[Link] Concept to CommissioningFrigate Teknologies is a diversified global conglomerate providing integrated Design, Engineering, Procurement, Construction & Project Management Services in Aviation, Cement, Energy, Marine, Mineral Processing, Steel and other associated downstream sectors. ial LT crn payulelue) dynamic enterprise, Frigate explores and pursues the enormous opportunites in markets clobally. An excellent track record for successful completion of projects within tght schedules, lends credibility, encouraging cients to trust us with repeat orders, New contacts wil find us approachable end fiendly those Who know us well, consider us professional and trustworthy. vawcfrigat inPYRO PROCESS Full Pyro Line Pyro Audit & Upgrade Low pressure high efficiency cyclone Segmental Dip Tube Low NOx Calciner Pendulum Flap: Nearly 100% air tight Splash Box : Optimized meal distribution and heat exchange Chlorine and Alkali By - Pass Waste preparation and feeding system as Altemate Fuel Kiln Inlet SealBURNER SYSTEM MA.S.° Kiln Burner Cc Burner Management SystemCLINKER COOLER The Fons Delta Cooler has set new worldwide standards for clinker coolers. cient horizontal transport + Bearing system (4 -JOINT ME tem (SHUTTLE foor * Total cooler fans consumes: 3.5 - 4.0 kWhit clinker ISM) >> correct linear motion of shuttles + Lower stoppage time for retrofit projects whole pyro line + Perfect sealing in-between lan + Patented airflow controls > Optimal heat recuperation + No through-fall of clink + Modular design >> Can fitinto any existing casing + No hopper under the cooler + Hydraulic drive station consumes: 0.3 kWhit clinker + No under-grate compartment + Total fan flow of 1.55 - 1.80 Nm3/kg clinker >> Clinker exits at 65 deg C + ambientPAN CONVEYOR Deep Pan Conveyor + Suitable for heavy duty applications and high temperatures + Horizontal conveying and inclines (depending on material) to 60° Deep Bucket Conveyor + Pan widths from 400 to 2,400 mm Pivoting Pan Conveyor + Close bucket arrangement for conveying of fine particle bulk materials Reversible Pan Conveyor + High bucket stability - integral traverse in bucket Belt Pan Conveyor + Forward and backward overlapping of the bucket * Conveying capacity up to 1,486 maih + Conveying capacity regulation through frequency controlled drive + Reduced spillage due to overlapping design + Application for conveying hot material and also as a cooling conveyor Bicamen SSPARES FOR PAN CONVEYOR PANS & BUCKETS «Creep resistant steel + Spilage proof overtap design + Guaranteed identical replacement CHAIN & SPROCKET + Pin Bush Type + Alloy Steel (Heat Treated) + Case hardening of wear surface + Segmental Sprocket + Odd no. of teeth >> Double sprocket life + Origin : EU ROLLERS + Case hardened to 60 HRC + Forged Steel Roller : C 60 +Forged Pin : C50Lifting height to 90 m (Chain) & 200 m (Belt) Conveying capacities up to 2,000 TPH Material temprature up to 250° C (Chain) & 130° C (Belt) High tensile strength of the steel reinforced belts Segmented - friction linings on all drive pulley (Belt) Forged central chain with large link surface ‘Segmented Drive Ring (Chain) Assembly casing with large doors for easy accessSPARES FOR BUCKET ELEVATOR STEEL CORD BELT + Steel Cord carcass + Strength : 1,200 Nimm + Carcass construction in warp & weft + Belt Origin : EU + Temperature resistant upto 160 deg C CHAIN, SPROCKET, TRACTION WHEEL +Pin Bush Type + Segmented sprocket + Alloy Steel (heat treated) + Odd no. of teeth >> Double sprocket life * Case hardening of wear surface * Origin : EU SAFETY SWITCHES «Belt Sway Switch + Zero Speed Switch + Boot Level Indicator + Position Switch for manual over-ride coupling «Position switch for auto tension device + Origin : EU PULLEY + Bar Drum Assembly (Boot) * Segmented Lagging (Head)SILO SYSTEM Inverted cone, normal cone Flat Bottom Silo Continuous Blending Silo Clinker Silo + Clinker Silo with dustless extraction gates (sector gates) + Single compartments, ring and multi compartment silos + Silos for storage of cement / flyash / ground slag + High extraction efficiency (guarantee emptiness 99% in case of inverted cone sito) + Low aeration air >> low power consumption + Aeration air is take out along with material >> No lump formation « Higher blending efficiency * Complete equipment range >> Open and Closed airslide, manual & pneumatic cut off gate, dosing valves, parallel distributors, adaptor box, bin weighing and aeration system, solid low feeders, control panels, ip!STOCKYARD SYSTEM Linear Stockyard Circular Stockyard + Linear Stacker + Circular Stacker + Bridge Reclaimer + Stacker cum Bucket Wheel Reclaimer + Portal Scraper Reclaimer + Semi - Portal Scraper Reclaimer + Cantilever (Side) Scraper ReclaimerRAPID RAIL LOAD OUT STATION + High load rates up to 7,000 TPH + Handle a random arrangement of rail wagons of varying capacity and types. + Load with accuracies which meet all statutory requirements, + Allow for variation of particles size and bulk density of loaded material + Handle different material through same facil + Integrated Wagon Compaction System.BP cnllf w -— + Meets Indian Railways RDSO's G33 Rev 1 requirements. + Mandatory wheel gripper * Two Designs : C-Frame Rotary Tippler & Tumover Wagon Tippler + Mandatory retractable wheel chocks on outhaul side + 25 tips per hour + Wagon Tippler capacity of 140 tonnes + Moveable articulated side wall design + Positioning of wagons by Side Arm Charger or wagon progression system + Wagon bogies spring release mechanisms+ Feeding Hoppers * Apron Feeders + Reciprocating Feeders + Single Roll Crusher * Double Roll Crusher + Jaw Crusher + Impact Hammer Crusher * Vibrating Screen (Ultraflo, Vibropulse, Truflo) with single or multi deck configuration,a CONVEYOR SYSTEM Belt Conveyor : Overland, Curved, Sidewall Pipe Conveyor Cable Hauled Conveyor Aerial Ropeway "BALL MILL + Mill Shell with internal or external flanges + In composed exe ion, with neck in forged stee! + With machined bands for sliding supports + Enbloc in cast steel GS 20Mn5 + Heads (for traditional mills, without sliding pads) + Crown gear in composed electro-welded execution + Toothed band in forged steel Cr Mo + Sliding pads, easy to adjust through an oleo-dynamic systemDYNAMIC CLASSIFIER + Very low absorbed power * Cutting range from 6 to 300 microns + High cutting efficiency: imperfections < 0.2 + Sharp tromp curves. + Cylindrical casing with inspection doors * Wear protection lining + Feeding from top, bottom, top + bottom simultaneously. + Inner cone for tailing * Circular damper with swivelling counter blades * Drive system with speed variation + Turbine with specially designed rotor blades and anti-vortex plates.* Installed impeller power : 5.5kW + Equipped from 3 spouts to 16 spouts + Motor & Panel protection class IP55 + Production rates up to 6,000 bags/hour + Compressed air pressure : 600kPa + Bags capacity from 10 to 60 kg + Noise emission < 78 dB (A) + Bag type : Paper + Integral Bag shooter with storage capacity of 700 bags + Bag valve : 90 to 180 mm + Weighing system certified as per OIML + In-line weighi n * Bag valve seali ng Ultrasound, Sonotrode + Supply voltage 400V, 50Hz * Entire packing station automated and controlled by PLCBAGGED DESPATCH SYSTEM Truck Loader + Floor mounted + Roof suspended + Combo (floor & roof) Wagon Loader + Rail Mounted with 3 dimensional movement + Loading on 1 side or 2 sides of platform + Load closed & open wagon (BCN-HL, Box N, Box N-HL, BCN, BCNA, BCNA-HS) Barge Loader + Portal arm includes a conveyor belt * Spiral chute + Centre turntable & loading head +1 to 3-step telescope loading head+ Ship Loader & Unloaders + Mobile Silo + Barge Loader & Unloaders * Terminal can handle clinker import too + Ship Loading rates upto 2000 TPH + Cement desptach in bulk through bulkers (bowsers) + Ship unloading rates upto 1000 TPH (bulk) + Integrated facility can include RMC plant + Can handle self discharging bulk carriers + Terminal operation : 24 * 7 * 365 * Silo in RCC or steel construction + Bagged cement dispatch through barge loader, truck loader, wagon loaderSHIP (UN) LOADER + Ship Unloader up to 800 TPH + Road Mobile Ship Unloader 225 TPH * Ship Loader from 200 TPH to 800 TPH + Dome and silo aeration and extraction equipment Pheumatic ship (un)loaders for dusty, abrasive powders Cement | Fly Ash | Alumina | Granulated Slag In Technical Collaboration with Hurricane aeration syst Pinch valves >> reduced maintenance costs Rotating fluidizing nozzle >> reduced forces in suction arm Dense phase conveying systems Loading arms with radio remote control= Rea CPE La) radio frequency transducers) CONVEYOR BELT MONITORING a “2 PBeltspy Com Fabric Belt Scanning Steel Cord Belt Scanning Fabric Belt Monitoring (FBM) utilizes high-energy radio fre- + Based on MFL (Magnetic Flux Leakage) System quency transducers tem is designed to spot anomalies or damage within the + Locate internal damage with aid of an Encoder steel cords 0 9 belting, invisible to the naked eye. + Interrogation of Splice events + Scanning applied to Belt Conveyor, Pipe Conveyor, Side Wall omparison Conveyor Beltspy Vision Detection + Auto damage detection while nveyor is operational + Programmed Parking - Repair Station * Accurate cover damage ble early detection ae : Ce ety eptable 09 Dec - Damage becomes critical - requires 10 Dec - Clip join has been repaired immediate repair* Owner's Engineer + Operation & Main: + Plant Audit * Stabilization of plant production + Erection & Commissioning + Equipment Retrofit & Upgrade + SparesR EACH PROJECT |S ~100% CUSTOM BUILT sais Frigate” cept to Commissioning