MASTERCOPY
SIGNED BY BHG
AS ON 11.11.2021
SERVILINK SYSTEMS LTD., POR - RAMANGAMDI - 391243
BILL OF MATERIAL
CUSTOMER : SAURASHTRA CEMENT LIMITED
PROJECT : PLC 5 Upgradation for the CM1 Plant
PO NO. : RNPO0009622122 DATED: 18.06.2021
OUR REF. SSO. NO. : 1418-07
MASTERCOPY
DATE :10.11.2021
PLC 5 UPGRADATION FOR THE CM1 PLANT
Sr.No MAKE CATALOG# DESCRIPTION Qty.
ANNEXURE 1 : AB MAKE PLC HARDWARE
Migration of PLC 5 Controller rack with CLX (MOUNTING IN EXISTING PANEL)
1 AB 1756-A17 1756 Chassis 17 slots 1
2 AB 1756-PA72 85-265 VAC Power Supply (5V @ 10 Amp) 1
3 AB 1492-MUA4-A13-A17 Mounting Assembly for 1771 to 1756 I/O Field Wiring Conversion System, 13 or 17 slot chassis 1
ControlLogix 5580 Controller with 5 MB User Memory, USB Port, 1 gigabit (Gb) Ethernet port,
4 AB 1756-L82E 1
175 EtherNet/IP Devices, 4 Character Alpha/Numeric Display.
5 AB 1756-N2 Empty Slot Filler for 1756 Chassis 1
6 AB 1756-EN2TR EtherNet/IP communication module, dual port, 10/100M twisted pair, 128 TCP connections 1
7 AB 1756-IF16 Analog Input - Current/Voltage 16 Pts (36 Pin) 10
8 AB 1492-CM1771-LA002 Conversion Module for 1771 to 1756 I/O Field Wiring Conversion System 10
9 AB 1492-CONACAB005D Conversion Cable for 1771 to 1756 I/O Field Wiring Conversion System, 0.5 meters 10
10 AB 1756-OF8I Analog Output Module, 8 Isolated Points, Current and Voltage, 36 Pin 3
11 AB 1492-CM1771-LA003 Conversion Module for 1771 to 1756 I/O Field Wiring Conversion System 3
Conversion Cable for 1771-OFE2 to 1756-OF8I (Voltage) Field Wiring Conversion System, 0.5
12 AB 1492-CONACAB005E8V 3
meters
Sr.No MAKE CATALOG# DESCRIPTION Qty.
RIO - 1 (MOUNTING IN EXISTING PANEL)
1 AB 1756-A17 1756 Chassis 17 slots 1
2 AB 1756-PA72 85-265 VAC Power Supply (5V @ 10 Amp) 1
3 AB 1492-MUA4-A13-A17 Mounting Assembly for 1771 to 1756 I/O Field Wiring Conversion System, 13 or 17 slot chassis 1
4 AB 1756-EN2TR EtherNet/IP communication module, dual port, 10/100M twisted pair, 128 TCP connections 1
5 AB 1756-IM16I 159-265 VAC Isolated Input 16 Pts (36 Pin) 11
6 AB 1492-CM1771-LD002 Conversion Module for 1771 to 1756 I/O Field Wiring Conversion System 11
7 AB 1492-CONCAB005Y Conversion Cable for 1771 to 1756 I/O Field Wiring Conversion System, 0.5 meters 11
8 AB 1756-OA16 74-265 VAC Output 16 Pts (20 Pin) 5
9 AB 1492-CM1771-LD006 Conversion Module for 1771 to 1756 I/O Field Wiring Conversion System 5
10 AB 1492-CONCAB005X Conversion Cable for 1771 to 1756 I/O Field Wiring Conversion System, 0.5 meters 5
RIO - 2 (MOUNTING IN EXISTING PANEL)
1 AB 1756-A17 1756 Chassis 17 slots 1
2 AB 1756-PA72 85-265 VAC Power Supply (5V @ 10 Amp) 1
3 AB 1492-MUA4-A13-A17 Mounting Assembly for 1771 to 1756 I/O Field Wiring Conversion System, 13 or 17 slot chassis 1
4 AB 1756-EN2TR EtherNet/IP communication module, dual port, 10/100M twisted pair, 128 TCP connections 1
5 AB 1756-OA16 74-265 VAC Output 16 Pts (20 Pin) 15
6 AB 1492-CM1771-LD006 Conversion Module for 1771 to 1756 I/O Field Wiring Conversion System 15
7 AB 1492-CONCAB005X Conversion Cable for 1771 to 1756 I/O Field Wiring Conversion System, 0.5 meters 15
8 AB 1756-N2 Empty Slot Filler for 1756 Chassis 1
Sr.No MAKE CATALOG# DESCRIPTION Qty.
RIO - 3 (MOUNTING IN EXISTING PANEL)
1 AB 1756-A17 1756 Chassis 17 slots 1
2 AB 1756-PA72 85-265 VAC Power Supply (5V @ 10 Amp) 1
3 AB 1492-MUA4-A13-A17 Mounting Assembly for 1771 to 1756 I/O Field Wiring Conversion System, 13 or 17 slot chassis 1
4 AB 1756-EN2TR EtherNet/IP communication module, dual port, 10/100M twisted pair, 128 TCP connections 1
5 AB 1756-IM16I 159-265 VAC Isolated Input 16 Pts (36 Pin) 15
6 AB 1492-CM1771-LD002 Conversion Module for 1771 to 1756 I/O Field Wiring Conversion System 15
7 AB 1492-CONCAB005Y Conversion Cable for 1771 to 1756 I/O Field Wiring Conversion System, 0.5 meters 15
8 AB 1756-N2 Empty Slot Filler for 1756 Chassis 1
RIO - 4 (MOUNTING IN EXISTING PANEL)
1 AB 1756-A17 1756 Chassis 17 slots 1
2 AB 1756-PA72 85-265 VAC Power Supply (5V @ 10 Amp) 1
3 AB 1492-MUA4-A13-A17 Mounting Assembly for 1771 to 1756 I/O Field Wiring Conversion System, 13 or 17 slot chassis 1
4 AB 1756-EN2TR EtherNet/IP communication module, dual port, 10/100M twisted pair, 128 TCP connections 1
5 AB 1756-IM16I 159-265 VAC Isolated Input 16 Pts (36 Pin) 15
6 AB 1492-CM1771-LD002 Conversion Module for 1771 to 1756 I/O Field Wiring Conversion System 15
7 AB 1492-CONCAB005Y Conversion Cable for 1771 to 1756 I/O Field Wiring Conversion System, 0.5 meters 15
8 AB 1756-N2 Empty Slot Filler for 1756 Chassis 1
Sr.No MAKE CATALOG# DESCRIPTION Qty.
RIO - 5 (MOUNTING IN NEW PANEL)
1 AB 1756-A17 1756 Chassis 17 slots 1
2 AB 1756-PA72 85-265 VAC Power Supply (5V @ 10 Amp) 1
3 AB 1756-EN2TR EtherNet/IP communication module, dual port, 10/100M twisted pair, 128 TCP connections 1
4 AB 1756-IM16I 159-265 VAC Isolated Input 16 Pts (36 Pin) 9
5 AB 1756-OA16 74-265 VAC Output 16 Pts (20 Pin) 4
6 AB 1756-IF16 Analog Input - Current/Voltage 16 Pts (36 Pin) 3
7 AB 1756-TBCH Terminal base for DI , AI 12
8 AB 1756-TBNH Terminal base for DO 4
9 AB 1756-N2 Empty Slot Filler for 1756 Chassis 0
RIO - 6 (MOUNTING IN NEW PANEL)
1 AB 1756-A7 1756 Chassis 7 slots 1
2 AB 1756-PA72 85-265 VAC Power Supply (5V @ 10 Amp) 1
3 AB 1756-EN2TR EtherNet/IP communication module, dual port, 10/100M twisted pair, 128 TCP connections 1
4 AB 1756-OF8I Analog Output Module, 8 Isolated Points, Current and Voltage, 36 Pin 1
5 AB 1756-TBCH Terminal base for DI , AI 1
6 AB 1756-N2 Empty Slot Filler for 1756 Chassis 5
Sr.No MAKE CATALOG# DESCRIPTION Qty.
FLEX IO COMM. ADAPTER (MOUNTING IN NEW PANEL)
1 AB 1794-AENTR Flex IO dual port ethernetI/P adapter module 1
2 AB 1794-IR8 1794 Input Module, 8 Point RTD 2
3 AB 1794-TB3 Terminal Base for Flex IO 2
NETWORKING (MOUNTING IN NEW PANEL)
1 AB 1783-ETAP EtherNet/IP Tap w/ 3 copper ports 2
2 AB 1783-US16T Stratix 2000 unmanaged switch, 16 copper 10/100 ports 2
Stratix 2000 unmanaged switch, 5 copper 10/100 ports
3 AB 1783-US5T 2
LOOSE SUPPLY (WILL BE MOUNTED AT WORKSTATION)
BUY-BACK ITEMS FROM M/s SCL
1 AB 1785-L40E Controller PLC 5/40E 1
2 AB 1771-IMD Digital Input card 41
3 AB 177-OMD Digital Output card 20
4 AB 1771-IFE Analog input card 10
5 AB 1771-OFE Analog output card 3
6 AB 1771-BCM/BAM Backup Communication Module 4
7 AB PLC 5 CHASSIS 5
8 AB 1794-ASB Allen-Bradley 1794-ASB FLEX Remote I/O Adapter 24VDC PS 8 I/O Module Capacity, E 1
Sr.No MAKE CATALOG# DESCRIPTION Qty.
ANNEXURE 2 : AB MAKE SOFTWARE
1 AB 9324-RLD300ENM MEDIA - Studio 5000 Standard 1
ANNEXURE 2A : NON AB MAKE SOFTWARE
1 AVEVA EDGER-32-N-20 AVEVA Edge 2020 SCADA RT 32K tags, 1 TC 1
2 AVEVA EDGEDR-32-N-20 AVEVA Edge 2020 STUDIO DEV + SCADA RT 32K tags, 1 TC 1
ANNEXURE 3 : NON AB MAKE HARDWARE
Duly wired MS control panel,
4208521 + Floor Standing dual access , Double Sided ,
1 Rittal 4108235 + 2 Mounting Plate: Galvanized Powder Coating , 1
2853200 IP55 protection without cut out
Dimension:2000Hx1200Wx800D+(100mm MS Base)
2 Rittal _____ Drawing Pocket A4 Size 1
3 WEIDMULLER 1469510000 Single phase 20 A power supply 24V DC (for field & system) 2
4 WEIDMULLER 2486080000 Diode O-ring PRO DM 20 1
Double Pole MCB For SUPPLY Incoming
5 SIEMENS 5SL62327RC 3
32A, 230V AC , Char-C, 7.5kA
Double Pole MCB For POWER SUPPLY MODULE I/C
6 SIEMENS 5SL62107RC 2
10A, 230V AC , Char-C, 7.5kA
Double Pole MCB For LIGHT/FAN, SOCKET
7 SIEMENS 5SL62067RC 6
6A, 230V AC , Char-C, 7.5kA
Double Pole MCB For CONTROLLER POWER SUPPLY MODULE
8 SIEMENS 5SL62047RC 2
4A, 230VAC
Double Pole MCB For ORING OUTPUT (24V DC DISTRIBUTION)
9 SIEMENS 5SL52207RC 2
20A, 24V DC , Char-C, 10kA
Double Pole MCB For ETHERNET TAPs & ETHERNET SWITCH
10 SIEMENS 5SL52027RC 6
2A, 24V DC , Char-C, 10kA
Sr.No MAKE CATALOG# DESCRIPTION Qty.
11 Reputed _____ COPPER BUS STRIP FOR 24V DISTRIBUTION 2
12 Rexnord 21725 A2MW [ 6" X 6" ] Fan 230V AC 2
8 Elettro JSAV-04 Filters with 16 Louvers 6
14 Kaycee/Reputed DLS-013 Door Limit Switch 2
15 Philips PL-11W Panel Light, 230V AC 2
16 Anchor / Equi _____ Socket 3
17 Elmex SR 240 V ADC 1CO SINGLE channel Relay 1CO 230VAC for DI 144
Approx 120
18 Dlink/Digilink CAT6 Unarmoured Ethernet Cable
meter
Simple Terminals for AC distribution 300
19 Phoenix UK 5 N
230V AC Approx.
Simple Control Terminals For 24V DC Distribution 250
20 Phoenix UK 2,5 N
24VDC Approx.
300
21 Phoenix UK 5 HESI FUSED Terminals
Approx.
USLKG5
22 Phoenix Earthing Terminals- Green-Yellow 10 Approx
(0441504)
23 Lapp _____ Wiring & Accesories (REFER DRAWING FOR MORE DETAILS) Lot.
FO ACCESSORIES
LIU Box for 12 Port SM/SC
DIN Mounting
Dimensions: 100x65x126(DxWxH)
1 Axis LIU1 03011 2
Duplex Connector: SC
Type of Mode: Single Mode(SM)
(1 QTY- LOOSE SUPPLY)
Patch Cord SC To SC Single Mode Duplex with 3 Mtr. Fiber cable
» Type of Mode : single Mode(SM)
2 Axis LIU-PC 1021 4
» Connector: SC to SC connector(Duplex)
(2 QTY- LOOSE SUPPLY)
DG-MC5123 10/100Mbps to 100Base-Fx Media Converter (Single Mode 20Kms)
3 Digilonk/Digisol DG-MC5123 4
(2 QTY- LOOSE SUPPLY)
Digilonk/Digisol/
4 DGF-CAS2OUSH-06 Single mode 6 core fiber optic communication cable 800 mtr.
Reputed
Sr.No MAKE CATALOG# DESCRIPTION Qty.
ANNEXURE 4 : WORKSTATION
Core i7 processor ,
8GB RAM, 1TB HDD,
24 Dell/HP _____ 2
24" monitor, USB type keyboard and mouse, Dual Lan port, USB port,
MS office, Windows 10, Antivirus - 1 user 1 year (Quick heal)
ANNEXURE 5 : SERVICES
Sr. No. Description Days Site Location Remarks
1 Site Support 10 Porbandar
Technical Support 12 Porbandar
Site Support
1 10 Porbandar
After Commissioning
Lodging Boarding:
Lodging and boarding for 2 engineers
shall be in SCL scope.
To and Fro
2 Extra Man day charges
Lodging Boarding: extra
To and Fro extra
3 REMOTE Support 0
Lodging Boarding:
To and Fro
TRAINING
Description Scope Days Location
System overview And
Training name 8 Porbandar
progamming details
Lodging Boarding: Inclusive - -
To and Fro Inclusive - -
NOTE: TRAINING IS FOR 1 BATCH AND 10 PERSONS
Sr.No MAKE CATALOG# DESCRIPTION Qty.
ANNEXURE 6 : DEVELOPMENT
Sr. No. Scope
1 Wondor Ware SCADA Software Development
2 Report generation - critical parameter on daily basis
3 Communication will be through Ethernet over ring topology.
4 Logic migration and new development
ANNEXURE 7 : SPECIAL NOTES
Sr. No. Scope
Existing Flex IO rack will be placed in new offered panel. Also, existing flex IO rack is having capacity to add 2 nos. RTD cards. New offered RTD card will be mounted
1
in this rack.
2 For Flex IO, the existing RIO adapter will be replaced with new Ethernet based card. The same will be on Ethernet communication.
3 Any panel related accessories like Fan, light, MCB, terminals, power supply, relay etc will not be in our scope of supply for existing panel.
4 Existing Panel cutout if required will not be in our scope
5 Buyback of existing hardware as per mentioned BOM
6 Shutdown is required for upgradation
7 Supervision of installation & commissioning of the System.
8 Fiber cable laying is costomer scope
