Hydraulic Retriever
DOUBLE ACTING, 420
BAR
(6090
PSI)
System Description
CorrOceans Hydraulic Retriever system is used to insert or remove probes or coupons from access fittings on process system pipes, and can be used under full operational pressure. Its patented hydraulic operation allows higher safety at half the size and weight of traditional mechanical tools. The hydraulic operation means no externally moving parts, making it safer in use than mechanical tools. The Hydraulic Access System has no threads inside the access fitting, the plug is kept in position by locking pins and a heavy duty cover. This feature eliminates thread damage and galling problems (e.g. seized plugs) frequently encountered when using mechanical systems. Can be used on existing, traditional 2" access fitting systems by means of a Hydraulic Access Fitting Adaptor (see data sheet no. 105).
System Benefits
No external moving parts Safer for operators - reduced risk for accidents and injuries Designed for full line pressure Standard version up to 420 bar (6090 psi), versions up to 690 bar (10.000 psi) available No internal threads - no galling, no seized probes or coupons Smaller and lighter - easier to use than conventional mechanical systems Smaller size allows access at more locations More environmentally friendly - less than half the discharge of traditional systems Improved safety in sour service
Data sheet 110
System Components
The Hydraulic Retriever Kit includes two main components; a Hydraulic Retrieval Cylinder and a hydraulic pump with hoses and other accessories. The Retriever Kit also includes transportation boxes. The Service Valve Kit comes in single or double isolation versions, and must be ordered separately. Both kits are required for a retrieval operation. The kits also include spare seals, tools necessary for operation and maintenance, and transportation cases. Before ordering it is important to determine the maximum length of the probe/holder to be retrieved (see last page). This size decides the length of the Hydraulic Retrieval Cylinder. Part numbers and dimensions for the different retriever kits are found in the technical specification table. Note that single and double isolation valves require different Hydraulic Retrival Cylinders. The main components in the retriever kit may also be ordered separately.
Selecting the Right Equipment
Before ordering, a few simple decisions must be made: Service Valve Options Double Isolation (two ball valves) Single Isolation (one ball valve) Hydraulic Retriever Length Consider maximum length of probe/holder to be serviced Consider clearance above pipe Hydraulic Pump Options Air driven pump (recommended).
(To operate the air pump 85 psi (5,8 bar) air pressure and a minimum of 12 cfm (340 l/min) is required.)
Hand pump (for use when pressurised air is not available) Please specify type when ordering (included in retriever kit). High Pressure System Standard pressure rating is 420 bar (6,000 psi). Contact CorrOcean if 690 bar (10,000 psi) line pressure is desired.
Option: Hand pump
Air driven pump (recommended)
Hydraulic Retrieval Cylinder with Single Isolation Valve (single ball)
Option: Double Isolation Valve (double ball)
D Clearance for mounting: 200 mm
Technical Specification Tables
Hydraulic Retriever with Single Isolation Service Valve
Retriever Kit Part no. (complete with pump(1), cables and transport case) Service Valve Kit Part no. (required) 11726 11726 11726 11726 11726 11726 11726 Max probe length [mm] using Hydraulic Access Fitting Max probe length [mm] using Hydraulic Adapter (total length incl. safety margin) Retriever Cylinder Length (C) [mm] 505 Retriever Cylinder weight [kg] Retriever Kit weight [kg]
(1)
12800 12801 12802 12803 12804 12805 12806
C Retriever Cylinder length: (see table)
130 80
200 150 940 610 16,9 47,5
300 250
400 350
500 450
600 550
700 650
Removal Clearance (B+C+D) [mm] 835
1090 1240 1390 1540 1690 760 18,5 49,0 910 20,0 51,0 1060 1210 1360 21,7 53,5 23,3 55,0 25,0 56,5
B Service Valve length: 130 mm (internal face to face) A Hydraulic Access Fitting flareweld: 165 mm
15,5 46,0
Specify air pump or hand pump when ordering.
Hydraulic Retriever with Double Isolation Service Valve
Retriever Kit Part No. (complete with pump(1), cables and transport case) Service Valve Kit Part no. (required) 11740 11740 11740 11740 11740 11740 Max probe length [mm] using Hydraulic Access Fitting Max probe length [mm] using Hydraulic Adapter (total length incl. safety margin) Retriever Cylinder Length (C) [mm] 717 Retriever Cylinder weight [kg] Retriever Kit weight [kg]
(1)
D Clearance for mounting: 300 mm
12910 12911 12912 12913 12914 12915
230 180
300 250
400 350
500 450
600 550
700 650
C Retriever Cylinder length: (see table)
Removal Clearance (B+C+D) [mm] 1250 1350 1500 1650 1800 1950 822 19,5 50,5 972 21,0 52,0 1122 1272 1422 22,7 54,5 24,3 56,0 26,0 57,0
18,3 49,0
Specify air pump or hand pump when ordering.
X= 200
Y= 300
B Service Valve length: 234 mm (internal face to face)
A Hydraulic Access Fitting flareweld: 165 mm
X: Minimum clearance to other equipment. Radius = 200 mm Y: Minimum distance between 2 access fittings. Length = 300 mm
Components and Spare Parts
Single Isolation Valve Service Valve Assembly weight [kg] Service valve Kit weight [kg] Seal Kit, Service Valve Repair Kit, Service Valve Seal Kit, Double Acting Hydraulic Retriever Repair Kit, Double Acting Hydraulic Retriever Valve Ball for Service Valve Air pump Hand pump 11 kg 17,5 kg 11790 11732-E 12905 12874 11744 12791 12752 Double Isolation Valve 16 kg 22,5 kg 11805 11806
Information required for determining optimum cylinder clearance above pipe fitting type, e.g. flareweld probe length, dependent of wall thickness and probe type
Probe length:
Length, flush probe
Length, projecting probe
Holder length:
Length, holder with flush mounted coupon
Length, holder with projecting coupons
Data sheet no. 110 08/03
CorrOcean ASA
Teglgrden 7485 Trondheim, Norway Tel.: +47 73 82 50 00 Fax: +47 73 82 50 50 [email protected]
CorrOcean Inc
3300 Walnut Bend Lane Houston, Texas 77042, USA Tel.: +1 713 334 2222 Fax: +1 713 266 0172 [email protected]
CorrOcean, Rome
Via Tiburtina, 1470 00131 Roma, Italy Tel.: +39 06 4129 4201 Fax: +39 06 4129 4198 [email protected]
www.corrocean.com
