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ASU Maintenance and Parts Overview

The document provides operation, maintenance, and parts manuals for various ground support equipment, including air start units and ground power units, detailing filters and lubricants with corresponding ACE part numbers. It also includes spare part lists for different vehicles such as Suzuki pickups, baggage tractors, and Mitsubishi and Toyota vans. Each section outlines essential components needed for maintenance and repair, ensuring proper functioning of the equipment.

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Herve G
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0% found this document useful (0 votes)
556 views10 pages

ASU Maintenance and Parts Overview

The document provides operation, maintenance, and parts manuals for various ground support equipment, including air start units and ground power units, detailing filters and lubricants with corresponding ACE part numbers. It also includes spare part lists for different vehicles such as Suzuki pickups, baggage tractors, and Mitsubishi and Toyota vans. Each section outlines essential components needed for maintenance and repair, ensuring proper functioning of the equipment.

Uploaded by

Herve G
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Operation, Maintenance and Parts Manual for AIR START UNIT

A010 (ASE-600-270-DDP: S/No. 400099) (TLD)


 Filters and Lubrication:-
Filters and lubricants for periodic maintenance are listed with their corresponding ACE Part
Number in this Chart.
ACE Part Vendor Vendor Part
Nomenclature
Number (Cage Code) Number
Engine Oil 1012342 --- 15W40
Oil Filter 1019506-P1 72582 23518480
Fuel Filter 1030544-P1 72582 23521528
Engine Air Filter 1017688 21585 71338-003
Engine Coolant 1007535-050 00365 ---
Coolant Inhibitor Element 1019506-P2 72582 23507189
Fan Belts (Matched set of 3) 68117-1050 10092 AP-50
Alternator Belt 1019506-P3 72582 23517835
Compressor Air Filter Element 1017697 11471 81-1163
Signal Line Filter Element 1003801-P7 16327 PS101
Compressor Oil 1000247 Mobil SHC-626
Compressor Oil Filter 1015988-P1 10039 122829
Tyres 7-50-10 Dunlop
Operation, Maintenance and Parts Manual for GROUND POWER UNIT
A011 & A012 (GPU-4140T-CUP: S/No. 180045)
 Filters and Lubricants:-
Filters and lubricants for periodic maintenance are listed below. The chart includes the name,
GPU part number and description of the item needed to maintain this unit.
ACE P/N ACE P/N
NOMENCLATURE DESCRIPTION
CUMMINS DEUTZ
Engine Air Filter 1014120 1014120 Air Filter
Engine Oil Filter 1033394-P2 1015073-P4 Oil Filter
Fuel filter/water separator
Engine Fuel Filter 1033394-P1 1015073-P5
element
1012342 1012342
Engine Oil* Engine oil
(15w40) (15w40)
Engine Coolant 1033604-50 1033604-50 Ethylene glycol
Hinge/latch lubricant UMO1-9 UMO1-9 Lubricating oil
Generator bearing UMG5-2 UMG5-2 Bearing grease
Fuel pre-filter N/A 1033322-P1 Strainer element
Tyre (Size) 20.5 × 8.0 - 10

* This oil is recommended for use in ambient temperatures ranging from 0°F to 120°F.
Operation, Maintenance and Parts Manual for AIR START UNIT
A041 (ASU-600-270-DDP: S/No. T23203)
 Filters and Lubrication:-
Filters and lubricants for periodic maintenance are listed with their corresponding ACE Part
Number in this Chart.
Nomenclature ACE Part Number
Engine Oil 1012342
Oil Filter 1019506-P1
Fuel Filter 1030544-P1
Engine Air Filter 1017688
Engine Coolant 1033604-50
Coolant Inhibitor Element 1035574-P1
Fan Belts 1035361
Alternator Belt 1035574-P2
Compressor Air Filter Element (Non-Hush Kit) – (100 PPM) 1032486
Compressor Air Filter Element (Hush Kit) – (100 & 150 PPM) 1030742
Compressor Air Filter Element (Non-Hush Kit) – (150 to 300 PPM) 1017697
Compressor Air Filter Element (Hush Kit) – (180 to 300 PPM) 1030829
Signal Line Filter Element 1000196
Compressor Oil (180 PPM) 1000247
Compressor Oil (270 & 300 PPM) 1000247
Compressor Oil Filter 1018150-P8
Tyre 7-50-10
Operation, Maintenance and Parts Manual for GROUND POWER UNIT
A042 & A043 (GPU-4140-T-CUP: S/No. T23451 – T23452)
 Filters and Lubrication:-
Filters and lubricants for periodic maintenance are listed below. The chart includes the name,
GPU part number and description of the item needed to maintain this unit.
ACE P/N
ACE P/N ACE P/N
NOMENCLATURE CUMMINS FOR DESCRIPTION
CUMMINS DEUTZ
GPU-4180 ONLY
Engine Air filter 1014120 1014120 1032334 -
Engine Oil filter 1033394-P2 1037754-P1 1036735-P3 -
1012342 1012342 1012342
Engine Oil* -
(15w40) (15w40) (15w40)
1037763-P2 1037754-P5 1037763-P2 Fuel filter/water separator
Engine Fuel Filter
1037763-P1 1037754-P3 1036735-P2 Fuel Filter
Fuel pre-filter** N/A 1033322-P1 N/A Strainer element
Engine Coolant 1033604-50 1033604-50 1033604-50 Ethylene glycol
Hinge/latch lubricant UMO1-9 UMO1-9 UMO1-9 -
Generator bearing grease UMG5-2 UMG5-2 UMG5-2 -
Radiator fan/alternator belt 1037763-P4 1037754-P6 1036735-P4 -
Tyre (Size) 20.5 × 8.0 - 10

* This oil is recommended for use in ambient temperatures ranging from 0°F to 120°F.
** Before fueling with jet a fuel, contact TLD as damage to the injection pump could result.
SPARE PART LIST “ALL TYPE OF SUZUKI PICKUP”
(STA-1643, STS-2040 P/up, STA-1645 OPS Jeep, ST-142 CFRO, B010 F/me)

Sr.# Nomenclature

1 Wiper Blade Set

2 Fan belt

3 Brake Shoe Set

4 C.B Point Set

5 Condenser Set

6 Sparking Plug

7 H.T Leads Set

8 Clutch Plate

9 Pressure Plate

10 Door Regulator Handle

11 Right Side Catch

12 Left Side Catch

13 Gain Leaver Kit

14 Clutch Cable

15 Hand Brake Cable

16 Accelerator Cable

17 Door Regulator Machine

18 Wheel Cylinder Kit

19 Master Cylinder Assembly

20 Tyres (450 × 12LT)


SPARE PART LIST BAGGAGE TRACTOR

(A007, A008, A024, A025)

Sr.# Nomenclature

1 Fan Belt

2 Brake Master Cylinder Assy.

3 Clutch Master Cylinder Assy.

4 Hand Brake Cable

5 Front Brake Pad Set

6 Brake Shoe Rear Set

7 Oil Filter

8 Fuel Filter

9 Air Filter

10 Front Tyre (Size 165 × 8)

11 Rear Tyre (Size 28 × 9.15)


Spare Part List TMX 500 Tug Master A001 & A037 (TLD)

Sr. No Part. No Nomenclature


1 5233060-016 Seal (Trans)
2 5233373-034 Filter insert
3 5233373-747 Filter (Fuel)
4 5233340 Filter (Gear box oil)
5 5133707-001 Cartridge
6 5133553-004 Fuel gage
7 5033361-131 Cartridge (air)
8 5033361-132 Cartridge (Fuel)
9 6733072 Steering (Jack)
10 5533365-011 Rod (Steering)
11 6033022-001 Cartridge Filter (H/tank)
12 9433357 Manual Rod
13 6733039-001 Seal kit
14 1600 R25 Tyre Tug Master (A001)
15 825 R15 Tyre Tug Master (A037)
SPARE PART LIST “MAIN DECK LOADER & LOWER DECK LOADER”

(A002, A003 & A026)

Sr.# Nomenclature

1 Oil Filter

2 Air Filter

3 Fuel Filter

4 Fan Belt

5 Silencer

6 Forward Roller Assy.

7 Jack Seal Set

8 Rear Jack Complete

9 Hydraulic Filter Set

10 Hydraulic Pipe Set

11 Tyres (Size 355/65-15)


SPARE PART LIST “MITSUBISHI VAN”

(STU-9593)

Sr.# Nomenclature

1 Front Disc Pad Set

2 Rear Brake Shoe Set

3 Air Filter

4 Oil Filter

5 Fuel Filter

6 Fan Belt

7 Air Filter Outer Assy.

8 Clutch Plate

9 Pressure Plate

10 Wheel Cylinder Cup Set

11 Front Tyre (Size 185R 14C)


SPARE PART LIST “TOYOTA HIACE VAN”

(STS-1560 & STS-1561)

Sr.# Nomenclature

1 Front Disc Pad Set

2 Rear Brake Shoe Set

3 Air Filter

4 Oil Filter

5 Fuel Filter

6 Fan Belt

7 Air Filter Outer Assy.

8 Clutch Plate

9 Pressure Plate

10 Wheel Cylinder Cup Set

11 195-R-15C or 106/104R

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