Module5 - Starter - Speed Control - Circle
Module5 - Starter - Speed Control - Circle
8.1 Introduction
discussed about various performance characteristics of anan
Uptill now we have are self starting due to
phase induction motors
induction motor. The three draw very high current the
field. But the motors show tendency to
current and can d time
. eofof
magnetic to eight times the rated
current can be five limit such bick he
starting. Such a device which can
should be certain
motor winding. Hence there limits high starting current is called a starter 6
current. Such a device which various methods of starting an induchor
starters and
chapter, the various types of certain applications, to control the speed t
for
are discussed. In practice, it is necessary induction motor is constant speed motor, so
an
an induction motor. Though basically an induction motor are also discussed in hi.
of
methods of controlling the speed
chapter.
detail why starter is required for an induction motor.
Let us study in July-05, 06, 09, Jan.-07, 10, 12
8.2 Necessity of Starter
phase induction motor, the magnitude of an induced e.m.f. in the rotor
In a three motor. This induced e.m.f. effectively
slip of the induction
circuit depends on the rotor current in the running condition is
decides the magnitude of the rotor current. The
given by, sE
/R} +(s X, )?
of the motor is zero and slip is at its maximum i.e. unity. So
But at start, the speed rotor conductors are shot
at start. As
magnitude of rotor induced e.m.f. is very large
the large induced e.m.f. circulates very high current through rotor at start.
circuited,
condition is exactly similar to a transformer with short circuited secondary. Suct
The very high current throug
a transformer when excited by a rated voltage, circulates
secondary. As secondary current is large, the primary also draws e
short circuited
high current from the supply.
current is high, consequ of
Similarly in a three phase induction motor, when rotor current can be of the order
the stator draws a very high current from the supply. This
5 to 8 times the full load current, at start. of the
of damage dro
Due to such heavy inrush of current at start there is possibility line
voltage
spikes
large
motor winding. Similarly such sudden inrush of current causes
subjected to voltage curret
Thus other appliances connected to the same line may be the
to limit hgh
is necessary usedto limit
which may affect their working. To avoid such effects, it
drawn by the motor at start. The starter is a device which is basically starting.Sut
of
starting current by supplying reduced voltage to the motor at the time accelerated.ful
gets
a reduced voltage is applied only for short period and once rotor
normal rated voltage is applied.
Motor:
Noronly the limits the starting current but also
starter
provides the protection to th
nduction motor against overloading and low voltage
sngle phasing is
also provided by the situations. The protection agains
starter. The induction motors having
hp. can withstand starting currents hence such rating below
such motors also need overload, single
motors can be started directly on
line
ROided by a starter.
phasing and low voltage protection which is
Thus all the three phase
induction motors need some or the other type of starter.
Review Question
1. Explain the necessity of starter in a three phase
induction motor.
July-05, 06, 09, Jan.-07,10, 12, Marks 4
8.3 Types of Starters for Three Phase Induction Motor
July-05, 06, 09, 12, Dec.-10, Jan.-07, 10, 12, 13
From the expression of rotor
controlled by reducing E, which current can be seen that the
is possible by current at start can be
nKreasing the rotor resistance R, at start. The supplying reduced voltage at start or by
sip ring induction
motors. The various types second method is possible only in
methods of reducing the starting of case of
starters based
current are, on the above two
Stator resistance starter
JAutotransformer starter
B,Star-delta starter
4. Rotor resistance starter
oDirect on line starter
31, R,
S
..
(833
T;L.
Key Point As x < 1, it can be seen that the starting torque reduces by the
fraction x due to
starter.
ie stator resistance
Change over
switch Stator winding
Start
4/ 5 6
Three
phase
supply
Squirrel
cage
rotor
Run
R
V. xV
Rotor
Y
Stator
B O
L, (supply) = x I (motor)
Substitute I,, (motor) from equation (8.3.5), . . .(83
I, (supply) = x x Ie = x Ie
Now
Tst 1 (motor) « x 1
and
TEL. S
Crample 8.3.1 A squirrel cage induction motor has a full load slip of 5 %. The motor
starting
current at rated voltage is 6 times its full load current. Find the tapping on the
autotransformer starter which would give full load torque at start. What would then be the
supply starting current.
Solution : Starting current at rated voltage = Ie
e =6 II and s =5% = 0.05
Let X = Tapping on autotransformer
TL = T
1= x 0.05
X = 0.7453
Stator
winding
Run
delta
TPDT
switch
Start
Star
Squirrel
cage rotor
Fig. 8.3.5 Star-delta starter
8.3.3.1 Ratio of Tst to TeL.
We have seen in case of autotransformer that if x is the factor by which the voltage is
reduced then,
T.L.
Now the factor x in this type of starter is 1/N3.
2
TeL
where = Starting phase current when delta
connection with rated vOte
Ip.. = Full load phase current
when delta
Example 8.3.2 Athree phase induction motor has aconnection.
ratio of muximum torque tofull lod
torque as 2.5 : 1. Determine the ratio of starting torque to full load torque if star-deltu
starter is used. The rotor Q and 4
2
respectively. resistance and standstill reactance per phase are 04
TECHNICA
Machines Starting and Speed Control of Three Phasa Induction Motors
Tansformers and Induction
8-9
are, R, = 0.4 Q. X, = 4Q
The rotor values
kE
Now 2X,
Tm kE} kE? ... (8.3.8)
TL = 25 5X, 20
T =
k E}R,
Now R} +X}
With star-delta starter, E, =
(8.3.9)
RË +X3
Taking ratio of (8.3.9) and (8.3.8),
20 20x 0.4
= 0.165
TEL. R{ + X3 k E? 3[(0.4)² +(4)2 ]
Ro Slip ring
Brush
Bo
External
rheostat
Stator Slip ring rotor
Fig. 8.3.6 Rotor
resistance starter
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Transformers and Induction Machines 8-10 Starting and Speed Control of Three Phase
The external resistance is inserted in each phase of the
rotor
Induction Motors
winding
ring and brush assembly. Initially maximum resistance is in the
circuit. As
speed, the resistance is gradually cutoff. The operation may be manual
or
tmotor
hroughgathsipers
We have seen that the starting torque is
proportional to the rotor automatic.
important advantage of this method is not only the starting currentresistance.
starting torque of the motor also gets improved. The only is liice Hence
it can be used only for slip ring limitation of the starter t
induction motors as in squirrel cage motors, the rot:
parmanently short circuited.
8.3.4.1 Calculation of Steps of Rotor Resistance Starter
The calculation of steps of rotor
resistance starter based on the
1. The motor starts
against a constant torque that, assumptions
2. The rotor current
fluctuates between two fixed values, a
minimum, denoted as Izmax and Izmin" maximum and a
The Fig. 8.3.7, shows a
single phase of a three phase
rheostat to be inserted in the
rotor. The starter has n steps, rn-aln-i/ Sip ring
equally divided into the Studs
section AB. The contact point R
after each step is called stud.
The total Rn2 Rotor
resistances upto
Rxt phase
each stud fromn the star
of star
point Rn-1
connected rotor are
denoted as R, Rg .. K-1:
Star point
It consists of rotor
R2
resistance r, and the
external
resistances R Ry etc. At
the time of R4
reaching
next step, current is
to the
Fig. 8.3.7 Steps of rotor resistance
hmar Then motor mnaximum starter
speed, slip reduces and gathers
hence while leaving a stud, the
Let
E, = current is l2min"
When ha.adle is moved to
Standstill rotor e.m.f. per phase
stud 1, the current is
2max
maximum given by
R+(s, X,)?
where S = Slip at start = 1
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Machines 8.11
Cansformers and induction Starting and Speed Control of Three
Phase Induct1n h.-.
While moving to stud 2, the current reduces to 2min given by,
E,
lgmin = where S< S1
+X}
, reaching to stud 2, the current again increases to ,may as the part of external
cut off.
resistance K gets
E
... (8.3.10)
R = ...
Transformers and Induction Machines 8- 12 Starting and Speed Control of Three Phase Induction
E E, Motors
And l2min = =
=...
+X}
ie.
R, R R
S S Sn ... (8.3.11)
From (8.3.10) and (8.3.11) we can write,
S2 S3 S4 R2 R3 K4 =... = = K
S S R, R R Rn-1 ... (8.3.12)
where K= Constant
R, = but s, =l at start
S
2
R, = ... (8.3.13)
Once R, is known, other resistances can be
calculated.
R, = KR, Rg = K R = KKR, = K² R,
R = KR, ... ... I, = Kn-1R
From last expression of I
n-1
K -(s,)/n-t where n = Number of starter studs
Thus the resistances of
various sections can be obtained as,
Ry1 = R- R, = R- KR, = (1 -
K) R
Ry2 = Rz - Rz = KR, - K»R, =
K(1 - K) R = K R7I
R,3 = K´ R
In this way
the various steps of
Example 8.3.3 The following data are, rotor resistarnce starter can be calculated.
for a 3-phase
Maximum starting
Full load slip = 3 %current Full-load current slip-ring induction moror
=
Rotor resistance per phase =
Calculate the steps in a 5-step0.025
rotor
ohm
resistance starter.
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Transformers and Induction Machines 8- 14 Starting and Speed Control of Three
Phase Induction
S.3.5 Direct On Line Starter (D.0.L.) Motors
In case of small capacity motors having rating less than 5 h.p., the
not very high and such motors can withstand such
starting current without any
starting current is
Thus there is no need to reduce applied voltage, to
control the starting current
motors use a type of starter which is used to connect stator
without any reduction in voltage. Hence the starter is known asdirectly to the supply lines
direct on line startor
Though this starter does not reduce the applied voltage, it is used
the motor from
because it prokeot
various severe 3 Phase supply
abnormal conditions
like over loading, Fuse
Thermal overload relay
low voltage, single
Magnetising coil
phasing ete
The Fig. 8.3.9
shows the
arrangement of NO
various components
in direct on line Contactor NO = Normally open start
NC =Normally closed stop
starter. NC
Stator
Contact to keep
The NO contact coil energised
1S normally open
and NC is normally
closed. At start, NO
is pushed for Squirrel cage rotor
fraction of second
due to which coil Fig. 8.3.9 D.O.L. starter
gets energised and
attracts the contactor. So stator directly gets supply. The additional contact provided,
ensures that as long as supply is ON, the coil gets supply and keeps contactor in ON
position. When NC is pressed, the coil circuit gets opened due to which coil gets
de-energised and motor gets switched OFF from the supply.
Under over load condition, current drawn by the motor increases due to
whicn t
is an exCessive heat produced, which increases temperature
beyond limit. Thermal
get operned due o high temperature, protecting the motor from
overload conditions.
Example 8.3.4 Determine approximately the starting toraue of a three phase induction mo
in terms of full load torque when started by ) Star-delta starter. i) An autotransjorm
with 50 %% tapping. The short circuit current of the motor is 5 times the full
and full load slip is 5 percent. load c
I
T 'xo05 =04t6
I, = 41.66 % Te
=The autotransformer is having 50 % tapping.
K = 0.5, K² = 0.25
lave,
Sf = N,-N_1000-940 =0.06
N, 1000
2
situting 50 300 )
60 (0.06) =1.5
T, = 1.5 x 150 = 225 N-m
TECHNICAL PUBLICATIONS An ur
Transtormers and i Induction Machines 8- 20 Starting and Speed Control of Three
Phase Induction Motors
next 60". The cycle is repeated. Each triac conducts for 120°, once fired.
thyristor is fired, it conducts and correspondingly voltage is avaiable to the As long% as
by controlling the firing angle, the voltage applied to the motor can bestator. Thus
steplessly. The rotor induced e.m.f. E, depends on the stator voltage while
depends on E. Thus by controlling stator voltage smoothly, the torouergue control ed
controlled smoothly while speed also gets controlled smoothly from ean be
subsynchronous speed. Due to reduced voltage applied the starting current issthe
need of the starter is elliminated. Hence the arrangement is called soft starter.
A three phase saturable reactor in series with a stator also can be used for sof .
The saturable reactor has d.c. control winding. The reactance of the saturable ro
depends on the current through the d.c. control winding. Thus by smoothly controlin
the current through the d.c. control winding, the reactance of saturable reactor can h
controlled smoothly. When the reactance is very high at start, starting torque is almost
zero. Increasing the control winding current, the reactance decreases and the torque
increases. Thus the motor starts without any jerk and soft stepless starting of motor is
achieved.
motor can be
Erom this expression it can be seen that the speed of the induction
hanged either by changing its synchronous speed N, or by changing the slip s.
Similarly torque produced in case of three phase induction motor is given by,
sE} R,
R; +(s X,)
for
So as the parameters like R, , E, are changed then to keep the torque constant
constant load condition, motor reacts by change in its slip. Effectively its speed changes.
two methods :
Ahus speed of the induction motor can be controlled by basically
1. From stator side and
2. From rotor side
From stator side, it includes following methods :
Thus by controlling the supply frequency smoothly, the synchronous speed can be
Cmtrolled over a wide range. This gives smooth speed control of an induction motor.
But the expression for the air gap flux is given by,
1_n
2 r
In this case P, gets suppressed and we get poles P, = P- PM = 4.
This method is advantageous as it reduces the size to a great extent and hence coet t
the machine.
The limitation that it can be used only for squirrel cage motors still continues.
Key Point Practically the rectangular wave is used for modulation. This is achieved bu
dividing stator coil into PM groups and then by dropping alternate group, other groups are
connected in series opposition.
Example 8.5.1 A 50 Hz induction motor uses a pole amplitude modulation method to control
the speed. The stator has 16. poles while the pole modulating function has 4 poles. At what
two speeds motor can run ?
Solution : P= 16 and PM = 4
Let n = 1 and r =4
Now
r
and
Rotor
resistance control
Fig. 8.5.6 Stator
S = N, - NË 1500-1440
0.04
N, 1500
S, =
N, - N, 15001200
= 0.2
N, 1500
Now let R, be the external resistance added so that R, = R, + R,
for N, = 1200 r.p.m.
sR,
R; +(s X,)
S,R, (R;)² +(s, X,)²
R; +(5, X,)² s, R;
= 1 ... as T, = T;
0.040.25 ((R)² +(0.2× 2)²| = [(0.25) +(0.04 x 2) ]x0.2xR,
0 01(R$)' -0.01378 R,
But R Can
+l.6x10 R, = 1.25 S2, 0.128 S2
notbe less than R, hence R, 1.25 2
R. R
R, = 1.25 0,25 1Q
Example 8.5.3 A 4 pole, 3-phuse, 50 Hz
Sij ring type induction motor has a roto
resistance of 025 12 per phase and rotor reactance
It is running at 1455 r of 2 9 er phase at
p.m. speed. Calculate the standstill conditton
reauired in the rotor cirCutt to redue the speed value external resistance per P
of
17 %. Assume load torque constant.
FECHNICAL PUBLICATIONS An up thrust for
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Transformers and Induction Machines 8-30 Starting and Speed Control of Three Phase
Induction Motors
But this method has following disadvantages
1. The large speed changes are not possible. This is because for
large speed change,
large resistance is required to be introduced in rotor which
causes large rotor
copper loss to reduce the efficiency.
2. The method can not be used for the squirrel cage induction motors.
3. The speeds above the normal values can not be obtained.
4. Large power losses occur due to large 'R loss.
5. Sufficient cooling arrangements are required which make the
external rheostats
bulky and expensive.
6. Due to large power losses, efficiency is low.
Thus the method is rarely used in the practice.
Example 8.5.2 The rotor of a 4-pole, 50 Hz slip ring IM has a resistance of 0.25 2 per
rotor standstill reactance of 2 S2 and runs at 1440 phase,
rp.m. at full load. Calculate the
external resistance per phase which must be added to lower the
speed at 1200 r.p.m., the
torque being the same as before. Jan.-07, Marks 10
Solution:P=4, f = 50 Hz, R = 0.25 2, Ni = 1440 r.p.m., N =
1200 r.p.m., X2 = 22
120 f 120 x50
N, = = 1500 r.p.m.
P 4
N,- N 1500-1440
= 0.04
N, 1500
S, = -N 1500 -1200
N, = 0.2
1500
Now let R, be the external
resistance added so that R, = R, + R, for N, =
sR, 1200 r.p.m.
R} +(sX,)?
S, = N1500-1455 0.03
N, 1500
reduced by 17 %
... speed
N, = N, -0.17 N,
= 0.83 N, = 1207.65 r.p.m.
N,-N, 1500-1207.65 0.1949
S =
N, 1500
To
sE} R,
Vow, R} +(s X,)? torque
constant
as load
I, I,
R, + Rex
R, = Rotor resistance =
And for l
R)² +($2 X)'_1
s, E, (R;)
R+(6, X;1"1
X,)²] = s, R, [(R)? +(s, X,)²1
s,R,) (R; +(s, 0.03x(0.25) x[(R, )² +(01949x)²]
(0.03x 2)2] =
0.1949 (R,) [(0.25) + +1.1395x10-3
7.5x10- (R,)
0.0128(R) =
R, + 0.1519 - 0
(R,)2 - 1.7067
1.7067 t (1.7067)2-4x0.1519 Q
= 0.094 2, 1.6124
R, = 2
less than R,.
glecting lower value as
l.6124 S2
R, = R, + Rer =
R = 1.6124 -
0.25 = 1.3625 Q
the rotor.
his is the extra resistance per phase required in
Main
motor
f= Supply frequency
N= Speed of the set
120 f
NsA PA
The speed N is same for both the motors as motors are mounted on the same shat.
NsA
Nom f Frequency of rotor induced e.m.f. of motor A
... As f, = st
The supply to motor B is at frequency fa ie. f, = fa
120 f% 120 f 120 s, f 120 (NA -N) f
D,xNA
synchronous
its
Now on no load, the speed of the rotor Bie. Nis almost qual to
speed N
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Machines 8-33 Starting and Speed Control of Three Phase Induction Motors
andInduction
gstrmers
Ncg N
N= 1 2 0 :f 120f
P -
N =
120f.x ]
120f
PA
1201-0
Pg
120 f
N1P P
120 f
N=
PA + Pg
decided by the total number of poles equal to
N of the set is
Key Point Thus the speed cumulatively cascaded motors.
This is possible for rotating
P+P-
terminals of motor B, the reversal of direction of
interchanging any two differentially cascaded set. And in
If by then the set runs as
agnetic field of B is achieved
are PA -PB:
ch a case effective number of poles
are possible as,
Thus in cascade control, four different speeds
A independently,
a. With respect to synchronous speed of
120 f
Ng = PA
main motor is
b. With respect to synchronous speed of B independently with
disconnected and B is directly connected to supply,
120 f
Ns =
Pp
c. Running set as cumulatively cascaded with,
N=
120 1
PA +PB
Running set as differentially cascaded with,
120 f
N=
PA = Poles of A = 4 4 pole
PR = Poles of B=6
The set is cumulatively coupled. f= 1Hz
Hence the synchronous speed
of the set can be obtained as, Fig. 8.5.9
and S = N-N
N
= slip of the set ie. 1 =
600 N
x50
600
12 = 600 - N i.e.
N= 588 r.p.m.
This is the combined
speed of the set
120f 120x50
NsA = = 1500 r.p.m.
P 4
SA=00-588
1500 0.608 i.e. 60.8 %
0000
3 phase Vo No load
ac. o000 Stator
on motor
supply
Fig. 7.4.1 No load test
As the motor is on no load, the power factor is very low which is less than 0s,
one of the two wattmeters reads negative. It is necessary to reverse the current coil or
pressure coil connections of such a wattmeter to get the positive reading. This readine
must be taken negative for the further calculations.
The total power input Wo is the algebraic sum of the two wattmeter readings. The
observation table is,
Wo = V3 Vo , cos 0
cOs O = Wo where Vo, Lo are line values
W, = Fxed loss
Neglecting stator copper loss
7A11 Separating No Load Losses
Ihe no load losses are the constant
sses which indude core loss and
and windage oss. The P
eparaion between the two can be
aTed out by the no load test Extrapolation
Conducted from variable voltage, rated
quency supply. Ficion
and windage
When the voltage is decreased loss
i0W the rated value. the core loss Vrates V
reduces as nearly Square of voltage. Fig. 7.4.2
ite slip does not increase
significanti
te friction and windage loss almost
Temains constant
** voltage is continuouslr decreased till the machine slip suddeniy begins to
increase and the motor tends to stall. At no load. this takes place at a sufficiently
losses P1 versus V as shown in the
teduced voltage. The graph showing no load loss as iron or core
windage
Fig. 642 is extrapolated to V = 0 which gives friction and
Os5 is zeTO at zero
voltage.
Transformers and Induction Machines 7-8 Circle Diagram and
Special Machite
7.4.2 Blocked Rotor Test
allowed to rotate. Thus
In this test, the rotor is locked and it is not
the slip s
and R = R, (1 - s)/s is zero. If the motor is slip ring induction
motor then =1
windings are short cireuited at the slip rings.
The situation is exactly similar to the short circuit test on transformer.
circuit condition, if primary is excited with rated voltage, a large short under shon
can flow which is dangerous from the windings point of view. So similar current
t
circuit
transtormer short circuit test, the reduced voltage (about 10 to 15 %of rated
just enough such that stator carries rated current is applied. Now the applied voltage)
V. the input power Wand a short circuit current Is are measured. voltage
As R; = 0, the equivalent circuit is exactly similar to that of a transformer and
the calculations are similar to that of short circuit test on a transformer.
V = Short circuit reduced voltage (line value)
I = Short circuit current (line value)
We = Short circuit input power
Now Wc .. Line values
cos se = Wsc
W3Vslsc
This gives us short circuit power factor R1e
of a motor. 0000
S=1
Now the equivalent circuit is as shown R=0
in the Fig. 7.4.3.
Fig. 7.4.3
We = 3(4 Rye
where rlase value
Rj. = Wsc
31)
This is equivalent resistance referred to stator.
Ze = V (Per phase) =
Ie (Per phase) Equivalent impedance referred to stator
Xje = Z-R. =Equivalent
reactance referred to stator
During this test, the stator carries
rated is also
dominant. Similarly the rotor also carriers current hence the stator copper loss
short circuit current to produce dominant
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nduction Machines 7-9 Circle Diagram and Special Machines
As the vollage is
reduced, the iron loss which is proportional to
small. The motor is at standstill hence mechanical loss i.e. friction
Hence we can write,
is absent.
Rotor copper Joss
W= Stator copper loss +
necessary to
obtainshort circuit current when normal voltage is applied to
is possible. But the reduced voltage test results can be
This is practically not
,tind current lsN
Which is short circuit current if normal voltage is applied.
value)
V, = Normal rated voltage (line
value)
V.. = Reduced short circuit voltage (line
thert
torque
Maximum
=
Maximum
oMN=
loss
Fixed
copper
TOSS
OUTPUT LITORQUE
NE
line
torque
Parallel
t
ofO'tor
A
endicul
O
from
circle
Tangent
tO
SN
Fig. 7.5.1
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Power scale = WSN W/cm
I(AD)
Now
AI Rotor copper loss R2 1
EF Stator copper loss 1R RK?
R
But R, = = Rotor resistance referred to stator
K?
AE R2
EF Rj
the power Scale and various distances, the values of the performance
('sing
be obtained as,
rameler can
PT x Power scale
motor input =
Fixed lOss = ST x Power scale
PT
Power factor cos =
OP
Output PQ
10. Motor efficiency = Input PT
12 Rotor output PQ
Rotor input = 1-s =N PR
The torque is the rotor input in synchronous watts.
Example 7.5.1 Draw the circle diagram for a 20 HP, 50 Hz, 3 phase, star connected
induction motor with the following data.
No load test :400 9 A, 0.2 pf.
Blocked rotor test : 200 V, 50 A, 0.4 p.f. lagging
lagging
Determine the line curent, efficiency and slip for full load condition from July-12,
the circleMarks
diagram.
14
Solution: From no load test, cos = 0.,2. on = 78.46°
From S.C. or blocked rotor test, cos. = 0.4. oe = 66.42° Ie = 50 A
400
=100 A
IsN = 200
S3Vlc COS sc V3x 200x 50x 0.4= 6928.203 w
= 27712.81 W
WSN
oltage
Fig. 7.5.3