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Dipper Back Weldment Specifications

Plano

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Robin carcamo
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0% found this document useful (0 votes)
347 views3 pages

Dipper Back Weldment Specifications

Plano

Uploaded by

Robin carcamo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

1 2 3

QTY. ITEM NO. DESCRIPTION PART NO.


1 1 BOWL,WELDMENT E022946-03
2 * 1 2 BACK,DIPPER,WELD S089722
SYM ABOUT CL DIPPER
OPTION 1 3 PL,2.5 D028256-02
ASSY PART NO. 1 4 PL,2.5 D028256-03
ASSY NO. DESCRIPTION CL TOOTH
2 5 PL,2 D028256-04
S035822-P01 S037455 LATCHFREE
2 6 PL,2.5 D028256-05
4 1 7 PL,1.25 D028256-07 4
30.00 1 8 PL,1.25 D028256-08
1 9 PL,1.25 D028258-09
49.13 2 49.13 1 10 PL,1.25 D028258-10
59.00 2 11 PL,1 D028257-14
CL PITCH BRACE 2 12 PL,1 D028257-15
2 13 PL,1.5 S035821
2 14 PL,1 D028257-17
CL DOOR ARM CL HANDLE
1 15 PL,.625 D028257-18
1 16 PL,.625 D028257-19
DOOR OPENING FACE
SEE NOTE 2 1 17 PL,1 D028258-20
CL PADLOCK LUG
1 18 PL,1 D028258-21
19 RH 1 19 SQ,.75x24.44 D027001-22
RH 24 26 25 RH 23 1 20 SQ,.75x24.44 D027001-23
17 RH 20 LH
LH 25 24 LH TYP 1 21 SQ,.75x15.19 D027001-24
(.94 x 3.25)
6 1 22 SQ,.75x15.19 D027001-25
18 LH R 6.00
5 21 RH GRIND 2 23 SQ,.75x17.00 D027001-26
1.00
2 24 SQ,.75x16.19 D027050-27
22 LH
2 25 SQ,.75x16.19 D027050-28
2 26 SQ,.75x18.00 D027001-29
2 27 BAR,.5x1.00 D027338-31
2 28 BAR,.5x1.00 D027338-32
.50 1.00 NOTE 3 1 29 NAMEPLATE,ENGRAVED C118202-01
11 RH 12 RH 15 RH 7 RH 13 9 RH 3 RH 1 4 30 PL,3 D029138-54
14
4 31 PL,3 D029138-55
12 LH 11 LH 16 LH 8 LH 10 LH 4 LH
TYP 1 32 BAR,1x6 B006750-01
IT.9 & 10 (.62 x 3.75) TEMPORARY 1 33 BAR,1x6 B006750-02
128.00 BRACING
109.63
28.00 R 10.00 SEE NOTE 1 4 34 ANGLE,3.50x3.50x.375x240 B006750-08
24 RH .50 GRIND 4 35 PL,1.5 S032526
49.13 16.00 13.38 82.88 33.50 110.13
5 30.00
25 LH
A2 B2 C2 1.00
24
TYP RH 21 RH 19
59.00
* NEW DIPPER BACK, S089722, TO BE
5

J3 RH 17
CL DOOR PIVOT 15 RH
6
.50 LH 22 LH 20
49.13
2
2 USED FIRST ON SERIAL NUMBER 141423
AND THEN FUTURE SHOVELS
LH 18 R18.50
2 & PITCH BRACE
.50 16 LH R18.50
2

28.50
20.00 20.00 RH 17 20.00
8.00 LH 18
38.00

J3 29 CL HANDLE
59.00
TO #24 & 25 R18.00 NOTE 3
29
E3 E3 RH 9
R18.00
6
7.00
12 RH 2 RH 7 9 RH
2.75 LH 10
TO IT 29 11 LH 60.28 LH 8 10 LH
RH 11 FROM BOTTOM 3 RH 13
SURFACE OF SYM ABOUT CL
2.00 .19 LH 12 14 RH 15
DIPPER BACK 13 4 LH
TO C.G. LH 16
83.00 14 148.50±.25 3 RH

SYM ABOUT CL
5°52'
TO TOP
LATCH KEEPER
F3 F3 FRONT EDGE
5°52' 4 LH
EXCEPT ITEM 29
5 GRIND SMOOTH
121.00 TO 144.00
121.00 TO NO SLAG 96.50
TOP FRONT 79.04 2 INCLUSIONS 28
H2 D2
TOP FRONT 11 RH AT CL FROM REAR
SWEEP PLATE 5 TYP
C117580-01 12 LH GRIND EDGE OF BODY 35 2.50 .50 SWEEP PLATE
27
NOTE 1 SMOOTH TO C.G. C117580-01
NO SLAG R 6.00
GRIND WP NOTE 1
INCLUSIONS
APPROXIMATELY
7.00
G3 31 30 H2 G3 1.19 X 4.00
LIP CHAMFER
SEE SECT D3-D3
6
D2
1.50 END 17 CHAMFER 6
38.00 TO DOOR 14.00 WITH R2.00 RUNOUT
TOP FRONT 31 OPENING
1 FACE 7.50 22.00 17.00
SEE NOTE 2 1 .50
WP A
WP A
24
IT.35 DO NOT STRESS RELIEVE
30
BUTT TOGETHER
MAX .06 GAP 1.00 .50 BODY WELDMENT
.75 35 1
DRESS AS REQ. 46 TYP

C2
.75 MT PER WS 1201 101.63
NO END
WELDS TYP A2 B2 203.25
REISSUE DATE 03-24-2010

SOLIDWORKS
1.00 46 TYP
96.50 TYP DRAWING
HEELBAND HOLES .75 MT PER WS 1201
.50 10 PLC REVISION DATA THIS DOCUMENT IS THE PROPERTY OF Bucyrus International, Inc. SUBJECT MATTER HEREIN
193.00 IS PRIVATE, CONFIDENTIAL AND RESTRICTED. DO NOT USE, REPRODUCE, COPY, DISTRIBUTE
5.00 120.25 53.50 OR DISCLOSE EXCEPT WITH, AND ONLY TO THE EXTENT OF PRIOR WRITTEN CONSENT OF

20102088003
Bucyrus International, Inc. PERSONS RECEIVING THIS DOCUMENT ARE RESPONSIBLE FOR
207.00 RESTRICTING DISCLOSURE, EXCEPT AS ABSOLUTELY NECESSARY CONSISTENT WITH THE INTENDED
173.75 1.51 USE. WHEN SUCH USE IS COMPLETED, RETURN IMMEDIATELY TO Bucyrus International, Inc.

104733; DELETED NOTE 5; ADDED NOTE; 60.28


ALL DIMENSIONS IN INCHES-UNLESS OTHERWISE SPECIFIED

REPLACED ITEM 2-WAS S035670; WEIGHT WAS


2 NOTES: 180.26 MACHINING TOLERANCES-UNLESS OTHERWISE SPECIFIED
1. 2 PLACE DECIMAL DIMENSIONS .01 FOR EACH 12 MAX ± .09 Bucyrus
1. FOR MANUFACTURING PURPOSES ONLY. 2
2. 3 PLACE DECIMAL DIMENSIONS .005 UP TO 36
International, Inc.
WEIGHT:

ECN
.010 OVER 36 R

REMOVE AFTER WELDMENT IS COMPLETE. 3. CONCENTRICITY OF CYLINDRICAL SURFACES = .010 T.I.R.


4. PARALLELISM, SQUARENESS, OR ANGULARITY BETWEEN SURFACES
RETURN SWEEP PLATES #C117580-01 TO STRUCTURAL PLATES = 25,630

03-24-2010
AND/OR HOLE CENTERLINES 0 7' (.002 INCH/INCH)

FINISH STOCK IF THEY ARE REUSEABLE. WEAR PLATES = 2,195 FABRICATING TOLERANCES-UNLESS OTHERWISE SPECIFIED DESCRIPTION

WAS 60.82; 79.04 WAS 79.81


LIFTING LUGS = 619 1. MATERIAL THICKNESS DIMENSIONS TOLERANCE
BODY,73YD,WELDED
2. DOOR HINGE BORES TO BE 90 TO CL OF DIPPER A. LESS THAN .12 0 TO 36 .03
WELD (5%) = 1,422 OVER 36 .06
SIZE DESC
AND PARALLEL TO DOOR OPENING FACE. 0 TO 36 .06
SUB-TOTAL = 29,866 B. .12 TO .50
OVER 36 .12

DATE
C. .50 TO 1.00 0 TO 36 .09
OVER 36 .19 REF DWGS
3. USE ITEM 29 ENGRAVED WITH DIPPER SERIAL SUB-TOTAL = 29,866 D. OVER 1.00 0 TO 36 .19
OVER 36 .25
S035722 7300G
NUMBER LISTED ON SALES OR PARTS ORDER. BACK WELDMENT = 26,024 2. BENT ANGLES 1 (.017 IN/IN) FOR EACH .37 OF MATERIAL

GJL
DET RGH WGT FIN WGT
BOWL ASSEMBLY = 50,996 THICKNESS (MAX 3 ) BOROCZ B. 0.0 106886
4. ALL WELDS TO THE LIP OR BOWL REQUIRE ------------------------------------------------ WELDMENT TOLERANCES-UNLESS OTHERWISE SPECIFIED ENG
CONTACT YAUNKE J. MODEL
DIPPER UNIT
ML
400 F PREHEAT. TOTAL WEIGHT = 106,886 LBS 1. DIMENSION MATERIAL THICKNESS TOLERANCE
MF DATE PATTERN REF. NO.

BY
04-23-2007

DESCRIPTION
A. UP TO 36" UP TO 1" .06
1" AND GREATER .12 MATL DWG REV
B. 36" TO 10' UP TO 1" .12 SIZE E 2

2
1" AND GREATER .19

S035822
C. 10' TO 30' UP TO 1" .19 NO. SHEET
1" AND GREATER .25
1 OF 3

REV
D. OVER 30' ALL .25

1 2 3
1 2 3

CL PITCH BRACE
CL DOOR HINGE 49.13 30.00 REF

TYP 23
MT PER WS 1201
UT PER WS 1202 12 RH
4 4
.38 2
.50 11 LH 25 2
GAP .62
.50 .50

26

20.00 20.00 REF 20.00 19.50


R18.00 RH 24
LH 25

SYM ABOUT CL OF DIPPER

SYM ABOUT CL OF DIPPER


.50

.50 TYP 44
44 TYP
R18.00 .88 BACK GOUGE R18.00
RH 11 1.12 MT PER WS 1201
UT PER WS 1202
LH 12

37.50 59.00
37.50 59.00
96.50
.50

SECTION A2-A2 SECTION B2-B2


RH 15
17 RH
14 LH 16
18 LH
5 23 TYP 5
MT PER WS 1201
UT PER WS 1202 CL HANDLE 49.13
5
R 2.00
9 TYP GRIND
BACK GOUGE
WELD #6 & 13 .62
TOGETHER PRIOR
TO INSTALLATION
ON BODY (.25 x 1.38)
R 4.00 6
23 .53 2
GRIND
MT PER WS 1201 TO ITEM 27
UT PER WS 1202 REF
NOTE 4
.50 27 .50
TYP RH 19
#11 & 12 TO 1 44 TYP
NOTE 4 .50 .38 25
44 LH 20 NOTE 4
BACK GOUGE 20.00 20.00 REF NOTE 4 .62
MT PER WS 1201
.38 GAP 4.00 UT PER WS 1202 23 .50 5.00
.38 GAP
REF 5.00 NOTE 4
1 BOWL
13 28
1 BOWL
RH 7

SYM ABOUT CL OF DIPPER


7 3 RH
RH LH 8
.50 4 LH
LH 8 R18.00
TYP 24
BACK GOUGE
MT PER WS 1201 23 .50
MT PER WS 1201 .50 44 TYP
UT PER WS 1202 BACK GOUGE
UT PER WS 1202
MT PER WS 1201
.50 UT PER WS 1202
(.50 x 1.25)
6 .50 6
.25 GAP
35.00 61.50 6.50

13 96.50
1 BOWL
POSITION

SECTION C2-C2
IT 3 & 4 ON BOWL.
ADD 17 X 17" LONG
CHAMFER TO
SECTION H2-H2
OUTSIDE TOP CORNER
2.50 OF LIP STARTING 2.50
1.19" AWAY FROM RH 9 REF
OUTSIDE SURFACE
OF IT 3 & 4. LH 10 3
GRIND TRIMMED RH
3 RH SURFACE SMOOTH. (1.19 X 4) G
4 LH 24 TYP BACK GOUGE
4 LH 17.00 BACK FROM
2.29 LEADING EDGE #3,4
4.00 MT PER WS 1201
APPROX UT PER WS 1202
(.50 x 2.29)
G

REISSUE DATE 03-24-2010


1.19
APPROX BOWL
28 4.00 APPROX 1 SOLIDWORKS
23 DRAWING
44 BACKGOUGE CHAMFER
MT PER WS 1201 MT PER WS 1201 17°
UT PER WS 1202 1.38 THIS DOCUMENT IS THE PROPERTY OF Bucyrus International, Inc. SUBJECT MATTER HEREIN IS PRIVATE, CONFIDENTIAL
UT PER WS 1202 AND RESTRICTED. DO NOT USE, REPRODUCE, COPY, DISTRIBUTE OR DISCLOSE EXCEPT WITH, AND ONLY TO THE EXTENT
6.25 OF PRIOR WRITTEN CONSENT OF Bucyrus International, Inc. PERSONS RECEIVING THIS DOCUMENT ARE RESPONSIBLE
FOR RESTRICTING DISCLOSURE, EXCEPT AS ABSOLUTELY NECESSARY CONSISTENT WITH THE INTENDED USE. WHEN
SUCH USE IS COMPLETED, RETURN IMMEDIATELY TO Bucyrus International, Inc.
5.00
.25 GAP
SECTION D2-D2 Bucyrus
DESCRIPTION

BODY,73YD,WELDED
DWG SIZE REV
1 BOWL R International, Inc. E 2

S035822
NO. SHEET

2 OF 3
1 2 3
1 2 3

23 TYP

.50

4 4
2

.38 GAP .38 GAP


24 RH 25 RH
.38 GAP .38 GAP
25 LH 23 RH 21
24 LH
12 RH LH 22
RH 11 23 TYP #9 & 10 ONLY
MT PER WS 1201
11 LH 9 RH UT PER WS 1202
LH 12
RH 7 1.75
10 LH R 2.00 GRIND
LH 8 TO TOP #6

23 TYP
MT PER WS 1201
UT PER WS 1202
.50
1.00 20.00 79.00 27.00

126.00

SECTION E3-E3

17 RH .50
12 RH 3 RH

5 11 LH 46 TYP 18 LH 44 TYP 4 LH
1.00
2.00 1.00 2.50

5 5

25 TYP
25 TYP 1.25
1.00
.50
.50
.50 1.00 TYP
11 RH 14 15 RH 28 13 .50
27
9 RH
12 LH 16 LH 25 TYP
1.00
25 TYP
SECTION F3-F3 .62
7 RH
1.25
25 TYP
10 LH
.31 .31 .31
17.00
8 LH
25 TYP
1.50
.31
.50 44.00

44
TYP
1 BOWL

17 RH
5
18 LH

11 RH 25
14 27 12 RH 15 RH TYP 7 RH 9 RH
12 LH 28 13 3 RH
11 LH 16 LH SECTION G3-G3 .31
8 LH 10 LH 4 LH
6 6

46 TYP
2.00

9 RH
46 TYP 6
2.00
10 LH
BLEND GRIND R 2.00 TO
15 RH .50 FILLET OVER LENGTH OF ARC
14 16 LH

.50

12 RH
26
11 LH 7 RH 19 RH
17.00 16.88 16.00 21.00
20.00 24 RH 20 LH
RH 11 8 LH RH 21
25 RH REISSUE DATE 03-24-2010
LH 12 25 LH LH 22
24 LH
SOLIDWORKS
DRAWING

THIS DOCUMENT IS THE PROPERTY OF Bucyrus International, Inc. SUBJECT MATTER HEREIN IS PRIVATE, CONFIDENTIAL
AND RESTRICTED. DO NOT USE, REPRODUCE, COPY, DISTRIBUTE OR DISCLOSE EXCEPT WITH, AND ONLY TO THE EXTENT
OF PRIOR WRITTEN CONSENT OF Bucyrus International, Inc. PERSONS RECEIVING THIS DOCUMENT ARE RESPONSIBLE
5 RH 17 23 3 RH FOR RESTRICTING DISCLOSURE, EXCEPT AS ABSOLUTELY NECESSARY CONSISTENT WITH THE INTENDED USE. WHEN
SUCH USE IS COMPLETED, RETURN IMMEDIATELY TO Bucyrus International, Inc.
2
18.00
LH 18 SECTION J3-J3 4 LH
DESCRIPTION

BODY,73YD,WELDED
Bucyrus DWG SIZE REV
24.50 R International, Inc. E 2

S035822
NO. SHEET

3 OF 3
1 2 3

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