LG LFXS28596S Service Manual
LG LFXS28596S Service Manual
REFRIGERATOR
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
MODEL : LXFS28596*
Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means),
publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless
you have obtained the prior written consent of the LG Electronics entity from which you received this
Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or
logos in this Service Manual.
Copyright © 2016-2017 LG Electronics Inc. All rights reserved. Only training and service purposes
CONTENTS
SAFETY PRECAUTIONS
Please read the following instructions before servicing your refrigerator.
1. Unplug the power before handling any elctrical componets.
2. Check the rated current, voltage, and capacity.
3. Take caution not to get water near any electrical components.
4. Use exact replacement parts.
5. Remove any objects from the top prior to tilting the product.
Copyright © 2016 - 2017 LG Electronics Inc. All rights reserved. Only training and service purposes.
-2-
1. SPECIFICATIONS
1-1 LXFS28596*
● 28 [Link].
ITEMS SPECIFICATIONS ITEMS SPECIFICATIONS
DOOR DESIGN Side Rounded VEGETABLE TRAY Clear Drawer Type
DIMENSIONS (inches) 35 3/4 X 36 1/4 X 69 3/4 (WXDXH) [Link]. COMPRESSOR Linear
NET WEIGHT (pounds) 146kg(322lb) EVAPORATOR Fin Tube Type
COOLING SYSTEM Fan Cooling CONDENSER Sparial Condenser
TEMPERATURE CONTROL Micom Control REFRIGERANT R- 600a(56g)
DEFROSTING SYSTEM Full Automatic LUBRICATING OIL ISO10 (280 ml)
Heater Defrost DEFROSTING DEVICE SHEATH HEATER
DOOR FINISH PCM, Stainless REFRIGERATOR LED Module(20)
LAMP
HANDLE TYPE Bar FREEZER LED
INNER CASE ABS resin
INSULATION Polyurethane Foam
● DIMENSIONS
-3-
LED interior lamps
Door-in-Door Case
Crisper
- 4-
3. DISASSEMBLY
3-1 Removing Refrigerator Door
CAUTION : Before you begin, unplug the refrigerator. Remove food and bins from doors.
Left Door -FIG. 2
1. Disconnect water supply tube by pushing back on the disconnect ring (4).-FIG. 1
2. Open door. Loosen top hinge cover screw (1).
Use flat tip screwdriver to pry back hooks on front underside of cover (2). Lift up cover.
3. Disconnect door switch wire harness. Remove cover.
4. Pull out the tube(3).
5. Disconnect the two wire harnesses (4). Remove the grounding screw (5).
6. Rotate hinge lever (6) counterclockwise. Lift top hinge (7) free of hinge lever latch (8).
CAUTION : When lifting hinge free of latch, be careful that door does not fall forward.
7. Place door, inside facing up, down onto a non-scratching surface.
Right Door -FIG. 3
1. Open door. Loosen top hinge cover screw (1). Lift up cover (2).
2. Disconnect door switch wire harness. Remove cover.
3. Rotate hinge lever (3) clockwise. Lift top hinge (4) free of hinge lever latch (5).
4. Lift door from middle hinge pin and remove door.
CAUTION : When lifting hinge free of latch, be careful that door does not fall forward.
5. Place door, inside facing up, down onto a non-scratching surface.
F i g u r e 2 F i g u r e 3
Figure 1
- -
3-2 DOOR ● Door Gasket Replacement
● Mullion Removal 1. Insert gasket into channel
Press gasket into channels on the four remaining
1. Remove 2 screws.
sides of door.
Figure 1 Figure 5
2. Lift Mullion up carefully.
● Mullion Replacement
1. Connect wire harness.
Figure 2
3. Disconnect wire harness.
Figure 6
2. Insert mullion into the channel.
Insert the cover assembly into bracket, door.
Figure 3
Figure 4 Figure 8
-6-
-7-
3-4 Door Alignment * Ice Fan Scroll Assembly Replacement
If the space between the door are uneven,
1) Remove the plastic guide on the left side, using a
follow the instructions to align them.
phillips screwdriver to remove the screws.
Remove the Base Grillie. Turn the leveling legs counter
2) Pull off the sensor cover.
clock wise to raise or clock wise to lower the height of the
3) Remove the grill cover.
front of the refrigerator by using flat blade screw driver or
4) Gently pull on the grill assembly to remove.
11/32" wrench. Use the wrench (Included with the User
5) Disconnect the wiring harness.
Manual) to adjust the bolt in the door hinge to adjust the
6) Remove all screws on the scroll assembly.
height. (CCW to raise or CW to lower the height.)
(1) (2)
(3) (4)
Figure 9
BRACKET
MOTOR
Figure 10 Figure 12 Figure 13
-8-
3-7 LAMP 3-7-2 Cap Decor LED LAMP(Bottom)
Unplug, or disconnect power at the circuit breaker.
If necessary, remove top shelf or shelves. 1. Unplug refrigerator power cord from electric outlet.
2. Open the refrigerator door to need diassembly.
3-7-1 Refrigerator Compartment Lamp 3. Put flat screwdriver into service hole, remove the cover
1) Pull out cover lamp as using sharp-edged tool. of cap decor LED LAMP.
Figure 14
Figure 17
LED Assembly
Figure 19
-9-
3-8 MAIN PWB 3-9 DISPLAY PCB
1) Loosen 3 screws on the PWB cover.
Figure 20
Figure 21
Figure 22
-10-
3-10 ICE CORNER DOOR REPLACEMENT 3) Disconnect wire harness from wall of compartment.
hinge
Motor DC Assembly, Indoor
Figure 35
Figure 32
Figure 33
Figure 34
- 11 -
CAUTION: Make sure that the motor housing is taped to 4) Insert 2 screws.
the mold, if not positioned correctly the cover will not fit
properly.
Figure 42
5) Push housing aside.
Figure 36
Figure 39
2) Unscrew 3 screws to disassemble the motor.
Figure 40
Duct Door
Link
Cap Duct Motor
NG Position
Figure 41
- 12 -
3-17 HOW TO REMOVE A ICE BIN 3-18 HOW TO INSERT A ICE BIN
1) Grip the handles, as shown. 1) Insert the Ice Bin, slightly tilting to avoid touching the
Icemaker. (Especially, Ice-Detecting Sensor)
Figure 44
Figure 47
2) Tilt and lift slightly as shown.
Figure 45
3) Remove ice bin slowly.
Figure 46
- 13 -
3-19 HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER
Step 3) Remove the two screws from the guide rails (one Step 4) Removal of the freezer door is done by lifting clear
from each side). of the rail support.
Fully extend both rails.
Step 5) Remove only 1 screw of gearice, and disassemble Step 6) Remove 2 screws of both side of supporter covers
the bar and gearice tv and disassemble the supporter cover tv.
- 14 -
3-19-2 Follow Steps to Reinstall
Step 1) Insert both side of supporter cover tv into Step 2) ① Assemble a bar and gear ice with screw.
connector rails, and then screw them. ② Push the otherside of the gear to inside of the
bar.
Step 3) Put gear ice assembled with the bar by screw into Step 4) Insert opposite gear ice into connector rail and
connector rail’s hole. screw them
Step 5) The rail system will align itself by pushing the rails Step 6) Reinstall the freezer door by inserting the rail tabs
all the way into the freezer section. into the guide rail.
Pull the rails back out to full extension.
* Assemble them like as pictures
Step 7) Reinstall the two screws into the guide rails Step 8) Reinstall the lower basket, and close the freezer
(one from each side). door.
- 15 -
3-21 WATER VALVE DISASSEMBLY METHOD 3-22
1) Turn off the water to unit. Remove the waterline from the
valve.
Figure 60
Mechanical Cover
Figure 61
Housing
Figure 62
Figure 63
- 16 -
3-23 Drawer Removal
Fully extend the drawer and lift from the front pulling straight out.
Figure 66
To install the drawer back into the frame, tilt the front sightly and pushingt back into place.
Figure 67
- 17 -
Chapter 13 How to disassemble and assemble the vegetable box
1. Cover TV service method (GC-J288***)
How to disassemble and 4 Take out the vegetable chamber shelf by
laying it down 45°.
assemble the vegetable box
How to disassemble vegetable box
-18 -
3-29 HOW TO REMOVE AND REINSTALL THE COVER ASSEMBLY,PCB
1. Open theH ome bar. 2. Remove the gasket from gasket channel at
doorliner as shown in the illustration below.
Gasket Channel
Gasket
3. Remove a Screw. 4. Using the lever principle, Insert the Small Screw
Driver applies a force to hole.
-19-
3-30 HOW TO REMOVE AND REINSTALL THE Case Assembly,Lamp
When servicing the LEDs, Cover,Lamp is positively necessary.
4. 1) Push the flat screwdriver in the rear of the LED lamp and take the lamp out from the hook.
2) Disassemble the combined housing with the flat screwdriver.
3) You should take LED lamps out and pull from the right.
-20-
4. ADJUSTMENT
4-1 COMPRESSOR 4-2-3 Compressor protection logic
4-1-1 Role ● Since linear Comp conducts linear reciprocating motion,
we have protection logic for compressor, motor and PCB
The compressor intakes low temperature and low pressure
as the below.
gas from the evaporator of the refrigerator and compresses
this gas to high-temperature and high-pressure gas. It then
- Stroke Trip
delivers the gas to the condenser.
During the operation, if stroke is above the target value,
decrease the target volt by 3V.
- 21 -
5. CIRCUIT DIAGRAM
MEZ66414025 (Label,Circuit)
MEZ66414025
1 WH/RD
/ 2 GY
3 GY/RD
/ 4 PK
LIVE /TENSION 5 BO
2 6 PR
FUSE/ FUSIBLE
PILOT VALVE/ ROBINET PILOTE 7 GY/WH
GY 8 BO/BL
PILLAR HTR/ PILIER DE CHAUFFAGE
BN 9 RD/YL
BL 10 BN/WH
B PK 11 YL/WH
GN/YL
12 YL/BK
SB
13 BK FU LED
F-ROOM ICE VALVE
V 14 SB/WH LAMP
RD YL
15-16 CON2
H/BAR HTR H/BAR CHAUFFAGE YL
17 BL/RD
10 11 12
PR
GID HTR GID CHAUFFAGE BO 18 BO/WH
7 19 YL/BL
1-4 20 PR/WH
21
22 SB
23-34 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
A
CON3 CON1
PR/ BN/ RD/ WH/ GY/ BL/ WH/ SB/
WH WH RD SB BK WH YL RD RD WH BO PK BN BK BL WH
CON71
1 BK
2 BL/RD
D R G H F T N I J L K
BL 3 YL
4 RD
5 PR/WH
6
7 BL/WH
BO 1 CON61
RD 2
4 PK
1-2 3 BO WI-FI
BL 3 MODEM
6 RD 7 2 SB
WH 4 1 WH
5 9 WH/RD
CON802
YL 6 8 BO
BN 7 10 WH/BK CON103
PR 8 5 YL/WH YL/WH
9 R PR/WH
4 BL GY/ GY/ WH/ BO BO/ PR BN GY PR/ YL/ BN/
SB 10 BL/RD YL RD RD BL WH BK YL WH BK
11 7 GY/WH E
12 3 BK F
H D E F
F-ROOM PK 13 11 BN 1 2
chauffage à l'eau
WATER PIPE HEATER
14-18 12 BN RD/ BL/
GY 19 WH WH
13 BL
20-22 GID LED
14 PR/WH
GY 1 15 BO/BL
PR 2 16 BO/BL
3-6 17-18
BL/RD 7 19 PK
PK/WH 8
23 RD/YL
BN 9
24 YL
BN 10
20 YL/BK
BL/WH 11
BL/WH 12
22 SB
13-14 21 BN/WH
WH/RD 15 25 PR KNOCK SENSOR
WH/RD 16 26 GY CLIQUETIS CAPTEUR
WH 17
WH 18
6
BETA DUCT HEATER SB/BK 19
BETA DU CHAUFFAGE PR/RD 20
21-22
F WATER PIPE HEATER PR/WH 23
GY/YL 24
YL/WH 25
BO 27
BN/WH 29
PK 31
BL 26
REFRIGERATOR STEPPING MOTOR WH/BK 28
YL 30
RD 32
33-34
CON5
- 22 -
技术要求:
1.印刷应清晰,无污点及印刷痕迹等缺陷;
2.印刷颜色为黑色PANTONG 422C;
3.材料为80g铜版纸不可转移不干胶;
4.外框线为切割线;
5.部品必需不含有禁止物质(如:Pb,Cd,Hg,Cr+6,PBB,PBDE),
并且要完全符合LG(61)-A-9101基准。
6. TROUBLESHOOTING
6-1 Error Code Summary
WARNING: When checking Resistance values, make sure to
turn off the power, and wait for the voltage to
discharge.
NOTE) Within 3 hours after the error : Press the Ice Plus button and
Freezer button simultaneously
3 hours after the error : All errors, except for “rt E”, “HS E”,
“IS E” (except for Icing room sensor),”SS E”,”Od E”,
“IU E”,”Id E”, “gF E”, “It E” error, are displayed.
“IS E” which is displayed without input of user is the error of Icing Sensor.
Error Display
Error Detection Freezer Refrigerator Remark
NO Error Generation Factors
Category Temperature Temperature
(Error code ②) (Error code ①)
1 Normal None Ration of display
Freezer Sensor Short or Disconnection
2 Error FS E of Freezer Sensor
Refrigerator rS E Short or Disconnection
3 Sensor Error of Refrigerator Sensor
Defrosting dS Short or Disconnection
4 Sensor Error F of Defrosting Sensor
Check each sensor at it’s
Short or disconnection of connector.
Icing Sensor E the sensor about Ice maker
5 Error IS (Icing sensor, Ice maker
sensor)
Humidity Sensor Short or Disconnection
6 Error HS E of Humidity
Room Temp E Short or Disconnectoin of
7 Sensor Error rt Room [Link]
Ice maker kit Other Electric system error When the ice does not drop
8 It E such as moter, gear, Hall IC, even when the I/M Test S/W
defect
operation circuit within I/M kit is pressed
- 23 -
7. PCB Picture
7-1. Main PCB
CON1
CON5
( P/N : EBR841464**)
CON102 CON103
CON101
CON802
-24-
7. PCB Picture
7-3. Sub PCB
( P/N : EBR764684**)
Con1
Con2
( P/N : EBR640311**)
CON2 CON5
CON4 CON1
-25-
8. Trouble Shooting
8-1. Freezer Sensor Error (FS E)
CON1
CON5
Resistance [ ]
Short 0
CON5
Open OFF
12th pin ~ 11th pin
Other Normal
CON5
Resistance [ ]
12th pin ~ 11th pin
-22ºF / -30ºC 40k
-13ºF / -25ºC 30k
-4ºF / -20ºC 23k
5ºF / -15ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k
-26-
Freezer Sensor Error (FS E)
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON5
CON5
No Resistance [ ]
12th pin ~ 11th pin
-22ºF / -30ºC 40k
2
Change the
Sensor -13ºF / -25ºC 30k
Check the Sensor resistance. Yes
Is resistance 0 (Sensor short)? -4ºF / -20ºC 23k
5ºF / -15ºC 17k
14ºF / -10ºC 13k
No 23ºF / -5ºC 10k
32ºF / 0ºC 8k
3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6
Explain to customer
No
-27-
8-2. Refrigerator Sensor Error (rS E)
CON1
CON5
Resistance [ ]
R Short 0
R CON5
Open OFF
18th pin ~ 17th pin
Other Normal
CON5
Resistance [ ]
18th pin ~ 17th pin
23ºF / -5ºC 38k
32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
-28-
Refrigerator Sensor Error (rS E)
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON5
CON5
No Resistance [ ]
18th pin ~ 17th pin
3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6
Explain to customer
No
-29-
8-3. Icing Sensor Error (IS E)
Resistance [ ]
CON101 Short 0
1st pin ~ 2ndpin Open OFF
Other Normal
CON101
Resistance [ ]
1st pin ~ 2ndpin
-22ºF / -30ºC 40k
-13ºF / -25ºC 30k
-4ºF / -20ºC 23k
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k
-30-
Icing Sensor Error (IS E)
1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?
Yes
CON101
Resistance [Ω]
No 1st pin ~ 2ndpin
-22ºF / -30ºC 40k
2
Change the -13ºF / -25ºC 30k
Yes Sensor
Check the Sensor resistance.
-4ºF / -20ºC 23k
Is resistance 0Ω (Sensor short)?
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
Explain to customer
No
8-4. Defrost Sensor Error (dS F)
CON1
CON5
Resistance [Ω]
Short 0
R CON5
R Open OFF
10th pin ~ 9th pin
Other Normal
CON5
Resistance [Ω]
10th pin ~ 9th pin
23ºF / -5ºC 38k
32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
Defrost Sensor Error (dS F)
4 Check the Temperature and
resistance refer to the table. Change
No problem? No Main
PCB
1
Reconnect or
Is the Connector disconnected Yes repair the
or loose between Main PCB, connector
Defrost controller and Sensor? CON5
Resistance [Ω]
10th pin ~ 9th pin
23ºF / -5ºC 38k
32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
CON5 Yes
5
No Explain to customer
No
Yes
8-5. Ice Maker Motor Error (It E)
CON 2 CON 5
CON 5
Ice Maker Motor Error (It E)
1 4
Explain to Change the
Yes Main PCB
Input Ice Maker test mode(Push customer Check the ice maker forward status Yes
The ice maker test button),check The voltage (1)~(2) point 0V?
The Ice Tray,Ice maker motor
Rotate? CON 5
OR
5
Change the
Check the ice maker reverse status Yes Main PCB
The voltage (1)~(3) point 0V?
No CON 5
2
Change the
Ice maker kit
Check the ice maker forward status Yes
The voltage (1)~(2) point 11~12V? (1) Pin1, (2) Pin5,
(3) Pin8
CON 5 No
3
Change the
Check the ice maker reverse status Yes Ice maker kit
The voltage (1)~(3) point 11~12V?
CON 5
CON1
CON5
CON 7
CON5
Part Resistance [ ]
FUSE-M 0
Defrost Heater 34~42
Defrost Sensor 22k↑
No
2
Change TEST MODE 3 Voltage [V]
No Defrost
Check the Defrost control part. CON7
Heater 112V ~ 116V
(1) Is Fuse-M resistance 34~42 ?
6th pin ~ 12th pin
Yes
Yes
3
Replace
Check the Defrost control part. OFF product
TEST MODE 1 Voltage [V]
Is Defrost Sensor resistance
22k ↑or OFF? CON7
0V
6th pin ~ 12th pin
Yes
Explain to customer
22k ↑
8-7. Freezer Fan Error (FF E)
CON1
CON5
CON 3
CON3
CON3
3 No
Change the
Check the Fan motor. Yes Fan motor 6 Check the Fan Motor voltage
Is Fan feed back voltage Replace
Rotate fan using hand. No Motor
It feel sticky? between 0V and 5V?
No
7 Explain to customer
8-8. Icing Fan Error (IF E)
CON1
CON5
CON 3
CON3
CON3
3 No
Change the
Check the Fan motor. Yes Fan motor Check the Fan Motor voltage
Is Fan feed back voltage Replace
Rotate fan using hand. No Motor
It feel sticky? between 0V and 5V?
No
7 Explain to customer
8-9. Condenser Fan Error (CF E)
CON1
CON5 CON 3
Fan Motor
CON 3
3 No
Change the
Check the Fan motor. Fan motor Check the Fan Motor voltage
Yes Replace
Rotate fan using hand. Is Fan feed back voltage No
between 0V and 5V? Motor
It feel sticky?
Fan Motor
CON 3
No
7 Explain to customer
8-10. Communication Error (CO E)
CON1
CON5 CON 6
Display
CON101
CON201 CON61 CON3 CON4
CON101
Voltage [V]
CON101
12V
7th pin ~ 6th pin
CON101
Not 0V, 5V
5th pin ~ 6th pin
CON101
Not 0V, 5V
4th pin ~ 6rd pin
CON5
5V
3th pin ~ 6th pin
Communication Error (CO E)
4
Change the
Check the voltage. Yes Main PCB
1
Is CON101 4th pin ~ 6th pin
Check the loose connection voltage 0V or 5V?
No Voltage
Housing
[V]
2 CON101 Not
Check the 4th pin ~ 6th pin 0V, 5V
Check the voltage. No
Hinge (loose
Are CON101 7th pin ~ 6th pin connection)
voltage 12V? Change the No
And CON101 3rd pin ~ 6th pin ? Main PCB
5
Change the
Housing Voltage [V] Check the voltage. Yes Display PCB
CON101 7th pin ~ 6th pin 12V Is CON6 8th pin ~ 9th pin
voltage 0V or 5V?
CON101 3rd pin ~ 6th pin 5V
Voltage
Housing
[V]
CON6 Not
10th pin ~ 9th pin 0V, 5V
Yes No
6
3 Change the
Change the Check the voltage. Yes Main PCB
Check the voltage. Yes Display PCB
Is CON6 10th pin ~ 9th pin
Is CON101 5th pin ~ 6th pin voltage 0V or 5V?
voltage 0V or 5V?
Voltage
Housing
Voltage [V]
Housing
[V]
CON6 Not
CON101 Not 10th pin ~ 9th pin 0V, 5V
5th pin ~ 6th pin 0V, 5V
No
7
No
Explain to customer
8-11. Cube mode doesn’t work
CON1
CON2
Yes
2 Check the SUB PCB
Resistance Value No Change the
Dispenser
Assembly,Ice
(Loc. 600C) CON102
Voltage [V]
10th pin, 23th pin
PWM 5V±10%
U, V, W 2.55±7%
Yes
Yes 5
Change the
3 Check the Main PCB Voltage No PCB
Change the
Value Assembly,
Check the SUB PCB voltage Value No Item ⑤
Con 6 Main
(Main PCB
(Loc. 500A)
Voltage
Value)
※ Sub PCB Voltage NG
or, When Main PCB
Voltage is OK,
Estimated Harness
open circuit.
CON1
Voltage [V]
2nd pin, 6th pin
Yes
8-12. Crush mode doesn’t work
CON1
CON2
Yes
2 Check the SUB PCB
Resistance Value No Change the
Dispenser
Assembly,Ice
(Loc. 600C) CON102
Voltage [V]
10th pin, 23th pin
PWM 5V±10%
U, V, W 2.55±7%
Yes
Yes 5
Change the
3 Check the Main PCB Voltage No PCB
Change the
Value Assembly,
Check the SUB PCB voltage Value No Item ⑤
Con 6 Main
(Main PCB
(Loc. 500A)
Voltage
Value)
※ Sub PCB Voltage NG
or, When Main PCB
Voltage is OK,
Estimated Harness
open circuit.
CON1
Voltage [V]
2nd pin, 6th pin
Yes
8-13. Water mode doesn’t work
CON2
Resistance [Ω]
Pilot Valve 360~420
Water valve 360~420
Water mode doesn't work
1 4
Replace
Check the loose connection Check the resistance value. No Water Valve
Is Water Valve resistance
360~420 Ω?
2
Change the
Check the voltage. No PCB
(while pushing the lever S/W)
Is voltage correct?
Water Valve
Resistance [Ω]
Water valve 360~420
A
LEVER S/W Voltage [V] Yes
Pushing 112~115V
CON2
5
11th pin ~ Neutral Not
0~2V
Pushing Explain to customer
Yes
3
Replace
Check the resistance value. No Water Valve
Is Pilot Valve resistance
360~420 Ω?
Pilot Valve
Resistance [Ω]
Pilot Valve 360~420
Yes
8-14. Refrigerator room lamp doesn’t work
Door S/W
R Open Infinity
R Door
Close 0
Voltage [V]
CON5
12V
8th pin ~ 7th Pin
1
4
Change the Check the LED Lamp voltage. Change the
Check the Refrigerator door switch. Yes Door S/W Is it 0~2V? (While door closed) No Door S/W
Does it feel sticky?
No
2
Yes
Change the
Check the door S/W resistance. No
Door S/W
Is it correct compared with table? 5 Check the LED Lamp voltage.
Is it 12V? (While door open) Change the
No LED Lamp
Door S/W
CON5
Voltage [V]
CON5
12V
8th pin ~ 7th Pin
Yes
8-15. Freezer room upper lamp doesn’t work
F U LED PCB
Door S/W
Voltage [V]
CON3
14th pin ~ 13th 12V
Pin
Voltage
F-Door LED Lamp
[V]
Open White ~ Black 12V
Close White ~ Black 0~2V
Freezer room upper lamp doesn’t
work
1 4
Change the Change the
Check the Freezer door switch. Yes No
Door S/W Check the LED Lamp voltage LED Lamp
Does it feel sticky? Is voltage 12V? (While door open)
No
2
Yes
Change the
Check the door S/W resistance. No
Door S/W 5
Is it correct compared with table?
Explain to customer
Door S/W
Yes
3
Change the
Check the PCB Voltage. No
PCB
Is CON3 14th pin ~ 13th pin
voltage 12V?
Voltage [V]
CON3
12V
14th pin ~ 13th Pin
Yes
8-16. Poor cooling in Fresh food section
Duct
Fan Motor
Duct Status
Air Flow Windy
Air Temperature Cold
Poor cooling in Fresh food section 4
Check the air temperature. Check the
Is it cold? No Compressor
and sealed
1
Check the sensor resistance. system
Yes
Go to 7
3 Check the
Open the fresh food door and
Check the air flow Damper? No damper
Go to 5
No
7 Explain to customer
Yes
8-17. Poor cooling in Freezer compartment
Duct
Fan Motor
Yes
5
CON7 Change the
Resistance [Ω] Check the Fan motor. Yes Fan motor
17th pin ~ 20th pin
Rotate fan using hand.
-22ºF / -30ºC 40k It feel sticky?
-13ºF / -25ºC 30k
Fan Motor
-4ºF / -20ºC 23k
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k
No
3
Check the F
No Fan Motor
Open the fresh food door and
Go to 5
Check the air flow. Windy?
Yes
6
Replace
Check the Fan Motor voltage No Main PCB
Is Fan Motor voltage right ?
Yes
Yes
8
Explain to customer
8-17. Over cooling in Freezer compartment
Duct
Fan Motor
Fan Motor
CON5
12th pin ~ 11th Resistance [Ω]
Pin
-22ºF / -30ºC 40k No
4
-13ºF / -25ºC 30k
-4ºF / -20ºC 23k Change the Main PCB
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k
NG
8-18. Home Bar Heater do not work
No
3
Connect the TEST MODE 3 Voltage [V]
Yes housing
Is the connector loose? CON7
10th pin ~ 3th 112V ~ 116V
Pin
Yes
NO
3
Change
NO The door
Check Heater part. TEST MODE 1 Voltage [V]
Heater resistance
1912~2314 Ω? CON7
10th pin ~ 3th 0V
Pin
Yes
6 Explain to customer
Yes
8-19. GID Heater do not work
No
3
Connect the TEST MODE 3 Voltage [V]
Yes housing
Is the connector loose? CON7
11th pin ~ 3th 112V ~ 116V
Pin
Yes
NO
3
Check Heater part. Change
Heater resistance NO The door
TEST MODE 1 Voltage [V]
3072~3534 Ω?
CON7
11th pin ~ 3th 0V
Pin
Yes
6 Explain to customer
Yes
8-20. Hygiene fan doesn’t work
R Voltage [V]
R
CON5
12V
2th pin ~ 1th Pin
Hygiene fan doesn’t work
1 3
Change the Change the
No No
PCB Check the Hygiene voltage Fan motor
Choose the Hygiene Max in display Is voltage 12V? (While door open)
Check the PCB Voltage.
Is CON6 2nd pin ~ 5th pin
voltage 12V?
Voltage [V]
CON5 Yes
12V
2th pin ~ 1th Pin
4 Explain to customer
Yes
2
Connect the
Is the connector loose? Yes
housing
No
8-20. Wi-Fi modem doesn’t work
CON802
CON802
1 3
Connect the Check the Display PCB output? Change the
Yes ( While Wi-Fi function is on ) No
housing display
Choose the connectors in the
display and lead wire. Is it loose ?
Display Voltage
CON802 [V]
1st pin ~ 4th pin 5V
Not
2nd pin ~ 4th pin
0V, 5V
CON802
Yes
4 Explain to customer
No
2 Check the Wi-Fi PCB output?
( While Wi-Fi function is on ) Change
No Wi-Fi
modem
Voltage
Wi-Fi modem
[V]
Not
5th pin ~ 6th pin
0V, 5V
Yes
10. REFERENCE
10-1 TEST MODE and Removing TPA
Main PWB
※ After measure the values, you should put in the TPA again.
- 73 -
10-2 TEMPERATRUE CHART - FRZ AND ICING SENSOR
- 74 -
10-3 TEMPERATRUE CHART - REF AND DEF SENSOR
- 75 -
10-4 How to check the Fan-Error
(1) EBR650027**
After sending a signal to the fan, the MICOM checks the BLDC fan
motor s lock status. If there is no feedback signal from the BLDC fan,
the fan motor stops for 10 seconds and then is powered again for 15
seconds. To determine that there is a fan motor malfunction,
this process is repeated 3 times. If the fan motor is determined to be
defective, the error code will be shown in the display for 30 minutes.
At this point, the process will be repeated until the fan motor operates
normally. If normal operation is achieved, the error display is erased and
the MICOM is reset automatically.
No signal Repeat
- 76 -
11. COMPONENT TESTING INFORMATION
11-1 Defrost Controller Assembly
Function The controller assembly is made up of two different kinds of parts. The fuse and the sensor.
To determine if these parts are defective, check for resistance. The fuse will cut power to the
defrost heater at very high temperatures.
- 77 -
11-2 Sheath Heater
Function Sheath heater is a part for defrost. All heating wire is connected to only one line. To check if
the part is defective, check the resistance.
How to
Measure
(1) (2)
Set a ohmmeter connect to The 2 housing pin.
Measure the 2 pin connected to Sheath Heater.
If the ohmmeter indicate (V°øV)/Watt=R is good condition,
ex) when watt=350w, voltage=115v R=(115°ø115)/350=38
But if the ohm meter indicate infinity the Sheath heater is bad.
-78 -
11-3 Door Heater Assembly
1.9-2.2KΩ
- 79 -
11-5 Dispenser DC Motor
Function - Dispenser DC Motor : When customer push the dispenser button, Pull duct door and
abstract from ice bank.
How to
Measure
(1)
(2)
Dispensor DC Motor
- 80 -
11-7 Damper
Function The damper supplies cold air from the freezer to the chill room using the damper plate. The
chill room is colder when the damper plate is open. When the damper is closed the chill
rooms temperature will rise.
How to
Measure
1 Blue
(1)BLUE 3 White
(2)WHITE
(3)YELLOW
(4)RED
Check the 1 , 3
Check to see if there is electrical current, if there is resistance the damper is good.
Standard Damper
Test Points Result Test Points Result
Red and Yellow 373 ~ 456 Blue and White 373 ~ 456
- 81 -
11-9 Flow Sensor
How to
Measure
Flow Sensor
(in machine room)
- 82 -
[Link] Trouble Shooting
Troubleshooting
- COMP Operation Error LED Check
① ②
1. Open the PCBA Cover 2. Check the number of LED blinks 3. When the COMP is normal,
(Refer to the next page for resolution it will not blink
by number of LED blinks)
When the COMP & FAN are not operating simultaneously, force operate from the Main PCB in TEST MODE to check whether it is operating
and then check the power of the COMP end to reset the power.
Troubleshooting 1
Current/Voltage Sensing
Error
- Simple Check Flow Chart
2 Over Stroke
LED 8 Blinks Test Mode LED 8 Blinks
Reset About 5min Replace PCB
1 Input 3 Comp Connection Error
N N N
LED 2 Blinks Test Mode LED 2 Blinks Comp. Harness PCBA Output
Test Mode Reset About 5min
1 Input Action? wiring? > 60V?
1 Input
Y Y Y
LED 3 Blinks Test Mode LED 3 Blinks
Reset About 5min Check Check
1 Input Repair Harness
Cycle leakage Comp.
Y Y
N N
Comp. PCBA Output
About 5min Replace PCB Check Check Comp.
Action? > 60V
Cycle leakage
Y
Y
Check Check the Comp.
Cycle leakage
* Transmits LED blinking number to PDA after completing action
What to do per LED Blinking and Trip protection Logic
1. FCT0 Trip and LED Blinking 1 time (FCT0 Fault)
Check
Check No Connect or
the Protection Logic LED blinking 3 times N
(No Connect Trip) Repair Harness
Y
Replace PCB
Y
Recheck N No Connect Trip
occur? Reset
What to do per LED Blinking and Trip protection Logic
4. Over Voltage Trip and LED Blinking 4 times (Over Voltage Trip)
Blink Blink Blink Blink OFF Blink Blink Blink Blink OFF
BlinkBlink BlinkBlinkBlinkOFF
N Y
Repair
Sealed system
Recheck
What to do per LED Blinking and Trip protection Logic
6. Current Trip and LED Blinking 6 times (Current Trip)
Replace PCB
N Check the
PCB output
N Current trip Y
Recheck occur? Reset
LED LED
Reset Blinking 7 Replace PCB
Blinking 7
times times
Purpose : Detection communication error with the Micom of the refrigerator control.
Cause : Communication Error
Logic : Only LED blinking without the Comp. Off
(Comp. is operate command before communication error)
LED LED
Reset Blinking 8 Replace PCB
Blinking 8
times times
Check the PCB Output
-. Check output voltage from PCB
IPM Output check
Multi
Tester
② SAVE
POWER
Multi ①
Tester
COMMON
A-Inverter
Check the PCB output voltage to determine whether the PCB operates normally
Normal: (① The voltage of ① (COMMON, POWER) or ② (COMMOM, SAVE)
Output 80V or higher
Y Y Y
Power Check the Resistance Harness Connection
Check the Harness
off (point A) OK
N N
Y Y
A~B B~D
Connection error Connection error
Check the Compressor & Harness
Comp Terminal resistance measurement (Power & Common)
Check the broken-down insulation : Comp. Save - Earth resistance measurement
Point D Sa Po
Sa: Save
Multi Multi
Po: Power
Tester Tester
Co: Common
Co
② ②
① ① FLD165NBMA
Mode Resistance
Multi
Tester
Earth
Check the insulation break-down ②
①
Multi
Tester
Hermetic terminal
12-5 SERVICE DIAGNOSIS CHART
- 89-
12-6 REFRIGERATION CYCLE
▼ Troubleshooting Chart
TEMPERATURE
STATE OF STATE OF THE OF THE
CAUSE REMARKS
THE UNIT EVAPORATOR COMPRESSOR
PARTIAL Freezer Low flowing sound of A little higher than • Refrigerant level is low due
LEAKAGE compartment and Refrigerant is heard ambient to a leak.
Refrigerator don't and frost forms in temperature. • Normal cooling is possible by
cool normally. inlet only. restoring the normal amount
of refrigerant and repairing
LEAKAGE
the leak.
COMPLETE Freezer Flowing sound of Equal to ambient • No discharging of
LEAKAGE compartment and refrigerant is not temperature. Refrigerant.
Refrigerator don't heard and frost isn't • Normal cooling is possible by
cool normally. formed. restoring the normal amount
of refrigerant and repairing
the leak.
PARTIAL Freezer Flowing sound of A little higher than • Normal discharging of the
CLOGGED BY DUST
COMP- Freezer and Low flowing sound of A little higher than • Low pressure at high side of
RESSION Refrigerator don't refrigerant is heard ambient compressor due to low
COMPRESSION
inlet only.
12-6-1 Cleaning
There is no need for routine condenser cleaning in normal Home operating environments. If the environment is
particularly greasy or dusty, or there is significant pet traffic in the home, the condenser should be cleaned
every 2 to 3 months to ensure maximum efficiency.
- 90-
12-6-2 SEALED SYSTEM DIAGNOSIS
Equalization Equalization
Test Test
Very Fast Very Slow Very Slow
Compressor Not
Pumping
Trace of Oil
Yes
No
Leak
Undercharge
(The equalization test is trying to restart a compressor using a start kit after it has been operating.)
- 91-
13. ICEMAKER OPERATING METHOD AND TROUBLE SHOOTING
13-1 Icemaker’s Basic Operating Method
Power On
Start Position • Adjusts Ice Tray to Start Position with power on.
Check
• If water becomes ices in the ice tray, Ice-detecting
sensor check if the ice bin is full.
Full Ice?
Harvest
Mode • Twist the ice tray to drop ice into the ICE BIN.
To reset the icemaker’s operation, set the power switch OFF position and back it to ON position.
Power
Switch
Ice Tray
Ice-detecting sensor
Icemaker Unit
- 92-
13-2 ICE MAKER FUNCTIONS
13-3-1 Icemaker not making ice or not making enough ice (Environmental Diagnosis)
Icemaker can’t make ices itself. Basically, water, temperature and time are needed.
- Water : If no Water, then no Ice.
- Temperature : The compartment, where the icemaker is located, has to be at least 1°F so that icemaker dumps ices to
the bin.
- Time : At least 80 minutes must be passed to make one series of ices after water comes into icemaker.
※ Test Mode should not be carried out before checking below.
Is measured 1. Does cold air come out from air vent normally? → Check if Icing fan is working.
temperature below 10°F No Check if multi duct is blocked.
2. Are the R & F room cold enough? → Measure the temp. and Check gas leakage
in the icemaker
at the back.
compartment 3. Does icemaker compartment door close tightly?
Time Yes
How long has customer 1. At least 120min. must be passed to make ices after water comes into icemaker.
No
waited for icemaker to 2. At least 24 hours must be passed to have ice bin full of ices. (not in case of
make ices? installation)
If the issue haven’t resolved yet, though you have checked all the items above, go to next step.
-93-
13-3-2 Icemaker not making ice or not making enough ice
(Icemaker Unit & Ice-detecting sensor Diagnosis)
Icemaker Unit and Ice-detecting sensor Diagnosis
The icemaker unit and Ice-detecting sensor is programmed to be diagnosed.
Follow the procedure step by step to check to see if icemaker and Ice-detecting sensor is working normally.
Icemaker Unit
Ice-detecting sensor
Fill Key
※ Caution : Be sure that the ice tray is not filled with water before pressing fill key.
- 94-
2st STEP (Ice-detecting sensor Diagnosis)
1. Remove Ice bin from compartment 2. Close the left door 3. Wait for 3min.
(Door switch pushed)
If“ETY”is shown on the display after the procedure above, Ice-detecting sensor is normal.
If“FULL”is shown on the display after the procedure above, Ice-detecting sensor is abnormal.
※ ETY = empty
13-3-3 Icemaker not making ice or not making enough ice (Other Suspected Items)
Strongly suspect items below If the issue remains yet, though all the diagnosis for icemaker has been carried out.
- Cap duct bad sealing
- Defective thermal sensor in the icemaker compartment
- Not cold icemaker compartment area (sealed system)
- 95-
14. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM
14-1 FUNCTION
14-1-1 Function
1. When the appliance is plugged in, it is set to 37°F for Refrigerator and 0°F for freezer.
You can adjust the Refrigerator and the Freezer control temperature by pressing the ADJUST button.
2. When the power is initially applied or restored after a power failure, it is set to Control temperature Previously.
3. If you do not press any button after turning on the power, only CRUSH or CUBE Label that has been selected will be
turned on and all other LEDs on the display Panel will be turned off within 60 seconds. (Power Save Mode)
4. If you press a button, only CRUSH, CUBE label and Lock icon that has been selected will be turned on and all other
LEDs on the display Panel will be turned off within 20 seconds. (Power Save Mode)
5. If you do not want to use the Power Save Mode, you can change the Mode by pressing the ICE PLUS Button and
Freezer TEMP button simultaneously for more than 5 seconds.
- 96-
14-1-4 Filter condition display function
• When you press ice type button, ice type will be changed. (Crush or
Cube)
• Hold your cup in the dispenser for a few seconds after dispensing
ice or water to allow the last pieces of ice drops of water to fall into
the cup.
• When after initially establ ishing the water comes out, the water tank
inside fills and until at the time of quality the hour is caught.
- 97-
14-1-7. How to operate the Hygiene fresh filter
Auto Mode
Hygiene Fresh
POWER Mode
After 4 hours
98
14-1-10 CONTROL OF FREEZER FAN MOTOR
1. Freezer fan motor has high and standard speeds.
2. High speed is used at power-up, for Ultra Ice, and when refrigerator is overloaded.
Standard speeds is used for general purposes.
3. To improve cooling speed, the RPM of the freezer fan motor change from normal speed to high.
4. High speed (2700RPM) : Initial power on or load corresponding operation, Ultra Ice.
Normal speed (2400RPM) : General working conditions.
- 99-
14-1-15 Defrosting (removing frost)
1. Defrosting starts each time the COMPRESSOR running time Betwee 7~50 hours.
2. For initial power on or for restoring power, defrosting starts when the compressor running time reaches 4 hours.
3. Defrosting stops if the sensor temperature reaches 46.4°F(8°C) or more. If the sensor doesn’t reach 46.4°F(8°C) in 1
hours, the defrost mode is malfunctioning. (Refer to the defect diagnosis function, 8-1-15.)
4. Defrosting won’t function if its sensor is defective (wires are cut or short circuited)
* Display check function: If simultaneously pressing Ultra Ice button and freezing temperature adjustment button for a
second, display LCD graphics on. If releasing the button, the LCD graphic displays the previous
status.
You can check the error code Within 3-hour Period from initial error
- 100-
EXPLODED VIEW & REPLACEMENT PARTS LIST
CASE PARTS
CAUTION: Use the part number to order part, not the position nu mber.
624A
S01
103B 271B
158D
S01
501F 103A
B01
207A
402A
120A
145B
B01 150D
406D
271D
S10
500A 120B
411A
313A
262B
406B
302B 400A
262H
105A
105A 316B
249D
318A 249C
317A
300A
106A
316A 314A
304A 332C
303C
146G
250F 405H
312C
404A
312A
310B 106A
309B 329A
329C
405F
420A 323B
405C
315B
319A 610E
407A
315C
S20
308C
315B
315C
FREEZER PARTS
CAUTION: Use the part number to order part, not the position nu mber.
133B
133B
145C
131A
136C
133A
133B
132P
145F
237C
136A
REFRIGERATOR PARTS
CAUTION: Use the part number to order part, not the position nu mber.
141A
140A
141A 139A
141D 161C
151A
146B
146C
151B
162B
145D
162A
DOOR PARTS
CAUTION: Use the part number to order part, not the position number.
500C
231B 233B
235A
241K
207D
232A
250W
241K
312F
281H
241B 309G
310G
233A
241J 271E
402A
241G
241K 241B
212G
281B
231A
243K
631A 406F 231C
241M
312B 244F
242M
281H
244A
B02
241A 279M
619B
243C
233C
241E
B06
406E
262C S14
243B 231C 243A
409B
102A 243K 406J
243L 406I
158C
S14
279E
276D
406H
253A
262E
250A
249E
250B
201A
B06
249J
206K
B06
203A
206L
212D
249F
249K
DISPENSER PARTS
CAUTION: Use the part number to order part, not the position nu mber.
279A
279J
402C
104A
275A
406A 279H
612B
612C
VALVE & WATER TUBE PARTS
CAUTI ON: Use t he par t number t o or der par t , not t he posi t i om
nbenru.
616H
617A
625A
623B
616J
625A 627B
616E
616J
603C
623A
627A
619A
ICE MAKER & ICE BIN PARTS
CAUTION: Use the part number to order part, not the position number.
612A
600C 600A
630J
630J
630F
630F
630B
630C
611A
630H
630D
630E
630Q
630G
Freezer Room
600F
600B
Jun.2017 Printed in China