DD422i

Development drill
Technical Specification

[Link]
 Intelligent
drilling control
Ergonomic and
comfortable cabin
Low emissions
diesel engine
Get up
runnin

Sandvik DD422i is an intelligent Key features

Intelligence the development drill providing a high level
of performance for underground mine
Coverage
Drift size class (H x W)
60 m² (10 270 x 6 590 mm)
4 500 mm x 4 500 mm
way to the future development and small scale tunneling, Hydraulic rock drill
Drill feed
RD525
TF500, 12 - 20 ft
including comprehensive drilling and
Boom SB60 / SB60i
ground support features.
Automation package Silver, gold, platinum
(option)
It is equipped with an intelligent torque
Transport width 2 310 mm
optimized drilling control system which Transport height 3 150 mm / 3 050 mm
helps to minimize hole deviation during Transport length 13 250 mm
drilling, reduce jammings, and maximize Total weight 26 000 kg
the tool life and penetration rate. depending on options

Sandvik DD422i is available with scalable

automation options, from hydraulic boom
parallel hold without instrumentation, up
to the tele-remotely controlled equipment
with drill bit changers and fully automated
drilling.

Comprehensive drill planning, reporting,

and analyzing tools help to achieve high
quality results in drilling and blasting
precision for maximized pull-out per blast.
p and
ng fast

Robust and strong boom:

SB60 with hydraulic parallel hold
SB60i with instrumentation

Main
benefits 25% 15% 50%
HIGH LEVEL AUTOMATION

Sandvik DD422i has standard features for automatic drilling and Reduced Improved Increased
boom movements. Intelligent torque optimized drilling costs performance accuracy
control system helps to minimize hole deviation during drilling,
reduce jammings and maximize the tool life consistently. Up to 25%* Up to 15%* Up to 50%*
reduction in total increase in gross time reduction in
cost of consuma- penetration rate** ground support
bles per meter preparation
drilled**
SCALABLE AUTOMATION ** compared to the DD421

With scalable automation packages, Sandvik DD422i offers a wide range of valuable features for automatic drilling:

• A light and compact teleremote control station enabling the drill to be operated remotely and allowing the operator to drill more holes
during shift change, blasting and ventilations times.

• A patented semi-automatic drill bit changer: the bits are changed from a safe location, enhancing productivity and reducing the risk of
personnel exposure to hazardous ground conditions.

• The boom collision avoidance system ensures the reliability of automatic boom movements, by automatically re-routing the boom
when a possible collision is detected.
Sandvik DD422i - Technical Specification

Optimized working environment TFX telescopic feed (Option) Dual controls (option)

Modern and ergonomic cabin for maximum TFX telescopic feeds for multipurpose de- This option allows true multipurpose usage
operator comfort with improved visibility velopment drilling with Sandvik DD422i. of the drill, improving fleet optimization,
and reduced noise level A versatile feed for face drilling, bolt hole versatility and performance. DD422i can
drilling, bolt installation and cross cuttings be used within multiple and different app-
in a limited space where both long and lications.
short rods have to be used.

Digital Driller™ Sandvik DrillConnect Teleremote drilling

Through simulation, operators develop Readiness for Sandvik DrillConnect mobile Teleremote drilling allows a better
skills fully from basic boom movements application for improved data utilisation of workforce and equipment and
and manual drilling to full automated management and enhanced maintenance, improved operator safety and
drilling operations using various training and My Sandvik digital services. performance.
scenarios.

Sandvik 365
Parts and Services
Proudly keeping you on track!

Sandvik 365 Parts & Services offer a variety of possibilities to

enhance your Sandvik DD422i drill’s performance.

As an OEM, we provide the best-suited choices to preserve your

machine’s high performance throughout its lifetime.

These consist of highly skilled service specialists supporting you

365 days a year, all using Sandvik Genuine parts and compo-
nents complemented by a range of robust tools.

In addition, you get to enjoy the benefits of advanced digital

services and a global infrastructure dedicated to keeping your
Sandvik fleet on track.
Sandvik DD422i - Technical Specification 5

Technical Specification

Hydraulic rock drill Drilling control system

Type of rock drill RD525 (TS2-236) Type of control system SICA
Percussion power 25 kW Drilling control modes Torque optimised/feed percussion/manual
Percussion pressure Max. 220 bar Comprehensive diagnostic system
Percussion rate 93 Hz Electronic joystick controls
Stabilizer Hydraulic Advance carrier functions
Rotation speed Max. 280 rpm (with OMS125) 15’’ full color touch screen
Rotation torque 625 Nm (with OMS125) Cable kit for spare part programming
Hole size (bolting) 43 – 64 mm Safety lock for movement prevention 2 switches
Hole size (reaming) 76 – 127 mm OptiMine® With configuration readiness
Recommended tools
43 - 45 mm: T38 – H35 – Alpha 340
Electric system
48 - 51 mm: T38 – H35 – Alpha 360
Multivoltage 380 – 1 000 V (±10%)
T38 – R39 – Alpha 360
Total installed power 170 - 200 kW
Shank adapter T38 (male) Main switch gear MSE20
Weight 225 kg IP classification Specification TS2-132
Starting method Direct on line 380 V - 1 000 V
Fixed drilling feed Automatic cable reel TCR4CD with spooling system
Type of feed TF5i-12’ TF5i-14’ TF5i-16’ TF5i-18’ TF5i-20’ Cable reel control Operator station and remote
Standard Optional Optional Optional Optional control at rear machine)
Feed force 25 kN 25 kN 25 kN 25 kN 25 kN Front lights 6 x 50 W LED (24V)
(max.) >125lx, 20 000 lm; 6 000 k
Feed 1 650 mm 1 650 mm 1 650 mm 1 650 mm 1 650 mm Rear lights 2 x 50 W LED (24V) and
extension 2 x 17 W LED (24V) 8 000 lm; 6 000 k
Total length 5 355 mm 5 965 mm 6 575 mm 7 185 mm 7 710 mm Parking rear brake /park lights 2 x Red LED
Hole length 3 440 mm 4 050 mm 4 660 mm 5 270 mm 5 880 mm Stair and service lights LED (24 V)
Rod length 3 700 mm 4 305 mm 4 915 mm 5 525 mm 6 135 mm Amber flashing light LED (24 V)
Net weight 500 kg 530 kg 560 kg 590 kg 620 kg Electric quality monitoring Voltage, Amperage, Power, Pf Energy,
Phase-sequence

Telescopic drilling feed (options) Motor protection Intelligent control with power
Type of feed TFX6/12 TFX8/14 TFX10/16 maximization
Feed force (max.) 25 kN 25 kN 25 kN Extra low voltage supply Continuous 80 A (27 VDC) with
Feed extension 1 650 mm 1 650 mm 1 650 mm battery back-up and management
Total length 3 560 / 5 390 mm 4 170 / 6 000 mm 4 780 / 6 610 mm
Hole length 1 610 / 3 440 mm 2 220 / 4 050 mm 2 830 / 4 660 mm Air and water flushing
Rod length 1 830 / 3 700 mm 2 440 / 4 305 mm 3 050 / 4 915 mm Flushing of holes By Water
Net weight 640 kg 680 kg 730 kg Water booster pump type WBP2 HP
Water pump capacity 185 l/min
Boom Water pump inlet pressure 2 bar (Min.)
Type of boom SB60 (TS2-264) Flushing water pressure 10 - 15 bar
Parallel coverage 54 m² Shank lubrication device SLU2 (air / oil mist)
Parallelism Hydraulic / electric Air compressor CTN10 (1.0 m³/min at 7 bar)
Boom extension 1 200 mm Compressed air outlet Quick coupling
Bolt hole drilling Yes Oil consumption 150 - 250 g/h
Roll-over angle 358 ° Air consumption 250 - 350 l/min
Boom weight, net 2 250 kg
Operator’s safety cabin
Hydraulic system Safety cabin certification FOPS / ROPS (ISO 3449 / 3471)
Powerpack HPP575 (2 x 75 kW) with safety grill
Percussion and feed pump 110 cc Operation Seated tramming
Rotation pump 60 cc Standing and seated drilling
HVAC (Heating, Ventilation 26 cc Sound pressure level According to EN16228, ISO1120.
and air conditioning) pump Operator station: 69 db(A)

Filtration size (pressure / return) 20 µ / 10 µ Vibration level According to EN16228, ISO2631-1

Oil tank volume 270 liters ISO5349-1, ISO5349-2
Oil tank filling pump Electric Seat Fully adjustable seat
Cooler for hydraulic oil OW30 oil-to-water (2 x 30 kW) (tramming and drilling)
Optimized dust level control via air circulation
Air conditioning EU6/7 filtering capacity
Cabin heating During tramming and drilling
Electricity outlets 1 x 12 V and MP3 player readiness
Stairs and indoors lights LED
Audio player MP3 player with radio and loudspeaker
Boot washer At each cabin entrance
Safety laminated acoustic windows
Sandvik DD422i - Technical Specification

Technical Specification

Carrier Optional features and packages

Type of carrier C400D (frame-steered) Hydraulic system
Carrier articulation ± 40° *Powerpack HPP555 (2x55 kW) with RDX5, RD520
Vacuum pump For hydraulic system
Rear axle oscillation ± 8°
By pass oil filter
Ground clearance 330 mm
Diesel engine QSB4.5, 119 kW, Tier 3, Stage IIIA Drilling control system
Transmission Hydrostatic Boom collision avoidance system
Reversed bolt joint
Axles Dana Spicer
Data transfert WLAN including remote GUI view
Tires 14.00–24 PR28 Access detector and protector Mandatory in Europe (TS2-211)
Brakes SAHR type, fail-safe wet disc brakes
Tramming speed 12 km/h (limited) Air and water system
Gradeability / sideways tilt Max.15° / 5° (according to EN 16228-2) Air mist flushing kit 2 x OA40, IP5 air cleaner and flow
control
Fuel tank 150 liters
*End of hole air flushing Including CT28 air compressor
Hydraulic jacks 2 x SJ500 (front) Water hose reel with water hose THR2.5E with 38 mm (1 ½”), 65 m
2 x SJ600 (rear)
Wheel chocks and holders 2 Sets Cleaning system
Centralized greasing points Specification TS2-463 HP system with reel Up to 180 bar (TS2-343)
Manual greasing system Unit with pump, reel and nozzle Greasing systems
Hand held fire extinguisher 1 x 7.7 or 9 kg (type ABC) Automatic system Lincoln (complete)
Tramming alarm Standard Electric system
Toolboxes and first aid kit *Optional voltage 1 000 V (50/60 Hz) with DOL starter
*Electric cables Specification TS2-121
Knowledge Box™ Connectivity solution (TS2-535)
Ground fault and overcurrent protection VYK
Colour scheme Sandvik Dewatering pump outlet 8kW, site voltage 380 - 690 V, 50/60Hz
Documentation 1 x Operator’s manual 8kW, 400 V, 50/60Hz with transformer
1 x Maintenance manual Multivoltage basic 380 – 440 V, 690 V 50 Hz
1 x Technical manual (in English only) Multivoltage pro 380 – 1 000 V, 50 or 60 Hz
1 x Parts manual (in English only) Electric current draw reducer unit
2 x Toolman USB key Remote controlled spot lights 2 pcs
Indicator lights For jacks up / down
Earth continuity control 1 wire pilot circuit with remote reset /
disconnect
Automation package, Silver level (Option) Auxiliary outlet 1 x 110 V or 1 x 230 V, 16 A
Basic angle & drilling depth measurement Battery jump start Optional
Reference hole & penetration rate information Indicator light for boom movement 2 x on both sides, 1 x inside cabin
Advanced boom manipulator mode prevention switch status (green or red depending status)
Cable plug holder for 1 000 V electric system
Counters for drilling consumables
Operator’s safety cabin
*Low height cabin Height 2 900 mm with safety grill
Automation package, Gold level (Option)
*Low height unit Height 3 050 mm (incl. tram camera)
Automation Silver package content (std cabin w/o 100 mm ex. pieces)
SB60i boom with electronic parallel holding Safety grill lifting mechanism 400i serie Cabin
Drill plan visualization onboard Tramming camera Rear and side
Display of drill bit location vs. given drill plan Fire suppression system
iSURE I Basic (Drill plan design) Spare hand held fire extinguisher 1 x 7.7 or 9 kg (type ABC)
Manual or automatic system Ansul, 6 nozzles (TS2-460)
Drill rig suitable with various navigation methods
Automatic system Sandvik Eclipse™ (TS2-461)
Advanced MWD data collection with analyses tool (iSure)
DrillConnect mobile application : Connectivity through Knowledge box™ Carrier
for easy data transfer to and from the rig *Diesel engine B4.5, 121 kW, Tier 4F, Stage V
F3.8, 129 kW China 4
*Foam filled tires 4 pcs
Automation package, Platinum level (Option) Fast filling system Complete
Automation Gold package content Rod rack On carrier side (Max. 400 kg)
Hole end correction from different start point Extra items
Semi-automatic boom movements Spare rock drill RD525, RD520, RDX5
Spare wheel assembly 14.00-24 PR28 or foam filled tire
Automatic boom movements (full face automation)
Warranty extension One year (excl. Kazakhstan)
Boom collision avoidance system (separate option) Special tools for rock drill Field tool set, complete tool set
Documentation Extra, Catbase, Link one manuals
iSURE® iSURE II Plus annual license (Advanced
Optional features and packages
drill and blast design including reports)
Rock drill iSURE III Premium annual license (MWD
*Type of rock drill RD520, RDX5 (OMS80) with HPP555 kW including pull out analyses
Power extractor for RD525, RD520, RDX5 iSURE IV Pro annual license
Stabilizer diagnostics indicator for RD520 or RD525 (Tunnel development KPI’s)
Package: Dual controls See below
Feed
Packages: Automation Silver, Gold, Platinum
Type of feed 14’, 16’, 18’, 20’, TFX6/12, 8/14, 10/16
Packages:Extreme environment Specification TS2-166
Rod retainer TRR1 incl. safety wire,
Package:Teleremote drilling Specification TS2-422
add 35 mm length of the feed
Two rods system TRS included TRR1 with safety wire *) Replaces standard feature
Drill bit changer 12 x std bits (45 / 48 / 51mm bits) +
2 reaming bits incl. SCR rod retainer
Sandvik DD422i - Technical Specification 7

Technical drawings

Face drilling
coverage: 60 m²

2 310
1 800
6 590

2 250

9 510
200
10 270

3 150

15° 15°
2 000
2 850 3 850 1 115
Overall length (TF feeds)

SAN DVI K

3 150

Overall length (TFX feeds)

2 310

Type of Radius (R) T-cross (C) Overall Overall lenght

feed lenght (with TRR1)
TFi500-12’ 7 000 mm 3 870 mm 13 250 mm 13 285 mm C
TFi500-14’ 7 150 mm 4 020 mm 13 450 mm 13 485 mm
R
TFi500-16’ 7 400 mm 4 200 mm 13 900 mm 13 935 mm
750
TFi500-18’ 7 550 mm 4 250 mm 14 650 mm 14 685 mm
4 050
TFi500-20’ 8 300 mm 5 050 mm 15 300 mm 15 335 mm 750
40°
TFX6/12 6 850 mm 3 640 mm 13 150 mm 13 150 mm
TFX8/14 6 900 mm 3 690 mm 13 300 mm 13 300 mm
TFX10/16 7 000 mm 3 790 mm 13 500 mm 13 500 mm

All dimensions in mm
Sandvik DD422i - Technical Specification

Technical drawings

Maximum Operating height

E F

Left Right
boom boom
Optimum Operating Height

Minimum Operating Height

C C

B
A
A

2 295
100
D
G

Side Coverage Side Coverage

Right Left

A Lowest hole A
1 090 mm

Lowest hole
150 mm

3 425 3 288
2 018
6 848 6 576 4 036

Minimum Optimum = Bolting Coverage Maximum

Operating Height (A) Operating Height (B) = Drilling Coverage Operating Height (C)
* * ** = Drilling & bolting zone
Grid 500 x 500 mm

Drilling Minimum Optimum Maximum Minimum Left maximum Right maximum Maximum
module operating height operating height operating height operating width operating width operating width width
(A) (B) (C) (D) (E) (F) (G)
TF500-12’ 5 435 mm 7 205 mm 9 835 mm 5 435 mm 6 010 mm 7 810 mm 13 820 mm
TF500-14’ 6 045 mm 7 425 mm 10 055 mm 6 045 mm 6 230 mm 8 030 mm 14 260 mm
TF500-16’ 6 655 mm 7 865 mm 10 495 mm 6 655 mm 6 670 mm 8 475 mm 15 145 mm
TF500-18’ 7 265 mm 8 610 mm 11 240 mm 7 265 mm 7 415 mm 9 215 mm 16 630 mm
TFX6/12 4 200 mm 6 955 mm 8 435 mm 4 200 mm 5 760 mm 7 560 mm 13 320 mm
TFX8/14’ 4 275 mm 7 030 mm 9 010 mm 4 275 mm 5 835 mm 7 635 mm 13 470 mm
TFX10/16’ 4 885 mm 7 640 mm 9 620 mm 4 885 mm 6 445 mm 8 245 mm 14 690 mm
Sandvik DD422i - Technical Specification 9

Dual controls package

Dual controls for multipurpose usage

Dual controls for multipurpose usage Sandvik DD422i with Dual

Controls option allows true multipurpose usage of the drill.

A single operator can “bolt and bore” with one machine, replacing
the traditional need for two machines – a “boring only” jumbo and
a platform or mechanized bolter. The dual operator controls within
the cabin are designed to support the multiple applications this
unit performs.

Sandvik Dual drilling controls package designed for various Contents

multi-task operations combines the high level of versatility, high SB60 boom with hydraulic parallel holding
robustness and the selected features of the intelligent control SICA platform with THC561 look control panel for multitask-operations
system to the drill.

The package consists of two ergonomically designed drilling con-

2
trol panels with joysticks and touch screen display allowing true
multipurpose usage of the equipment in underground mine and 1 BG01391003
Version 06

tunneling development. Torque optimized drilling control system

6 5
helps to minimize hole deviation during drilling, reduce jammings,
and maximize the tool life and penetration rate. BG01391003
DD422 Powerclass, common panel
Version 06
5 white
light grey
mid grey
dark grey
C0 M100 Y0 K0
C0 M0 Y0 K30
C0 M0 Y0 K50
C0 M0 Y0 K70
Info:
Spot CutContour = cutting lines
Magenta fills = print white
Leave the cut with code attached to the label with small supports.
5.11.2019 yellow C0 M0 Y100 K0 Color profile: Coated FOGRA 39

preview
print Questions about this file? Contact: Muodonmuutos Oy, tel: +358 3 222 77 11

Sandvik Dual drilling controls package helps the boom control and
bolting with hydraulic parallel hold and adjustable bolting recipes.
BG01391009-C BG01391009-C
Version 02 Version 02

Booms without instrumentation and electrics ensures robust ope-

ration in the toughest working environment.
BG01391009-C

3 4 6 BG01391009-C

3 4
white C0 M100 Y0 K0 Info: white C0 M100 Y0 K0 Info:

6
light grey C0 M0 Y0 K30 Spot CutContour = cutting lines light grey C0 M0 Y0 K30 Spot CutContour = cutting lines
DD422 Powerclass, drilling panel mid grey C0 M0 Y0 K50 Magenta fills = print white DD422 Powerclass, drilling panel mid grey C0 M0 Y0 K50 Magenta fills = print white
Version 02 dark grey C0 M0 Y0 K70 Leave the cut with code attached to the label with small supports. Version 02 dark grey C0 M0 Y0 K70 Leave the cut with code attached to the label with small supports.

The package can be selected as an option for both DD422i and

23.9.2020 yellow C0 M0 Y100 K0 Color profile: Coated FOGRA 39 23.9.2020 yellow C0 M0 Y100 K0 Color profile: Coated FOGRA 39
blue C100 M30 Y0 K0 blue C100 M30 Y0 K0
preview green C90 M0 Y65 K10 preview green C90 M0 Y65 K10
print Questions about this file? Contact: Muodonmuutos Oy, tel: +358 3 222 77 11 print Questions about this file? Contact: Muodonmuutos Oy, tel: +358 3 222 77 11

DD422iE development drills.

Main functions
1. 12” Touch screen display for diagnostics and drilling information
2. Auxillary control panel
3. Joysticks for boom movements
4. Joysticks for drilling controls
5. Other functions:
• Mode selection: Drilling / Bolting
• Boom selection: 1 / 2
• Water and Air ON/OFF
• Start / Stop of one hole automation
• Controls for retainer (Option)
• Telescopic feed extension control
• Rattling

6. Fine adjustments (feed, percussion, rotation and flushing flow)

TS2-154:20ENG©Sandvik Mining and Rock Solutions 2023 SANDVIK , iSURE® and
DIGITAL DRILLER™ are trademarks owned by the Sandvik group of companies.

*Test results and calculations are to be considered as results reached under certain and controlled
conditions. These test results and calculations should not be treated as specifications and Sandvik does not
guarantee, warrant or represent the outcome of test results or calculations in any or all circumstances.