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LG LFXS28596S Service Manual

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0% found this document useful (0 votes)
612 views108 pages

LG LFXS28596S Service Manual

Uploaded by

JoseVelasquez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CONFIDENTIAL

REFRIGERATOR
SERVICE MANUAL
CAUTION
BEFORE SERVICING THE UNIT,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

MODEL : LXFS28596*

Any reproduction, duplication, distribution (including by way of email, facsimile or other electronic means),
publication, modification, copying or transmission of this Service Manual is STRICTLY PROHIBITED unless
you have obtained the prior written consent of the LG Electronics entity from which you received this
Service Manual. The material covered by this prohibition includes, without limitation, any text, graphics or
logos in this Service Manual.
Copyright © 2016-2017 LG Electronics Inc. All rights reserved. Only training and service purposes
CONTENTS

SAFETY PRECAUTIONS ............................................................................................................ ........................................... 2


1. SPECIFICATIONS .............................................................................................................. ..............................................3
2. PARTS IDENTIFICATION ........................................................................................................ ..........................................4
3. DISASSEMBLY ............................................................................................................................................................ 5-18
REMOVING AND REPLACING REFRIGERATOR DOORS .............................................................................................5
DOOR ........................................................................................................................................................................ ........ 6
DOOR ALIGNMENT ................................................................................................................ ......................................... 7
FAN AND FAN MOTOR(EVAPORATOR) ..........................................................................................................................7
DEFROST CONTROL ASSEMBLY .................................................................................................................................... 8
LAMP .......................................................................................................................... ........................................................ 8
MULTI DUCT ......................................................................................................................................................................8
MAIN PWB ...................................................................................................................... .................................................... 9
DISPENSER .................................................................................................................................................................. ........9
DISPLAY PCB .......................................................................................................................................................................9
ICE BUTTON ASSEMBLY .................................................................................................................................................. 9
WATER BUTTON ASSMEBLY ......................................................................................................................................... 10
ICE CORNER DOOR REPLACEMENT ...................................................................................................................... .......10
ICEMAKER REPLACEMENT ........................................................................................................................................10-11
SUB PWB FOR WORKING DISPENSER ........................................................................................................................11
CAP DUCT MOTOR REPLACEMENT .............................................................................................................................11
HOW TO REMOVE A ICE BIN .........................................................................................................................................12
HOW TO INSERT A ICE BIN ........................................................................................................................................... 12
HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER ............................................................................. 13- 14
WATER VALVE DISASSEMBLY METHOD ....................................................................................................... .. ......15..-.1..6.
FAN AND FAN MOTOR DISASSEMBLY METHOD ..................................................................................................... 17
DRAWER REMOVAL ..................................................................................................................................................... 18
4. ADJUSTMENT ................................................................................................................................................................ 19
5. CIRCUIT DIAGRAM ....................................................................................................................................................... 20
6. TROUBLESHOOTING ................................................................................................................................................... 21
7. PCB PICTURE .......................................................................................................................................................... 22-23
8. TROUBLESHOOTING WITH ERROR DISPLAY .......................................................................................... .............. 24-37
9. TROUBLESHOOTI NG WI THOUT ERROR DI SPLAY ............................................................................................................... 37- 70
10. REFERENCE ........................................................................................................................................................... 71-74
11. COMPONENT TESTING INFORMATION ................................................................................................................. 75-81
12. COMPRESSOR TROUBLESHOOTING ................................................................................................................... 82-91
13. ICEMAKER OPEARTING AND TROUBLE SHOOTING METHOD ........................................................................92 -96
14. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM ................................................................................ ..........96-100

SAFETY PRECAUTIONS
Please read the following instructions before servicing your refrigerator.
1. Unplug the power before handling any elctrical componets.
2. Check the rated current, voltage, and capacity.
3. Take caution not to get water near any electrical components.
4. Use exact replacement parts.
5. Remove any objects from the top prior to tilting the product.
Copyright © 2016 - 2017 LG Electronics Inc. All rights reserved. Only training and service purposes.

-2-
1. SPECIFICATIONS
1-1 LXFS28596*
● 28 [Link].
ITEMS SPECIFICATIONS ITEMS SPECIFICATIONS
DOOR DESIGN Side Rounded VEGETABLE TRAY Clear Drawer Type
DIMENSIONS (inches) 35 3/4 X 36 1/4 X 69 3/4 (WXDXH) [Link]. COMPRESSOR Linear
NET WEIGHT (pounds) 146kg(322lb) EVAPORATOR Fin Tube Type
COOLING SYSTEM Fan Cooling CONDENSER Sparial Condenser
TEMPERATURE CONTROL Micom Control REFRIGERANT R- 600a(56g)
DEFROSTING SYSTEM Full Automatic LUBRICATING OIL ISO10 (280 ml)
Heater Defrost DEFROSTING DEVICE SHEATH HEATER
DOOR FINISH PCM, Stainless REFRIGERATOR LED Module(20)
LAMP
HANDLE TYPE Bar FREEZER LED
INNER CASE ABS resin
INSULATION Polyurethane Foam

● DIMENSIONS

-3-
LED interior lamps

Door-in-Door Case

Adjustable Refrigerator Shelf

Crisper

Fixed Door Bin Glide‘N’Serve


Auto-Closing Hinge
In-Door Ice Bin
Pullout Drawer
Durabase® and Durabase® Divider

- 4-
3. DISASSEMBLY
3-1 Removing Refrigerator Door
CAUTION : Before you begin, unplug the refrigerator. Remove food and bins from doors.
Left Door -FIG. 2
1. Disconnect water supply tube by pushing back on the disconnect ring (4).-FIG. 1
2. Open door. Loosen top hinge cover screw (1).
Use flat tip screwdriver to pry back hooks on front underside of cover (2). Lift up cover.
3. Disconnect door switch wire harness. Remove cover.
4. Pull out the tube(3).
5. Disconnect the two wire harnesses (4). Remove the grounding screw (5).
6. Rotate hinge lever (6) counterclockwise. Lift top hinge (7) free of hinge lever latch (8).
CAUTION : When lifting hinge free of latch, be careful that door does not fall forward.
7. Place door, inside facing up, down onto a non-scratching surface.
Right Door -FIG. 3
1. Open door. Loosen top hinge cover screw (1). Lift up cover (2).
2. Disconnect door switch wire harness. Remove cover.
3. Rotate hinge lever (3) clockwise. Lift top hinge (4) free of hinge lever latch (5).
4. Lift door from middle hinge pin and remove door.
CAUTION : When lifting hinge free of latch, be careful that door does not fall forward.
5. Place door, inside facing up, down onto a non-scratching surface.

F i g u r e 2 F i g u r e 3

Figure 1

- -
3-2 DOOR ● Door Gasket Replacement
● Mullion Removal 1. Insert gasket into channel
Press gasket into channels on the four remaining
1. Remove 2 screws.
sides of door.

Figure 1 Figure 5
2. Lift Mullion up carefully.

● Mullion Replacement
1. Connect wire harness.

Figure 2
3. Disconnect wire harness.

Figure 6
2. Insert mullion into the channel.
Insert the cover assembly into bracket, door.

Figure 3

● Door Gasket Removal


Figure 7
1. Remove gasket
Pull gasket free from gasket channel on the four 3. Assemble 2 screws.
remaining sides of door.

Figure 4 Figure 8

-6-
-7-
3-4 Door Alignment * Ice Fan Scroll Assembly Replacement
If the space between the door are uneven,
1) Remove the plastic guide on the left side, using a
follow the instructions to align them.
phillips screwdriver to remove the screws.
Remove the Base Grillie. Turn the leveling legs counter
2) Pull off the sensor cover.
clock wise to raise or clock wise to lower the height of the
3) Remove the grill cover.
front of the refrigerator by using flat blade screw driver or
4) Gently pull on the grill assembly to remove.
11/32" wrench. Use the wrench (Included with the User
5) Disconnect the wiring harness.
Manual) to adjust the bolt in the door hinge to adjust the
6) Remove all screws on the scroll assembly.
height. (CCW to raise or CW to lower the height.)

(1) (2)

(3) (4)

Figure 9

3-5 FAN AND FAN MOTOR(EVAPORATOR) (5) (6)

1. Remove the freezer drawer. (If your refrigerator has an Figure 11


icemaker, remove the icemaker first)
2. Remove the plastic guide for slides on left side by
unscrewing phillips head screws.
3. Remove the grille by removing 4 screws and pulling the 3-6 DEFROST CONTROL ASSEMBLY
grille forward. Defrost Control assembly consists of Defrost Sensor and
4. Remove the Fan Motor assembly by loosening 3 screws FUSE-M.
and disassembling the shroud. The Defrost Sensor works to defrost automatically. It is
5. Pull out the fan and separate the Fan Motor and Bracket. attached to the metal side of the Evaporator and senses its
temperature. At 46F(8°C), it turns the Defrost Heater off.
FAN MOTOR Fuse-M is a safety device for preventing over-heating of
the Heater when defrosting.
1. Pull out the grille assembly. (Figure 12)
2. Separate the connector with the Defrost Control
assembly and replace the Defrost Control assembly after
Shroud
cutting the Tie Wrap. (Figure 13)

GRILLE ASSEMBLY DEFROST-CONTROL


ASSEMBLY

BRACKET
MOTOR
Figure 10 Figure 12 Figure 13

-8-
3-7 LAMP 3-7-2 Cap Decor LED LAMP(Bottom)
Unplug, or disconnect power at the circuit breaker.
If necessary, remove top shelf or shelves. 1. Unplug refrigerator power cord from electric outlet.
2. Open the refrigerator door to need diassembly.
3-7-1 Refrigerator Compartment Lamp 3. Put flat screwdriver into service hole, remove the cover
1) Pull out cover lamp as using sharp-edged tool. of cap decor LED LAMP.

Figure 14

2) To remove the LED assembly.

4. Remove the LED assembly from connector.

Figure 17

LED Assembly

3) Décor Duct(Grille) SVC .

Remove the Décor Duct with tools like flat-head


screwdriver

5. Replace LED assembly.

6. Assembly the cover in reverse order.

3-8 MULTI DUCT

1. Remove the screw at the


Center of Duct Multi
2. Remove the screw and
cover filter
3. Disconnect the lead wire
on the bottom position

Figure 19

-9-
3-8 MAIN PWB 3-9 DISPLAY PCB
1) Loosen 3 screws on the PWB cover.

Figure 20

2) Remove the PWB cover

Figure 21

3) Disconnect wire harness and replace the main PWB in


the reverse order of removal.

Figure 22

-10-
3-10 ICE CORNER DOOR REPLACEMENT 3) Disconnect wire harness from wall of compartment.

1) Loosen the front screw as shown in the picture.


2) Lift up the hinge with one hand.
3) Pull out the Ice Corner Door with the other hand.

hinge
Motor DC Assembly, Indoor

Figure 35

Figure 32

3-11 ICEMAKER REPLACEMENT


1) Remove 4 screws as shown.

Figure 33

2) Grasp the bottom of motor cover assembly and pull


slowly.

Figure 34

- 11 -
CAUTION: Make sure that the motor housing is taped to 4) Insert 2 screws.
the mold, if not positioned correctly the cover will not fit
properly.

Figure 42
5) Push housing aside.

Figure 36

3-12 CAP DUCT MOTOR REPLACEMENT Figure 43


1) Separate the Housing of the Cap Duct Motor.

Figure 39
2) Unscrew 3 screws to disassemble the motor.

Figure 40

3) When replacing the motor, check the position of the door


duct and the link for proper fit.

Duct Door
Link
Cap Duct Motor
NG Position
Figure 41

- 12 -
3-17 HOW TO REMOVE A ICE BIN 3-18 HOW TO INSERT A ICE BIN
1) Grip the handles, as shown. 1) Insert the Ice Bin, slightly tilting to avoid touching the
Icemaker. (Especially, Ice-Detecting Sensor)

Figure 44
Figure 47
2) Tilt and lift slightly as shown.

Figure 45
3) Remove ice bin slowly.

Figure 46

- 13 -
3-19 HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER

3-19-1 Follow Steps to Remove


Step 1) Open the freezer door. Step 2) Remove the lower basket.

Step 3) Remove the two screws from the guide rails (one Step 4) Removal of the freezer door is done by lifting clear
from each side). of the rail support.
Fully extend both rails.

Step 5) Remove only 1 screw of gearice, and disassemble Step 6) Remove 2 screws of both side of supporter covers
the bar and gearice tv and disassemble the supporter cover tv.

- 14 -
3-19-2 Follow Steps to Reinstall

Step 1) Insert both side of supporter cover tv into Step 2) ① Assemble a bar and gear ice with screw.
connector rails, and then screw them. ② Push the otherside of the gear to inside of the
bar.

Step 3) Put gear ice assembled with the bar by screw into Step 4) Insert opposite gear ice into connector rail and
connector rail’s hole. screw them

Step 5) The rail system will align itself by pushing the rails Step 6) Reinstall the freezer door by inserting the rail tabs
all the way into the freezer section. into the guide rail.
Pull the rails back out to full extension.
* Assemble them like as pictures

Step 7) Reinstall the two screws into the guide rails Step 8) Reinstall the lower basket, and close the freezer
(one from each side). door.

- 15 -
3-21 WATER VALVE DISASSEMBLY METHOD 3-22
1) Turn off the water to unit. Remove the waterline from the
valve.

Figure 60

2) Remove cover and 1 screw from the valve.

Mechanical Cover

Figure 61

3) Separate the housing and remove the valve.

Housing

Figure 62

4) Remove the clip, and press the collet to separate the


tube from the connector. Note: there maybe some water
in the line.

Figure 63

- 16 -
3-23 Drawer Removal
Fully extend the drawer and lift from the front pulling straight out.

Figure 66

To install the drawer back into the frame, tilt the front sightly and pushingt back into place.

Figure 67

- 17 -
Chapter 13 How to disassemble and assemble the vegetable box
1. Cover TV service method (GC-J288***)
How to disassemble and 4 Take out the vegetable chamber shelf by
laying it down 45°.
assemble the vegetable box
How to disassemble vegetable box

1 While the refrigeration chamber doors are


open wide, remove all of the Magic Space
cover and shelves. (Refer to page 27~28)

5 While lifting the front side of the vegetable


chamber tray by 15°, take out forward
10cm so that it is fallen apart from the
backside fixing part.

Leftside Right side


-rem ova ble type - fixed type

2 Remove left/right side vegetable chambers

6 Erect the tray by 45° or more and slowly


take it outside.

3 Support the bottom of the shelf with one


hand and hold the front of the vegetable
chamber with the other hand, and pull
forward about 3cm while lifting the
chamber so that the inner side fixing part
can be taken out.

-18 -
3-29 HOW TO REMOVE AND REINSTALL THE COVER ASSEMBLY,PCB

1. Open theH ome bar. 2. Remove the gasket from gasket channel at
doorliner as shown in the illustration below.

Gasket Channel

Gasket

3. Remove a Screw. 4. Using the lever principle, Insert the Small Screw
Driver applies a force to hole.

5. Disconnect wire harness. 6. Remove a screw.

-19-
3-30 HOW TO REMOVE AND REINSTALL THE Case Assembly,Lamp
When servicing the LEDs, Cover,Lamp is positively necessary.

1. Open theH ome bar. 2. Tighten a screw to the cover.

3. Pull a screw using a Plier and disassemble the cover.

4. 1) Push the flat screwdriver in the rear of the LED lamp and take the lamp out from the hook.
2) Disassemble the combined housing with the flat screwdriver.
3) You should take LED lamps out and pull from the right.

-20-
4. ADJUSTMENT
4-1 COMPRESSOR 4-2-3 Compressor protection logic
4-1-1 Role ● Since linear Comp conducts linear reciprocating motion,
we have protection logic for compressor, motor and PCB
The compressor intakes low temperature and low pressure
as the below.
gas from the evaporator of the refrigerator and compresses
this gas to high-temperature and high-pressure gas. It then
- Stroke Trip
delivers the gas to the condenser.
During the operation, if stroke is above the target value,
decrease the target volt by 3V.

4-1-2 Note for Usage - Current Trip


Current trip is set in order to protect compressor
(1) Be careful not to allow over-voltage and over-current.
mechanical part and drive from the overcurrent that might
(2) Do not drop or handle carelessly.
arise during the operation.
(3) Keep away from any liquid.
Check the current for every 416.7us and if the Trip
If liquid such as oil or water enters the Cover PTC
exceeds 1.86Arms more than three times at Comp ON,
Compressor may fail due to breakdown of their
forcibly stop and restart six minutes later.
insulating capabilities.
(4) Always use the Parts designed for the compressor and
- Lock Piston Trip
make sure it is properly attached to the compressor.
If stroke is under 5mm even if the current is more than
Parts may appear physically identical but could have
14Arms, Take it as ‘piston lock’ and restart after 2’30” of
different electrical ratings. Replace parts by part number
Comp OFF. Check the current and stroke for every
and model number. Use only approved substitute parts.
416.7us and if the condition fits more than three times at
Comp ON, the Trip occurs.

4-1-3 Remove the cover PTC - IPM fault Trip


It occurs if FO signal received from IPM is LOW. For
every 416.7us, check whether FO signal is LOW. The trip
occurs if it is found three times during the five
periods(83ms).

(1) Remove the Cover Back M/C

(2) Loosen two screws on comp base

(3) Use a L-shaped flap tooll to pry off the cover


(4) Assembly in reverse order of disassembly

- 21 -
5. CIRCUIT DIAGRAM
MEZ66414025 (Label,Circuit)

MEZ66414025

1 WH/RD
/ 2 GY
3 GY/RD
/ 4 PK
LIVE /TENSION 5 BO
2 6 PR
FUSE/ FUSIBLE
PILOT VALVE/ ROBINET PILOTE 7 GY/WH
GY 8 BO/BL
PILLAR HTR/ PILIER DE CHAUFFAGE
BN 9 RD/YL
BL 10 BN/WH
B PK 11 YL/WH
GN/YL
12 YL/BK
SB
13 BK FU LED
F-ROOM ICE VALVE
V 14 SB/WH LAMP
RD YL
15-16 CON2
H/BAR HTR H/BAR CHAUFFAGE YL
17 BL/RD
10 11 12
PR
GID HTR GID CHAUFFAGE BO 18 BO/WH
7 19 YL/BL
1-4 20 PR/WH
21
22 SB
23-34 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
A
CON3 CON1
PR/ BN/ RD/ WH/ GY/ BL/ WH/ SB/
WH WH RD SB BK WH YL RD RD WH BO PK BN BK BL WH
CON71
1 BK
2 BL/RD
D R G H F T N I J L K
BL 3 YL
4 RD
5 PR/WH
6
7 BL/WH

BO 1 CON61
RD 2
4 PK
1-2 3 BO WI-FI
BL 3 MODEM
6 RD 7 2 SB
WH 4 1 WH
5 9 WH/RD
CON802
YL 6 8 BO
BN 7 10 WH/BK CON103
PR 8 5 YL/WH YL/WH
9 R PR/WH
4 BL GY/ GY/ WH/ BO BO/ PR BN GY PR/ YL/ BN/
SB 10 BL/RD YL RD RD BL WH BK YL WH BK
11 7 GY/WH E
12 3 BK F
H D E F
F-ROOM PK 13 11 BN 1 2

chauffage à l'eau
WATER PIPE HEATER
14-18 12 BN RD/ BL/
GY 19 WH WH
13 BL
20-22 GID LED
14 PR/WH
GY 1 15 BO/BL
PR 2 16 BO/BL
3-6 17-18
BL/RD 7 19 PK
PK/WH 8
23 RD/YL
BN 9
24 YL
BN 10
20 YL/BK
BL/WH 11
BL/WH 12
22 SB
13-14 21 BN/WH
WH/RD 15 25 PR KNOCK SENSOR
WH/RD 16 26 GY CLIQUETIS CAPTEUR
WH 17
WH 18
6
BETA DUCT HEATER SB/BK 19
BETA DU CHAUFFAGE PR/RD 20
21-22
F WATER PIPE HEATER PR/WH 23
GY/YL 24
YL/WH 25
BO 27
BN/WH 29
PK 31
BL 26
REFRIGERATOR STEPPING MOTOR WH/BK 28
YL 30
RD 32
33-34
CON5

- 22 -
技术要求:
1.印刷应清晰,无污点及印刷痕迹等缺陷;
2.印刷颜色为黑色PANTONG 422C;
3.材料为80g铜版纸不可转移不干胶;
4.外框线为切割线;
5.部品必需不含有禁止物质(如:Pb,Cd,Hg,Cr+6,PBB,PBDE),
并且要完全符合LG(61)-A-9101基准。
6. TROUBLESHOOTING
6-1 Error Code Summary
WARNING: When checking Resistance values, make sure to
turn off the power, and wait for the voltage to
discharge.
NOTE) Within 3 hours after the error : Press the Ice Plus button and
Freezer button simultaneously
3 hours after the error : All errors, except for “rt E”, “HS E”,
“IS E” (except for Icing room sensor),”SS E”,”Od E”,
“IU E”,”Id E”, “gF E”, “It E” error, are displayed.
“IS E” which is displayed without input of user is the error of Icing Sensor.
Error Display
Error Detection Freezer Refrigerator Remark
NO Error Generation Factors
Category Temperature Temperature
(Error code ②) (Error code ①)
1 Normal None Ration of display
Freezer Sensor Short or Disconnection
2 Error FS E of Freezer Sensor
Refrigerator rS E Short or Disconnection
3 Sensor Error of Refrigerator Sensor
Defrosting dS Short or Disconnection
4 Sensor Error F of Defrosting Sensor
Check each sensor at it’s
Short or disconnection of connector.
Icing Sensor E the sensor about Ice maker
5 Error IS (Icing sensor, Ice maker
sensor)
Humidity Sensor Short or Disconnection
6 Error HS E of Humidity
Room Temp E Short or Disconnectoin of
7 Sensor Error rt Room [Link]

Ice maker kit Other Electric system error When the ice does not drop
8 It E such as moter, gear, Hall IC, even when the I/M Test S/W
defect
operation circuit within I/M kit is pressed

Flow Error of flow meter or water


9 Meter(Sensor) gF E Error of flow meter or water input or low water pressure or
Defect input or low water pressure flow meter connection

During 2 consecutive cycles Temperature Fuse


10 Poor Defrosting dH the defrosting sensor did Disconnection, Heater
F disconnection, DRAIN Jam,
reach over 46F (8C)
Poor Relay for Heater
It is caused when feedback
Abnormality of signal isn’t over 65 seconds Poor BLDC Motor connection,
11 BLDC FAN Motor IF E during BLDC FAN motor DRIVE IC, and TR
for Ice Making operating
It is caused when feedback
Abnormality of signal isn’t over 65 seconds Poor BLDC Motor connection,
12 BLDC FAN Motor FF E
during BLDC FAN motor DRIVE IC, and TR
for Freezer operating
Abnormality of It is caused when feedback
13 BLDC FAN Motor CF E signal isn’t over 65 seconds Poor BLDC Motor connection,
for Mechanic during BLDC FAN motor DRIVE IC, and TR
Room operating
Poor Communication
Communication Error connection,Poor TR of
Communication CO E between Micom of Main PCB
14 Error Transmitter and Receiver
and Display Micom Tx/Rx between display and
main board.
Abnormal Pantry Humidity Sensor Short Or
15 SS E Check sensor at it’s connector
15 Sensor Open Circuit

Abnormal Wi-Fi Communication Error Between Poor Communication Connection


16 Modem Od E Display And Wi-Fi Modem (Short Or Open Circuit)Poor TR
of Transmitter and Receiver Tx/Rx
Abnormal F Room
Icemaker Tray Sensor Short Or
17 Icemaker Tray Sensor Id E Check sensor at it’s connector
Open Circuit
Other Electrics System Error Such When the Ice Does not Drop even
Abnormal F Room As Motor, Gear,Hall IC, Operation when the I/M Test S/W is pressed
18 IU E
IceMaker Kit
circuit Within I/M Kit

- 23 -
7. PCB Picture
7-1. Main PCB

( P/N : EBR860937 **)

CON71 CON7 CON6

CON1

CON5

CON201 CON61 CON3 CON4

7-2. Display PCB

( P/N : EBR841464**)

CON102 CON103

CON101
CON802

-24-
7. PCB Picture
7-3. Sub PCB

( P/N : EBR764684**)

Con1

Con2

7-4. Sub PCB

( P/N : EBR640311**)

CON2 CON5

CON4 CON1

-25-
8. Trouble Shooting
8-1. Freezer Sensor Error (FS E)

Symptom Check Point


1. FS E 1. Check for a loose connection
2. Check Sensor Resistance

CON71 CON7 CON6

CON1

CON5

CON201 CON61 CON3 CON4

Resistance [ ]
Short 0
CON5
Open OFF
12th pin ~ 11th pin
Other Normal

CON5
Resistance [ ]
12th pin ~ 11th pin
-22ºF / -30ºC 40k
-13ºF / -25ºC 30k
-4ºF / -20ºC 23k
5ºF / -15ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k

-26-
Freezer Sensor Error (FS E)

1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?

Yes

Check the Temperature and


resistance refer to the table.
No problem?

CON5

CON5
No Resistance [ ]
12th pin ~ 11th pin
-22ºF / -30ºC 40k
2
Change the
Sensor -13ºF / -25ºC 30k
Check the Sensor resistance. Yes
Is resistance 0 (Sensor short)? -4ºF / -20ºC 23k
5ºF / -15ºC 17k
14ºF / -10ºC 13k
No 23ºF / -5ºC 10k
32ºF / 0ºC 8k
3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6

Explain to customer

No

-27-
8-2. Refrigerator Sensor Error (rS E)

Symptom Check Point


1. rS E 1. Check for a loose connection
2. Check Sensor Resistance

CON71 CON7 CON6

CON1

CON5

CON201 CON61 CON3 CON4

Resistance [ ]

R Short 0
R CON5
Open OFF
18th pin ~ 17th pin
Other Normal

CON5
Resistance [ ]
18th pin ~ 17th pin
23ºF / -5ºC 38k
32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k

-28-
Refrigerator Sensor Error (rS E)

1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?

Yes

Check the Temperature and


resistance refer to the table.
No problem?

CON5

CON5
No Resistance [ ]
18th pin ~ 17th pin

2 23ºF / -5ºC 38k


Change the
Yes Sensor 32ºF / 0ºC 30k
Check the Sensor resistance.
Is resistance 0 (Sensor short)? 41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
No

3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6

Explain to customer

No

-29-
8-3. Icing Sensor Error (IS E)

Symptom Check Point


1. IS E 1. Check for a loose connection
2. Check Sensor Resistance

Resistance [ ]
CON101 Short 0
1st pin ~ 2ndpin Open OFF
Other Normal

CON101
Resistance [ ]
1st pin ~ 2ndpin
-22ºF / -30ºC 40k
-13ºF / -25ºC 30k
-4ºF / -20ºC 23k
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k

-30-
Icing Sensor Error (IS E)

1 4
Reconnect or
Is the Connector disconnected Yes repair the Check the Sensor resistance.
or loose between Main PCB and connector Is resistance normal?
sensor?

Yes

Check the Temperature and


resistance refer to the table.
No problem?

CON101
Resistance [Ω]
No 1st pin ~ 2ndpin
-22ºF / -30ºC 40k
2
Change the -13ºF / -25ºC 30k
Yes Sensor
Check the Sensor resistance.
-4ºF / -20ºC 23k
Is resistance 0Ω (Sensor short)?
-13ºF / -25ºC 17k
14ºF / -10ºC 13k

No 23ºF / -5ºC 10k


32ºF / 0ºC 8k
3
Replace the
Yes refrigerator Yes
Check the Sensor resistance.
Is resistance OFF (Sensor open)?
6

Explain to customer

No
8-4. Defrost Sensor Error (dS F)

Symptom Check Point


1. dS F 1. Check for a loose connection
2. Check Sensor Resistance

CON71 CON7 CON6

CON1

CON5

CON201 CON61 CON3 CON4

Resistance [Ω]
Short 0
R CON5
R Open OFF
10th pin ~ 9th pin
Other Normal

CON5
Resistance [Ω]
10th pin ~ 9th pin
23ºF / -5ºC 38k
32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k
Defrost Sensor Error (dS F)
4 Check the Temperature and
resistance refer to the table. Change
No problem? No Main
PCB
1
Reconnect or
Is the Connector disconnected Yes repair the
or loose between Main PCB, connector
Defrost controller and Sensor? CON5
Resistance [Ω]
10th pin ~ 9th pin
23ºF / -5ºC 38k
32ºF / 0ºC 30k
41ºF / 5ºC 24k
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k

CON5 Yes
5

No Explain to customer

2 Check the Sensor resistance.


Change the
Is resistance 0Ω (Sensor short) Yes Sensor
or resistance Infinity Ω ( Sensor
open ) ?

No

Check the Sensor resistance.


Is resistance normal?

Yes
8-5. Ice Maker Motor Error (It E)

Symptom Check Point


1. It E 1. Check the Ice maker rotation
2. Check the motor voltage

CON 2 CON 5

(1) Pin1, (2) Pin5, (3) Pin8

CON 4 CON 1 CON 5

CON 5
Ice Maker Motor Error (It E)

1 4
Explain to Change the
Yes Main PCB
Input Ice Maker test mode(Push customer Check the ice maker forward status Yes
The ice maker test button),check The voltage (1)~(2) point 0V?
The Ice Tray,Ice maker motor
Rotate? CON 5

(1) Pin1, (2) Pin5,


(3) Pin8

OR
5
Change the
Check the ice maker reverse status Yes Main PCB
The voltage (1)~(3) point 0V?
No CON 5

2
Change the
Ice maker kit
Check the ice maker forward status Yes
The voltage (1)~(2) point 11~12V? (1) Pin1, (2) Pin5,
(3) Pin8

CON 5 No

(1) Pin1, (2) Pin5,


(2) (3) Pin8
OR

3
Change the
Check the ice maker reverse status Yes Ice maker kit
The voltage (1)~(3) point 11~12V?
CON 5

(1) Pin1, (2) Pin5,


(2) (3) Pin8
OR
8-6. Defrost Heater Error (dH F)

Symptom Check Point


1. dH F 1. Check the door gasket
2. Check the Defrost control part
3. Check the PCB output voltage

CON71 CON7 CON6

CON1

CON5
CON 7

CON5

CON201 CON61 CON3 CON4

Part Resistance [ ]
FUSE-M 0
Defrost Heater 34~42
Defrost Sensor 22k↑

TEST MODE 3 Voltage [V]


CON7
112V ~ 116V
6th pin ~ 12th pin

TEST MODE 1 Voltage [V]


CON7
0V
6th pin ~ 12th pin
Defrost Heater Error (dH F)

1 4 Input Test 3 Mode


Replace the (Push the button 3 times) Replace
Check the Door gasket . Yes Door gasket Check the Heater Voltage. NO Main PCB
Is door gasket damaged? Is voltage 112V ~ 116V?

No
2
Change TEST MODE 3 Voltage [V]
No Defrost
Check the Defrost control part. CON7
Heater 112V ~ 116V
(1) Is Fuse-M resistance 34~42 ?
6th pin ~ 12th pin

Yes

5 Input Test 1 Mode


(Push the button 1 times) Replace
Check the Heater Voltage. No Main PCB
Is voltage 0V?

Yes

3
Replace
Check the Defrost control part. OFF product
TEST MODE 1 Voltage [V]
Is Defrost Sensor resistance
22k ↑or OFF? CON7
0V
6th pin ~ 12th pin

Yes

Explain to customer

22k ↑
8-7. Freezer Fan Error (FF E)

Symptom Check Point


1. FF E 1. Check the air flow
2. Check the Fan Motor
3. Check the PCB Fan motor voltage

CON71 CON7 CON6

CON1

CON5

CON 3

CON201 CON61 CON3 CON4

TEST MODE 1 Voltage [V]


CON7
12V
8th pin ~ 5th pin
CON7
0V<Voltage<5V
6th pin ~ 5th pin
CON7
0V<Voltage<5V
7th pin ~ 5th pin
Freezer Fan Error (FF E)

1 Reset the unit and 4


Check the Fan Motor voltage
Input Test1 Mode. Replace
Is Fan Motor voltage 12V? No
(Push the button 1 time) Main PCB

CON3

TEST MODE 1 Voltage [V]


2
CON7
12V
Open the freezer door and Check No Go to 3 8thpin ~ 5th pin
the air flow. Windy?
Yes
5 Check the Fan Motor voltage
Is Fan control signal voltage Replace
No Main PCB
between 0V and 5V?

CON3

Yes TEST MODE 1 Voltage [V]


CON7
Go to 4 0V<Voltage<5V
6th pin ~ 5th pin

3 No
Change the
Check the Fan motor. Yes Fan motor 6 Check the Fan Motor voltage
Is Fan feed back voltage Replace
Rotate fan using hand. No Motor
It feel sticky? between 0V and 5V?

Fan Motor CON3

TEST MODE 1 Voltage [V]


CON7
0V<Voltage<5V
7th pin ~ 5th pin

No
7 Explain to customer
8-8. Icing Fan Error (IF E)

Symptom Check Point


1. IF E 1. Check the air flow
2. Check the Connector
3. Check the PCB Fan motor voltage

CON71 CON7 CON6

CON1

CON5

CON 3

CON201 CON61 CON3 CON4

TEST MODE 1 Voltage [V]


CON3
12V
12rthpin ~ 9th pin
CON3
0V<Voltage<5V
10th pin ~ 9th pin
CON3
0V<Voltage<5V
11st pin ~ 9th pin
Freezer Fan Error (IF E)

1 Reset the unit and 4


Check the Fan Motor voltage
Input Test1 Mode. Replace
Is Fan Motor voltage 12V? No
(Push the button 1 time) Main PCB

CON3

TEST MODE 1 Voltage [V]


2
CON3
12V
Open the freezer door and Check No Go to 3 12rthpin ~ 9th pin
the air flow. Windy?
Yes
5 Check the Fan Motor voltage
Is Fan control signal voltage Replace
No Main PCB
between 0V and 5V?

CON3

Yes TEST MODE 1 Voltage [V]


CON3
Go to 4 0V<Voltage<5V
10th pin ~ 9th pin

3 No
Change the
Check the Fan motor. Yes Fan motor Check the Fan Motor voltage
Is Fan feed back voltage Replace
Rotate fan using hand. No Motor
It feel sticky? between 0V and 5V?

Fan Motor CON3

TEST MODE 1 Voltage [V]


CON3
0V<Voltage<5V
11st pin ~ 9th pin

No
7 Explain to customer
8-9. Condenser Fan Error (CF E)

Symptom Check Point


1. CF E 1. Check the air flow
2. Check the Connector
3. Check the PCB Fan motor voltage

CON71 CON7 CON6

CON1

CON5 CON 3

Fan Motor

CON201 CON61 CON3 CON4

TEST MODE 1 Voltage [V]


CON3
12V
4th pin ~ 1st pin
CON3
0V<Voltage<5V
2nd pin ~ 1st pin
CON3
0V<Voltage<5V
3rd pin ~ 1st pin
Condenser Fan Error (CF E)

1 Reset the unit and 4


Check the Fan Motor voltage
Input Test1 Mode. Replace
Is Fan Motor voltage 12V? No
(Push the button 1 time) Main PCB

CON 3

TEST MODE 1 Voltage [V]


2
CON3
12V
Check the fan rotating. No Go to 3 4th pin ~ 1st pin
Does fan rotate?
Yes
5 Check the Fan Motor voltage
Is Fan control signal voltage Replace
No Main PCB
between 0V and 5V?

Fan Motor CON 3

Yes TEST MODE 1 Voltage [V]


CON3
Go to 4 0V<Voltage<5V
2nd pin ~ 1st pin

3 No
Change the
Check the Fan motor. Fan motor Check the Fan Motor voltage
Yes Replace
Rotate fan using hand. Is Fan feed back voltage No
between 0V and 5V? Motor
It feel sticky?

Fan Motor
CON 3

TEST MODE 1 Voltage [V]


CON3
0V<Voltage<5V
3rd pin ~ 1st pin

No
7 Explain to customer
8-10. Communication Error (CO E)

Symptom Check Point


1. CO E 1. Check the loose connection
2. Check the Hinge connection

CON71 CON7 CON6

CON1

CON5 CON 6

Display
CON101
CON201 CON61 CON3 CON4
CON101

Voltage [V]
CON101
12V
7th pin ~ 6th pin
CON101
Not 0V, 5V
5th pin ~ 6th pin
CON101
Not 0V, 5V
4th pin ~ 6rd pin
CON5
5V
3th pin ~ 6th pin
Communication Error (CO E)
4
Change the
Check the voltage. Yes Main PCB
1
Is CON101 4th pin ~ 6th pin
Check the loose connection voltage 0V or 5V?

No Voltage
Housing
[V]
2 CON101 Not
Check the 4th pin ~ 6th pin 0V, 5V
Check the voltage. No
Hinge (loose
Are CON101 7th pin ~ 6th pin connection)
voltage 12V? Change the No
And CON101 3rd pin ~ 6th pin ? Main PCB
5
Change the
Housing Voltage [V] Check the voltage. Yes Display PCB
CON101 7th pin ~ 6th pin 12V Is CON6 8th pin ~ 9th pin
voltage 0V or 5V?
CON101 3rd pin ~ 6th pin 5V

Voltage
Housing
[V]
CON6 Not
10th pin ~ 9th pin 0V, 5V

Yes No
6
3 Change the
Change the Check the voltage. Yes Main PCB
Check the voltage. Yes Display PCB
Is CON6 10th pin ~ 9th pin
Is CON101 5th pin ~ 6th pin voltage 0V or 5V?
voltage 0V or 5V?

Voltage
Housing
Voltage [V]
Housing
[V]
CON6 Not
CON101 Not 10th pin ~ 9th pin 0V, 5V
5th pin ~ 6th pin 0V, 5V
No
7
No
Explain to customer
8-11. Cube mode doesn’t work

Symptom Check Point


1. Cube mode 1. Check the loose connection
doesn’t work 2. Check the resistance

CON1

CON2

Dispenser Assembly Ice Geared Motor Dispenser Motor


8-11. Cube mode doesn’t work

Resistance [Ω] Voltage [V]


CON1 CON1
24V±10%
17th pin, 19th pin 2nd pin, 6th pin
2.55±7%
17th pin, 21th pin
19th pin, 21th pin
Pushing
Voltage [V]
The LEVER S/W
CON1
20th pin, 6th pin 5V±10%
14th pin, 6th pin
Cube mode doesn't work
4
Change the
Check the Display PCB Voltage No Cover
1 Value Assembly,
Check the Auger Motor Check the
No Display
(Working Sound Ice Bucket
Visual inspection) Con 102 (Loc. 279A)

Yes
2 Check the SUB PCB
Resistance Value No Change the
Dispenser
Assembly,Ice
(Loc. 600C) CON102
Voltage [V]
10th pin, 23th pin
PWM 5V±10%

CON1 Geard Motor CON102


17th pin, 19th pin 1st pin, 2ndpin Resistance Voltage [V]
6th pin, 23th pin
17th pin, 21th pin 2nd pin, 3th pin [Ω]
19th pin, 21th pin 1st pin, 3th pin 24V Enable 5V±10%

U, V, W 2.55±7%
Yes
Yes 5
Change the
3 Check the Main PCB Voltage No PCB
Change the
Value Assembly,
Check the SUB PCB voltage Value No Item ⑤
Con 6 Main
(Main PCB
(Loc. 500A)
Voltage
Value)
※ Sub PCB Voltage NG
or, When Main PCB
Voltage is OK,
Estimated Harness
open circuit.
CON1
Voltage [V]
2nd pin, 6th pin

24V 24V±10% CON6


Voltage [V]
4th pin, 3th pin
While pushing the lever S/W
is voltage correct? 24V 24V±10%
Change the
CON1 Case
Voltage [V] No
2nd pin, 6th pin Assembly, Yes
PCB
PWM 5V±10%
(Loc. 500C) 6
CON1
Voltage [V] Explain to customer
14th pin, 6th pin

24V Enable 5V±10%

Yes
8-12. Crush mode doesn’t work

Symptom Check Point


1. Crush mode 1. Check the loose connection
doesn’t work 2. Check the resistance

CON1

CON2

Dispenser Assembly Ice Geared Motor Dispenser Motor


8-12. Crush mode doesn’t work

Resistance [Ω] Voltage [V]


CON1 CON1
24V±10%
17th pin, 19th pin 2nd pin, 6th pin
2.55±7%
17th pin, 21th pin
19th pin, 21th pin
Pushing
Voltage [V]
The LEVER S/W
CON1
20th pin, 6th pin 5V±10%
14th pin, 6th pin
Crush mode doesn't work
4
Change the
Check the Display PCB Voltage No Cover
1 Value Assembly,
Check the Auger Motor Check the
No Display
(Working Sound Ice Bucket
Visual inspection) Con 102 (Loc. 279A)

Yes
2 Check the SUB PCB
Resistance Value No Change the
Dispenser
Assembly,Ice
(Loc. 600C) CON102
Voltage [V]
10th pin, 23th pin
PWM 5V±10%

CON1 Geard Motor CON102


17th pin, 19th pin 1st pin, 2ndpin Resistance Voltage [V]
6th pin, 23th pin
17th pin, 21th pin 2nd pin, 3th pin [Ω]
19th pin, 21th pin 1st pin, 3th pin 24V Enable 5V±10%

U, V, W 2.55±7%
Yes
Yes 5
Change the
3 Check the Main PCB Voltage No PCB
Change the
Value Assembly,
Check the SUB PCB voltage Value No Item ⑤
Con 6 Main
(Main PCB
(Loc. 500A)
Voltage
Value)
※ Sub PCB Voltage NG
or, When Main PCB
Voltage is OK,
Estimated Harness
open circuit.
CON1
Voltage [V]
2nd pin, 6th pin

24V 24V±10% CON6


Voltage [V]
4th pin, 3th pin
While pushing the lever S/W
is voltage correct? 24V 24V±10%
Change the
CON1 Case
Voltage [V] No
2nd pin, 6th pin Assembly, Yes
PCB
PWM 5V±10%
(Loc. 500C) 6
CON1
Voltage [V] Explain to customer
14th pin, 6th pin

24V Enable 5V±10%

Yes
8-13. Water mode doesn’t work

Symptom Check Point


1. Water mode 1. Check the loose connection
doesn’t work 2. Check the resistance valve

CON2

LEVER S/W Voltage [V]


Pushing 112~115V
CON2
11th pin ~ Neutral Not
0~2V
Pushing

Resistance [Ω]
Pilot Valve 360~420
Water valve 360~420
Water mode doesn't work

1 4
Replace
Check the loose connection Check the resistance value. No Water Valve
Is Water Valve resistance
360~420 Ω?
2
Change the
Check the voltage. No PCB
(while pushing the lever S/W)
Is voltage correct?

Water Valve

Resistance [Ω]
Water valve 360~420
A
LEVER S/W Voltage [V] Yes
Pushing 112~115V
CON2
5
11th pin ~ Neutral Not
0~2V
Pushing Explain to customer

Yes

3
Replace
Check the resistance value. No Water Valve
Is Pilot Valve resistance
360~420 Ω?

Pilot Valve

Resistance [Ω]
Pilot Valve 360~420

Yes
8-14. Refrigerator room lamp doesn’t work

Symptom Check Point


1. Refrigerator room 1. Check the Refrigerator door switch sticky
lamp doesn’t work 2. Check the door S/W resistance
3. Check the LED Lamp

Door S/W

S/W Resistance [Ω]

R Open Infinity
R Door
Close 0

Voltage [V]
CON5
12V
8th pin ~ 7th Pin

LED Lamp Voltage [V]

White~ Closed 0~2V


Yellow Open 12V
Refrigerator room lamp doesn’t work

1
4
Change the Check the LED Lamp voltage. Change the
Check the Refrigerator door switch. Yes Door S/W Is it 0~2V? (While door closed) No Door S/W
Does it feel sticky?

No
2
Yes
Change the
Check the door S/W resistance. No
Door S/W
Is it correct compared with table? 5 Check the LED Lamp voltage.
Is it 12V? (While door open) Change the
No LED Lamp

Door S/W

S/W Resistance [Ω]


Yes
Open Infinity
Door 6
Close 0
Explain to customer
Yes
3
Check the PCB Voltage.
Is CON7 33th pin ~ 34th pin Change the
No
voltage 12V? PCB

CON5

Voltage [V]
CON5
12V
8th pin ~ 7th Pin

Yes
8-15. Freezer room upper lamp doesn’t work

Symptom Check Point


1. Freezer room upper 1. Check the Freezer door switch sticky
lamp doesn’t work 2. Check the door S/W resistance
3. Check the LED Lamp

F U LED PCB

Door S/W

S/W Resistance [Ω]


Open Infinity
Door
Close 0

Voltage [V]
CON3
14th pin ~ 13th 12V
Pin
Voltage
F-Door LED Lamp
[V]
Open White ~ Black 12V
Close White ~ Black 0~2V
Freezer room upper lamp doesn’t
work

1 4
Change the Change the
Check the Freezer door switch. Yes No
Door S/W Check the LED Lamp voltage LED Lamp
Does it feel sticky? Is voltage 12V? (While door open)

No
2
Yes
Change the
Check the door S/W resistance. No
Door S/W 5
Is it correct compared with table?
Explain to customer

Door S/W

S/W Resistance [Ω]


Open Infinity
Door
Close 1

Yes
3
Change the
Check the PCB Voltage. No
PCB
Is CON3 14th pin ~ 13th pin
voltage 12V?

Voltage [V]
CON3
12V
14th pin ~ 13th Pin

Yes
8-16. Poor cooling in Fresh food section

Symptom Check Point


1. Poor cooling in Fresh 1. Check the sensor resistance
food section 2. Check the air flow
3. Check the air Temperature
4. Check the R-Damper motor voltage

Duct

Fan Motor

CON5 18th pin ~ 17th Pin Resistance [Ω]

23ºF / -5ºC 38k


32ºF / 0ºC 30k
41ºF / 5ºC 24k
R
R 50ºF / 10ºC 19.5k
59ºF / 15ºC 16k

TEST MODE 1 Voltage [V]


CON3 8th pin ~ 5th Pin 12V
CON5 6th pin ~ 5th Pin 0V<Voltage<5V
CON5 7th pin ~ 5th Pin 0V<Voltage<5V

Duct Status
Air Flow Windy
Air Temperature Cold
Poor cooling in Fresh food section 4
Check the air temperature. Check the
Is it cold? No Compressor
and sealed
1
Check the sensor resistance. system

Yes

Go to 7

5 Check the Fan Motor voltage


Is Fan Motor voltage right? Replace
CON5 No
18th pin ~ 17th Resistance [Ω] Main PCB
Pin

23ºF / -5ºC 38k


32ºF / 0ºC 30k
41ºF / 5ºC 24k
TEST MODE 1 Voltage [V]
50ºF / 10ºC 19.5k
59ºF / 15ºC 16k CON3 8th pin ~ 5th Pin 12V
CON5 7th pin ~ 5th Pin 0V<Voltage<5V

2 Reset the unit and


Input Test1 Mode Yes
(Push the button 1 time)
6 Check the Fan Motor voltage
Is Fan Feed Back voltage 0V, 5V? Change the
Yes motor

3 Check the
Open the fresh food door and
Check the air flow Damper? No damper
Go to 5

2 4 TEST MODE 1 Voltage [V]


1 3
CON5 6th pin ~ 5th Pin 0V<Voltage<5V

No

7 Explain to customer

Yes
8-17. Poor cooling in Freezer compartment

Symptom Check Point


1. Poor cooling in 1. Check the sensor resistance
Freezer compartment 2. Check the air flow
3. Check the air Temperature
[Link] the Fan motor sticky
5. Check the Fan motor voltage

Duct

Fan Motor

CON5 12th pin ~ 11th


Resistance [Ω]
Pin
-22ºF / -30ºC 40k
-13ºF / -25ºC 30k
-4ºF / -20ºC 23k
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
R
R
32ºF / 0ºC 8k

TEST MODE 1 Voltage [V]


Duct Status CON3 8th pin ~ 5th Pin 12V
Air Flow Windy CON5 6th pin ~ 5th Pin 0V<Voltage<5V
Air Temperature Cold CON5 7th pin ~ 5th Pin 0V<Voltage<5V
Poor cooling in Freezer compartment 4
Check the
Check the air temperature. No Compressor
Is it cold? and sealed
1
Check the sensor resistance. system

Yes

5
CON7 Change the
Resistance [Ω] Check the Fan motor. Yes Fan motor
17th pin ~ 20th pin
Rotate fan using hand.
-22ºF / -30ºC 40k It feel sticky?
-13ºF / -25ºC 30k
Fan Motor
-4ºF / -20ºC 23k
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k
No

2 Reset the unit and


Input Test1 Mode
(Push the button 1 time)

3
Check the F
No Fan Motor
Open the fresh food door and
Go to 5
Check the air flow. Windy?

Yes
6
Replace
Check the Fan Motor voltage No Main PCB
Is Fan Motor voltage right ?

TEST MODE 1 Voltage [V]


CON3 8th pin ~ 5th Pin 12V
CON5 7th pin ~ 5th Pin 0V<Voltage<5V

Yes

7 Check the Fan Motor voltage


Is Fan Feed Back voltage right? Change the
No motor

TEST MODE 1 Voltage [V]


CON5 6th pin ~ 5th Pin 0V<Voltage<5V

Yes

8
Explain to customer
8-17. Over cooling in Freezer compartment

Symptom Check Point


1. Over cooling in 1. Check the sensor resistance
Freezer compartment 2. Check the air flow
3. Check the air Temperature
[Link] the Fan motor sticky
5. Check the Fan motor voltage

Duct

Fan Motor

CON5 12th pin ~ 11th Pin Resistance [Ω]


-22ºF / -30ºC 40k
-13ºF / -25ºC 30k
-4ºF / -20ºC 23k
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k

TEST MODE 1 Voltage [V]


Duct Status CON3 8th pin ~ 5th Pin 12V
Air Flow Windy CON5 6th pin ~ 5th Pin 0V<Voltage<5V
Air Temperature Cold CON5 7th pin ~ 5th Pin 0V<Voltage<5V
Over cooling in Freezer compartment
3
Change the
Check the Fan motor. Yes Fan motor
1 Rotate fan using hand.
Check the sensor resistance.
It feel sticky?

Fan Motor

CON5
12th pin ~ 11th Resistance [Ω]
Pin
-22ºF / -30ºC 40k No
4
-13ºF / -25ºC 30k
-4ºF / -20ºC 23k Change the Main PCB
-13ºF / -25ºC 17k
14ºF / -10ºC 13k
23ºF / -5ºC 10k
32ºF / 0ºC 8k

2 Check the air flow in test


mode 1 & 3 Explain to
(Push the button 1 or 3 time) OK customer

Test1 Air Flow

Test3 No Air Flow

NG
8-18. Home Bar Heater do not work

Symptom Check Point


1. Home Bar do not work 1. Check the Main PCB
2. Check the Home Bar Heater

Part Resistance [Ω]


Defrost Heater 1912~2314

TEST MODE 3 Voltage [V]


CON7
10th pin ~ 3th 112V ~ 116V
Pin

TEST MODE 1 Voltage [V]


CON7
10th pin ~ 3th 0V
Pin
Home Bar Heater do not work

1 4 Input Test 3 Mode


Replace the (Push the button 3 times) Replace
Check the Door gasket . Yes Door gasket Check the Heater Voltage. NO Main PCB
Is door gasket damaged? Is voltage 112~116V?

No
3
Connect the TEST MODE 3 Voltage [V]
Yes housing
Is the connector loose? CON7
10th pin ~ 3th 112V ~ 116V
Pin

Yes

5 Input Test 1 Mode


(Push the button 1 times) Replace
Check the Heater Voltage. No Main PCB
Is voltage 0V?

NO

3
Change
NO The door
Check Heater part. TEST MODE 1 Voltage [V]
Heater resistance
1912~2314 Ω? CON7
10th pin ~ 3th 0V
Pin

Yes

6 Explain to customer

Yes
8-19. GID Heater do not work

Symptom Check Point


1. GID HTR do not work 1. Check the Main PCB
2. Check the Home Bar Heater

Part Resistance [Ω]


Defrost Heater 1912~2314

TEST MODE 3 Voltage [V]


CON7
11th pin ~ 3th 112V ~ 116V
Pin

TEST MODE 1 Voltage [V]


CON7
11th pin ~ 3th 0V
Pin
GID Heater do not work

1 4 Input Test 3 Mode


Replace the (Push the button 3 times) Replace
Check the Door gasket . Yes Door gasket Check the Heater Voltage. NO Main PCB
Is door gasket damaged? Is voltage 112~116V?

No
3
Connect the TEST MODE 3 Voltage [V]
Yes housing
Is the connector loose? CON7
11th pin ~ 3th 112V ~ 116V
Pin

Yes

5 Input Test 1 Mode


(Push the button 1 times) Replace
Check the Heater Voltage. No Main PCB
Is voltage 0V?

NO

3
Check Heater part. Change
Heater resistance NO The door
TEST MODE 1 Voltage [V]
3072~3534 Ω?
CON7
11th pin ~ 3th 0V
Pin

Yes

6 Explain to customer

Yes
8-20. Hygiene fan doesn’t work

Symptom Check Point


1. Hygiene fan doesn’t 1. Check Hygiene Fan motor voltage
work 2. Main PCB

Hygiene Fan motor

R Voltage [V]
R
CON5
12V
2th pin ~ 1th Pin
Hygiene fan doesn’t work

1 3
Change the Change the
No No
PCB Check the Hygiene voltage Fan motor
Choose the Hygiene Max in display Is voltage 12V? (While door open)
Check the PCB Voltage.
Is CON6 2nd pin ~ 5th pin
voltage 12V?

Voltage [V]
CON5 Yes
12V
2th pin ~ 1th Pin
4 Explain to customer
Yes
2
Connect the
Is the connector loose? Yes
housing

No
8-20. Wi-Fi modem doesn’t work

Symptom Check Point


1. Wi-Fi modem 1. Check connector
doesn’t work 2. Display PCB
3. Wi-Fi modem PCB

Display PCB Wi-Fi PCB

CON802

CON802

Wi-Fi ON Voltage [V]


CON802
5V
1st pin ~ 4th pin
CON802 Not
2nd pin ~ 4th pin 0V, 5V
CON802 Not
3rd pin ~ 4th pin 0V, 5V
Wi-Fi modem doesn’t work

1 3
Connect the Check the Display PCB output? Change the
Yes ( While Wi-Fi function is on ) No
housing display
Choose the connectors in the
display and lead wire. Is it loose ?

Display Voltage
CON802 [V]
1st pin ~ 4th pin 5V
Not
2nd pin ~ 4th pin
0V, 5V
CON802
Yes

4 Explain to customer
No
2 Check the Wi-Fi PCB output?
( While Wi-Fi function is on ) Change
No Wi-Fi
modem

Voltage
Wi-Fi modem
[V]
Not
5th pin ~ 6th pin
0V, 5V

Yes
10. REFERENCE
10-1 TEST MODE and Removing TPA

1. How to enter the TEST MODE


Push the test button on the Main PCB to enter the TEST MODE.

* 1 time : Comp / Damper / All FAN on


(Everything is displayed)

* 2 times : Damper closed


(22 22 displayed)

* 3 times : Forced defrost mode


(33 33 displayed)

Main PWB

2. How to remove Terminal Position Assurance (TPA)


> A P T C A < > A P T C D <

※ After measure the values, you should put in the TPA again.

- 73 -
10-2 TEMPERATRUE CHART - FRZ AND ICING SENSOR

TEMP RESISTANCE VOLTAGE

-39°F (-40°C) 73.29 4.09 V

-30°F (-35°C) 53.63 3.84 V

-21°F (-30°C) 39.66 3.55 V

-13°F (-25°C) 29.62 3.23 V

-4°F (-20°C) 22.33 2.89 V

5°F (-15°C) 16.99 2.56 V

14°F (-10°C) 13.05 2.23 V

23°F (-5°C) 10.10 1.92 V

32°F (0°C) 7.88 1.63 V

41°F (5°C) 6.19 1.38 V

50°F (10°C) 4.91 1.16 V

59°F (15°C) 3.91 0.97 V

68°F (20°C) 3.14 0.81 V

77°F (25°C) 2.54 0.67 V

86°F (30°C) 2.07 0.56 V

95°F (35°C) 1.69 0.47 V

104°F (40°C) 1.39 0.39 V

- 74 -
10-3 TEMPERATRUE CHART - REF AND DEF SENSOR

TEMP RESISTANCE VOLTAGE

-39°F (-40°C) 225.1 4.48 V

-30°F (-35°C) 169.8 4.33 V

-21°F (-30°C) 129.3 4.16 V

-13°F (-25°C) 99.30 3.95 V

-4°F (-20°C) 76.96 3.734 V

5°F (-15°C) 60.13 3.487 V

14°F (-10°C) 47.34 3.22 V

23°F (-5°C) 37.55 2.95 V

32°F (0°C) 30 2.67 V

41°F (5°C) 24.13 2.40 V

50°F (10°C) 19.53 2.14 V

59°F (15°C) 15.91 1.89 V

68°F (20°C) 13.03 1.64 V

77°F (25°C) 10.74 1.45 V

86°F (30°C) 8.89 1.27 V

95°F (35°C) 7.40 1.10 V

104°F (40°C) 6.20 0.96 V

- 75 -
10-4 How to check the Fan-Error

(1) EBR650027**
After sending a signal to the fan, the MICOM checks the BLDC fan
motor s lock status. If there is no feedback signal from the BLDC fan,
the fan motor stops for 10 seconds and then is powered again for 15
seconds. To determine that there is a fan motor malfunction,
this process is repeated 3 times. If the fan motor is determined to be
defective, the error code will be shown in the display for 30 minutes.
At this point, the process will be repeated until the fan motor operates
normally. If normal operation is achieved, the error display is erased and
the MICOM is reset automatically.

No signal Error Display

15s 15s 15s


Normal drive
10s 10s

No signal Repeat

20s 15s 15s 20s

Pause 30min 10s 10s Pause 30min 10s

- 76 -
11. COMPONENT TESTING INFORMATION
11-1 Defrost Controller Assembly

Function The controller assembly is made up of two different kinds of parts. The fuse and the sensor.
To determine if these parts are defective, check for resistance. The fuse will cut power to the
defrost heater at very high temperatures.

How to Set a ohmmeter to the 2 housing pin.


Measure Measure the 2 pin connected to Fuse-M.
(Fuse-M) If the ohmmeter indicate below 0.1ohm
fuse-m is a good condition, But if infinite the
(1) to (2)
part is bad.

How to Set a ohmmeter to The 2housing pin.


Measure Measure the 2 pin connected to Sensor.
(Sensor) If the ohmmeter indicate 11 (at room
temperature) Sensor is good.
When check the ohm at other temperatures
(1) to (2) Check the sensor manual.

Standard Fuse-M (at all temperature) Sensor (at room temperature)


Test Point Ressult Test Point Ressult
(1) to (2) 0 ~ 0.1Ω (1) to (2) 11KΩ

- 77 -
11-2 Sheath Heater

Function Sheath heater is a part for defrost. All heating wire is connected to only one line. To check if
the part is defective, check the resistance.

How to
Measure

(1) (2)
Set a ohmmeter connect to The 2 housing pin.
Measure the 2 pin connected to Sheath Heater.
If the ohmmeter indicate (V°øV)/Watt=R is good condition,
ex) when watt=350w, voltage=115v R=(115°ø115)/350=38
But if the ohm meter indicate infinity the Sheath heater is bad.

Standard Sheath heater (at all temperature)


Test Point Ressult
(1) to (2) 34 ~ 42

-78 -
11-3 Door Heater Assembly

1.9-2.2KΩ

- 79 -
11-5 Dispenser DC Motor

Function - Dispenser DC Motor : When customer push the dispenser button, Pull duct door and
abstract from ice bank.

How to
Measure

(1)

(2)

Dispensor DC Motor

Standard Dispenser DC Motor


Test Points Result
(1) to (2) 9.9 ~ 12.1

- 80 -
11-7 Damper

Function The damper supplies cold air from the freezer to the chill room using the damper plate. The
chill room is colder when the damper plate is open. When the damper is closed the chill
rooms temperature will rise.

How to
Measure

< Damper Circuit >

1 Blue

(1)BLUE 3 White
(2)WHITE
(3)YELLOW
(4)RED

Check the 1 , 3

< extension >

Check the 1 , 2 Check the 3 , 4

Check to see if there is electrical current, if there is resistance the damper is good.

Standard Damper
Test Points Result Test Points Result
Red and Yellow 373 ~ 456 Blue and White 373 ~ 456

- 81 -
11-9 Flow Sensor

Function Flow Sensor (in machine room)


Count the water quantity from city water to water filter in refrigerator

How to
Measure

Flow Sensor
(in machine room)

Standard Test Points Result


Red wire to Black wire 4 ~ 30 k

- 82 -
[Link] Trouble Shooting
Troubleshooting
- COMP Operation Error LED Check

① ②

1. Open the PCBA Cover 2. Check the number of LED blinks 3. When the COMP is normal,
(Refer to the next page for resolution it will not blink
by number of LED blinks)

When the COMP & FAN are not operating simultaneously, force operate from the Main PCB in TEST MODE to check whether it is operating
and then check the power of the COMP end to reset the power.

LED Trip Information

Troubleshooting 1
Current/Voltage Sensing
Error
- Simple Check Flow Chart
2 Over Stroke
LED 8 Blinks Test Mode LED 8 Blinks
Reset About 5min Replace PCB
1 Input 3 Comp Connection Error

LED 7 Blinks Test Mode LED 7 Blinks 4 Over Voltage Error


Reset About 5min Replace PCB
1 Input
5 Comp Lock Error
LED 1 Blinks Test Mode LED 1 Blinks
Reset About 5min Replace PCB 6 Over Current Error
Not Cooling 1 Input
7 IPM Error
LED 4 Blinks Test Mode LED 4 Blinks
Reset About 5min Replace PCB
1 Input 8 Communication Error
Y
LED Blinking? N
LED 5 Blinks Test Mode LED 5 Blinks Comp.
Reset About 5min
1 Input Action?
N
Y

Check Check Comp. Replace PCB


Cycle leakage

N N N
LED 2 Blinks Test Mode LED 2 Blinks Comp. Harness PCBA Output
Test Mode Reset About 5min
1 Input Action? wiring? > 60V?
1 Input
Y Y Y
LED 3 Blinks Test Mode LED 3 Blinks
Reset About 5min Check Check
1 Input Repair Harness
Cycle leakage Comp.

Test Mode Comp. N N


LED 6 Blinks Reset LED 6 Blinks PCBA Output Replace PCB
1 Input About 5min
Action? > 60V

Y Y

N N
Comp. PCBA Output
About 5min Replace PCB Check Check Comp.
Action? > 60V
Cycle leakage
Y
Y
Check Check the Comp.
Cycle leakage
* Transmits LED blinking number to PDA after completing action
What to do per LED Blinking and Trip protection Logic
1. FCT0 Trip and LED Blinking 1 time (FCT0 Fault)

Blink OFF Blink OFF

→ Purpose : To detect the compressor voltage and current sensing error.


→ Restart every 30 seconds after compressor off.

LED 1 Blinks Test Mode LED 1 Blinks


Reset About 5min Replace PCB
1 Input

2. Stroke Trip and LED Blinking 2 times (Stroke Trip)

Blink Blink OFF Blink Blink OFF

→ Purpose : Protection piston crash by abnormally large stroke.


→ Case 1. Do not operate COMP : Harness connection failure between the PCB, COMP, Capacitor.
→ Case 2. Do operate COMP intermittently : Condenser Fan or Freezer Fan Error.
System Error like water-clogging, capillary-clogging,
Refrigerant-leakage
→ Logic : After the COMP off every 1 minute restart COMP

LED 2 Test Mode LED 2 Operate N Harness N PCBA output N


Reset 1 Input About 5min Replace PCB
Blinks Blinks
COMP? Wiring? > 60[V] ?
Y Y Y
Check Check
Cycle leakage Repair
COMP
Harness

3. No Connection Trip And LED Blinking 3 times (No Connection Trip)

Blink Blink Blink OFF Blink Blink Blink OFF

 Purpose : Prevention Over-Voltage and Over-Current by detecting connection error check.


 Cause : Harness connection failure between PCB, Comp, Capacitor.
Comp. insulation breakdown.
 Logic : After the Comp. Off every 40 seconds restart Comp.

Check
Check No Connect or
the Protection Logic LED blinking 3 times N
(No Connect Trip) Repair Harness

Do not operate Y Check Y N Replace


Check Comp.
Comp.? Harness connection Compressor

Y
Replace PCB

Y
Recheck N No Connect Trip
occur? Reset
What to do per LED Blinking and Trip protection Logic
4. Over Voltage Trip and LED Blinking 4 times (Over Voltage Trip)

Blink Blink Blink Blink OFF Blink Blink Blink Blink OFF

 Purpose : Protection the PCB by Over Voltage.


 Cause : DC Link Over Voltage Input(over 450VDC)
 Logic : After the Comp. Off every 90 seconds restart Comp.

LED 4 Blinks Test Mode


Reset About 5min LED 4 Blinks Replace PCB
1 Input

5. Lock Piston Trip and LED Blinking 5 times (Locked Piston)

BlinkBlink BlinkBlinkBlinkOFF

 Purpose : Detect locked piston.


 Cause : Oil shortage of the cylinder, Cylinder or Piston damage, clogging the discharge, Comp. internal debris.
 Logic : After the Comp. Off every 2 min 30 seconds restart Comp.

Check the L/Piston or


Check Replace
LED blinking 5 times
the Protection Logic Compressor
(Locked Piston Trip)

Do not operate Do not operate


Y
Reset Clogging the Cycle?
Comp.? Comp.?

N Y

Repair
Sealed system
Recheck
What to do per LED Blinking and Trip protection Logic
6. Current Trip and LED Blinking 6 times (Current Trip)

Blink Blink Blink Blink Blink Blink OF


F
 Purpose : Protection Over-Current(Over-Load)
 Cause : Abnormally ambient temperature(Over 43℃), Abnormally conditions like Shield machine room etc.
Condenser Fan failure, Comp. failure, PCB failure(IPM breakdown)
Oil shortage of the cylinder, Cylinder or Piston damage, clogging the discharge, Comp. internal debris.
 Logic : After the Comp. Off every 6 minutes restart Comp.

Check the Current or Y


Check Compressor is operate
LED blinking 6 times
the Protection Logic intermittently
(Current Trip)

Replace PCB
N Check the
PCB output

Y Check the N Replace


Compressor failure Compressor

N Current trip Y
Recheck occur? Reset

Do not operate Y N Replace


Clogging the Cycle?
Comp.? Compressor

N Check the Y Repair


leakage and cycle Sealed system

7. IPM Fault Trip and LED Blinking 7 times (IPM Fault)

Blink Blink BlinkBlink BlinkBlinkBlink OFF

 Purpose : Protection Over-Current by failure IPM(IPM short)


 Cause : IPM Short and failure
 Logic : After the Comp. Off every 20 seconds restart Comp.

LED LED
Reset Blinking 7 Replace PCB
Blinking 7
times times

8. Comp TX Error Trip and LED Blinking 8 times (Communication Error)

Blink Blink BlinkBlink BlinkBlinkBlink Blink OFF

 Purpose : Detection communication error with the Micom of the refrigerator control.
 Cause : Communication Error
 Logic : Only LED blinking without the Comp. Off
(Comp. is operate command before communication error)

LED LED
Reset Blinking 8 Replace PCB
Blinking 8
times times
Check the PCB Output
-. Check output voltage from PCB
IPM Output check

Multi
Tester

② SAVE

POWER
Multi ①
Tester

COMMON

A-Inverter

 Check the PCB output voltage to determine whether the PCB operates normally
Normal: (① The voltage of ① (COMMON, POWER) or ② (COMMOM, SAVE)
Output 80V or higher

Check the Compressor & Harness

1. Check the Harness connection  Step 1. Power off.


2. Check the Compressor Step 2. Check the Resistance(point A)
Step 3. Check the Harness(INF ohm).
Step 4. Check the Resistance(point B)
Step 5. Check the Resistance(point D)

Y Y Y
Power Check the Resistance Harness Connection
Check the Harness
off (point A) OK

N N

Check the Resistance N Check the Resistance N Replace N Check Y Harness


(point B) (point D) Compressor Comp. terminal failure

Y Y
A~B B~D
Connection error Connection error
Check the Compressor & Harness
 Comp Terminal resistance measurement (Power & Common)
 Check the broken-down insulation : Comp. Save - Earth resistance measurement

Point D Sa Po

Sa: Save
Multi Multi
Po: Power
Tester Tester
Co: Common
Co
② ②
① ① FLD165NBMA

Mode Resistance

Point B Power(①) 5.1Ω~6.3Ω


Save(②) 8.5Ω~10.4Ω
Point A
※The resistance can differ by few Ω depending on
the surrounding temperature or operating condition.

Multi
Tester
Earth
Check the insulation break-down ②

Multi
Tester
Hermetic terminal
12-5 SERVICE DIAGNOSIS CHART

COMPLAINT POINTS TO BE CHECKED REMEDY


No Cooling. • Is the power cord unplugged from the outlet? • Plug into the outlet.
• Check if the power switch is set to OFF. • Set the switch to ON.
• Check if the fuse of the power switch is shorted. • Replace the fuse.
• Measure the voltage of the power outlet. • If the voltage is low, correct the wiring.
Cools poorly. • Check if the unit is placed too close to the wall. • Place the unit about 4 inches (10 cm) from
• Check if the unit is placed too close to the stove, the wall.
gas cooker, or in direct sunlight. • Place the unit away from these heat sources.
• Is the ambient temperature too high or the room • Lower the ambient temperature.
door closed?
• Check if food put in the refrigerator is hot. • Put in foods after they have cooled down.
• Did you open the door of the unit too often or • Don't open the door too often and close it
check if the door is sealed properly? firmly.
• Check if the Control is set to Warm position. • Set the control to Recommended position.
Food in the • Is food placed in the cooling air outlet? • Place foods in the high-temperature section.
Refrigerator (front part)
is frozen. • Check if the control is set to colder position. • Set the control to Recommended position.
• Is the ambient temperature below 41°F(5°C)? • Set the control to Warm position.
Condensation • Is liquid food sealed? • Seal liquid foods with wrap.
or ice forms • Check if food put in the refrigerator is hot. • Put in foods after they have cooled down.
inside the unit. • Did you open the door of the unit too often or • Don't open the door too often and close it
check if the door is sealed properly? firmly.
Condensation • Check if the ambient temperature and humidity of • Wipe moisture with a dry cloth. It will
forms in the the surrounding air are high. disappear in low temperature and humidity.
Exterior Case. • Is there a gap in the door gasket? • Fill up the gap.
There is • Is the unit positioned in a firm and even place? • Adjust the Leveling Screw, and position the
abnormal noise. refrigerator in a firm place.
• Are any unnecessary objects placed in the back • Remove the objects.
side of the unit?
• Check if the Drip Tray is not firmly fixed. • Fix the Drip Tray firmly in the original position.
• Check if the cover of the compressor enclosure in • Place the cover in its original position.
the lower front side is taken out.
Door does not • Check if the door gasket is dirty with an item like • Clean the door gasket.
close well. juice.
• Position in a firm place and level the Leveling
• Is the refrigerator level?
Screw.
• Make sure food stored in shelves does not
• Is there too much food in the refrigerator?
prevent the door from closing.
Ice and foods • Check if the inside of the unit is dirty. • Clean the inside of the unit.
smell • Are foods with a strong odor unwrapped? • Wrap foods that have a strong odor.
unpleasant. • The unit smells of plastic. • New products smell of plastic, but this will go
away after 1-2 weeks.

● Other possible problems:

Check if frost forms Not Check Components of


in the freezer. defrosting the defrosting circuit.

Check the The system Perform sealed


refrigeration system. is faulty. system repair.

Check the The operation of the Replace the


Thermistor. Thermistor is incorrect. Thermistor.

- 89-
12-6 REFRIGERATION CYCLE

▼ Troubleshooting Chart

TEMPERATURE
STATE OF STATE OF THE OF THE
CAUSE REMARKS
THE UNIT EVAPORATOR COMPRESSOR
PARTIAL Freezer Low flowing sound of A little higher than • Refrigerant level is low due
LEAKAGE compartment and Refrigerant is heard ambient to a leak.
Refrigerator don't and frost forms in temperature. • Normal cooling is possible by
cool normally. inlet only. restoring the normal amount
of refrigerant and repairing
LEAKAGE

the leak.
COMPLETE Freezer Flowing sound of Equal to ambient • No discharging of
LEAKAGE compartment and refrigerant is not temperature. Refrigerant.
Refrigerator don't heard and frost isn't • Normal cooling is possible by
cool normally. formed. restoring the normal amount
of refrigerant and repairing
the leak.
PARTIAL Freezer Flowing sound of A little higher than • Normal discharging of the
CLOGGED BY DUST

CLOG compartment and refrigerant is heard ambient refrigerant.


Refrigerator don't and frost forms in temperature. • The capillary tube is faulty.
cool normally. inlet only.

WHOLE Freezer Flowing sound of Equal to ambient • Normal discharging of the


CLOG compartment and refrigerant is not temperature. Refrigerant.
Refrigerator don't heard and frost isn't
cool. formed.
MOISTURE CLOG Cooling operation Flowing sound of Lower than ambient • Cooling operation restarts
stops periodically. refrigerant is not temperature. when heating the inlet of the
heard and frost melts. capillary tube.

COMP- Freezer and Low flowing sound of A little higher than • Low pressure at high side of
RESSION Refrigerator don't refrigerant is heard ambient compressor due to low
COMPRESSION

cool. and frost forms in temperature. refrigerant level.


DEFECTIVE

inlet only.

NO COMP- No compressing Flowing sound of Equal to ambient • No pressure in the high


RESSION operation. refrigerant is not temperature. pressure part of the
heard and there is compressor.
no frost.

12-6-1 Cleaning
There is no need for routine condenser cleaning in normal Home operating environments. If the environment is
particularly greasy or dusty, or there is significant pet traffic in the home, the condenser should be cleaned
every 2 to 3 months to ensure maximum efficiency.

If you need to clean the condenser:


● Remove the mechanical cover.
● Use a vacuum cleaner with a soft brush to clean the grille, the open areas behind the grille and the front
surface area of the condenser.
● Replace the mechanical cover.

- 90-
12-6-2 SEALED SYSTEM DIAGNOSIS

“Not Cooling” Complaint


All components operating, No airflow problems, Not frosted up as a defrost
problem
problem has been isolated to sealed system area

Partial Frost None


Pattern?

Equalization Equalization
Test Test
Very Fast Very Slow Very Slow

Fast Very Fast


Inefficient Partial Complete
Compressor Restriction Restriction

Condenser Cap Tube


Temperature Sound
Hotter than Normal Faint

Room Temperature None to Weak

Air/Low Side Loss of Change


Leak

Compressor Not
Pumping
Trace of Oil
Yes

No
Leak

Undercharge

(The equalization test is trying to restart a compressor using a start kit after it has been operating.)

- 91-
13. ICEMAKER OPERATING METHOD AND TROUBLE SHOOTING
13-1 Icemaker’s Basic Operating Method

Power On

Start Position • Adjusts Ice Tray to Start Position with power on.

Icemaking • Waits until water becomes ice.


Mode ※For cold air circulation, Ice tray will be
on a slightly tilt one hour after
ice-making mode begins. Atilt ice tray
Full Ice means icemaker’s normal operation. Ice Tray on a slightly tilt

Check
• If water becomes ices in the ice tray, Ice-detecting
sensor check if the ice bin is full.

Full Ice?

Harvest
Mode • Twist the ice tray to drop ice into the ICE BIN.

Fill • Supply water to the ice tray by operating the solenoid


valve.

• To force water to supply to the ice tray, or check


icemaker’s condition press and hold the FILL Key for
Test Mode about 3seconds.
In the test mode, The icemaker will run through 3
stages step by step
: Harvest → Fill water → Ice making

To reset the icemaker’s operation, set the power switch OFF position and back it to ON position.

Power
Switch

Ice Tray

Ice-detecting sensor

Icemaker Unit

- 92-
13-2 ICE MAKER FUNCTIONS

13-2-1 Icemaking Mode


1. Icemaking Mode begins right after the ice tray fills with water.
2. Icemaker waits until water becomes ice in the ice tray.
※ Ice-detecting sensor checks if the ice bin is full every 2min.

13-2-2 Harvest Mode


At least in 110min, since icemaker begun icemaking mode, Icemaker starts to twist the ice tray to drop ices into the Ice bin.
(After installation, at least 1day is needed to make ices)
※ If the icemaker never drop ices to the ice bin though water becomes ices in the ice tray, check the real temperature of
compartment. (not temperature on display)
Icemaker needs below 0°F to drop ices to ice bin.

13-2-3 Fill/Park Position


Once the normal harvest mode has been completed, the water solenoid will be activated.

13-3 Trouble Shooting Ice & Water system Issues

13-3-1 Icemaker not making ice or not making enough ice (Environmental Diagnosis)
Icemaker can’t make ices itself. Basically, water, temperature and time are needed.
- Water : If no Water, then no Ice.
- Temperature : The compartment, where the icemaker is located, has to be at least 1°F so that icemaker dumps ices to
the bin.
- Time : At least 80 minutes must be passed to make one series of ices after water comes into icemaker.
※ Test Mode should not be carried out before checking below.

Not making ice

Water 1. Is saddle valve turned on? → Check saddle valve.


2. Is the icemaker fill tube frozen? → Check the fill tube heater’s electrical
Is Icemaker’s tray filled No resistance.
with water or Ice? 3. Are water valve housings are connected properly? → Check all the water valve’
connection.
4. Water line kinked or damaged?
Yes 5. Is water filter too old?
Temperature

Is measured 1. Does cold air come out from air vent normally? → Check if Icing fan is working.
temperature below 10°F No Check if multi duct is blocked.
2. Are the R & F room cold enough? → Measure the temp. and Check gas leakage
in the icemaker
at the back.
compartment 3. Does icemaker compartment door close tightly?

Time Yes

How long has customer 1. At least 120min. must be passed to make ices after water comes into icemaker.
No
waited for icemaker to 2. At least 24 hours must be passed to have ice bin full of ices. (not in case of
make ices? installation)

If the issue haven’t resolved yet, though you have checked all the items above, go to next step.

-93-
13-3-2 Icemaker not making ice or not making enough ice
(Icemaker Unit & Ice-detecting sensor Diagnosis)
Icemaker Unit and Ice-detecting sensor Diagnosis
The icemaker unit and Ice-detecting sensor is programmed to be diagnosed.
Follow the procedure step by step to check to see if icemaker and Ice-detecting sensor is working normally.

Icemaker Unit

Ice-detecting sensor

Fill Key

1st STEP (Icemaker Unit Diagnosis)


Press the fill key for about 3sec. If the icemaker runs 2 stages of harvest and filling water step by step, It means icemaker’s
mechanism is normal.

※ Caution : Be sure that the ice tray is not filled with water before pressing fill key.

- 94-
2st STEP (Ice-detecting sensor Diagnosis)

1. Remove Ice bin from compartment 2. Close the left door 3. Wait for 3min.
(Door switch pushed)

4. Freezer door stays open

5. Push the refrigerator


button & lock button at the
same time.

If“ETY”is shown on the display after the procedure above, Ice-detecting sensor is normal.
If“FULL”is shown on the display after the procedure above, Ice-detecting sensor is abnormal.
※ ETY = empty

13-3-3 Icemaker not making ice or not making enough ice (Other Suspected Items)
Strongly suspect items below If the issue remains yet, though all the diagnosis for icemaker has been carried out.
- Cap duct bad sealing
- Defective thermal sensor in the icemaker compartment
- Not cold icemaker compartment area (sealed system)

13-3-4 Not Dispensing Ice


Clogged Ice In the Ice Bin (suspected items)
- Customer haven’t used ice dispenser over a week.
→ Resolution : the ices gets stuck if customer doesn’t use ice dispenser.
In this case, empty the ice bin and wait until the new ices are stacked in the ice bin.
- Temperature of icemaker compartment is not cold enough.
→ Resolution : Check ice fan, sealed system, cap duct, vent and other items related to temperature.
- Cap duct doesn’t seal the air properly.
→ Resolution : Possibly, warm air could get into the compartment and make ices get stuck. Replace the cap duct with
new one.
- In-door geared motor doesn’t work
→ Resolution : Change the in-door geared motor and test it.
- The water comes out of fill cup and the water get into the ice bin.
→ Resolution : The water pressure from shutoff valve is too high.
Recommend to use regulator to the customer and close the shutoff valve slightly.
Clogged Ices In the Chute (suspected items)
- Cap duct doesn’t seal the air properly.
→ Resolution : Possibly, warm air could get into the compartment and make ices get stuck. Replace the cap duct with
new one.

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14. DESCRIPTION OF FUNCTION & CIRCUIT OF MICOM
14-1 FUNCTION

14-1-1 Function
1. When the appliance is plugged in, it is set to 37°F for Refrigerator and 0°F for freezer.
You can adjust the Refrigerator and the Freezer control temperature by pressing the ADJUST button.
2. When the power is initially applied or restored after a power failure, it is set to Control temperature Previously.
3. If you do not press any button after turning on the power, only CRUSH or CUBE Label that has been selected will be
turned on and all other LEDs on the display Panel will be turned off within 60 seconds. (Power Save Mode)
4. If you press a button, only CRUSH, CUBE label and Lock icon that has been selected will be turned on and all other
LEDs on the display Panel will be turned off within 20 seconds. (Power Save Mode)

5. If you do not want to use the Power Save Mode, you can change the Mode by pressing the ICE PLUS Button and
Freezer TEMP button simultaneously for more than 5 seconds.

14-1-2 How to Toggle the Display between °F & °C


1. The initial setting is °F and the display temperature mode can be changed from °F to °C or °C to °F by pressing and
holding the FRZ TEMP and the REF TEMP keys at the same time for over 5 seconds.

14-1-3 Lock function (dispenser and display button lock)


1. When the refrigerator is first turned on, the buttons are not locked.
“LOCK” is deactivated with no light on.
2. To lock the display, the dispenser, and the control panel, press
and hold the LOCK button for 3 seconds. “LOCK” is activated with
“Lock Icon” on.
3. The LOCK button is the only control feature that remains active
in the locked state. The buzzer sound, other control buttons,
and the dispenser are deactivated.
4. To release from the locked state, press and hold the LOCK
button again for 3 seconds.
5. If you don’t hold the Alarm/Lock button more than 3 seconds,
Alarm function will be changed and alarm for opened door will be
on/off same as alarm icon indicating.

- 96-
14-1-4 Filter condition display function

14-1-5 Ice Plus selection


1. Please select ice plus function for quick freezing.
2. When you press the ice plus button, the ice plus icon will be turned
on again.
3. Ice plus function automatically turns off after a fixed time passes.
4. If you want additional power save, you can turn on energy saving
(some heater off for anti-dew).
5. To turn on or off the energy saving function, press Ice plus/Energy
saving Button for more than 3 seconds.
6. We recommend using energy saving function when you go out for
quite a long time and are out of the rainy season.

14-1-6 Dispenser use selection


You can select water or ice by separated pad switch.

• When you press ice type button, ice type will be changed. (Crush or
Cube)
• Hold your cup in the dispenser for a few seconds after dispensing
ice or water to allow the last pieces of ice drops of water to fall into
the cup.
• When after initially establ ishing the water comes out, the water tank
inside fills and until at the time of quality the hour is caught.

- 97-
14-1-7. How to operate the Hygiene fresh filter

Auto Mode

Hygiene Fresh

POWER Mode
After 4 hours

14-1-8. AUTO Mode


1. Fan installed on the [Link] on the rear side of the filter operates.
2. Fan is repeatedly turned on for 10 minutes and then off for 60 minutes.
3. If the R-door is opened while the fan is operating,the fan will be turned off,and when the R-door is closed,the fan will be
turned on.
4. LED near the filter installed on the multi duct is turned on when the R -door is opened and off when closed.

14-1-9. POWER Mode


1. Fan installed on the [Link] on the rear side of the filter operates.
2. Fan is repeatedly turned on for 10 minutes and then off for 5 minutes for 4 hours,and then automatically switches over to
AUTO Mode.
3. If the R -door is opened while the fan is operating,the fan will be turned off,and when the R -door is closed,the fan will
be turned on.
4. LED near the filter installed on the multi duct is turned on when the R -d oor is opened and off when closed.

98
14-1-10 CONTROL OF FREEZER FAN MOTOR
1. Freezer fan motor has high and standard speeds.
2. High speed is used at power-up, for Ultra Ice, and when refrigerator is overloaded.
Standard speeds is used for general purposes.
3. To improve cooling speed, the RPM of the freezer fan motor change from normal speed to high.
4. High speed (2700RPM) : Initial power on or load corresponding operation, Ultra Ice.
Normal speed (2400RPM) : General working conditions.

14-1-11 Cooling Fan Motor


1. The cooling fan is switched ON and OFF in conjunction with the compressor.
2. The cooling fan Motor has high and standard speeds. (When room temper rapture more high then 38°C speed is high)
3. The Failure sensing method is the same as in the fan motor of the freezing fan motor(refer to failure diagnosis function
table for failure display).

14-1-12 Ice Compartment Fan


1. The Icing Fan is controlled by the the sensor on the top of the ice compartment.
2. The Failure sensing method is the same as in the fan motor of the freezer
(refer to failure diagnosis function table for failure display)

14-1-13 Ice PLUS


1. The purpose of this function is to intensify the cooling speed of freezer and to increase the amount of ice.
2. Whenever selection switch is pressed, selection/release, the Icon will turn ON or OFF.
3. If there is a power outage and the refrigerator is powered on again, Ice PLUS will be canceled.
4. To activate this function, press the Ice PLUS key and the Icon will turn ON. This function will remain activated for 24 hrs.
The first one hour the compressor, Freezer Fan and Icing Fan will be ON. The next 23 hours the Ice room will be
controlled at the lowest temperature. After 24 hours or if the Ice PLUS key is pressed again, the Ice room will return to its
previous temperature.
5. During the first hour :
(1) Compressor, Freezer Fan and Icing Fan run continuously.
(2) If a defrost cycle begins during the first 30 minutes of Ice Plus, the Ice PLUS cycle will complete its cycle after
defrosting has ended.
If the defrost cycle begins when Ice Plus has run for more than 30 minutes, Ice PLUS will run for 40 minutes after the
defrost is completed.
(3) If Ice PLUS is pressed during defrost, Ice Plus Icon is on but this function will start seven minutes after defrost is
completed and it shall operate for three hours.
(4) If Ice Plus is selected within seven minutes after compressor has stopped, the compressor (compressor delays
seven minutes) shall start after the balance of the delay time.
6. For the rest of the 23 hours, the Ice room will be controlled at the lowest temperature.

14-1-14 How to set the display mode and cancel it


1. With the refrigerator door open, keep pressing the Refrigerator Temp Button and ICE PLUS Button more than 5 seconds,
then it goes to the display mode with Special Beep Sound With Special Beep Sound.
2. Perform the same way again to cancel the display mode.
3. All Freezing unit will be turned off at display mode (Exceptions : Lamp, Display)

- 99-
14-1-15 Defrosting (removing frost)
1. Defrosting starts each time the COMPRESSOR running time Betwee 7~50 hours.
2. For initial power on or for restoring power, defrosting starts when the compressor running time reaches 4 hours.
3. Defrosting stops if the sensor temperature reaches 46.4°F(8°C) or more. If the sensor doesn’t reach 46.4°F(8°C) in 1
hours, the defrost mode is malfunctioning. (Refer to the defect diagnosis function, 8-1-15.)
4. Defrosting won’t function if its sensor is defective (wires are cut or short circuited)

14-1-16 Defect Diagnosis Function


1. Automatic diagnosis makes servicing the refrigerator easy.
2. When a defect occurs, the buttons will not operate; but the tones. such as ding. will sound.
3. When the defect CODE removes the sign, it returns to normal operation (RESET).
4. The defect CODE shows on the Refrigerator and Freezer Display.

* Display check function: If simultaneously pressing Ultra Ice button and freezing temperature adjustment button for a
second, display LCD graphics on. If releasing the button, the LCD graphic displays the previous
status.
You can check the error code Within 3-hour Period from initial error

14-1-17 Auto pantry


1. The temperature control will automatically start upon the selected Auto Pantry temperature control.
2. You can adjust the Pantry control with three different temperature ranges by pressing the [Link] button.

- 100-
EXPLODED VIEW & REPLACEMENT PARTS LIST
CASE PARTS
CAUTION: Use the part number to order part, not the position nu mber.

626A 610D 503E


207B
624G
402A
624C 158B
610F

624A

S01

103B 271B
158D
S01
501F 103A
B01
207A

402A
120A

145B

B01 150D
406D

271D
S10
500A 120B

411A

313A

262B

406B
302B 400A
262H

105A
105A 316B

249D
318A 249C
317A

300A
106A
316A 314A
304A 332C
303C
146G
250F 405H
312C
404A
312A

310B 106A
309B 329A
329C
405F
420A 323B
405C
315B
319A 610E
407A

315C
S20

308C
315B
315C
FREEZER PARTS
CAUTION: Use the part number to order part, not the position nu mber.

133B

133B

145C

131A

136C

133A
133B

132P
145F

237C

136A
REFRIGERATOR PARTS
CAUTION: Use the part number to order part, not the position nu mber.

141A
140A

141A 139A

141D 161C

151A

146B

146C
151B

162B

145D

162A
DOOR PARTS
CAUTION: Use the part number to order part, not the position number.

500C
231B 233B

235A

241K

207D

232A
250W
241K
312F
281H

241B 309G
310G
233A
241J 271E
402A

241G
241K 241B

212G
281B

231A
243K
631A 406F 231C
241M

312B 244F

242M
281H
244A
B02
241A 279M

619B
243C
233C
241E
B06

406E
262C S14
243B 231C 243A
409B
102A 243K 406J
243L 406I
158C

S14
279E
276D
406H

253A
262E

250A

249E

250B

201A

B06
249J
206K
B06
203A
206L
212D
249F

249K
DISPENSER PARTS
CAUTION: Use the part number to order part, not the position nu mber.

279A

279J
402C

104A

275A

406A 279H

612B
612C
VALVE & WATER TUBE PARTS
CAUTI ON: Use t he par t number t o or der par t , not t he posi t i om
nbenru.

616H

617A

625A

623B

616J

625A 627B

616E
616J

603C
623A

627A

619A
ICE MAKER & ICE BIN PARTS
CAUTION: Use the part number to order part, not the position number.

612A

600C 600A

630J

630J

630F

630F

630B

630C
611A

630H

630D
630E

630Q
630G
Freezer Room

600F

600B
Jun.2017 Printed in China

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