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Day-4 Pc134 Trouble Shooting

This document is a troubleshooting check sheet for autopilot steering failures, detailing various tests and checks to diagnose issues. It includes sections for recording results, equipment specifications, and error codes, along with specific criteria for normal and abnormal conditions. The checks cover components such as the torque motor, relays, and power supplies, requiring authorized personnel for certain tasks.

Uploaded by

Leo Velasquez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
76 views26 pages

Day-4 Pc134 Trouble Shooting

This document is a troubleshooting check sheet for autopilot steering failures, detailing various tests and checks to diagnose issues. It includes sections for recording results, equipment specifications, and error codes, along with specific criteria for normal and abnormal conditions. The checks cover components such as the torque motor, relays, and power supplies, requiring authorized personnel for certain tasks.

Uploaded by

Leo Velasquez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

863661548.

xlsx_CHECK SHEET 1/26

TROUBLESHOOTING CHECK SHEET REPORTED DATE : CODE# (FILL RESULT SELECT) DOC.ID. SG# 0105
SHIP NAME : TROUBLE CATEGORIES : AUTOPILOT STEERING FAILURE (FU/NFU)
IMO# : <NG STEERING COMBINATION AND RUDDER BEHAVIOR>
MODE{AUTO,HAND,NFU}+SYSTEM{FU1,FU2,NFU}
EQUIPMENT : AUTOPILOT +PUMP{SG#1,SG#2,SG#3,SG#4}+ORDER ANGLE {P,S}_{ _____ DEG.}>>TORQUE
MODEL TYPE : LEVER BEHAVIOR {_____}+UNLOAD VALVE LED{___}+RUDDER BEHAVIOR{___
*ERROR CODE (IF ANY)>[ ]
CONTRL & POWER BOX SPEC. (X0) (X1) (X2) (X3) (X4) (X5) (X6) (X7) (/OPTION)
PARTS ID PARTS# PARTS NAME UNIT PARTS ID PARTS# PARTS NAME
A V8213MG TRANSFORMER PICK SPEC. X0 B V8213NF POWER SUPPLY ±15VDC
C PICK SPEC. X0 KT TERMINAL BOARD PICK SPEC. X0 D PICK SPEC. X0 KT CONTROL BOARD
E M8000ET TIMMER RELAY (TR1) PICK SPEC. X0 F 1J163B071-10 MY4 RELAY (DT3/N3)
G M8021MR LY4 RELAY (N1/ULP/ULS) PICK SPEC. X0 H M8015MR LY2 RELAY (ACT/DT1/LM/P/S)
I - LVDT & CABLE CONNECTOR (SG MAKER) J - TORQUE MOTOR & CABLE CONNECTOR
K - JUNCTION BOX & CABLE CONNECTOR (SG MAKER)

(NOTE) * ITEMS WITH THIS ICON CAN BE DONE BY ONLY YDK AUTHORIZED ENGINEER.
TARGET RELATED [TITLE]PURPOSE & PROCEDURE CONFIDENTIAL DETAIL
ITEM# FIG#
UNIT PARTS ID <RESULT SELECTION>*Please fill check result details and pick result selection. RESULT
[STEERING NORMALITY] USE "DOC ID. 00001367" TO CHECK STEERING CONDITION IS NORMAL OR NOT DURING THIS
PN026, CHECKING.
PC134, {EXAMPLE OF TROUBLE DETAILS : ALARM IS OCCURRING / RUDDER IS NOT MOVING }
DOC.ID
#01 00001367
PT120, - < 0. - NORMAL (CRITERIA : STEERING IS NORMAL ) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>
PT123,
MPT123A

YDK Technologies Co., Ltd.


863661548.xlsx_CHECK SHEET 2/26

TARGET RELATED [TITLE]PURPOSE & PROCEDURE CONFIDENTIAL DETAIL


ITEM# FIG#
UNIT PARTS ID <RESULT SELECTION>*Please fill check result details and pick result selection. RESULT
[TORQUE MOTOR MOVEMENT ON NFU] CHECK TORQUE MOTOR MOVEMENT DURING ERROR OCCURRENCE BY NFU.
{EXAMPLE OF TROUBLE DETAILS : HUNTING / NOT MOVING / VIBRATING / HITTING MECHANICAL STOPPER }
< 0. - NORMAL (CRITERIA : MOVING NORMALLY ) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>
#02 - (SG MAKER) J

[TORQUE MOTOR MOVEMENT ON FU] CHECK TORQUE MOTOR MOVEMENT DURING ERROR OCCURRENCE BY FU.
{EXAMPLE OF TROUBLE DETAILS : HUNTING / NOT MOVING / VIBRATING / HITTING MECHANICAL STOPPER }
< 0. - NORMAL (CRITERIA : MOVING NORMALLY ) / 1. - ABNORMAL / 3. - DID NOT (SKIPPED THIS ITEM)>
#03 - (SG MAKER) J

[UNLOAD DEVICE LED] CHECK "UNLOAD DEVICE" LAMP ON UNLOAD DEVICE DURING THE STEERING
FAILURE OCCURRENCE.
{EXAMPLE OF TROUBLE DETAILS : LIT ON / LIT OFF}
#04 FIG#01 (SG MAKER) C,D,H < 0. - NORMAL (CRITERIA : LIT ON ) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

[C&P BOX UNLOAD LED] CHECK "UNLOAD DEVICE" LAMP ON PC134 DURING THE STEERING FAILURE
OCCURRENCE.
{EXAMPLE OF TROUBLE DETAILS : LIT ON / LIT OFF}
#05 FIG#01 PC134 C,D,H < 0. - NORMAL (CRITERIA : LIT ON ) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

[ACT FAIL LED] CHECK "ACT FAIL" LAMP ON OR OFF DURING THE STEERING FAILURE OCCURRENCE.
{EXAMPLE OF TROUBLE DETAILS : LIT ON / LIT OFF}
< 0. - NORMAL (CRITERIA : LIT OFF) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>
#06 FIG#02 PC134 C,D,F

[LVDT CABLE CONNECTION] CHECK CABLE CONNECTION OF LVDT


{EXAMPLE OF TROUBLE DETAILS : NO LOOSE}
< 0. - NORMAL (CRITERIA : NO LOOSE, NO DAMAGE, NO POOR CONTACT) / 1. - ABNORMAL / 2. - DID NOT
#07 FIG#03 (SG MAKER) I (SKIPPED THIS ITEM)>

YDK Technologies Co., Ltd.


863661548.xlsx_CHECK SHEET 3/26

TARGET RELATED [TITLE]PURPOSE & PROCEDURE CONFIDENTIAL DETAIL


ITEM# FIG#
UNIT PARTS ID <RESULT SELECTION>*Please fill check result details and pick result selection. RESULT
[TORQUE MOTOR CABLE CONNECTION] CHECK CABLE CONNECTION OF TORQUE MOTOR
{EXAMPLE OF TROUBLE DETAILS : PIN IS DAMAGED}
< 0. - NORMAL (CRITERIA : NO LOOSE, NO DAMAGE, NO POOR CONTACT) / 1. - ABNORMAL / 2. - DID NOT
#08 FIG#03 (SG MAKER) J (SKIPPED THIS ITEM)>

[JUNCTION BOX CBALE CONNECTION] CHECK CABLE CONNECTION AT JUNCTION BOX IN ACCORDANCE
WITH AND "DOC ID. 00001548" AND FILL FINAL CHECK RESULT.
{EXAMPLE OF TROUBLE DETAILS : GOOD CONDITION}
#09 FIG#04 (SG MAKER) K < 0. - NORMAL (CRITERIA : "AAAAA") / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

[LVDT RESISTANCE] MEASURE RESISTANCE OF DT3-DT4 [ xx.xx ] Ω


*DISCONNECT CABLES FROM PC134 TB3: 5,6,15,16,17,18
{EXAMPLE OF TROUBLE DETAILS : 8.5Ω}
#10 FIG#05 (SG MAKER) I < 0. - NORMAL (CRITERIA : 8.0Ω) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

[LVDT RESISTANCE]MEASURE RESISTANCE OF DT2-DT4 [ xx.xx ] Ω


*DISCONNECT CABLES FROM PC134 TB3: 5,6,15,16,17,18
{EXAMPLE OF TROUBLE DETAILS : 18.5Ω}
#11 FIG#05 (SG MAKER) I < 0. - NORMAL (CRITERIA : 18.0Ω) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

[LVDT RESISTANCE] MEASURE RESISTANCE OF DT1-DT4 [ xx.xx ] Ω


*DISCONNECT CABLES FROM PC134 TB3: 5,6,15,16,17,18
{EXAMPLE OF TROUBLE DETAILS : 18.5Ω}
#12 FIG#05 (SG MAKER) I < 0. - NORMAL (CRITERIA : 18.0Ω) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

[TORQUE MOTOR RESISTANCE] MEASURE RESISTANCE OF TMA-TMB [ xx.xx ] Ω


*DISCONNECT CABLES FROM PC134 TB3: 5,6,15,16,17,18
{EXAMPLE OF TROUBLE DETAILS : 3.3Ω}
#13 FIG#05 (SG MAKER) J < 0. - NORMAL (CRITERIA : 3.5Ω) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

YDK Technologies Co., Ltd.


863661548.xlsx_CHECK SHEET 4/26

TARGET RELATED [TITLE]PURPOSE & PROCEDURE CONFIDENTIAL DETAIL


ITEM# FIG#
UNIT PARTS ID <RESULT SELECTION>*Please fill check result details and pick result selection. RESULT
[MECHANICAL STOPPER POSITION] CHECK MECHACNICAL STOPPER POSTION TO STOP TORQUE MOTOR
KNOB AT 3/4 SCALE. {EXAMPLE OF TROUBLE DETAILS : TORQUE MOTOR KNOB STOP AT 3/4 SCALE}
< 0. - NORMAL (CRITERIA : 3/4 SCALE) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>
#14 FIG#06 (SG MAKER) -

[C&P BOX CABLE CONNECTION] CHEC CABLE CONNECTION AT C&P BOX IN ACCORDANCE WITH AND "DOC
ID. 00001548" AND FILL FINAL CHECK RESULT.
{EXAMPLE OF TROUBLE DETAILS : "AAAAC"}
#15 FIG#07 PC134 - < 0. - NORMAL (CRITERIA : "AAAAA") / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

[C&P BOX FUSE CONDITION] CHECK CONDITION OF FUSE. [ xx.xx ] Ω.


{EXAMPLE OF TROUBLE DETAILS : F1:O.L, F2: O.L, F3: O.L, F4: O.L}
< 0. - NORMAL (CRITERIA : NO BURNT, FUSING, NORMAL RESISTANCE) / 1. - ABNORMAL / 2. - DID NOT
#16 FIG#08 PC134 A,B,C,D (SKIPPED THIS ITEM)>

[TIMER RELAY LED] CHECK TIMER RELAY LED.


{EXAMPLE OF TROUBLE DETAILS : LIT ON / LIT OFF}
< 0. - NORMAL (CRITERIA : LIT ON) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>
#17 FIG#09 PC134 E

[100VAC POWER SUPPLY] MESURE VOLTAGE AT TB1_U & V. [ xx.x ] VDC


{EXAMPLE OF TROUBLE DETAILS : 105.0VAC}
< 0. - NORMAL (CRITERIA : +100VAC±10VAC) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>
#18 FIG#10 PC134 A

[+15VDC POWRE SUPPLY] MESURE VOLTAGE AT ACN1_PIN1(2) & PIN3(4). [ xx.x ] VDC
{EXAMPLE OF TROUBLE DETAILS : +14.5VDC}
< 0. - NORMAL (CRITERIA : +15VDC±50mVDC) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>
#19 FIG#11 PC134 A,B

YDK Technologies Co., Ltd.


863661548.xlsx_CHECK SHEET 5/26

TARGET RELATED [TITLE]PURPOSE & PROCEDURE CONFIDENTIAL DETAIL


ITEM# FIG#
UNIT PARTS ID <RESULT SELECTION>*Please fill check result details and pick result selection. RESULT
[-15VDC POWRE SUPPLY] MESURE VOLTAGE AT ACN1_PIN5(6) & PIN3(4). [ xx.x ] VDC
{EXAMPLE OF TROUBLE DETAILS : -14.5VDC}
< 0. - NORMAL (CRITERIA : -15VDC±50mVDC) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>
#20 FIG#11 PC134 A,B

[LVDT ZERO VALUE] MEASURE VOLTAGE AT CT9-CT2 WHEN TORQUE MOTOR IS AT NEUTRAL POSITION 0/4
SCALE. [ xx.x ] VDC ** ADJUST VR24 IF NECESSARY {EXAMPLE OF TROUBLE DETAILS : 0.01VDC}
< 0. - NORMAL (CRITERIA : 0VDC±10mVDC) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>
#21 FIG#12 PC134 D

[LVDT SPAN VALUE FOR PORT] MEASURE VOLTAGE AT CT9-CT2 WHEN TORQUE MOTOR IS AT NEUTRAL
PORT 3/4 SCALE. [ xx.x ] VDC **ADJUST VR20 IF NECESSARY
{EXAMPLE OF TROUBLE DETAILS : 3.60VDC}
#22 FIG#13 PC134 D < 0. - NORMAL (CRITERIA : +3.75VDC±20mVDC) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

[LVDT SPAN VALUE FOR STBD] MEASURE VOLTAGE AT CT9-CT2 WHEN TORQUE MOTOR IS AT NEUTRAL
STBD 3/4 SCALE. [ xx.x ] VDC **ADJUST VR20 IF NECESSARY
{EXAMPLE OF TROUBLE DETAILS : 3.60VDC}
#23 FIG#13 PC134 D < 0. - NORMAL (CRITERIA : -3.75VDC±20mVDC) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

SKIP THIS IF ITEM#23 RESULT IS "0" NORMAL


[TORQUE MOTOR SPAN VOLUME SETTING] TURN TORQUE MOTOR KNOB MANUALLY AND RELEASE. *IF
TORQUE MOTOR KNOB VIBRATED, ADJUST VR12 CLOCK WISE UNTIL VIBRATION STOPS. VR12 at [ xx ] Notch
#24 FIG#14 PC134 D {EXAMPLE OF TROUBLE DETAILS : 3 Knotch}
< 0. - NORMAL (CRITERIA : 3(9), 4(10) KNOTCH) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

SKIP THIS IF ITEM#24 AND #25 RESULT IS "0" NORMAL


[TORQUE MOTOR SPAN VALUE] MEASURE CURRETN AT TB3_TMA&TMB IN SERIES CONNECT WHEN
SETTING SW1 AND TURNING VR4 TO STBD/PORT.
#25 FIG#15 PC134 D {EXAMPLE OF TROUBLE DETAILS : 0.9A}
< 0. - NORMAL (CRITERIA : 0.9-1.0 A) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

YDK Technologies Co., Ltd.


863661548.xlsx_CHECK SHEET 6/26

TARGET RELATED [TITLE]PURPOSE & PROCEDURE CONFIDENTIAL DETAIL


ITEM# FIG#
UNIT PARTS ID <RESULT SELECTION>*Please fill check result details and pick result selection. RESULT
SKIP THIS IF FU RUDDER TURNING SPEED IS NORMAL (DOC ID.: 00001367)
[TORUQUE MOTOR MAXIMUM STROKE VOLTAGE FOR PORT] MEASURE VOLTAGE AT CT20-CT2 ON PARTS ID
"D" DURING TORQUE MOTOR IS AT PORT 3/4 SCALE [ xx.x ] VDC.
#26 FIG#16 PC134 D {EXAMPLE OF TROUBLE DETAILS : 3.50VDC}
< 0. - NORMAL (CRITERIA : -3.5VDC±20mVDC) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

SKIP THIS IF FU RUDDER TURNING SPEED IS NORMAL (DOC ID.: 00001367)


[TORUQUE MOTOR MAXIMUM STROKE VOLTAGE FOR STBD] MEASURE VOLTAGE AT CT20-CT2 ON PARTS ID
"D" DURING TORQUE MOTOR IS AT STBD 3/4 SCALE [ xx.x ] VDC.
#27 FIG#16 PC134 D {EXAMPLE OF TROUBLE DETAILS : 3.50VDC}
< 0. - NORMAL (CRITERIA : +3.5VDC±20mVDC) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS ITEM)>

[FEEDBACK UNIT CHECK ] FILL CHECK SHEET "DOC ID. 00001538" AND CHECK FEEDBACK UNIT CONDITION.
{EXAMPLE OF EXACT RESULT : FOUND OUT DAMAGED PARTS BY THE SHEET }
PT120 < 0. - NORMAL (FOUND NO ABORMAILITIES OF FEEDBACK UNIT ) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED
DOC.ID
#28 00001538
PT123 - THIS ITEM)>
MPT123A

[REPLACE RELAY WITH SPARE] *FILL ITEM#4 TO #6 (NOT SKIP)

#29 FIG#17 PC134 C

*IF POSSIBLE
[SWAP PARTS ID "C"] SWAP PARTS ID "C" WITH NORMAL ONE AND CHECK STEERING FAILURE
OCCURRENCE.
#30 FIG#17 PC134 C {EXAMPLE OF TROUBLE DETAILS : FAILURE IS SWAPPED}
< 0. - NORMAL (CRITERIA : STEERING FAILURE IS SWAPPED) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS
ITEM)>
*IF POSSIBLE
[SWAP PARTS ID "D"] SWAP PARTS ID "D" WITH NORMAL ONE AND CHECK STEERING FAILURE
OCCURRENCE IS SWAPPED.
#31 FIG#17 PC134 D {EXAMPLE OF TROUBLE DETAILS : FAILURE IS SWAPPED}
< 0. - NORMAL (CRITERIA : STEERING FAILURE IS SWAPPED) / 1. - ABNORMAL / 2. - DID NOT (SKIPPED THIS
ITEM)>
[CABLE TYPE]
TAKE PHOTO INSIDE C&P BOX.
< 0. - A-TYPE(OLD) / 1. - B-TYPE(NEW) / 2. - DID NOT (SKIPPED THIS ITEM)>
#32 FIG#18 PC134 C,D

YDK Technologies Co., Ltd.


863661548.xlsx_CHECK SHEET 7/26

REF#
AUTOPILOT STEERING FAILURE (FU/NFU)
<NG STEERING COMBINATION AND RUDDER BEHAVIOR>
MODE{AUTO,HAND,NFU}+SYSTEM{FU1,FU2,NFU}
+PUMP{SG#1,SG#2,SG#3,SG#4}+ORDER ANGLE {P,S}_{ _____ DEG.}>>TORQUE MOTOR
LEVER BEHAVIOR {_____}+UNLOAD VALVE LED{___}+RUDDER BEHAVIOR{_____}/
*ERROR CODE (IF ANY)>[ ]

UNIT
PICK SPEC. X0
PICK SPEC. X0
PICK SPEC. X0
PICK SPEC. X0
(SG MAKER)

DETAIL RESULT
RESULT SELECT

YDK Technologies Co., Ltd.


863661548.xlsx_CHECK SHEET 8/26

DETAIL RESULT
RESULT SELECT

YDK Technologies Co., Ltd.


863661548.xlsx_CHECK SHEET 9/26

DETAIL RESULT
RESULT SELECT

YDK Technologies Co., Ltd.


863661548.xlsx_CHECK SHEET 10/26

DETAIL RESULT
RESULT SELECT

YDK Technologies Co., Ltd.


863661548.xlsx_CHECK SHEET 11/26

DETAIL RESULT
RESULT SELECT

YDK Technologies Co., Ltd.


863661548.xlsx_CHECK SHEET 12/26

DETAIL RESULT
RESULT SELECT

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 13/26

TROUBLESHOOTING CHECK SHEET (REF FIG) CODE# (FILL RESULT SELECT) DOC.ID. 0 SG# 0105
FIG#01 FIG#03

UNLOAD DEVICE

PC134 CONTROL&POWER BOX

FIG#02

CONTROL STAND

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 14/26

TROUBLESHOOTING CHECK SHEET (REF FIG) CODE# (FILL RESULT SELECT) DOC.ID. 0 SG# 0105
FIG#04 FIG#05

FIG#06 FIG#07
Check all cable connection at terminal.
Mechanical stopper

PORT 3/4 STBD 3/4

#1: Check mechanical stopper position #2: If position is less than 3/4 scale,
at 3/4 scale (PORT/STBD) adjust mechanical stopper to be at
3/4.

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 15/26

TROUBLESHOOTING CHECK SHEET (REF FIG) CODE# (FILL RESULT SELECT) DOC.ID. 0 SG# 0105
FIG#08 FIG#09

Check LED of TR1 Timer relay


FUSE
#2: Check continuity of fuse

#1: Remove cover of fuse box

FIG#10

PARTS ID "D"

PC134 C&P BOX


Measure voltage at TB1_U&V.

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 16/26

TROUBLESHOOTING CHECK SHEET (REF FIG) CODE# (FILL RESULT SELECT) DOC.ID. 0 SG# 0105
FIG#11 FIG#12

ACN1 CT2

PIN1 PIN12 CT9

#1: Disconnect connector cable ACN1

VR24
Neutral 0/4

#2: Measure voltage at pin of ACN1 #1: Turn off Punmp running.
+15VDC: Pin_1(2) & 3(4) #2: Disconnect cable at TB3_TMA&TMB from C&P BOX
-15VDC: Pin_5(6) & P3(4) #3: Measure voltage at CT9-CT2 when TM knob is at neutral position 0/4 scal
*If not neutral, adjust VR24 so that voltage become 0±10mVDC.

FIG#13 FIG#14

CT2

CT9

VR20
#3: If vibrated, adjust
STBD/PORT 3/4 wise until vibration sto

#1: Turn off Punmp running.


#2: Disconnect cable at TB3_TMA&TMB from C&P BOX.
#3: Measure voltage at CT9-CT2 when TM knob is fixed by flat screw driver at STBD/PORT #1: Turn TM knob manually and release.
3/4 scale. #2: Check vibration of TM knob.
*If not neutral, adjust VR20 so that voltage become ±3.75VDC.

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 17/26

TROUBLESHOOTING CHECK SHEET (REF FIG) CODE# (FILL RESULT SELECT) DOC.ID. 0 SG# 0105
FIG#15 #1: Turn off pump running.
#2: Disconnect cable connection TB4_T1A&T1B.
#3: Short terminal TB4_T1A&T1B.

SW1
VR4

#4: Disconnect cable connetion at TB3_ TMA&TMB.


#5: Connect digital multi meter to terminal TB3_TMA&TMB in series #6: Measure current at TB3_TMA&TMB in series conenction when settgin
connection. SW1 to TEST and turning VR4 to STBD/PORT 3/4.

FIG#16

#1: Turn off pump running. #4: Set SW1 TO TEST


#2: Disconnect cable connection TB4_T1A&T1B. #5: Turn VR4 to fully clockwise/counter-clockwise
#3: Short terminal TB4_T1A&T1B. #6: Measure voltage at CT20&CT2 when TM knob is at STBD/PORT 3/4 scale

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 18/26

TROUBLESHOOTING CHECK SHEET (REF FIG) CODE# (FILL RESULT SELECT) DOC.ID. 0 SG# 0105
FIG#17
LM ACT P S

N3

DT3

DT1 N1 ULP ULS

PARTS ID "C"

PARTS ID "D"

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 19/26

TROUBLESHOOTING CHECK SHEET (REF FIG) CODE# (FILL RESULT SELECT) DOC.ID. 0 SG# 0105
FIG#18
CHECK WHICH CONNECTOR CABLE IS CONENCTED, A-TYPE OR B-TYPE.
A-TYPE: WIHTE CONNECTOR (OLD)
B-TYPE: BLACK CONENCTOR (NEW)

A-TYPE (OLD) B-TYPE (NEW)

WHITE CONNECTOR BLACK CONNECTOR

CONNCTOR CABLE CONNCTOR CABLE

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 20/26

0105 REF# 0

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 21/26

0105 REF# 0

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 22/26

0105 REF# 0

Check LED of TR1 Timer relay

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 23/26

0105 REF# 0

#1: Turn off Punmp running.


#2: Disconnect cable at TB3_TMA&TMB from C&P BOX
#3: Measure voltage at CT9-CT2 when TM knob is at neutral position 0/4 scale.
*If not neutral, adjust VR24 so that voltage become 0±10mVDC.

#3: If vibrated, adjust VR12 clock-


wise until vibration stops

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 24/26

0105 REF# 0

#6: Measure current at TB3_TMA&TMB in series conenction when settgin


SW1 to TEST and turning VR4 to STBD/PORT 3/4.

#4: Set SW1 TO TEST


#5: Turn VR4 to fully clockwise/counter-clockwise
#6: Measure voltage at CT20&CT2 when TM knob is at STBD/PORT 3/4 scale

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 25/26

0105 REF# 0

YDK Technologies Co., Ltd.


863661548.xlsx_REF FIG REF FIG 26/26

0105 REF# 0

B-TYPE (NEW)

YDK Technologies Co., Ltd.

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