Power Plant
Power Plant
Steam Plants using Coal, Oil or Nuclear Fission- Construction of LaMont Boiler : This boiler is the first force circulation boiler.
1.The steam plants in which coal or oil is used comprise the steam generating This boiler consists of various parts which are as follow: A.Economiser : It is used
equipment and the primemovers. 2.In the boilers/steam generators steam is to preheat the water by using remaining heat of the combustion gases.
produced and then utilised to drive the turbines / engines which are coupled to B. Centrifugal Pump : It is used to circulate water inside the boiler. This pump is
generators to get electricity. 3.The steam plants in which coal or oil is used driven by a steam turbine. C.Evaporator Tube :The evaporator tube or water
comprise the steam generating equipment and the primemovers. 4.In the tubes are situated at furnace wall which inerease the heating surface of boiler. It
boilers/steam generators steam is produced and then utilised to drive the is bottom side of furnace. d. Grate: The space in the furnace where the fuel is
turbines / engines which are coupled to generators to get electricity. B. Internal burn is called grate. E. Furnace : In the Lamont boiler vertical furnace is used. The
Combustion Engine Plants : 1.In these plants spark ignition (S.I) or compression main function of furnace is to burn the fuel. F.Superheater : The saturated steam
ignition (C.I) engines are used as primemovers to drive electric generators. 2.The sends to the superheater where it can increase the temperature of steam.
C.I. engines using diesel fuel are most commonly used whereas the use of S.I. G.Water Steam
engines is restricted to drive small portable electric generators. 3.The diesel Separator Drum :
engine power plant may, besides the engine proper, include fuel handling, oil The mixture of
cooling, water cooling, starting and supercharging equipment.C. Gas Turbine water and steam
Plant : 1.A gas turbine plant, working on a modified gas cycle, would contain from the
besides the gas turbine, the starting device, auxiliary lubrication, fuel control evaporator tube
system, oil cooler, combustor, reheater, regenerator ete. 2.A combination gas send to the steam
turbine plant employs an auxiliary steam plant obtaining its heat from gas turbine separator where
exhaust. 3.Such a combination plant has advantage of both gas and steam plants it separate the
and some commercial plants are working on this system. D. Hydro-electric steam and send it
Plants- 1.This type of plant makes use of energy of water stored at an elevation to superheater.
and allowed to drop to a lower level.2.The electric generator is driven by a water H.Air Preheater : Its main function is to preheat air before entering into furnace.
turbine through which the water from the pond is made to work. trends of Working- 1.A feed pump forces the water into the economiser where the
energy. 3.A hydro-electric plant comprises the turbines, governing gear, coolant temperature of water increases. 2.This water forced into the evaporator tube by
circulators etc. 4.The operation of such a plant is usually much simpler than that using a centrifugal pump driven by steam turbine. Water passes 10 -15 times into
of a steam, diesel or gas powered plant. the evaporator tube. 3.The mixture of saturated steam and water is formed
inside the tube. 4 This mixture sends to the steam separator drum which is
modern thermal power plant Coal and Ash Circuit – A. Coal and Ash outside the boiler. 5.Steam from the separator sends to the superheater, where
Circuit - Coal arrives at the storage yard and after necessary handling, passes on the saturated steam converts into superheated steam. 6.The water again sends
to the furnaces through the fuel feeding device. 2.Ash resulting from combustion to the economiser where it again passes by the evaporator tubes. 7.The air from
of coal collects at the back of the boiler and is removed to the ash storage yard the air preheater enter into the furnace where fuel burn. The flue gases first heat
through ash handling equipment. B.Air and Gas Circuit- Air is taken from the evaporator tube then passes by the superheater. 8 These gases from the
atmosphere through the action of a forced or induced draught fan and passes on superheater again use to preheat the air into air preheater before exhaust into
the furnace through the air preheater, where it has been heated by the heat of atmosphere.
flue gases which pass to the chimney via the preheater.C .Feed Water and Steam
Flow Circuit: 1.In the water and steam circuit condensate leaving the condenser Working of Babcock and Wilcox Boiler: 1.Fig. shows the Babcock and Wilcox
is first heated in a closed feed water heater through extracted steam from the water tube boiler. It
lowest pressure extraction point of the turbine. 2.It then passes through the consists of a large
deaerator and a few more water heaters before going into the boiler through number of parallel
economiser. D.Cooling Water Circuit- 1.The cooling water supply to the tubes inclined at an
condenser helps in maintaining a low pressure in it.2.The water may be taken angle which varies
from a natural source such as river, lake or sea or the same water may be cooled from 5 to 15 to the
and circulated over again. horizontal. 2.These
tubes connect the
reheat regenerative up take header
Rankine cycle with the down take
header. 3.Both of
1.Reheating is adopted to these are
gain advantage of dry connected to the
steam in low pressure at shell havinga
stages 2.Regeneration is substantial quantity of water in
adopted for increasing the it.4.The uptake header is
connected to the shell through
a short tube. 5.A long tube is
employed to connect the down
take header with the shell.
6.The coal is fed through the fire hole on to the chain grate stolker. 7.The velocity
of the chain is so adjusted as to ensure complete combustion of coal by the time
it reaches the other end of the grate.8.The flue gases first rise up then move
down and once again rises up due to presence of baffles. 9.The hot water and
steam moisture rise up through the uptake header into the boiler shell. 10.The
steam separates from water in the shell and collects in the steam space. 11.The
cold water flows down into the tubes through the down take header. 12.Thus a
thermalefficiency of the cycle.
continuous circulation of water is maintained by the connection current set up.
Working of Lancashire Boiler: 1Fuel is burn at the grate. The water is pumped
into the shell through the economiser which increases the temperature of water. 3.For once through boilers and boiling water nuclear reactors, which require high
2.Now the shell is half filled with water. The fire tube is fully immersed into the water purity, a condensate polishing system is used to further polish the water.
water.3.The fuel is charged at the grate which produces flue gases. These flue Working of DM Plant for Feed Water Treatment: 1.Demineralization is defined
gases first passes through the fire tube from one end to another. This fire tubes as the process of removing dissolved solid by ion exchange. Two types of resins
transfer 80-90 % of total heat to the water. 4.The steam produces in drum shell it namely cation and anion are commonly used. 2.Cation resin has a positively
taken out from the upper side where it flows through super heater if required. So charged hydrogen ion attached to a negatively charged polymer. 3.The hydrogen
the steam produce is taken by out for process work. ion is exchanged for the cations calcium, magnesium and sodium. 4.Anion resin is
similar to cation except that it has negatively charged hydroxide ion (OH),
Supercritical Boilers The steam generators in which steam is produced above attached to a positively charged polymer structure. 5.The hydroxide ion is
critical pressure of 221.2 bar are known as super critical boilers. 2.It operates on exchanged for the anions sulphates, chlorides and bicarbonate. 6.Fig.shows a
Rankine cycle and drum less boiler. typical demineralizing process which consists of a series of demineralizers that
3Usually, a sub-critical boiler contains weak-acid cation, strong-acid cation, decarbonators, weak-base anion,
consists of three distinct section as strong-base anion and mixed bed units. 7.Strong-base anion-exchange material
economizer, superheater, absorbs weak acids as well as strong acids. 8.Weak-base anion exchange
evaporator 4.The condensate materials are most efficient for removing chlorides and nitrates.
water from the condenser is Types of cpoling towers- A) Natural Draught
compressed from the condenser Cooling Tower: 1.In this type of tower, the hot
pressure to super critical pressure water from the condenser is pumped to the
in the feed pump. The operation troughs and nozzles situated near the bottom.
theoretically is shown by process 2.Troughs spray the water falls in the form of
1-2. 5.This water is heated at super critical pressure shown by process 2-3. It may droplets into a pond situated at the bottom of the
be observed that water is in sub-cooled state at point 2 Its temperature goes on
tower. 3.The air enters the cooling
increasing with heat addition. conventional boiler. 6.No distinction is observed
tower from air openings provided near
between the liquid and the gaseous state. 7.The liquid water becomes gas after
the base, rises upward and takes up the
its temperature is raised above critical temperature of 374. 15 °C. 8.Thus it is a
heat of falling water.4.A concrete
continuous tube which is heated along its length with water going in at one end
hyperbolic cooling tower is shown in
and superheated steam leaving at the other end. 9.Due to large frictional
Fig. B)Mechanical Draught Cooling
resistance the feed pump pressure is about 40 % higher than boiler pressure.
Towers- 1.In these towers the draught
Supercharged Boiler: 1.In a supercharged boiler, the combustion is carried out of air for cooling the tower is produced mechanically by means of propeller fans.
under pressure in the combustion chamber by supplying the compressed air. 2.These towers are usually built in cells or units, the capacity depending upon the
2.The exhaust gases from the combustion chamber are used to run the gas number of cells used. 3.Fig.shows a forced draught cooling tower. 4.It is similar to
turbine as they are exhausted to high pressure. 3.The gas turbine runs the air natural draught tower as far as interior construction is concerned, but the sides
compressor to supply the compressed air to the combustion chamber. of the tower are closed and form an air and water tight structure.
4.Following are the advantages of supercharged boiler : a)Owing to very high
overall heat transfer coefficient the heat transfer surface required is hardly 20 to general layout ofa hydroelectric power plant in which an artificial storage
25 % of the heat transfer surface of a conventional boiler. b) The part of the gas
reservoir formed by constructing dam has been shownm.
turbine output can be used to drive other auxiliaries. c)Small heat storage
Functions- i. Reservoir: Its purpose is to store water which may be utilised to run
capacity of the boiler gives better response to control. d)Rapid start of the boiler
the prime mover to produce electrical
is possible. e)Comparatively less number of operators is required.
power. ii. Dam:The function of dam is to
provide a head of water to be utilised in
1.In fluidized bed boilers, crushed coal (6-20 mm) is injected into the fluidized the water turbine. iii. Trash rack: The
bed of limestone just above an air- purpose of providing a trash rack is to
distribution grid at the bottom of prevent entry debris which might
the bed. 2.The air flows upwards damage the wicket gates and turbines
through the grid from the air runners or mean choking of nozzles of
plenum into the bed, where the impulse turbines. iv. Forebay : The
combustion of coal occurs.3.The forebay serves as a regulating reservoir
products of combustion leaving storing water temporarily when load on
the bed contain a large proportion the plant is reduced and providing water for initial increase on account of
of unburnt carbon particles which increasing load during which time water in the canal is being accelerated.v. Surge
are collected in cyclone separator tank : This may be considered as an additional storage space near the turbine,
and fed back to the bed.4.The boiler water tubes are located in the furnace. usually provided in high head, medium head plants when there is a considerable
5.Since most of the sulphur in coal is retained in the bed by the bed material used distance between the water source and turbine which necessitates a long
(limestone), the gases can be cooled to a lower temperature before leaving the penstock. vi. Penstock : It is a conduit system for taking water from the intake
stack with less formation of acid (H,SO,). 6.As a result of low combustion works and forebay to the turbinos. vii. Spillway :This may be considered a Nort of
temperatures (800-900 °C), inferior grade of coal can be used without slagging safety valve for a dam. A spillway serves to discharge excoss in the reservoir
problems and there is less formation of NO,. 7.The volumetric heat release rates beyond the full permissible lovel. viii. Power house :lt is generally located at the
are 10 to 15 times higher and the surface heat transfer rates are 2 to 3 times foot of the dam and near the storage reservoir. ix. Prime mover:The purpOse of
higher than a conventional boiler. This makes the boiler more compact. prime mover is to convert kinetic energy of water into mochanical energy.
Necessity of Feed Water Treatment:1.Boiler make-up water to the extent of Various Pactors While Selecting a Site for a Hydroelectric Plant :
1.5-2 percent of the total flow rate is required to replenish the losses of water i. Water Availability- Since all the designs of a hydroclectrie power plant are
through leakage from depend upon the availability of the water at the site. Ii. Therefore the run-off
fittings and bearings, data at the proposed site must be available before hand. It may not be possible
boiler breakdown, escape to have run-ofl data at the
with non condensable proposed site but data
gases in the deaerator, concerning the rainfall over
turbine glands, and other the large catchment areas
causes. 2.Raw water is, is always available. ii.
therefore first pre treated Water Storage : 1.During
and then demineralized. the year there is a wide
variation in rainfall, therefore it is always necessary to store the water for as combustion air in the steam boiler.5.The maximum steam temperature in a
continuous power generation.iii. Water Head: 1.To generate a requisite quantity power cycle does not exceed 600 °C, although the temperature in a dry bottom
of power it is necessary that a large quantity of water ata sufficient head should pulverized coal furnace is about 1300 °C. 6.Therefore, there is a great thermal
be available. 2. An increase in effective head, for a given output, reduces the irreversibility and a decrease of availability because of heat transfer from
quantity of water required to be supplied tÍ the turbines. iv.Accessibility of the combustion gases to steam through such a large temperature difference. 7.By
Site: 1.The site where hydroelectric plant is to be constructed should be easily superposing a high temperature power plant as a topping unit to the steam
The site is selected should have transportation facilities of rail and road. plant, higher energy conversion eficiency from fuel to electricity can be achieved,
v.Distance from the Load Centre : 1 The power plant should be set up near the since the combined plant operates through a higher temperature range.
load centre; this will reduce the cost of maintenance of transmission line.
Fission of Nuclear Fuel: 1.Nuclear fission is defined as a type of nuclear
Gas Turbine Power Plant: 1.Gas turbine is used in electrical power generation, disintegration in which heavy nucleus splits up into two nuclei of nearly
propulsion, compressor and pump drives. 2.The favourable power output to comparable masses with liberation of energy. 2.The fission is accompanied by the
weight ratio of gas turbines makes them well suited for transport applications release of three neutrons and radiation energy in the form of y-rays. 3.The
such as aireraft propulsion, marine power plants, etc. 3.In a GT power plant, reaction is represented as,
power is generated by 4.A neutron strikes the
235
expanding high temperature and U nucleus and in the process two nuclides 141Ba and 92Kr are formed with the
pressure gas (air, inert gas or release of 3 neutrons. 5.The wavy lines indicate
burnt gases) through the several the energy released in the form of y radiations. A
rings of fixed and moving blades slow neutron is used to cause fission. 6.Further
of a gas turbine. 4.In a GT power whereas one neutron is lost in the process to
plant, the working gas is produce fission, three neutrons are produced as a
compressed continuously to a high pressure (4 to 10 bar) in a compressor. 5.The product of the fission. This fact has tremendous
temperature of the compressed working gas leaving the compressor is increased significance in the construction of nuclear bomb.
by adding heat, either directly in a combustion chamber if it is air or indirectly in Distribution of Fission Energy : Following table shows the distribution of
a heat exchanger. 6.GT power plant can utilize oil, natural gas, coal gas, producer fission energy:
gas, and pulverized coal as a fuel for heat addition. 1.A chain reaction
is that process in
Significance of Reheating with Layout 1.In reheat cycle, combustion gases which the number of
are not expanded in one turbine only but in two turbines. 2.Exhaust of high neutrons keeps on
pressure turbine is reheated in a reheater and then expanded in a low pressure multiplying rapidly
turbine. 3.By reheating, power output of turbine is increased but the cost of during fission till
additional fuel may be heavy unless a heat exchanger is also used. It reduces whole of the fissionable material is disintegrated. 2.If at least one fission neutron
efficiency slightly. becomes available for causing fission of another nucleus then the chain reaction
will become self-sustaining or self-propagating.3.This condition can be
conveniently expressed in
the term of multiplication
factor or reproduction factor of the system which may be defined as 4.If K> 1,
chain reaction will continue and if K< 1, chain reaction cannot be maintained.
Significance of Intercooling with Layout – 1.If the process is isothermal then
the work input in compressor is minimum. 2.To achieve this, the heat from the Radioactive Decay: 1.It is the process by which an unstable atomic nucleus
compressed air is removed between stages of compression. By intercooling loses energy by radiation.2.Three of the most common types of decay are a-
efficiency and net work output both decay, B-decay and y decay. 3.The weak force is the mechanism that is
improves slightly. responsible for B-decay while the other two are governed by the usual
electromagnetic and strong forces. 1.Half-life represents the rate of decay of
the radioactive isotopes. 2.The half-life is the time required for
half of the parent nuclei to decay or to disintegrate. 3.Half-life of
radioactive nuclei is given as, 4.After passing every half-life the number of nuclei
is reduced to half and so is the activity. This process is repeated for the several
halflives till the activity becomes negligible. 5.The variation of half-life is from
Significance of Regeneration with Layout- 1.In regeneration, the heat fraction of seconds to millions of years. Moderating Power : The power
energy from the exhaust gases is transferred to the compressed air before it required to slow down neutrons in a nuclear reactor so that they can easily
enters the combustion chamber. 2.The amount of fuel used is less by promote fission of a nucleus is known as moderating power.
regeneration method. Hence by this method work output is unchanged but moderating ratio is the ratio of the macroscopic slowing down power to the
efficiency increases. macroscopic cross section for absorption. 2 The higher the moderating ratio, the
more effectively the material performs as moderator.
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Reactor Control- Reactor control refers to the methods and systems used to
regulate the fission process in a nuclear reactor to maintain safe and stable
operations. The primary objectives include controlling reactor power,
maintaining desired temperatures, and ensuring safety during load changes or
shutdowns. This is achieved through: 1.Control Rods: Absorb neutrons to
decrease or increase the fission rate. 2.Coolant Flow: Adjusts heat removal to
influence reactor temperature. 3.Moderator: Regulates neutron speed for
sustained fission. 4.Reactivity Control Systems: Automatically respond to
changes in reactor conditions to maintain stability.
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