropriate terminal on TB5 and tighten the termination screw. Route the alarm and
control cables through the alarm wireway on the rear of the shelf to the monitoring/control equipment as
needed.
Terminal Label Alarm Description Default Signal Type Jumper Selector
TB6 – 9,10 Rectifier Fail Major NC*** P1, 2 to 3
TB6 – 11, 12 Rectifier Fail Minor NC*** P2, 2 to 3
TB7 – 13, 14 General Alarm NO P3, 1 to 2
TB7 – 15, 16 AC Fail NO P4, 1 to 2

Table A–Alarm wiring connections


*** Fail-safe relays. Signal type is NO (normally open) during normal operation.

Terminal Label Control Description Trigger Signal Type or


Connection
TB8 – 5 Remote Shutdown RSD1 Input Neg (-) or Pos (+)
TB8 – 6 Remote Shutdown RSD2 Input Neg (-) or Pos (+)
TB8 – 7 Remote Shutdown RSD3 Input Neg (-) or Pos (+)
TB8 – 8 Remote Shutdown RSD4 Input Neg (-) or Pos (+)
TB9 – 1 Sense (+) System Pos (+)
TB9 – 2 Sense (-) System Neg (-)
TB9 – 3 Remote Common Remote Common Connection
(usually system O/P hot)
TB9 – 4 Remote Equalize Input Neg (-) or Pos (+)

Table B–Control wiring connections

5.7 Remote Communications Connections


See Remote Communications chapter for details on connections.

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6 INITIAL START-UP AND CHECKOUT


WARNING
Confirm that the output polarity connection is correct to prevent damage to
the load.
Before making the final battery connection, perform the following start-up and test procedure to prevent dam-
age and ensure proper system operation:
1. Verify that cabling is installed correctly – refer to previous chapter. Record battery cell voltage readings if
required by the battery manufacturer.
2. Ensure all power modules are removed from the rectifier shelf, all load fuses are removed and load circuit
breakers turned off.
3. Verify correct load and battery polarity using a voltmeter, and connect battery (if required) to the output
of the system.
4. Verify correct output voltage rating of power module(s). Install one power module.
5. Verify that the Module Fail LED(s) illuminate – assuming a battery is connected to the system providing
backup power – as this indicates correct output polarity.
6. Verify AC input voltage is correct and turn on AC input feeder breakers.
7. Turn on the battery circuit breaker(s).
Note: If the system is not equipped with battery circuit breaker(s) the rectifier Float voltage should be
lowered to match the battery string voltage within 0.5V before the battery is connected to avoid sparks.
This final connection should be made at the battery for ease of access.
8. The AC LED and ON LED should illuminate and the system will begin charging batteries (if connected).
9. Install the remaining power modules.
10. Test functionality of various alarm settings, relays and controls (see Operations and Adjustments section
for details).
• Increasing or decreasing the test voltage on the supervisory module and recording the voltage at
which the appropriate LED illuminates can check OVP, HVA, and LVA settings. A voltmeter con-
nected to the test jacks is required to verify the voltage setting. Relay continuity should also be veri-
fied.
• AC failure, circuit breaker trip/fuse alarm, battery breaker trip, rectifier failure major and minor can
be verified by simulating the appropriate condition and checking relay continuity.
11. In the Adjustments menu, set Float and Equalize voltage to the levels specified by the battery manufac-
turer.
12. Perform a load test with the system using a resistive load box if available.

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7 OPERATION AND ADJUSTMENTS


7.1 Start-up and Reset Procedure (after initial system installation)
When the Pathfinder module is powered-up or reset, the optional LCD will display the product serial number
and various identification messages. The three front panel LEDs will illuminate, however the FAIL LED
should extinguish after the system has finished its start delay and soft start procedure. Next, the LCD will dis-
play the module's parameters. See the figure below for a sample screen.
7.2 Module Installation and Removal
CAUTION: Do not force a module into position if it does not seat properly. All modules are keyed to en-
sure that the correct module type is used.
7.2.1 Installing Power Modules
To insert a power module, place it on the shelf bottom and slide into the rear connector in the backplane. En-
sure that the front retaining captive screw to the shelf is tightened. The module will automatically power up
within seconds if AC is applied.
7.2.2 Removing Power Modules
Press and hold the O/I button for at least three seconds – this shuts down the module’s output power. Loosen
the two screws on the bottom of the module faceplate, grasp handle firmly and pull out of the shelf. Wait two
minutes for all LEDs to extinguish before handling.
7.3 Modes Of Operation
The Pathfinder’s default operation is in Float mode. The module AC LED and ON LED is illuminated and
various identification messages are displayed on the (optional) LCD. See the figure below for a sample
screen.
To enter the Equalize mode, hold down the ENTER key until the “FL” indicator changes to “EQ” (LCD
equipped modules only).

Figure 4–Pathfinder LCD in Normal mode

To display output current, depress O/I button momentarily to cause the POWER ON LED to flash (20% out-
put current per flash).

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7.4 Menu Structure


On the Pathfinder version with no LCD, the menu interface is only available remotely through the SM series
system controller or a computer terminal emulation program (refer to these product manuals for more infor-
mation on the user interface).
In both the Pathfinder LCD and no LCD version, the menu structure consists of two basic components: Menu
Categories and Sub-Menu Items. To scroll through these items, press the up and down arrow buttons to dis-
play the correct item and then press the ENTER button to select that item or enter a submenu. This procedure
is the same for both the Pathfinder and the SM series.
When a user attempts to scroll through the menu, he will be prompted to enter a password before entering
some submenus. Once the correct password is verified, access will be granted. If no password is entered, the
user will not gain access.
7.5 Menu Descriptions
The following section describes each of the Pathfinder’s menu items, including alarms, controls and configu-
ration items. They are arranged, as they would appear in the LCD menu. For a graphical representation of the
Pathfinder software, command and menu structure, refer to the “menu tree” that follows.
7.5.1 Status Menu
This menu category is used for reviewing module setup and status information.
[Link] Module ID #
Displays the assigned module identification number. Modules with the LCD option are assigned a factory
default identification number of 01. The ID number is used for remote communications only. No user inter-
vention is required for systems using the SM series supervisory panel.
[Link] Module Settings (Float, Equalize, Slope, Current Limit, etc.)
This function allows the user to scroll through the various power system parameters.
[Link] Input Voltage (I/P V)
Displays the AC input voltage to the module.
[Link] Fan Speed
Displays the status (off or on) of the fan speed function.
[Link] Fan Set
Displays the status (off or on) of the fan.
[Link] Internal Ambient Temperature (INT AMB TP)
Displays the internal air temperature of the module.
[Link] Heatsink Temperature (HSNK TEMP)
Displays the converter’s heatsink temperature.
[Link] Current Limit Alarm (CL ALRM)
Displays the status (enable or disable) of the current limit alarm.
[Link] Power Limit Alarm (PL ALRM)
Displays the status (enable or disable) of the power limit alarm.
[Link] Remote Access
Displays the status (enable or disable) of the remote access function. This function is always enabled if no
LCD is installed.
[Link] Remote Adjust (REMOTE ADJ ACCES)
Displays the status (enable or disable) of the remote adjust function. This function is always enabled if no
LCD is installed.

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[Link] Local Access Alarm (LCL ACC ALM)


Displays the status (enable or disable) of the local access alarm. Setting has no effect if no LCD is installed.
[Link] Software Version
Displays the current software version onboard the power module.

MODULE ID# =
MODULE SETTINGS FLOAT = [Link]
I/P V = EQUALIZE = [Link]
FAN SPEED = SLOPE = nn.n%
FAN SET = CUR LIM = nnnA
INT AMB TP = STRT DLAY = nnn sec
HSNK TEMP HV SD LVL = [Link]
CL/PL ALARM LOW O/P = [Link]
REMOTE ACCESS HIGH O/P = [Link]
REMOTE ADJ ACCES BKLT TO = nn min
LCL ACC ALM EQ TMOUT = nnn hr
SOFTWARE [Link] RETURN
RETURN EXIT
EXIT

FLOAT VOLTAGE
EQUALIZE VOLTAGE
CL/PL ALRM DISAB
SLOPE
EQ TIMEOUT
CURRENT LIMIT
DISPLY CALIBRATE
START DELAY
LCL ACC ALM
HV SD LEVEL ADJ
SET SECURITY CODE
LOW O/P ALARM
V&I DISP ENABLE
HIGH O/P ALARM
LOC LOCK DISABLE
BACKLIGHT TIMEOT
RETURN
TEMP DISPL DEG C/F
EXIT
PROTECTED ADJUST
RETURN
EXIT

REMOTE ACCESS
REMOTE ADJUST
MODULE ID#
BAUD RATE
RETURN
EXIT

MANUAL TEST
BT VOLT
BT DUR
BT TEST =
RETURN
EXIT

Figure 5–Pathfinder menu tree

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7.5.2 Adjustments Menu


This menu category consists of functions that can be adjusted by the user. It includes Float and Equalize volt-
age, slope, current limit, alarms, etc. See Table C for default settings and ranges for each item below.
NOTE: Set slope before Float or Equalize adjustments.
[Link] Float Voltage
This is the module’s default mode at startup and during normal system operation.
The “FL” on the LCD’s upper left corner indicates this mode. The Float voltage cannot be changed when a
module is off or in Equalize mode. Similarly, it cannot be increased while the module is in Current or Power
Limit – an error message will result.
Float voltage should be adjusted to the level recommended by the battery manufacturer.
NOTE: All modules are connected in parallel. Local adjustment will cause interaction between modules.
To adjust Float voltage, follow the steps below:
1. Measure the battery voltage with a digital voltmeter at the battery output posts or with the
power system’s meter.
2. Scroll to the Float voltage item in the ADJUSTMENTS menu (Make sure the module is
in Float mode).
3. Using the arrow buttons, adjust each module’s Float voltage up or down until the battery
voltage is set to the desired level. Avoid putting the modules in current limit during this
procedure.
4. Once the battery voltage is correct, fine-tune each module’s output voltages to balance
the current outputs of different units equally.
5. With the digital voltmeter, check that the battery voltage is correct.
NOTE: To ensure accurate Float voltage setting, it is recommended that the Float voltage be measured at
the battery posts.
[Link] Equalize Voltage
The Equalize mode is used to equalize or “boost charge” a battery string. The “EQ” on the LCD’s upper left
corner indicates this mode; which can be selected by pushing and holding the ENTER button (for more than
three seconds) while in Normal operating mode, or via a remote command through the serial port, or remote
hardware signal through the REQ terminal.
To adjust Equalize voltage, scroll to the Equalize item in the ADJUSTMENTS menu and follow the same
series of steps as described above for the Float voltage.
NOTE: The Equalize voltage cannot be changed if the module is off and cannot be increased while in cur-
rent or power limit – an error message will result.
NOTE: If a battery is connected across the load, it may be necessary to wait until the voltage has increased
to allow Equalize adjustment.
[Link] Slope %
This function allows the user to adjust the slope percentage. Output slope is a method of load sharing which
operates by altering the output voltage regulation of the Pathfinder module. Output slope is factory default at
1% and it is recommended to leave it at that value. Slope settings must be the same for all rectifiers in that
system and should be 1%.
NOTE: Set slope before Float or Equalize adjustments.

010-548-C0 REV A PAGE 19 OF 28


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

[Link] Current Limit


This function allows the user to program the setting at which the current limit function engages. If the output
current reaches this level, the output voltage will decrease and subsequently limit the output current of the
module.
A current limit alarm will also be extended. If the module is driven far into current limit, the output voltage
may decrease to the point of a LOW O/P VOLTAGE alarm.
During a MODULE FAIL condition, the current limit alarm may be activated. This may indicate a high cur-
rent condition inside the module.
[Link] Start Delay
The modules are equipped with a delay timer in order to stagger start a series of modules to prevent excessive
loading of standby generators upon start up. The timer delays the AC start of the module depending on the
value programmed. Delay time range from 5 to 250 seconds in five-second multiples. A minimum one-second
delay is preset to allow for charging of the capacitors.
Delay is initiated upon application of AC. At the end of the delay period Soft Start is initiated and the module
goes into Float mode by default. When active, the message START DELAY and the time remaining are dis-
played on the LCD.
The START DELAY message is extended remotely in the Operation Status section of the Status screen.
There is no delay when the module is returning to operation after a remote shutdown signal removal.
Toggling the remote shutdown control signal can also remotely activate the count.
The count can be aborted locally by pressing the ENTER button (local entry of Equalize is inhibited during
delay start).
[Link] High Voltage Shutdown Level Adjust (HV SD Level ADJ)
This feature provides protection to the load from over voltage conditions originating from the power system.
HVSD cannot be adjusted while the Pathfinder is operating in current limit or power limit. Minimum HVSD
adjustment is either the Float or Equalize level plus 1.0V whichever is higher. HVSD trigger hysteresis is
1.0V.
The Module Fail LED will turn on and the Module Fail Relay will de-energize. The O/P HV SHUTDOWN
and MODULE FAIL alarms will be extended remotely.
The over voltage shutdown feature of the Pathfinder is selective and operates at 5% higher voltage in a less
than 2.5% load condition.
[Link] Low O/P Alarm
This function allows the user to program the setting for the low output voltage alarm. When the output of the
module drops below this level, the LOW O/P VOLTAGE alarm will be extended remotely. The alarm has a
fixed hysteresis of 1.0V (0.5V for 24V modules). When the output rises above the hysteresis voltage level, the
alarm extinguishes.
[Link] High O/P Alarm
This function allows the user to program the setting for the high output voltage alarm. When the output of the
module rises above this level, the HIGH O/P VOLTAGE alarm will be extended remotely. The alarm has a
fixed hysteresis of 1.0V (0.5V for 24V modules). When the output falls below the hysteresis voltage level, the
alarm extinguishes.
[Link] Backlight Timeout
This function allows the user to adjust the duration that the LCD backlight stays on after the last keypress.
[Link] Temperature Display C/F
This function allows the user to toggle the display of ambient and heatsink temperature values between the
Celsius and Fahrenheit scales.

PAGE 20 OF 28 010-548-C0 REV A


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

[Link] Protected Adjustments


This function allows the user to enter a list of password-protected settings.
[Link] Power Limit / Current Limit Alarm
When enabled, power limit and current limit conditions cause the General Alarm to be activated. The
POWER LIMIT and CURRENT LIMIT alarms are extended remotely. This control toggles between the en-
abled and disabled states; setting does not affect flashing "PL" & "CL" indicators which are always enabled.
[Link] Equalize Timeout
This adjusts the maximum time that the module will remain in Equalize mode when this mode is selected lo-
cally or from the Equalize key on the SM series front panel. Equalize time-out is overridden by the remote
equalize signal.
[Link] Display Calibrate
This function allows increases/decreases to output voltage display calibration offset.
[Link] Local Access Alarm
When this function is enabled, activity of the module control buttons in the ADJUSTMENTS, REMOTE
COMMUNIC and TEST MODE menus causes the Minor alarm to be activated. The control toggles between
the enabled and disabled states.
[Link] Set Security Code
This function allows the user to set the security code for access to the Protected Adjust, Remote Communica-
tion and TEST menus. The security code is set one digit at a time with the up or down arrow buttons until the
desired number is displayed and the ENTER button is used to select the number.
Anytime a menu item that requires a password is selected, the message “SECURITY = - - - ” will show and
the first dash will be replaced with a zero as the first digit.
7.5.3 Remote Communications
This menu category consists of functions and controls related to remote communications between the module
and a SM series supervisory panel, a computer terminal emulation program, etc.
[Link] Remote Access
This function allows the user to enable/disable access to the module from a remote site. It is always enabled
on modules with no LCD.
When set to LOCKOUT: All remote communications are disabled by this selection. If baud rate is set cor-
rectly, the module always responds "REMOTE LOCKOUT" to any received communication.
[Link] Remote Adjust
This control allows the user to enable/disable remote adjustment control from specific menus. It is always
enabled on modules with no LCD.
When set to ACCESS: Full access is granted to all Setup, Adjustment and Remote Communication menu
items.
When set to LOCKOUT: Access is allowed only to the Status menu; accessing the Status menu causes the
Status screen to be transmitted. Access is not allowed to the Adjustments and Test Mode menus; accessing
these menus causes the Pathfinder to respond with "ADJUST LOCKOUT".
Access must be allowed to the Remote Communications menu. The Pathfinder security code is required to
make any changes.
[Link] Module ID#
This control allows the user to set the module ID#. In order for a module to be correctly identified for remote
communications, every module on the same RS-485 bus must be assigned a unique identification number.
If two modules have the same ID#, a line conflict will occur which will result in garbled communications
(this is not applicable to SM series controller communications).

010-548-C0 REV A PAGE 21 OF 28


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

[Link] Baud Rate


This control allows the user to set the baud rate for communications between the module and a remote site.
7.5.4 Test Mode
This menu category enables operators to check the functionality of the output voltage. To activate, scroll to
the relevant menu item and press the ENTER button or use the SM controller.
[Link] Manual Test
The “MT” beside the output voltage display indicates Manual Test mode. The purpose of this function is to
provide an extended operating voltage range for testing power system parameters.
NOTE: Exercise caution when using the Manual Test function in Test mode. Adjustments in this mode
will directly affect the module’s output voltage and could result in a disruption of service. For example,
decreasing the voltage below the LVD setting may engage the LVD and potentially cut power to the load.
[Link] Battery Test Voltage
This Test mode sets the rectifier output voltage when battery testing is activated. It should be set to the maxi-
mum battery end voltage for discharge performance in accordance with the battery manufacture’s literature.
[Link] Battery Test Duration
This feature will switch the rectifiers back to Float mode from battery Test mode if the timer expires. This
safeguard was designed to prevent unintentional long duration discharge of the battery.
[Link] Battery Test Activate
This mode forces the rectifier output to the level set for the battery test voltage (see above). The rectifier out-
put will return to Float mode once the rectifier sources current or the timer expires. This test is used in combi-
nation with the SM series of power monitors to evaluate battery performance.
7.6 Miscellaneous Defaults/Adjustments/Controls
7.6.1 Adjusting the LCD Viewing Angle
Adjustment of the viewing angle/LCD contrast is made by pressing and holding the ENTER button and the up
arrow button together. Next, adjust the angle to the setting desired using the up and down arrow buttons and
then press the ENTER button to return to Normal mode. The unit should be in the Normal (or START) oper-
ating mode.

PAGE 22 OF 28 010-548-C0 REV A


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

7.7 Factory Defaults and Ranges

Submenu Item Programmable Range Default Setting Default Setting


24VDC Systems 48VDC Systems
Float Voltage 24.0 – 29.0V (24V) 27.0V
48.0 – 58.0V (48V) 54.0V
Equalize Voltage 25.0 – 30.0V (24V) 27.5V
50.0 – 60.0V (48V) 55.0V
Slope % 0 – 2% 1% 1%
Current Limit 18 – 60A (24V-1.5kW) 60A (1.5kW)
9 – 33A (48V-1.5kW) 33A (1.5kW)
24 – 80A (24V-2kW) 80A (2kW)
11 – 44A (48V-2kW) 44A (2kW)
Start Delay 1 – 250 seconds 1 second 1 second
HVSD Level (OVP) 27.0 – 31.5V (24V) 28.5V
54.0 – 63.0V (48V) 57.0V
Low O/P Alarm (LVA) 21.0 – 26.0V (24V) 22.0V
42.0 – 52.0V (48V) 44.0V
High O/P Alarm (HVA) 26.0 – 31.5V (24V) 28.0V
52.0 – 63.0V (48V) 55.5V
Backlight Timeout 1 – 255 minutes 5 minutes 5 minutes
Temp Display C/F Celsius/Fahrenheit Celsius Celsius
P/I Limit Alarm Enable/Disable Disable Disable
Equalize Timeout 1 – 255 hours 30 hours 30 hours
Display Calibrate N/A N/A N/A
Local Access Alarm Enable/Disable Enable Enable
Set Security Code 000 – 999 123 123
V&I Display Enable/Disable Enable Enable
Local Lock Enable/Disable Disable Disable

Table C–Adjustments menu defaults

Submenu Item Programmable Range Default Setting Default Setting


24VDC Systems 48VDC Systems
Remote Access Enable/Disable Enable Enable
Remote Adjust Enable/Disable Enable Enable
Module ID# 01 – 99 01 01
Baud Rate 1200 – 38400 baud 9600 baud 9600 baud

Table D–Remote communications menu defaults

Submenu Item Programmable Range Default Setting Default Setting


24VDC Systems 48VDC Systems
Manual Test 21.0 – 30.0V (24V) Front setting Front setting
42.0 – 60.0V (48V)
Battery Test Duration 0 – 99 hours 0.1 hour 0.1 hour
Battery Test Voltage 22.0 – 26.0V (24V) 23.0V 46.0V
44.0 – 52.0V (48V)

Table E–Test menu defaults

010-548-C0 REV A PAGE 23 OF 28


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

8 REMOTE COMMUNICATIONS
The Pathfinder rectifier system is optimized for remote communications. It can be controlled, monitored and
tested via the SM series intelligent supervisory panel or via an ASCII display terminal.
8.1 Multiple Shelf Connections (RS-485)
Rectifier shelves can be daisy-chained together via the RS-485 interface. Refer to the customer connection
drawings 030-633-08 for locations and pinout details of the serial communications interface (SCI) connectors.
The interconnect cable is an RJ11 telephone-type connector with an offset locking pin. Plug the cable from
one connector labeled RS-485 to another connector labeled RS-485 on the next shelf.
8.2 Connecting the SM Series Panel (RS-485)
Local control and monitoring can be accomplished by connecting to the SM series RS-485 interface. Connect
the straight through RJ11 interconnect cable to the SM series RS-485 port from one of the available Path-
finder shelf’s RS-485 port.

Modem

SM RS-485

RS-232

RS-485
RS-485
Pathfinder
RS-485 Power System
RS-485

RS-485
RS-485

Local Terminal

Figure 6–Pathfinder communications connections

PAGE 24 OF 28 010-548-C0 REV A


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

8.3 Communications using a PC/Terminal


A terminal may also be connected to the rectifier RS-485 bus to perform monitoring and control. A RS-485 to
RS-232 converter may be required.
The Pathfinder is designed to communicate directly with an ANSI terminal to eliminate the need for addi-
tional software. Communication with a PC is also possible with a terminal emulation program such as PRO-
COMM or TELIX. Display information and setup parameters are virtually identical to that available from the
built-in front panel keyboard and LCD.
Before connecting the host equipment, ensure the communications access parameters – including default baud
rate of your terminal – is set to match the Pathfinder module. The default parameters are set to 8 data bits, 1
stop bit, and no parity.
The remote terminal must be capable of handling continuous communications at the Pathfinder’s specified
baud rate. Set the remote terminal for Half Duplex (Local Echo) communications in order to view commands
entered.
There has to be DC power present at the output for the remote communications to function.
Once all hardware is setup and a communications link is established, you will need to know how to talk to the
Pathfinder modules. There are five commands available for navigating the Pathfinder menus and retrieving
status information. The Up and Down commands are used to scroll through menu items and change module
settings. The Enter command is used to select menu items and accept changes. The Status command causes a
formatted screen of information to be sent from the module containing the module settings and operating
status. The Display command causes the Pathfinder to respond with the 2-line x 16-character display informa-
tion as found on the power module. Commands are not case sensitive and can be sent as either upper or lower
case characters.
Command String format:
[ Command initiator character
## Module ID# ‘01’ - ‘99’; use 00 to broadcast the command to all modules
@. Remote command character
] Command terminator character

Command Definition Description Command Example


U Up Scroll up or increase setting [01U]
D Down Scroll down or decrease setting [01D]
E Enter Select menu item or accept [00E]
module setting
S Status Send status screen [10S]
? Display Send display information [08?]

Table F–Navigation and status commands

010-548-C0 REV A PAGE 25 OF 28


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

9 MAINTENANCE AND SERVICE


Refer to the Specifications section at the front of this manual for replacement parts.
9.1 Maintenance
Although very little maintenance is required with Argus rectifier systems, routine checks and adjustments are
recommended to ensure optimum performance. Repairs should be done by qualified service personnel.
The following table lists a few maintenance procedures for this rectifier system. These procedures should be
performed at least once a year.
WARNING
Use extreme care when working inside the shelf while the system is energized.
Do not make contact with live components or parts.
HIGH VOLTAGE AND SHOCK HAZARD.
Ensure redundant modules or batteries are used to eliminate the threat of
service interruptions while performing maintenance on the system’s alarms
and control settings.
Procedure Date Completed
Clean ventilation openings
Inspect fans (if equipped)
Inspect all system connections (re-torque as necessary)
Inspect batteries
(consult battery manufacturer’s recommended procedure)
Verify alarm/control settings
Verify Float voltage
Table G–Sample maintenance log

9.2 Service
9.2.1 Tools Required
• Philips head screwdriver, #1 (tip size 5/32”)
• Philips head screwdriver, #2 (tip size 3/16”)
• Slot head screwdriver (blade size 1/4”)
• Nut driver, 7/16”, or socket, rachet, and extension.

9.2.2 Fan Replacement


1. Shut off the unit and remove the screw that secures the power module to the shelf.
2. Slide the module 10 cm (4”) out of the shelf and wait two minutes for module capacitors
to discharge.
3. Remove the four screws that secure the front panel to the module chassis.
4. Slide the front panel out.
5. Disconnect the fan power lead wires and front panel ribbon cable from the module.
6. Note the direction of airflow and remove the fan from the front panel.
7. Install the replacement fan following the preceding steps in reverse order.
NOTE: Use care with fan wire routing so that the lead wires do not become pinched when the front panel
is reattached.

PAGE 26 OF 28 010-548-C0 REV A


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

9.2.3 Fuse Replacement


[Link] AC Fuse Replacement
1. Shut off the unit and remove the screw that secures the power module to the shelf.
2. Slide the module 10 cm (4”) out of the shelf and wait two minutes for module capacitors
to discharge.
3. Turn the module around to face the back of the unit and remove the four screws securing
the rear cover.
4. Remove the cover and locate the AC fuses on the vertical printed circuit board to the left
side of the module, they are the round cartridge fuses in the clip-style holder.
5. Remove the fuse(s) and install the new fuse(s), then replace the cover and secure with the
screws and replace the module in the shelf and secure with retaining screw.
[Link] DC Fuse Replacement
1. Shut off the unit and remove the screw that secures the power module to the shelf.
2. Slide the module 10 cm (4”) out of the shelf and wait two minutes for module capacitors
to discharge.
3. Turn the module around to face the back of the unit. Locate and remove the DC fuse on
the left of the main DC output socket.
4. Install the new fuse, and then reassemble the unit following the preceding steps in reverse
order.
9.2.4 MOV Replacement
The MOVs (Metal Oxide Varistor) are used to protect the power modules from power line surges and the
surges caused by lightning strikes. High capacity surges may permanently damage MOVs but they are easily
replaced in the field using the following procedure:
1. Shut off the unit and remove the screw that secures the power module to the shelf.
2. Slide the module 10 cm (4”) out of the shelf and wait two minutes for module capacitors
to discharge.
3. Turn the module around to face the back of the unit and remove the four screws securing
the rear cover.
4. Remove the rear cover and locate the MOV printed circuit board (PCB).
5. A “MOV PCB” may be removed by using a screwdriver to gently pry up on the MOV
PCB until the leads are free from the spade terminations.
6. Decontaminate the printed circuit board and unit with flux remover or a similar cleaning
compound. This is to remove any metallic particles or carbon that may have been depos-
ited when the MOV failed.
7. Install a replacement MOV PCB by plugging it into the available spade terminations.
8. Replace the cover and secure with the screws, replace the module in the shelf and secure
with retaining screws.

010-548-C0 REV A PAGE 27 OF 28


ARGUS TECHNOLOGIES PATHFINDER 1.5KW & 2KW

10 ARGUS CONVENTIONS
10.1 Numbering System
Argus Technologies uses an eight-digit drawing number system, which is broken into three blocks. The first
three digits describe the category of the product; e.g., rectifier or fuse panel. The next three digits indicate the
sequence in which the product number was allocated in a particular category. The last two digits indicate the
type of drawing, for example:
“-05” Schematic
“-06” Outline Drawing
“-20” Main Assembly
Argus uses an eight-digit part numbering system for all components and sub assemblies. Each part is covered
by its own unique number. Due to the quantity, categories will not be listed within this manual.

10.2 Acronyms and Definitions


AC Alternating current
ANSI American national standards institute
ASCII American standard code for information interchange
AWG American wire gauge
BFV Battery Float voltage
CSA Canadian Standards Association
DC Direct current
DVM Digital voltmeter
EIA Electronic Industries Association
EMI Electromagnetic interference
HVA High voltage alarm
HVSD High voltage shutdown
IEEE Institute of Electrical and Electronics Engineers
LCD Liquid crystal display
LED Light emitting diode
LVA Low voltage alarm
LVD Low voltage disconnect
NC Normally closed
NO Normally open
NSTA National Safe Transit Association
OVP Over-voltage protection
PCB Printed circuit board
RU Rack unit (1.75”)
SCI Serial communication interface
UL Underwriters Laboratories
UPF Unity power factor

PAGE 28 OF 28 010-548-C0 REV A


REVISIONS
LTR DESCRIPTION REV BY DATE APPD
REDESIGNED 2000/08 CA
B

19.00 482.5 C
CHANGED MODULE AC FEED 2001/06 CDD

D ADDED LIST 80 AND LIST 83 SDW 2003/11 GS

18.31 465.1 MP 2008/08


E ADDED LIST 90

17.01 432.0

1.25 31.8

BLANK PANEL 2.25 57.2 4.75 120.7 5.2 133

1.25 31.8

PATHFINDER 1.5kW/2kW POWER MODULE LIST 90


010-548-10 (48V/1.5kW), 010-549-10 (24V/1.5kW) FRONT VIEW - 19" RACK SPACING BLANK PANEL
010-558-10 (48V/2kW), 010-559-10 (24V/2kW) (MODULES INSTALLED)

LIST 83: CABINET AC INPUT LIST 82: CABINET AC INPUT CAN BE WIRED
CAN BE WIRED TO A 3 POSITION LIST 80: CABINET AC INPUT CAN BE PROTECTIVE COVERS CUSTOMER INTERFACE TERMINAL BLOCKS
TO A 2 POSITION TERMANL BLOCK
TERMINAL BLOCK WIRED DIRECTLY TO EACH MODULE NOT SHOWN AND RS-485 CONNECTORS

22.31 566.6 THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.
23.00 584.1 DESIGN CA 1999/11 MATERIAL
DRAWN SW 2000/05

FRONT VIEW - 23" RACK SPACING CHECKED


APPROVED RD 2000/06 FINISH
(MODULES REMOVED) TOLERANCES
X.X 0.04" [X] 1mm
[Link] 0.02" [X.X] 0.5mm
[Link] 0.01" [[Link]] 0.25mm SCALE NTS
TITLE
OUTLINE, 19" CABINET
O
c 2000 ARGUS TECHNOLOGIES PATHFINDER 1.5kW/2kW
ISSUE
SHEET 1 OF 3
DIMENSIONS ARE IN INCHES WITH METRIC [mm] IN BRACKETS: INCHES [mm] DATE
SIZE TYPE DWG NO. REV
B D2 030-633-06 E
LIST 19 - 6" OFFSET LIST 23 - 6" OFFSET
MOUNTING FOR MOUNTING FOR
19" RACK 23" RACK
13.63 346.1

13.18 334.8

11.98 304.3

6.00 152.4 6.00 152.4

LIST 21 - FLUSH MOUNT


FOR 19" RACK

LIST 25 - FLUSH MOUNT .76 19.4


TOP VIEW FOR 23" RACK

O
c 2000 ARGUS TECHNOLOGIES

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN CA 1999/11 MATERIAL


DRAWN SW 2000/05
CHECKED
APPROVED RD 2000/06 FINISH
TOLERANCES
X.X 0.04" [X] 1mm
[Link] 0.02" [X.X] 0.5mm
[Link] 0.01" [[Link]] 0.25mm SCALE NTS
LIST 90 TITLE
OUTLINE, 19" CABINET
LIST 91 BLANK PANEL
BLANK PANEL PATHFINDER 1.5kW/2kW
WITH TOP COVER ISSUE
DATE SHEET 2 OF 3
SIZE TYPE DWG NO. REV
DIMENSIONS ARE IN INCHES WITH METRIC [mm] IN BRACKETS: INCHES [mm] B D2 030-633-06 E
14.12 358.6

13.63 346.1 1.5 37

13.18 334.8 .6 16 .8 20

ACCESS FOR CUSTOMER


1.3 [34] HOLE FOR INTERFACE TERMINAL BLOCKS
CUSTOMER SUPPLIED AND RS-485 CONNECTORS
1" CONDUIT FITTING
FOR AC INPUT
CUSTOMER DC OUTPUT
CONNECTIONS

LEFT SIDE VIEW RIGHT SIDE VIEW

1.3 [34] 'KNOCK OUT' FOR ALTERNATE


1" CONDUIT FITTING

CUSTOMER DC OUTPUT CONNECTIONS


3/8" - 16 NC BOLTS WITH 1" [25mm] SPACING
(COVER REMOVED)

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN CA 1999/11 MATERIAL


DRAWN SW 2000/05
CHECKED
APPROVED RD 2000/06 FINISH
TOLERANCES
REAR VIEW X.X
[Link]
0.04"
0.02"
[X]
[X.X]
1mm
0.5mm
[Link] 0.01" [[Link]] 0.25mm SCALE NTS
TITLE
OUTLINE, 19" CABINET
O
c 2000 ARGUS TECHNOLOGIES PATHFINDER 1.5kW/2kW
ISSUE
SHEET 3 OF 3
DIMENSIONS ARE IN INCHES WITH METRIC [mm] IN BRACKETS: INCHES [mm] DATE
SIZE TYPE DWG NO. REV
B D2 030-633-06 E
REVISIONS
LTR DESCRIPTION REV BY DATE APPD

A1 CORRECTED OVERALL DIMENSIONS 2001/04 CA

23.00 584.3 CHANGED MODULE AC FEED 2001/06 CDD


B

22.31 566.8 C ADDED LIST 80 AND 84 SDW 2003/11

21.00 533.5

1.25 31.8

.50 12.7

1.25 31.8 5.2 132

.50 12.7

1.25 31.8

PATHFINDER 1.5kW/2kW POWER MODULE LIST 90


010-548-10 (48V/1.5kW), 010-549-10 (24V/1.5kW) BLANK PANEL
010-558-10 (48V/2kW), 010-559-10 (24V/2kW) FRONT VIEW
(MODULES INSTALLED)

LIST 82: CABINET AC INPUT CAN BE WIRED TO C LIST 80: CABINET AC INPUT CUSTOMER INTERFACE TERMINAL BLOCKS
PROTECTIVE COVERS
2 POSITION TERMINAL BLOCK CAN BE WIRED DIRECT TO AND RS-485 CONNECTORS
EACH MODULE NOT SHOWN

FRONT VIEW
(MODULES REMOVED) THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF
LIST 84: CABINET AC INPUT CAN BE WIRED TO ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED

C 2X 2 POSITION TERMINAL BLOCKS FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN CA 2000/05 MATERIAL


DRAWN SW 2000/07
CHECKED CA 2000/08
APPROVED CA 2000/08 FINISH
TOLERANCES
X.X 0.04" [X] 1mm
[Link] 0.02" [X.X] 0.5mm
[Link] 0.01" [[Link]] 0.25mm SCALE
NTS
TITLE
OUTLINE, 23" CABINET
O
c 2000 ARGUS TECHNOLOGIES PATHFINDER 1.5kW/2kW
1 3
ISSUE
SHEET OF
DIMENSIONS ARE IN INCHES WITH METRIC [mm] IN BRACKETS: INCHES [mm] DATE

SIZE TYPE DWG NO. REV


B D2 030-634-06 C
LIST 23
6" OFFSET

13.63 346.1

13.18 334.8

11.97 304.1

6.00 152.4

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN CA 2000/05 MATERIAL


DRAWN SW 2000/07
CHECKED CA 2000/08
APPROVED CA 2000/08 FINISH
TOLERANCES
[X] 1mm
.77 19.6 X.X
[Link]
0.04"
0.02" [X.X] 0.5mm
LIST 25 - FLUSH MOUNT [Link] 0.01" [[Link]] 0.25mm SCALE
NTS
TITLE
OUTLINE, 23" CABINET
TOP VIEW O
c 2000 ARGUS TECHNOLOGIES PATHFINDER 1.5kW/2kW
2 3
ISSUE
SHEET OF
DIMENSIONS ARE IN INCHES WITH METRIC [mm] IN BRACKETS: INCHES [mm] DATE

SIZE TYPE DWG NO. REV

B D2 030-634-06 C
14.12 358.6

13.63 346.1
1.5 37
13.18 334.8
.6 16 .8 20

ACCESS FOR CUSTOMER


1.3 [34] HOLE FOR INTERFACE TERMINAL BLOCKS
CUSTOMER SUPPLIED AND RS-485 CONNECTORS
1" CONDUIT FITTING
FOR AC INPUT
CUSTOMER DC OUTPUT
CONNECTIONS

LEFT SIDE VIEW RIGHT SIDE VIEW

1.3 [34] 'KNOCK OUT' FOR ALTERNATE


1" CONDUIT FITTING

CUSTOMER DC OUTPUT CONNECTIONS


3/8"-16 NC BOLTS WITH 1" [25mm] SPACING
(COVER REMOVED)

THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF


ARGUS TECHNOLOGIES AND SHALL NOT BE COPIED OR USED
FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT.

DESIGN CA 2000/05 MATERIAL


DRAWN SW 2000/07

REAR VIEW CHECKED CA 2000/08


APPROVED CA 2000/08 FINISH
TOLERANCES
X.X 0.04" [X] 1mm
[Link] 0.02" [X.X] 0.5mm
[Link] 0.01" [[Link]] 0.25mm SCALE
NTS
TITLE
OUTLINE, 23" CABINET
O
c 2000 ARGUS TECHNOLOGIES PATHFINDER 1.5kW/2kW
3 3
ISSUE
SHEET OF
DIMENSIONS ARE IN INCHES WITH METRIC [mm] IN BRACKETS: INCHES [mm] DATE

SIZE TYPE DWG NO. REV

B D2 030-634-06 C
ARGUS TECHNOLOGIES DRAWING #010-548-G0 Rev B
BILL OF MATERIAL Type W0 Page 1 of 1
SPARE PARTS KIT
POWER MODULE, APPROVED: ______________
PATHFINDER 48V-1.5KW ISSUED: ______________

ITEM QTY PART NO. REV DESCRIPTIONCIRCUIT DESIGNATION


OR REMARKS
List 0; On Site:

1 1 747-136-20 C Assy, Module,Cooling Fan, Pathfinder Dwg(A) 747-136-04


48V-1.5KW
2 1 707-254-20 Assy, PCB, Transient Protection (A1)
List 0 Pathfinder 1.5KW
3 2 460-042-10 Fu,1/4"x1-1/4",15A 250V,Fast F1,2(A1)
4 1 460-201-10 Fu,50A 140VDC,1.65" Ctr F3(A3)
5 1 460-180-10 Fu,0.1”x0.3”,1A 125V,Very fast,Ax Ld F4(A4)
6-10 NOT USED

List 1; On Site Optionsl:

None

List 2; Depot Repair(Internal Use Only):

None

Revisions:

A 2000-08-02 First Release


B 2005-06-07 List Option Affected: 2
FACTORY SERVICE INFORMATION
Technical Support Factory Service Centers
Canada and International
Technical support staff are available for answering general questions related to installation, operation Argus Technologies Ltd.
ATTN: RMA Returns
and maintenance of Argus products. In Canada and the USA, call Argus toll free 7:30 am to 5:00 pm 7033 Antrim Avenue
Pacific Standard Time at: Burnaby, BC, V5J 4M5 Canada
Tel: +1 604 436 5900
Fax: +1 604 436 1233
Email: returns@[Link]

+1-888 GO ARGUS USA


Argus Technologies Inc.
(+1-888-462-7487) ATTN: RMA Returns
3116 Mercer Avenue
Bellingham, WA, 98225 USA
Tel: +1-360 756 4904
For emergencies, call +1-888-GO-ARGUS 24 hours a day, seven days a week. Fax: +1-360 647 0498
Customers outside Canada and the USA, call +1-604-436-5547 for technical support. Email: returns-usa@[Link]
Asia-Pacific
PCM Electronics (Dong Guan) Co., Ltd.
Hongli Industrial Area, Miaobian, Liaobu Town,
Dongguan City, Guangdong Province,
Training 523400 China
Tel: +86 755 8895 3310
Argus offers various levels of product and technical training. These workshops provide a mix of Fax: +86 755 8895 3307

theory and hands on application for qualified customers. Please consult your sales representative for Authorized Service Center
Argentina
course schedules, locations and costs, or visit our website at [Link]. Argus Technologies de Argentina
Belen 315, Capital Federal, Buenos Aires,
1407l Argentina
Tel: +54 (11) 4672 4821
Fax: +54 (11) 4504 4698
Cell: +54 9 (11) 4993 9996
Factory Repair and Servicing Email: lkleiman@[Link]
All service, beyond initial adjustments, should be carried out by qualified factory service personnel. Asia
Argus Technologies Asia Pte Ltd
For these procedures, please contact Argus Technologies at the locations listed to the right. Blk 6 Tagore Lane #160
Singapore 787570
Tel: +65 6458 8900
Fax: +65 6458 2122
Australia
Product Returns CPS National
8/376 Newbridge Rd
Before returning any product for service, please obtain a Return Material Authorization (RMA) number Moorebank, NSW, 2170 Australia
from an Argus factory service representative. The representative will require the model and serial Tel: +61 02 9822 8977
Fax: +61 02 9822 8077
number, as well as a brief description of the problem prior to issuing the RMA number. All material Australia/New Zealand
must be pre-authorized before being returned. Alpha Power Systems Pty Ltd
Unit 3, 30 Heathcote Road
See document 048-507-10 “Warranty and Repair Information” for more details. Moorebank, NSW, 2170 Australia
Tel: +61 02 9602 8331
Fax: +61 02 9602 9180
Century Yuasa
37 - 65 Colbalt Street
Moving and Storage Carole Park QLD 4300
Australian Sales & Service
Units must be suitably packed in the original shipping container (or equivalent) prior to re-shipping. Tel: +61 07 3361 6587
The box should be completely enclosed and constructed of wood or double-wall, corrugated Fax: +61 07 3361 6705
New Zealand Sales & Service
cardboard. At least 3” of foam or shock absorbing packing material must surround the unit. Tel: +64 9 978 6689
Fax: +64 9 978 6677
Canada
Compower Systems Inc.
118 Tiffield Road
Toronto, ON, M1V 5N2 Canada
Tel: +1 416 293 3088
Fax: +1 416 293 0671
Europe
Alpha Technologies Europe Ltd.
Cartel Business Estate
Edinburgh Way
Harlow, Essex, CM20 2DU UK
Tel: +44 1279 422110
Fax: +44 1279 423355
Mexico & Central America
Technologies Argus First De Mexico SA de CV
Anatole France No. 17
Col. Polanco
Mexico City, 11560 Mexico
Tel: +52 55 5280 6990
Fax: +52 55 5280 6585
South America
Argus Technologies Argentina
Santo Tome 2573, Capital Federal
Buenos Aires, 1416 Argentina
Tel: +54 11 4504 4698
Cell: +54 9 11 4993 9996
E-pager: 541149939996@[Link]
Turkey
IPC Enerji Elk San ve TIC AS
Inonu cad. Kanarya sok. No:20
Yenisahra - Kadikoy
Istanbul, Turkey
Tel: +90 216 317 41 42
Fax: +90 216 472 90 66

048-527-10-I1 Rev L (09/2007)

Canada and USA toll free 24 hour emergency technical support: +1 888 GO ARGUS (462 7487) Outside North America: +1 604 436 5547

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