Broil Sensotek Industries Overview
Broil Sensotek Industries Overview
[Link]
WHO ARE WE
Establishment and Certication : Founded in 2006 in Gujarat,
India, BROIL Sensotek Industries has evolved into a beacon
of innovation and excellence within the manufacturing and
service industries. As an ISO 9001:2015 and CE certied
company, our unwavering commitment to quality,
excellence, and cutting-edge technology sets the
foundation for our journey.
4
Oval Gear Flow Sensor And Meter (PD)
... 06
5
OVAL GEAR (Positive Displacement Meter)
ADVANTAGES
- Wide range of design options with different output,
PERFORMANCE DATA
- Long life with high accuracy and repeatability
Flow rates : wide ow range from 0.7 L/H to 1,50,000 L/H,
Pressure upto 300 Bar, Independent of viscosity, High
OUTPUT SENSOR
resolution, Pulsation-free measurement, non-sensitive
Power voltage : 5 / 12 / 24 V DC
to pulsating ows, Resistant to corrosion by advanced
Output signal : NPN/PNP Open Collector/Proxy Sensor
materials and bearings
High Ele. Level : Higher Than 8 V DC ( Input 12 VDC )
MARKETS & AREAS OF APPLICATION Low Ele. Level : Lower Than 0.8 V DC ( Input 12 VDC )
Light and heavy fuel oils, Hydraulics Test rigs with
varying viscosities and uids, Excellent choice for GENERAL SPECIFICATION
laminating systems, painting systems, adhesive Enclosure
dispense systems, as well as batching systems for Rotor : Aluminum / SS - 316 / PPS
various uids. Shaft : Hard SS - 316
Aluminum Wetted Part : Kerosene, Gasoline, Diesel, Repeatability : 0.01%
Light oil, Heavy oil Accuracy (standard position) : +/- 0.5% Rs / 0.15% FSD
S. S. Wetted Part : Wine, Bear, Alcohol, Milk and Food Maximum Working Pressure : 5 mpa for Al,
Liquid 30 mpa for SS
PPS Wetted Part : for all Chemical & Pharma drug Fluid & Ambient Temperature : -20° to 150° C
Connection : Thread (F) or Flange
6
DISPLAY WITH VARIOUS OUTPUT ELECTRIC CONNECTION
Power Voltage : 24 V DC Pulse Output
Output Signal 5-24 V DC
Red
Retransmit : (4 ~ 20) mA / Pulse (programmable) Green / White
15
H1 15
[Link] Eight Digit Cumulative Flow
H3
Cumulative ow : Automatically expand the display L2 3
precision.
H2
L1 3 BSP (F) THREAD
H2
L1 3 BSP (F) THREAD CONNECTION
The cumulative ow values can be reset. CONNECTION
Turbine flow meter use the mechanical energy of flowing fluid, causing a rotor to
rotate at an angular velocity proportional to the fluid flow rate or velocity
within the flow path and pickup coils capture this angular velocity and generating
an electrical signal which is directly proportional to flow rate.
PERFORMANCE DATA
0.65 L/min to 15,500 L/min and can withstand pressures
up to 300 Bar. It supports various connection types,
including BSP, NPT, Flanged, Hygienic, Autoclave, and
Nova Swiss connections, Offer pulse & analogue O/P
and Complies with ATEX standards. GENERAL SPECIFICATION
Flow Tube : SS - 304 / SS - 316 / on request
MARKETS & AREAS OF APPLICATION
In order of magnitude from largest to smallest, these are Rotor : Cd4mCu / SS410 with Teon coating
used in oil, water and chemical. In Industries like Shaft & Bush : Hard Carbon
aerospace, food & beverage, metals & mining, Repeatability : 0.2%
pharmaceutical, power, pulp & paper. Accuracy (standard position) : ±1% RS / ± 0.75% FSD
ADVANTAGES Maximum Working Pressure : 60 Bar / 300 Bar
A cost-effective solution for ow measuring, this system
Fluid & Ambient Temperature : -20º to 120º C
ensures a long service life even in severe operating : Thread (M) / Sandwich
Connection
environments. It boasts high accuracy, repeatability,
Flange / Tc End
and range ability tailored for specic viscosities and OUTPUT SENSOR
measuring ranges. Designed for nonconductive liquids, Power Voltage : 5 / 12 / 24 V DC
it also has the capability of heating the measuring
Output Signal : NPN/PNP
device. Additionally, it proves suitable for very low ow
rates, making it a versatile and reliable choice for a High Electric Level : Higher Than 8 V DC (Input 12 Vdc)
range of applications. Low Electric Level : Lower Than 0.8 V DC (Input 12 Vdc)
8
DISPLAY WITH VARIOUS OUTPUT ELECTRIC CONNECTION
Power Voltage : 24 V DC Pulse Output
Output Signal 5-24 V DC
Red
Retransmit : (4 ~ 20) mA / Pulse (programmable) Green / White
BT-DTFS - 020 20 mm 800 ~ 8000 L/H 0.002544 BT-DTFS - 080 200 220 187 190 79 4 X 19 152.4
BT-DTFS - 025 25 mm 1000 ~ 10000 L/H 0.004629 BT-DTFS - 100 220 230 197 230 100 8 X 19 190.5
BT-DTFS - 032 32 mm 1500 ~ 15000 L/H 0.00740
BT-DTFS - 150 270 255 222 280 150 8 X 22.3 241.3
BT-DTFS - 040 40 mm 2000 ~ 20000 L/H 0.01250
BT-DTFS - 200 310 280 247 345 200 8 X 22.3 298.5
BT-DTFS - 050 50 mm 4000 ~ 40000 L/H 0.03571
ALL THE DIMENSION IN MILIMETERS
BT-DTFS - 080 80 mm 10000 ~ 100000 L/H 0.10752
BT-DTFS - 100 100 mm 20000 ~ 200000 L/H 0.23809 108 ±5 131 ±5
H2
H1
108 ±5 131 ±5
D2
D1
D2
D1
BROIL
15
L1 3
15
H2
L1 3
H1
D2
L1 3
THREAD
L1 3
Model Number CONNECTION L1 H1 H2 D1 D2
9
HELICAL ROTOR ( Positive Displacement Flow Meter )
Helical rotor Positive displacement flow sensor and meter specially for replace oval gear
flow sensor at some application where liquid is not pure and require easy and low weight
flow meter with a very favorable low pressure drop behavior therefore perfectly suited
for the flow measurement of very high viscosity fluids. Due to wide measuring ranges, High
Accuracy and Resolution
PERFORMANCE DATA
Flow rates : 3~15000 L/min , Pressure up to 400 BAR,
Independent of viscosity, perfect for 1~1000 mm²/s,
Low pressure drop, High resolution, Pulsation-free
measurement, non-sensitive to pulsating ows,
Resistant to corrosion by advanced materials.
ADVANTAGES
MARKETS & AREAS OF APPLICATION Wide range of design options for different media,
Light and heavy fuel oils, Thixotropical uids, Economical or high specication options to suit all
Hydraulics Test rigs with varying viscosities and uids, budgets
Crude oil, furnace oil, and all viscous liquid even
viscosity change with Temperature. Excellent choice GENERAL SPECIFICATION
for laminating systems, painting systems, adhesive Flow Tube : SS - 304 / SS - 316 / on request
dispense systems, as well as batching systems for Rotor : Cd4mCu / SS410 with Teon coating
various uids. Shaft & Bush : Hard Carbon
OUTPUT SENSOR Repeatability : 0.15%
Power Voltage : 5 / 12 / 24 V DC Accuracy (standard position) : ±0.75% RS or ± 0.50% FSD
Output Signal : NPN/PNP Maximum Working Pressure : 60 Bar / 300 Bar
Fluid & Ambient Temperature : -20º to 120º C
High Electric Level : Higher Than 8 V DC (Input 12 Vdc)
Connection : Thread (M) / Sandwich
Low Electric Level : Lower Than 0.8 V DC (Input 12 Vdc) Flange / Tc End
10
DISPLAY WITH VARIOUS OUTPUT ELECTRIC CONNECTION
Power Voltage : 24 V DC Pulse Output
Output Signal 5-24 V DC
Red
Retransmit : (4 ~ 20) mA / Pulse (programmable) Green
5
15
[Link] Eight Digit Cumulative Flow
H2
H1
Cumulative ow : Automatically expand the display
D2
D1
D1
D2
precision.
L1 3
The cumulative ow values can be reset. L1 3
15
15
H2
BT-HTFS - 032 32 mm 1500 ~ 15000 L/H 0.020833
H1
D1
D2
BT-HTFS - 050 50 mm 4000 ~ 40000 L/H 0.080000
D1
D2
L1 3
BT-HTFS - 100 100 mm 20000 ~ 200000 L/H 0.476190 BSP THREAD BSP THREAD
PERFORMANCE DATA
High accuracy, up to 2.5 bar pressure, Independent of
viscosity, perfect for 1 ~ 106 mm²/s, Low pressure drop
compared with other positive displacement meters,
High resolution, Pulsation free measurement, non-
sensitive to pulsating ows Resistant to corrosion by
advanced materials.
Fluid & Ambient Temperature : -20° ~ 80° C BT-PHTFS - 020 1” BSP 800 ~ 8000 L/H 0.012195
BT-PHTFS - 025 1 ¼” BSP 1000 ~ 10000 L/H 0.020833
Connection : Thread (M) Warning / Caution : Never test Flow Sensor with compress air its damage rotor and Shaft
12
DISPLAY WITH VARIOUS OUTPUT ELECTRIC CONNECTION
Output Signal Pulse Output
Communication : RS - 485 5-24 V DC
Red
White
O/p signal NPN Open collector
Battery Operated Meter Blac
k
0V
Power Voltage : 3.0 V DC Alkaline Batteries
Display Output
Display Mode : Double row LCD as below Please Check Display Manual
calculate pulse/liter at : 25%, 50%, 75% and 100% flow rate
Q [Link] Four Digit Instantaneous Flow (LPM, GPM)
with pure water at atm or room temperature
[Link] Six Digit Cumulative Flow
K - FACTOR
75 ±5 150
49.5 48.2 49 49 48
50
5
H1
0
5
3500
THREAD END DIMENSION 3650 3710
3000
K - FACTOR
13
ELECTRO
MAGNETIC ( Velocity Flow Meter )
An Electromagnetic flowmeter, also known as a magmeter, Flow meter is a device
that measures the flow rate of conductive fluids ( liquids Or slurries ) by inducing a
magnetic field and detecting the voltage generated as the fluid passes through it.
It’s commonly used in industries such as water and wastewater management,
chemical processing, and the food and beverage industry.
PERFORMANCE DATA
The Flowmeter work with minimum 1 µs/cm for 0.25 GENERAL SPECIFICATION
3 3
m /hr to 2500 m /hr withstand up to 60 Bar pressure. The Housing : SS - 304 / SS - 316 / on request
Electromagnetic Fowmeter typically includes various Lining : PTEF / PFA / Rubber / on Request
specications and characteristics Like wide ow range Electrode : Ss316 / HASTELLOY / TANTALUM
, pipe size range, liquid conductivity range. TITANIUM / PLATINUM
ADVANTAGES Repeatability : 0.2%
Electromagnetic ow meter make them a popular Accuracy (standard position): ±0.5 or 1% FSD
choice for various industries and applications with Ease Maximum Working Pressure : 60 Bar
of Installation, Obstruction Free Flow Measurement, Fluid & Ambient Temperature : -20º to 120º ~ 180º C
Cost effectiveness, Bi-directional Flow Measurement, Connection : Thread (M) / Flange
Highly Accurate Volumetric Flow Measurement, Wide Tc End
Range of Liner Materials and Electrode Options, Low MODEL RANGE
Maintenance Requirements, Resistance to Corrosive Model Number Line Size Range
Materials and Digital Communication Capabilities. BT-MFT - 015 15 MM 0.32 ~ 05.09 m3/h
3
BT-MFT - 020 20 MM 0.57 ~ 09.05 m /h
MARKETS & AREAS OF APPLICATION BT-MFT - 025 25 MM
3
0.88 ~ 17.67 m /h
Electromagnetic ow meter is diverse, spanning various BT-MFT - 032 30 MM 1.45 ~ 28.95 m3/h
3
industries and applications where accurate and BT-MFT - 040 40 MM 2.04 ~ 40.83 m /h
3
BT-MFT - 050 50 MM 3.53 ~ 70.69 m /h
reliable ow measurement of conductive liquids is
BT-MFT - 065 65 MM 5.61 ~ 112.22 m3/h
essential like Water and Wastewater Treatment, BT-MFT - 080 80 MM
3
9.05 ~ 180.96 m /h
Chemical Processing, Food and Beverage Industry, BT-MFT - 100 100 MM 14.14 ~ 282.74 m3/h
BT-MFT - 150 150 MM 33.96 ~ 679.29 m3/h
Pulp and Paper Industry, Pharmaceuticals, Mining and
BT-MFT - 200 200 MM 57.69 ~ 1153.71 m3/h
Slurries, Oil and Gas, Power Generation, HVAC BT-MFT - 250 250 MM 97.04 ~ 1940.86 m3/h
(Heating, Ventilation, and Air Conditioning). BT-MFT - 300 300 MM 127.23 ~ 2544.69 m3/h
14
DISPLAY WITH VARIOUS OUTPUT
Power Voltage : 24 V DC / 230 V AC
Output Signal Display Output
Retransmit : (4 ~ 20) mA / Pulse Please Check Display Manual
Communication : RS - 485 / HART Protocol / Alarm calculate pulse/liter at : 25%, 50%, 75% and 100% flow rate
Relay : High & Low Flow with pure water at room temperature
Battery Operated Meter
Power Voltage : 3.6 V DC X 4 Lithium Batteries
Display Mode : Double row LCD as below
Seven Digit Instantaneous Flow
Q [Link] (m3/h, L/h, L/M, m3/M, m3/h, L/h, kg/M, GPM, T/h, kg/h)
15
SWIRL ( Velocity Flow Meter )
PERFORMANCE DATA
The owmeter is designed for pipe sizes ranging from
DN 15 to DN 200. The owmeter is specied to measure
ow rates within a certain range 0.3 ~ 3600 m3/h. As
mentioned, swirl owmeter in general are known for
their high accuracy. The precision in their MARKETS & AREAS OF APPLICATION
The swirl ow meter stands as a reliable and adaptable
measurements is emphasized, making them suitable for
applications where precise ow data is essential. ow measurement solution, especially in applications
with complex ow patterns. Its ability to accurately
ADVANTAGES measure low ow rate, coupled with its non-intrusive
Swirl owmeters are designed to operate effectively
design and versatility, makes it a valuable asset in
over a broad range of temperatures and pressures.
industries dealing with diverse and dynamic ow
Swirl meters can directly measure mass ow rates,
conditions. Swirl owmeter are particularly useful in
providing valuable information in processes where
application of various gases measurement, Petroleum,
mass ow is a critical parameter. Similar to other vortex-
Chemical Industries, Compressed Air measurement
based owmeters, swirl owmeters have no moving
etc.
parts in direct contact with the uid being measured.
Swirl owmeters provide accurate measurements,
GENERAL SPECIFICATION
which can lead to cost savings by minimizing waste
Enclosure : Aluminium / SS 316
and optimizing resource usage. This feature contributes
to their reliability and reduces maintenance Repeatability : 0.02%
requirements. These owmeters can be integrated into Accuracy (standard position) : 1% for Gas
process control systems, allowing for real-time Fluid & Ambient Temperature : -20 ˚C to 80 ˚C
monitoring and control of uid ow in industrial Connection : Flange End
processes.
16
DISPLAY WITH VARIOUS OUTPUT
Power Voltage : 24 V DC
Output Signal Display Output
Retransmit : (4 ~ 20) mA / Pulse
Please Check Display Manual
Communication : RS - 485 / HART Protocol / Alarm
Relay : High & Low Flow calculate pulse/liter at : 25%, 50%, 75% and 100% flow rate
with air at Atm or room pressure and temperature
Battery Operated Meter
Power Voltage : 3.6 V DC Lithium Batteries
Display Mode : Double row LCD as below
Six Digit Instantaneous Flow
Q [Link] (Nm3/h, Nm3/m, m3/h, m3/m, L/h, L/m, Kg/h, Kg/m, T/h, T/m)
17
VORTEX ( Velocity Flow Meter )
Vortex flow meters operate based on the von Karman effect, and it’s consists of
a bluff body. When fluid flow it creates alternating vortices behind a bluff body
in the flow stream. These vortices are detected by a sensor, and the frequency
of their formation is directly proportional to the fluid velocity. By measuring
this frequency, the vortex flow meter accurately calculates the flow rate of
the fluid.
PERFORMANCE DATA
For LIQUID 0.5 to 7 m/s, GAS : 5 to 70 m/s, Steam : 5 to 80
m/s and up to 30 bar pressure and 350 ˚C Temperature,
Sandwich and Joint Connection with various output.
ADVANTAGES
vortex ow meter offers a reliable, cost-effective, and
MARKETS & AREAS OF APPLICATION
accurate solution for ow measurement in diverse
Vortex ow meter with SS 316 material nd applications
industrial processes. Its robust design, ease of
across various industries due to their versatility and
installation, and low maintenance requirements make
ability to measure the ow of different uids, including
it a popular choice for engineers and technicians
low viscosity liquids, gases, and steam. The market and
seeking efcient ow monitoring solutions.
areas of application for vortex ow meters include
Measurement of hydrocarbons and natural gas ow in
GENERAL SPECIFICATION
pipelines, Monitoring ow rates in reneries and
Enclosure : SS 316 / Pa 66
petrochemical
Lining : SS316 / PTFE / Pa66
Gas : Air, Oxygen, Nitrogen, coal gas, natural gas,
Repeatability : 0.2%
chemical gas, and many more….
Accuracy (standard position) : ± 0.5 for liquid / 1% for gas
Liquid : High temperature water, chemical liquid, Clean
Maximum Working Pressure : 30 Bar
and Low viscous liquid
Fluid & Ambient Temperature : -20º to 350 ºC
Steam : Saturated Steam, superheated Steam
Connection : Sandwich / Flange
18
DISPLAY WITH VARIOUS OUTPUT
Power Voltage : 24 V DC
Output Signal Display Output
Retransmit : (4 ~ 20) mA / Pulse
Please Check Display Manual
Communication : RS - 485 / HART Protocol / Alarm
Relay : High & Low Flow calculate pulse/liter at : 25%, 50%, 75% and 100% flow rate
with air at Atm or room pressure and temperature
Battery Operated Meter
Power Voltage : 3.6 V DC X 4 Lithium Batteries
Display Mode : Double row LCD as below
Seven Digit Instantaneous Flow
Q [Link] (t/h, t/m, t/day, Kg/h, Kg/m, Kg/s, g/h, g/m, g/s, Nm3/h, SCFM)
The thermal mass flow meter operates on the principle of thermal dispersion, utilizing the concept
that gases conduct heat differently than other substances. The meter consists of two temperature
sensors: one is a heated sensor, and the other is a reference sensor. The heated sensor maintains a
constant temperature difference with the reference sensor. As the gas flows through the meter, it
cools the heated sensor, and the flow rate is directly proportional to the amount of cooling. By
measuring the temperature difference between the two sensors, the thermal mass flow meter
calculates the gas flow rate.
ADVANTAGES
Thermal Mass Flowmeter, One of the advantages of
thermal mass ow meter is that they provide direct
mass ow measurements. This makes them suitable for
applications where mass ow is a critical parameter.
Thermal mass ow meter typically have no moving
parts in contact with the uid. This feature contributes to
their reliability and reduces the need for maintenance.
Thermal mass ow meter often have a high turndown
ratio, allowing them to accurately measure a wide
range of ow rates. This is benecial in processes where
ow rates may vary. Thermal mass ow meter are
known for their fast response times, providing real-time
measurements of ow rates. These ow meter generally
have a low pressure drop, meaning they do not
signicantly impede the ow of the uid in the pipeline.
power supply drop. BT-TMFM-100 220 570 570 100 230 8 X 19 190.5
MODEL RANGE BT-TMFM-125 220 583 570 125 255 8 X 22.3 215.9
BT-TMFM-150 270 595 570 150 8 X 22.3 241.3
Connection (f) Flow rate maximum : Nm3/hour 280
BT-TMFM-200 310 620 570 200 345 8 X 22.3 298.5
15 65 BT-TMFM-250 370 645 570 250 12 X 25.4 362.0
405
25 175 BT-TMFM-300 400 670 570 300 485 12 X 25.4 431.8
32 290 “L” WILL BE CHANGE AS PER SPECIFIC REQUIREMENT ALL THE DIMENSION IN MILIMETERS
40 450
50 700
65 1200
80 1800
100 2800
125 4400
150 6300
200 10000
250 17000
300 25000
400 45000
500 70000
600 100000
700 135000
800 180000
900 220000
1000 280000
1200 400000
1500 600000
2000 700000
21
FUEL
CONSUMPTION METER
GPRS data transfer to computer
BROILTECH launched offline fuel consumption meter for
Serial data transfer to computer vehicle and diesel generator fuel management, FCM is
combination of two fuel flow sensor (One for supply line
and Second for return line) and fuel calculator, fuel
CONSUMPTION METER
USE : 32.12 lr
output for external communication
BROILTECH COM
IN : 201.76 LR
OUT : 169.63 lr
ADVANTAGES
RETURN FLOW SENSOR
IN LINE FLOW
RETURN FLOW
IN FLOW SENSOR
Indicate fuel ow rate of consumption, supply
IN FLOW SENSOR
ENGINE ENGINE
and return, Indicate total time of consumption,
ONE FUEL SENSOR SYSTEM
supply an return , Suitable with all diesel
TWO FUEL SENSOR SYSTEM
engine, Power supply : 9 v dc to 24 v dc
MARKETS & AREAS OF APPLICATION
Broil FCM system highly reliable and accurate fuel consumption measurement in trucks, tankers, infrastructure and
construction machinery, agriculture machinery, river boats and diesel engine. It define you an accurate
consumption of fuel so difficult to the fuel from vehicle
SELECTION
BT-DOFS-006
BT-DOFS-008
:
:
UP to 200 kw
200 to 400 kw
VEHICLE FUEL
BT-DOFS-012
BT-DOFS-020
BT-DOFS-025
:
:
:
400 to 1000 kw
1000 to 1500 kw
1500 to 2000 kw
MANAGEMENT SYSTEM
BROILTECH developed and launched VFM MARKETS & AREAS OF APPLICATION
system for monitoring vehicle and diesel Accurate and Time Wise Data Measurement and Record on Server
generators fuel consumption and other from Truck, Trailer, Tanker, Construction Equipments, Infrastructure
utility base parameter. VFM full system that Machinery, Mines Equipments, Agriculture Machinery, Marine
Industries ship, Boat and Diesel Engine,
measured your vehicle or generator data as
Fuel consumption, Fuel level in tank, Feeling
GPS
volume and time, Feeling discharge volume
and time, Traveled distance, Fuel economy
: km/liter, Engine operating time, Travailing
time, Ideal time, Vehicle speed, Vehicle
current position in map, Vehicle travel route
and send it to server via GPRS modem, and
server software record it, and you analysis of
your vehicle data from server anywhere
from world, history data available on server
30 days / 90 days / 180 days / 360 days
22
OUR JOURNEY
Company Developed
ATEX & IECEx Certication Air and Gas ow meter
2025 2024 2023 2022
Company Developed
Thermal Mass ow meter
2021
Company Developed
Company Developed Company Developed Vortex ow meter
Mechanical oval gear ow meter Electromagnetic ow meter
2018 2019 2020
Company started
production of Electro
Magnetic, Ultrasonic
Flow Meter
Vortex Flow Meter with
German Colobration
2017 We have Exported our products in
Europe, USA and Australia
Company Shift New Building Developed Plastic Helical Company obtained it Product’s
at 2000 sq Meter area Flow Meter with injection process Certication
2016 2015 2014
2009
Company was Established
and Started manufacturing
of Temperature Sensor
2008 2007 2006
23
In Country : World Wide :
Ahmedabad, Ankleshwar, Bangalore, Bhopal, Australia, Argentina, Canada, China, England,
Chennai, Delhi, Hyderabad, Kolkata, Mumbai, Indonesia, Iran, Israel, Italy, Malawi, Mexico,
Pune, Rourkela etc... New Zealand, Nigeria, Romania, Russia, Saudi Arabia,
South Korea, Tanzania, Taiwan, Thailand, Turkey, UAE,
USA