Parts Manual

AIR INLET SYSTEM

25.0
AIR INLET SYSTEM

900-350 with 1100-350 with 1100-350 with

S. KTA engine (S03063) KTA engine (S03064) KTA engine (Z03093)
Description
No
Part Code Qty Part Code Qty Part Code Qty

AIR INLET SYSTEM X030101 1 X030102 1 X030914 1

1 GASKET, BFV, 6", DPSAC 220413160 2 220413160 2 220413160 2
2 GASKET, COMPRESSOR AIR I/L D 22047543C 1 22047543C 1 22047543C 1
3 SPACER;RING-6" BFV ----- -- 220339040 1 220339040 1
4 ELBOW; RUBBER; 6" 220375410 1 220375410 1 220375410 1
5 SS T BOLT CLAMP;JT6A20-DIA170 B505303 2 B505303 4 B505303 4
6 AIR FILTER ASSY - 1100 CFM B474605 B474605 1 B474605 1
7 ADAPTER; I/L HSG; 900/350 220339010 1 220339010 1 220339010 1
8 BUTTERFLY VALVE VALV-TECH 6INC B009705790001 1 B009705790001 1 B009705790001 1
9 BRKT, COMP AIR FILTER, 900/350 220377790 1 220377790 1 220377790 1
10 CROMET DIA 20 035400295 1 035400295 1 035400295 1
Not shown in drawing
11 NAME PLATE ALL DPSAC 030449390 2 030449390 2 030449390 2
12 POPPER RIVET ALUMINIUM3.8x14 000910001 8 000910001 8 000910001 8
13 BOLT HEX M8X30 8.8 ZYP 5-8M 000906116 6 000906117 4 000906117 4
14 BOLT HEX M8X35 8.8 ZYP 5-8M FD 000948008 21 000906118 4 000906118 4
15 BOLT HEX M8X40 8.8 ZYP 5-8M 000996108 21 000906119 2 000906119 2
16 BOLT HEX M10X30 8.8 ZYP 5-8M 000906212 2 000906145 16 000906145 16
17 BOLT HEX M16X40 8.8 ZYP 5-8M 000948016 2 000906214 2 000906214 2
18 NUT HEX M8 8 ZYP 000996116 2 000948008 10 000948008 10
19 NUT HEX M10 8 ZYP 000906117 6 000948010 16 000948010 16
20 WASHER SPRING REC SEC M8 000906118 7 000996108 22 000996108 22
21 WASHER SPRING REC SEC M12 000948012 8 000996112 8 000996112 8
22 WASHER SPRING REC SEC M16 000996112 8 000996116 4 000996116 4
23 BOLT HEX M12X60 8.8 ZYP 5-8M 000906189 8 000906189 1 000906189 8
24 BOLT HEX M6X40 8.8 ZYP 5-8M 000906090 1 000906090 1 000906090 1
25 NUT HEX M6 8 ZYP 000948007 1 000948007 1 000948007 1
26 WASHER SPRING RCS 3/8" 000996203 4 ----- -- ----- --
27 BOLT HEX M8X50 8.8 ZYP 5-8M 000906121 2 ----- -- ----- --

25.1
DISCHARGE SYSTEM

25.2
DISCHARGE SYSTEM

900-350 with 1100-350 with 1100-350 with

S. KTA engine (S03063) KTA engine (S03064) KTA engine (Z03093)
Description
No
Part Code Qty Part Code Qty Part Code Qty

DISCHARGE SYSTEM X030106 1 X030107 1 X031015 1

1 VALVE ASSY, DIS CHECK, 2S, 73N 220311530 1 220311530 1 220311530 1
2 GASKET 035400362 5 035400362 4 035400229 4
3 PLATE NAME AIR REC SS 000420930 1 000420930 1 015401497 1
4 RIVET DIA2.5X6.5 NAME PLATE 000519520 2 000519520 2 000519520 2
5 TANK, REC., 900/350 220170620 1 220170620 1 035301154 1
6 VALVE ASSY PR RELIEF 1 1/2"NPT A010020 1 A010020 1 B012805340019 1
7 GASKET, TANK COVER 220416300 1 220416300 1 035400385 1
8 SEPARATOR ELEMENT TWO STAGE 22032259B 1 22032259B 1 22032259B 1
9 PLATE, SEPERATOR, 2S 220416850 1 220416850 1 220416850 1
10 ROD, ELEMENT SEPERATOR 220416860 1 220416860 1 220416860 1
11 SILENCER BDV 11/2"NPT B888702 1 B888702 1 B888702 1
12 VALVE ASSY, MP, 2S, 2 1/2"NPT 220215610 1 220215610 1 220215610 1
13 VALVE; BALL; 2 1/2"NPT 220471450 1 220471450 1 220471450 1
14 VALVE; GATE; 3/4"NPT 22041354A 1 22041354A 1 22041354A 1
15 NIPPLE; PIPE; 1/2"NPTX75 22047674C 1 22047670C 1 22047670C 1
16 NIPPLE; HEX; 1/2"NPT 22037903G 1 22037903C 2 22037903G 2
17 DCV FLANGE ASSY 900/350 032359040 1 032359040 1 035301387 1
18 NIPPLE; HEX; 1/4"NPT 22037903A 4 22037903A 8 22037903A 8
19 PLUG; HEX; 1 1/2"NPT 22037905H 1 22037905H 1 22037905H 1
20 VALVE ASSY, BD, SILENCER 1 1/2 220322880 1 220322880 1 220322880 1
21 VALVE; TERMINAL CHECK; 2 1/2"N 220413470 1 220413470 1 220413470 1
22 NIPPLE; PIPE; 2 1/2"NPTX100 22047675B 1 22047675B 1 22047675B 1
23 PIPE NIPPLE WITH COUPLING21/2" 030459170 1 030459170 1 030459170 1
24 PLATE, COVER, TANK, 20S & 2S, 220414451 1 220414451 1 035301153 1
25 PIPE COUPLING 2-1/2 STY12(ACM B56XX05 1 B56XX05 1 B56XX05 1
26 NIPPLE; PIPE; 1/2"NPTX75 22047670C 1 ----- -- ----- --
27 ELBOW; PIPE; 90'; 22047677C 4 22047677C 1 22047677C 1
28 NIPPLE; HEX; 1 1/2"NPT 22037903C 2 22037903G 2 22037903C 2

25.3
DISCHARGE SYSTEM

25.4
DISCHARGE SYSTEM

900-350 with 1100-350 with 1100-350 with

S. KTA engine (S03063) KTA engine (S03064) KTA engine (Z03093)
Description
No
Part Code Qty Part Code Qty Part Code Qty

29 FILTER MOISTURE 1/2"NPT HP 1 220374760 1 220374760 1

30 ELBOW; PIPE; 90'; 2 1/2"NPT 22047677I 1 22047677I 1 22047677I 1
31 BUSH; REDU; ADAP; 1 1/2"X1 ----- -- ----- -- 22037898E 1
32 ADAPTER; HOSE; 1"BSPX1"NPT ----- -- ----- -- 030446820 1
33 HOSE, OIL LINE, 1inch BSP (F) ----- -- ----- -- 035400158 1
34 NIPPLE; HEX; 3/4"NPT 22037903D 1 22037903D 1 22037903D 1
35 GLASS, OIL SIGHT, 1 1/2"NPT A010018 1 A010018 1 010018 1
36 ADAPTER; HOSE; 1/4"BSPX1/4"NPT 220370680 5 220370680 5 220370680 5
37 RETN LINE OIL SIGHT GLASS 1/4" ----- -- A010017 1 010017 1
38 HOSE ADAP.90DEG1/4"NPTX1/4"BSP 000959083 6 000959083 6 000959083 6
39 STRAINER ASSY, ORL, 1/4"NPT ----- -- A010016 1 A010016 1
40 NIPPLE; HEX; 1/4"NPT ----- -- 22037903A 1 22037903A 1
41 BUSH; REDU; ADAP; 1/2"X1/4"NPT 22037897E 1 22037897E 1 22037897E 1
42 BRANCH TEE HOSE ADAP.1/4"NPT 000959107 3 000959107 3 000959107 3
Not shown in drawing
43 BOLT HEX M16X40 8.8 ZYP 5-8M 000906214 4 000906214 4 000906214 4
44 BOLT; HEX M16X75 8.8 ZYP 5-8M 000906221 12 000906221 12 000906221 8
45 BOLT HEX M20X130 8.8 ZYP 5-8M 000906255 8 000906255 8 000906255 8
46 NUT HEX M16 8 000948016 20 000948016 16 000948016 16
47 NUT HEX M20 8 000948020 5 000948020 2 000948020 2
48 WASHER SPRING REC SEC M20 000996120 9 000996120 39 000996120 40
49 BOLT HEX M16X90 8.8 ZYP 5-8M ----- -- ----- -- 000906224 8
50 WASHER PLAIN M16 ----- -- ----- -- 000996016 8
51 WASHER SPRING REC SEC M16 ----- -- ----- -- 000996116 8
52 BOLT HEX M20X100 8.8 ZYP 5-8M ----- -- ----- -- 000906252 24
53 WASHER PLAIN M20 ----- -- ----- -- 000996020 24

25.5
COOLING SYSTEM

25.6
COOLING SYSTEM

900-350 with 1100-350 with 1100-350 with

S. KTA engine (S03063) KTA engine (S03064) KTA engine (Z03093)
Description
No
Part Code Qty Part Code Qty Part Code Qty

COOLING SYSTEM X030111 1 X030112 1 X030913 1

1 COOLER OIL 1100/350 SKID 220249010 1 220219610 1 220219610 1
2 BRKT, ROC, LH, 1100/350 220376450 1 220349030 1 035300975 1
3 BRKT, ROC, RH, 1100/350 220376460 1 220349040 1 035300976 1
4 MTG;ANTI VIB PS3/HDS-CM1 22037506A 8 22037506A 8 22037506A 8
5 BRACKET,ROC SUPPORT 035301464 2 035301464 2 035301464 2
6 SPACER;RADIATOR MTG.1100/350 ----- -- 030449170 4 030449170 4
7 ELBOW; PIPE; 90'; 1 1/2"NPT 22047681K 2 22047677G 3 22047677G 3
8 ADAPTER; HOSE; 1 1/2"X1 1/2" 220371560 1 ----- -- ----- --
9 NIPPLE; PIPE; 1 1/2"NPTX180 ----- -- ----- -- 22047674I 2
Not shown in drawing
10 BOLT HEX M8X25 8.8 ZYP 5-8M 000906116 12 000906116 20 000906116 20
11 BOLT HEX M10X30 8.8 ZYP 5-8M 000906145 12 000906145 16 000906145 16
12 BOLT HEX M8X50 8.8 ZYP 5-8M ----- -- 000906121 10 000906121 10
13 NUT HEX M8 8 ZYP 000948008 12 000948008 30 000948008 30
14 WASHER SPRING REC SEC M8 000996108 12 000996108 30 000996108 30
15 NUT HEX M10 8 ZYP 000948010 24 000948010 24 000948010 24
16 WASHER SPRING REC SEC M6 ----- -- 000996106 2 000996106 2
17 WASHER SPRING RCS 1/2" 000996205 24 000996205 16 000996205 16
18 WASHER SPRING REC SEC M10 000996110 8 000996110 24 000996110 24
19 WASHER SPRING REC SEC M12 ----- -- 000996112 16 000996112 16
20 BOLT HEX M12X30 8.8 ZYP 5-8M 000906183 8 ----- -- ----- --
21 WASHER PLAIN 1/2" 000996305 32 ----- -- ----- --
22 BOLT HEX M10X35 8.8 ZYP 5-8M 000906146 12 ----- -- ----- --
23 WASHER SPRING REC SEC M10 000996110 24 ----- -- ----- --
24 WASHER PUNCHED M8 ----- 000996058 10 000996058 10
25 WASHER PUNCHED M12 ----- 000996060 24 000996060 24
26 WASHER PLAIN M10 ZYP ----- 000996010 24 000996010 24
27 NUT HEX M6 8 ZYP ----- 000948007 2 000948007 2
28 SUPPORT BRACKET ROC 035301463 2 035301463 2 035301463 2

25.7
LUBRICATION SYSTEM

25.8
LUBRICATION SYSTEM

900-350 with 1100-350 with 1100-350 with

S. KTA engine (S03063) KTA engine (S03064) KTA engine (Z03093)
Description
No
Part Code Qty Part Code Qty Part Code Qty

LUBRICATION SYSTEM X030116 1 X030117 1 X030883 1

1 VALVE ASSY, OIL STOP,1 1/2"NPT 22031032A 1 22031032A 1 22031032A 1
2 ELEMENT, THERM VALVE 125 DEG 220310800 2 220310800 2 220310800 2
3 HOUSING; THERMAL VALVE; M/C 220377200 1 220377200 1 220377200 1
4 MAIN OIL FILTER B484904 2 B484904 2 B489101 (SPIN-ON) 1
5 BRKT; MOF; 20S; SK & TR 030349060 1 030349060 1 035300966 1
6 HOSE ASSY; 1 SET = 10 NOS 030249750 1 030249750 1 030249750 1
7 ELBOW; PIPE; 90'; 1 1/2"NPT ----- -- 22047677G 2 22047677G 2
8 NIPPLE; HEX; 1 1/2"NPT 22037903G 3 22037903G 2 22037903G 2
9 PIPE TV TO MO ----- -- ----- -- 035300557 2
10 ELBOW; TMS; 1 1/2"X1 1/2"NPT 22047681K 1 22047681K 4 22047681K 1
11 ADAPTER; HOSE; 1 1/2"X1 1/2" 220371560 4 220371560 6 220371560 6
12 PIPE SL DIN2391 38.1ODX2.6THK. ----- -- 030449250 2 035400304 1
13 COUPLING; TMS; 1 1/2"X1 1/2"NP 22047683K 2 22047683K 2 22047683K 1
14 TEE; PIPE; 1 1/2"NPT ----- -- 22047680G 1 22047680G 1
15 ORIFICE, DIA 2.5 , OIL RETURN 22041721A 1 22041721A 1 22041721A 1
16 NIPPLE; HEX; 1/4"NPT 22037903A 5 22037903A 5 22037903A 5
17 ELBOW; PIPE; 90'; 1/4"NPT ----- -- 22047677A 1 22047677A 1
18 ADAPTER; HOSE; 1/4"BSPX1/4"NPT ----- -- 220370680 5 220370680 5
Not shown in drawing
19 GASKET, AIR I/L DUCT, ENG. NT4 22047543A 1 22047543A 1 22047543A 1
20 PLUG; HEX; 1/4"NPT 22037905B 2 22037905B 2 22037905B 2
21 BOLT HEX M10X30 8.8 ZYP 5-8M 000906145 6 000906145 8 000906145 8
22 WASHER SPRING REC SEC M10 000996110 6 000996110 6 000996110 6
23 NUT HEX M10 8 ZYP 000948010 2 000948010 4 000948010 4
24 WASHER PLAIN M10 ZYP 000996010 4 000996010 8 000996010 8
25 BOLT HEX M12X30 8.8 ZYP 5-8M ----- -- ----- -- 000906183 8

25.9
ENGINE SYSTEM

25.10
ENGINE SYSTEM

900-350 with 1100-350 with 1100-350 with

S. KTA engine (S03063) KTA engine (S03064) KTA engine (Z03093)
Description
No
Part Code Qty Part Code Qty Part Code Qty

ENGINE SYSTEM X030121 1 X030122 1 X030882 1

1 ENGINE INT. WARRENTY 1100 350 222370270 1 222370280 1 B009903430002 1
2 COUPLING TDS-27/DT-27(1100/350 22027239C 1 22027239C 1 22027239C 1
3 HOUSING ADAPTER M/C TWO STAGE 010289200 1 010289200 1 010289200 1
HOUSING ADAPTER CASTING TWO ST 010289190 1 010289190 1 010289190 1
4 AIR FILTER ASSEMBLY 1475 CFM CIL SCOPE CIL SCOPE B004700730002 1
5 BRKT, ENG. REAR, 900/350 220376620 2 220376620 2 220376620 2
6 GASKET, BFV, 8" ------ -- 030438060 2 030438060 1
7 DUCT ENGINE TURBO LINE ----- -- ----- -- 035300897 1
8 FUEL FILTER BKT 220377040 1 220377040 1 035301442 1
9 CONNECTOR RUBBER 10" X 5.5" ----- -- ----- -- 035300895 1
10 CONNECTOR RUBBER 10 X 10 ----- -- ----- -- 035300896 2
11 T-bolt clamp Dia 274 ----- -- ----- -- B013704300001 5
12 T-BOLT CLAMP DIA 159 ----- -- ----- -- B013704300002 2
13 SUPPORT -ENGINE AIR INLET ----- -- ----- -- 035300964 1
14 AIR FILTER CLAMP ----- -- ----- -- 035400305 2
15 RUBBER CONNECTOR 5 1/2" ----- -- ----- -- B010400330001 1
16 SS T-BT CLAMO JT6F20 140-152MM ----- -- ----- -- B505310 2
Not shown in drawing
17 BRKT, ENG. AIR FILTER, 900/350 22027357A 1 22027357A 1 035300973 1
18 BOLT HEX M10X25 8.8 ZYP 5-8M 000906144 6 000906144 6 000906144 6
19 BOLT HEX M16X40 8.8 ZYP 5-8M 000906214 2 000906214 2 000906214 2
20 BOLT HEX M16X50 8.8 ZYP 5-8M 000906216 14 000906216 14 000906216 14
21 BOLT HEX M20X65 8.8 ZYP 5-8M 000906246 2 000906246 2 000906246 2
22 BOLT HEX 1/2"UNCX1 1/2" 000907248 12 000907248 12 000907248 12
23 NUT HEX M10 8 ZYP 000948010 6 000948010 6 000948010 6
24 NUT HEX M16 8 000948016 14 000948016 14 000948016 14
25 NUT HEX M20 8 000948020 14 000948020 14 000948020 14
26 SCR SOC HD M12X40 10.9 ZYP5-8u 000983145 12 000983145 12 000983145 12
27 WASHER PUNCHED M16 000996061 16 000996061 16 000996061 16
28 WASHER PUNCHED M20 000996062 6 000996062 6 000996062 6
29 WASHER SPRING REC SEC M10 000996110 6 000996110 6 000996110 6
30 WASHER SPRING REC SEC M12 000996112 24 000996112 24 000996112 24
31 WASHER SPRING REC SEC M16 000996116 16 000996116 16 000996116 16
32 WASHER SPRING REC SEC M20 000996120 14 000996120 14 000996120 14
33 WASHER SPRING RCS 1/2" 000996205 12 000996205 12 000996205 12
34 WASHER SPRING RCS 7/16" 000996211 12 000996211 12 000996211 12
35 BOLT;HEX UNC 7/16 X 3 1/4"L 000907265 12 000907265 12 000907265 12

25.11
CONTROL SYSTEM

25.12
CONTROL SYSTEM

900-350 with 1100-350 with 1100-350 with

S. KTA engine (S03063) KTA engine (S03064) KTA engine (Z03093)
Description
No
Part Code Qty Part Code Qty Part Code Qty
CONTROL SYSTEM X030126 1 X030127 1 X030127 1
1 ADAPTER NUT -PR.SWITCH 010461090 2 010461090 2 010461090 2
2 ADAPTER;TEMP SWITCH VT-TL999L/ 030449400 1 030449400 1 030449400 1
3 ELBOW; PIPE; 90'; 1/4"NPT ------ -- 22047677A 1 22047677A 1
4 ACTUATOR ASSY, SINGLE ACTING A030006 2 A030006 2 A030006 2
5 PLATE, ACTUATOR, 20S 220473620 1 220473620 1 220473620 1
6 MUFFLER, AIR EJECTOR, 1/8"NPT 22041355A 1 22041355A 1 22041355A 1
7 ORIFICE CONTROL 1/8x1/4NPT 2.2 035400208 1 035400208 1 035400208 1
8 TL999LLX1X0034BSTDO10 VT TSW B171901 2 B171901 2 B171901 2
9 CROSS PIECE; MS; 1/4"NPT 22047692A 1 22047692A 1 22047692A 1
10 BOLT , PIN ACTUATOR 030449200 1 030449200 1 030449200 1
11 LEVER, I/L, 12/16/20S, DPSAC 22047366A 1 22047366A 2 22047366A 2
12 ROD END BEARING PSF8 B495201 1 B495201 1 B495201 1
13 LEVER; EXTENSION; DPSAC 220475310 2 220475310 2 220475310 2
14 VALVE ASSY, PR REG, 1/4"NPT 220317590 2 220317590 2 220317590 2
15 VALVE; BALL; 1/4" 220374810 2 220374810 2 220374810 2
16 COUPLING; TMS; 3/8"X1/4"NPT 22047683B 4 22047683B 6 22047683B 6
17 TEE; PIPE; 1/4"NPT ------ -- 22047680A 2 22047680A 2
18 PIN ACTUATOR DPSAC 220473650 2 220473650 2 220473650 2
19 PR.SWITCH 8-32 BAR;060-1171 B185104 2 B185104 2 B185104 2
20 NIPPLE; HEX; 1/4"NPT 22037903A 2 22037903A 3 22037903A 3
21 ORIFICE CONTROL 1/8x1/4NPT 2.5 035400210 1 035400210 1 035400210 1
22 BRACKET, ACTUATOR 035400168 1 035400168 1 035400168 1
Not shown in drawing
23 BOLT HEX M6X20 8.8 ZYP 5-8M 000906086 4 000906115 4 000906115 4
24 NUT HEX M6 8 ZYP 000948007 5 000906117 2 000906117 2
25 M12X1.5 16 60 PICL PG B212107 1 B212104 1 B212104 1
26 WASHER SPRING REC SEC M6 000996106 5 000906145 4 000906145 4
27 BOLT HEX M6X35 8.8 ZYP 5-8M ----- -- 000948007 14 000948007 14
28 BOLT HEX M8X50 8.8 ZYP 5-8M 000906121 2 000948008 10 000948008 10
29 NUT HEX M8 8 ZYP 000948008 7 000948010 4 000948010 4
30 WASHER SPRING REC SEC M8 000996108 7 000996058 6 000996058 6
31 WASHER PLAIN M8 ZYP 000996008 1 000996106 14 000996106 14
32 BOLT HEX M8X30 8.8 ZYP 5-8M 000906117 1 000907268 8 000907268 8
33 BOLT HEX M8X20 8.8 ZYP 5-8M 000906115 2 000996108 10 000996108 10
34 WASHER SPRING REC SEC M16 000996116 2 000996110 4 000996110 4
35 NUT HEX M16 8 000948016 2 030469060 3 030469060 3
36 BOLT HEX 5/8"UNCX1 1/2" 000907268 8 000996010 4 000996010 4
37 SCR CH M4X20 8.8 ZYP 5-8MICRON 000983487 4 000983487 4 000983487 4
38 NUT HEX M4 8 ZYP 000948005 4 000948005 4 000948005 4

25.13
CANOPY SYSTEM

25.14
CANOPY SYSTEM

900-350 with 1100-350 with 1100-350 with

S. KTA engine (S03063) KTA engine (S03064) KTA engine (Z03093)
Description
No
Part Code Qty Part Code Qty Part Code Qty

CANOPY SYSTEM X030131 1 X030132 1 X030912 1

1 CANOPY ASSY; 900/350 DP; SK 220172360 1 220199020 1 035300971 1
2 BUSH; REDU; ADAP; 3/4"X1/2"NPT 22037897J 1 22037897J 1 22037897J 1
3 BRKT; HOUR METER; DP 220427280 1 220427280 1 220427280 1
4 KEY; PANEL 222470960 1 222470960 1 222470960 1
5 BUSH; REDU; ADAP; 3/4"X1/2"NPT 22037897J 1 22037897J 1 22037897J 1
6 BOLT HEX M8X20 8.8 ZYP 5-8M 000906115 20 000906115 20 000906115 20
7 BOLT HEX M8X20 8.8 ZYP 5-8M 000906115 20 000906115 20 000906115 20
8 NUT HEX M8 8 ZYP 000948008 40 000948008 40 000948008 40
9 WASHER SPRING REC SEC M8 000996108 40 000996108 40 000996108 40
10 WASHER PLAIN M6 ZYP 000996006 12 000996006 12 000996006 12

25.15
BASE SYSTEM

25.16
BASE SYSTEM

900-350 with 1100-350 with 1100-350 with

S. KTA engine (S03063) KTA engine (S03064) KTA engine (Z03093)
Description
No
Part Code Qty Part Code Qty Part Code Qty

BASE SYSTEM X030136 1 X030137 1 X030911 1

1 BASE FRAME 1100/350 SKID 220172370 1 220189040 1 220189040 1
2 LIFTING HOOK ASSY 900/350 NEW 032339530 1 032339530 1 035300970 2
3 HOOK, TOW EXPORT ----- -- ----- -- 032446170 2
Not shown in drawing
4 BOLT HEX M16X65 8.8 ZYP 5-8M 000906219 6 000906219 6 000906219 6
5 NUT HEX M16 8 000948016 12 000948016 12 000948016 12
6 WASHER SPRING REC SEC M16 000996116 6 000996116 6 000996116 6

25.17
DUCT SYSTEM

25.18
DUCT SYSTEM

900-350 with 1100-350 with 1100-350 with

S. KTA engine (S03063) KTA engine (S03064) KTA engine (Z03093)
Description
No
Part Code Qty Part Code Qty Part Code Qty

DUCT SYSTEM X030141 1 X030142 1 X030915 1

1 PRECLEANER 20S DPSAC 22037421A 1 22037421A 1 22037421A 1
2 DUCT BOX ASSY 900/350 220172420 1 220172420 1 035300969 1
3 BAND; MTG; SILENCER 220317270 2 220317270 3 035301250 2
4 OUTLET DUCT CLAMP ----- -- ----- -- 035301249 1
5 DUCT ASSY, 900/350 220172651 1 220172651 1 035300977 1
6 DUCT ROOF ----- -- ----- -- 035300899 1
7 CLAMP; ID182 22037725B 2 22037725B 2 22037725B 1
8 BAND; MTG; ID180 220370580 1 220370580 1 220370580 1
9 GASKET, COMPRESSOR AIR I/L D 22047543C 2 22047543C 2 22047543C 1
10 GASKET, ENG. EXHAU DUCT, NT743 22047543E 2 22047543E 2 22047543E 1
Not shown in drawing
11 BOLT HEX M8X25 8.8 ZYP 5-8M 000906116 9 000906116 24 000906116 24
12 NUT HEX M8 8 ZYP 000948008 38 000948008 54 000948008 54
13 WASHER SPRING REC SEC M8 000996108 38 000996108 54 000996108 54
14 BOLT HEX M10X30 8.8 ZYP 5-8M 000906145 12 000906117 18 000906117 18
15 NUT HEX M10 8 ZYP 000948010 12 000906118 5 000906118 5
16 WASHER SPRING REC SEC M10 000996110 18 000948007 25 000948007 25
17 WASHER SPRING REC SEC M6 000996106 4 000996106 25 000996106 25
18 BOLT HEX M8X20 8.8 ZYP 5-8M 000906115 8 000906115 12 000906115 12
19 WASHER SPRING REC SEC M20 000996120 8 ----- -- ----- --
20 BOLT HEX M8X35 8.8 ZYP 5-8M FD 000906118 15 ----- -- ----- --
21 BOLT HEX M8X30 8.8 ZYP 5-8M 000906117 8 ----- -- ----- --
22 BOLT HEX M10X25 8.8 ZYP 5-8M 000906144 6 ----- -- ----- --
23 NUT HEX M6 8 ZYP 000948007 4 ----- -- ----- --
24 BOLT HEX M6X16 8.8 ZYP 5-8M 000906084 4 ----- -- ----- --

25.19
 AIREND PACKAGE

25.20
TWO STAGE AIREND SYSTEM TUBING LINES
AIREND PACKAGE

S. Model Description Package

No
1 900-350 with KTA engine (S03063) AIREND PKG 02 1.93AND 2.88 E20 X019165
2 1100-350 with KTA engine (S03064) AIREND PKG 03 1.93AND 2.88 E20 X019415
3 1100-350 with KTA engine (Z03093) A/E 1.93/2.88 20/12 2.2 SPIN - ON X990028

MAIN OIL FILTER

BEARING FILTER

TWO STAGE AIREND - ELEGANT

25.21
INSTRUMENTATION SYSTEM

25.22
INSTRUMENTATION SYSTEM

900-350 with 1100-350 with 1100-350 with

S. KTA engine (S03063) KTA engine (S03064) KTA engine (Z03093)
Description
No
Part Code Qty Part Code Qty Part Code Qty

1 SWITCH KEY 504975 1 504975 1 504975 1

2 GAUGE TEMP. 4071829 1 4071829 1 4071829 1
3 GAUGE PRESSURE 4071832 1 4071832 1 4071832 1
4 AMMETER 502881 1 502881 1 502881 1
5 SWITCH TOGGLE 500278 1 500278 1 500278 1
6 SWITCH PUSH (B) 504395 1 504395 1 504395 1
7 BOARD PANAL 22017069C 1 22017069C 1 22017069C 1
8 DISCHARGE TEMP SWITCH B202101 1 B202101 1 B202101 1
9 SUMP PRESSURE GAUGE B218805 1 B218805 1 B218805 1
10 LINE PRESSURE GAUGE B218805 1 B218805 1 B218805 1

25.23
2000 HRS SPARE KIT FOR ENGINE MODEL KTA1150C
(with spin on filter)

SL. No. ELGI PART NO CIL PART NO DESCRIPTION QTY

1 M008905523 3889310 ELEMENT LUB FILTER SPIN ON 20 nos

2 M008905792 3329289 ELEMENT FUEL FILTER SPIN ON 20nos

3 M008905524 3889311 ELEMENT LUB OIL BYPASS FILTER SPIN ON 20nos

4 B004700730004 --- KIT ELEMENT,AIR CLEANER-PRIMARY 5nos

5 B004700730003 --- KIT ELEMENT,AIR CLEANER-SAFETY 5nos

6 M008905470 4058965 RESISTOR CORROSION 5nos

INSURANCE SPARES

SL. No. ELGI PART NO CIL PART NO DESCRIPTION QTY

1 M008906503 3002204 BELT ;(1100/350) V RIBBED 1

2 M008906502 206996 BELT ALTERNATOR 1

3 M008903087 3166925 MAGNETIC SWITCH 1

4 M008904735 3239599 S D VALVE 1

5 M008902599 3408607 CONTROL,SAFETY LLOP 1

6 M008905267 3408631 CONTROL,SAFETY HWT 1

7 M008905626 4071830 SENSOR,TEMPERATURE 1

8 M008905990 4071831 GAUGE OIL TEMP 1

9 M008905991 4071829 GAUGE WATER TEMP 1

10 M008905628 4071833 SENSOR, PRESSURE 1

11 M008905992 4071832 GAUGE ENGINE OIL PRESSURE 1

12 M008905995 504395 SWITCH 1

13 M008905706 500278 TOGGLE SWITCH 1

14 M008905695 502881 AMMETER 1

15 M008905693 504975 SWITCH KEY 1

16 M008905993 4056338 SWITCH RELAY 1

25.24
2000 HRS SPARE KIT FOR ENGINE MODEL KTA1150C
(with catridge filter)

SL. No. ELGI PART NO CIL PART NO DESCRIPTION QTY

1 M008902309 3238204 ELEMENT LUB FILTER WITH O RING 20

2 M000089762 3238493 ELEMENT FUEL FILTER WITH O RING 20

3 M008906852 3879488 ELEMENT LUB OIL BYPASS FILTER 10

4 M000089761 3238358 KIT ELEMENT,AIR CLEANER 3

INSURANCE SPARES

1 M008905276 3873186 BELT FAN (900/350) 4

2 M000067983 178567 BELT ALTERNATOR 1

3 M008906319 4072233 UPPER ENGINE GASKET SET 1

4 M008906320 4072229 LOWER ENGINE GASKET SET 1

5 M008906321 3414590 HOSE FLEXIBLE (TURBO) 1

6 M008901991 3235704 HOSE OIL DRAIN (TURBO) 1

7 M008901984 AS0604800 SS HOSE ASSEMBLY (BYPASS FILTER) 2

8 M008906865 AK 6065 SS HOSE, FLEXIBLE 1

9 M008902691 AK 5050 SS HOSE, FLEXIBLE 1

10 M008905751 AK10100 SS HOSE, FLEXIBLE 1

11 M008905794 AK10050 SS HOSE, FLEXIBLE 1

12 M008906881 AK 8110 SS HOSE, FLEXIBLE 1

13 M008906865 AK 6065 MS HOSE, FLEXIBLE 1

14 M008902688 AK10030 SS HOSE, FLEXIBLE 1

15 M008906322 AK 6048 SS HOSE, FLEXIBLE 1

16 M008902598 3030790 HOSE, HUMP 1

17 M008905773 3030514 HOSE, ELBOW 1

18 M008905476 125741 CLAMP, T BOLT 4

19 M008905755 140314 CLAMP, T BOLT 2

25.25
2000 HRS SPARE KIT FOR ENGINE MODEL KTA1150C
(with catridge filter)

ELECTRICAL SPARES

SL. No. ELGI PART NO CIL PART NO DESCRIPTION QTY

1 M008903087 3166925 MAGNETIC SWITCH 2
2 M008904735 3239599 S D VALVE 2
3 M008902599 3408607 CONTROL,SAFETY LLOP 1
4 M008905267 3408631 CONTROL,SAFETY HWT 1
5 M008905626 4071830 SENSOR,TEMPERATURE 1
6 M008905990 4071831 GAUGE OIL TEMP 1
7 M008905991 4071829 GAUGE WATER TEMP 1
8 M008905628 4071833 SENSOR, PRESSURE 1
9 M008905992 4071832 GAUGE ENGINE OIL PRESSURE 1
10 M008905995 504395 SWITCH 1
11 M008905706 500278 TOGGLE SWITCH 1
12 M008905695 502881 AMMETER 1
13 M008905693 504975 SWITCH KEY 1
14 M008905993 4056338 SWITCH RELAY 1
15 M008905229 4912917 TACHOMETER 1
ELECTRICAL COMPONENTS
1 M008905768 3103914 STARTER 24 V 1
2 M008903079 3236504 ALTERNATOR 24 V 1
MECHANICAL SPARES
1 M008904389 3545661 REPAIR KIT TURBOCHARGER 1
2 M008905670 135675 THERMOSTAT 1
3 M008904915 3231787 SEPARATOR WATER 1
4 M008906323 3234846 DIP STICK 1
5 M008905776 107981 CAP FILLER 1
MECHANICAL COMPONENTS
1 M008905593 4950317 PUMP WATER 1
2 M008906324 3594043 TURBOCHARGER 1
3 ----- 3016676 INJECTOR ASSEMBLY 6
4 ----- 4911771 PUMP FUEL - CODE KD721 (900/350) 1
5 ----- 3879204 HUB FAN (900/350) 1

25.26
2000 HRS COMPRESSOR SPARE KIT
(Catridge filter fitted units)

SL. No. ELGI PART NO DESCRIPTION QTY

1 220419499 Air filter kit 2

2 30458539 Main Oil filter kit 74 microns 12

3 220446019 Bearing oil filter kit 18

4 10451270 Gasket pipe coupling 1

5 22032259B Seperator element 1

6 220215619 Minimum pressure valve kit 1

7 220311539 DCV kit 1

8 220271909 Actuator kit single acting 2

9 220317599 Pressure regulator1/4" kit 2

10 220310329 Kit oil stop valve 11/2" 1

11 30448160 Coupling element 1

12 220411509 Return line filter element 149 microns 1

13 220322889 Blow down valve kit1/2" shut down type 1

14 B978401 Butterfly valve assembly 6" 1

15 A010020 safety valve assembly 1

INSURANCE SPARES

1 A010020 Pressure relief valve 11/2" 1

2 A010017 Return line oil sight glass 1

3 A010016 Strainer assembly 1

4 220322880 BDV ASSY 1

5 220317590 VALVE ASSEMBLY PRESSURE REGULATOR 2

6 B212107 Pressure gauge 2

7 B202101 Temperature gauge 2

8 222470960 Panel key 1

9 B56XX05 PIPE COUPLING assembly Discharge side 2

10 220413130 Air filter indicator 2

25.27
2000 HRS COMPRESSOR SPARE KIT
(Catridge filter fitted units)

SL. No. ELGI PART NO DESCRIPTION QTY

ELECTRICAL COMPONENTS

1 B171901 Temperature switch 2

2 8941140 Toggle switch 1

3 8927069 MCB 63A 2 POLE 1

4 B185104 Pressure switch (4 TO 32 BAR) 2

MECHANICAL SPARES O RINGS AND HOSES,GASKETS

1 22047543A Gasket A/E intake side 2

2 30438060 Gasket BFV 8" 2

3 220413160 Gasket BFV 6" 2

4 B505304 SS T BOLT 2

5 B505303 SS T BOLT 2

6 22041731A orifice control line 2

7 22047543C gasket compressor air 1/l d 2

8 220371770 Rubber connector 2

9 22047539B gasket DCV 1

10 220416300 Gasket tank cover 2

25.28
2000 HRS COMPRESSOR SPARE KIT
(Catridge filter fitted units)

SL. No. ELGI PART NO DESCRIPTION QTY

MECHANICAL COMPONENTS

1 A030006 Actuator assembly single acting 2

2 22027239C Coupling assembly 1

3 22031032A Oil stop valve assembly 11/2" 1

4 220310800 Thermal valve 125 deg f 2

5 B141412 AVM 4

6 220311530 Discharge check valve ASSEMBLY 1

7 220215610 Minimum pressure valve 21/2' 1

8 A010018 oil level sight glass 2

9 30249750 Hose assembly SET (10 NOS) 1

10 220413470 Terminal check valve 1

11 220377200 Thermal valve housing 1

12 4020653 Radiator NR

13 220322880 BDV ASSEMBLY 1 1/2" 1

14 B139201 Drain valve assembly 1

15 B141412 AVM COOLER STAY 4

16 220374810 Ball valve 1/4" control system 2

17 220374760 Moisture seperator 1/2 1

18 220317590 Pressure regulator assembly 2

25.29
Lubrication

Oil performs a very critical function in the oil flooded screw type air compressor.
This takes away major part of the heat of the compression, seals all the areas
and lubricates bearings and gears. The major criteria in a good quality lubricant
for screw compressor are

a) Viscosity

b) Wear characteristic

c) Demalcibility

d) Heat resistance

e) Thermal stability

Elgi Airlube is blended using heavy-duty hydraulic based oil with proper amount
of additives and strict quality control check of every batch footprint ensures
satisfactory compressor performance.

Life of mineral oil is covered by operating temperature for every 100 C of

temperature beyond 950 C. Life of oil goes down by almost 30-40%. It is
recommended that oil change frequency could be vary between summer months
and winter months to get best out of the mineral oil and compressor. For this,
a good record of operating temperature of compressor is essential. Continuous
operating of compressor at high temperature beyond 1000C without changing
the oil will lead to varnish formation and will affect the life of bearings and air
end.

26.0
Lubrication

RECOMMENDED ELGI OIL

Oil change ELGI Contained

ELGI Oil grade
Frequency Part number volume

AIR LUBE 500 hours 000998043 210 Litres

00099805A 20 litres

AIR LUBE PLUS 1000 hours* 00099805B 50 litres

00099805C 210 litres

000998053 20 litres

AIR LUBE XD 1500 hours* 000998054 50 litres

000998055 210 litres

* For operating temperature above 90OC and dusty atmospheric conditions,

recommended oil change frequency is 800 hours.

• All the above figures are guide lines based on extensive trials in the field.
However our service engineers can help you to optimise the oil drain interval
for your application based on the operating temperature, pressure and the
environment condition.

The Discharge Temperature Switch is fitted on the panel. It shuts

down the compressor if the discharge air-oil mixture temperature
reaches the preset value of 100 ±5°C . The probe is fitted on the airend
outlet cover or receiver tank.

26.1
Dew Point Temperature Chart for Air

AMBIENT -15 -10 -5 0 5 10 20 30 35 40 45

RH Pr.
30 60 0 0 0 2 2 12 23 33 39 45 51
30 100 0 0 3 10 10 21 31 43 49 55 61
30 150 0 3 10 16 16 26 39 51 58 64 71
30 215 0 9 14 22 22 33 47 59 66 73 80
30 250 2 11 17 25 25 36 50 63 69 76 82
30 300 5 13 20 26 26 40 53 67 74 81 87
30 350 0 16 23 29 29 43 56 71 78 84 91

40 60 0 0 0 7 7 17 27 39 45 51 56
40 100 0 2 8 14 14 26 37 49 55 61 68
40 150 0 0 13 21 21 32 45 57 64 71 77
40 215 4 12 19 26 26 39 52 66 73 80 86
40 250 7 15 22 28 28 42 55 69 76 82 90
40 300 10 18 25 32 32 46 59 74 81 87 95
40 350 11 21 26 35 35 49 63 77 84 91 99

50 60 0 0 3 10 10 21 31 43 49 55 61
50 100 0 5 11 18 18 28 41 53 60 66 73
50 150 2 11 12 25 25 36 50 62 69 76 82
50 215 8 16 23 30 30 44 57 71 78 84 92
50 250 10 19 26 33 33 47 60 74 81 88 96
50 300 12 22 27 36 36 51 64 79 86 93 101
50 350 15 25 30 39 39 53 68 82 90 98 105

60 60 0 0 6 12 12 24 35 47 52 59 65
60 100 0 8 13 21 21 32 45 57 64 70 77
60 150 5 13 20 26 26 40 53 67 73 80 86
60 215 11 20 26 33 33 47 61 75 81 89 96
60 250 12 22 27 36 36 51 64 79 85 93 101
60 300 15 25 31 40 40 54 69 83 90 98 106
60 350 18 26 34 43 43 57 72 87 95 102 110

27.0
Dew Point Temperature Chart for Air

AMBIENT -15 -10 -5 0 5 10 20 30 35 40 45

RH Pr.
70 60 0 2 9 15 15 26 38 50 56 62 68
70 100 1 10 16 23 23 35 48 61 67 74 81
70 150 8 16 23 29 29 43 56 70 77 83 90
70 215 12 22 27 36 36 51 64 79 85 93 100
70 250 15 25 30 39 39 53 68 82 89 97 104
70 300 18 26 34 43 43 57 72 87 94 102 110
70 350 20 29 37 46 46 61 76 91 99 106 114

80 60 0 4 11 17 17 27 40 52 58 65 71
80 100 3 11 18 26 26 38 51 64 70 77 83
80 150 10 18 25 32 32 46 59 73 80 86 94
80 215 14 25 30 39 39 53 67 81 89 96 104
80 250 17 26 33 42 42 56 71 85 93 101 108
80 300 20 29 37 46 46 60 75 90 98 106 113
80 350 23 32 40 49 49 64 79 94 102 110 118

90 60 0 6 11 19 19 30 43 55 61 67 74
90 100 5 13 20 26 26 40 53 66 73 80 86
90 150 11 20 26 34 31 48 62 76 82 89 97
90 215 16 26 32 41 41 55 70 84 92 99 107

How to use Dew point chart.

For example :-

You are having DS 1100 - 350 compressor running with an ambient of 35O C and local
relative humidity of 80%. It means your compressor should run minimum of 98O C (8%), ie
92O C irrespective of loading / unloadingmode. This is to improve Seperator/Oil//Oil filter
life. Basically in our system, the dew point is controlled by thermal valve
elements. If the discharge Air-Oil temperature is maintained below dew point temperature.
Please contact Elgi dealer or Elgi office for assistance and for rectification.

27.1
Notes

28.0
Notes

28.1
Notes

28.2
Notes

28.3
Notes

28.4
Notes

28.5
Notes

28.6
Notes

28.7
Notes

28.8
Notes

28.9
Notes

28.10