Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com www.CrowderSupply.

.CrowderSupply.com • Toll Free: 888-883-5144

Safety and operating instructions

Forward and reversible plate
MV 480

www.cp.com
 Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

2
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9800 1020 01 | Original instructions

MV 480
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MV 480 Contents

Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

About the Safety and operating instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety signal words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Personal precautions and qualifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operation, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transport, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Storage, precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Design and function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Main parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Lifting the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Secure transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operating near edges. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operating on slopes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Start and stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
When taking a break. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Every 10 hours of operation (daily). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
After the first 20 hours of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Every 100 hours of operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Every 250 hours of operation (every month). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Every 500 hours of operation (yearly). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Machine data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Noise and vibration declaration statement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Noise and vibration data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Uncertainties, sound value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

EC Declaration of Conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EC Declaration of Conformity (EC Directive 2006/42/EC). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

9800 1020 01 | Original instructions 3

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Safety and operating instructions MV 480
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

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MV 480 Safety and operating instructions

Introduction
Thank you for choosing Chicago Pneumatic brand products. For over a century, the
Chicago Pneumatic brand has represented performance and innovation in the
pneumatic tool industry.
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

Today the brand is found around the world on a range of pneumatic and hydraulic
tools that includes breakers, rock drills, chipping hammers, clay-diggers, picks and
busters, scabblers, pumps and a whole lot more.

The Chicago Pneumatic brand is associated with powerful and reliable products that
are easy to maintain and that give good value for the money.

For more information please visit www.cp.com

Atlas Copco Construction Tools AB

105 23 Stockholm
Sweden

About the Safety and operating

instructions
The aim of the instructions is to provide you with knowledge of how to use the
machine in an efficient, safe way. The instructions also give you advice and tell you
how to perform regular maintenance on the machine.
Before using the machine for the first time you must read these instructions carefully
and understand all of them.

9800 1020 01 | Original instructions 5

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Safety and operating instructions MV 480

> Respiratory protection when appropriate

Safety instructions
> Protective gloves
To reduce the risk of serious injury or death to
> Proper protective boots
yourself or others, read and understand the Safety
and operating instruction before installing, > Appropriate work overall or similar clothing (not
operating, repairing, maintaining, or changing loose-fitting) that covers your arms and legs.
accessories on the machine.
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

Post this Safety and operating instruction at work Drugs, alcohol or medication
locations, provide copies to employees, and make WARNING Drugs, alcohol or medication
sure that everyone reads the Safety and operating
Drugs, alcohol or medication may impair your
instruction before operating or servicing the
judgment and powers of concentration. Poor
machine.
reactions and incorrect assessments can lead to
In addition, the operator or the operator's employer severe accidents or death.
must assess the specific risks that may be present as
► Never use the machine when you are tired or
a result of each use of the machine.
under the influence of drugs, alcohol or
Additional instructions for the engine can be found medication.
in the manufacturer's engine manual.
► No person who is under the influence of drugs,
alcohol or medication may operate the machine.
Safety signal words
The safety signal words Danger, Warning and Operation, precautions
Caution have the following meanings:
DANGER Explosion hazard
DANGER Indicates a hazardous situation
which, if not avoided, will result If a warm machine or exhaust pipe comes into
in death or serious injury. contact with explosives, an explosion could occur.
WARNING Indicates a hazardous situation During operating with certain materials, sparks and
which, if not avoided, could ignition can occur. Explosions will lead to severe
result in death or serious injury. injuries or death.
CAUTION Indicates a hazardous situation
► Never operate the machine in any explosive
which, if not avoided, could
result in minor or moderate environment.
injury.
► Never use the machine near flammable materials,
fumes or dust.
Personal precautions and ► Make sure that there are no undetected sources
qualifications of gas or explosives.
► Avoid contact with the warm exhaust pipe or the
Only qualified and trained persons may operate or bottom of the machine.
maintain the machine. They must be physically able
to handle the bulk, weight, and power of the DANGER Fire hazard
machine. Always use your common sense and good If a fire starts in the machine, it can cause injury.
judgement. ► If possible use an ABE-class powder extinguisher,
Personal protective equipment otherwise use a BE-type carbon dioxide fire
extinguisher.
Always use approved protective equipment.
Operators and all other persons in the working area
must wear protective equipment, including at a
minimum:
> Protective helmet
> Hearing protection
> Impact resistant eye protection with side
protection

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MV 480 Safety and operating instructions

DANGER Fuel hazard WARNING Dust and fume hazard

The fuel is flammable and fuel fumes can explode Dusts and/or fumes generated or dispersed when
when ignited, causing serious injury or death. using the machine may cause serious and permanent
► Protect your skin from contact with the fuel. If fuel respiratory disease, illness, or other bodily injury (for
has penetrated the skin, consult a qualified health example, silicosis or other irreversible lung disease
professional. that can be fatal, cancer, birth defects, and/or skin
inflammation).
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

► Never remove the filler cap, or fill the fuel tank

Some dusts and fumes created by compaction work
when the machine is hot.
contain substances known to the State of California
► Fill the fuel tank outdoors or in a clean and well and other authorities to cause respiratory disease,
ventilated place, free from sparks and open cancer, birth defects, or other reproductive harm.
flames. Fill the fuel tank at least ten meters (30 Some examples of such substances are:
feet) from the place where the machine is to be > Crystalline silica, cement, and other masonry
used. products.
► Release the filler cap slowly to let pressure escape. > Arsenic and chromium from chemically-treated
► Never overfill the fuel tank. rubber.
► Make sure the filler cap is screwed on when the > Lead from lead-based paints.
machine is used. Dust and fumes in the air can be invisible to the
► Avoid spilling fuel on the machine, wipe off any naked eye, so do not rely on eye sight to determine
spilled fuel. if there is dust or fumes are the air.
To reduce the risk of exposure to dust and fumes,
► Check regularly for fuel leaks. Never use the
do all of the following:
machine if it is leaking fuel.
► Perform site-specific risk assessment. The risk
► Never use the machine in the proximity of material assessment should include dust and fumes created
that can generate sparks. Remove all hot or by the use of the machine and the potential for
spark-generating devices before starting the disturbing existing dust.
machine.
► Use proper engineering controls to minimize the
► Never smoke when filling the fuel tank or when amount of dust and fumes in the air and to
working with the machine or servicing it. minimize build-up on equipment, surfaces,
► Only store fuel in a container that is specially clothing, and body parts. Examples of controls
constructed and approved for the purpose. include: exhaust ventilation and dust collection
systems, water sprays, and wet drilling. Control
► Consumed fuel and oil containers must be taken dusts and fumes at the source where possible.
care of and returned to the retailer. Make sure that controls are properly installed,
► Never use your fingers to check for fluid leaks. maintained and correctly used.
► Wear, maintain and correctly use respiratory
WARNING Unexpected movements protection as instructed by your employer and as
The machine is exposed to heavy strains during required by occupational health and safety
operation. If the machine breaks or gets stuck, there regulations. The respiratory protection must be
may be sudden and unexpected movement that can effective for the type of substance at issue (and if
cause injuries. applicable, approved by relevant governmental
► Always inspect the machine prior to use. Never authority).
use the machine if you suspect that it is damaged.
► Work in a well ventilated area.
► Make sure that the handle is clean and free of
► If the machine has an exhaust, direct the exhaust
grease and oil.
so as to reduce disturbance of dust in a dust filled
► Keep your feet away from the machine. environment.
► Never sit on the machine. ► Operate and maintain the machine as
recommended in the operating and safety
► Never strike or abuse the machine.
instructions
► Pay attention and look at what you are doing.

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Safety and operating instructions MV 480

► Wear washable or disposable protective clothes WARNING Battery hazard

at the worksite, and shower and change into clean The battery contains poisonous and corrosive
clothes before leaving the worksite to reduce sulphuric acid and can explode, this can cause injury.
exposure of dust and fumes to yourself, other
► Never expose the battery to naked flames, sparks,
persons, cars, homes, and other areas.
strong heat, or anything else where there is a risk
► Avoid eating, drinking, and using tobacco of explosion.
products in areas where there is dust or fumes.
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

► Avoid getting acid on your skin, clothes or on the

► Wash your hands and face thoroughly as soon as machine.
possible upon leaving the exposure area, and
► Wear protective glasses to avoid getting acid in
always before eating, drinking, using tobacco
your eyes, if you get acid in your eyes rinse them
products, or making contact with other persons.
with water for at least 15 minutes and seek
► Comply with all applicable laws and regulations, immediate medical treatment.
including occupational health and safety
► Never short-circuit the battery poles when fitting
regulations.
or replacing the battery.
► Participate in air monitoring, medical examination
programs, and health and safety training WARNING Projectiles
programs provided by your employer or trade Failure of the work piece, of accessories, or even of
organizations and in accordance with the machine itself may generate high velocity
occupational health and safety regulations and projectiles. During operating, splinters or other
recommendations. Consult with physicians particles from the compacted material may become
experienced in relevant occupational medicine. projectiles and cause personal injury by striking the
► Work with your employer and trade organization operator or other persons. To reduce these risk:
to reduce dust and fume exposure at the worksite ► Use approved personal protective equipment and
and to reduce the risks. Effective health and safety safety helmet, including impact resistant eye
programs, policies and procedures for protecting protection with side protection.
workers and others against harmful exposure to
► Make sure that no unauthorised persons trespass
dust and fumes should be established and
into the working zone.
implemented based on advice from health and
safety experts. Consult with experts. ► Keep the workplace free from foreign objects.

DANGER Exhaust gas hazard WARNING Hydraulic system hazard

The exhaust gas from the machine’s combustion Hydraulic hoses are made of rubber and can
engine contains carbon monoxide which is deteriorate with age, with the consequent risk of
poisonous, and chemicals known to the State of splitting. This can cause injuries.
California and other authorities to cause cancer, birth ► Maintain the hydraulic system regularly.
defects, or other reproductive harm. Inhalation of
exhaust fumes can cause serious injury, illness, or ► Whenever there are uncertainties as to durability
death. and wear, replace hoses with new original hoses.
► Never inhale exhaust fumes.
WARNING Slope hazards
► Ensure good ventilation (extraction of air by fan During operation, secure the machine so it can not
if necessary). fall if it is placed on a sloping ground. A fall can lead
to severe accidents and result in personal injury.
► Always ensure that all personnel in the working
area are higher up the slope than the machine.
► Always operate the machine straight up and down
when placed on slopes.
► Never exceed the maximum recommended slope
angle when operating the machine. Follow the
recommendations.

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MV 480 Safety and operating instructions

WARNING Motion hazards WARNING Vibration hazards

When using the machine to perform work-related Normal and proper use of the machine exposes the
activities, you may experience discomfort in the operator to vibration. Regular and frequent exposure
hands, arms, shoulders, neck, or other parts of the to vibration may cause, contribute to, or aggravate
body. injury or disorders to the operator’s fingers, hands,
► Adopt a comfortable posture whilst maintaining wrists, arms, shoulders and/or nerves and blood
secure footing and avoiding awkward supply or other body parts, including debilitating
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

off-balanced postures. and/or permanent injuries or disorders that may

develop gradually over periods of weeks, months,
► Changing posture during extended tasks may or years. Such injuries or disorders may include
help avoid discomfort and fatigue. damage to the blood circulatory system, damage to
► In case of persistent or recurring symptoms, the nervous system, damage to joints, and possibly
consult a qualified health professional. damage to other body structures.
If numbness, persistent recurring discomfort,
burning sensation, stiffness, throbbing, tingling,
pain, clumsiness, weakened grip, whitening of the
skin, or other symptoms occur at any time, when
operating the machine or when not operating the
machine, stop operating the machine, tell your
employer and seek medical attention. Continued
use of the machine after the occurrence of any such
symptom may increase the risk of symptoms
becoming more severe and/or permanent.
Operate and maintain the machine as recommended
in these instructions, to prevent an unnecessary
increase in vibration.
The following may help to reduce exposure to
vibration for the operator:
► If the machine has vibration absorbing handles,
keep them in a central position, avoid pressing
the handles into the end stops.
► When the percussion mechanism is activated, the
only body contact with the machine you should
have are your hands on the handle or handles.
Avoid any other contact, for example supporting
any part of the body against the machine or
leaning onto the machine trying to increase the
feed force.
► Make sure that the machine is well-maintained
and not worn out.
► Immediately stop working if the machine
suddenly starts to vibrate strongly. Before
resuming the work, find and remove the cause of
the increased vibrations.
► Participate in health surveillance or monitoring,
medical exams and training programs offered by
your employer and when required by law.
► When working in cold conditions wear warm
clothing and keep hands warm and dry.

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Safety and operating instructions MV 480

See the ”Noise and vibration declaration statement” WARNING Noise hazard
for the machine, including the declared vibration High noise levels can cause permanent and disabling
values. This information can be found at the end of hearing loss and other problems such as tinnitus
these Safety and operating instructions. (ringing, buzzing, whistling, or humming in the
WARNING Trapping hazard ears). To reduce risks and prevent an unnecessary
There is a risk of neck ware, hair, gloves, and clothes increase in noise levels:
getting dragged into or caught by rotating machine ► Risk assessment of these hazards and
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

parts. This may cause choking, scalping, lacerations, implementation of appropriate controls is
or death. To reduce the risk: essential.
► Never grab or touch a rotating machine part. ► Operate and maintain the machine as
► Avoid wearing clothing, neck ware or gloves that recommended in these instructions.
may get caught. ► If the machine has a silencer, check that it is in
► Cover long hair with a hair net. place and in good working condition.
► Always use hearing protection.
DANGER Electrical hazard
The machine is not electrically insulated. If the
machine comes into contact with electricity, serious Transport, precautions
injuries or death may result.
► Never operate the machine near any electric wire WARNING Loading and unloading
or other source of electricity. hazard
► Make sure that there are no concealed wires or When the machine is lifted by a crane and similar
other sources of electricity in the working area. appliance, this can lead to injury.
► Use marked lifting points.
WARNING Concealed object hazard
► Make sure that all lifting devices are dimensioned
During operating, concealed wires and pipes
for the weight of the machine.
constitute a danger that can result in serious injury.
► Check the composition of the material before ► Never remain under or in the immediate vicinity
operating. of the machine.

► Watch out for concealed cables and pipes for

example electricity, telephone, water, gas, and Maintenance, precautions
sewage lines.
► If the machine seems to have hit a concealed WARNING Machine modification
object, switch off the machine immediately. Any machine modification may result in bodily
► Make sure that there is no danger before injuries to yourself or others.
continuing. ► Never modify the machine. Modified machines
are not covered by warranty or product liability.
WARNING Involuntary start
► Always use original parts, insertion tools, and
Involuntary start of the machine may cause injury. accessories.
► Keep your hands away from the start and stop
device until you are ready to start the machine. ► Change damaged parts immediately.

► Learn how the machine is switched off in the event ► Replace worn components in good time.
of an emergency.
WARNING Hot oil hazard
When changing the oil, oil filter or hydraulic oil on
a hot machine, there is a risk of burns.
► Wait until the machine has cooled down before
changing the oil.

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MV 480 Safety and operating instructions

CAUTION High temperature

The machine's front cover, exhaust pipe, and
hydraulic system become hot during operation.
Touching them can lead to burns.
► Never touch a hot front cover.
► Never touch the hot exhaust pipe.
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

► Never touch the hydraulic system.

► Wait until the front cover, exhaust pipe, and
bottom of the machine has cooled down before
carrying out maintenance work.

NOTICE Any use of a quick-charger to charge the

battery can shorten the life time of the battery.

Storage, precautions
♦ Keep the machine in a safe place, out of the reach
of children and locked up.

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Safety and operating instructions MV 480

H. Eccentric element
Overview
To reduce the risk of serious injury or death
to yourself or others, read the Safety
Labels
instructions section found on the previous
pages of this manual before operating the The machine is fitted with labels containing
machine. important information about personal safety and
Crowder Supply Co., Inc. • 8495 Roslyn St., Commerce City, CO 80022 • Toll Free: 888-883-5144 • www.CrowderSupply.com

machine maintenance. The labels must be in such

condition that they are easy to read. New labels can
Design and function be ordered from the spare parts list.

MV forward and reversible plates are efficient

compaction machines that are specially designed to WA

compact medium to deep layers of granular soils in xxx dB

limited areas, such as trenches, parking lots, and
foundations among other areas. No other use is
permitted.
With a block paving kit they are also suitable for
block paving applications.
MV compactors must only be used in well ventilated
areas, as is the case with all combustion engine
machines.
The MV compactor must not be towed behind
vehicles.
Do not operate on steeper slopes than
recommended in this manual.
Atlas Copco Construction Tools AB
105 23 Stockholm, Sweden
Type Operating mass kg Rated power kW Year of Mfg

Main parts
Product Identification Number Made in Sweden

Data plate
F
E A B C
D
G
C
Atlas Copco Construction Tools AB
105 23 Stockholm, Sweden
Type Operating mass kg Rated power kW Year of Mfg
B
Product Identification Number Made in Sweden
A

I A. Machine type
H B. Product Identification Number
C. The CE symbol means that the machine is
A. Engine oil filter EC-approved. See the EC Declaration of
B. Fuel filter Conformity which is delivered with the
machine for more information.
C. Air filter
D. Fuel tank
E. Cooling system
F. Hydraulic reservoir
G. Throttle control

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MV 480 Safety and operating instructions

Noise level label Safety label

WA

xxx dB
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Crush zone. Keep your hands at a safe distance from

the danger zone.

Hydraulic oil level label

The label indicates the guaranteed noise level
corresponding to EC-directive 2000/14/EC. See
"Technical data" for accurate noise level.

Safety label

Lifting point label

Instruction manual. The operator must read the

safety, operation and maintenance instructions
before operating the machine.

Safety label

Use ear protectors label

The handle must be locked during transportation.

Safety label
Diesel

Rotating V-belts. Keep your hands at a safe distance

from the danger zone.

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Safety and operating instructions MV 480

Transport Secure transport

WARNING Transport hazard
Lifting the machine During transportation always strap the machine
securely, otherwise it can cause injury.
WARNING Lifting hazard
► Place lashing straps in a U-shape around the
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Never lift the machine without checking if it is intact. bottom plate and secure both front and rear.
A damaged machine can fall apart, which can result
in serious injury. ► Lock the handle
► Check that all equipment are dimensioned in
accordance with applicable regulations. Secure transport
Secure the machine for all transportation.
► Never tow the machine.
♦ Place lashing straps (A) in a U-shape around the
► Never walk or stand under a lifted machine. bottom plate and secure both front and rear.
► Only lift the machine by a hook on the frame.
♦ Lock the handle (B).
► Check that the shock absorbers and safety frame
are correctly attached and not damaged.
► Check that the safety straps are not damaged,
change if necessary. B
► Check the machine's data plate for weight
information.

Lifting the machine A

♦ Before lifting the machine check that the shock

absorbers (A) and safety frame lifting point (B) are
correctly attached and not damaged.

♦ Only use the safety frame lifting point (B) for

lifting the machine.

B
Installation
Fuel
Filling
WARNING Fuel hazard
The fuel is extremely flammable and fuel fumes can
explode when ignited, causing serious injury or
death.
► Protect your skin from contact with the fuel.

A
► Never remove the filler cap or fill the fuel tank
when the machine is hot.
► Never smoke when filling the fuel tank or when
working with the machine or servicing it.
► Avoid spilling fuel and wipe off any fuel spilled at
the machine.

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MV 480 Safety and operating instructions

Filling procedure
Operating near edges
1. Stop the engine and let it cool down before
filling the tank.
WARNING Overturning hazard
2. Release the filler cap slowly to let any pressure When operating along edges, at least 2⁄3 of the
escape. machine must be on a surface with full bearing
strength, otherwise the machine can tip over.
3. Fill the fuel tank to the lower edge of the filler
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pipe. ► Switch off the machine and lift it back on surface

with full bearing strength.

2/3

4. Never overfill the tank. Due to the movement of

the fuel within the tank, it is possible to have fuel Operating on slopes
at a higher level than the tank cap, which can
lead to a spillage of fuel if the tank cap is opened. WARNING Slope hazards
This can be avoided by only opening the tank
During operation, secure the machine so it can not
cap, when the machine is tilted and the tank cap
fall if it is placed on a sloping ground. A fall can lead
is at the fuel tank's highest point.
to severe accidents and result in personal injury.
► Always ensure that all personnel in the working
Operation area are higher up the slope than the machine.
► Always operate the machine straight up and down
WARNING Engine running hazard when placed on slopes.
Vibrations from the engine can cause material ► Never exceed the maximum recommended slope
changes, this can cause the machine to move and angle when operating the machine. Follow the
cause injuries. recommendations.
► Never leave the machine with the engine running.
NOTICE Remember that loose ground, vibration
► Ensure that only authorized personnel operate
switched ON, and driving speed can all cause the
the machine.
machine to tip over even on a lesser slope than
specified here.
NOTICE When operating the machine, follow the
instructions in the manual; never sit or stand on the Operating on slopes
machine when it is working.
♦ Ensure that the work area is secure. Wet and loose
earth reduces manoeuvrability especially on
sloping ground. Always exercise extreme caution
on sloping and uneven terrain.

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Safety and operating instructions MV 480

♦ Never work on slopes that exceed the capabilities Before starting, Hatz
of the machine. The maximum slope of the Follow the general safety precautions supplied with
machine in operation is 20° (depending on the the machine at the delivery. We recommend that
condition of the ground). you study the engine manual supplied with the
machine. Check that the maintenance routines have
been carried out.
1. Check the engine oil level.
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20°

♦ The tilting angle is measured on a hard level

surface with the machine stationary. Vibration
switched OFF and all tanks full.
2. Fill the fuel tank with fuel.

20°

Start and stop

3. Check that all the controls are working.
WARNING Sudden machine movement 4. Make sure that there is no oil leakage, and that
hazard all bolted joints are tightened.
During the starting procedure when the hydraulic
system is connected, the machine may move in 5. When starting the engine, leave the throttle
either direction. If the machine moves, it may be control in the idling position for a few minutes
sudden and this movement that can cause injuries. to warm up the engine without loading it.
► Keep your feet away from the machine.
► Pay attention and look at what you are doing.

NOTICE During operation oil leaks can occur and

bolted joints can come loose, this can cause engine
breakdown.

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MV 480 Safety and operating instructions

Starting the engine, Hatz electric start 4. Release the ignition key as soon as the engine
1. Set the throttle control (A) to half revs. starts.

5. Allow the engine to idle for a few minutes before

increasing to full power.

NOTICE If the engine fails to start turn the ignition

key to zero and wait 5 to 10 seconds before making
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a new attempt to start (fitted with electronic starting

protection module).
A Stopping the engine, Hatz electric start
1. Set the throttle control (A) in the idling position.

2. Turn the ignition key to ignition position 1. The

control lamps for charging and oil pressure light
up.

2. Set the throttle control (A) in stop position.

3. Turn the ignition key to position 0. All the

indicator lamps turn off.

3. Turn the ignition key through position 1 to

position 2.

4. Remove the ignition key.

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Safety and operating instructions MV 480

Operating Control box, electrical system

DANGER Handle hazard

When changing the locking position, the handle A
must be held, otherwise it can cause injuries.
► Hold the handle. B
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► Lower the handle with caution.

C
NOTICE During compaction work the engine must
always be run at full throttle. D

Driving
E
Open throttle control fully.

A. Operating lamp, lights when engine is

running.
B. Charging lamp, lights if there are charging
A problems.
C. Oil pressure, lights if there is low oil pressure.
D. Engine temperature, lights for overheating.
Not used.
E. Indicates blocked air filter. Not used.
♦ Forward operation:
Move the forward and reverse control forwards
with small movements. When taking a break
♦ Reverse operation:
Move the forward and reverse control backwards ♦ Stop the machine during breaks.
with small movements.
♦ During all breaks you must put the machine away
♦ Stationary: so that there is no risk for unintentional start.
Move the reverse control in the opposite direction
Parking, electric start
until the machine is stationary.
Always park the machine on the most level ground.
Before leaving it:
♦ Turn off the engine and pull out the ignition key.

Maintenance
Regular maintenance is a basic requirement for the
continued safe and efficient use of the machine.
Follow the maintenance instructions carefully.

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MV 480 Safety and operating instructions

♦ Before starting maintenance on the machine, ♦ Inspect the machine before starting. Inspect the
clean it in order to avoid exposure to hazardous entire machine so that leakages or other faults are
substances. See “Dust and fume hazards” detected.

♦ Use only authorised parts. Any damage or ♦ Check the ground under the machine. Leakages
malfunction caused by the use of unauthorised are more easily detected on the ground than on
parts is not covered by warranty or product the machine itself.
liability.
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In order to ensure that the machine remains within

♦ When cleaning mechanical parts with solvent, the stated vibration level values, the following checks
comply with appropriate health and safety must be performed:
regulations and ensure there is satisfactory Maintenance routines:
ventilation.
♦ Check and replenish fuel.
♦ For major service of the machine, contact your
♦ Check and replenish lube oil.
nearest authorised workshop.
♦ Check for oil leaks.
♦ After each service, check that the machine's
vibration level is normal. If not, contact your ♦ Clean and refit air filter.
nearest authorised workshop.
♦ Check the tightness of all nuts and bolts.
Battery charging
Use a voltage regulated battery charger (constant ♦ Keep the machine clean.
voltage). A switched two-stage charger with constant ♦ Check and clean the engine's cooling flanges. See
voltage is recommended. A two-stage charger the engine manual for more information.
automatically reduces the charging voltage (14.4 V)
to trickle charging (13.3 V) when the battery is fully ♦ Check the engine's air filter indicator. See the
charged. engine manual for more information.
Battery storage and trickle charging
♦ Check that the controls are not damaged or do
Never leave a machine with a discharged battery. A not jam.
discharged battery freezes at a temperature of about
-7°C (19F). A fully charged battery will freeze at Diesel engine, checking oil level and
-67°C (-89F). A battery that is not being used must
water separator
be fully charged before being put aside.
♦ Stop the engine and wait for a few minutes. The
Trickle charging is not normally required during a
machine must be horizontal.
period of 6 to 8 months. If a battery has not been in
use for a long period, it must be fully charged before ♦ Clean around the dipstick (A).
being used. Trickle charging is recommended a
couple of times during the season (especially in ♦ Check the oil level with the dipstick (A).
winter).

Every 10 hours of operation

(daily)
NOTICE Check at full throttle each time the engine
is started, that the filter indicator does not indicate
that the filter is clogged.
Before undertaking any maintenance, turn the
machine off.

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Safety and operating instructions MV 480

♦ Check the water separator (B) - diesel fuel and Checking the safety straps
water separate in the glass bowl. If there is any ♦ Check the safety straps on the front and back of
water, drain until only pure fuel is left in the bowl. the machine. Replace if they are damaged.
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Checking air filter

♦ Check the screws and nuts on the safety straps,
♦ Check the engine air filter and clean the filter (A)
if necessary tighten or replace.
if necessary.
Checking the controls
1. Check that the throttle control (A) is not
A
damaged and does not jam.

♦ Make sure that the filter indicator is functioning

properly.
2. Lubricate the controls (A, B) if necessary.
♦ If the filter is contaminated by dry dust, tap the
filter against the palm of the hand until all loose
dust is dislodged.

♦ The filter must be replaced if it is wet or oily.

See the engine manual for more information.

B

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MV 480 Safety and operating instructions

Cleaning the machine 4. Fill the engine oil as per specifications to the
♦ Do not spray water directly onto electrical maximum mark on the dipstick (C).
components or the instrument panel.

♦ Place a plastic bag over the fuel filler cap and

secure with a rubber band. (This will prevent
water from entering the venting hole in the filler
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cap. Otherwise this could cause operational

disturbances, such as clogged filters.)

NOTICE Never aim a water jet directly at the fuel

filler cap. This is particularly important when using
a high-pressure cleaner.

After the first 20 hours of

operation
Maintenance routines:
♦ Change the engine oil. See the engine manual for See the engine manual for more information.
more information.
Changing the oil in the eccentric element
♦ Clean and refit air filter. 1. Drain the oil from the eccentric element by
loosen the filler plug (A).
♦ Change the oil in the eccentric element. Only for
oil-lubricated eccentric element.

♦ Check the engine speed.

♦ Check and adjust valve clearances. See the engine

manual for more information.

Diesel engine, changing the oil and filter A

Only drain engine oil while engine is warm.
1. Unscrew the drain plug (A) for the oil and drain
off all the oil. Use a draining hose. 2. Tilt the machine.

2. Replace the drain plug (A) and tighten.

3. Clean the sealing surfaces.

3. Loosen and replace the oil filter (B).

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Safety and operating instructions MV 480

4. Level the machine and fill with oil. 1. Remove the protective cover (A).

2. Check if the V-belt (B) is damaged, change if

necessary.

C
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B
5. Screw in the filler plug. A

Every 100 hours of

operation
Maintenance routines:
♦ Check the V-belt. Applies to belt-driven machines.
3. If the V-belt tension needs adjusting, release the
♦ Check the shock absorbers. belt tensioner (C) and push it backwards.
♦ Check the engine speed. See the engine manual 4. Tighten the screw on the tensioner (C) and
for more information. reinstall the protective cover (A).
♦ Clean the carburettor's fuel cock. See the engine
manual for more information.
Checking the shock absorbers
1. Check all the shock absorbers (A) for cracks or if
♦ Clean the silencer spark catcher. See the engine they are exhausted. There are two shock
manual for more information. absorbers (A) on each side of the machine.
CAUTION Cover the V-belt
Running a machine without the protective cover
over the V-belt may cause trapping or machine
damage, which can cause injury.
► Never run the machine without the protective
cover over the V-belt.
► Stop the engine before removing the protective
cover.

Checking the V-belt

The V-belt must be checked and adjusted by A
authorized service personnel.

2. Change the shock absorbers (A) if they are

damaged.

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MV 480 Safety and operating instructions

Every 250 hours of Checking the battery

1. Disconnect the battery cables (A).
operation (every month)
A,B
Maintenance routines:
♦ Check the injection pump. See the engine manual
for more information.
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♦ Check the fuel injector. See the engine manual

for more information.

♦ Check and adjust engine valve clearances. See the

engine manual for more information.

♦ Clean fuel tank and fuel filter. See engine manual

for more information.

♦ Clean the engine's cooling flange. See engine

manual for more information.

♦ Clean the engine's exhaust pipe.

♦ Check all rubber elements. 2. Check that the battery is not damaged.
♦ Check that the battery terminals are clean and 3. Clean the battery terminals (B).
tightened.
4. Refit the battery cables (A).
♦ Check the hydraulic fluid.
Hydraulic system, checking the hydraulic
Checking bolted joint oil level
1. Check the hydraulic oil level by using the dipstick
(A).

2. Fill up with hydraulic oil if necessary, see chapter

"Hydraulic system, changing the hydraulic oil".
Check and if necessary tighten screws and nuts.

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Safety and operating instructions MV 480

Every 500 hours of Hydraulic system, changing the hydraulic

oil
operation (yearly) 1. Remove the dipstick (A).

Maintenance routines:
♦ Adjust valve clearance for intake and exhaust
valves. See the engine manual for more
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information.

♦ Clean and check the fuel filter and fuel tank. See
the engine manual for more information.

♦ Replace the air filter.

♦ Check the fuel injection pump. See the engine

manual for more information. 2. Use an oil suction pipe to empty the hydraulic
oil from the tank.
♦ Drain the fuel system of water. See the engine
manual for more information. 3. Clean the tank opening and breather filter (B).
♦ Replace the fuel filter. See the engine manual for
more information.

♦ Clean the oil filter. See the engine manual for

more information.

Diesel engine, replacing the fuel filter

1. The replacement intervals for fuel filters depend
on how heavily fouled the fuel is.

2. Release the hoses on both sides of the fuel filter

(A) and replace the filter.

4. Fill with new hydraulic oil.

5. Refit the dipstick (A).

Disposal
A used machine must be treated and disposed of in
such a way that the greatest possible portion of the
material can be recycled and any negative influence
on the environment is kept as low as possible, and
in accordance with local restrictions.
Before a fuel driven machine is deposited it must be
3. When fitting the new filter make sure that the emptied and cleaned of all oil and fuel. Remaining
arrow on the filter coincides with the direction oil and fuel must be dealt with in a way that does
of flow of the fuel. not adversely affect the environment.
Always send used filters, drained oil and fuel
See the engine manual for more information. remnants to environmentally correct disposal.

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MV 480 Safety and operating instructions

Storage
♦ Empty the tank before storing the machine.

♦ Clean the machine.

♦ Clean the air filter.

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♦ Carefully pull the start handle until you feel a

slight resistance.

♦ Wipe off any oil and dust that has accumulated

on the rubber parts.

♦ Cover the machine and store it in a dry, dust-free

area.

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Safety and operating instructions MV 480

Technical data
Machine data
MV 480 Hatz, electric start
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Engine
Type Hatz 1D50 4-stroke
Power, kW (hp) 6.6 (8.8)
Rated speed, r.p.m. 2,600
Performance
Operating speed, m/min (feet/min) 24 (78.4)
Maximum tilt, ° 20
Compaction data
Vibration frequency, Hz (r.p.m.) 60 (3,600)
Centrifugal force, kN (lbf) 60 (13,489)
Amplitude, mm (in.) 1.9 (0.04)
Fluid volumes
Fuel tank, litres (qts) 5.0 (5.25)
Crank case oil capacity, litres (qts) 1.5 (1.6)
Hydraulic fluid, litres (qts) 1.1 (1.2)
Eccentric element, litres (qts) 0.8 (0.85)
Fuel consumption litres/hour (qts/h) 1.35 (1.4)
Lubricants
Engine oil Shell Rimula R4 L 15W-40
Eccentric element oil Shell Rimula R4 L 15W-40
Hydraulic fluid Shell Tellus TX32
Fuel Use diesel oil that complies with EN 590 or DIN 51601.
Electrical system
Battery type Lead-acid battery
Charging relay 12V
Weights
Weight, kg (lb) 504.4 (1112)
Operating weight EN500, base plate for extensions, kg (lb) 506.2 (1116)

Noise and vibration declaration statement

Guaranteed sound power level Lw according to ISO 3744 in accordance with directive 2000/14/EC.
Sound pressure level Lp according to ISO 11201, EN500-4:2006+A1:2009.
Vibration value determined according to ISO 20643, EN500-4:2006+A1:2009. See table ”Noise and vibration
data” for the values etc.
These declared values were obtained by laboratory type testing in accordance with the stated directive or
standards and are suitable for comparison with the declared values of other machines tested in accordance
with the same directive or standards. These declared values are not suitable for use in risk assessments and
values measured in individual work places may be higher. The actual exposure values and risk of harm
experienced by an individual user are unique and depend upon the way the user works, in what material the
machine is used, as well as upon the exposure time and the physical condition of the user, and the condition
of the machine.
We, Atlas Copco Construction Tools AB, cannot be held liable for the consequences of using the declared
values, instead of values reflecting the actual exposure, in an individual risk assessment in a work place situation
over which we have no control.

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MV 480 Safety and operating instructions

This machine may cause hand-arm vibration syndrome if its use is not adequately managed. An EU guide to
managing hand-arm vibration can be found at
http://www.humanvibration.com/humanvibration/EU/VIBGUIDE.html
We recommend a programme of health surveillance to detect early symptoms which may relate to vibration
exposure, so that management procedures can be modified to help prevent future impairment.

Noise and vibration data

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Noise Vibration
Declared values Declared values
Sound pressure Sound power Three axes values
ISO 11201 2000/14/EC ISO 20643
Lw Lw permitted
Lp guaranteed measured dB(A) working
Type at operator's ear dB(A) rel 1pW rel 1pW m/s 2 value hours/day
MV 480 95 108 107 2.4 8

Permitted working hours per day are calculated on action value of 2.5 m/s2 as per 2002/44/EC.

Uncertainties, sound value

Uncertainties, sound value
Type Kwa dB(A) Kpa dB(A)
MV 480 1.5-2.5 2.5-3.0

Uncertainty factor for gravel bed.

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Safety and operating instructions MV 480

Dimensions
mm (in.)
*Contact area, m2 (sq feet).
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1370 (54)

1230 (42.8)

1037 (41)
0.270 (2.9)* 700 (27.5)

939 (36.7)

1587 (62)

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MV 480 Safety and operating instructions

EC Declaration of Conformity
EC Declaration of Conformity (EC Directive 2006/42/EC)
We, Atlas Copco Construction Tools AB, hereby declare that the machines listed below conform to the provisions
of EC Directive 2006/42/EC (Machinery Directive) and 2000/14/EC (Noise Directive), and the harmonised
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standards mentioned below.

Guaranteed sound power level Measured sound power level

Forward and reversible plate [dB(A)] [dB(A)]
MV 480 108 107

Following harmonised standards were applied:

♦ EN500-1:2006+A1:2009

♦ EN500-4:2006+A1:2009

Following other standards were applied:

♦ 2000/14/EC, appendix VIII

♦ 2004/108/EC

♦ Lloyds Register Quality Assurance, NoBo no.0088

Technical Documentation authorised representative:

Erik Sigfridsson
Atlas Copco Construction Tools AB
Dragonvägen 2
Kalmar
General Manager:
Erik Sigfridsson

Manufacturer:
Atlas Copco Construction Tools AB
105 23 Stockholm
Sweden
Place and date:
Kalmar, 2011-06-01

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9800 1020 01 | Original instructions

MV 480
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MV 480

9800 1020 01 | Original instructions

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2011-06 | No. 9800 1020 01

© Copyright Atlas Copco Construction Tools AB | STOCKHOLM • SWEDEN