4L40E (A4S 200R) BMW 98 on.

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5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

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Revision 03/2012
4L40E (A4S 200R) BMW 98 on.

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5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

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4L40E (A4S 200R) BMW 98 on.

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5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

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4L40E (A4S 200R) BMW 98 on.

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5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
KITS MOULDED PISTONS Cont...
Kit Overhaul Kit Without Pistons Kit Piston Kit (Combi Kit) (Precision)
(Transtec) .................................. 98-ON 1 5L40E.OHK01 (12 Pistons, Contains Direct, Reverse, Coast, Overdrive
Kit Overhaul Kit Without Pistons Intermediate, Low/Rev (Except Cadillac), Low/Rev (Cadillac),
(Precision) ................................. 98-ON 1 5L40E.OHK51 Second Coast (2WD), Second (BMW 2WD), Second (Cadillac),
Kit Overhaul Kit With Pistons Second (AWD) & Forward Clutch Pistons)
(Precision) ................................. 98-ON 1 5L40E.OHK03 (Does not contain, Second (AWD), Second Coast (AWD) &
Overdrive (AWD) Clutch Pistons)
(Needs Second Coast (AWD) & Overdrive (AWD)
GASKETS 5L40E.PIS10 to Complete Kit)
.................................................. 98-ON 1 5L40E.PISKIT53
100K Oil Pan (Rubber) ....................... 98-ON 1 5L40E.GAS01
170B Piston, Reverse Clutch
101K Pump (Bonded) ......................... 98-ON 1 5L40E.GAS02
(OEM) ....................................... 98-ON 1 5L40E.PIS03
102K Extension Housing (Bonded) .... 98-ON 1 5L40E.GAS03
170B Piston, Reverse Clutch
103K Valve Body Channel Plate
(Precision®) ............................. 98-ON 1 5L40E.PIS53
(Precision) ................................. 98-ON 1 5L40E.GAS06
171B Piston, Direct Clutch
103K Valve Body Channel Plate
(OEM) ....................................... 98-ON 1 5L40E.PIS01
(Transtec) .................................. 98-ON 1 5L40E.GAS09
171B Piston, Direct Clutch
104K Valve Body Upper (Precision) ... 98-ON 1 5L40E.GAS04
(Precision®) ............................. 98-ON 1 5L40E.PIS51
104K Valve Body Upper (Transtec) .... 98-ON 1 5L40E.GAS07
172C Piston, Forward Clutch
105K Valve Body Lower (Precision) ... 98-ON 1 5L40E.GAS05
(OEM) ....................................... 98-ON 1 5L40E.PIS04
105K Valve Body Lower (Transtec) .... 98-ON 1 5L40E.GAS08
172C Piston, Forward Clutch
(Precision®) ............................. 98-ON 1 5L40E.PIS54
173C Piston, Coast Clutch
RUBBER COMPONENTS (OEM) ....................................... 98-ON 1 5L40E.PIS02
173C Piston, Coast Clutch
120B Pump Outer 'O' Ring ................. 98-ON 1 5L40E.OR01 (Precision®) ............................. 98-ON 1 5L40E.PIS52
121B 'O' Ring, Reverse Clutch Inner.. 98-ON 1 5L40E.OR03 174F Piston, Overdrive Brake (Check Pt No. of old piston)
125C Turbine Shaft 'O' Ring (OEM, 2WD) ............................. 98-ON 1 5L40E.PIS05
(Green Coated) ......................... 98-ON 1 TH125.OR01 174F Piston, Overdrive Brake
(Precision®, 2WD) ................... 98-ON 1 5L40E.PIS55
174F Piston, Overdrive Brake
(OEM, BMW AWD) ................... 98-ON 1 5L40E.PIS10
METAL CLAD SEALS 174F Piston, Overdrive Brake
150A Pump......................................... 98-ON 1 5L40E.MCS01 (Precision®, BMW AWD) ......... 98-ON 1 5L40E.PIS60
151K Extension Housing 175F Piston, Intermediate Brake
(62mm x 43mm x 7mm) ............ 98-ON 1 5L40E.MCS02 (OEM) ....................................... 98-ON 1 5L40E.PIS06
152K Tube Kit, Valve Body to Case ... 98-ON 1 5L40E.TU01 175F Piston, Intermediate Brake
NI 4WD Output Seal (BMW X5) .... 98-ON 1 3HP22.MCS02 (Precision®) ............................. 98-ON 1 5L40E.PIS56
NI 4WD Output Seal (R. Rover) .... 98-ON 1 TF8.MCS05 176H Piston, Low/Rev Brake
NI Manual Lever ............................ 98-ON 1-2 4L30E.MCS04 (OEM, Except Cadillac)............. 98-ON 1 5L40E.PIS07
176H Piston, Low/Rev Brake
(Precision®, Except Cadillac) .. 98-ON 1 5L40E.PIS57
176H Piston, Low/Rev Brake
MOULDED PISTONS (OEM) ....................................... 98-Mid99 1 5L40E.PIS11
176H Piston, Low/Rev Brake
Kit Piston Kit (9 Pistons) (OEM) ..... 02-ON 1 5L40E.PISKIT01 (Precision®) ............................. 98-Mid99 1 5L40E.PIS61
Kit Piston Kit (3 Pistons) (OEM) 177H Piston, Second Brake (OEM)
(Used until 2002 only, use in addition to (128mm OD x 18.00mm Hight) . 02-ON 1 5L40E.PIS08
5L40E.PISKIT01 to cover early applications, 177H Piston, Second Brake (Precision®)
which are used in GM & mainly BMW) (128mm OD x 18.00mm Hight) . 02-ON 1 5L40E.PIS58
.................................................. 98-02 1 5L40E.PISKIT04 177H Piston, Second Brake (OEM)
Kit Piston Kit (RWD) (Precision) (134mm OD x 18.50mm Hight) . 6/99-12/011 5L40E.PIS12
(11 Pistons, Contains Direct, Reverse, Coast, Overdrive (2WD), 177H Piston, Second Brake (Precision®)
Intermediate, Low/Rev (Except Cadillac), Low/Rev (Cadillac), (134mm OD x 18.50mm Hight) . 6/99-12/011 5L40E.PIS62
Second Coast (2WD), Second (BMW 2WD), Second(Cadillac) & 177H Piston, Second Brake (OEM)
Forward Clutch Pistons) (128mm OD x 20.00mm Hight) . 98-Mid99 1 5L40E.PIS13
(Does not contain, Second (AWD), Second Coast (AWD) & 177H Piston, Second Brake (Precision®)
Overdrive (AWD) Clutch Pistons) (128mm OD x 20.00mm Hight) . 98-Mid99 1 5L40E.PIS63
.................................................. 98-ON 1 5L40E.PISKIT52 178H Piston, Second Coast Brake (Check Pt No. of old piston)
Kit Piston Kit (BMW AWD) (Precision) (OEM, 2WD) ............................. 98-ON 1 5L40E.PIS09
(7 Pistons, Contains Direct, Reverse, Coast, Intermediate, 178H Piston, Second Coast Brake (Check Pt No. of old piston)
Low/Reverse (Except Cadillac), Forward & Second,Clutch (AWD) (Precision®, 2WD) ................... 98-ON 1 5L40E.PIS59
Pistons) 178H Piston, Second Coast Brake (Check Pt No. of old piston)
(Does not contain, Overdrive (2WD), Low/Reverse Cadillac), (OEM, BMW AWD) ................... 98-ON 1 5L40E.PIS10
Second Coast (2WD), Second Clutch (BMW 2WD) or Second 178H Piston, Second Coast Brake (Check Pt No. of old piston)
(Cadillac) Clutch Pistons). (Precision®, BMW AWD) ......... 98-ON 1 5L40E.PIS60
(Needs, Second Coast, & Overdrive (AWD) Clutch Pistons,
5L40E.PIS10 x 2 to Complete Kit)
................................................. 98-ON 1 5L40E.PISKIT51

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
SEALING RINGS FRICTION PLATES Cont...
Kit Sealing Ring Kit (Transtec) ....... 99-ON 1 5L40E.SRK01 263H Low/Reverse Clutch (External Spline)
Kit Sealing Ring Kit (Precision) ...... 99-ON 1 5L40E.SRK02 (155.1mm ID x 1.60mm x 29T)
(BMW X5 3.0Ltr Diesel) ............ 99-ON 6 5L40E.FRP14
264H Second Clutch (Internal Splines)
FRICTION PLATES (129.8mm OD x 1.60mm x 24T) 99-01 5 5L40E.FRP15
264H Second Clutch (Internal Splines)
Kit Friction Plate Kit Except BMW X5 & Range Rover
(129.8mm OD x 1.60mm x 24T)
(Without 6 Tooth Second Coast Frictions)
(BMW X5 3.0Ltr Diesel) ............ 99-01 6 5L40E.FRP15
.................................................. 99-01 1 5L40E.FRK01
264H Second Clutch (Internal Splines)
Kit Friction Plate Kit BMW X5 & Range Rover
(Without 6 Tooth Second Coast Frictions) (137.8mm OD x 1.60mm x 24T) 02-ON 5 5L40E.FRP19**
.................................................. 99-01 1 5L40E.FRK02 264H Second Clutch (Alto Internal Splines)
Kit Friction Plate Kit Except BMW X5 & Range Rover (137.8mm OD x 1.60mm x 24T) 02-ON 5 5L40E.FRP66**
(With 6 Tooth Second Coast Frictions) 265H Second Clutch (External Splines)
.................................................. 02-ON 1 5L40E.FRK03 (113.7mm ID x 1.60mm x 24T) . 99-01 5 5L40E.FRP16
Kit Friction Plate Kit BMW X5 & Range Rover 265H Second Clutch (External Splines)
(With 6 Tooth Second Coast Frictions) (113.7mm ID x 1.60mm x 24T)
.................................................. 02-ON 1 5L40E.FRK04 (BMW X5 3.0Ltr Diesel) ............ 99-01 6 5L40E.FRP16
Kit Friction Plate Kit (Alto) .............. 99-ON 1 5L40E.FRK51 265H Second Clutch (External Splines)
Kit Friction Plate Kit 4WD (Alto) ..... 99-ON 1 5L40E.FRK52 (113.8mm ID x 1.60mm x 24T) . 02-ON 5 5L40E.FRP20**
250B Direct Clutch (Internal Spline) 265H Second Clutch (Alto External Splines)
(172.6mm OD x 1.60mm x 36T) 99-ON 4 5L40E.FRP01
(113.8mm ID x 1.60mm x 24T) . 02-ON 5 5L40E.FRP67**
250B Direct Clutch (Internal Spline)
266H Second Coast Clutch (Internal Spline)
(172.6mm OD x 1.60mm x 36T)
(172.6mm OD x 1.60mm x 36T) 99-01 3 5L40E.FRP01
(BMW X5 3.0Ltr Diesel) ............ 99-ON 5 5L40E.FRP01
266H Second Coast Clutch (Internal Spline)
251B Direct Clutch (External Spline)
(155.1mm ID x 1.60mm x 36T) . 99-ON 4 5L40E.FRP02 (175.8mm OD x 1.65mm x 36T) 02-ON 3 5L40E.FRP21**
251B Direct Clutch (External Spline) 266H Second Coast Clutch (Alto Internal Spline)
(155.1mm ID x 1.60mm x 36T) (175.8mm OD x 1.65mm x 36T) 02-ON 3 5L40E.FRP64**
(BMW X5 3.0Ltr Diesel) ............ 99-ON 5 5L40E.FRP02 267H Second Coast Clutch (External Spline)
252B Reverse Clutch (Internal Spline) (155.1mm ID x 1.60mm x 36T) . 99-01 3 5L40E.FRP02
(179.4mm OD x 1.60mm x 36T) 99-ON 2 5L40E.FRP05 267H Second Coast Clutch (External Spline)
252B Reverse Clutch (Internal Spline) (163.2mm ID x 1.60mm x 6T) ... 02-ON 3 5L40E.FRP22**
(179.4mm OD x 1.60mm x 36T) 267H Second Coast Clutch (Alto External Spline)
(BMW X5 3.0Ltr Diesel) ............ 99-ON 3 5L40E.FRP05
(163.2mm ID x 1.60mm x 6T) ... 02-ON 3 5L40E.FRP65**
253B Reverse Clutch (External Spline)
(164.2mm ID x 1.60mm x 36T) . 99-ON 2 5L40E.FRP06
253B Reverse Clutch (External Spline)
(164.2mm ID x 1.60mm x 36T) ** Alternative Sizes
(BMW X5 3.0Ltr Diesel) ............ 99-ON 3 5L40E.FRP06 For late 2001 & Early 2002 check sizes as not all vehicles
254C Coast Clutch (Internal Spline) Changed at exactly the same point
(123.1mm OD x 1.60mm x 24T) 99-ON 3 5L40E.FRP03
254C Coast Clutch (Internal Spline)
(123.1mm OD x 1.60mm x 24T)
(BMW X5 3.0Ltr Diesel) ............ 99-ON 4 5L40E.FRP03 STEEL PLATES
255C Coast Clutch (External Spline) 300B Waved Steel, Direct Clutch ....... 99-ON 1 5L40E.STP03
(104.8mm ID x 1.60mm x 12T) . 99-ON 3 5L40E.FRP04 301B Waved Steel, Reverse Clutch ... 99-ON 1 5L40E.STP04
255C Coast Clutch (External Spline) 302C Waved Steel, Coast Clutch ....... 99-ON 1 5L40E.STP05
(104.8mm ID x 1.60mm x 12T) 303C Waved Steel, Forward Clutch ... 99-ON 1 5L40E.STP02
(BMW X5 3.0Ltr Diesel) ............ 99-ON 4 5L40E.FRP04 304F Waved Steel,
256C Forward Clutch (Internal Spline) Intermediate Brake.................... 99-ON 1 5L40E.STP01
(129.8mm OD x 1.60mm x 24T) 99-ON 3-4 5L40E.FRP07
257C Forward Clutch (External Spline)
(104.8mm ID x 1.60mm x 24T) . 99-ON 3-4 5L40E.FRP08
258F Overdrive Clutch (Internal Spline) PRESSURE PLATES
(179.4mm OD x 1.60mm x 36T) 99-ON 2 5L40E.FRP05
259F Overdrive Clutch (External Spline) 403C Forward Clutch
(164.2mm ID x 1.60mm x 36T) . 99-ON 2 5L40E.FRP06 (5.00mm Thick) ......................... 99-ON AR 5L40E.PP01
260F Intermediate Clutch (Internal Splines) (5.50mm Thick) ......................... 99-ON AR 5L40E.PP02
(134.8mm OD x 1.60mm x 24T) 99-ON 3 5L40E.FRP11 404F Overdrive Brake
261F Intermediate Clutch (External Spline) (5.00mm Thick) ......................... 99-ON 1 5L40E.PP03
(104.9mm ID x 1.60mm x 24T) . 99-ON 3 5L40E.FRP12 406H Low/Reverse Brake
262H Low/Reverse Clutch (Internal Spline) (5.00mm Thick) ......................... 99-ON 1 5L40E.PP04
(172.6mm OD x 1.60mm x 36T) 99-ON 5 5L40E.FRP01
262H Low/Reverse Clutch (Internal Spline)
(172.6mm OD x 1.60mm x 36T)
(BMW X5 3.0Ltr Diesel) ............ 99-ON 6 5L40E.FRP01
263H Low/Reverse Clutch (External Spline)
(155.1mm ID x 1.60mm x 29T) . 99-ON 5 5L40E.FRP14

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
SPRINGS & CIRCLIPS SPRINGS & CIRCLIPS Cont…
410A Spring, Pump Slide Pivot Pin .... 99-ON 1 TH700.PUM24 445H Circlip, Second Coast Clutch Selective
413C Return Spring, Fwd/Coast Clutch (2.30mm)................................... 99-ON AR 5L40E.CIR01
.................................................. 99-ON 1 5L40E.SPR03 (2.65mm)................................... 99-ON AR 5L40E.CIR02
419K Accumulator Spring (3.00mm)................................... 99-ON AR 5L40E.CIR03
(Long 66mm)............................. 99-ON 4 5L40E.SPR01 (3.35mm)................................... 99-ON AR 5L40E.CIR04
419K Accumulator Spring (3.70mm)................................... 99-ON AR 5L40E.CIR05
(Short 60mm) ............................ 99-ON 4 5L40E.SPR02 (4.05mm)................................... 99-ON AR 5L40E.CIR06
431B Circlip, Direct Clutch Selective (4.40mm)................................... 99-ON AR 5L40E.CIR07
(2.30mm)................................... 99-ON AR 5L40E.CIR01 449K Solenoid Retaining Clip............. 99-ON 5 5L40E.RET01
(2.65mm)................................... 99-ON AR 5L40E.CIR02
(3.00mm)................................... 99-ON AR 5L40E.CIR03
(3.35mm)................................... 99-ON AR 5L40E.CIR04
(3.70mm)................................... 99-ON AR 5L40E.CIR05 FILTERS
(4.05mm)................................... 99-ON AR 5L40E.CIR06
450K Pan Filter (Aftermarket), (BMW Except X5)
(4.40mm)................................... 99-ON AR 5L40E.CIR07
(Spacer hight 17mm & 35mm, Tube has
432B Circlip, Reverse Clutch Selective
white spacer & two brown seals)
(2.40mm)................................... 99-ON AR 5L40E.CIR08
.................................................. 99-ON 1 5L40E.FIL01
(2.75mm)................................... 99-ON AR 5L40E.CIR09
450K Pan Filter (OEM), (BMW Except X5)
(3.10mm)................................... 99-ON AR 5L40E.CIR10
(Spacer hight 17mm & 35mm, Tube has
(3.40mm)................................... 99-ON AR 5L40E.CIR11
white spacer & two brown seals)
(3.80mm)................................... 99-ON AR 5L40E.CIR12
.................................................. 99-ON 1 5L40E.FIL11
(4.15mm)................................... 99-ON AR 5L40E.CIR13
450K Pan Filter
434C Circlip, Forward Clutch Selective
(4WD BMW X5 & Range Rover)
(2.40mm)................................... 99-ON AR 5L40E.CIR14
.................................................. 00-ON 1 5L40E.FIL02
(2.75mm)................................... 99-ON AR 5L40E.CIR15
450K Pan Filter Aftermarket (BMW & Cadillac Except X5)
(3.10mm)................................... 99-ON AR 5L40E.CIR16
(Spacer hight 7mm & 27mm,
(3.45mm)................................... 99-ON AR 5L40E.CIR17
Tube only has two brown seals)
(3.80mm)................................... 99-ON AR 5L40E.CIR18
.................................................. 03-ON 1 5L40E.FIL03
(4.15mm)................................... 99-ON AR 5L40E.CIR19
450K Pan Filter OEM (BMW & Cadillac Except X5)
(4.50mm)................................... 99-ON AR 5L40E.CIR20
(Spacer hight 7mm & 27mm,
435F Circlip, Overdrive Clutch Outer . 99-ON 1 5L40E.CIR12
Tube only has two brown seals)
436F Circlip, Overdrive Clutch Return Spring
.................................................. 03-ON 1 5L40E.FIL13
.................................................. 99-ON 1 5L40E.CIR21
451A Pump Cover Filter ..................... 03-ON 1 TH700.FIL03
437F Circlip, Intermediate Clutch Selective
452K Filter Screen (EPC Solenoid) .... 03-ON 1 4L60E.FIL02
(2.85mm)................................... 99-ON AR 5L40E.CIR22
453K Filter Screen (TCC Solenoid) .... 03-ON 1 4L60E.FIL02
(3.20mm)................................... 99-ON AR 5L40E.CIR23
NI Filter Kit (OEM BMW X5) .......... 00-ON 1 5L40E.FIL12
(3.55mm)................................... 99-ON AR 5L40E.CIR24
(3.90mm)................................... 99-ON AR 5L40E.CIR25
(4.25mm)................................... 99-ON AR 5L40E.CIR26
438F Circlip, Intermediate & Overdrive Housing to Case BUSHINGS
(3.50mm)................................... 99-ON AR 5L40E.CIR27
(3.60mm)................................... 99-ON AR 5L40E.CIR28 Kit Bushing Kit (7 Pieces)
(3.70mm)................................... 99-ON AR 5L40E.CIR29 (Does not include front Stator Bush #551)
(3.80mm)................................... 99-ON AR 5L40E.CIR30 (Use with installer 5L40E.TOOL04)
(3.90mm)................................... 99-ON AR 5L40E.CIR31 .................................................. 99-ON 1 5L40E.BK01
440H Circlip, Low/Reverse Clutch Selective 550A Bell Housing (Dura-Life)............ 99-ON 1 TH700.BUS03
(2.30mm)................................... 99-ON AR 5L40E.CIR01 551A Pump Stator (Front) .................. 99-ON 1 TH700.BUS11
(2.65mm)................................... 99-ON AR 5L40E.CIR02 554C Forward Clutch Drum ................ 99-ON 1 5L40E.BUS02
(3.00mm)................................... 99-ON AR 5L40E.CIR03 555D Direct Drum (Front)
(3.35mm)................................... 99-ON AR 5L40E.CIR04 (Has 2 ID Grooves) ................... 99-ON 1 5L40E.BUS04
(3.70mm)................................... 99-ON AR 5L40E.CIR05 556D Direct Drum (Rear)
(4.05mm)................................... 99-ON AR 5L40E.CIR06 (Has 1 ID Groove) ..................... 99-ON 1 5L40E.BUS06
(4.40mm)................................... 99-ON AR 5L40E.CIR07 558J Planetary, Front (Oversize OEM)
443H Circlip, Second Clutch Selective (Needs Finishing in Place) ........ 99-ON 1 5L40E.BUS05
(2.40mm)................................... 99-ON AR 5L40E.CIR14
(2.75mm)................................... 99-ON AR 5L40E.CIR15
(3.10mm)................................... 99-ON AR 5L40E.CIR16
(3.45mm)................................... 99-ON AR 5L40E.CIR17 THRUST WASHERS & BEARINGS
(3.80mm)................................... 99-ON AR 5L40E.CIR18 Kit Thrust Washer, Plastic with 3 Tangs
(4.15mm)................................... 99-ON AR 5L40E.CIR19 (Contains 1 x 605D & 1 x 606E) 99-ON 1 5L40E.TWK02
(4.50mm)................................... 99-ON AR 5L40E.CIR20 600A Thrust Washer, Selective
Reverse Drum to Stator
(2.50mm)................................... 99-ON AR 5L40E.THW04
(2.70mm)................................... 99-ON AR 5L40E.THW05
(2.90mm)................................... 99-ON AR 5L40E.THW06
(3.05mm)................................... 99-ON AR 5L40E.THW07
(3.25mm)................................... 99-ON AR 5L40E.THW08
(3.50mm)................................... 99-ON AR 5L40E.THW09

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
THRUST WASHERS & BEARINGS Cont… VALVE BODY PARTS Cont…
605D Thrust Washer, Direct Clutch Hub Tool Replacement Roughing Reamer
(Plastic 3 Tang) Part of Kit ........ 99-ON 5L40E.TWK02 for 5L40E.VA07 ......................... AR 5L40E.VA19
606E Thrust Washer, Input & Reaction Tool Replacement Finishing Reamer
Carrier Inner Shaft for 5L40E.VA07 ......................... AR 5L40E.VA20
(Plastic 3 Tang) Part of Kit ........ 99-ON 5L40E.TWK02 Kit Reverse Lockout Valve and Sleeve Kit
614J Thrust Washer, 2nd Clutch (Requires Tool Kit 5L40E.VA05 &
Sprag to Planetary (Plastic) ...... 99-ON 1 5L40E.THW03 Universal Valve Body Fixture AG4.VA05)
615J Thrust Washer, Planetary Gears (Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA08
(25.80mm I.D.) .......................... 99-ON 1 5L40E.THW14 Kit Actuator Feed Limit Valve, Repair Kit
616J Thrust Washer, Planetary Gears (Includes reamer plus springs and
(27.70mm I.D.) .......................... 99-ON 1 5L40E.THW15 valves to fix 3 transmissions)
(TransGo® ................................ 99-ON 1 5L50E.SK01
Kit Refill Kit for 5L40E.SK01
(TransGo® Services 5 units)..... 99-ON 1 5L40E.SK02
ELECTRICAL COMPONENTS Kit Safety Mode Valve
(Requires Tool Kit 5L40E.VA12 &
700K EPC Solenoid (OEM) ................ 99-03 1 5L40E.SOL11
Universal Valve Body Fixture AG4.VA05)
700K EPC Solenoid (Borg Warner)
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA11
(Click Here for Information) ....... 99-03 1 4T40E.SOL01
Kit Tool Kit for 5L40E.VA11
700K EPC Solenoid............................ 04-ON 1 4T40E.SOL05
(Sonnax®) ................................. 99-ON 1 5L40E.VA12
701K TCC/PWM Solenoid(OEM) ....... 99-ON 1 5L40E.SOL13
Kit Low Pressure Control Valve
701K TCC/PWM Solenoid
(Requires Tool Kit 5L40E.VA12 &
(Aftermarket) ............................. 99-ON 1 5L40E.SOL03
Universal Valve Body Fixture AG4.VA05)
702K 1-2 Shift Solenoid...................... 99-ON 1 5L40E.SOL04
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA13
703K 2-3 Shift Solenoid...................... 99-ON 1 5L40E.SOL04
Kit Tool Kit for 5L40E.VA13
704K 4-5 Shift Solenoid...................... 99-ON 1 5L40E.SOL04
(Sonnax®) ................................. 99-ON 1 5L40E.VA16
705K Input Speed Sensor .................. 99-ON 1 5L40E.ELE03
Kit TCC Control & Enable Valve (Dual Valve Pumps)
706K Output Speed Sensor ............... 99-ON 1 5L40E.ELE03
(Requires Tool Kit 5L40E.VA16 &
707K Valve Body Loom ...................... 99-ON 1 5L40E.ELE04
Universal Valve Body Fixture AG4.VA05)
NI PRNDL Switch (BMW) .............. 99-ON 1 5L40E.ELE02
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA14
Kit Tool Kit for 5L40E.VA14
(Sonnax®) ................................. 99-ON 1 5L40E.VA15
VALVE BODY PARTS Tool Replacement Reamer for
Toolkit 5L40E.VA15 ................... 99-ON AR 5L40E.VA21
750K Valve Body Assy (Remanufactured)
Various Options Call for Info ..... 99-ON 1 [Link]
751K Valve Body (Front Section) Click here for complete 5L40E Sonnax® Valve Body Diagram
(With Solenoids, Petrol/Diesel)
(Also fits later 4L40E Units) ...... 99-ON 1 5L40E.VB10
752K Valve Body (Rear Section) HARD PARTS
(With Solenoids, Diesel)............ 99-ON 1 5L40E.VB11
Kit Pump Service Kit, Includes the Following Items
Kit Boost Valve & Spacer Kit (Increased Performance)
(Rotor & Slide Kit, Pump Seal, Boost Valve,
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA01
Duralife Pump Bush & Pump Cover Filter)
Kit Boost Valve & Spacer Kit (OEM Pressures)
.................................................. 99-ON 1 5L40E.CAS04
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA10
800A Oil Pump (Remanufactured)
Kit TCC Regulator Valve & Sleeve
There are various options available on this item, please
(Requires Tool Kit 5L40E.VA03) &
contact our sales team, who will be pleased to give you
Universal Valve Body Fixture AG4.VA05)
further details.
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA02
801A Rotor, 13 Vane .......................... 99-ON 1 TH700.PUM20
Kit Tool Kit for 5L40E.VA02
803A Rotor & Slide Kit, 13 Vane ........ 99-ON 1 4L60E.PUM02
(Reamer Jig, Guide Pin & Reamer)
803A Rotor Kit, 13 Vane (17.967mm OEM)
(Sonnax®) ................................. 99-ON 1 5L40E.VA03
(Without Slide #807) ................. 99-ON 1 4L60E.PUM08
NI Replacement Reamer for 5L40E.VA03 AR 5L40E.VA09
804A Ring, Pump Rotor to Vane
Kit Actuator Feed Limit Valve & Sleeve
(Black Steel).............................. 99-ON 2 TH700.PUM03
(Requires Tool Kit 5L40E.VA05 &
805A Rotor Guide (13 Vane) .............. 99-ON 1 TH700.PUM19
Universal Valve Body Fixture AG4.VA05)
806A Vane Kit (Package of 13) .......... 99-ON 1 TH700.PUM08
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA04
807A Pump Slide, Aftermarket (17.968mm)
Kit Tool Kit for 5L40E.VA04 & 5L40E.VA08 (Sonnax®)
(For 13 Vane Rotor) .................. 99-ON 1 TH700.PUM18
(Two Reamers & Guide Pin) ..... 99-ON 1 5L40E.VA05
807A Pump Slide, OEM (17.968mm)
Tool Replacement Roughing Reamer
(For 13 Vane Rotor) .................. 99-ON 1 TH700.PUM04
for 5L40E.VA05 ......................... AR 5L40E.VA17
808C Input Drum (1 ID Groove)
Tool Replacement Finishing Reamer
(Diesel)...................................... 99-ON 1 5L40E.DRU07
for 5L40E.VA05 ......................... AR 5L40E.VA18
813C Coast Clutch Housing
Kit Pressure Regulator Valve & Sleeve Kit
(35.2cm Ext Height/25.9cm Int Height)
(Requires Tool Kit 5L40E.VA07)
(4 x Coast/3 x Forward Plates) . 99-ON 1 5L40E.HUB04
(Sonnax® Click Here for Info) ... 99-ON 1 5L40E.VA06
813C Coast Clutch Housing
Kit Tool Kit for 5L40E.VA06
(35.2cm Ext Height/22.3cm Int Height)
(Sonnax®) ................................. 99-ON 1 5L40E.VA07
(3 x Coast/3 x Forward Plates) . 99-ON 1 5L40E.HUB05

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4L40E (A4S 200R) BMW 98 on.
5L40E (A5S 360R) BMW 98 on & Cadillac 03 on
4 & 5 SPEED RWD (Full Electronic Control)
ILL ILL
NO. ...........DESCRIPTION YEARS QTY PART NO NO. ...........DESCRIPTION YEARS QTY PART NO
HARD PARTS Cont…
813C Coast Clutch Housing
(32.4cm Ext Height/25.9cm Int Height)
(4 x Coast/4 x Forward Plates) . 99-ON 1 5L40E.HUB06
816D Forward Sprag .......................... 99-ON 1 5L40E.OWC01
817D Direct Clutch (With Input&
Hub Assembly ........................... 99-ON 1 5L40E.DRU09
818E Overdrive Clutch Hub &
Intermediate Sprag Assembly ... 99-ON 1 5L40E.DRU03
819E Intermediate Sprag ................... 99-ON 1 5L40E.OWC01
822F Intermediate Drum (Used) ........ 99-ON 1 5L40E.DRU02
826G Low Clutch Sprag...................... 99-ON 1 5L40E.OWC02
835J Second Clutch Sprag ................ 99-ON 1 5L40E.OWC03
848K Oil Pan, (Deep with Gasket)
(BMW X5, Range Rover) .......... 99-ON 1 5L40E.PAN01

SPECIAL ITEMS

TOOLS & MANUALS

Click here to see special tools available for this unit

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