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Table of Content
S. No. Modules and Units Page No.
1. Orientation and Introduction 1
Unit 1.1 - Apparel Industry 3
Unit 1.2 - Role and Responsibilities of a Tailor 8
2. Drafting and cutting the fabric (AMH/N1947) 11
Unit 2.1 - Tools and Equipment Required for Tailoring 13
Unit 2.2 - Types of Fabric 22
Unit 2.3 - Trims and Accessories 27
Unit 2.4 - Size Chart 31
Unit 2.5 - Taking Measurements 37
Unit 2.6 - Drafting and Cutting 45
Unit 2.7 - Types of Fabric Defects 59
3. The Sewing Process (AMH/N1948) 79
Unit 3.1 - The Sewing Process 81
Unit 3.2 - Stitching 90
Unit 3.3 - Knowledge of Basic Embroidery Stitches 140
4. Inspections and Alterations for Fittings (AMH/N1949) 155
Unit 4.1 - Inspections and Alterations for Fittings 157
5. Maintain Work-Area, Tools and Machines (AMH/N0102) 169
Unit 5.1 - Maintain Work Area, Tools and Machines 171
6. Comply with Industry, Regulatory and Organizational Requirements 179
(AMH/N0104)
Unit 6.1 - Comply with Industry, Regulatory and Organizational Requirements 181
Unit 6.2 - Entrepreneurship 189
Unit 6.3 - Documentation 192
7. Soft Skills And Communication Skills 197
Unit 7.1 - Introduction to the Soft Skills 199
Unit 7.2 - Effective Communication 201
Unit 7.3 - Grooming and Hygiene 205
Unit 7.4 - Interpersonal Skill Development 215
Unit 7.5 - Social Interaction 226
Unit 7.6 - Group Interaction 230
Unit 7.7 - Time Management 233
Unit 7.8 - Resume Preparation 236
Unit 7.9 - Interview Preparation 241
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Table of Content
S. No. Modules and Units Page No.
8. Maintain Health, Safety and Security in Tailoring Shop (AMH/N1950) 245
Unit 8.1 - Maintain Health, Safety and Security in Tailoring Shop 247
Unit 8.2 - First Aid and CPR 255
9. Employability & Entrepreneurship Skills 259
Unit 9.1 – Personal Strengths & Value Systems 263
Unit 9.2 – Digital Literacy: A Recap 280
Unit 9.3 – Money Matters 285
Unit 9.4 – Preparing for Employment & Self Employment 294
Unit 9.5 – Understanding Entrepreneurship 303
Unit 9.6 – Preparing to be an Entrepreneur 322
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Unit Objectives
At the end of this unit, you will be able to:
1. Familiarize with the Apparel Sector
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percent share of boys wear and 9 percent for girls wear in the total revenue generated by the ready-made
garment segment.
• Changing lifestyles and consumption patterns are expected to drive the sector’s supply of causal wear with
an 11 percent growth, which would drive demand for workforce with specialised skills in western formals
design, blended fabrics and increased application work on clothes.
Actual and Projected size of Indian Textile Industry
In 2011 global trade in textiles and apparel was around US$ 705 billion. This was approximately 4% of the total
global trade of all commodities estimated at ~ US$ 15 trillion. During the period 2000 to 2010 the textile and
apparel trade has grown at a modest CAGR of 6.4% per annum. Further, the Global Textile and Apparel, or T&A,
trade is expected to grow to USD 1 trillion by 2020.
Fig 1.1.1: Major Textile Exporters to the World (% share) Fig 1.1.2: Major Textiles and Clothing Regions in India
• Gujarat and Maharashtra: Most large companies across all sectors of the value chain, including spinning,
weaving, home textiles and garments, are located here. Key players include Aravind Mills, Raymond, Welspun,
Bombay Dyeing, Alok, Century Textiles.
• Karnataka and Kerala: Bangalore and Mysore have a few garment firms. Some major garment exporters
include Gokaldas Exports and Shahi Exports.
• Tamil Nadu: Major cities that serve as textile hubs are Tirupur, Coimbatore, Madurai and Karur; known for
apparels, spinning mills, silk and home textile units, respectively. Key players include Loyal Textiles, KG Denim,
Asian Fabric. Tamil Nadu accounts for the largest textiles and clothing production of INR 761820 crores, which
also employs the largest number of workers (2.63 million) in textile factories. This state is followed by Gujarat,
which has an annual textile production valued at INR 49165 crores.
• There are more than 70 textiles and clothing clusters in India accounting for about 80 percent of the total
production. There are 39 power loom clusters and 13 ready-made garment clusters in India.
• Bhiwandi and Malegaon are the two largest power loom clusters. Major ready-made garments clusters are
located in Delhi, Mumbai, Gurgaon, Nagpur, Madurai and Salem, with annual turnover of more than INR 1000
crores since 2003. The state of Maharashtra has 10 textile clusters. Other major states in terms of the number
clusters are Tamil Nadu, Andhra Pradesh, Karnataka, Kerala and Uttar Pradesh (seven clusters each).
Employment Scenario in the Sector
It also provides employment to approximately 35 million persons directly & approximately 55 million persons
indirectly. India is among the very few countries which have presence across the entire supply chain, from natural
and synthetic fibres right up to finished goods manufacturing. It has presence in organised mill sector as well as
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Indian is among one of the biggest exporters in Apparel and Made-ups industry. In Home Textiles India is second
only to China in global exports, whereas in apparels, India is among the top 10.
As evident from the Figs above, India is fast becoming one of the
leading global players in the Home Furnishings/Textile. Home
Furnishings industry offers wide varieties of products like bedspreads,
furnishing fabrics, curtains, rugs, cushion covers etc. Indian Home
Furnishings Market is forecasted to increase at an annual growth rate
(CAGR) of 8 percent over next five years. The industry will reach a
value of approximately US $5.29 billion by 2018. The Indian Home
Furnishing industry provides a unique blend of modern technology
Fig 1.1.6: Home Furnishing
and ethnic techniques to bring out products that are one of the best
in the world. The increase in the spending power of the Indian working class is also expected to contribute in the
growth of domestic consumption of made-ups and home furnishings industry
Fig 1.1.7: Estimated Domestic Consumption of Indian Textile Production (in INR '000) * Source NSDC Skill Gap Study – Textile & Clothing
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Exercise
1. When was sewing machine invented?
a) 20th century
b) 19th century
c) 18th century
d) 17th century
2. As of 2012, the Indian textile sub-sector contributed ____ percent of the GDP, _____ percent of the
manufacturing sector and _____ percent of total exports.
a) 4,32,9
b) 32,4,9
c) 4,32,8
d) 4,33,9
3. Explain the categories of Made-ups sub-sector with the help of a flow chart.
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Unit Objectives
At the end of this unit, you will be able to:
1. Know who is a Tailor.
2. Understand the roles and responsibilities of a Tailor.
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Exercise
1. Which of the followings are the key attributes of a Self Employed Tailor:
a) Motor Skills
b) Good eyesight
c) Vision
d) All the above
2. What are the roles and responsibilities of a Self Employed Tailor?
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Unit Objectives
At the end of this unit, you will be able to:
1. Know and recognize the different types of material and tools used in stitching.
2. Understand the stitching terms.
Fig.2.1.1: Scissors
Rotary cutter: The rotary cutter is something which has a blade to cut easily
and smoothly through fabric. It’s very efficient to be used to all different
kinds of projects, however it is especially good for quilting. All you require
is a rubber cutting mat and a rotary ruler so that when you are using a
rotary- cutter the surface of the Fig can be prevented from getting cut. Also,
keeping a mat helps in cutting a fabric in straight.
Fig.2.1.2: Rotary cutter
Fig.2.1.3: Threads
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Measuring tape: Measuring tape used for sewing to make it softer than
that used for construction projects so that it can be used to fit clothing
to the body.
Needles: A sewing machine requires diverse needles than which are used
for hand-sewing. Machine needles have a bigger, blunter tip where they
fit into the machine. Various types of needles are used on various kinds of
projects.
Fig.2.1.5: Needles
Fig.2.1.6: Fabric
Pins: Pins are used to hold fabric together where it's supposed to be sewn and
to be adjusted as per the required fitting during alterations.
Pincushion: Pincushions are very useful in keeping the pins in order and in place,
it is usually in apple’s pumpkin’s or tomato’s shape.
Fig.2.1.7: Pins and Pincushion
Iron and Ironing Board: An iron is used to press fabric, seams open and make darts.
Your everyday iron is fine.
Seam ripper: The name says it all: It's used to rip seams.
Especially comes in handy when you're a beginning
sewer.
Fig.2.1.8: Iron and Ironing Board
Pinking Shears: cuts a zigzag edge and is used for finishing hem
edges, seams, etc. It should not be used for cutting out a garment
b'coz it will not give an accurate cut line of the fabric.
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Cutting Fig: A flat board placed on a fig where the fabric is laid out and
cut. The fabric can be pinned securely to the cutting board to prevent it
from slipping.
Fig.2.1.14: Yardstick/Meterstick
Fig.2.1.16: L-square
Tailor's Chalk: A thin piece of hard chalk used in tailoring for making temporary
alteration marks on clothing.
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Hand Needle: Hand sewing needles are available in varying sizes with
varying points. They guide the thread through fabric when you are
hand sewing.
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Bent neck, metallic Tweezer: Tweezers are small tools used for
picking up objects too small to be easily handled with the human
Fig.2.1.27: Bent neck, metallic Tweezer hands
Pencils (HB, 2B, 4B): The graphite grading scales used to measure the
hardness of a pencil’s graphite core. The higher the number the harder
the writing core and the lighter the mark left on the paper.
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Needle threader: A needle threader is a device for helping to put thread through
the eye of a needle. Many kinds exist, though a common type combines a short
length of fine wire bent into a diamond shape, with one corner held by a piece of
tinplate or plastic.
Fabric Glue: It provide temporary or permanent ways to attach fabric without sewing.
Surface ornamentation material (Beads, Sequins): Decorative material used for decoration of clothes.
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Fig.2.1.36: Buttons
Hooks: are attached to garment with the help of needle and thread
Fig.2.1.37: Hooks
Fig.2.1.38: Trims
Fig.2.1.40: Zipper
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Fig.2.1.43: Greyscale
Fig.2.1.44: Thimble
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various places on the garment like bust dart, waist dart etc. to give fitting or fullness to shape.
• PLEATS: A fold taken from the inside of a garment and held in place by a stitch is known as a pleat. These are
of many types like straight pleats, inverted pleats etc. These are used either as a design element or to provide
fullness or fitting.
• TUCKS: Folding the cloth a little from the right side and stitching in a straight line is known as putting a tuck.
This is also used to enhance the beauty of the garment or to provide a better fit. If these stitched lines appear
of the thickness of a pin then they are known as pin tucks.
Exercise
1. ____________ is available in a rainbow of colours, including clear
a) Scissors
b) Thread
c) Pins
d) Needles
2. An iron is used for pressing the fabric, making darts and opening seams.
a) True
b) False
3. ___________ is a 6 inch gauge with a movable indicator convenient for measuring short lengths.
a) Hem gauge
b) Meterstick
c) Sewing gauge
d) Hip curve
4. Greyscale is used for matching colours in the sewed garment against the specifications.
a) True
b) False
5. What are the tailoring terms?
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6. What is tracing paper?
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Unit Objectives
At the end of this unit, you will be able to:
1. Recognize the different types of fabric.
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Fig.2.2.2: Silk
Velvet
Velvet is a type of woven tufted fabric. Good quality velvet is made
of cotton or polyester. The most expensive velvet is made of silk
and sold today as ‘Silk Velvet’. Velvet has a smooth, soft and rich
touch and often used in evening wear and also extensively used
for upholstery. Apparels made of velvet have to be Dry cleaned.
Fig.2.2.3: Velvet
Chiffon
Chiffon is a sheer fabric with a free flowing drape and crepe like
structure. Chiffon is usually made of silk or polyester. It is very light
and thin and these features make it a very challenging material to
sew. Chiffon is a popular fabric for summer garments because of
its light weight.
Fig.2.2.4: Chiffon
Satin
Satin has a sleek and glossy finish. It is made of silk, cotton and
wool. It is well draping and is popularly used in dresses, bridal wear
and bedding. Thicker wool satin is used for coats. It also makes
a great lining fabric. Its slippery nature makes it very difficult to
work with.
Fig.2.2.5: Satin
Corduroy
Corduroy is normally made from Cotton. It is very similar to Velvet.
It is a thick fabric which is very warm and durable. It is normally
used in making coats, trousers and winter wear. Corduroys are
machine washable.
Fig.2.2.6: Corduroy
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Linen
Linen is very popular in summers because it releases and absorbs
perspiration easily. It is very soft, cool and comfortable. Linen
wrinkles very easily and has to be ironed on high temperature
to remove the creases. It has very little elasticity. Linen is most
popularly used in household goods such as bedding, towels and
table clothes.
Fig.2.2.7: Linen
Denim
Denim is made from tightly woven cotton. It is a very heavy weight
fabric with very little drape or stretch. Denim is very durable and
that is why most commonly used in jeans. It is machine washable.
Fig.2.2.8: Denim
Polyester
It is a synthetic fabric. It is strong and durable but does not absorb
heat, so it is not a very popular fabric for hot temperatures. It does
not wrinkle and dries very easily.
Fig.2.2.9: Polyester
Rayon
Rayon is a manufactured fibre made of cellulose. Like polyester,
Rayon is also strong and durable but it wrinkles very easily. It is
very soft and comfortable and drapes very well. Hand washing is
best for washable rayon garments
Fig.2.2.10: Rayon
Flannel
Flannel is made from wool, cotton or synthetic fibre. It is a soft
and light weight fabric. Flannel maybe brushed to create extra
softness. It is popularly used for shirts, pants and jackets suitable
for colder temperatures
Fig.2.2.11: Flannel
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Organza
It is made of either silk or polyester. It is a delicate and sheer fabric
and very popularly used in evening wear and bridal apparel. The
delicate nature of this fabric makes it very difficult to sew.
Fig.2.2.12: Organza
Wool
Wool is made from variety of animal coats. There are around 200
different types of wool. It absorbs and realises moisture quickly
and is a very popular fabric used for cold weather garments. It is
hardwearing and resists wear and tear.
Fig.2.2.13: Wool
Leather
Most commonly made of animal hide. Leather is very durable and
absorbs and releases heat quickly so it is very popularly used in
winters for jackets and skirts. It is also used in upholstery. Most
leather garments require special care in storing and cleaning.
Fig.2.2.14: Leather
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Unit Objectives
At the end of this unit, you will be able to:
1. Recognise the trims and accessories
2. Understand the importance and use of trims and accessories
Sewing Thread
The sewing thread holds the garment together. It is a specially
designed yarn which passes through a sewing machine easily and
makes the sewing process smother and easier.
Interlining
It is fabric which is placed under the main fabric. It is used to
enhance the look and retain the shape of the garment. Lining
should be chosen carefully as it can influence the colour of the
garment if it is different from the colour of the main fabric.
Fig.2.3.2: Interlining
Lace
Is a delicate fabric which is made either of thread or yarn. It is used
on garments for ornamental purpose.
Fig.2.3.3: Lace
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Buttons
Button is a fastener which is used to temporarily secure two pieces
of fabric together. It is an accessory which is commonly used in
garments. It can be used for both functional and decorative purpose.
Fig.2.3.4: Buttons
Label
It is used in every garment. More than one label can be found
in every garment and each label provides different required
information. Size label, Main label (Name of the company), Price
tag label, Composition label, Fabric Care label etc. are some of the
labels you can find on garments.
Fig.2.3.5: Label
Zipper
Zipper is also a fastener and is used to temporarily join two ends of
a fabric together. It is mainly used in clothing and bags.
Fig.2.3.6: Zipper
Elastic
A band which is capable of resuming original shape after stretching
or compression. This property of elastic makes its useable in various
kinds of garments.
Fig.2.3.7: Elastic
Draw string
It is a long rope with a stopper and is used to tighten a part of a
garment. Draw string is also used in bags and pouches.
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Rivets
It is a metal part with pin which is used for decorative purpose
usually in denims and canvas pants.
Fig.2.3.10: Rivets
Piping
It is used to stabilize seams, outline components and absorb the
wear and abrasion to the seam
Fig.2.3.11: Piping
Rib Trims
It is used in collor and cuff of tshirt and polo shirt.
Beads
These are embroidered on to the formal wear as motifs or spread
over as individual pieces on the garment.
Fig.2.3.14: Beads
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Industry Visit
The purpose of visiting a tailor shop/boutique is to get hands on knowledge about various processes involved in
the work of a tailor. During the visit you have to interact with Tailors and owner of the shop to understand how
work is done in a tailor shop/boutique. Make sure that you keep a notebook handy and note down any important
points that come up during your interaction at the tailor shop/boutique. When you go to an tailor shop/boutique,
you should:
• Know and recognize the different types of fabric.
• Know about the commonly used fabrics for garment sewing.
• Understand the importance and use of trims and accessories.
• Ask questions to Tailors/shop owners if you have any query.
Exercise
1. Trims and accessories increase the usability of the garment.
a) True
b) False
2. _________ is a delicate fabric which is made either of thread or yarn.
a) Interlining
b) Lace
c) Label
d) None of the above
3. Piping is used to stabilize seams, outline components and absorb the wear and abrasion to the seam.
a) True
b) False
4. What are beads?
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5. What is elastic?
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Unit Objectives
At the end of this unit, you will be able to:
1. Understand the different size chart comparison tables
2. Know the different terms used in size charts
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Terms Meaning
XXS Double extra small
XS Extra small
S Small
M Medium
L Large
XL Extra large
XXL Double extra large
Fig.2.4.4: Terms used in size charts
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Measurement on a tape measure. The distance between every line on the tape measure is 1/16 of an inch 1/32
of an inch is even more smaller which only certain measuring tapes indicate. The distance between every line on
the tape measure is 1/32 of an inch
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Understanding Fractions
To dived the measuring tapes into inches, various fractions are used on the measuring tape (1/16, 1/8, 1/4, 1/2
etc.). The figure indicates the various fractions of an inch of measurement
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Industry Visit
The purpose of visiting a tailor shop/boutique is to get hands on knowledge about various processes involved in
the work of a tailor. During the visit you have to interact with Tailors and owner of the shop to understand how
work is done in a tailor shop/boutique. Make sure that you keep a notebook handy and note down any important
points that come up during your interaction at the tailor shop/boutique. When you go to an tailor shop/boutique,
you should:
• Understand the different size chart comparison tables
• Know the different terms used in size charts.
• Understand the difference between US, UK, European and Australian size charts.
• Analyse how a tailor take measurement of man, woman and a child.
• Ask questions to Tailors/shop owners if you have any query.
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Unit Objectives
At the end of this unit, you will be able to:
1. Take measurements for different garments.
Fig.2.5.1: Bust
Fig.2.5.2: Waist
Fig.2.5.3: Hips
Shoulder to Bust: Run the measuring tape from the tip of the shoulder
to the centre of bust.
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Front Shoulder to Waist: Measure from tip of shoulder over bust to natural
waistline.
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Full Back: Measure from side seam, under armpits to side seam across back,
positioning tape measure +- 4cm down under armpit.
Fig.2.5.13: Bicep
Fig.2.5.14: Elbow
Under Arm - Measure from under the arm. Start at the armpit to the
wrist.
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Full chest: The tape should cover the fullest part of the chest.
The tape should be held right under the armpits and shoulder
blades and across the nipples.
Shoulder width: The tape is held from one shoulder point to the
other.
Right sleeve: Taken from the shoulder tip point down to the
desired sleeve length. (The same process is followed for both
left and right sleeve measurement)
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Bicep: Measure around the fullest part of the bicep in line with
the armpit.
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Trousers Inseam: Measure from the lowest part of the crotch area to the floor.
Trousers Outseam: Measure from the top of the pants waistband to the desired length of the pants.
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Crotch: Crotch Measure from the front top of the pants waistband to the back top of the pants waistband.
Fig.2.5.32(a): Crotch Back (courtesy [Link]) Fig.2.5.32(b): Crotch Front (courtesy [Link])
Industry Visit
The purpose of visiting a tailor shop/boutique is to get hands on knowledge about various processes involved in
the work of a tailor. During the visit you have to interact with Tailors and owner of the shop to understand how
work is done in a tailor shop/boutique. Make sure that you keep a notebook handy and note down any important
points that come up during your interaction at the tailor shop/boutique. When you go to an tailor shop/boutique,
you should:
• Understand the different size chart comparison tables
• Know the different terms used in size charts.
• Understand the difference between US, UK, European and Australian size charts.
• Analyse how a tailor takes measurement of man, woman and a child.
• Ask questions to Tailors/shop owners if you have any query.
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Unit Objectives
At the end of this unit, you will be able to:
• Understand drafting and cutting
• Draft the garments
• Cut the garments
2.6.1 Introduction
Long sleeve shirt is a common wear of men used as upper body wear. Example shown in section 2.6.2 has
subsequent specifics.
Selected fabrics: poplin,cotton, silk, crepe, polyester, oxford cotton.
Materials required: 2.50 mts cloth width is 36”
Measurement required:
• back length = 32”
• n.w length = 17”
• shoulder width = 17”
• chest = 36”
• waist = 32”
• hip or seat = 38”
• sleeve length = 24”
• cuff size = 2 ½” *11”
• pocket size = 5” * 5 ½”
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5. Dart: Take 1/12th of the Bust Circumference + 2.5cm at waist from the centre front. Draw an upright line.
Measure a point at about 3cm from the waist. (Note: This will be the starting point of the waist, exactly under
the bust part.)
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7. Draw desired back neckline. This is usually kept deeper than that in the front.
8. Cut along the highlighted outline as shown.
Fastening:
Fastening can be given in the centre front or in the centre back. Add 1cm seam allowance for the attachment of
hook and eye fastening strips.
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Draw a line across the rectangle between the inseam and rise lengths. Bring the sides of the rectangle in as shown
at the rise line. The 1" side is the front of the pants, the 2" side is the back.
Curve the corners to create the crotch lines. At the front edge, drop the line 2 inches and redraw it - this way the
waist will cover your kid's booty but not come up uncomfortably high in the front.
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The waistband will be cut on the fold, so add a seam allowance to the top and side edge, then double this
rectangle in height for the final waistband piece (because it will be folded in half to form the casing).
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Unit Objectives
At the end of this unit, you will be able to:
• Understand different types of defects
• Find and rectify the defects
• Identify different types of faults
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Preproduction Defects
Pattern Making Defects
• Shaded parts
• Mismatched Plaids
• Marker too wide or narrow
• Unsymmetrical pieces
• Poor line definition (e.g., chalk line too thick or thin)
Spreading Defects
• Improper matching or the material is facing the wrong way
• Material too narrow or wide
• Improper tension-Material spread too tight or loose
• Narrow material-Marker width is not covered because the material is too narrow
Cutting Defects
• Improper cutting: Not following the pattern and marker lines,
• Frayed or unsharpened knife: Causes uneven or frayed edges.
• Notches: Too deep or shallow or completely omitted.
• Drill Marks: Not perpendicular, omitted or wrong drill used.
• Mixed piles:Resulting in shaded garment part when assembled
Bundling and Ticketing faults
It is very necessary to ensure numbering, sorting and bundling of the cut products is done properly. If it is not
done accurately it might result in mismatched products. For example if the lining materials are not numbered
and stacked properly, it might be wrongly used on a garment.
Fig.2.7.4: Preproduction Defects
Fabric Defects
Coloured flecks : This is caused due to the presence of foreign
material in the yarn
Knots: Knots are caused when the thread breaks during the process
of winding or weaving of the yarn. This is a non-mendable defects.
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Hole, cut or tear: are caused due to various factors such as sharp
edges on cloth roll, using the wrong kind of cutting material, hard
substance between layers of fabric etc.
Stitching Defects
Skipped Stich: The common cause for this would be if the machine is
incorrectly threaded, the needle is damaged, Needle is not suitable for
the thread used, Thread is too fine or thick, Fabric is not held correctly.
Thread Breaks: If poor quality thread is used, improper setting
of needle and bad quality needle, Machine is dirty and thread is
inserted incorrectly, Machine operator did not release tension
before removing the material.
Seam pucker : Happens if the fabric is very light, not held properly
and too tightly woven. Also if the thread is of wrong size and is too
tight. If the needle needs replacing, the thread and needle do not
go together.
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Ragged Edge: Caused when the sewing machine knives are not
sharpened and changed often
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Accesory Defects
ZIPPERS
Slider defect Won't Lock: Not apparent without
testing by placing Zipper slider in
locked position and applying tension.
Faulty Dimension: Not readily apparent.
May cause either a hard or a loose
operating zipper. Either condition may
result in zipper failure before garment is
worn out. Crushed Slider: May be due
to improper garment pressing or due
to padding or compensating springs in
the presses not being in best condition.
Tarnished: Does not generally interfere
with operating qualities but is a matter
of appearance only. Judging" this
as a defect depending upon degree
of tarnish. Burn or Rough Spots Not
immediately apparent. Can cause snagging
and early wear on the upper tape.
Lock Prong Interferes Indicated by
pull-tab not staying in locked position
or slider not moving freely after
being released from locked position.
Weak Slider Bodies: Can best be determined
with proper testing equipment. However,
manifests itself by slider becoming
compressed or crushed under minimum
pressure or becoming distorted enough to
create hard operation.
Chain or Improper Dimensions: Not always apparent
Teeth Defect unless slider works with great difficulty
or operates too easily. Zipper' may give
initial satisfactory operation but fail after
only moderate use and especially after
laundering or dry cleaning. Miss meshed
and Unmeshed Teeth: Readily Cord not
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Buttons
R o u g h This is not a serious fault except in cases
or Dull of extreme roughness or poor surface
Surfaces appearance.
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Industry Visit
The purpose of visiting a tailor shop/boutique is to get hands on knowledge about various processes involved in
the work of a tailor. During the visit you have to interact with Tailors and owner of the shop to understand how
work is done in a tailor shop/boutique. Make sure that you keep a notebook handy and note down any important
points that come up during your interaction at the tailor shop/boutique. When you go to an tailor shop/boutique,
you should:
• Inspect stitched products against specifications.
• Analyze how tailors:
»» Inspect stitched products against specifications
»» Carryout alterations
»» Sew and apply trims by hand and machine
• Also Understand the inspection and possible defects.
• Ask questions to Tailors/shop owners if you have any query.
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Unit Objectives
At the end of this unit, you will be able to:
1. Recognize the different types of sewing machine and understand the different parts of a sewing machine
2. Thread a sewing machine
3. Understand the different hand sewing methods
Fig.3.1.1(a): Hand driven Domestic sewing machine Fig.3.1.1(b): Peddle driven Domestic sewing machine
Single needle lock stitch machine: It is modern high quality the color
LCD touch panel sewing machine which reduces the disposition of
the thread ends.
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8. Pan: It is the metal pan under the head that catches oil, lint, broken threads.
9. Shuttle: A device that carries the needle thread around the bobbin and forms the lock on the lock stitch.
10. Tension Regulator: It is a mechanism which controls the tension of upper thread and the quality of stitches.
The tension of the thread is adjusted with the help of spring and nut which controls the pressure on the disc.
11. Thread Stand or Spool Pin: It is a metal rod fitted either on top or on side of the stand to hold the thread
spool.
12. Thread Take Up Lever: A bar/lever which is located above the tension regulator. It moves up and down. It
has a hole through which the thread passes. It feeds thread to the needle and it also tightens loop formed
and locks it.
3. Look for a take up mechanism. This is the area on the anterior of the machine which will go up and down,
when you turn the hand wheel. Place the thread over the take up lever. Some machines are set up so the
thread will slip into this; others require you to place the thread through a hole.
4. At this time the thread will go downward on the left side of the take up lever.
5. Locate and thread any thread guides, leading down to the sewing machine needle.
6. Thread the sewing machine needle. Grip the thread with your left hand and turn the hand wheel.
7. Watch for any thread to flap about. If this chances, you have probably missed a thread guide.
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Running Stitch: Push point of needle in and out of fabric until you have
several stitches on the needle. Hold fabric taut with left hand, pull the
needle through. It’s the basic stitch in hand-sewing and embroidery, on
which all other forms of sewing are based.
Basting: This stitch holds the fabric temporarily in place, until permanently
stitched. It is a longer version of a running stitch.
Fig.3.1.14: Basting
Outline Stitch: It is the slated version of the back stitch. Start with a straight stitch
in the fabric, and pull the thread through until you are left with a small loop. This
stitch is used to mark outlines in an embroidery pattern.
Blanket Stitch: Put your needle in 1/4 inch from the edge of the fabric,
put the thread under the point of the needle and pull through. It is used
for edging material of table-covers, mantel valances, blankets etc.
Fig.3.1.16: Blanket Stitch
Catch Stitch: It is one of the hemming stitches. The catch stitch is an ideal
stitch for when you need to hem knit garments. Working from left to right,
Take a stitch in the hem, then a tiny stitch to the right just beyond edge of
hem with the point of needle to the left. This makes diagonal lined that
cross each other.
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Padding stitch: Put at an angle this stitch resembles a temporary stitch. The first
line is taken at a certain angle and in the next line the angle is in the opposite
direction. Used to set layers of cloth. It is used mainly in coats.
STEP 1: Place the apron pattern on the folded STEP 2: Fold the rectangle of coordinating
fabric and cut out. fabric in half with right sides together.
Stitch around three sides of the pocket
using a 1/2" seam allowance, leaving
a 3" opening at the bottom. Clip the
corners.
STEP 3: Turn the pocket right side out and push out the corners of the pocket with an item
like a chopstick. (Don't use something too sharp or you will poke a hole through the
fabric.) Press the pocket flat, folding in the raw edges of the opening. Topstitch along
the fold, which will be the top of your pocket.
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STEP 4: Place the pocket on the centre of the STEP 5: Using a double fold hem (folding fabric
apron approximately 12" from the in 1/2", pressing, then folding 1/2"
top. Stitch the sides and bottom of the again and pressing for a 1" hem), pin
pocket to the apron. and stitch the sides and bottom of the
(Placement of the pocket may vary). apron.
STEP 6: Using a double fold hem (folding fabric STEP 7: Fold down 1/4" along top and press.
in 5/16", pressing, then folding 5/16" Fold 1" again and press. Stitch facing
again and pressing for a 5/8" hem), pin down.
and stitch the curved side of the apron.
STEP 8: Using a double fold hem (folding fabric STEP 9: Fold down 1/4" along top and press.
in 5/16", pressing, then folding 5/16" Fold 1" again and press. Stitch facing
again and pressing for a 5/8" hem), pin down.
and stitch the curved side of the apron.
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Unit Objectives
At the end of this unit, you will be able to:
1. Recognize the different parts of a trouser and a shirt.
2. Stitch trouser and shirt.
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Step 5: Take both the lower facing pieces and Step 6: Put the lockstitch at the edge of the
keep them over the other side of the overlock curved stitch.
pocket bag.
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Step 1: Take the two front pieces and keep Step 2: Take the pocket bag and place it over
them on the sewing Fig with the face the left front piece aligning with the
side up. mouth of the pocket.
Step 3: Put 6 mm stitch taking ¼ line on throat Step 4: Turn the piece and put 4 mm stitch at
plate as guide, starting from the top to the mouth of the pocket.
bottom.
Step 5: Match the lower facing and upper Step 6: Put 2 mm stitch starting from the
facing at thenotch marks. waistline to the outer side of the left
front piece.
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Step 5: Now put a 6 mm stitch starting from Step 6: Take the second fused bone piece and
back rise side towards the side seam place it next to the stitched bone piece
side. The first stitch should be at the on the waist side.
notch mark side. Put back tack, both
at the beginning and end of the stitch.
Step 7: Put 6 mm stitch starting from the side- Step 8: Cut the fabric between the two bones
seam side towards the back rise side. leaving 10–12 mm on both sides.
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Step 11: Put a stitch on the edge of the folded Step 12: Repeat steps 10 and 11 for the other
portion next to the stitched portion. bone.
Step 13: Push the balance fabric inside. Step 14: Put a stitch at the end of the cut
portion.
Step 15: Put overlock stitch at the loose end of the bottom bone piece.
Step 16: Attach bone piece with the pocket bag Step 17: Put overlock stitch on the back pocket
using lockstitch. facing.
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Step 18: Take the other piece of the pocket bag. Step 19: Put a lockstitch over the overlock
Place the back pocket facing on top portion.
of the pocket bag at a distance of 2½
inches from top of the pocket bag.
Step 20: Take the fi rst pocket bag, which is Step 21: Now put a stitch at the inner side to
already sewn to the back piece. Place join the two pocket bags together.
the other pocket bag over it. Both the
bags should match perfectly.
Step 22: Put 5-thread overlock stitches starting Step 23: Put 3 mm lockstitch at the waistline,
from right (back rise side) to the left starting from the left towards the
side. right, to stitch the loose top end of
the pocket bag with the fabric.
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Step 1: Take the fused J-fly piece and put Step 2: Take the fl y supportive part. Fold it
overlock stitch on the face side of the into two equal parts and put over lock
fabric starting from bottom of the stitch on the long open side and one on
curved side till the top. the short open sides.
Step 3: Take the fused J-fly piece and put Step 4: Take the left front piece and place the
overlock stitch on the face side of the J-fl y piece over the left front piece.
fabric starting from bottom of the Align the straight end of the J-fl y with
curved side till the top. the front rise along with the backside
of the J-fl y facing up.
Step 5: Put a 6 mm lockstitch starting from the Step 6: Turn the J-fl y piece and put an edge
bottom to the top (waist line). stitch on top of the fl y from bottom to
top. Make sure that the raw edges are
facing towards the fly.
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Step 1: Take the zipper, open it and bring the Step 2: Place the zipper with slider facing
slider down. down over the fly piece at 8 mm from
the straight edge at the top and 6 mm
at the bottom. Align the bottom edge
ofthe zipper with the curved portion of
the fly piece.
Step 3: Put an edge stitch on the left side of Step 5: Now put a 4 mm stitch starting from
the zipper from top to bottom. bottom to top.
Step 4: Close the zipper and turn the piece
180o clockwise.
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Step 8: Take the right front piece and place the Step 9: Put 6 mm stitch starting from bottom
front rise side over the zipper. Make to the top.
sure that the waistlines of both the left
and right front pieces match.
Step 10: Turn the stitched panels and bring the Step 11: Leave a gap of 1 mm between the
face side up. zipper teeth and the edge of the fabric
and put top-stitch.
Step 12: Open the zipper. Step 13: Turn the left side front piece from the
zipper side at the point of stitch.
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Step 14: Place the ready pattern of J-fly over the Step 15: Put lockstitch along the ready pattern
left front piece on the front rise side. starting from top to the bottom.
Step 16: Close the zipper and complete the Step 17: Put a top-stitch on the edge of the fi
J-stitch along the J-pattern. nished J-piece starting from bottom to
top.
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Step 1: Take both the left and right back pieces. Step 2: Put 1 cm stitch at the back rise starting
Match them face-to-face. from top to bottom with back tack at
both the top and bottom.
Step 3: Now put overlock stitches at the back Step 4: Turn the raw edges towards the left
rise starting from top to bottom. side and put top-stitch at the edge of
the back rise.
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Step 3: Turn the raw edges towards the back. Step 4: Align the back and front rise seams and
Put topstitches at the edge starting the open sides of the front and back.
from top to bottom for the right side
and bottom to top for the left side.
Step 5: Put 5-thread overlock stitches starting from bottom to finish at other
bottom side.
Step 1: Take a long strap, 2.5 Step 2: Turn the raw edges Step 3: Start sewing and feeding
mm wide, of the fabric towards the left side and the fabric properly.
used in body. put top-stitch at the edge
of the back rise.
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Step 4: Put the marking on the strap for the Step 5: Cut the strap of desired leangth.
required length.
Step 1: Mark the positions on the waistline Step 2: Place the belt piece, with the folded
where the loops are to be attached. side up on the backside of the right
front. Belt band should be extended
by ½ inch.
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Step 4: Turn the belt piece in such a way that Step 5: • Stitch the open vertical end on
the fused side is up. both sides starting with back tack.
• Now again turn the belt piece so
that the face side is facing up.
Step 6: Now put edge stitches throughout the Step 7: Finally put edge stitches throughout
length of the belt on the bottom side. the top side of the belt and stitch the
loops at appropriate positions.
Step 1: Fold the fabric as per the design Step 2: Start putting the edge stitch from the
requirement. inseam and fi nish at inseam. Repeat
steps 1 and 2 for the other leg.
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Step 2: Place the attachment in such a way that the folded portion is fi tted into the groove of the folder and then start stitching.
Feed the fabric properly.
Step 1: Make the buttonhole on the left hand Step 1: Sew the button on the right hand side
side belt as per design requirement. belt as per the design requirement
Make another buttonhole on the back and sew one button at the back
pocket. pocket.
[Link] Bartacking
Step 1: Put bartack as per design Step 2: Put the bartack at the end of the J-fly
requirement. Normally bartacks are and at the curve of the J-fly.
put at both ends of left and right front
pocket mouth and at the end of the
front and back pocket joints.
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Step 4: Put the bartack at the top and bottom Step 5: Put the bartack at both ends of the
of each belt loop. back pocket.
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Step 1: Take the fused left hand side placket. Step 2: Locate the two notch marks. There is
one at 2.3 cm and the other at 5.5 cm
from the edge.
Step 3: Now, fold the fabric 2.3 cm till the first Step 4: Now, fold the fabric 4 cm to the
notch mark and press the folded part second notch mark. Th e placket
with an iron. should be 4 cm wide.
Step 5: Now, crease the folded part again Step 6: Start from the bottom and stitch the
with an iron. inner side of the placket using edge
stitch.
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Step 7: Again from the bottom, stitch the Step 8: Identify the reference mark on the
outer side of the placket using edge throat plate and put a 4 mm stitch on
stitch. the outer side of the placket from the
bottom.
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Step 4: Now, fold the fabric 2.5 cm till the Step 5: Crease the fold with an iron again like
second notch mark. in Step 3.
Step 1: Take the fused pocket piece. Step 2: Locate the notch marks.
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Step 3: Now, fold the top part of the fabric Step 4: • Now, fold the fabric 2.5 cm to
1cm till the first notch mark and press the second notch mark.
the folded part with an iron.
• Now, crease the folded part
again with an iron.
Step 5: Stitch the inner side of the pocket Step 6: Take the ready pattern given and
mouth using edge stitch. place it over thepocket.
Step 7: Now, fold the three sides 1 cm each and crease them as you fold.
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Step 1: Place the pocket piece on the left half Step 2: Match the right side of the pocket
of the shirt front. with the markings on the front of the
fabric.
Step 3: Sew the pocket from the placket side. Step 4: Now, sew till the top using 4 mm
Put 4 stitchesfollowed by a back tack. stitch.
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Step 5: • Turn the fabric in a clockwise Step 6: • Again, turn the fabric clockwise.
direction. Keep the needle in the
fabric.
• Put the stitch at the edge till the
end.
• Stitch at the edge of the pocket
till the end.
Step 7: • Again, turn the fabric clockwise. Step 8: • Again, turn the fabric clockwise
Stitch the edge ofthe bottom and stitch up to 4 mm.
part of the pocket.
• Turn the fabric. Stitch up to the
• Step 10: Turn the fabric clockwise pocket mouth and put a back
and stitch the edge of the other tack.
side of the pocket.
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Step 4: The right side of the inner yoke piece Step 5: The alignment should be such that
should face the reverse side of the the right side of the outer yoke piece
back piece of the shirt. Take the other faces the right side of the back piece
yoke piece and place it on top of the of the shirt.
back piece of the shirt and align with
the notch.
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Step 6: Put a stitch of 1cm on the edge of the Step 7: Turn the yoke and crease it with your
3 pieces—2 yoke pieces and the back fi ngers.
piece of the shirt.
Step 8: Now, put a top-stitch at the edge first. Step 9: Finally, put a 4 mm stitch from the
edge.
Step 1: Keep the front side of the back piece Step 2: The alignment should be such that
of the shirt on the top. the right side of the outer yoke piece
faces the right side of the back piece
of the shirt.
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Step 3: The pieces are stitched at a distance Step 4: • The right side of the front and
of 1 cm from the edge leaving the the right side of the back piece of
bottom-most ply of the yoke. the shirt are placed together by
matching the yoke. The placket
should be towards the centre.
• Repeat Step 3 for right side.
Step 7: Roll the body fabrics and insert it Step 8: Put a 1 cm stitch throughout.
between the two yoke pieces.
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Step 1: Take the two sleeve pieces and identify Step 2: Look at the reverse side of the sleeve
the notch marks on the armhole side and ensure that there is a cut of 13
in each one of them. cms or 5 inches at the bottom.
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Step 3: Keep the two sleeve plackets with Step 4: Take the ready pattern. Leave a gap of
their straight sides facing each other. 1 cm and place it over the longer side
of the placket.
Step 5: Use the pattern and fold the longer Step 6: Again, using the pattern, fold the
side of theplacket 1 cm and iron it. longer side 3.5 cm and iron it.
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Step 1: Keep both the lower sleeve plackets Step 2: Place the ready pattern on the placket.
on the Fig.
They are unfused and shorten in
length than upper sleeve plackets.
Step 3: USe the pattern and fold 1 cm. Use the iron to crease Step 4: Again, use the pattern and fold 2 cm.
it. Use the ironto crease it.
Step 5: Remove the ready pattern. Step 6: Repeat Steps 2 to 5 for the other
placket.
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Step 1: Place the two sleeves on top of each Step 2: Take the two upper sleeve plackets
other and align the cut sides. and place them on the longer cut side
of the [Link] that the folded
side is on top.
Step 3: Take a set of sleeve placket and sleeve. Step 4: Stitch the placket edge. Take the other
Align the edges of the sleeve placket set of sleeve and sleeve placket. Stitch
with the longer cut part of the sleeve. the placket edge.
Step 5: Turn the fabric such that the cut part Step 6: Now, place the lower placket on the
of it faces you. shorter cut part of the fabric and stitch
the edge along the length. Repeat Step
3 and Step 6 for the other set of sleeve
plackets and sleeves.
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Step 7: Make two v-shape cuts on the top part Step 8: • Smoothen the lower placket and
of the placket-stitch. turn it to the reverse side.
• Stitch the edged side of the lower
placket till the end.
• Turn the v-shaped cut to the
upper side.
Step 9: Place the placket on top of the Step 10: Hold the placket and the cut, together
v-shaped cut. and put a stitch at the bottom of the
cut.
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Step 1: Take the sleeve piece. Ensure the Step 2: Match the left front piece with the
armhole faces you. Also, the longer armhole. Placethe shirt front above
cut edge should be on the right hand and the sleeve piece below.
side. The sleeve should be attached to
the left hand side armhole.
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Step 7: • While putting top-stitch, keep the margin towards the body. Put an edge stitch followed by a
4 mm top-stitch.
• Repeat the above steps for the other sleeve piece.
Step 1: Match the armhole and align the Step 2: Take the right hand sleeve. Stitch 1 cm
loose ends. from thesleeve bottom and continue
till side bottom.
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• Turn the fabric margin towards back side and sew the top-
stitch by first sewing edge stitch and then 4 mm stitches on
Step 4: • Put the overlock stitch on both
sides, keeping the front part on
both the sides. the top.
Step 1: Take the fused neckband piece. Turn Step 2: Turn the fusing side down. Put a 4 mm
the bottomend of the piece with your stitch at the top.
hand.
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Step 5: Start stitching at a gap of 1 mm from Step 6: Stop the sewing machine one stitch
the fusing material from the collar before the collar point with the needle
base side. down. Insert an extra thread between
the two fabric layers touching the
needle.
Step 7: • Put one stitch and stop the Step 8: Now, put stitches at a distance of 1
sewing machine with the needle mm from the fused material.
down. The thread will be at the
back of the needle side.
• Hold both ends of the thread and
bring it towards the other side of
the collar.
• Put stitches at a distance of 1mm
from the fused material on the
remaining collar.
• Repeat steps 6, 7, 8, and 9.
Step 9: • Put back tack stitch at both the Step 10: Put a 4 mm stitch on all three sides
ends. of the collar. Keep the lower fabric
stretched to avoid wrinkles.
• Cut both the collar points and
turn the collar.
• Stretch the threads to give
proper shape to the collar.
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Step 11: Put a 2 mm stitch on the open side of Step 12: Put edge stitch on the three sides of
the collar. the collar.
Step 13: Fold the collar and put a notch mark at the centre.
Step 1: Place the neckband and collar face to Step 2: Align the notch and the band of the
face. collar.
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Step 3: Start stitching from the notch point Step 4: Take the other neckband piece
leaving a gap of 1 mm. Repeat this without fusing. Place it below the
stitch from the notch point to both ready neckband collar piece.
ends.
Step 5: Now, start stitching from the neckband Step 6: Turn the neckband piece.
bottom portion, till the other end.
Step 1: Match the three notches on the neckband Step 2: Keep the left hand side with face up on the
with the two shoulder seams of the body Fig. Match the edge of the front placket
and the centre notch. with the edge of the collar band.
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Step 3: Put the stitch just below the fused Step 4: Starting from the neckband’s centre,
portion of the band till the end. put edge stitch towards the right side.
Step 1: Fold the fabric edges on the straight Step 2: Put a 4 mm top-stitch.
side of the cuff and iron it.
Step 3: Take the unfused piece of the cuff and Step 4: Stitch the two curved and one straight
place it below the fused cuff . side by leaving a 1 mm gap.
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Step 5: Turn the cuff . Step 6: The unfused cuff fabric should be 1
mm extra.
Step 1: First, check that there are 4 notches Step 2: Make sleeve pleats by overlapping the
for sleeve pleatsand one notch at the notches and stitching it in such a way
centre of sleeve bottom. that the pleats remain open from the
edges.
Step 3: • Place the cuff with fused side up Step 4: Straighten the cuff . Put the excess
on the inner side of the sleeve. fabric inside thecuff and put stitches
at the edge.
• Stitch just below the edge of the
cuff .
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Step 5: Now put the edge stitch throughout Step 6: Now put 4 mm stitch throughout
the cuff. the cuff. Repeat Steps 1 to 7 for the
second cuff.
[Link] Button-holing
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Step 1: Keep the left hand and right hand Step 2: Put a mark at the centre of the button-
plackets on top of each other. They hole using a chalk.
should be properly aligned.
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Fig 3.2.3(a): Drafting of a saree blouse Fig 3.2.3(b): Drafting of a saree blouse
Process
• Front A to B= front length + ½”.
• A to C = ½ shoulder + ¼”.
• On the line A-B mark D such that A-D =¼ chest -1¼” or 1½”.
A-D is called scye depth. It varies with chest measurement. It can be calculated using the chest measurement. It
can also be measured directly on the body. It is measured from the nape of the neck downwards to a line that
joins armpits.
Scye depth for various breast measurements:
• 28” to 30” =¼ chest-¾’ to 1”
• 31” to 33” =¼ chest-1” to 1¼”
• 34” to 36” = ¼ chest-1½” to 2”
• 37 “ to 39” = ¼ chest- 2¼” to 2¾”
• 40 to 42 = ¼ chest-3” to 3½”
• Draw perpendicular lines from the points D and B to the line A-B.
• On the line A-C mark G such that A-G =the neck width = 1/8th chest or to taste.
• Mark H on A-B such that A-H =neck depth =1/8th chest or to taste.
• Shape front neck curve H-G.
• Mark D-E=¼ chest +1 +1/2".
• Mark F such that B-F = D-E.
• Produce D-E to K such that E-K=. ½”.
• Mark L on B-F such that L-F =½’ Join K-L.
• On the line D-E mark point I such that D-I = ½” less than A-C. Join I-C .
• On the line I-C mark point R such that C-R =½” or ¾”.
• Join G-R. On the line I-C mark a point J such that I-J =1”.
• Shape the scye round R-J-E-K.
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• On the line D-E mark a point S such that D-S =1/12th chest +¾”.
• On the line A-B mark point M such that B-M =1”.
• Join M-L by a curved line as shown in the figure.
• Drop a perpendicular from the point S.
• This line meets the curved line M-L at P. On this line Mark point T which is the bust point It can be marked in
two ways:
1. Mark T such that distance S-T=1/8th chest-1½”.
2. Actual bust length is measured from the shoulder line to the highest point of the bust. Mark T along the
line U-T passing through S such that U-T is equal to is the bust length.
Darts:
• All the darts should point towards the bust point T and end 1/2" away from T.
• Mark N on the line A-B such that D-N =S-T. Take ½” or ¾” dart
• At point P a dart of 1¼” to 2” dart of required length is taken
• On the line K-L mark a point O such that O-L = 1” take a dart of ¾” wide and of required length.
• At the point J take a dart of ½” wide of required length.
Belt:
• U-V= Full length of the blouse –Front length +½”.
• V-W =B to F -1½”( size of the dart taken).
• W –X =U-V -1”.
• Shape the curve U-X identical to the curve M-L.
• Y-W= ½”.
• Join X-Y.
Back:
• A-B =Full length of the blouse +1”
• A-D is scye depth = same as scye depth of front the blouse.
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STEP 2: Place the neck facing rectangular pieces for the front and back Kameez pieces respectively.
Make sure that the right sides are together. Pin and sew along the neck line with ¼” seam
allowance. Cut the excess of facing pieces and make notches on seam. Then turn right sides
out and press. Give topstitch at neckline.
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STEP 5: Place the Sleeves right side on the top of STEP 6: Turn Kameez wrong side out and sew along with 1”
Kameez armhole area respectively. Pin it and side seam allowance as right sides together (Start from
sew along with ¼” armhole seam allowance. Sleeve’s hemline and stop at the Hip line of Kameez).
STEP 7: Fold at the slit opening ¼” inside and fold ¼” STEP 8: Fold the hemline ½” inside and fold 1” again. Then sew
again. Then sew along the slit opening of both along the edge of first fold on hemline.
sides. Press with iron.
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Fig 3.2.7: Button hole making by machine Fig 3.2.8: Button hole making by hand
Method: First choose the distance between each button hole. Then keeping the diameter of the button in mind,
use the tip of a scissor to cut holes in the cloth. To ensure that no, loose strands come out finish the edge with a
temporary stitch. Always cut the button hole in the direction of the grain line. Then using a single thread finish
the edge with a buttonhole stitch keeping a little extra tension on the ‘fan’ side to make a kind of chain stitch is
then pressed down once the buttonhole is finished.
Hook and eye
An opening can be closed with other methods apart from a button
and buttonhole. One of these is the hook and eye. There are hooks
of different sizes available to suit different purposes and garments
like trousers or blouses. The hook is usually fixed half a point behind
the edge of the belt. This is fixed using the buttonhole stitch. It is
fixed from two edges below and one point above like a bow. The
simple hooks are best used with an eye made from thread by hand,
using a button hole stitch. The big hooks used for trousers usually
come with a ready made eye of metal which is also affixed using a
buttonhole stitch.
Fig 3.2.9: Attaching hook and eye
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Press buttons: These are metal buttons with one part having a hole
and the other a nail to fit into the hole. The nail part is always put
on the top and the one with the depression on the bottom. This is
also affixed using the button hole stitch.
Industry Visit
The purpose of visiting a tailor shop/boutique is to get hands on knowledge about various processes involved in
the work of a tailor. During the visit you have to interact with Tailors and owner of the shop to understand how
work is done in a tailor shop/boutique. Make sure that you keep a notebook handy and note down any important
points that come up during your interaction at the tailor shop/boutique. When you go to an tailor shop/boutique,
you should:
• Recognize the different parts of a trouser.
• Analyze how an Tailor makes and attaches the pocket bag, fly, zip, back rise and front and back pieces to
trouser.
• Also observe how he makes and attaches the belt loop, bottom hemming and button and button holes to a
trouser.
• Recognize the different parts of a shirt.
• Analyze how an Tailor makes and attaches the left and right hand side placket, pocket, yoke, placket to sleeve,
sleeve, side seam, collar and neckband, cuff and bottom hemming etc.
• Also observe how he makes button holes and attaches the buttons to shirt.
• Similarly observe other stitching operations like button hole making and attaching in different garment such
as saree blouse, kurta etc.
• Ask questions to Tailors/shop owners if you have any query.
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Unit Objectives
At the end of this unit, you will be able to:
1. Understand flat stitches, loop stitches and knotted stitches
2. Carry out flat stitches, loop stitches and knotted stitches
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Step 1: Bring the thread through A and take it in Step 2: Bring the thread through C and take it
through B. This creates one stitch in through B. This way, we are creating a
stitch by taking the thread backward
Step 1: Bring out the thread through A and take Step 2: Note that the point C lies about half way
it in through B. Take the needle backwards through A and B. Also note that C lies on
and bring the thread out through C. Make top of the stitch A-B. So, all the subsequent
sure the point C lies over the stitch A-B stitch points will lie on top their previous stitch.
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Step 3: Take the needle in through D. Try to mark Step 4: The pattern of two stitches of the stem
D in such a way that the point B will lie half stitch will be as shown in figure
way through C-D. Bring the needle out through B
Step 1: Bring the needle out through A and Step 2: Bring the needle back through C, a point
put it in through B. So, that makes a very close to A. Continue this action over
stitch which covers a small area the two stitch lines
between the stitch lines
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Step 1: Start by bringing out a thread (brown Step 2: Keep the laid thread over the stitch line.
in the figure) for laying from one end of Use the other thread to fasten the laid
the stitch line. Keep it open. Now, bring thread down using a small stitch.
another thread (red in the figure) out,
a little outside the stitch line, and away
from the other thread.
Step 3: After fastening, the stitch will look like Step 4: Bring the fastening thread out as a short
distance from the earlier stitch. Lay the
as in the figure.
open thread over the stitch line, and
again fasten it down with a small stitch.
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Step 5: Continue with this method for the Step 6: A finished couched line will look like this.
entire stitch line. To finish up, pass the
laid thread through the fabric and knot
it. Make sure the fastening thread is
brought out at regular intervals to make
it look elegant.
Step 1: Bring the needle out through A and Step 2: Now put the needle in through D, which
take it diagonally across to B. Bring it lies vertically above B. You have made a
back again through C, which lies single cross
vertically below A
Step 3: Continue by putting the needle in through Step 4: Put the needle in through F to complete
the second cross. Now, bring the needle
Eand bring it out through the previous point D
out through the previous point E to begin
for the third cross. Continue this process
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Step 1: Bring the needle out through the first stitch Step 2: Now, the same procedure will be worked on
line at A. Now, take the needle in throughB, first stitch line. Take the needle diagonally
which lies diagonally across A on the second across to D and bring the needle backwards
stitch line. Then, take the needle backwards out through E
out through C, which lies near B.
Step 3: Continue to make such crosses on both stitch Step 4: A finished sequence of herringbone stitch
lines alternately. Make sure the diagonal stitches would look like this
are parallel to each other to bring out the best look
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Step 1: Bring the thread out through A. Put the needle Step 2: Take the thread around the needle from
back in A and bring it out through the point B, left to right to form a loop
but don’t pull the needle out completely.
Step 3: Pull out the needle now to tighten the loop Step 4: Put the needle in through B (now inside the loop)
and you will get the first part of the chain. and bring it out on C (outside of the loop).
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Step 1: Bring the needle out through A. Now, loop the Step 2: Pull out the needle towards the top. This
thread around from left to right. Take the creates a small knot near the point B. Do not
needle in through B and bring it out from C. pull the needle downwards as it will not give
Keep the thread below the needle always the desired results
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Step 1: Bring the needle out through A. Take the needle in Step 2: Pull out the needle. Continue with this process
through B. Take it out through C, a point in the till the end of the line
same stitch line as A. Loop the thread under the
needle
Step 1: To begin with, bring the needle out through Step 2: Now, bring the needle out from a point very
point A, which is the top tip of line Y. Put it in close to A on the line X. Put it in through a point
through B, to make a single straight stitch. very close to B on line Y. Again pull out the
needle through a point very close to A on line Z.
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Step 3: This procedure of putting in the needle Step 4: Make sure all the stitch points lie close to
through X and Z alternatively will follow. Each each other to avoid any visible spaces.
time you will be connecting X-Y and Y-Z.
Step 1: Bring the needle from B. Now, put the needle in Step 2: Continue to put the needle in through A
through D and bring it out from C. Note that the and bring it out through B. Pull the needle
points on B and D falls on a straight line, and C lies out with the thread under it as shown, to
diagonally to both B and D. Pull the needle out with make the next ‘V’
the thread under it, as shown. We would form our
first ‘V’
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Step 3: Continue the procedure by putting the needle in Step 4: Once a small portion of feather stitch is done,
through the outer stitch line and brining it out the stitch will look like as in the figure
from the inner stitch line. Keep alternating
between left and right side to make the ‘V’s-
putting in the needle through A and bringing it out
from B; putting the needle in through D and
bringing it out from C.
Step 1: Bring the needle out from A and put it in Step 2: To create the ‘Y’ shape, we need to make a tail.
through B. Then, bring it out through C, which Put in the needle a little space right below C.
lies between and below A and B. Pull the
needle out from over the working thread, as
shown in the picture. this creates a ‘V’ shape.
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Step 1: Bring the needle out through A. Step 2: Place the needle close to the fabric. Wrap
the thread around it twice.
Step 3: Keep the longer end of the thread pulled Step 4: Pull down the needle through the fabric. You
with your fingers while putting the needle will see your first French knot formed.
back in a point just close to A or even through A.
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Step 1: Bring the needle out through the point A, Step 2: Take the needle below the stitch A-B, without
which lies on the stitch line. Then, take the plucking the fabric underneath. The needle will
needle in through B, which lies on the be angled above or towards the left of the
stitch line too. Bring out the needle through point C.
C, a point straight above and not too far from B.
Step 3: Take the needle under the stitch A-B. Only, this Step 4: When we pull out the needle, the first double
time, the needle is angled below or towards knot is formed. For the nest knot by putting
the right side of the point C. Then, loop the in the needle through D on the stitch line and
bringing it out from E, just above the point D.
thread around the needle
Continue with the procedure as we did for the
first knot.
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Step 1: Bring the needle out through A and put the Step 2: Bring the needle out through A again. Then,
wind the thread around the needle as shown.
needle through B at a desired length.
The distance of wound thread should measure
the same as the distance between A and B. Too
many or too less wraps will spoil the stitch.
Step 3: Holdthewrappedthreadwithyourfingersand
[Link]
pullingtheneedlecompletelyinanupwarddirection Step 4: The finished bullion stitch would look like as
[Link]
in the figure
thewrapsifrequiredandputintheneedleback
throughB.
Industry Visit
The purpose of visiting a tailor shop/boutique is to get hands on knowledge about various processes involved in
the work of a tailor. During the visit you have to interact with Tailors and owner of the shop to understand how
work is done in a tailor shop/boutique. Make sure that you keep a notebook handy and note down any important
points that come up during your interaction at the tailor shop/boutique. When you go to an tailor shop/boutique,
you should:
• Understand different types of stitches such as; flat stitches, loop stitches and knotted stitches.
• Observe how a tailor carries out flat stitches, loop stitches and knotted stitches
• Ask questions to Tailors/shop owners if you have any query.
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Unit Objectives
At the end of this unit, you will be able to:
1. Know the importance of basic elements of garment fitting
2. Carry out fitting inspection
3. Recognise the common fitting errors and their solutions
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Neckline
• The front of the normal neck line should be always larger than the neckline at the back
• Neckline should not be too large or too small.
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Crotch/seat
In order to incorporate comfort and durability, trousers and other bifurcated garments require a well-fitted crotch
for. A properly tailored crotch doesn’t cut or bind the wearer amid the legs and adapts to the shape of the
buttocks. There should be slight ease in the crotch area. Crotch length has one inch of ease in the crotch area.
The back of the crotch seam should be lengthier and more deeply curled than the anterior as the behind of the
buttocks are more curved than the front. Bigger sizes require longer and deeper curved crotch lengths at the
back. Oblique wrinkles radiating from the crotch area is because crotch curve isn’t left long enough to allow the
size of the buttocks. Diagonal wrinkles in the front may also be due to the wearer’s big abdomen. Wrinkles coming
upward from the crotch area indicate a too tight and high crotch, causing to chafing and discomfort. Wrinkles
coming downwards from the crotch area shows a low and loose crotch; it stacks and drops, restricts walking
and has increased probability of ripping from strain of movement. If the rise may be elongated or reduced, the
waistband should also be raised or lowered. Rise should not be lengthened or shortened in the crotch length as
the same may lead to problems where none existed.
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Methods of fit
There are two kinds of fitting:
4. The first test fit is done on muslin at the time when the design is made. A basic test fit is done to cross
check, the pattern fitting; the pattern is cut with relevant seam allowances and pinned in place for test
fitting. Make sure that seams and darts are in place. This fitting is done from the right side of the garment.
These corrections become the new seam lines for the garment. Check the garment for ease and fullness. It is
important to mark buttons and buttonholes at right places in this fit.
5. The second is after the garment has been stitched before final finishing. Stitch the garment with relevant
interfacing/ or underlining in place press it well and test fit to check the position of darts, seams, puckers if
any and find the position of outer seams. This sort of fitting improves the fit of the attire. Other times when
refitting happens, if the garment has been purchased readymade from the market some alterations may be
required for it to be fitted to an individual’s size and also if there are changes in the body size. The methods by
which each pattern seam or area is to be corrected or reformed depends on the type of problems and nature
of the fitting defect. The major problem areas have been previously recognized and thoroughly explained.
There are areas that require minor modifications those have been explained and those that require some
pattern manipulation have been shown with figures and explained briefly.
Given below are some of the fitting problems that would necessitate pattern alterations.
Waist alterations
• Thick waists reduce the size of the darts and or add at the side seam.
• Slim waists upsurge the size of the darts and take some at the side seam. If alteration is a small amount then
the changes may be made in either in the darts or on the side seam. But in case the amount is adequately
large than half of it should be altered in the dart and half in the side seam.
Shoulder alterations
Since the clothes hang from the shoulder their correct fit begins the lines and shaping of the rest of the garment.
• Narrow shoulders: On front and back pattern; draw L-shaped slash lines from mid shoulder to notches on the
armhole. Slash and overlap the pattern at shoulder to the needed amount. Redraw the shoulder line.
• Square armholes: On front and back pattern, draw slash lines from neck to armhole edges. Slash and spread
the pattern at armhole edges to the needed amount. Raise the armhole curve by the correction amount.
Redraw the pattern on a new sheet or add paper to fill the gap
• Broad shoulders: On front and back pattern draw L-shaped slash lines from mid shoulder to notches on the
armhole. Slash and spread the pattern at shoulder to the needed amount. Redraw the pattern or insert paper
in the gap. Correct the shoulder lines.
• Sloping shoulders: On front and back pattern draw slash lines from neck to armhole edges. Slash and overlap
the pattern at armhole edges to the needed amount. Pin the pattern piece or scotch- tape it to the required
position. Redraw the armhole curves, lowering them at underarm by the same amount that you have taken
in for corrections.
• Round armholes: On front and back pattern, draw slash lines from neck to armhole edges. Slash and overlap
the pattern at armhole edges to the needed amount. Redraw the armhole curves, lowering them at underarm
by the same amount that you have taken in for corrections.
Sleeve alterations
The sleeve hangs from the shoulder and setting of the sleeve starts at the shoulder. Check that the armhole is
neither too tight nor too loose otherwise a sleeve will not set in properly.
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• Wrinkling, pulling, straining, binding: This may be due to insufficient width across the sleeve cap, across the
chest or back. Unpin the sleeve. Use some of the sleeve seam allowances at the armhole and sleeve cap for
more width.
• Tight armhole: Drop the armhole by requisite amount. Add width at both the armhole and sleeve edge. Use
some of the under arm seam allowances at sleeve and side seam.
• Short sleeve stands out at the hem: This is due to insufficient length of the sleeve cap. Draw a slash line
across the cap. Slash and spread to the needed amount. Correct the armhole curve.
• Sleeve cap wrinkles across the top of the sleeve: This indicates too much length at sleeve cap. Draw a slash
line across the cap. Slash and overlap to the needed amount. Correct the armhole curve.
• Heavy arm: Draw an upturned slash line on each side of the sleeve opening at under arm to the lower edge
of the sleeve. Slash and spread the pattern to half the needed amount to each side at the underarm and
tapered to nothing at the lower edge. Make identical changes in the armhole seam of the front and back
bodice. Draw a slash line from the underarm to waistlines in front and back bodice. Slash and spread the
pattern to the same amount as that added on each side of the sleeve, starting at the underarm and tapering
to nothing at the lower edge.
• Tight upper arm: Slash the sleeve at the centre from shoulder point to the lower edge. Spread at the cap the
essential amount tapering at the lower edge.
Bust alterations
Since the bust area is the most difficult to fit being the rounded part of the body. Check the garment; it should
be neither too tight nor too loose. Big alterations are not very effective in this area especially for closer fitting
garments.
• Bust with a large cup: As you know, women with the same bust size have different cup sizes. These causes
the garment to be tight over the bust area. Draw a upright slash line from the shoulder passing through
the bust point to the other edge of the pattern, passing through the waistline dart. Draw a vertical line to
this line at the bust point from centre
front to the side seam. Slash on all
lines and spread the pattern adding at
the bust area without increasing at the
[Link] added width at the side
seam and waistline should be taken in
a dart. If the dart intake is very big it is
advisable to convert it into two darts.
• Bust with a small cup: Draw a
vertical slash line from the shoulder
passing through the bust point to the
other edge of the pattern, passing
through the waistline dart. Draw a
perpendicular to this line at the bust
point from centre front to the side
seam. Slash on all lines and overlap
the pattern without reducing on the
Fig.4.1.6: Bust with a large cup
shoulder.
Hip pattern alterations
Fitting problems in this are manifest themselves in wrinkling, pulling, sagging and uneven hemlines.
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• Small hips: Draw a vertical slash line from the waist to the hem of the skirt pattern. Draw a horizontal line
from centre back to the side seam passing through the fullest part of the hip. Slash the pattern on both the
lines and overlap width wise to remove excess without loosing at the waist, unless the dart intake can be
taken out for ease. Overlap length wise to remove excess without loosing at the side seam. True the seam
lines.
• Large hips: Draw a vertical slash line from the waist to the hem of the skirt pattern. Draw a horizontal line
from centre back to the side seam passing through the fullest part of the hip. Slash the pattern on both the
lines and spread width wise to fullness; the added ease may be taken in the dart intake. Spread length wise
to add fullness without adding at the side seam. True the seam lines.
Given below are some of the common fitting problems that would necessitate pattern alterations with illustrated
solutions by draping method.
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Problems Solutions
Folds below the bust dart Undo the dart and part of the side seam. Lift the shoulder, re-pin
a larger dart and pin the side seam to take out the excess fabric.
Gaping armhole Undo dart and pin a bigger dart. Making sure that it points
towards the bust point. Lift shoulder seam at the armhole.
Low neckline gapes. Lift the front shoulder seam. Lower the dart point if necessary.
Folds in the dress below the waist. Undo the side seam from below the armhole and ease out until
the garment hangs smoothly.
Tight neck or armhole. Slash and snip seam grant to release tension
Neckline stands away and folds below. Release shoulder seam and let it out at the armhole edge
Shoulder seam lies towards the front of the Undo shoulder seam and release front seam allowances only.
shoulder.
Sleeve hangs towards the back Remove the sleeve and re-pin by moving the notch at the centre
of the sleeve toward the back so that the sleeve may hang
towards the front.
Wrinkles and creases around the upper arm. Release the underarm seam allowance and add the ease.
Sleeve pulls at the back armhole. Unpin the sleeve and release the seam allowance on both the
armholes of sleeve and bodice.
Trousers are loose at waist, hip or leg. Leave the darts and decrease their width and length, also release
Creases on leg and trousers stands away at some ease on the outer seams and re-pin.
waist.
Trousers tight below the waist, crease Release darts and reduce their width and length, also release
around abdomen. some ease on the outer seams and re-pin.
Industry Visit
The purpose of visiting a tailor shop/boutique is to get hands on knowledge about various processes involved in
the work of a tailor. During the visit you have to interact with Tailors and owner of the shop to understand how
work is done in a tailor shop/boutique. Make sure that you keep a notebook handy and note down any important
points that come up during your interaction at the tailor shop/boutique. When you go to an tailor shop/boutique,
you should:
• Know the importance of basic elements of garment fitting and alteration.
• Inspect and recognise the common fitting errors and their solutions.
• Observe how a tailor carries out fitting of pant, shirt and kurta.
• Ask questions to Tailors/shop owners if you have any query.
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Unit Objectives
At the end of this unit, you will be able to:
1. Practice the machine safety and maintain machines properly.
2. Carry out basic maintenance of machine.
3. Maintain tools and equipments and handle them safely.
4. Use materials to minimize waste.
5. Carryout running maintenance within agreed schedules.
6. Carry out maintenance and/or cleaning within one’s responsibility.
7. Work in a comfortable position with the correct posture.
8. Use cleaning equipment and methods appropriate for the work to be carried out.
9. Dispose of waste safely in the designated location.
10. Store cleaning equipment safely after use.
11. Carryout cleaning according to schedules and limits of responsibility.
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5.1.1 Introduction
Machines are essential to modern production. However, along with accrued productivity, they have brought
hazards into the tailoring shop. proper management of machine hazards has traditionally been seen as expensive
and a constraint on productivity. In general, the garment manufacturing trade is considered to be less dangerous
than alternative industrial sectors and, therefore, safety policy is a low priority in several enterprises. for example,
it has been ascertained that some workers remove guards protective belts from sewing machines, and manual
cutting machines are operated with naked hands.
Machine breakdown is a common reason behind production delay affecting delivery schedules. Considering the
importance of meeting delivery dates, a competitive enterprise cannot afford penalties for delay due to machine
breakdown therefore, proper maintenance of machines to prolong their economic life, reduce breakdowns,
prevent defective outputs and guarantee safe operation ought to be additional importance. protective staff
against pollution from the frequent use of solvents for cleaning and the existence of cotton or other fibers within
the surroundings ought to also be taken into consideration. Maintenance and safety measures to eliminate
these hazards and increase machine productivity, beside affordable techniques for environmental control, are
mentioned below.
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• Belt guard: Belt guard is a cover attached to the belt pulley assembly and the ad wheel. In industrial sewing
machines the pulley and the belt move at very high speeds. Hence there is always a risk of hand or hair
getting caught in the belt pulley therefore it is important to have a belt guard as it protects the operator from
such accidents.
• Motor pulley guard: Motor pulley guard is attached to the motor under the Fig, like the belt guard, motor
pulley guard protects our body Parts from getting caught in the wheel and belt attached to the motor below
the Fig.
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