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Project Report

The document outlines the development of a multi-finishing machine designed to integrate cutting, bushing, and polishing processes into a single unit, addressing inefficiencies and high costs in existing systems. It details the machine's design, including the selection of durable bearings and additional safety features, as well as the experimental analysis conducted to evaluate its performance. The project concludes that the machine improves workflow efficiency and suggests future enhancements like CNC automation and IoT integration.

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Krishna Handge
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9 views2 pages

Project Report

The document outlines the development of a multi-finishing machine designed to integrate cutting, bushing, and polishing processes into a single unit, addressing inefficiencies and high costs in existing systems. It details the machine's design, including the selection of durable bearings and additional safety features, as well as the experimental analysis conducted to evaluate its performance. The project concludes that the machine improves workflow efficiency and suggests future enhancements like CNC automation and IoT integration.

Uploaded by

Krishna Handge
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

3.

Problem Identification & Objectives

3.1 Problem Identification & Description

Existing systems for material finishing require multiple machines, leading to higher costs,
inefficiencies, and time delays. There is a lack of a versatile machine that integrates cutting,
bushing, and polishing processes. This results in additional manual labor and reduced
productivity, especially in small and medium-scale industries.

3.2 Objectives of the Project

The project aims to develop a multi-finishing machine that can handle cutting, bushing, and
polishing in one unit. It seeks to improve efficiency, reduce costs, and ensure consistent quality
across various materials. The machine should also be compact, user-friendly, and adaptable for
a range of applications.

4. Design of the Multi-Finishing Machine

4.1 Overall Machine Design

The machine is designed as a compact unit integrating modular tools for each process. It uses a
rotating spindle system and interchangeable attachments to handle different materials. The
frame is built to accommodate high torque and ensure precision during heavy operations.

4.2 Selection of Bearings

Deep groove ball bearings were chosen for their ability to handle axial and radial loads
efficiently. They are durable, require low maintenance, and are suited for high-speed operations.
The selected bearings also ensure smooth functioning under variable loads and harsh working
environments.

4.3 Additional Design Elements

A robust frame with adjustable speed control, precision gear mechanisms, and safety shields
were incorporated to enhance reliability and safety during operation. The system is equipped
with noise dampeners and an ergonomic interface to improve user experience.

5. Experimental Modal Analysis

5.1 Experimental Methodology

The machine was subjected to vibration analysis and load testing to evaluate its stability and
performance. Surface finish quality and operational accuracy were recorded. Tests were
repeated under varying loads to assess the machine's consistency.
5.2 General Experimental Setup

The setup included strain gauges for stress measurement, a vibration analyzer, and standard
test materials like mild steel and stainless steel for trials. Additional tools such as micrometers
and surface roughness testers were used for detailed analysis.

5.3 Bill of Material

The bill of material consists of components like bearings, spindles, motor, frame, and
attachments, along with their specifications and cost breakdown. Each item was selected to
optimize performance while keeping the project within budget constraints.

6. Conclusions

The developed machine successfully integrates multiple finishing processes, reducing


operational costs and improving workflow efficiency. It meets the desired objectives and
performs reliably. The modular design allows easy upgrades and maintenance, making it
suitable for diverse applications.

7. Future Scope

Future developments could include CNC automation, additional finishing tools, and
customization for specific industries. Expanding its application in industrial-scale manufacturing
is also a possibility. Incorporating IoT-based monitoring could further improve its efficiency and
precision.

References
● Google
● Wikipedia
● Textbook
● Our Guide

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