LG gr-p247j
LG gr-p247j
SERVICE MANUAL
GR-P247J
Table of Contents
Chapter 7 Operation Principle and Repair Method of Ice Maker & Dispenser ......................... 41
1. Operation Principle ...................................................................................................................... 41
2. Function of Ice Maker .................................................................................................................. 42
3. Diagnosis of Ice Maker & Failure ................................................................................................ 45
4. Circuit Part of Ice Maker .............................................................................................................. 46
2
Safety Warning and Cautions
▶ Cautions are classified into ‘Warning’ and ‘Caution’ and meaning of them are as follows
Warning Warning means symbol to inform any accidents that may result in large danger
such as death or severe injury, etc when violating instructions.
Caution means symbol to inform any accidents that may result in injury or
Caution physical damage of houses or furniture, etc when violating instructions.
Warning
Check that power plugs are not Use dedicate socket for power
pressed by the rear side of socket.
refrigerator. Inserting various products into
Damage of power plugs a power socket at the same time
could result in fire or for use could result in fire due to
electric shock. overheat of the socket part.
3
Safety Warning and Cautions
Warning
Take power plugs from socket for Firstly take power socket out for
cleaning or repair.
Electric shock may occur.
In addition, plug out or plug in with
the wet hands.
Electric shock or
harm may occur.
Check that dusts are adhered to When dusts etc are stained to the
the power socket and securely pin part of the power socket,
insert plugs by the end of pin so cleanly wipe out them.
that shaking may not occur.
Fire may occur.
Dust or incomplete
connection may
result in fire.
4
Safety Warning and Cautions
Warning
5
Safety Warning and Cautions
Caution
Do put the vessel that flower base, Do not accumulate objects on a
cup, cosmetics or drugs, etc refrigerator or do not keep
are contained on the foods in random method.
refrigerator. Dropping of objects when opening
Fire or electric shock may occur, or or closing the door may cause
injury due to dropping may occur. physical injury.
Check that there is a track that Insert power plug into a socket
moisture is penetrated into electric after more than 5 minutes pass
parts. when taking out plugs and
If there is a track that moisture is penetrated, then inserting them again.
replace parts or take a necessary step such as Unreasonable operation of a
insulation tapping. compressor may cause failure.
6
Safety Warning and Cautions
Caution
power plugs catching with the end Do not use power cords or power
of plugs without catching cords. plugs when they are damaged or
Fire may occur due to electric holes of power plugs are loose.
shock or short-circuit. Fire may occur due to
electric shock or
short-circuit.
Take power plugs from the socket Do not install the product at the
when not using them for a long place where the floor is strong and
time. horizontal.
If installing the product at
Electric shock, electrical
unstable place, the refrigerator
leakage or fire may occur
may upset due to closing or
due to weaken insulation.
opening of doors of refrigerator
and user may be damaged.
Do not put the hands under tha Do not put live animals in the
bottom of the refrigerator. refrigerator.
The bottom side of the
refrigerator is made of
iron plate and so you
may be damaged.
7
Product Standards
8
Circuit Diagram
9
Appearance Size of Refrigerator and Name of Every Part
10
Appearance Size of Refrigerator and Name of Every Part
2. Major Name
MODEL : GR-P247J
Home Bar
R-Room Shelf
Door Ice-maker
Mobile Egg Vessel
R-Room Basket
F-Room Shelf
R-Room Home Bar
Nano Hardwood
Charcoal Deodorization
R-Room Basket
11
Appearance Size of Refrigerator and Name of Every Part
MODEL : GR-P247J
Flower Lamp
Cover Hinge Switch(ROCKER S/W) Cover PWB
Flower Lamp
(LED)
Home Bar
12
Micom Function
Type-1
(88-LCD)
3. Exhibition Mode
This function is available when exhibiting a refrigerator in the shopping moll.
Function is inserted with recognition sound “Ding ~” if pressing both the “Express FRZ” button and the
“REFRIGERATOR” button at the same time for more than 5 seconds. If function is inserted, all basic refreezing functions
at the R/F room and the Storage room (COMP, F-FAN, C-FAN) turns off and the display normally operates. However, the
dispenser function normally operates.
The DEMO stops if pressing the button during DISPLAY DEMO, DEMO stops and the display normally operates but
performs DEMO operation again if not pressing the button again for more than 30 seconds (DEMO: Display scenario
when using the display).
Release method is same as input method.
The mode is released if power is reset.
13
2. Description of Function
2-1. Funnction of Temperature Selection
Division Power Initially On 1st Press 2nd Press 3th Press 4th Press 5th Press 6th Press 7th Press 8th Press 9th Press
Change of Type-1
Indication -19 °C -15 °C -16 °C -17 °C -18 °C -19 °C -20 °C -21 °C -22 °C -23 °C
(88-LCD)
Lamp
Freezer Control -19 °C -15 °C -16 °C -17 °C -18 °C -19 °C -20 °C -21 °C -22 °C -23 °C
Division Power Initially On 1st Press 2nd Press 3th Press 4th Press 5th Press 6th Press 7th Press
Change of
Type-1
Indication 3 °C 6 °C 5 °C 4 °C 3 °C 2 °C 1 °C 0 °C
(88-LCD)
Lamp
Freezer Control 3 °C 6 °C 5 °C 4 °C 3 °C 2 °C 1 °C 0 °C
1. The actual inner temperature varies varies depending on the food status, as the indicated setting temperature is a target
temperature, not actual temperature within refrigerator.
2. Refrigeration function is weak in the initial time. Please adjust temperature as above after using refrigerator for minimum
2~3 days.
14
2-2. Automatic ice maker
• The automatic ice maker can automatically make 6 pieces of ice cube at a time, 50~60 pieces a day. But these quantities
may be varied according to various conditions including how many times the refrigerator door opens and closes.
• Ice making stops when the ice storage bin is full.
• If you don’t want to use automatic ice-maker, change the ice-maker switch to ON-OFF.
If you want to use automatic ice-maker again, change the switch to OFF-ON.
NOTE : It is normal that a noise is produced when ice made is dropped into the ice storage bin.
Power failure
• Ice may drop into the freezer compartment. Take the ice storage bin out and discard all the ice then dry it and place it
back. After the machine is powered again, crushed ice will be automatically selected.
15
2-5. Control of variable type of freezing room fan
1. To increase cooling speed and load response speed, MICOM variably controls freezing room fan motor at the high speed
of RPM and standard RPM.
2. MICOM only operates in the input of initial power or special freezing operation or load response operation for the high
speed of RPM and operates in the standard RPM in other general operation.
3. If opening doors of freezing / cold storage room or home bar while fan motor in the freezing room operates, the freezing
room fan motor normally operates (If being operated in the high speed of RPM, it converts operation to the standard
RPM). However, if opening doors of freezing room or home bar, the freezing room fan motor stops.
4. As for monitoring of BLDC fan motor error in the freezing room, MICOM immediately stops the fan motor by determining
that the BLDC fan motor is locked or poor if there would be position signal for more than 65 seconds at the BLDC motor.
Then it displays failure (refer to failure diagnosis function table) at the display part of refrigerator, performs re-operation in
the cycle of 30 minutes. If normal operation is performed, poor status is released and refrigerator returns to the initial
status (reset).
Doors of freezing /
cold storage room
or home bar
BUZZER
16
2-10. Function of Trouble Diagnosis(88-LED)
1. Failure diagnosis function is function to facilitate service when nonconforming matters affecting performance of product
during use of product.
2. In occurrence of failure, pressing the function adjustment button does not perform function and only alarm sound
(“Ding~”) rings.
3. If nonconforming matters occurred are released during display of failure code, MICOM returns to the original state
(Reset).
4. Failure code is displayed on the display part of setting temperature for the freezing room and the display part of setting
temperature for the cold storage room of LED, which are placed at the display part of a refrigerator. All the LED graphics
other than a failure code are turned off
DELUXE LED DELUXE LCD
○ : PROPER OPERATION
※ ALL DISPLAY PARTS TURN OFF OTHER THAN FREEZER ROOM NOTCH TEMPERATURE DISPLAY AND REFRIGERATOR ROOM NOTCH TEMPERATURE DISPLAY(FAILURE CODE
INDICATION PART) IN CASE OF INDICATING FAILURE MODES(EXCEPT FOR NOTE1, NOTE2)
NOTE1) IN CASE OF ABNORMAL AMBIENT SENSEOR, “Er”, “rt” INDICATED ON THE FAILURE CODE INDICATION PART.(OTHER DISPLAY PARTS ARE INDICATED NORMALLY)
NOTE2) R2-SENSOR, ICE-MAKER SENSOR, WATER-TANK SENSOR AND ICE-MAKER UNIT IS NOT INDICATED ON THE FAILURE INDICATING PART BUT INDICATED IN CHECKING DISPLAY
PART. (WHEN PRESSING FOR MORE THAN THE BUTTON OF FREEZING TEMPERATURE AND QUICK FREEZING BUTTON FOR MORE THAN 1 SECOND)
N O R M A L : DISPLAY GRAPHIC ON THE Ⓐ PART TURNS ON
R2-SENSOR(MIDDLE ROOM)
ABNORMAL : DISPLAY GRAPHIC ON THE Ⓐ PART TURNS OFF
N O R M A L : DISPLAY GRAPHIC ON THE Ⓑ PART TURNS ON
ICE-MAKER SENSOR
ABNORMAL : DISPLAY GRAPHIC ON THE Ⓑ PART TURNS OFF THE OTHER DISPLAY GRAPHICS TURN ON
ICE-MAKER UNIT N O R M A L : DISPLAY GRAPHIC ON THE Ⓒ PART TURNS ON
ABNORMAL : DISPLAY GRAPHIC ON THE Ⓒ PART TURNS OFF
WATER-TANK SENSOR N O R M A L : DISPLAY GRAPHIC ON THE Ⓓ PART TURNS ON
ABNORMAL : DISPLAY GRAPHIC ON THE Ⓓ PART TURNS OFF
※ In display of the failure mode, all LEDs of setting temperature for freezing/setting temperature for cold storage are turned
off(excluding Note1 and Note2)
17
Micom Function Micom Function
PRESS THEST 1. CONTINUOUS OPERATION OF COMPRESSOR 5. JUST REFRIGERATOR FAN MOTOR FREEZER FAN MOTOR TURNS OFF IN
BUTTON ONCE AND CONDENSER FAN MOTOR. ON WHEN THE FREEZER SENSOR FREEZER ROOM DOOR OPENING.
<STRONG COLD 2. ALL DEFROST HEATERS TURNS OFF IS BELOW -14°C AND REFRIGERATOR FAN MOTOR TURNS
MODE> 3. 10 MINUTES IN EARLY STAGE REFRIGERATOR REFRIGERATOR SENSOR IS ABOVE OFF IN REFRIGERATOR ROOM DOOR
TEST1
FAN MOTOR ON +1.5°C OPENING.
4. AFTER 10 MINUTES ALL FAN MOTORS ON WHEN 6. REMAINING CONDITION FREEZER
THE FREEZER SENSOR IS ABOVE -5°C AND FAN MOTOR ON
REFRIGERATOR SENSOR IS ABOVE +15°C
PRESS TEST 1. COMPRESSOR OFF 4. ALL DISPLAY GRAPHICS TURNS RETURNS TO THE NORMAL MODE
BUTTON ONCE 2. ALL FAN MOTORS OFF OFF (ONLY FAILURE CODE WHEN THE FREEZER DEFROST
AT THE TEST 3. ALL DEFROST HEATERS ON INDICATION PART TURNS ON “22” SENSOR IS ABOVE +5°C AND
TEST2
MODE 1 STATUS STATUS) REFRIGERATOR DEFROST SENSOR
<FORCED IS ABOVE +10°C
DEFROST MODE>
18
Micom Function
2-12. Functions performed when Ice Dispenser and Water Dispenser are mounted
1. This is function to dispense ice and water outside without opening doors.
2. If pressing the Dispenser Pressing Switch (rubber button) after selecting ice (cube ice, slice ice) or water, relevant ice
and water come out. However, when selecting ice, the duct door is opened by electric solenoid (duct door, solenoid) if
pressing the Dispenser Pressing Switch. The duct door is closed after it remains for 5 seconds in open status if pressing
and then releasing the Dispenser Pressing Switch.
3. Function to dispense ice and water out stops in the F-door open status.
4. If there is no OFF signal for 3 minutes after pressing the Dispenser Pressing Switch after selecting ice (cube ice, crushed
ice) or water, the refrigerator automatically turns off both gear motor and solenoid (cube, water).
However, the solenoid (duct door) stops when 5 seconds pass after turning off.
(This is for preventing coil-short due to heating of solenoid.)
5. Dispenser Lamp On/Off Function
If pressing the Dispenser Pressing Switch after selecting ice (cube ice, crushed ice) or water, the lamp on the dispenser
part turns on and if releasing it, turns off.
6. Water/Crushed Ice/Cube Select Function
1) This is function to operate the refrigerator as Water/Crushed Ice/Cube function on the function control part depending
on user selection. If pressing the Select Dispenser button, display and selection are done.
2) For the initial Power On, cube ice is automatically selected.
3) If pressing the Press Switch when ices are generated in the ice bank for selecting Crushed Ice, the refrigerator
operates the gear motor so that crushed ices are supplied outside.
4) If pressing the Press Switch when ices are generated in the ice bank for selecting Cube Ice, the refrigerator operates
the gear motor so that crushed ices are supplied outside.
19
MICOM CIRCUIT
Caution)
▶ Since power of linear compressor driving circuit and general is separately applied for this circuit, GND of IC201 MICOM
which is driving circuit of a linear compressor and GND of IC1 MICOM which is general circuit are separated, either.
So, separate GND when measuring voltage with a multi-tester. If not so, burning of part occurs.
Voltage 220 Vac 310 Vdc 8Vdc -12 Vdc 15 Vdc 16 Vdc 12 Vdc
* Since high voltage is kept in the power terminal, take a measure 3 minutes after removing power cords in abnormal
operation of circuits. There is danger of electric shock.
20
MICOM CIRCUIT
21
MICOM CIRCUIT
22
MICOM CIRCUIT
1-5. Communication Circuit (Communication between main MICOM and linear drive MICOM)
A communication circuit communicates and controls information about COMP ON/OFF between main MICOM and linear
drive MICOM, damper closing, door open/close, ambient temperature and COMP protective circuit operation.
The COMP turns off where communication error occurs.
23
MICOM CIRCUIT
Measuring Part IC7 No.19 IC7 No.18 IC8 No.18 IC8-15 No.16 IC8 No.14 IC8 No.13 IC7 No.17
ON Within 1V
Status
OFF 12V
24
MICOM CIRCUIT
Measuring Part IC8 No20 IC7 No13 IC7 No14 IC7 No15 IC8 No17 IC7 No16
ON Within 1V
Status
OFF 12V
25
MICOM CIRCUIT
Measuring part
IC1(MICOM) No.55, 56 PIN
F/R-Room Door
Close 5 V(Ⓐ-Ⓑ, Ⓒ-Ⓓ S/W Off status at both ends)
Open 0 V(Ⓐ-Ⓑ, Ⓒ-Ⓓ S/W On status at both ends)
※ Since the Door Open Detection Switch (Ⓐ-Ⓑ) is a separate switch even if the F-Room door switch performs normal
ON/OFF operation, it may fail to detect door opening when switches at both ends (Ⓐ-Ⓑ) are defective or when L/Wire is
defective
※ The R-Room lamp does not turn on if the R-Room Door Switch fails to detect the Door Open Detection Switch (Ⓒ-Ⓓ) or
if it fails to detect the home bar switch
26
MICOM CIRCUIT
Above circuit is used to detect temperature of a necessary frost sensor for defrosting, which is adhered to F-Room sensor to
adjust setting temperature of the R-Room, F-Room and ice-making sensor to detect water temperature in ice-making. Short
or open status of every temperature sensor is as follow:
27
MICOM CIRCUIT
Above circuit is for designating division by model as option and notifying it to MICOM, and option designation by model and
application criteria are as follow:
▶ Since this circuit is accurately preset in shipment from the factory, never optionally add or remove option.
28
MICOM CIRCUIT
B A
B
A
29
MICOM CIRCUIT
30
MICOM CIRCUIT
F-Room R-Room
- 5.1 ㏀ warmly
+4 °C 56 ㏀ +2.0 °C
- 3㏀ +3 °C 33 ㏀ +1.5 °C
- 2.4 ㏀ +2 °C 18 ㏀ +1.0 °C
- 1.2 ㏀ +1 °C 12 ㏀ +0.5 °C
Standard
- 0 °C 10 ㏀ 0 °C temperature
- - - 8.2 ㏀ -0.5 °C
- - - 5.6 ㏀ -1.0 °C
- - - 3.3 ㏀ -1.5 °C
- - - 2㏀ -2.0 °C Compensate
- - - 470 Ω -2.5 °C coldly
▶ Temperature Compensation Table by Adjustment of Resistance (Difference value against current temperature) Ex)
Temperature of the R-Room rises by +1°C if changing compensation resistance of the R-Room (RCR1) to 10 ㏀(current
resistance) or 18 ㏀(modified resistance).
31
MICOM CIRCUIT
- - - - - - 4°C Rise 5°C Rise 6°C Rise 7°C Rise 8°C Rise 9°C Rise
- - - - - - 3°C Rise 4°C Rise 5°C Rise 6°C Rise 7°C Rise 8°C Rise
- - - - - - 2°C Rise 3°C Rise 4°C Rise 5°C Rise 6°C Rise 7°C Rise
- - - - - - 1°C Rise 2°C Rise 3°C Rise 4°C Rise 5°C Rise 6°C Rise
F-Room
[((R)J2)] J2: 5°C Fall 4°C Fall 3°C Fall 2°C Fall 1°C Fall No Change 1°C Rise 2°C Rise 3°C Rise 4°C Rise 5°C Rise
J2:1.2 ㏀ 6°C Fall 5°C Fall 4°C Fall 3°C Fall 2°C Fall 1°C Fall No Change 1°C Rise 2°C Rise 3°C Rise 4°C Rise
J2:2.4 ㏀ 7°C Fall 6°C Fall 5°C Fall 4°C Fall 3°C Fall 2°C Fall 1°C Fall No Change 1°C Rise 2°C Rise 3°C Rise
J2:3 ㏀ 8°C Fall 7°C Fall 6°C Fall 5°C Fall 4°C Fall 3°C Fall 2°C Fall 1°C Fall No Change 1°C Rise 2°C Rise
J2:5.1 ㏀ 9°C Fall 8°C Fall 7°C Fall 6°C Fall 5°C Fall 4°C Fall 3°C Fall 2°C Fall 1°C Fall No Change 1°C Rise
J2:6.2 ㏀ 10°C Fall 9°C Fall 8°C Fall 7°C Fall 6°C Fall 5°C Fall 4°C Fall 3°C Fall 2°C Fall 1°C Fall No Change
2㏀ 0.5°C Fall No Change 0.5°C Rise 1°C Rise 1.5°C Rise 2°C Rise 2.5°C Rise 3°C Rise 3.5°C Rise 4°C Rise 4.5°C Rise
3.3 ㏀ 1°C Fall 0.5°C Fall No Change 0.5°C Rise 1°C Rise 1.5°C Rise 2°C Rise 2.5°C Rise 3°C Rise 3.5°C Rise 4°C Rise
5.6 ㏀ 1.5°C Fall 1°C Fall 0.5°C Fall No Change 0.5°C Rise 1°C Rise 1.5°C Rise 2°C Rise 2.5°C Rise 3°C Rise 3.5°C Rise
8.2 ㏀ 2°C Fall 1.5°C Fall 1°C Fall 0.5°C Fall No Change 0.5°C Rise 1°C Rise 1.5°C Rise 2°C Rise 2.5°C Rise 3°C Rise
R-Room
(RCR1) 10 ㏀ 2.5°C Fall 2°C Fall 1.5°C Fall 1°C Fall 0.5°C Fall No Change 0.5°C Rise 1°C Rise 1.5°C Rise 2°C Rise 2.5°C Rise
12 ㏀ 3°C Fall 2.5°C Fall 2°C Fall 1.5°C Fall 1°C Fall 0.5°C Fall No Change 0.5°C Rise 1°C Rise 1.5°C Rise 2°C Rise
18 ㏀ 3.5°C Fall 3°C Fall 2.5°C Fall 2°C Fall 1.5°C Fall 1°C Fall 0.5°C Fall No Change 0.5°C Rise 1°C Rise 1.5°C Rise
33 ㏀ 4°C Fall 3.5°C Fall 3°C Fall 2.5°C Fall 2°C Fall 1.5°C Fall 1°C Fall 0.5°C Fall No Change 0.5°C Rise 1°C Rise
56 ㏀ 4.5°C Fall 4°C Fall 3.5°C Fall 3°C Fall 2.5°C Fall 2°C Fall 1.5°C Fall 1°C Fall 0.5°C Fall No Change 0.5°C Rise
180 ㏀ 5°C Fall 4.5°C Fall 4°C Fall 3.5°C Fall 3°C Fall 2.5°C Fall 2°C Fall 1.5°C Fall 1°C Fall 0.5°C Fall No Change
▶ This is a circuit to input required level of temperature for different temperature adjustment of the R-Room every model.
32
MICOM CIRCUIT
Weak Cooling/Excessive
Cooling OPTION
▶ Above option circuit is a circuit to compensate temperature of the R-Room by simply cutting in the service time.
33
MICOM CIRCUIT
1-13. Communication Circuit and Connection L/Wire between Main PCB and Display PCB
Below circuit is a communication circuit to replace necessary information between Main MICOM of the main PCB and
MICOM only for a LCD to control a LCD of the display PCB.
Together with DC12V for driving display PCB, transmission/receipt L/wire is required.
Defective communication occurs where continuous information replacement is not done for more than 30sec between Main
MICOM of the main PCB and MICOM only for a LCD to control a LCD of the display PCB.
DC 12V
GND
1-13-1. GR-P247J
34
MICOM CIRCUIT
35
MICOM CIRCUIT
36
MICOM CIRCUIT
37
MICOM CIRCUIT
F-TEMPERATURE
DISPENSER
LINGT / FILTER
R-TEMPERATURE
38
MICOM CIRCUIT
4. PWB Circuit Diagram - PWB Circuit Diagram may vary somewhat depending on actual
conditions.
F-Room defrost
R-Room defrost
39
MICOM CIRCUIT
F-Room
Vegetable
Mounting and
removal S/W
40
Operation Principle and Repair Method of Ice Maker & Dispenser
Power ON
Ice-making After starting ice-making operation, wait for until water within an
Control ice-making container will freeze.
Ice separation Perform "Ice Checking Operation" to check that ice is charged in a
Control bank ice by rotating or rotating the ice moving motor clockwise or
anti-clockwise, and perform "Ice Moving Operation" to fall ice within the
ice-maker container in the Ban Ice if ice is not fulfilled.
Water Supply Perform "Ice-making Control" after supplying water into the ice-maker
Control container by operating the water valve.
This is for refrigerator assembly line and service. When "ice making test
Test Control switch" is pressed, it operates in the following steps: initial → ice ejection
→ water supply control steps.
41
Operation Principle and Repair Method of Ice Maker & Dispenser
2. Function of Ice-maker
42
Operation Principle and Repair Method of Ice Maker & Dispenser
Maximum tilting
point
Ice bucket
is not full
HALL IC
OUTPUT
SIGNALS
Ice bucket
is not full
HALL IC
OUTPUT
SIGNALS
ICE CHECKING LEVEL 30°
ICE CHECKING
AXIS
43
Operation Principle and Repair Method of Ice Maker & Dispenser
44
Operation Principle and Repair Method of Ice Maker & Dispenser
Yes
Is LCD on the crushed Yes Defect of Ice Maker Unit Replace Ice Maker
ice display part turned off
Unit.
when checking failure • Is resistance value at both ends
diagnosis? (9, 10) of the ice separation motor
of CON13 18~22W?
• Is drive circuit (IC 13 and Replace Main PWB
No peripheral circuit) of the ice
separation motor normal?
• Defect between Hall IC and board
(Pin No. 71 of IC1)
• Check ice separation and that
returning to the horizontal status
are done when pressing the test
Is ice separation switch.
and that returning to the
horizontal status normally performed No Replace Ice Maker
when pressing the test switch Defect of Ice Maker Unit Test Switch
for more than 0.5sec, Unit.
and does sound • Do both ends (5, 6) of the test
ing~” occur switch of CON 13 open status?
once? • Defect between test switch and
board (Pin No. 72 of IC1)
Yes
Is water
normally supplied
after the ice-maker container No Replace water
Defect of water supply
performs ice separation andr eturning to supply valve.
the horizontal status by an
ice separation • Is the water supply valve
motor? conducted?
• Does the water supply pump
Yes normally operate?
• Is water supply line normally
connected?
Normal
45
Operation Principle and Repair Method of Ice Maker & Dispenser
Above ice maker circuit is only for the GR-P247J dispenser model and consists of the ice-maker unit part mounted on the F-
Room and the ice-maker driving part of the Main PWB. Water supply to the ice-maker container is operated by the solenoid
relay for the ice valve of the solenoid valve located on the M/C room. Water supply is performed by opening the valve during
the preset water supply time. If water supply time lapses, water supply is automatically stop. This circuit is a circuit to embody
function such as ice separation, detection of full ice, horizontal noise and detection of ice-making temperature of an ice-maker
container. Detection of ice-making temperature is same as temperature detection circuit part of the Main PWB and so should
be referred to. Detection of ice-making test switch input is same as door switch input detection circuit of the Main PWB.
1. This function is for forced operation for the purpose of operation test, SVC and cleaning, etc and performed when
pressing the test switch mounted on the automatic ice-maker itself for more than 0.5sec.
2. A test switch operates when horizontal status is kept without test function started during ice separation or water supply
operation. At the full ice status during operation of test function, ice separation or water supply control is not performed.
3. Pressing the test switch for more than 0.5sec at the horizontal status enables to immediately perform ice separation
operation irrespective of ice generation conditions in the ice-making tray. Care should be taken since water spurts out if
operating test function with ice non-frozen. A cycle of water supply is performed in the Horizontal Noise Operation. Thus
you can check any problems in ice separation operation, horizontal operation and water supply using a test switch.
Buzzer sound “Ding~” occurs to perform water supply control function if test function is normally performed. So if buzzer
sound “Ding~” does not occur, it means failure to require repair.
4. When water supply is completed, the cycle operates normally as follows: Ice making → Ice ejection → Returning to
horizontal conditions → Water suppiy.
46
COMPRESSOR
Chapter 8 Compressor
1. Inverter Linear Compressor
Check for defect of the inverter linear compressor in following orders:
1-1. Method to Measure Compressor Winding Resistance
Normal Determination Criteria
The compressor winding resistance can be determined as normal if resistance values show the values as described in
below figure when measuring resistance values of the harness (connected with compressor) to connect
Connect201(CON201) of the main PWB as shown in below figure.
Caution
1. Be sure to powering off the refrigerator and measure after several minutes has passed.
2. If not accurately measuring resistance, wrong determination may be guided. (Difference of resistance value of several W
or so may occur.)
47
COMPRESSOR
Comp Operation
- Determine possible trip by checking operation status if cold air comes out after opening the doors of the R-Room.
Over-stroke protection logic Increase by more than 28mm. 1 minutes Replace board
Comp. anchoring protection logic Stroke 5.5mm or less 150sec Replace Comp
48
COMPRESSOR
Fuse Inspection
- Visually inspect for fuse broken.
- When a fuse is destroyed, visually inspect for breaking of IPM and IC209 and additionally check it with a multi-test.
※ Power should be turned on again after checking all parts because series of detects may occur when powering on in a
simple parts defect status for parts defect related with an inverter.
49
COMPRESSOR
50
Heavy Repair Method of Refrigerator by Application of Refrigerant
15mm
51
Heavy Repair Method of Refrigerator by Application of Refrigerant
Suction Pipe
Discharge Pipe
Process Pipe
Refrigerant ReturnBag
Pinch Plier
52
Heavy Repair Method of Refrigerator by Application of Refrigerant
Suction Pipe
Discharge Pipe
Process Pipe
Vacuum Pump
Pinch Plier Discharge refrigerant
outside using window or door.
53
Heavy Repair Method of Refrigerator by Application of Refrigerant
Suction Pipe
54
Heavy Repair Method of Refrigerator by Application of Refrigerant
Refrigerant quantity = Weight after charging - Weight before charging (weight of vacuumed Bombe)
• Connect Bombe with a charging tube to charge refrigerant.
• Turn on power of refrigerator to operate a compressor.
• Measure Bombe weight after 5 through 10 minutes to check remained refrigerant quantity to complete charging of
refrigerant.
(After charging refrigerant, never perform welding work or work using fire appliances.)
Suction Pipe
55
Heavy Repair Method of Refrigerator by Application of Refrigerant
Leakage of
3way valve
Surface of Clogged
Clogged cycle
cooler is cold. capillary tube
Leakage of
3way valve
Short-circuit of
valve L/wire
Defect or
shortage of valve
Defect or
shortage of PCB
Leakage
of radiator
56
Heavy Repair Method of Refrigerator by Application of Refrigerant
57
EXPLODED VIEW
220D
204A
200A
205B
220A
611B
201A
220D 205A 206E
612A
202A
205H
600A
610A
205L
205G
220A
614A
606A
210C
206A
206F
210B
203A 205D
201A
204B
220D
220D
58
EXPLODED VIEW
278A
278C
278F
402C
278B
275A 276A
405A
278D
276B
501A
279B
280C
280B 280D
279C
281R
281A
281S
59
EXPLODED VIEW
241A
220D
230A
206D
241C
232A 236A
231A 212G
220D 206H
241B
220A
205A
240A 205H
264B 264D
264C 402B
205L 237A
205G 237B
147A
237E
221A
237G
264A
264N
237F
237H
243B
240B
238A
242B
233A 231A
206J
220A
242A 220A
205J
206B 220A
205D
60
EXPLODED VIEW
260A
251A
61
EXPLODED VIEW
625A
616J
616F
616G
270E
627A
101A
270A
271B
271A
607B
135D
120B
607A
402A 404A 135B
130A
619A
120B
620A
135E
135F
120B
128C
316B
302B
128D 135J
128E
128F 135A
120D
400B
120C
621A
623B
621B
272A 125B
105D
103A
408B
105C
105B
504B
312A
126A
126B
62
EXPLODED VIEW
624D
624B
624E
624C
270D
101B 624A
135G
270B
271C
150A
140A
402A
140A
166A
154D
154C 154E
163H
152A
135K
135E 302C
135F
164D
165A
400A
163C
163A
272B
163G 165B
165C
408A
312B 164D
504A
103A
163F
167A
168A
63
EXPLODED VIEW
303E
406A
502A
303F
303G
303C
410L
500A
502B
304A
303A
140B
313A
316A
300A
619B 307A
307A
317A
317B
308B
104A
403B
306A
301A 305A
305B
305C
308A
305C 305B
64
P/No.MFL57671904 AUGUST, 2008 Printed in Korea