Directional seat valves,

direct operated,
with solenoid actuation
(Area of application according to the explosion protection directive 2014/34/EU: II 2G)

Type [Link] 6 ...XE...

Operating instructions Replaces: 09/13

RE 22058-XE-B/04.16 English
The data specified serves to describe the
product. If there is also information on the
use, it is only to be regarded as application
examples and proposals. Catalog information
does not constitute warranted properties.
The information given does not release the
user from the obligation of own judgment and
verification. Our products are subject to a
natural process of wear and aging.

© This document, as well as the data,

specifications and other information set
forth in it, are the exclusive property of
Bosch Rexroth AG. It may not be reproduced or
given to third parties without its consent.

The cover shows an example configuration.

The product supplied may therefore differ from
the figure shown.

The original operating instructions were

prepared in German.
 Contents 3/52

Contents
1 About this documentation 5
1.1 Validity of the documentation 5
1.2 Required and amending documentation 5
1.3 Representation of information 5
2 Safety instructions 7
2.1 General information on this chapter 7
2.2 Intended use 7
2.3 Improper use 8
2.4 Qualification of personnel 9
2.5 General safety instructions 10
2.6 Product-specific safety instructions 11
2.7 Notices on the valve use 13
2.8 Personal protective equipment 14
2.9 Obligations of the machine end-user 14
3 General information on damage to property and damage to product 15
4 Scope of delivery 16
5 Product information 16
5.1 Product identification 17
6 Transport and storage 21
6.1 Transporting the valve 21
6.2 Storing the hydraulic valve 22
7 Assembly 23
7.1 Unpacking 23
7.2 Changes to the surface protection of the valve 23
7.3 Installation conditions 23
7.4 Before the assembly 24
7.5 Required tools 24
7.6 Required accessories 25
7.7 Assembling the valve 26
8 Commissioning 34
9 Operation 36
9.1 General information 36
9.2 Operating the manual override (only relevant for type [Link] 6...N9XE...) 37
10 Maintenance and repair 38
10.1 Cleaning and care 38
10.2 Inspection and maintenance 38
10.3 Maintenance schedule 40
10.4 Repair 40
10.5 Rectifying external leakages 40
10.6 Spare parts 41
11 Disassembly and removal 42
12 Disposal 43
12.1 Environmental protection 43
12.2 Return to Bosch Rexroth AG 43
12.3 Packaging 43
12.4 Materials used 43

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12.5 Recycling 44
13 Extension and modification 44
14 Troubleshooting 44
14.1 How to proceed for troubleshooting 44
15 Technical data 45
16 Appendix 46
16.1 List of addresses 46
17 Declaration of conformity 47
18 Alphabetical index 48

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 About this documentation 5/52

1 About this documentation

1.1 Validity of the documentation

This documentation applies to the following products:
•• [Link] 6 ...XE...

This documentation is intended for assemblers, operators, service engineers, system

end-users, machine and system manufacturers.
This documentation contains important information on the safe and proper
assembly, transport, commissioning, operation, use, maintenance, disassembly and
simple troubleshooting of the product.
▶▶ Read this documentation thoroughly and in particular chapter 2 "Safety
instructions" and chapter 3 "General information on damage to property and
damage to product" before working with the valve.

1.2 Required and amending documentation

▶▶ The product may not be commissioned until you have been provided with the
documentation marked with the book symbol and you have understood
and observed it.

Table 1: Required and amending documentation

Title Document number Document type

Directional seat valves, direct operated, 22058-XE Data sheet
with solenoid actuation
General product information on 07008 Data sheet
hydraulic products
Subplates 45100 Data sheet
Declaration of conformity Document Refer to operating
M.-SEW 6 ...XE... instructions 22058-XE-B

1.3 Representation of information

Uniform safety instructions, symbols, terms and abbreviations are used to ensure
quick and safe working with the product using this documentation. For a better
understanding, they are explained in the following sections.

1.3.1 Safety instructions

In this documentation, safety instructions are included in chapter 2.6
"Product-specific safety instructions" and in chapter 3 "General information on
damage to property and damage to product" and whenever a sequence of actions
or instructions is explained which bear the danger of personal injury or damage to
property. The hazard avoidance measures described must be observed.

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6/52 About this documentation

Safety instructions are structured as follows:

Signal word
Type and source of danger!
Consequences in case of non-compliance
▶▶ Hazard avoidance measures
▶▶ <Enumeration>

•• Warning sign: draws attention to the danger

•• Signal word: identifies the degree of danger
•• Type and source of danger: specifies the type and source of danger
•• Consequences: describes the consequences in case of non-compliance
•• Precaution: specifies how the danger can be prevented

Table 2: Risk classes according to ANSI Z535.6-2006

Warning sign, signal word Meaning

Indicates a dangerous situation which will cause death or
DANGER severe injury if not avoided.
Indicates a dangerous situation which may cause death or
WARNING severe injury if not avoided.
Indicates a dangerous situation which may cause minor or
CAUTION moderate (personal) injury if not avoided.
Damage to property: The product or the environment could
NOTICE be damaged.

1.3.2 Symbols
The following symbols indicate notices which are not safety-relevant but increase the
comprehensibility of the documentation.

Table 3: Meaning of the symbols

Symbol Meaning
If this information is not observed, the product cannot be used and/or
operated optimally.

▶▶ Individual, independent action

1. Numbered instruction:
2. The numbers indicate that the actions must be carried out one after
the other.
3.

1.3.3 Abbreviations
The following abbreviations are used in this documentation:

Table 4: Abbreviations

Abbreviation Meaning
ATEX EU Explosion Protection Directive (Atmosphère explosible)
EN European Standard
ISO International Organization for Standardization
IEC International Electrotechnical Commission

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 Safety instructions 7/52

Abbreviation Meaning
RE Rexroth document
IP Ingress protection rating
A, B Hydraulic connections (actuator)
T Hydraulic connection (tank)
P Hydraulic connection (pump)
ANSI American National Standards Institute

2 Safety instructions

2.1 General information on this chapter

The product has been manufactured according to the generally accepted codes of
practice. However, there is still the danger of personal injury and damage to property
if you do not observe this chapter and the safety instructions in this documentation.

▶▶ Read this documentation completely and thoroughly before working with

the product.
▶▶ Keep this documentation in a location where it is accessible to all users at
all times.
▶▶ Always include the required documentation when you pass the product on to
third parties.

2.2 Intended use

The product is a hydraulic component.
You may use the product as follows:
•• as a direct operated directional seat valve with solenoid actuation for intended use
in explosive atmospheres.

The product is only intended for professional use and not for private use.
Intended use includes having read and understood this documentation completely,
especially chapter 2 "Safety instructions".
The valve is designed and constructed for the control of oil flows. It complies with
the requirements of the EU explosion protection directive 2014/34/EU. According
to directive 2014/34/EU, the device group, category and temperature class to which
the valve corresponds are indicated in the "Area of application" section of the
data sheet.
For information on the device group, category and temperature class according to
the explosion protection directive 2014/34/EU, please refer to "Data sheet 22058-XE"
under "Information on explosion protection" and to the name plate of the valve.

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8/52 Safety instructions

The valve may only be operated in a technically perfect condition and used as
described in these operating instructions. The connection conditions, application
conditions and performance data defined in these operating instructions must not
be changed.
If you intend to use the valve with other connection, application or performance
data than those defined by Bosch Rexroth AG in these operating instructions,
please contact Bosch Rexroth AG beforehand. The valve must not be used with other
connection, application and performance data than those defined in these operating
instructions without the written approval by Bosch Rexroth AG.

2.3 Improper use

Any use deviating from the intended use is improper and thus not admissible.
The installation or use of inappropriate products in safety-relevant applications
could result in unintended operating states during use which in turn could cause
personal injuries and/or damage to property. Therefore, please only use a product
for safety-relevant applications if this use is expressly specified and permitted in
the documentation of the product. For example, in explosion-protected areas or in
safety-related control components (functional safety).
Improper use of the product includes:
•• Faulty assembly
•• Incorrect transport
•• Lack of cleanliness during storage and assembly
•• Faulty installation
•• Use of inappropriate/non-admissible hydraulic fluids
•• Non-compliance with the specified performance limits

Changes and/or modification at the valve are not admissible, see chapter 13
"Extension and modification".
Bosch Rexroth AG does not assume any liability for damage caused by improper use.
The user assumes all risks involved with improper use.

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2.4 Qualification of personnel

The activities described in this documentation require basic knowledge of
mechanics, electrics, hydraulics, pneumatics as well as knowledge of the appropriate
technical terms. For transporting and handling the product, additional knowledge
of how to handle lifting gear and the necessary attachment devices is required.
In order to ensure safe use, these activities may only be carried out by an expert in
the respective field or an instructed person under the direction and supervision of
an expert.
Experts are those who are able to recognize potential dangers and apply the
appropriate safety measures due to their professional training, knowledge and
experience, as well as their understanding of the relevant conditions pertaining
to the work to be undertaken. An expert must observe the relevant specific
professional rules and have the necessary expert knowledge.
Expert knowledge means for example for hydraulic products:
•• reading and completely understanding hydraulic schemes,
•• in particular, completely understanding the correlations regarding the safety
equipment and
•• having knowledge of the function and set-up of hydraulic components.

Qualification of personnel The personnel must have the following additional qualifications to the extent
for the installation and required to fulfill their tasks:
commissioning of valves in •• Understanding of the general principles of explosion protection, protection classes
explosive areas and device labelling
•• Understanding of those aspects of device design which influence the protection
concept
•• Understanding of the contents of certificates and of the relevant parts of this
standard
•• General understanding of the testing, maintenance and repair requirements of
IEC 60079-17
•• Familiarity with the special methods which are to be applied during the selection
and installation of devices to which this standard refers.
•• Understanding of the additional importance of work permit systems and safe
electrical separation regarding explosion protection.

Bosch Rexroth offers measures supporting training in specific fields. An overview

of the training content can be found online at: [Link]

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10/52 Safety instructions

2.5 General safety instructions

•• Observe the valid regulations on accident prevention and environmental protection.
•• Observe the safety regulations and provisions of the country in which the product
is used/applied.
•• Exclusively use Rexroth products in technically perfect condition.
•• Observe all notices on the product.
•• Persons assembling, operating, disassembling or maintaining Rexroth products
must not be under the influence of alcohol, other drugs or medication influencing
the ability to react.
•• Only use original Rexroth accessories and spare parts in order to exclude any
hazard to persons due to unsuitable spare parts.
•• Comply with the technical data and environmental conditions specified in the
product documentation.
•• The installation or use of inappropriate products in safety-relevant applications
could result in unintended operating states during use which in turn could cause
personal injuries and/or damage to property. Therefore, only use a product for
safety-relevant applications if this use is expressly specified and permitted in the
documentation of the product, e.g. in explosion protection zones or in safety-
related parts of control systems (functional safety).
•• Do not commission the product until you can be sure that the end product (for
example a machine or system) where the Rexroth product is installed complies
with the country-specific provisions, safety regulations and standards of the
application.

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2.6 Product-specific safety instructions

The following safety instructions apply to chapters 6 to 14.

WARNING
Explosion hazard due to explosive atmosphere during assembly!
During assembly, there must not be an explosive atmosphere. During work at the
valve, this condition could trigger an ignition which may lead to an explosion.
▶▶ Before working with the valve, ensure that no explosive atmosphere may occur
during the work.

Easily inflammable hydraulic fluid!

In connection with an explosive atmosphere or other hot heat sources, leaking
hydraulic fluid mist due to defective or incompletely assembled valves and their
connections may lead to explosions.
▶▶ Only use the valve in the intended explosion protection area.
▶▶ The ignition temperature of the hydraulic fluid used must be 50 K higher than
the maximum surface temperature.

Exceedance of the maximum temperatures!

Use of the valve outside the approved temperature ranges may lead to functional
failures like e.g. overheating of the valve solenoid. This means that the explosion
protection is no longer ensured.
▶▶ Only use the valve within the intended environmental and hydraulic fluid
temperature range.

Hot surface at the valve solenoid!

Risk of burning!
▶▶ Provide for a suitable touch guard.
▶▶ During operation, only touch the valve solenoid using heat-protective gloves.
Allow the valve solenoid to cool down to room temperature before touching it
directly with your hands during maintenance work.

Pressurized system parts and leaking hydraulic fluid!

When working at hydraulic systems with stored pressure energy (accumulators
or cylinders working under gravity), the valve may even be pressurized after the
pressure supply has been switched off. During assembly and disassembly work,
the valve or parts may fly around and cause personal injuries and/or damage to
property. There is moreover the danger of serious injury caused by a powerful
leaking hydraulic fluid jet.
▶▶ Before working at the valve, ensure that the hydraulic system is depressurized
and the electrical control is de-energized.
▶▶ Completely unload the pressure at machines and systems before working at
the valve.

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WARNING
Non-compliance with functional safety!
The valve controls movements in machines or systems. In case of mechanical and
electric faults, e.g. failure of the energy supply, persons may be caught by the
system, kicked away or bruised.
▶▶ When setting up your circuit, observe functional safety e.g. according to
EN ISO 13849.

Penetrating water and humidity!

In case of use in humid or wet environments, water or humidity may penetrate at
electrical connections or the valve electronics. This case may lead to malfunctions
at the valve and to unexpected movements in the hydraulic system which may result
in personal injury and damage to property.
▶▶ Only use the valve within the intended IP protection class or lower.
▶▶ Ensure before the assembly that all seals and caps of the plug-in connections
are tight and intact.

CAUTION
Contaminated hydraulic fluid!
Contamination in the hydraulic fluid may cause functional failures e.g. jamming or
blocking of nozzles of the valve. In the worst case, this may result in unexpected
system movements and thus constitute a risk of injury for persons.
▶▶ Ensure adequate hydraulic fluid cleanliness according to the cleanliness classes
of the valve over the entire operating range.

Leakage in case of incorrect working temperatures!

Use of the valve outside the approved temperature range may lead to permanent
leakage at the valves. Thus, hydraulic fluid in the form of a leaking hydraulic fluid jet
may injure persons, lead to damage to property and endanger the environment.
▶▶ Only use the valve within the intended environmental and hydraulic fluid
temperature range.
▶▶ In case of leakage, immediately exchange damaged seal rings or the valve.

Corrosion!
The valve described has surface protection (see "Data sheet 22058-XE"). If the
valve is used in a damp environment, the valve and the valve mounting screws may
corrode, which may reduce the preload force of the screw connection. To prevent
the valve from becoming loose and causing a risk of injury:
▶▶ Exchange valves with corrosion damage at an early stage.
▶▶ Check the surface protection at the valve and the valve mounting screws at
regular intervals.

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Contact with salt water leads to increased corrosion at the valve. This may
chemically corrode and damage individual components of the valve. So take
suitable corrosion protection measures.

2.7 Notices on the valve use

Observe the following information during project planning:
▶▶ If the annulus area of differential cylinders is not connected to port A, a pressure
peak is created in port B during the switching process due to the pressure
intensification. This pressure peak may exceed the maximum operating pressure
over the permissible limit.
▶▶ To ensure proper functioning, the valve must be bled.
▶▶ If due to the operating conditions to be expected during the switching processes,
flows have to be anticipated that exceed the performance limits of the valves that
can be seen from the characteristic curve, a valve with throttle insert must be
used in channel P for flow limitation.

With a 4/2 directional seat valve with Plus-1 plate, the throttle insert for limiting
the flow does not have to be inserted in port P at the valve body but rather in
port P of the Plus-1 plate.
If a check valve insert is to be used with a 4/2 directional seat valve with Plus-1
plate, it doesn't have to be inserted in port P at the valve body but rather in
port P of the Plus-1 plate.

▶▶ Ports P and T with a 3/2 directional seat valve; P, A and T with a 3/2 directional
seat valve and/or P, A, B, and T with a 4/2 directional seat valve are clearly
assigned according to their function and must not be arbitrarily exchanged
or closed. The flow is only admissible in the direction of arrow specified in
"Data sheet 22058-XE".
▶▶ In order to switch the valve safely or maintain it in its spool position, the pressure
at the respective ports must satisfy the following condition:
– P ≧ A ≧ T for the 3/2 directional seat valve, and/or
– P ≧ A ≧ B ≧ T for the 4/2 directional seat valve.

▶▶ With a 4/2 valve with Plus-1 plate, the minimum pressure must be 8 bar and the
minimum flow must be 3 l/min.
▶▶ The counter pressure at port T may not exceed the value specified in the
performance limits section of "Data sheet 22058-XE".
▶▶ Switching off the valve solenoid results in a voltage peak due to the inductive
effect. The valve solenoid already contains an interference protection circuit
dampening this voltage peak. However, additional external switching measures
have to be taken, if required, to avoid an influence of the residual voltage peak on
connected electric circuits. The values for the residual voltage peak depend on
the valve solenoid used, see the "Data sheet 22058-XE".

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2.8 Personal protective equipment

The machine end-user must provide the personal protective equipment (such as
gloves, working shoes, safety goggles, working clothes, etc...).

2.9 Obligations of the machine end-user

The machine end-user is obliged to check in the order confirmation whether the
supplied valve complies with the required category and the corresponding zone.
The machine end-user of the Bosch Rexroth valve is responsible that
•• the valve is only used according to the intended use as defined in these operating
instructions.
•• the valve is only stored, operated and maintained according to the technical data,
operating and environmental conditions indicated in "Data sheet 22058-XE", in
particular that the limit values indicated in "Data sheet 22058-XE" are not exceeded.
•• the applicable provisions, regulations and directives on explosion protection are
complied with.
•• the operating personnel are instructed at regular intervals.
•• a danger zone is marked, if required.
•• the safety measures for the specific area of application of the valve are
complied with.

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3 General information on damage to

property and damage to product
The warranty only applies to the delivered configuration.
•• The claim to warranty expires if the product is incorrectly assembled,
commissioned and operated, not used as intended and/or handled improperly.
•• The following safety instructions apply to chapters 6 to 14.

NOTICE
Inadmissible mechanical load!
Impact or shock forces on the valve may damage or even destroy it.
▶▶ Never use the valve as a handle or a step. Do not place/put any objects on top
of it.

Dirt and foreign particles in the valve!

Penetrating dirt and foreign particles in the valve lead to wear and malfunctions.
Safe function of the valve is therefore no longer ensured.
▶▶ During installation, ensure utmost cleanliness in order to prevent foreign
particles such as welding beads or metal chips from getting into the hydraulic
lines.
▶▶ Before commissioning, ensure that all hydraulic connections are tight and
that all seals and caps of the plug-in connections are correctly installed and
undamaged.
▶▶ Do not use linting cleaning fabric for cleaning.
▶▶ Ensure that no cleaning agents are able to penetrate the hydraulic system.

Hydraulic fluid harmful to the environment!

Leaking hydraulic fluid leads to environmental pollution.
▶▶ Immediately remedy possible leakage.
▶▶ Dispose of the hydraulic fluid in accordance with the currently applicable
national regulations in your country.

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16/52 Scope of delivery

4 Scope of delivery
The scope of delivery includes:
•• Directional seat valve, direct operated, with solenoid actuation
type [Link] 6 ...XE...
•• Operating instructions including declaration of conformity

▶▶ Check the scope of delivery for completeness.

▶▶ Check the scope of delivery for possible transport damage, see chapter 6
"Transport and storage".

In case of complaints, please contact Bosch Rexroth AG, see chapter 16.1 "List of
addresses".

Accessories such as valve subplates are not included in the scope of delivery and
must be ordered separately. See chapter 7.6 "Required accessories".

5 Product information
For information on the performance and product description, please refer to
"Data sheet 22058-XE" of your valve.

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5.1 Product identification

5.1.1 Information on the name plate and the valve solenoid housing
The meaning of the information on the name plate applicable to the non-electrical
part of the valve can be seen from the numbered fields of the following table.

Fig. 1: Name plate complete valve

Table 5: Information on the name plate

No. Type of information Information or example

1 Manufacturer's logo Rexroth
2 Material no. of the valve (= order number) e.g. MNR: R901234567
3 Type designation complete valve e.g. M-3SEW6U3X/
420MW230RN9XEZ2/V
4 Serial number of the valve e.g. SN: 0002111
5 Manufacturer's factory number e.g. 708 F
6 Date of manufacture (year and week) e.g. FD: 03W01
7 Maximum operating pressure e.g. pmax 420 bar
8 Ambient temperature range –20 °C ≤ Ta ≤ +60 °C
9 Hydraulic symbol according to ISO 1219 Graphic
10 Designation of origin Made in Germany
11 Name and address of the manufacturer Bosch Rexroth AG D-97816 Lohr
12 Customer's or production order number e.g. 123456789012345678
13 --- ---
14 CE mark CE
15 Explosion protection mark Ex
16 Mark according to the explosion protection II 2G cT4 X
directive 2014/34/EU and mark for the type of
protection of the mechanical part according to
EN 13463-5
17 --- ---
18 --- ---
19 --- ---

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With the 4/2 directional seat valve, another name plate is attached to the Plus-1
plate. It only contains an identification number internally used by Rexroth.
The meaning of the information on the name plate of the valve solenoid(s)
mounted on the valve can be read in the correspondingly numbered fields of the
following table.

1
2

3 4

5 6

10
9 13
13
11 12

14 15

16

17

18 20
19 13

Fig. 2: Solenoid name plate

Table 6: Information on the name plate

No. Type of information Information or example

1 Name/logo of the valve solenoid manufacturer Hydac electronic GmbH
2 Address of the valve solenoid manufacturer 66128 Saarbrücken,
Hauptstr. 27, Germany
3 Internal identification number e.g. EX-1516-001
4 Customer material number e.g. R1234567891
5 Nominal voltage e.g. 24 VDC
6 Rated current e.g. 0.708 A
7 Electrical characteristic values: e.g. S1(DB) 50 Hz.
Duty cycle according to IEC 34-1 (VDE 0580) and frequency
8 Admissible ambient temperature range e.g. –20 °C ≤ Ta ≤ +55 °C1)
9 Explosion protection mark Ex
10 Type examination certificate number KEMA 02ATEX2240 X
11 Mark for protection class according to explosion protection II 2G
directive 2014/34/EU
12 Mark for the type of protection according to EN 60079-7 or Ex eb mb IIC T4 Gb
EN 60079-18
13 CE mark and identification of notified body CE 0158
14 IEC Certificate of Conformity IECEx DEK 12.0068X
15 Mark for the type of protection according to EN 60079-7 or Ex eb mb IIC T4 Gb
EN 60079-18
16 Serial number of the valve solenoid and date of production e.g. X110125 / 302
17 Application note Line/cable ≥ 110 °C
18 Rated current for external miniature fuse e.g. 800 mA
19 Rated voltage for external miniature fuse e.g. 250 V
20 Hydac data matrix code Data matrix code
1)
Dependent on valve sizes and the configuration of the solenoid coils, higher ambient temperatures up to 70 °C are
admissible. Also observe the "Special conditions for safe use" in "Data sheet 22058-XE".

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5.1.2 Explosion protection marking

Zones, device groups According to EU directive 1999/92/EC, the user/machine end-user has to classify
and categories potentially explosive atmospheres into zones. In the following table, the
corresponding zones for device groups and categories are shown.
The valve may only be used in the areas and zones which correspond to the device
group and category. During use, also observe the other information on explosion
protection in "Data sheet 22058-XE".

Table 7: Device groups and categories

Device group Category Area of application, properties (excerpt from the directives) Usable in zone
according to according to according to
2014/34/EU 2014/34/EU 1999/92/EC
I M1 Areas susceptible to firedamp (=device group I), i.e.: underground mines and their -
pitheads. If there is an explosive atmosphere, the operation can continue.
Very high level of safety.
I M2 Areas susceptible to firedamp (=device group I), i.e.: underground mines and their -
pitheads. If there is an explosive atmosphere, it must be possible to switch off
the device.
High level of safety.
II 1G Potentially explosive atmospheres in which explosive gasses, mists or vapors 0, 1, 2
(=device group II) occur permanently or for a long time or frequently.
Corresponds to zone 0 according to directive 1999/92/EC.
Very high level of safety.
II 2G Potentially explosive atmospheres in which explosive gasses, mists or vapors 1, 2
(=device group II) occur sometimes.
Corresponds to zone 1 according to directive 1999/92/EC.
High level of safety.
II 3G Potentially explosive atmospheres in which explosive gasses, mists or vapors 2
(=device group II) do not normally occur or only rarely or for a short time.
Corresponds to zone 2 according to directive 1999/92/EC.
Standard level of safety.
II 1D Potentially explosive atmospheres in which explosive dust/air mixtures 20, 21, 22
(=device group II) occur permanently or for a long time or frequently.
Corresponds to zone 20 according to directive 1999/92/EC.
Very high level of safety.
II 2D Potentially explosive atmospheres in which explosive dust/air mixtures 21, 22
(=device group II) occur sometimes.
Corresponds to zone 21 according to directive 1999/92/EC.
High level of safety.
II 3D Potentially explosive atmospheres in which an explosive atmosphere due to blown 22
up dust (=device group II) does not normally occur or only rarely or for a short time.
Corresponds to zone 22 according to directive 1999/92/EC.
Standard level of safety.

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Classification of gasses, The classification (see table 8) is based on the maximum gap width determined in
mists and vapors into experiments or on the minimum ignition current ratio for the explosive atmosphere
explosion groups in which a device may be installed (see IEC 60079-20-1).
Explosion group IIA contains less dangerous substances, explosion group IIC the
most dangerous substances. Products intended for a particular explosion group may
always also be used in less dangerous zones.

Table 8: Examples for the classification of gasses, mists and vapors into explosion groups

Explosion group Examples for gasses, mists and vapors Dangerousness

IIA Acetone, ammonia, gasoline, benzene, carbon dioxide, medium
ethanol, methane, hydrogen sulfide, propane
IIB Ethylene, city gas, acetaldehyde high
IIC Hydrogen, carbon disulfide, acetylene very high

Temperature classes for Please note that in atmospheres which are potentially explosive due to explosive
device group II gasses, mists or vapors (zone 0, 1, 2 for which device group II, categories 1G, 2G
and 3G are intended), the maximum surface temperature of the valve must in
addition be below the ignition temperature of the surrounding explosive gas,
mist or vapor.
Based on their maximum surface temperature, these hydraulic products are
classified according to EN 13463-1 and EN 60079-0 into temperature classes
T1 to T6. With hydraulic products in device group II and in categories 1G, 2G
and 3G, the temperature class is part of the explosion protection mark, see
"Data sheet 22058-XE". It provides information on the suitability of the hydraulic
product for the use in a particular potentially explosive atmosphere due to explosive
gasses, mists or vapors.

Table 9: Temperature classes for device group II

Temperature class Maximum surface temperature

T1 450 °C
T2 300 °C
T3 200 °C
T4 135 °C
T5 100 °C
T6 85 °C

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Type of protection The type of protection describes the kind of measures taken to prevent the ignition
of a surrounding explosive atmosphere.

Table 10: Temperature classes for device group II

Type of Meaning Relevant for

protection non-electrical Electrical operating
devices equipment
b Ignition source monitoring X -
c Structural safety X -
d Flameproof enclosure X X
e Increased safety - X
fr Flow restricting enclosure X -
g Intrinsic safety - X
k Liquid immersion X -
o Oil immersion - X
p Pressurized enclosure X X
q Powder filling - X
m Encapsulation - X
i Intrinsic safety - X

6 Transport and storage

6.1 Transporting the valve

CAUTION
Danger of damage to property and personal injuries!
If transported improperly, the valve may fall down and cause damage and / or
injuries since the parts are e.g. sharp-edged, oily, unstable, loose or bulky.
▶▶ Use the original packaging for transport.
▶▶ Use personal protective equipment (such as gloves, working shoes, safety
goggles, working clothes, etc.).
▶▶ Comply with the national laws and regulations regarding occupational health
and safety and transport.
▶▶ Do not transport the valve using components with little stability, e.g. solenoids,
connectors and cables.

Sharp edges!
Danger of cut injuries!
▶▶ Wear suitable protective equipment when transporting the valve.

More information regarding transport is available from Bosch Rexroth,

see chapter 16.1 "List of addresses".

Notify your responsible sales contact person about any transport damage within
one week. The addresses of the sales subsidiaries can be found on the Internet
at: http:/[Link]/adressen

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6.2 Storing the hydraulic valve

Hydraulic valves are delivered in an unobjectionable state.

For transportation and storage of the product, always observe the environmental
conditions specified in "Data sheet 22058-XE". Improper storage may damage
the valve.

Hydraulic valves can be stored for up to 12 months under the following conditions:
▶▶ Ensure a storage temperature range of +5...+40 °C.
▶▶ The relative air humidity may not exceed 65 %.
▶▶ The storage rooms must provide 100 % UV protection.
▶▶ No ozone formation may occur near the storage facility.
▶▶ The storage facilities must be free from etching substances and gasses.
▶▶ Do not store the valve outdoors but in a well-ventilated room.
▶▶ Protect the valve against humidity, particularly ground humidity. Store the valve
on a shelf or on a pallet.
▶▶ Store the valve protected against impacts and sliding and do not stack it.
▶▶ Store the valve in the original packaging or comparable packaging in order to
protect it from dust and dirt.
▶▶ All connections at the hydraulic valve must be closed with closing elements.
▶▶ After opening the transport packaging, it must be closed properly again for
storage. Use the original packaging for storage.

Procedure after the 1. Check the complete valve for damage and corrosion prior to installation.
expiration of the maximum 2. In a test run, check the valve for correct function and leak-tightness.
storage time of 12 months
After expiry of the maximum storage time, we recommend having the valve
checked by your competent Rexroth service. In case of questions regarding
spare parts, please contact the Rexroth service responsible for your valve,
see chapter 10.6 "Spare parts".

Following disassembly If a dismounted valve is to be stored, it has to be preserved for the time of storage to
protect it against corrosion.
Rexroth recommends the following procedure:
1. Clean the valve, see chapter 10.1 "Cleaning and care".
2. Close all connections air-tightly.
3. Moisten the unpainted external metal surfaces of the valve using an appropriate
corrosion protection agent.
4. Pack the valve with a desiccant air-tightly in corrosion protection film.
5. Store the valve protected against impacts.

▶▶ In each case, please observe any applicable provisions and laws regarding the
handling of substances hazardous to water or to health.

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7 Assembly

CAUTION
High pressure!
Risk of injury due to parts shooting out during works at hydraulic accumulators
which have not been unloaded.
▶▶ Carry out any work at the valve only after the system has been depressurized.
▶▶ Unload accumulators which may have been mounted at the system.
▶▶ Check the system with test pressure according to ISO 4413.
▶▶ Assembly and commissioning may only be carried out by specialists.

7.1 Unpacking

CAUTION
Falling parts!
Risk of injury! If the packaging is opened improperly, parts may fall out and cause
injuries or damage to the parts.
▶▶ Put the packaging on level, bearing ground.
▶▶ Only open the packaging from the top.

▶▶ Dispose of the packaging in accordance with the national regulations of

your country.

7.2 Changes to the surface protection of the valve

DANGER
Explosion hazard caused by changes at the valve!
Any change at the surface protection of the valve solenoid will lead to loss of the
explosion protection!
▶▶ The valve solenoid must not be painted or otherwise coated with non-conductive
substances.
▶▶ Additional painting of the valve housing may only be applied according to the
provisions of EN 13463-1: 2009, section 6.7; otherwise, explosion protection can
no longer be ensured.

7.3 Installation conditions

▶▶ For installing the product, always observe the environmental conditions specified
in "Data sheet 22058-XE".
▶▶ It is imperative to provide for absolute cleanliness. The valve must be protected
from dirt during installation. Contamination of the hydraulic fluid may
considerably reduce the life cycle of the valve.
▶▶ Observe the installation position specified in "Data sheet 22058-XE".

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7.3.1 Requirements on the valve subplate

DANGER
Explosion hazard caused by overheating!
In case of non-compliance with the requirements on the valve subplate, explosion
protection is no longer ensured!
▶▶ Observe the prescribed minimum distance in case of the assembly of several
valves in a valve battery.
▶▶ Observe the prescribed minimum size and minimum thermal conductivity of the
valve connection surface.

For recommended subplates, refer to chapter 7.6 "Required accessories".

▶▶ The following minimum values of the valve subplates must be adhered to:

Table 11: Minimum values of the valve subplates

Position Minimum value

Thermal conductivity at least 38 W/mK
Minimum size L x W x H for individual assembly 64 x 58 x 25 mm
Minimum cross-section W × H of the manifold in case of bank 85 x 60 mm
assembly of several valves
Minimum distance between the longitudinal valve axes in case of 55 mm
the bank assembly of several valves

7.4 Before the assembly

DANGER
Explosion hazard due to the wrong area of application!
A valve which is not approved for application in potentially explosive areas may
cause an explosion!
▶▶ Check whether the explosion protection marks on the name plate of the valve
comply with the information in these operating instructions.
▶▶ Check whether you have the correct valve type by means of the type designation
on the name plate of the valve.
▶▶ Check whether the zone assignment and the temperature class correspond to
the area of application of the valve.

▶▶ Check the scope of delivery for completeness and possible transport damage.
▶▶ Also observe the safety instructions in chapter 2.6 "Product-specific safety
instructions".

7.5 Required tools

In order to assemble the valve, you need standard tools only.

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7.6 Required accessories

The following accessories are recommended for the connection of the valve. These
accessories are not included in the scope of delivery (except valve mounting screws)
and can be ordered separately from Bosch Rexroth.
Valve mounting screws
For reasons of stability, exclusively use the following valve mounting screws.

Table 12: Valve mounting screws for valve types M-2SEW 6... and M-3SEW 6...

Type Quantity Friction coefficient according to Material number

VDA 235-101
ISO 4762-M5×45-10.9-flZn-240h-L 4 0.09...0.14 R913000140

Table 13: Valve mounting screws for valve type M-4SEW 6 ...

Type Quantity Friction coefficient according to Material number

VDA 235-101
ISO 4762-M5×90-10.9-flZn-240h-L 4 0.09...0.14 R913000222

Subplates
For subplates with dimensions for valves with porting pattern according to
ISO 4401, refer to "Data sheet 45100".

Throttle inserts Table 14: Throttle inserts

Throttle diameter Material number

0.8 mm R900542131
1.2 mm R900542133
1.5 mm R900542134
1.8 mm R900542128
2.0 mm R900542129
2.2 mm R900542157

Check valve insert Table 15: Check valve insert

Material number
Check valve insert R900542143

Special tool
The special tool is intended for the actuation of the manual override.

Table 16: Special tool

Material number
Special tool R900024943

Ordering address for The addresses of our responsible sales organizations can be found online under
accessories and valves [Link] and in the 16.1 "List of addresses" in the appendix.

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7.7 Assembling the valve

7.7.1 Installing the valve in the system

WARNING
Faulty assembly of plug screws and lines!
Improperly fastened plug screws and lines may become loose during subsequent
operation and fly around due to the pressure. This may cause severe injuries!
▶▶ Only pressurize your system after all plug screws and lines have been completely
and properly mounted according to the specifications.

Faulty mounting!
Mounting of the valve using valve mounting screws of reduced stability, insufficient
mounting or fastening at blocks and plates with insufficient stability may cause the
valve to become loose and fall down. Consequently, hydraulic fluid may leak and
lead to personal injuries and/or damage to property. Special care must be taken
with valves with suspended installation.
▶▶ Completely assemble the valve according to the assembly specifications using
suitable assembly aids.
▶▶ Only assemble the valve at blocks or plates suitable for the weight of the valve.
▶▶ Observe the tightening torques, screw stability and the minimum length of the
valve mounting screws.

CAUTION
Insufficient installation space!
Insufficient installation space may lead to jamming or abrasions in case of actuation
and adjustment work at the valve.
▶▶ Provide for sufficient installation space.
▶▶ Ensure that actuation elements, adjustment elements and plug-in connectors are
easily accessible.

Leaking hydraulic fluid!

Hydraulic fluid may leak during assembly and disassembly of the valve.
Consequently, persons may slip or fall.
▶▶ Only remove the protective caps of valve directly before the assembly.
▶▶ After the disassembly, provide the bores containing the hydraulic fluid with
suitable closing elements.
▶▶ Immediately remove leaked hydraulic fluid.

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NOTICE
Wear, tear and malfunctions!
The cleanliness of the hydraulic fluid has a considerable impact on the cleanliness
and life cycle of the valve. Any contamination of the hydraulic fluid will result in
wear and malfunctions. Particularly foreign particles may damage the valve.
▶▶ Always ensure absolute cleanliness.
▶▶ Install the valve so that it is free from dirt.
▶▶ Make sure that all connections, hydraulic lines and attachment parts are clean.
▶▶ Ensure that no cleaning agents are able to penetrate the hydraulic system.
▶▶ Do not use hemp as a sealant under any circumstances.

With the 4/2 directional seat valve, you have to assemble the supplied Plus-1
plate between valve and valve mounting surface, with throttle insert or check
valve insert, if necessary (see chapter 2.7 "Notes on the valve use").

To ensure proper functioning, care must be taken to ensure that the pressure
chamber of the solenoid is always filled with hydraulic fluid.

1. Before any assembly and disassembly work starts, the surroundings must be
cleaned so that no dirt can get into the oil circuit. Only fibre-free cloth or special
paper may be used for cleaning.
2. Remove existing preservative agent.
3. Detach the mounting nut of the valve solenoid at the pole tube (hexagon nut,
wrench size 32).
4. Remove the solenoid coil and the O-ring from the valve.
5. Check the valve contact surface for the required surface quality (see
"Data sheet 22058-XE"). Remove the protective plate from the valve and keep
it safe for returns in case any repairs become necessary later.
6. Dry the valve connection surface using suitable cleaning materials.
7. Check the seal rings at the valve connection surface and, if applicable, at the
Plus-1 plate for completeness. Other sealants are not admissible.
8. Check whether at the subplate, the pressure connecting line is connected to
P and the return line to T.

Exchanging P and T may cause damage at the valve in case of pressurization.

9. Place the valve on the contact surface. If applicable, assemble the Plus-1 plate
between valve and connection surface.

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For reasons of stability, only use the valve mounting screws listed in the scope
of delivery!
Always fasten the valve with all 4 valve mounting screws as otherwise, leak-
tightness is not guaranteed.

[Link] using the subplates mentioned in 7.6 "Required accessories" or in case

of assembly on comparable cast iron installation surfaces, tighten all four
valve mounting screws using a manual torque wrench (tolerance ≤ 10%) and a
tightening torque of 7 Nm [5.2 ft-lbs] ± 10%. This tightening torque refers to the
maximum admissible operating pressure.

If the valve is to be used at a reduced maximum pressure and in this connection

is to be mounted on connection surfaces of a different material, it might be
necessary to use a lower tightening torque in order to exclude any damage.

[Link]-attach the solenoid coil so that the locating pin of the solenoid coil engages in
the corresponding locating hole of the valve housing.
[Link] the O-ring onto the pole tube and slide it forward up to the
solenoid coil.
[Link]-tighten the mounting nut of the valve solenoid
(hexagon nut, wrench size 32, tightening torque 4 + 1 Nm).

7.7.2 Hydraulically connecting the valve

CAUTION
Damage to the valve!
If you install hydraulic lines and hoses under pressure, they are exposed to
additional mechanical forces during operation, which reduce the life cycle of the
valve and the complete machine or system.
▶▶ Assemble lines and hoses without stress.

1. De-pressurize the relevant system part.

2. Establish all connections; in this connection, observe the operating instructions
of the system.
3. Make sure that pipes and/or hoses are connected to all ports and/or that the
ports are closed with plug screws.
4. Carry out a special check to make sure that the cap nuts and flanges are correctly
tightened at the pipe fittings and flanges.

Mark all checked fittings, e.g. using a permanent marker.

5. Make sure that all pipes and hose lines and every combination of connection
pieces, couplings or connection points with hoses or pipes are checked for their
operational safety by a person with appropriate knowledge and experience.

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7.7.3 Connecting the power supply

DANGER
High electrical voltage!
Danger to life, risk of injury caused by electric shock due to incorrect connection
and faulty pin assignment.
▶▶ The valve may only be connected by or under the supervision of a specialized
electrician.
▶▶ De-energize the system before the assembly, pulling and connecting plug-in
connectors and all other installation works. Secure the electrical equipment
against restarting.
▶▶ Provide for proper, safe PE connection.
▶▶ Check before switch-on whether the protective earthing conductors at all
electric devices are firmly connected according to the connection diagram.
▶▶ After connection, re-attach the cover so that it cannot be lost.

Explosion hazard due to lack of equipotential bonding!

Electrostatic processes, an incorrect earthing concept or a lack of equipotential
bonding may lead to an explosion. Apart from this, malfunctions or uncontrolled
movements at the machine may be caused!
▶▶ Provide for correct earthing and provide for proper equipotential bonding.
▶▶ The base plate or subplate on which the valve is fitted must be electrically
conductive and included in the equipotential bonding according to EN 60079-14
and IEC 60364-4-41.

Explosion hazard caused by overheating!

A wrongly dimensioned fuse protection may lead to overheating during operation
and thus cause an explosion!
▶▶ A fuse which corresponds to the rated current according to DIN 41571
and EN / IEC 60127 has to be connected upstream of every valve solenoid
(max. 3 x Irated). The shut-off threshold of the fuse has to match the prospective
short-circuit current of the supply source.
▶▶ The prospective short-circuit current of the supply source may amount to a
maximum of 1500 A.
▶▶ This fuse may only be installed outside the potentially explosive atmosphere or
must be of an explosion-proof design.

Explosion hazard caused by improper assembly!

In the terminal box of the valve solenoid and at the cable and line entry, there
are no provisions for the safe connection of shielding or armoring. The use of
connection lines with shielding or armoring may lead to accidental energization
which constitutes an explosion hazard!
▶▶ Only use connection lines without shielding or armoring.

For information on the prescribed pre-fuse, refer to "Data sheet 22058-XE".

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CAUTION
Danger of damage to property and personal injuries!
Faulty energy supply may lead to uncontrolled valve movements. These could result
in possible malfunctions or failure of the valve and cause injuries.
▶▶ Only use a power supply unit with safe separation.
▶▶ Always observe country-specific regulations.

Danger of short circuit caused by missing seals and caps!

Fluids may enter the valve and cause a short-circuit.
▶▶ Before commissioning, ensure that all seals and caps of the plug-in connections
are leak-proof.

▶▶ The maximum temperature of the valve solenoid surface is 120 °C. When
selecting the connection line, please observe the requirements regarding the
temperature rating and/or avoid contact of the connection line with the valve
solenoid surface. For selection and installation, observe the provisions of EN
60079-14.
▶▶ Avoid bends in the connection lines and litz wires in order to avoid short-circuits
and interruptions.
▶▶ Only assemble the cable and line entries according to the assembly instructions.
Check before the assembly whether the individual components of the cable and
line entry are complete and whether the sealing elements are undamaged.
▶▶ Use finely stranded conductors only if they are equipped with pressed-on wire
end ferrules.
▶▶ Use only lines which satisfy the requirements for the terminal areas of the
connection terminals and the cable and line entries, see "Data sheet 22058-XE".
▶▶ During the assembly, ensure leak-tightness between cable and line entry and
terminal box. Route the connection line in a pull-relieved form. The first mounting
point must be within 15 cm of the cable bushing.

Connection of the valve solenoid is polarity-independent. Valve solenoids for

connection to alternating voltage have a bridge rectifier which is integrated in the
vale solenoid.

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Fig. 3: Cable and line entry

1 O-ring
2 Double nipple
3 Seal insert
4 Screw-in bushing
5 Clamping screws of the pull relief

In the state as delivered, the cable and line entry is already screwed in the
terminal box of the valve.

1. De-energize the relevant system part.

2. Open the terminal box (internal hexagon, wrench size 3).
3. Remove the outer sheath of the connection line and the insulation of the
individual conductors. Press the wire end ferrule on the individual conductors.

For the stripping lengths, refer to fig. 4 and table 17.

L1

L4

L3
L2
Fig. 4: Stripping lengths

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L1 Stripping length of the cable sheath and simultaneously resulting length of the individual
conductor for the connection of the protective earthing conductor
L2 Length of the individual conductors of the voltage supply
L3 Stripping length of the insulation of the individual conductor for the attachment of the wire
end ferrules
L4 Stripping length of the individual conductor for protective equipotential bonding (PE)
(internal)

Table 17: Stripping lengths

Cable and line entry position Length Length Length Length

L1 L2 L3 L4
[mm] [mm] [mm] [mm]
Page manual override ≧ 44 24 5 ± 0.5 5.5 ± 0.5
Page valve housing ≧ 84 64 5 ± 0.5 5.5 ± 0.5

4. Disassemble the screw-in bushing and the clamping screws of the pull relief.
5. Ensure the correct seat of the seal insert in the double nipple.
6. Assemble the screw-in bushing (4) to the connection line and insert it through
the seal insert (3) and the double nipple (2) in the terminal box.
7. Screw the screw-in bushing (4) to the double nipple (2) and tighten it securely
(hexagon nut, wrench size 22). When tightening the pull relief, the solenoid coil
must be supported in an appropriate manner or held up at the double nipple (2)
using an open-end wrench (wrench size 46). The required tightening torque
depends on the line diameter.
8. Securely tighten the clamping screws of the pull relief (5). The required tightening
torque depends on the line diameter.
9. Insert the individual conductors in the connection terminal and screw it on using
the clamping screws.
Tightening torques for the clamping screws:

Table 18: Tightening torques

Operating voltage connection 0.4...0.45 Nm

Connection for protective earthing conductor 1.0...1.2 Nm
Connection for potential equalization conductor 2.0...2.4 Nm

[Link] the cover with the seal underneath.

Tighten the mounting screws with their spring washers diagonally, one after the
other. Tightening torque of the cover screws: 1...1.1 Nm

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7.7.4 Rotating the solenoid coil by ±90°

WARNING
Explosion hazard caused by improper assembly!
Improper assembly will result in the loss of the explosion protection!
▶▶ Strictly observe the following modification instructions for turning the valve
solenoid.
▶▶ A gap between flange and valve solenoid is not admissible.

Solenoid coils can be assembled in staggered assembly around the pole tube, i.e.
the longitudinal axis of the valve, displaced by ±90°.

The pole tube of the valve solenoid is completely sealed towards the oil circuit.
The solenoid coil can therefore still be turned if the valve has already been
installed.

1. Detach the mounting nut of the valve solenoid at the pole tube (hexagon nut,
wrench size 32).
2. Remove the solenoid coil and the O-ring from the valve and rotate it by 90° in the
desired direction.
3. Re-attach the solenoid coil in the desired position so that the locating pin of the
solenoid coil engages in the corresponding locating hole of the valve housing.
4. Assemble the O-ring onto the pole tube and slide it forward up to the solenoid coil.
5. Re-tighten the mounting nut of the valve solenoid (hexagon nut, wrench size 32,
tightening torque 4 + 1 Nm).

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8 Commissioning

WARNING
Faulty assembly!
If the valve is not correctly mounted, persons might be injured or the product or
system could be damaged when commissioning the valve.
▶▶ Only commission your system when all hydraulic connections and the valve have
been completely and properly mounted according to the specifications.
▶▶ Look out for defective sealing points and exchange defective seal rings
immediately.
▶▶ Wear personal protective equipment during the initial commissioning.
▶▶ The solenoid coil may only be commissioned if mounted to the valve including
pole tube and mounting nut and if the protective earthing conductor and the
connection for the equipotential bonding conductor are connected.

Inadmissibly high operating pressure!

In hydraulic applications with different area ratios, the hydraulic pressure is
fortified and may - in case of incorrect design - lead to exceedance of the maximum
admissible operating pressure. Thus, the valve may burst or the closing elements
may fly around and cause serious injuries.
▶▶ Ensure before the commissioning of the hydraulic system that the maximum
admissible pressure of the hydraulic valve in the system is not exceeded by
no means.
▶▶ Ensure that in your system, the maximum admissible operating pressure is
secured by means of a pressure limitation element.

Damage to persons and property!

Commissioning of the valve requires basic hydraulic and electrical knowledge.
▶▶ Only qualified personnel (see chapter 2.4 "Qualification of personnel") is
authorized to commission the valve.

NOTICE
Risk of short-circuit!
Condensed water may form inside the terminal box and cause a short-circuit!
▶▶ Allow the valve to acclimatize for some hours prior to commissioning as the
electronics might be damaged by the generation of condensed water.

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Proceed as described in the following sections to commission the valve:

Checking electrical ▶▶ Have the electrical connections checked for proper condition by or under the
connections guidance and supervision of a specialized electrician before the initial or any
re-commissioning.

Bleeding the
hydraulic system
Observe the operating instructions of the device and/or system into which the
valve is installed.

▶▶ Before the actual operation, switch the valve several times with reduced pressure
(50% operating pressure). This will press out any remaining air from the valve.
Thus, mechanical damage caused by inadmissibly high acceleration of the fluid
and the valve control spool is avoided and the life cycle of the valve is extended.

Do not switch the valve under operating pressure as this may cause damage.

▶▶ You can also achieve the switching movement of the valve control spool
necessary for the bleeding procedure by manual actuation of the manual
override, see chapter 9.2 "Operating the manual override (only relevant for
type [Link] 6...N9XE...)".

Performing a leak test ▶▶ Ensure that during operation, no hydraulic fluid leaks at the valve or at the
connections.
▶▶ Check whether there is internal leakage. This must be done according to the
possibilities provided by the hydraulic system.
▶▶ Seals are subject to a natural aging process and for this reason, check seals
for damage and replace them, if necessary, every time you open the terminal
box. This check has to be carried out at least every 3 years from the date of
manufacture of the valve. For order details for seal kits, please refer to chapter
10.6 "Spare parts".

Valve-specific internal leakage may occur but does not have any influence on the
functionality of the valve.

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9 Operation

9.1 General information

WARNING
Explosion hazard caused by overheating!
Loss of explosion protection due to overheating!
▶▶ Simultaneous power supply of several valves in bank assembly is possible if the
ambient temperature does not exceed 60 °C.
▶▶ In case of bank assembly, if only one of the solenoids is energized at a time,
and during individual operation, the maximum ambient temperature may not
exceed 70 °C.

CAUTION
Loud noise!
In case of an unfavorable disposition of valves, resonance or fluid noises,
e.g. whistling, may result. In continuous operation, these noises may cause hearing
damage in persons or damage at the valves.
▶▶ In this case, contact a service engineer.

Only use the valve within the performance range provided in "Data sheet 22058-XE".
The machine or system manufacturer is responsible for the correct project planning
of the hydraulic system and its control.
Changing the settings at the valve is not admissible.

For information on the operation, please refer to the operating instructions for
the hydraulic system into which the valve is installed.

If errors occur, refer to chapter 14 "Troubleshooting".

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9.2 Operating the manual override (only relevant for

type [Link] 6...N9XE...)

NOTICE
Danger of damage to property!
If the manual override is operated in an uncontrolled manner, there is a danger of
damage to the system!
▶▶ Only operate the manual override if it is ensured that this will not trigger any
dangerous working movement of the connected actuator.
▶▶ Only operate the manual override if the pressure in the tank channel of the valve
does not exceed 50 bar. Above this pressure value, the actuating force to be
applied is too large.
▶▶ Do not use sharp-edged tools to operate the manual override.

Valve type [Link] 6 ...N9XE... is equipped with a manual override. Using this
manual override, the switching function of the valve can also be triggered if the
solenoid is not energized.
The manual override is only intended for manual operation. It is not suitable for
frequently recurring manual operation.
The manual override is located on the side of the valve solenoid facing away from
the valve.

▶▶ For operation, push the manual override in the direction of the valve housing
using a rounded tool with a maximum diameter of 5 mm or using a dedicated
special tool (see chapter 7.6 "Required accessories").

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10 Maintenance and repair

10.1 Cleaning and care

NOTICE
Penetrating dirt and fluids will cause faults!
Safe function is no longer ensured due to the ingress of dirt and liquids.
▶▶ Always ensure absolute cleanliness when working at the valve.

Solvents and aggressive cleaning agents!

Aggressive cleaning agents may damage the seals and the surface of the valve and
let them age faster.
▶▶ Never use solvents or aggressive cleaning agents.

Damage to the hydraulic system and seals!

A high-pressure washer's water pressure could damage the hydraulic system and
the seals of the valve. The water displaces the hydraulic fluid from the hydraulic
system and seals.
▶▶ Do not use high-pressure washers for cleaning.

For cleaning and care of the valve, please observe the following:
▶▶ Close all openings with appropriate protective caps/devices.
▶▶ Ensure that all seals and caps of the plug-in connections are firmly attached so
that no humidity can penetrate the valve during cleaning.
▶▶ Remove external coarse dirt and keep sensitive and important parts such as valve
solenoids clean.
▶▶ Do not use linting cleaning cloths for cleaning.
▶▶ Remove dust and dirt accumulations on the valve at regular intervals.

10.2 Inspection and maintenance

WARNING
Uncontrolled machine movements!
Risk of injury due to maintenance work at an activated machine.
▶▶ Unless expressly otherwise specified, switch off the machine using the main
switch, lock the switch and remove the key prior to performing any work.

The following inspection, testing and maintenance work is to be carried out

regularly. The intervals for the same have to be selected in a way - also dependent
on the operating conditions - that ensures that any deficiencies which have to
be anticipated are identified timely. The check must, however, at least be carried
out every three years from the date of manufacture of the valve. The date
of manufacture of the valve can be seen on the name plate, see chapter 5.1.1
"Information on the name plate and the valve solenoid housing".

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The check is to be carried out as well if the valve is only stored but not used!
For order details of seal kits, refer to chapter 10.6 "Spare parts".

In order to ensure a long life cycle and functionality, include the following activities
in your maintenance schedule for the overall system:
1. De-energize the connection line.
2. Remove coarse dirt from the exterior.

CAUTION! Damage to property and personal injury caused by electrostatic charging!

▶▶ In order to prevent electrostatic charging, only clean the coil and the mating
connector using a damp cloth.

3. Check all external fittings for completeness and tight seat.

4. Check cable and line entries, plug screw, external earthing connection and
connection line for tight seat.
5. Check the valve for external leakage. Replace seals, if required (see chapter 10.5
"Rectifying external leakages").
6. Open the terminal box and replace any damaged sealing devices, if required.
7. Check the inside of the terminal box for corrosion. Corrosion is an indication of
leakage. In case of visible corrosion, remove the valve and have it repaired.
8. Check the potting compound of the valve solenoid and internal lines and litz
wires of the valve solenoid for visible damage. In case of visible damage, remove
the valve and have it repaired.
9. Check all screws and connections for tight seat.
[Link] all connection lines for damage and replace them as necessary.
[Link] all the associated sealing elements with new ones each time the cable or
line entry is released. The sealing elements are only intended for single use.
[Link] the cover of the terminal box with the seal beneath it. Tighten the
mounting screws with the spring washers diagonally, one after the other.
Tightening torque of the cover screws: 1...1.1 Nm

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10.3 Maintenance schedule

Valves are low-maintenance provided that they are used as intended.
To ensure that the valve functions reliably for a long time, Rexroth recommends
checking the hydraulic system and the valve regularly.

10.3.1 Checking for leakage

Check the valve for leakage. Early detection of hydraulic fluid loss may help you
identify and remedy errors. Bosch Rexroth therefore recommends always keeping the
valve and/or the system clean.

10.3.2 Checking for noise development

Check the valve for noise development. Based on noise development or the increase
of noise development, a possible failure of one or several components can be
recognized in time and consequential damage can be avoided.

10.3.3 Checking the mounting elements

Check the mounting elements for tight seat. All mounting elements are to be
checked when the system is switched off, depressurized and has cooled down.

10.4 Repair

WARNING
Explosion hazard caused by improper repair!
In case of improper repair, the explosion protection no longer applies in subsequent
operation!
▶▶ For repair, the valve may only be disassembled to the extent described in these
operating instructions.
▶▶ Defective parts may only be replaced by new, interchangeable, tested
components in original equipment quality.

10.5 Rectifying external leakages

External leakage at the valve connection surface can be rectified on site. Other
leakages have to be rectified by specialists of the manufacturer.

10.5.1 Rectifying leakage at the valve connection surface

1. Remove the safety valve, see chapter 11 "Disassembly and removal".
2. Check the contact surfaces for the seal rings at the valve for cleanliness and
damage.
3. Check the recesses and seal rings of the connection flanges for cleanliness and
damage.
4. Dry the valve connection surface and the valve contact surface using suitable
cleaning materials.
5. Assemble the new sealing devices.
6. Assemble the valve at the contact surface, see chapter 7 "Assembly".

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10.6 Spare parts

Seal kit for the valve Table 19: Seal kit for the valve connection surface
connection surface Spare part Material number
NBR seal kit for the valve connection surface R900075699
FKM seal kit for the valve connection surface R900075700

Ensure suitability of the sealing materials for the hydraulic fluid used! See
"Data sheet 22058-XE".

Seal kit terminal box Table 20: Seal kit terminal box

Spare part Material number

Seal kit terminal box R961009879
contains:
1 complete cable and line entry
1 blind plug for the O-ring
4 M4 hexagon socket head cap screws for the terminal box
4 spring washers for the terminal box
1 flat seal

In case of questions regarding spare parts, please contact the competent

Rexroth service.
Bosch Rexroth AG
Service Hydraulics
Bürgermeister-Dr.-Nebel-Str. 8
97816 Lohr am Main
Phone: +49 (0) 9352 - 40 50 60
[Link]@[Link]

For the addresses of our sales and service network, please refer to:
[Link]/adressen

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11 Disassembly and removal

WARNING
Danger of damage to property and personal injuries at pressurized or energized
system parts!
When working at pressurized or energized system parts, there is the danger of
injury by leaking hydraulic fluid or electric current.
▶▶ Before disassembly, ensure that the hydraulic system is depressurized and the
electrical control is de-energized.

Explosion hazard and/or risk of fire due to the ignition of an existing explosive
atmosphere!
Serious injuries caused by explosion pressure and fire may result.
▶▶ During disassembly and exchange work, there may be no explosive atmosphere.
▶▶ The machine end-user of the system must provide suitable environmental
conditions.

CAUTION
Falling of an incompletely disassembled valve!
An incompletely disassembled valve may fall down and cause injuries.
▶▶ During the disassembly, secure the valve against falling down.

Have sufficiently dimensioned collecting containers, sufficient cleaning cloths and

medium-binding materials ready in order to collect or bind leaking hydraulic fluid.
1. De-energize and de-pressurize the relevant system part.
2. Professionally remove the electrical connections.
3. Prepare a container for collecting the leaking hydraulic fluid.
4. Dismount the solenoid coil (see chapter 7 "Assembly").
5. Use suitable tools to loosen the valve mounting screws of the valve.
6. Remove the valve mounting screws and remove the valve from the flange surface.
7. Collect escaping hydraulic fluid in the provided container and dispose of it
properly.
8. If the valve is to be returned to the manufacturer for repair, close the valve
connection surface using the protective plate supplied or protect it using
equivalent packaging in order to avoid contamination and damage.
9. Seal the subplate in order to avoid contamination.

If the valve is exchanged, all further steps are analogous to mounting, see chapter 7
"Assembly".

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12 Disposal

12.1 Environmental protection

Careless disposal of the valve and the hydraulic fluid may lead to environmental
pollution.
▶▶ Thus, dispose of the product and the hydraulic fluid in accordance with the
currently applicable national regulations in your country.
▶▶ Dispose of hydraulic fluid residues according to the applicable safety data sheets
for these hydraulic fluids.
▶▶ Please observe the following information for the environmentally-friendly disposal
of the valve.

12.2 Return to Bosch Rexroth AG

The hydraulic products manufactured by us can be returned to us for disposal
purposes at no costs. There must be no inappropriate foreign substances or third-
party components when products are returned. Hydraulic valves have to be drained
before being returned. The components have to be sent free to the door to the
following address:
Bosch Rexroth AG
Service Industriehydraulik [Industrial hydraulics]
Bürgermeister-Dr.-Nebel-Straße 8
97816 Lohr am Main
Germany

12.3 Packaging
Upon request, reusable systems can be used for regular deliveries.
The materials for disposable packaging are mostly cardboard, wood, and expanded
polystyrene. They can be recycled without any problems. For ecological reasons,
disposable packaging should not be used for returning products to Bosch Rexroth.

12.4 Materials used

Hydraulic components from Bosch Rexroth do not contain any hazardous materials
that could be released during intended use. In the normal case, no negative effects
on human beings and on the environment have to be expected.
The hydraulic valves basically consist of:
•• Cast iron
•• Steel
•• Aluminum
•• Copper
•• Plastics
•• Electronics components and assemblies
•• Elastomers

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12.5 Recycling
Due to the high metal share, hydraulic products can mostly be recycled. In order to
achieve an ideal metal recovery, disassembly into individual assemblies is required.
The metals contained in electric and electronic assemblies can be recovered by
means of special separation procedures as well.

13 Extension and modification

WARNING
Explosion hazard caused by unauthorized modification!
Any unauthorized modification results in the loss of the explosion protection.
▶▶ Modifications exceeding the extent described in these operating instructions are
not permitted.

14 Troubleshooting

14.1 How to proceed for troubleshooting

▶▶ Always work systematically and purposefully, even when under time pressure.
Random, thoughtless disassembly and changing of settings might in the worst
case result in the inability to restore the original cause of error.
▶▶ First get a general idea of the function of your valve in conjunction with the
overall system.
▶▶ Try to find out whether the valve has functioned properly in conjunction with the
overall system before the error occurred first.
▶▶ Try to determine any changes to the overall system in which the valve is
integrated:
––Were there any changes to the application conditions or to the area of
application of the valve?
––Have any changes (e.g. refittings) been made or have repair works been carried
out at the overall system (machine/system, electrical systems, control) or at the
valve? If so: What were they?
––Was the valve or machine used as intended?
––How did the fault become apparent?

▶▶ Try to get a clear idea of the cause of error. Ask the direct (machine) operator.

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Fault table The valve is not sensitive to faults as long as the specified application conditions are
complied with, in particular the oil quality and the operating temperature.

Table 21: Fault table

Error Possible cause(s) Remedy

Valve does not Electrical connection
switch interrupted, no current
continuity
• Cable break Replace the connection cable
• Electrical defect in valve Remove valve and have it repaired
solenoid
• No pressure at P Check and/or reapply pressure at port P
• Control spool is jammed due If possible, try to release the control
to contamination spool by manually actuating the manual
override.
See chapter 9.2 "Operating the
manual override (only relevant for
type [Link] 6...N9XE...)".
If this fails: Remove valve and replace it
with a new one.
Contact problems at the Check the mounting screws of the
connection terminal connection terminal and tighten them
using a manual torque wrench. See also
chapter 7 "Assembly".
External leakage Seal defective
• Seal at the connection Remove the valve and replace the seals
surface is defective
• Other leakage Remove valve and replace it with
a new one

Following faults due to contamination, it is - in addition to the repair - essential

to check the oil quality and improve it, if necessary, by suitable measures such as
flushing or the additional installation of filters.

15 Technical data
For the technical data of your valve please refer to "Data sheet 22058-XE".

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16 Appendix

16.1 List of addresses

Contacts for transport damage, repair and spare parts

Contacts for transport Bosch Rexroth AG
damage, repair and Service Industriehydraulik [Industrial hydraulics]
spare parts Bürgermeister-Dr.-Nebel-Straße 8
97816 Lohr am Main
Germany

Phone +49 (93 52) 40 50 60

Email [Link]@[Link]

Ordering address Headquarters:

for accessories and Bosch Rexroth AG
hydraulic valves Zum Eisengießer 1
97816 Lohr am Main
Germany

Phone +49 (93 52) 18 - 0

Email info@[Link]

The addresses of our sales and service network and sales organizations can be found
at [Link]/adressen

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17 Declaration of conformity

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48/52 Alphabetical index

18 Alphabetical index
▶▶ A ▶▶ P
Abbreviations 6 Packaging 43
Accessories 25 Personal protective equipment 14
Appendix 46 Product identification 17
Assembly 23
▶▶ Q
▶▶ C Qualification of personnel 9
Commissioning 34
▶▶ R
▶▶ D Recycling 44
Damage to product 15 Repair 40
Declaration of conformity 47 Required and amending
Disassembly and removal 42 documentation 5
Disposal 43 Risk classes 6

▶▶ E ▶▶ S
Explosion protection marking 19 Safety instructions 7
Extension and modification 44 Scope of delivery 16
Spare parts 41
▶▶ F Surface protection 23
Fault table 45 Symbols 6

▶▶ I ▶▶ T
information 5 Technical data 45
Inspection 38 Temperature classes 20
Installation conditions 23 Transport and storage 21
Intended use 7 Troubleshooting 44
Type of protection 21
▶▶ L
List of addresses 46 ▶▶ V
Valve subplate 24
▶▶ M Valve use 13
Maintenance 38
Maintenance and repair 38
Maintenance schedule 40
Manual override 37
Materials used 43

▶▶ N
Name plate 17

▶▶ O
Obligations of the machine
end-user 14
Operation 36

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 Bosch Rexroth AG
Zum Eisengießer 1
97816 Lohr a. Main
Germany
Phone +49 (0) 9352 18-0
info@[Link]
[Link]

Subject to change without notice

Printed in Germany
RE 22058-XE-B/04.16