NAVARA 25 & v9x
Topics covered
NAVARA 25 & v9x
Topics covered
SECTION
MAINTENANCE
MA B
E
CONTENTS
SERVICE INFORMATION ............................ 3 Changing Spark Plugs (Platinum-Tipped Type) ......34 F
Checking EVAP Vapor Line .....................................35
PRECAUTIONS ................................................... 3
Precaution for Supplemental Restraint System ENGINE MAINTENANCE (YD25DDTi) ............. 36
G
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN- Checking Drive Belts ...............................................36
SIONER" ................................................................... 3 Deflection Adjustment ..............................................37
Changing Engine Coolant ........................................39
PREPARATION ................................................... 4 Checking Cooling System .......................................41 H
Special Service Tool ................................................. 4 Checking Fuel Line ..................................................42
Commercial Service Tool .......................................... 4 Changing Fuel Filter ................................................43
Removal and Installation .........................................43 I
DESCRIPTION .................................................... 5 Air Bleeding .............................................................44
Pre-Delivery Inspection Item ..................................... 5 Draining Water from Fuel Filter ...............................44
GENERAL MAINTENANCE ................................ 6 Fuel Filter Sensor (With Fuel Filter Warning) ..........45 J
Changing Engine Air Cleaner Filter .........................45
General Maintenance ................................................ 6
Changing Engine Oil ................................................45
PERIODIC MAINTENANCE ................................ 7 Changing Oil Filter ...................................................46
K
YD25DDTI .................................................................... 7 ENGINE MAINTENANCE (V9X) ....................... 48
YD25DDTi : Periodic Maintenance ........................... 7
DRIVE BELTS ............................................................48
MA
VQ40DE ..................................................................... 12 DRIVE BELTS : Exploded View ..............................48
VQ40DE : Periodic Maintenance ............................ 12 DRIVE BELTS : Checking .......................................48
DRIVE BELTS : Tension Adjustment ......................48
V9X ............................................................................ 18 M
V9X : Periodic Maintenance .................................... 18 ENGINE COOLANT ...................................................48
ENGINE COOLANT : Inspection .............................48
RECOMMENDED FLUIDS AND LUBRI- ENGINE COOLANT : Draining ................................49
CANTS ................................................................25 N
ENGINE COOLANT : Refilling .................................49
Fluids and Lubricants .............................................. 25 ENGINE COOLANT : Flushing ................................52
SAE Viscosity Number ............................................ 26
Engine Coolant Mixture Ratio ................................. 27 RESERVOIR TANK CAP ...........................................52 O
RESERVOIR TANK CAP : Inspection .....................53
ENGINE MAINTENANCE (VQ40DE) .................28
Checking Drive Belts ............................................... 28 FUEL LINES ...............................................................53
FUEL LINES : Checking Fuel Line ..........................53 P
Tension Adjustment ................................................ 28
Changing Engine Coolant ....................................... 28 FUEL FILTER .............................................................53
Checking Cooling System ....................................... 30 FUEL FILTER : Air Bleeding ....................................54
Checking Fuel Line ................................................. 32 FUEL FILTER : Draining Water from Fuel Filter ......55
Changing Air Cleaner Filter ..................................... 32 FUEL FILTER : Fuel Filter Sensor (With Fuel Filter
Changing Engine Oil ............................................... 32 Warning) ..................................................................56
Changing Oil Filter .................................................. 33
MA-1
AIR CLEANER FILTER ............................................. 56 Changing Rear Final Drive Oil (Rear Differential
AIR CLEANER FILTER : Removal and Installation Gear Oil) ................................................................. 64
... 56 Balancing Wheels ................................................... 65
Rotation ................................................................... 66
ENGINE OIL .............................................................. 56 Checking Brake Fluid Level and Leaks ................... 67
ENGINE OIL : Draining ........................................... 57 CheckingBrake Line and Cables ............................. 67
ENGINE OIL : Refilling ........................................... 57 ChangingBrake Fluid .............................................. 67
OIL FILTER ............................................................... 57 Checking Disc Brake ............................................... 67
OIL FILTER : Removal and Installation .................. 57 Checking Drum Brake ............................................. 68
OIL FILTER : Inspection ......................................... 58 Checking Steering Gear and Linkage ..................... 69
Checking Power Steering Fluid and Line ................ 69
CHASSIS AND BODY MAINTENANCE ............ 59 Checking Axle and Suspension Parts ..................... 70
Checking the Exhaust System ................................ 59 Lubricating Locks, Hinges and Hood Latches ......... 71
Checking Clutch Fluid Level and Leaks ................. 59 Checking Seat Belts, Buckles, Retractors, An-
Checking Clutch System ........................................ 59 chors and Adjusters ................................................ 71
Checking M/T Oil .................................................... 59
Changing M/T Oil .................................................... 59 SERVICE DATA AND SPECIFICATIONS
Changing A/T Fluid ................................................. 60 (SDS) ................................................................. 73
Adjusting A/T Fluid ................................................. 62 YD25DDTI .................................................................. 73
Checking Transfer Fluid ......................................... 62 YD25DDTi : Standard and Limit .............................. 73
Changing Transfer Fluid ......................................... 63
Checking Propeller Shaft ........................................ 63 VQ40DE ..................................................................... 73
Checking Front Final Drive Oil (Front Differential VQ40DE : Standard and Limit ................................. 73
Gear Oil) ................................................................. 63
Changing Front Final Drive Oil (Front Differential V9X ............................................................................ 74
Gear Oil) ................................................................. 64 V9X : Drive Belts ..................................................... 74
Checking Rear Final Drive Oil (Rear Differential V9X : Radiator ......................................................... 74
Gear Oil) ................................................................. 64 V9X : Periodical Maintenance Specification ........... 74
V9X : Periodical Maintenance Specification ........... 75
MA-2
PRECAUTIONS
< SERVICE INFORMATION >
SERVICE INFORMATION A
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT B
PRE-TENSIONER" INFOID:0000000006136432
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along C
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SUPPLEMENTAL
RESTRAINT SYSTEM” and “SEAT BELTS” of this Service Manual.
WARNING: D
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer. E
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SUPPLEMENTAL RESTRAINT SYSTEM”.
F
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
G
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the H
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the I
battery, and wait at least 3 minutes before performing any service.
MA
MA-3
PREPARATION
< SERVICE INFORMATION >
PREPARATION
Special Service Tool INFOID:0000000005445129
Tool number
Description
Tool name
KV10115801 Removing oil filter
Oil filter wrench (VQ40DE engine models)
a: 64.3 mm (2.531 in)
S-NT375
S-NT047
PBIC1982E
Radiator cap tester adapter Adapting radiator cap tester to radiator cap
and radiator filler neck
a: 28 (1.10) dia.
b: 31.4 (1.236) dia.
c: 41.3 (1.626) dia.
Unit: mm (in)
S-NT564
MA-4
DESCRIPTION
< SERVICE INFORMATION >
DESCRIPTION
A
Pre-Delivery Inspection Item INFOID:0000000005445131
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that B
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
C
MA
E1PIA0007GB
MA-5
GENERAL MAINTENANCE
< SERVICE INFORMATION >
GENERAL MAINTENANCE
General Maintenance INFOID:0000000005445132
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the
checks and inspections themselves or they can have their NISSAN dealers do them for a nominal charge.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
Item Reference page
Tires Check the pressure with a gauge often and always prior to long distance trips.
Adjust the pressure in all tires, including the spare, to the pressure specified. —
Check carefully for damage, cuts or excessive wear.
Windshield wiper
Check for cracks or wear if not functioning correctly. —
blades
Doors and engine Check that all doors and the engine hood operate smoothly as well as the back
hood door, trunk lid and glass hatch. Also make sure that all latches lock securely. Lu-
bricate if necessary. Make sure that the secondary latch keeps the hood from
MA-71 , BL-12
opening when the primary latch is released.
When driving in areas using road salt or other corrosive materials, check for lu-
brication frequently.
Tire rotation Tires should be rotated every 10,000 km (6,000 miles) for 2WD models and every
MA-66
5,000 km (3,000 miles) for 4WD models.
Check the level after parking the vehicle (on a level ground) and turning off the MA-32 (VQ40DE)
Engine oil level
engine. MA-45 (YD25DDTi)
Brake and clutch fluid Make sure that the brake and clutch fluid levels are between the “MAX” and “MIN”
MA-59, MA-67
levels lines on the reservoir(s).
Battery Check the fluid level in each cell. It should be between the “MAX” and “MIN” lines. —
MA-6
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
PERIODIC MAINTENANCE
A
YD25DDTi
YD25DDTi : Periodic Maintenance INFOID:0000000005445133
B
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required. C
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE (FOR AUSTRALIA)
D
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, E = Check and correct the engine coolant mixture ratio.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
km x Refer- E
Perform at a kilometer (mile) or 1,000 10 20 30 40 50 60 70 80 ence
month interval, whichever comes (Miles x (6) (12) (18) (24) (30) (36) (42) (48) page
first. 1,000) 6 12 18 24 30 36 42 48
Months F
Engine compartment and under vehicle
See
Intake & exhaust valve clearance EM-206 G
NOTE(1)
See
Drive belts I I I I MA-36
NOTE(2)
H
See
Engine oil (Use recommended oil.) Replace every 15,000 km (9,000 miles) or 12 months MA-45
NOTE(3)
Engine oil filter (Use genuine NIS-
Replace every 15,000 km (9,000 miles) or 12 months MA-46 I
SAN engine oil filter or equivalent)
See
Engine coolant E E MA-39
NOTE(4)
J
Cooling system I I I I MA-41
Fuel lines I I MA-42
Clean air cleaner filter every 5,000 km (3,000 miles) MA-45 K
Air cleaner filter (Dry paper type)
R R MA-45
MA-44
Fuel filter R
MA-43 MA
See
Fuel injector EC-1085
NOTE(5)
M
NOTE:
• Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Condi-
tions”.
N
• (1) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
• (2) Replace the drive belts if found damaged or if the auto belt tensioner reading reaches the maximum limit.
• (3) Never use API CG-4 grade oil.
• (4) Use Genuine NISSAN Engine Coolant (Blue), or equivalent in its quality, in order to avoid possible aluminum corrosion O
within the engine cooling system caused by the use of non-genuine engine coolant. First replace at 160,000 km (96,000
miles)/96 months, then every 80,000 km (48,000 miles)/48 months. After first replacement, perform "E" (Checking the mixture
ratio and correcting the mixture ratio if necessary) at the middle of replacement interval. (every 40,000 km (24,000 miles)/24 P
months.
• (5) If engine power decreases, black exhaust smoke is emitted or engine noise increases, perform this maintenance item.
MA-7
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate, T = Tighten.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
km x 1,000 10 20 30 40 50 60 70 80 Reference
Perform at a kilometer (mile) or month page
(Miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48)
interval, whichever comes first.
Months 6 12 18 24 30 36 42 48
Underhood and under vehicle
MA-67
Brake & clutch fluid (For level & leaks) I I I I I I I I
MA-59
NOTE:
• Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Condi-
tions”.
• (1) It is applicable, when the vehicle is in use of commercial vehicle.
MA-8
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS (FOR AUSTRALIA)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is A
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
B
Severe driving conditions
A — Driving in dusty conditions
B — Repeatedly driving short distances or door to door driving C
C — Towing a trailer or caravan
D — Extensive idling or urban driving
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high D
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert E
I — Driving with frequent use of braking or in mountainous areas
Maintenance operation: Inspect = Inspect and correct or replace as necessary.
Mainte-
Reference F
Driving condition Maintenance item nance Maintenance interval
page
operation
Every 7,500 km (4,500 MA-45
A B C D . . . . . . Engine oil & engine oil filter Replace G
miles) or 6 months MA-46
A . . . . . . . . . Air cleaner filter Replace More frequently MA-45
Every 30,000 km (18,000
A . . . E . . . . . Fuel filter Replace MA-43 H
miles) or 18 months
Every 20,000 km (12,000
. . . . . F . . . . Brake fluid Replace MA-67
miles) or 12 months
I
Every 40,000 km (24,000 MA-60
. . C . . . . H . . Automatic transmission fluid Replace
miles) or 24 months MA-62
Every 40,000 km (24,000 MA-64
. . C . . . . H . . Differential gear oil Replace J
miles) or 24 months MA-64
MA-69
Steering gear & linkage, axle & suspen- Every 10,000 km (6,000 MA-70
. . . . . . G H . . Inspect
sion parts, propeller shaft, & drive shafts miles) or 6 months MA-63 K
MA-70
MA-67
Brake pads, rotors & other brake compo- Every 5,000 km (3,000
A . C . . . G H I . Inspect MA-67 MA
nents miles) or 3 months
MA-67
Brake linings, drums & other brake com- Every 10,000 km (6,000
A . C . . . G H I . Inspect MA-68
ponents miles) or 6 months
M
Every 10,000 km (6,000 MA-71
. . . . . . G . . . Locks, hinges & hood latch Lubricate
miles) or 6 months BL-12
ATC-95
Every 10,000 km (6,000 N
A . . . . . . . . . Air conditioner filter (if equipped) Replace ATC-222
miles) or 6 months
MTC-84
MA-9
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, E = Check and correct the engine coolant mixture ratio.
MA-10
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference A
km x 1,000 15 30 45 60 75 90 105 120
Perform at a kilometer (mile) or month inter- page
(Miles x 1,000) (9) (18) (27) (36) (45) (54) (63) (72)
val, whichever comes first.
Months 12 24 36 48 60 72 84 96
MA-67 B
Brake, clutch & exhaust system I I I I I I I I MA-59
MA-59
Automatic transmission fluid (For level & MA-60 C
I I I I I I I I
leaks) MA-62
Manual transmission gear oil (For level &
I I I I I I I I MA-59
leaks) D
Transfer fluid (For level & leaks) I I I I I I I I MA-62
MA-63
MA-64 E
Differential gear oil (For level & leaks) I I I I I I I I
MA-64
MA-64
Limited-slip differential (LSD) gear oil (For lev- MA-64 F
I R I R I R I R
el & leaks or replace) MA-64
MA-69
Steering gear & linkage, axle & suspension MA-70
I I I I I I I I G
parts, propeller shaft,& drive shafts MA-63
MA-70
Body mountings T T T T T T T T BL-85
H
Outside and inside
Wheel alignment (If necessary, rotate & bal- FSU-6
I I I I I I I I
ance wheels) MA-65
I
Brake pads, rotors & other brake compo- MA-67
I I I I I I I I MA-67
nents MA-67
Brake linings, drums & other brake compo-
J
I I I I I I I I MA-68
nents&
MA-71
Locks, hinges & hood latch L L L L L L L L K
BL-12
Seat belts, buckles, retractors, anchors & ad-
I I I I I I I I MA-71
justers
MA
BR-5
Foot brake, parking brake & clutch (For free
I I I I I I I I PB-2
play, stroke & operation)
CL-6
ATC-95 M
Air conditioner filter (if equipped) R R R R ATC-222
MTC-84
NOTE: N
• Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Condi-
tions”.
O
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS (FOR SOUTH AFRICA)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table. P
MA-11
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — Frequent driving in water
Maintenance operation: Inspect = Inspect and correct or replace as necessary.
Mainte-
Reference
Driving condition Maintenance item nance Maintenance interval
page
operation
Every 7,500 km (4,500 MA-45
A B C D . . . . . . Engine oil & engine oil filter Replace
miles) or 6 months MA-46
A . . . . . . . . . Air cleaner filter Replace More frequently MA-45
Check &
Every 7,500 km (4,500
drain wa- MA-44
Fuel filter miles) or 4 months
A . . . E . . . . . ter
Every 30,000 km (18,000
Replace MA-43
miles) or 18 months
Every 15,000 km (9,000
. . . . . F . . . . Brake fluid Replace MA-67
miles) or 12 months
Every 30,000 km (18,000 MA-60
. . C . . . . H . . Automatic transmission fluid Replace
miles) or 24 months MA-62
Every 30,000 km (18,000 MA-64
. . C . . . . H . . Differential gear oil Replace
miles) or 24 months MA-64
Every 15,000 km (9,000
. . C . . . . H . . Limited-slip differential (LSD) gear oil Replace MA-64
miles) or 12 months
MA-69
Steering gear & linkage, axle & suspen- Every 7,500 km (4,500 MA-70
. . . . . . G H . . Inspect
sion parts, propeller shaft, & drive shafts miles) or 6 months MA-63
MA-70
MA-67
Brake pads, rotors & other brake compo- Every 7,500 km (4,500
A . C . . . G H I . Inspect MA-67
nents miles) or 6 months
MA-67
Brake linings, drums & other brake com- Every 7,500 km (4,500
A . C . . . G H I . Inspect MA-68
ponents miles) or 6 months
Every 7,500 km (4,500 MA-71
. . . . . . G . . . Locks, hinges & hood latch Lubricate
miles) or 6 months BL-12
ATC-95
Every 15,000 km (9,000
A . . . . . . . . . Air conditioner filter (if equipped) Replace ATC-222
miles) or 12 months
MTC-84
VQ40DE
VQ40DE : Periodic Maintenance INFOID:0000000006103525
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE (FOR AUSTRALIA)
MA-12
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
Abbreviations: I = Inspect and correct or replacee as necessary, R = Replace, E = Check and correct the engine coolant mixture ratio.
MA-13
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
MAINTENANCE OPERATION MAINTENANCE INTERVAL
km x 1,000 10 20 30 40 50 60 70 80 Reference
Perform at a kilometer (mile) or month inter- page
(Miles x 1,000) (6) (12) (18) (24) (30) (36) (42) (48)
val, whichever comes first.
Months 6 12 18 24 30 36 42 48
Power steering fluid & lines (For level & leaks) I I I I MA-69
MA-67
Brake, clutch & exhaust system I I I I I I I I MA-59
MA-59
Automatic transmission fluid (For level & MA-60
I I I I I I I I
leaks) MA-62
Manual transmission gear oil (For level &
I I I I MA-59
leaks)
Transfer fluid (For level & leaks) I I I I I I I I MA-62
MA-63
MA-64
Differential gear oil (For level & leaks) I I I I I I I I
MA-64
MA-64
Limited-slip differential (LSD) gear oil (For lev- MA-64
I I I R I I I R
el & leaks or replace) MA-64
MA-69
Steering gear & linkage, axle & suspension MA-70
I I I I
parts, propeller shaft,& drive shafts MA-63
MA-70
Body mountings See NOTE (1) T T T T BL-85
Outside and inside
Wheel alignment (If necessary, rotate & bal- FSU-6
I I I I
ance wheels) MA-65
MA-14
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
C — Towing a trailer or caravan
D — Extensive idling A
E — Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F — Driving in high humidity or mountainous areas
B
G — Driving in areas using salt or other corrosive materials
H — Driving on rough and/or muddy roads or in the desert
I — Driving with frequent use of braking or in mountainous areas
J — Frequent driving in water C
Maintenance operation: Inspect = Inspect and correct or replace as necessary.
Mainte-
Reference
Driving condition Maintenance item nance Maintenance interval
page
D
operation
Every 5,000 km (3,000 MA-32
A B C D . . . . . . Engine oil & engine oil filter Replace
miles) or 3 months MA-33 E
A . . . . . . . . . Air cleaner filter Replace More frequently MA-32
Every 20,000 km (12,000
. . . . . F . . . . Brake fluid Replace MA-67
miles) or 12 months F
Every 40,000 km (24,000 MA-60
. . C . . . . H . . Automatic transmission fluid Replace
miles) or 24 months MA-62
Every 40,000 km (24,000 MA-64 G
. . C . . . . H . . Differential gear oil Replace
miles) or 24 months MA-64
MA-69
Steering gear & linkage, axle & suspen- Every 10,000 km (6,000 MA-70 H
. . . . . . G H . . Inspect
sion parts, propeller shaft, & drive shafts miles) or 6 months MA-63
MA-70
MA-67
Brake pads, rotors & other brake compo- Every 5,000 km (3,000 I
A . C . . . G H I . Inspect MA-67
nents miles) or 3 months
MA-67
Brake linings, drums & other brake com- Every 10,000 km (6,000
A . C . . . G H I . Inspect MA-68
ponents miles) or 6 months J
Every 10,000 km (6,000 MA-71
. . . . . . G . . . Locks, hinges & hood latch Lubricate
miles) or 6 months BL-12
ATC-95 K
Every 10,000 km (6,000
A . . . . . . . . . Air conditioner filter (if equipped) Replace ATC-222
miles) or 6 months
MTC-84
Abbreviations: I = Inspect and correct or replacee as necessary, R = Replace, E = Check and correct the engine coolant mixture ratio.
MA-15
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
MAINTENANCE OPERATION MAINTENANCE INTERVAL
km x
1,000 15 30 45 60 75 90 105 120 Reference
Perform at a kilometer (mile) or month interval, page
(Miles x (9) (18) (27) (36) (45) (54) (63) (72)
whichever comes first.
1,000) 12 24 36 48 60 72 84 96
Months
See
Engine coolant (Use Genuine NISSAN Engine
NOTE E E R E R MA-28
Coolant or equivalent in its quality)
(3)
Cooling system I I I I I I I I MA-30
Fuel lines I I I I MA-32
See
Fuel filter (In-tank type) NOTE FL-11
(4)
Spark plugs (Platinum-tipped type) Replace every 90,000 km (54,000 miles) MA-34
EVAP vapor lines (With carbon canister) I I I I MA-35
NOTE:
• Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Condi-
tions”.
• (1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
• (2) Replace the drive belts if found damaged or if the auto belt tensioner reading reaches the maximum limit.
• (3) Use Genuine NISSAN Engine Coolant or equivalent in its quality, in order to avoid possible aluminum corrosion within
the engine cooling system caused by the use of non-genuine engine coolant. After first replacement, replace every 45,000
km (27,000 miles) or 36 months.
• (4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
MA-16
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference A
km x 1,000 15 30 45 60 75 90 105 120
Perform at a kilometer (mile) or month inter- page
(Miles x 1,000) (9) (18) (27) (36) (45) (54) (63) (72)
val, whichever comes first.
Months 12 24 36 48 60 72 84 96
Limited-slip differential (LSD) gear oil (For MA-64 B
I R I R I R I R
level & leaks or replace) MA-64
MA-69
Steering gear & linkage, axle & suspension MA-70 C
I I I I I I I I
parts, propeller shaft,& drive shafts MA-63
MA-70
Body mountings T T T T T T T T BL-85 D
Outside and inside
Wheel alignment (If necessary, rotate & bal- FSU-6
I I I I I I I I
ance wheels) MA-65 E
Brake pads, rotors & other brake compo- MA-67
I I I I I I I I MA-67
nents MA-67
F
Brake linings, drums & other brake compo-
I I I I I I I I MA-68
nents&
MA-71 G
Locks, hinges & hood latch L L L L L L L L
BL-12
Seat belts, buckles, retractors, anchors & ad-
I I I I I I I I MA-71
justers H
BR-5
Foot brake, parking brake & clutch (For free
I I I I I I I I PB-2
play, stroke & operation)
CL-6
I
ATC-95
Air conditioner filter (if equipped) R R R R ATC-222
MTC-84
J
NOTE:
• Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Condi-
tions”.
K
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS (FOR SOUTH AFRICA)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per- MA
formed on the following items as shown in the table.
Mainte-
Reference
Driving condition Maintenance item nance Maintenance interval
page
operation
Every 7,500 km (4,500 MA-32
A B C D . . . . . . Engine oil & engine oil filter Replace
miles) or 6 months MA-33
MA-17
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
A . . . . . . . . . Air cleaner filter Replace More frequently MA-32
Every 15,000 km (9,000
. . . . . F . . . . Brake fluid Replace MA-67
miles) or 12 months
Every 30,000 km (18,000 MA-60
. . C . . . . H . . Automatic transmission fluid Replace
miles) or 24 months MA-62
Every 30,000 km (18,000 MA-64
. . C . . . . H . . Differential gear oil Replace
miles) or 24 months MA-64
Every 15,000 km (9,000
. . C . . . . H . . Limited-slip differential (LSD) gear oil Replace MA-64
miles) or 12 months
MA-69
Steering gear & linkage, axle & suspen- Every 7,500 km (4,500 MA-70
. . . . . . G H . . Inspect
sion parts, propeller shaft, & drive shafts miles) or 6 months MA-63
MA-70
MA-67
Brake pads, rotors & other brake compo- Every 7,500 km (4,500
A . C . . . G H I . Inspect MA-67
nents miles) or 6 months
MA-67
Brake linings, drums & other brake com- Every 7,500 km (4,500
A . C . . . G H I . Inspect MA-68
ponents miles) or 6 months
Every 7,500 km (4,500 MA-71
. . . . . . G . . . Locks, hinges & hood latch Lubricate
miles) or 6 months BL-12
ATC-95
Every 15,000 km (9,000
A . . . . . . . . . Air conditioner filter (if equipped) Replace ATC-222
miles) or 12 months
MTC-84
V9X
V9X : Periodic Maintenance INFOID:0000000006413313
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE (EXCEPT FOR AUSTRALIA)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, E = Check and correct mixture,
MA-18
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Refer- A
Perform at a kilometer (mile) or km x 1,000 15 30 45 60 75 90 105 120 ence
month interval, whichever comes (Miles x 1,000) (9) (18) (27) (36) (45) (54) (63) (72) page
first. Months 12 24 36 48 60 72 96 96
Check filter and drain water every 7,500 km (4,500 miles) or 6 B
MA-55
Fuel filter months
R R R R FL-30
NOTE:
C
• Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Condi-
tions”.
(1) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
D
• (2) Replace the drive belts if found damaged or if the auto belt tensioner reading reaches the maximum limit.
• (3) If the oil replacement indicator is displayed, change the engine oil as soon as possible. After replacing the engine oil,
reset the display. E
• (4) Use Genuine NISSAN Engine Coolant or equivalent in its quality, in order to avoid possible aluminum corrosion within
the engine cooling system caused by the use of non-genuine engine coolant, or equivalent in its quality.
After first replacement, replace every 45,000 km (27,000 miles) or 36 months. F
CHASSIS AND BODY MAINTENANCE (EXCEPT FOR AUSTRALIA)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate, T = Tighten
G
MAINTENANCE OPERATION MAINTENANCE INTERVAL
km x 1,000 Reference
15 30 45 60 75 90 105 120
Perform at a kilometer (mile) or month interval, (Miles x page
(9) (18) (27) (36) (45) (54) (63) (72) H
whichever comes first. 1,000)
12 24 36 48 60 72 96 96
Months
Underhood and under vehicle
I
Brake fluid (for level and leaks) I I I I I I I I MA-67
MA-63
Differential gear oil (For level & leaks) I I I I I I I I
MA-64
M
Limited-slip differential (LSD) gear oil
I R I R I R I R MA-64
(For level and leaks or replace)
MA-69
Steering gear & linkage, axle & suspension parts, N
MA-70
I I I I I I I I
propeller shafts & drive shafts MA-63
MA-59
Refer to O
separated
Body mountings T T T T T T T T
body repair
manual.
P
Outside and inside
FSU-6
Wheel alignment (if necessary, rotate & balance
I I I I I I I I MA-66
wheels)
MA-65
MA-19
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
MAINTENANCE OPERATION MAINTENANCE INTERVAL
km x 1,000 Reference
15 30 45 60 75 90 105 120
Perform at a kilometer (mile) or month interval, (Miles x page
(9) (18) (27) (36) (45) (54) (63) (72)
whichever comes first. 1,000)
12 24 36 48 60 72 96 96
Months
MA-20
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
Mainte-
Reference
Driving condition Maintenance item nance op- Maintenance interval A
page
eration
Brake pads, rotors & other Every 7,500 km (4,500 miles)
A . C . . . G H I Inspect MA-67
brake components or 6 months B
Brake linings, drums & Every 7,500 km (4,500 miles)
A . C . . . G H I Inspect MA-68
other brake components or 6 months
Every 7,500 km (4,500 miles) C
. . . . . . G . . Lock, hinges & hood latch Lubricate MA-71
or 6 months
MTC-84
Air conditioner filter (if Every 15,000 km (9,000
A . . . . . . . . Replace ATC-95 D
equipped) miles) or 12 months
ATC-222
Drive belts
See
I I I I I I MA-48
H
NOTE (2)
Engine oil (Use recom- See
R R R R R R MA-57
mended oil.) NOTE (3) I
Engine oil filter (Use gen-
uine NISSAN engine oil See
R R R R R R MA-57
NOTE (3)
filter or equivalent) J
Cooling system I I I I I I MA-53
See
Engine coolant E E E MA-48
NOTE (4) K
Fuel lines I I I MA-53
Air cleaner filter (Dry pa- Clean air cleaner filter every 5,000 km (3,000 miles)
MA
per type) R R R MA-56
D D D D D D D D D D D D MA-55
Fuel filter
R R R FL-30 M
NOTE:
• Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Condi-
tions”. N
• (1) Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
• (2) Replace the drive belts if found damaged or if the auto belt tensioner reading reaches the maximum limit.
• (3) If the oil replacement indicator is displayed, change the engine oil as soon as possible. After replacing the engine oil, O
reset the display.
• (4) Use Genuine NISSAN Engine Coolant (Blue), or equivalent in its quality, in order to avoid possible aluminum corrosion
within the engine cooling system caused by the use of non-genuine engine coolant. P
First replace at 160,000 km (96,000 miles)/96 months, then every 80,000 km (48,000 miles)/48 months. After first replacement,
perform "E" (Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
(every 40,000 km (24,000 miles)/24 months).
MA-21
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate, T = Tighten
MAINTENANCE OPERATION MAINTENANCE INTERVAL
km x 1,000 Refer-
Perform at a kilometer 10 20 30 40 50 60 70 80 90 100 110 120 ence
(Miles x
(mile) or month interval, (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72) page
1,000)
whichever comes first. 6 12 18 24 30 36 42 48 54 60 66 72
Months
Underhood and under vehicle
Brake fluid (for level and
I I I I I I I I I I I I MA-67
leaks)
Limited-slip differential
(LSD) gear oil
(For level and leaks or I I I R I I I R I I I R MA-64
replace)
Steering gear & linkage, MA-69
axle & suspension parts, MA-70
propeller shafts & drive I I I I I I
MA-63
shafts MA-59
Refer to
sepa-
See rated
Body mountings T T T T T T
NOTE (2) body
repair
manual.
Outside and inside
Wheel alignment (if nec- FSU-6
essary, rotate & balance I I I I I I MA-66
wheels) MA-65
Brake pads, rotors & oth-
I I I I I I I I I I I I MA-67
er brake components
Brake linings, drums &
other brake compo- I I I I I I MA-68
nents
Refer to
sepa-
Lock, hinges & hood rated
L L L L L L
latch body
repair
manual.
Seat belts, buckles, re-
tractors, anchors & ad- I I I I I I MA-71
justers
MA-22
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Refer- A
km x 1,000
Perform at a kilometer 10 20 30 40 50 60 70 80 90 100 110 120 ence
(Miles x
(mile) or month interval, (6) (12) (18) (24) (30) (36) (42) (48) (54) (60) (66) (72) page
1,000)
whichever comes first. 6 12 18 24 30 36 42 48 54 60 66 72
Months B
Foot brake, parking
BR-5
brake & clutch (For free I I I I I I
PB-2
play, stroke & operation)
C
ATC-95
Air conditioner filter (if ATC-
R R R R R R 222
equipped) MTC- D
84
NOTE:
• Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving Condi- E
tions”.
• (1) Automatic transmission fluid (7A/T) is maintenance-free.
• (2) It is applicable, when the vehicle is in use of commercial vehicle. F
MAINTENANCE UNDER SEVERE DRIVING CONDITIONS (FOR AUSTRALIA)
The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle is
mainly operated under severe driving conditions as shown below, more frequent maintenance must be per- G
formed on the following items as shown in the table.
MA-23
PERIODIC MAINTENANCE
< SERVICE INFORMATION >
Mainte-
Reference
Driving condition Maintenance item nance op- Maintenance interval
page
eration
Brake linings, drums & Every 10,000 km (6,000
A . C . . . G H I Inspect MA-68
other brake components miles) or 6 months
Every 10,000 km (6,000
. . . . . . G . . Lock, hinges & hood latch Lubricate MA-71
miles) or 6 months
MTC-84
Air conditioner filter (if Every 10,000 km (6,000
A . . . . . . . . Replace ATC-95
equipped) miles) or 6 months
ATC-222
MA-24
RECOMMENDED FLUIDS AND LUBRICANTS
< SERVICE INFORMATION >
RECOMMENDED FLUIDS AND LUBRICANTS
A
Fluids and Lubricants INFOID:0000000005445134
B
Capacity (Approxi-
mate) Recommended Fluids/Lubricants
Liter Imp measure
C
VQ40DE 5.1 4-1/2 qt • VQ40DE engine
With oil filter change YD25DDTi 6.9 6-1/8 qt Genuine NISSAN engine oil*1
API grade SG, SH, SJ, SL or SM*1 D
Engine oil V9X 7.1 6-1/4 qt
ILSAC grade GF-1, GF-2, GF-3, GF-
Drain and refill VQ40DE 4.8 4-1/4 qt 4 or SG+*1
Without oil filter change YD25DDTi 6.5 5-3/4 qt • YD25DDTi engine
Genuine NISSAN engine oil*1 E
V9X 6.5 5-3/4 qt
With DPF:
VQ40DE 6.3 5-1/2 qt ACEA C4 LOW ASH HTHS 3.5, Vis-
cosity SAE 5W-30
YD25DDTi 8.1 7-1/4 qt
Without DPF:
F
API CF-4*1*2
Dry engine (engine overhaul) JASO DH-1*1
ACEA B1, B3, B4 or B5*1 G
V9X 8.3 7-1/4 qt • V9X engine
Genuine NISSAN engine oil
ACEA C4 LOW ASH HTHS 3.5, Vis- H
cosity SAE 5W-30
VQ40DE 10.3 9-1/8 qt
Cooling system (with reservoir) YD25DDTi 10.1 8-7/8 qt I
V9X 13.9 12-1/4 Genuine NISSAN Engine Coolant or
VQ40DE equivalent in its quality*3
0.8 3/4 qt J
Reservoir tank YD25DDTi
V9X 3.5 3-1/8 qt
2WD 3.98 7 pt
VQ40DE K
4WD 4.18 7-3/8 pt Genuine NISSAN Manual Transmis-
Manual transmission gear oil sion Fluid (MTF) HQ Multi 75W-85 or
2WD 3.99 7 pt API GL-4, Viscosity SAE 75W-85
YD25DDTi
4WD 4.32 7-5/8 pt MA
Genuine NISSAN Matic D ATF recom-
Transfer fluid TX15B 2.0 1-3/4 qt
mended*6
M
VQ40DE
0.85 1-1/2 pt Genuine NISSAN Differential Oil Hy-
Front YD25DDTi poid Super GL-5 80W-90 or API GL-5,
Viscosity SAE 80W-90
V9X 0.75 5/8 qt N
• Standard type gear and Differential
Differential gear oil lock type gear:
API GL-5 synthetic gear oil, viscosity
O
Rear 2.01 3-1/2 pt SAE 75W-140 or equivalent*7
• Limited-slip differential (LSD) gear:
Genuine NISSAN Differential Oil Hy-
poid LSD GL-5 80W-90 or equiva- P
lent.
VQ40DE
10.3 9-1/8 qt Genuine NISSAN Matic S ATF*4
Automatic transmission fluid YD25DDTi
V9X 10 8-3/4 qt Genuine NISSAN Matic S ATF*8
Power steering
fluid
— — Genuine NISSAN PSF or equivalent*5
MA-25
RECOMMENDED FLUIDS AND LUBRICANTS
< SERVICE INFORMATION >
Capacity (Approxi-
mate) Recommended Fluids/Lubricants
Liter Imp measure
Brake and clutch Genuine NISSAN brake fluid or equiva-
— —
fluid lent DOT 3 (US FMVSS No. 116)
Multi-purpose
— — NLGI No. 2 (Lithium soap base)
grease
*1: For further details, see “SAE Viscosity Number”.
*2: Never use API CG-4.
*3: Use Genuine NISSAN Engine Coolant or equivalent in its quality, in order to avoid possible aluminum corrosion within the engine
cooling system caused by the use of non-genuine engine coolant.
Note that any repairs for the incidents within the engine cooling system while using non-genuine engine coolant may not be
covered by the warranty even if such incidents occurred during the warranty period.
*4: If Genuine NISSAN Matic S ATF is not available, Genuine NISSAN Matic J ATF may also be used. Using automatic transmis-
sion fluid other than Genuine NISSAN Matic S ATF or Matic J ATF will cause deterioration in driveability and automatic trans-
mission durability, and may damage the automatic transmission, which is not covered by the warranty.
*5: DEXRONTM VI type ATF may also be used.
*6: Using fluid other than Genuine NISSAN Matic D ATF will cause deterioration in driveability and transfer durability, and may damage
the transfer, which is not covered by the warranty.
*7: See a NISSAN dealer for service for synthetic oil.
*8: Using automatic transmission fluid other than Genuine NISSAN Matic S ATF will cause deterioration in driveability and
automatic transmission durability, and may damage the automatic transmission, which is not covered by the warranty.
GASOLINE ENGINE
• 5W-30 is preferable.
If 5W-30 is not available, select the viscosity, from the chart, that is
suitable for outside temperature range.
SMA203D
DIESEL ENGINE
• 5W-30 is preferable.
MA-26
RECOMMENDED FLUIDS AND LUBRICANTS
< SERVICE INFORMATION >
If 5W-30 is not available, select the viscosity, from the chart, that is
suitable for outside temperature range. A
G
SMA204D
H
The engine cooling system is filled at the factory with a high-quality,
year-round and extended life engine coolant. The high quality engine
coolant contains the specific solutions effective for the anti-corrosion
and the anti-freeze function. Therefore, additional cooling system I
additives are not necessary.
CAUTION:
• When adding or replacing coolant, be sure to use only Genu- J
ine NISSAN Engine Coolant or equivalent in its quality with
the proper mixture ratio. See the examples shown right.
The use of other types of engine coolant may damage your
K
cooling system.
SMA089D
• When checking the engine coolant mixture ratio by the coolant
hydrometer, use the chart below to correct your hydrometer reading (specific gravity) according to coolant
temperature. MA
Mixed coolant specific gravity
Unit: specific gravity
MA-27
ENGINE MAINTENANCE (VQ40DE)
< SERVICE INFORMATION >
ENGINE MAINTENANCE (VQ40DE)
Checking Drive Belts INFOID:0000000005445137
LBIA0427E
WARNING:
Be sure to perform when engine is stopped.
• Remove engine undercover front and air-duct-and-resonator-assembly when inspecting drive belt. Refer to
EI-12 and EM-16.
• Check that indicator (A) of auto tensioner is within the allowable
working range (between three line notches “B”).
: Engine front
NOTE:
• Check auto tensioner indication when engine is cold.
• When new drive belt is installed, the range should be (C).
• The indicator notch is located on the moving side of auto ten-
sioner for alternator, water pump and A/C compressor belt, while
it is found on the fixed side for power steering oil pump belt.
• Visually check drive belt for wear, damage or cracks. PBIC3875E
WARNING:
• To avoid being scalded, never change engine coolant when engine is hot.
• Wrap a thick cloth around cap and carefully remove cap. First, turn cap a quarter of a turn to release
built-up pressure. Then turn cap all the way.
• Be careful not to allow engine coolant to contact drive belts.
DRAINING ENGINE COOLANT
1. Remove engine undercover. Refer to EI-12.
MA-28
ENGINE MAINTENANCE (VQ40DE)
< SERVICE INFORMATION >
2. Disconnect radiator hose (lower) (1), and then remove radiator
cap. A
: Vehicle front
CAUTION: B
Be careful not to allow engine coolant to contact drive belts.
MBIB1594E
D
When drain all of engine coolant in the system, also performing the following steps.
3. Remove air relief plug (1) on heater feed tube.
E
2 : Engine cover
3 : Air cleaner case
: Vehicle front F
PBIC3860E
H
MA-29
ENGINE MAINTENANCE (VQ40DE)
< SERVICE INFORMATION >
SMA412B
4. Start engine and warm it up until it reaches normal operating temperature (10 min maximum).
• If engine coolant overflows radiator filler hole, install radiator cap.
5. Keep racing at 2,000-2,500 rpm and refill through reservoir tank filler until water level stabilize on MAX.
Close reservoir tank cap and continue warm up until thermostat is opened (check the radiator hose).
CAUTION:
Watch engine coolant temperature gauge so as not to overheat the engine.
6. Stop the engine. After it has completely cooled down (using a fan to reduce the time), start engine and
keep it at idling.
7. Check the liquid level and refill water only through reservoir tank filler.
8. If the liquid level lowered, repeat steps 4 through 7 checking that water level on reservoir tank is stabilized
on MAX.
9. Check cooling system for leaks with engine running.
10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between COOL and WARM.
• Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating step 3 through 6 until engine coolant level no
longer drops.
FLUSHING COOLING SYSTEM
1. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap and reservoir tank cap.
2. Run engine and warm it up to normal operating temperature.
3. Rev engine two or three times under no-load.
4. Stop engine and wait until it cools down.
5. Drain water from the system. Refer to "DRAINING ENGINE COOLANT".
6. Repeat steps 1 through 5 until clear water begins to drain from radiator.
Checking Cooling System INFOID:0000000005445140
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator.
Wrap a thick cloth around the cap. Slowly turn it a quarter of a turn to release built-up pressure. Care-
fully remove radiator cap by turning it all the way.
CHECKING COOLING SYSTEM HOSES
Check hoses for improper attachment, leaks, cracks, damage, loose connections, chafing and deterioration.
CHECKING RADIATOR
Check radiator for mud or clogging. If necessary, clean radiator as follows:
• Be careful not to bend or damage the radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator shroud
and horns. Then tape the harness and electrical connectors to prevent water from entering.
1. Apply water by hose to the back side of radiator core vertically downward.
MA-30
ENGINE MAINTENANCE (VQ40DE)
< SERVICE INFORMATION >
2. Apply water again to all radiator core surfaces once per minute.
3. Stop washing if any stains no longer flow out from the radiator. A
4. Blow air into the back side of radiator core vertically downwards.
• Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm2, 71 psi) and keep distance more than 30 cm
(11.8 in). B
5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.
CHECKING RESERVOIR TANK CAP C
• Inspect valve seat of reservoir tank cap.
- Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top.
- Check if valve seat has no soil and damage. D
F
PBIC2816E
• Pull negative pressure valve to open it, and check that it is com- G
pletely closed when released.
- Check that there is no dirt or damage on the valve seat of radiator
cap negative pressure valve.
- Check that there are no unusualness in the opening and closing H
conditions of negative pressure valve.
SMA967B J
N
• Replace reservoir tank cap if there is an unusualness in negative pressure valve, or if the relief pressure falls
below the limit.
CAUTION: O
When installing a radiator cap and reservoir tank cap, thoroughly wipe out the radiator and reservoir
tank filler neck to remove any waxy residue or foreign material.
CHECKING RADIATOR SYSTEM FOR LEAKS P
MA-31
ENGINE MAINTENANCE (VQ40DE)
< SERVICE INFORMATION >
• To check for leaks of cooling system, apply pressure to the reser-
voir tank (1) with the radiator cap tester (commercial service tool)
(A) and the radiator cap tester adapter (commercial service tool)
(B) .
Testing pressure:
157 kPa (1.57 bar, 1.6 kg/cm2, 23 psi)
WARNING:
Never remove reservoir tank cap and/or radiator cap when
engine is hot. Serious burns could occur from high pressure PBIC3501E
engine coolant escaping from reservoir tank and/or radiator.
CAUTION:
Higher test pressure than specified may cause cooling system damage.
NOTE:
In a case that engine coolant decreases, replenish radiator and reservoir tank with engine coolant.
• If anything is found, repair or replace damaged parts.
Checking Fuel Line INFOID:0000000005445141
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio-
ration.
If necessary, repair or replace damaged parts.
SMA803A
WARNING:
• Be careful not to burn yourself, as the engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer
to LU-6, "Inspection".
2. Stop engine and wait for 10 minutes.
3. Loosen oil filler cap and then remove drain plug.
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-28.
CAUTION:
Be sure to clean drain plug and install with new washer.
MA-32
ENGINE MAINTENANCE (VQ40DE)
< SERVICE INFORMATION >
Engine oil capacity (Approximate):
Unit: (lmp qt) A
With oil filter change 5.1 (4-1/2)
Drain and refill
Without oil filter change 4.8 (4-1/4)
B
Dry engine (Overhaul) 6.3 (5-1/2)
CAUTION:
• When filling engine oil, never pull out oil level gauge.
C
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
• Always use the oil level gauge to determine when the proper amount of engine oil is in the
engine. D
7. Warm up engine and check area around drain plug and oil filter for oil leakage.
8. Stop engine and wait for 10 minutes.
9. Check the engine oil level. Refer to LU-6, "Inspection". E
F
REMOVAL
1. Remove engine undercover front and engine undercover middle. Refer to EI-12.
2. Using the oil filter wrench [SST: KV10115821] (A), remove oil fil- G
ter (1).
2 : Oil cooler H
: Vehicle front
CAUTION:
• Be careful not to get burned when engine and engine oil I
are hot.
• When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage. PBIC3867E
J
• Never allow engine oil to adhere to drive belts.
• Completely wipe off any engine oil that adheres to engine and vehicle.
• Oil filter is provided with relief valve. Use genuine NISSAN engine oil filter or equivalent.
K
INSTALLATION
1. Remove foreign materials adhering to oil filter installation surface.
2. Apply new engine oil to the oil seal contact surface of new oil fil- MA
ter.
Use genuine NISSAN engine oil filter or equivalent.
M
SMA010
O
MA-33
ENGINE MAINTENANCE (VQ40DE)
< SERVICE INFORMATION >
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Or tighten to specification.
Oil filter:
: 18.0 N·m (1.8 kg-m, 13 ft-lb)
SMA229B
REMOVAL
1. Remove ignition coil. Refer to EM-33.
2. Remove spark plug using spark plug wrench (commercial ser-
vice tool).
CAUTION:
Never drop or shock spark plug.
SEM294A
Make NGK
Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
MA-34
ENGINE MAINTENANCE (VQ40DE)
< SERVICE INFORMATION >
• Never use wire brush for cleaning.
• If plug tip is covered with carbon, spark plug cleaner may be A
used.
SMA773C
D
• Checking and adjusting plug gap is not required between
change intervals.
E
G
SMA806CA
INSTALLATION
H
Installation is the reverse order of removal.
Spark plug:
I
: 24.5 N·m (2.5 kg-m, 18 ft-lb)
MA
MA-35
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
ENGINE MAINTENANCE (YD25DDTI)
Checking Drive Belts INFOID:0000000006109123
E1BIA0262ZZ
1. Idler pulley 2. Power steering oil pump belt 3. Power steering oil pump
A/C compressor (Models with A/C)
4. Crankshaft pulley 5. 6. Alternator
Dummy pulley (Models without A/C)
7. Idler pulley 8. Fan pulley 9. Automatic tensioner
10. Drive belt
• Before inspecting engine, check engine has cooled down, wait approximately 30 minutes after engine has
been stopped.
• Visually inspect all belts for wear, damage or cracks on contacting surfaces and edge areas.
• Measure deflection at the marked point ( ).
CAUTION:
• When checking belt deflection immediately after installation, first adjust it to the specified value.
Then, after turning crankshaft two turns or more, re-adjust to the specified value to avoid variation
in deflection between pulleys.
• Tighten idler pulley lock nut by hand and measure deflection without looseness.
Belt Deflection:
MA-36
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
Deflection Adjustment INFOID:0000000006109124
E1BIA0269ZZ
F
1. Idler pulley 2. Power steering oil pump belt 3. Power steering oil pump
Dummy pulley (Models without A/C)
4. Crankshaft pulley 5. 6. Alternator G
A/C compressor (Models with A/C)
7. Idler pulley 8. Water pump pulley 9. Automatic tensioner
10. A/C compressor, alternator and wa- A. Adjusting bolt B. Idler pulley lock nut
ter pump belt H
MA-37
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
E1BIA0285ZZ
WARNING:
Be sure to perform this step when the engine is stopped.
• Check that the indicator (C) (notch on fixed side) of drive belt auto-tensioner is within the possible use range
(B).
NOTE:
• Check the drive belt auto-tensioner indication when the engine is cold.
• When new drive belt is installed, the indicator (notch on fixed side) should be within the range (A) in the fig-
ure.
• Visually check entire drive belt for wear, damage or cracks.
• If the indicator (notch on fixed side) is out of the possible use range or belt is damaged, replace drive belt.
CAUTION:
• Replace the drive belt that has been removed with a new one.
• Never run the engine without the drive belt to avoid damaging the crankshaft pulley.
REMOVAL
1. Insert a stopper pin (A) in diameter such as short-length screw-
driver into the hole of the retaining boss to fix drive belt auto-ten-
sioner pulley.
• Keep drive belt auto-tensioner pulley arm locked after drive
belt is removed.
NOTE:
Use approximately 3.0 mm (0.118 in) dia. hard metal pin as a
stopper pin.
JPBIA0661ZZ
MA-38
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
Changing Engine Coolant INFOID:0000000006109125
A
WARNING:
• To avoid being scalded, never change engine coolant when engine is hot.
• Wrap a thick cloth around cap and carefully remove radiator cap. First, turn radiator cap a quarter of B
a turn to release built-up pressure. Then turn the cap all the way.
DRAINING ENGINE COOLANT
1. Remove engine undercover. Refer to EI-12. C
2. Disconnect radiator hose (lower) (1), and then remove radiator
cap.
D
: Vehicle front
CAUTION:
E
Be careful not to allow engine coolant to contact drive belts.
F
MBIB1594E
G
When draining all engine coolant in the system, also perform the following steps.
3. Remove air relief plug (1) on heater feed tube.
• LHD models
H
2 : Water hose (from reservoir tank)
3 : Fuel filter
I
: Vehicle front
PBIC3348E
K
• RHD models
PBIC3635E
MA-39
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
3. Fill radiator and reservoir tank to the specified level.
• Pour engine coolant through engine coolant filler neck
slowly of less than 2 (1-3/4 lmp qt) a minute to allow air
in system to escape.
• Use Genuine NISSAN Engine Coolant or equivalent in its
quality mixed with water (distilled or demineralized). Refer
to MA-25.
SMA412B
4. Start engine and warm it up until it reaches normal operating temperature (10 min maximum).
• If engine coolant overflows radiator filler hole, install radiator cap.
5. Keep racing at 2,000-2,500 rpm and refill through reservoir tank filler until water level stabilize on MAX.
Close reservoir tank cap and continue warm up until thermostat is opened (check the radiator hose).
CAUTION:
Watch engine coolant temperature gauge so as not to overheat the engine.
6. Stop the engine. After it has completely cooled down (using a fan to reduce the time), start engine and
keep it at idling.
7. Check the liquid level and refill water only through reservoir tank filler.
8. If the liquid level lowered, repeat steps 4 through 7 checking that water level on reservoir tank is stabilized
on MAX.
9. Check cooling system for leaks with engine running.
10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between COOL and WARM.
• Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating steps 3 through 6 until engine coolant level
no longer drops.
FLUSHING COOLING SYSTEM
1. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap.
2. Run engine and warm it up to normal operating temperature.
MA-40
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
3. Rev engine two or three times under no-load.
4. Stop engine and wait until it cools down. A
5. Drain water from the system. Refer to "DRAINING ENGINE COOLANT".
6. Repeat steps 1 through 5 until clear water begins to drain from radiator.
B
Checking Cooling System INFOID:0000000006109126
WARNING: C
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter
turn to allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
D
CHECKING COOLING SYSTEM HOSES
Check hoses for improper attachment, leaks, cracks, damage, loose connections, chafing and deterioration.
CHECKING RADIATOR E
Check radiator for mud or clogging. If necessary, clean radiator as follows:
• Be careful not to bend or damage the radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radiator shroud F
and horns. Then tape the harness and connectors to prevent water from entering.
1. Apply water by hose to the back side of the radiator core vertically downwards.
2. Apply water again to all radiator core surface once per minute. G
3. Stop washing if any stains no longer flow out from the radiator.
4. Blow air into the back side of radiator core vertically downwards.
• Use compressed air lower than 490 kpa (4.9 bar, 5 kg/cm2, 71 psi) and keep distance more than 30 H
cm(11.8 in).
5. Blow air again into all the radiator core surface once per minute until no water sprays out.
I
CHECKING RESERVOIR TANK CAP
• Inspect valve seat of reservoir tank cap.
- Check if valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top. J
- Check if valve seat has no soil and damage.
MA
PBIC2816E
M
• Pull negative-pressure valve to open it, and check that it is com-
pletely closed when released.
- Check that there is no dirt or damage on the valve seat of radiator
cap negative-pressure valve. N
- Check that there are no unusualness in the opening and closing
conditions of negative-pressure valve.
O
P
SMA967B
MA-41
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
• Check reservoir tank cap relief pressure.
Testing pressure:
157 kPa (1.57 bar, 1.6 kg/cm2, 23 psi)
WARNING:
Never remove reservoir tank cap and/or radiator cap when
engine is hot. Serious burns could occur from high pressure PBIC3501E
engine coolant escaping from reservoir tank and/or radiator.
CAUTION:
Higher test pressure than specified may cause cooling system damage.
NOTE:
In a case that engine coolant decreases, replenish radiator and reservoir tank with engine coolant.
• If anything is found, repair or replace damaged parts.
Checking Fuel Line INFOID:0000000006109127
Inspect the fuel lines and fuel tank for improper mounting, leaks,
cracks, damage, loose connections, chafing, or deterioration.
As necessary, repair or replace any faulty parts.
SMA803A
MA-42
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
Changing Fuel Filter INFOID:0000000006109128
MBIB1590E
I
1. Bracket 2. Bracket 3. Fuel filter assembly
4. Fuel hose 5. Priming pump
A. To fuel tube B. To centralizd under-floor piping J
• Refer to GI-9, "Component" for symbol marks in the figure.
Removal and Installation INFOID:0000000006109129 K
REMOVAL
1. Disconnect fuel hoses. MA
CAUTION:
Plug the pipe to prevent fuel from draining.
2. Remove fuel filter assembly from bracket. M
CAUTION:
Never splash fuel during removal. If fuel is splashed, immediately wipe it off.
INSTALLATION N
Note the following, and install in the reverse order of removal.
• Install fuel filter (1), and tighten mounting nuts (2) to the specified
torque. O
3 : Mounting bolt
4 : Priming pump
P
: Vehicle front
MA-43
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
• When assembling fuel filter assembly and bracket, adjust the angle
of fuel filter assembly as shown in the figure.
• After installation, bleed air from fuel line. Refer to MA-44, "Air
Bleeding".
MBIB1591E
After fuel filter is replaced and after fuel system components are removed/installed, bleed air from fuel line as
follows:
1. Prime the circuit using the priming pump (1).
2. Perform engine cranking with repeating several times until
engine starting.
NOTE:
• If engine does not start, stop cranking and repeat step “1”
above.
• If engine does not operate smoothly after it has started, race it
two or three times.
CAUTION:
Crank engine until it starts. Never crank engine for more
than 30 seconds. PBIC4860E
1. Connect drain hose (suitable hose) to the end of drain plug (A).
2. Prepare a tray at the drain plug open end.
3. Loosen drain plug, and operate priming pump to drain water
from fuel filter.
CAUTION:
• Water in filter is drained with fuel. Prepare larger capacity
pan than fuel filter volume.
• Drained water is mixed with fuel. Prevent fuel from adher-
ing to rubber parts such as engine mounting insulator.
4. After draining, close drain plug by hand.
CAUTION: MBIB1593E
MA-44
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
Fuel Filter Sensor (With Fuel Filter Warning) INFOID:0000000006109132
A
• Drain water from fuel filter, when the fuel filter warning lamp turns
ON.
B
D
PBIC2664E
NOTE: E
If the fuel filter warning lamp turns ON, after draining water from fuel filter. Perform the following.
• Disconnect fuel filter sensor connector.
• Check condition of the fuel filter warning lamp. F
- If the warning lamp turns ON, check the harness between combination meter and fuel filter sensor. Refer to
MA-45, "Fuel Filter Sensor (With Fuel Filter Warning)".
- If the warning lamp turns OFF, replace the fuel filter sensor and fuel filter assembly.
G
Changing Engine Air Cleaner Filter INFOID:0000000006109133
K
SMA384C
MA
WARNING:
• Be careful not to burn yourself, as the engine oil is hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin M
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up engine, put vehicle horizontally and check for engine oil leakage from engine components. Refer N
to LU-19, "Inspection".
2. Stop engine and wait for 10 minutes.
3. Loosen oil filler cap (1) and then remove drain plug (3). O
2 : Oil filter
: Engine front P
PBIC3335E
MA-45
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
4. Drain engine oil.
5. Install drain plug with new washer. Refer to EM-173, "Component".
CAUTION:
Be sure to clean drain plug and install with new washer.
REMOVAL
1. Remove engine undercover middle.
2. Place a pan to catch the engine oil under the lower part of drain hose outlet before removing oil filter.
3. Using the oil filter wrench, remove oil filter.
CAUTION:
• Be careful not to get burned when engine and engine oil are hot.
• When removing, prepare a shop cloth to absorb any engine oil leakage or spillage.
• Never allow engine oil to adhere to drive belts.
• Completely wipe off any engine oil that adhere to engine and vehicle.
• Oil filter is provided with a relief valve. Use genuine NISSAN engine oil filter or equivalent.
INSTALLATION
1. Remove foreign materials adhering to the oil filter installation surface.
2. Apply new engine oil to the oil seal circumference of new oil filter.
Use Genuine NISSAN Oil Filter or equivalent.
SMA010
MA-46
ENGINE MAINTENANCE (YD25DDTI)
< SERVICE INFORMATION >
3. Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn. Refer to LU-22, "Removal and Instal- A
lation". Tighten to specification.
Oil filter: B
: 18.0 N·m (1.8 Kg-m, 13 ft-lb)
SMA229B
D
INSPECTION AFTER INSTALLATION
1. Check the engine oil level. Refer to LU-19, "Inspection".
2. Start engine, and check there is no leakage of engine oil. E
3. Stop engine and wait for 10 minutes.
4. Check the engine oil level and add engine oil. Refer to LU-19, "Inspection".
F
MA
MA-47
ENGINE MAINTENANCE (V9X)
< SERVICE INFORMATION >
ENGINE MAINTENANCE (V9X)
DRIVE BELTS
DRIVE BELTS : Exploded View INFOID:0000000006480712
JPBIA3567ZZ
WARNING:
Be sure to perform this step when the engine is stopped.
• Check that the indicator (C) (notch on fixed side) of drive belt auto-tensioner is within the possible use range
(B).
NOTE:
• Check the drive belt auto-tensioner indication when the engine is cold.
• When new drive belt is installed, the indicator (notch on fixed side) should be within the range (A) in the fig-
ure.
• Visually check entire drive belt for wear, damage or cracks.
• If the indicator (notch on fixed side) is out of the possible use range or belt is damaged, replace drive belt.
CAUTION:
Drive belt auto-tensioner and idler pulley must be replaced with new ones when the drive belt is
replaced.
DRIVE BELTS : Tension Adjustment INFOID:0000000006480714
LEVEL
MA-48
ENGINE MAINTENANCE (V9X)
< SERVICE INFORMATION >
• Check that the reservoir tank engine coolant level is within the
“MIN” to “MAX” when the engine is cool. A
A : MAX
B : MIN B
• Adjust the engine coolant level if necessary.
WARNING:
Never remove reservoir tank cap when engine is hot. C
JPBIA0102ZZ
D
LEAKAGE
• To check for leakage, apply pressure to the cooling system with the
radiator cap tester and radiator cap tester adapter (commercial
service tool) (A). E
age. H
NOTE:
In a case that engine coolant decreases, replenish radiator with engine coolant.
• If anything is found, repair or replace damaged parts.
I
ENGINE COOLANT : Draining INFOID:0000000006480716
WARNING: J
• Never remove radiator cap and reservoir tank cap when engine is hot. Serious burns could occur
from high-pressure engine coolant escaping from radiator.
• Wrap a thick cloth around the caps. Slowly turn them a quarter of a turn to release built-up pressure.
Carefully remove the caps by turning it all the way. K
1. Open radiator drain plug (2) at the bottom of radiator, and then
remove radiator cap and reservoir tank cap.
MA
1 : Front under cover
A : Radiator drain plug hole
: Vehicle front M
N
JPBIA0259ZZ
When draining all of engine coolant in the system, open water drain plugs on cylinder block. Refer O
to EM-377, "Exploded View".
2. Remove reservoir tank if necessary, and drain engine coolant and clean reservoir tank before installing.
P
3. Check drained engine coolant for contaminants such as rust, corrosion or discoloration.
If contaminated, flush the engine cooling system. Refer to MA-52, "ENGINE COOLANT : Flushing".
ENGINE COOLANT : Refilling INFOID:0000000006480717
E1BIA0326ZZ
E1BIA0327ZZ
E1BIA0714ZZ
E1BIA0715ZZ
5. Fill radiator with engine coolant at aproximately rate 3L/min through radiator filler neck until radiator is full.
6. Fill reservoir tank with engine coolant through tank filler until “MAX” level on tank is reached.
• Pour engine coolant through reservoir tank slowly of less than 3 (2-5/8 lmp qt) a minute to
allow air in system to escape.
MA-50
ENGINE MAINTENANCE (V9X)
< SERVICE INFORMATION >
• Use Genuine NISSAN Engine Coolant or equivalent in its quality. Refer to MA-25, "Fluids and
Lubricants". A
D
A : MAX
B : MIN
E
JPBIA0102ZZ
E1BIA0716ZZ
I
15. Start warm up the engine at 3,000 rpm until thermostat opens. M
• Check thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
N
16. When thermostat opens stop the engine (key off).
17. CAUTION:
Never open radiator cap and reservoir tank cap at the same time. Check radiator and reservoir O
tank levels separately.
After engine cool-down less than approximately 50°C (122°F) remove reservoir tank cap and check
engine coolant level. P
• Cool down using fan to reduce the time.
18. If engine coolant level is below “MAX” level, then refill engine coolant up to “MAX” level and close reser-
voir tank cap.
19. Open radiator cap and check if the engine coolant level reaches the radiator filler neck.
20. If not, then refill engine coolant until the radiator filler neck and close the radiator cap.
MA-51
ENGINE MAINTENANCE (V9X)
< SERVICE INFORMATION >
21. If engine coolant refill is not necessary for radiator and reservoir tank, then the refilling is completed.
22. If engine coolant refill is necessary at radiator or/and reservoir tank, then repeat step from 15 to 20.
NOTE:
Engine coolant circuit is full when refill after warm up and cool down is not necessary.
ENGINE COOLANT : Flushing INFOID:0000000006480718
E1BIA0326ZZ
E1BIA0327ZZ
3. Fill radiator and reservoir tank with water until water spills from the air relief holes, then close air relief
plugs..
4. Run the engine and warm it up to normal operating temperature.
5. Rev the engine two or three times under no-load.
6. Stop the engine and wait until it cools down.
7. Drain water from the system. Refer to MA-49, "ENGINE COOLANT : Draining" .
8. Repeat steps 1 through 8 until clear water begins to drain from radiator.
RESERVOIR TANK CAP
MA-52
ENGINE MAINTENANCE (V9X)
< SERVICE INFORMATION >
RESERVOIR TANK CAP : Inspection INFOID:0000000006480719
A
• Check valve seat of reservoir tank cap.
A : Valve seat
B
B : Metal plunger
- Check that valve seat is swollen to the extent that the edge of the
plunger cannot be seen when watching it vertically from the top. C
- Check that valve seat has no soil and damage.
D
JPBIA0108ZZ
SMA967B H
PBIC5122J
MA
• Replace reservoir tank cap if there is an unusualness related to the above three.
CAUTION:
When installing radiator cap and reservoir tank cap, thoroughly wipe out the radiator filler neck to M
remove any waxy residue or foreign material.
FUEL LINES
N
FUEL LINES : Checking Fuel Line INFOID:0000000006480720
Inspect fuel lines, fuel filler cap and fuel tank for improper attach-
ment, leaks, cracks, damage, loose connections, chafing or deterio- O
ration.
If necessary, repair or replace damaged parts.
P
SMA803A
FUEL FILTER
MA-53
ENGINE MAINTENANCE (V9X)
< SERVICE INFORMATION >
FUEL FILTER : Air Bleeding INFOID:0000000006480721
: Vehicle front
JSBIA0558ZZ
PBIC0713E
2. Pump fuel until the fuel level can be seen from the tube (A) of
the priming pump (1).
JPBIA3561ZZ
MA-54
ENGINE MAINTENANCE (V9X)
< SERVICE INFORMATION >
• When pumping fuel, cover the connector (A) with waste to pre-
vent the fuel from spilling in the engine room. A
JSBIA0559ZZ
D
3. Remove priming pimp.
• When removing the priming pump, cover the quick connector with waste to prevent the fuel from spilling
in the engine room.
E
• Drain residual fuel remaining in the removed priming pump.
Put the priming pump in the dedicated bag and securely zip to
prevent the fuel from leaking.
4. Install connector cap. F
5. Perform engine cranking by repeating several times until engine
starting.
6. If the engine does not start, repeat steps 1 and 2. G
H
JSBIA0560ZZ
I
1. Remove connector cap (1), to install priming pump.
: Vehicle front J
MA
JSBIA0558ZZ
MA-55
ENGINE MAINTENANCE (V9X)
< SERVICE INFORMATION >
2. Connect drain hose (suitable hose) to the end of drain plug (A).
3. Prepare a tray at the drain plug open end.
4. Loosen drain plug and drain water from fuel filter.
CAUTION:
• Water in filter is drained with fuel. Prepare larger capacity
pan than fuel filter volume.
• Drained water is mixed with fuel. Prevent fuel from adher-
ing to rubber parts such as engine mounting insulator.
5. After draining, close drain plug by hand.
CAUTION:
If drain plug is tightened excessively, it may be damaged E1BIA0340ZZ
and fuel will leak. Never use tools to tighten drain plug.
6. Start engine and check there is no fuel leakage.
7. If engine does not start, bleed air in fuel piping. Refer to MA-54, "FUEL FILTER : Air Bleeding".
FUEL FILTER : Fuel Filter Sensor (With Fuel Filter Warning) INFOID:0000000006480723
• Drain water from fuel filter, when the fuel filter warning lamp [MI
(Red)] turns ON.
SAT652J
NOTE:
If the fuel filter warning lamp turns ON, after draining water from fuel filter. Perform the following.
• Disconnect fuel filter sensor connector.
• Check condition of the fuel filter warning lamp.
- If the warning lamp turns ON, check the harness between combination meter and fuel filter sensor. Refer to
DI-30, "Wiring Diagram - WARN -".
- If the warning lamp turns OFF, replace the fuel filter sensor and fuel filter assembly.
AIR CLEANER FILTER
AIR CLEANER FILTER : Removal and Installation INFOID:0000000006480724
REMOVAL
1. Unhook clips and remove air cleaner upper case.
2. Remove air cleaner filter from air cleaner case.
E1BIA0314ZZ
INSTALLATION
Install in the reverse order of removal.
ENGINE OIL
MA-56
ENGINE MAINTENANCE (V9X)
< SERVICE INFORMATION >
ENGINE OIL : Draining INFOID:0000000006480725
A
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin B
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1. Warm up the engine, and check for engine oil leakage from engine components. Refer to MA-58, "OIL C
FILTER : Inspection".
2. Stop the engine and wait for 10 minutes.
3. Remove engine undercover. D
4. Loosen oil level gauge.
5. Remove oil pan drain plug (1) using a square driver [8 mm
(0.315 in)]. Drain engine oil. E
: Vehicle front
E1BIA0330ZZ
H
ENGINE OIL : Refilling INFOID:0000000006480726
P
REMOVAL
WARNING:
Be careful not to get burned when engine and engine oil may be hot.
CAUTION:
• When removing, prepare a shop cloth to absorb any engine oil leakage or spillage.
• Completely wipe off any engine oil that adheres to engine and vehicle.
1. Remove front under cover with power tool.
MA-57
ENGINE MAINTENANCE (V9X)
< SERVICE INFORMATION >
2. Using oil filter wrench [SST: — (Mot. 1280-01)] (A), remove oil
filter.
JPBIA4016ZZ
INSTALLATION
1. Remove foreign matter adhering to oil filter installation surface.
2. Apply engine oil to the oil seal contact surface of new oil filter.
SMA010
3. Screw oil filter manually until it touches the installation surface, then tighten it by 3/4 turn.
OIL FILTER : Inspection INFOID:0000000006480728
MA-58
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
CHASSIS AND BODY MAINTENANCE
A
Checking the Exhaust System INFOID:0000000005445160
SMA211A E
Checking Clutch Fluid Level and Leaks INFOID:0000000005445161
LFIA0234E I
Checking Clutch System INFOID:0000000005445162
MA
SMA859
M
N
Check for oil leakage.
(For details, refer to MT-10, "Checking M/T Oil".)
Changing M/T Oil INFOID:0000000005445164
O
1. Drain oil from drain plug and refill with new gear oil.
(For details, refer to MT-10, "Changing M/T Oil".)
P
MA-59
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
2. Check oil level.
JSDIA1334ZZ
2. Step 2
a. Use CONSULT to check that the ATF temperature is 40°C (104°F) or less.
b. Lift up the vehicle.
c. Remove the drain plug from the oil pan, and then drain the ATF.
d. When the ATF starts to drip, temporarily tighten the drain plug to the oil pan.
NOTE:
Never replace drain plug and drain plug gasket with new ones yet.
e. Remove overflow plug from oil pan.
MA-60
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
f. Install the charging pipe (A) to the overflow plug hole.
CAUTION: A
Tighten the charging pipe by hand.
g. Install the bucket pump hose (B) to the charging pipe.
CAUTION: B
Insert the bucket pump hose all the way to the end of the
charging pipe.
h. Fill approximately 3 liters (2-5/8 lmp qt) of the ATF.
C
i. Remove the bucket pump hose to remove the charging pipe,
and then temporarily tighten the overflow plug to the oil pan.
CAUTION: JSDIA1335ZZ
MA-61
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
Adjusting A/T Fluid INFOID:0000000006502259
SDIA3287E
MA-62
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
Changing Transfer Fluid INFOID:0000000005445168
A
DRAINING
1. Stop engine.
B
2. Remove the drain plug and gasket and drain the fluid.
3. Install the drain plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to TF-109, "Disassembly and
Assembly". C
CAUTION:
Do not reuse gasket.
D
E
SDIA3286E
FILLING
1. Remove the filler plug and gasket. F
2. Fill the transfer with new fluid until the fluid level reaches the
specified limit near the filler plug hole.
G
Fluid grade: Refer to MA-25, "Fluids and Lubri-
cants".
Fluid capacity: Refer to MA-25, "Fluids and Lubri- H
cants".
CAUTION:
Carefully fill fluid. (Fill up for approx. 3 minutes) I
SDIA3287E
3. Leave the vehicle for 3 minutes, and check fluid level again. J
4. Install the filler plug with a new gasket to the transfer. Tighten to the specified torque. Refer to TF-109,
"Disassembly and Assembly".
CAUTION: K
Dot not reuse gasket.
Checking Propeller Shaft INFOID:0000000005445169
MA
Check the front and rear propeller shafts for damage, dents, and cracks. Check the joints for looseness and
any damage. Repair or replace as necessary. Refer to PR-2, "NVH Troubleshooting Chart".
Checking Front Final Drive Oil (Front Differential Gear Oil) INFOID:0000000005445170
M
CAUTION:
If using the vehicle for towing, the final drive oil must be replaced as specified. Refer to MA-7. N
OIL LEAKAGE AND OIL LEVEL
• Make sure that oil is not leaking from the final drive assembly or around it.
• Check oil level from the filler plug hole as shown. O
CAUTION:
Do not start engine while checking oil level.
• Install the filler plug with a new gasket on it to the final drive
P
assembly. Tighten to the specified torque. Refer to FFD-16,
"Removal and Installation".
CAUTION:
Do not reuse gasket.
LDIA0176E
MA-63
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
Changing Front Final Drive Oil (Front Differential Gear Oil) INFOID:0000000005445171
CAUTION:
If using the vehicle for towing, the final drive oil must be replaced as specified. Refer to MA-7.
DRAINING
1. Stop the engine.
2. Remove the drain plug and gasket. Drain the gear oil.
3. Install the drain plug with a new gasket to the final drive assem-
bly. Tighten to the specified torque. Refer to FFD-16, "Removal
and Installation".
CAUTION:
Do not reuse gasket.
LDIA0175E
FILLING
1. Remove the filler plug and gasket. Fill with new gear oil until the
oil level reaches the specified level near the filler plug hole.
CAUTION:
If using the vehicle for towing, the final drive oil must be replaced as specified. Refer to MA-7.
OIL LEAKAGE AND OIL LEVEL
• Make sure that oil is not leaking from the final drive assembly or around it.
• Check oil level from the filler plug hole as shown.
CAUTION:
Do not start engine while checking oil level.
• Apply sealant to filler plug. Install filler plug to final drive assembly
and tighten to the specified torque. Refer to RFD-14, "Disassembly
and Assembly" (WITHOUT LIMITED SLIP DIFFERENTIAL) and
RFD-46, "Disassembly and Assembly" (WITH LIMITED SLIP DIF-
FERENTIAL).
PDIA1039E
Changing Rear Final Drive Oil (Rear Differential Gear Oil) INFOID:0000000005445173
CAUTION:
If using the vehicle for towing, the final drive oil must be replaced as specified. Refer to MA-7.
DRAINING
1. Stop the engine.
MA-64
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
2. Remove the drain plug and gasket. Drain the gear oil.
3. Apply sealant to drain plug. Install drain plug to final drive A
assembly and tighten to the specified torque. Refer to RFD-14,
"Disassembly and Assembly" (WITHOUT LIMITED SLIP DIF-
FERENTIAL) and RFD-46, "Disassembly and Assembly" (WITH B
LIMITED SLIP DIFFERENTIAL).
CAUTION:
Do not reuse gasket.
C
PDIA1038E
D
FILLING
1. Remove the filler plug. Fill with new gear oil until oil level
reaches the specified limit near filler plug hole.
E
REMOVAL
1. Using releasing agent, remove double-faced adhesive tape from the wheel. J
CAUTION:
• Be careful not to scratch the wheel during removal.
• After removing double-faced adhesive tape, wipe clean traces of releasing agent from the wheel.
K
WHEEL BALANCE ADJUSTMENT
• If a tire balance machine has adhesion balance weight mode settings and drive-in weight mode setting,
select and adjust a drive-in weight mode suitable for wheels. MA
1. Set wheel on wheel balancer using the center hole as a guide. Start the tire balance machine.
2. When inner and outer imbalance values are shown on the wheel balancer indicator, multiply outer imbal-
ance value by 1.6 to determine balance weight that should be used. Select the outer balance weight with M
a value closest to the calculated value and install it to the designated outer position of, or at the desig-
nated angle in relation to the road wheel.
CAUTION:
• Do not install the inner balance weight before installing the outer balance weight. N
• Before installing the balance weight, be sure to clean the mating surface of the wheel.
Indicated imbalance value × 5/3 = balance weight to be installed
Calculation example: O
23 g (0.81 oz) × 5/3 = 38.33 g (1.35 oz) = 40 g (1.41 oz) balance
weight (closer to calculated balance weight value)
Note that balance weight value must be closer to the calculated
balance weight value. P
Example:
37.4 g = 35 g (1.23 oz)
37.5 g = 40 g (1.41 oz)
SMA054D
MA-65
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
a. Install balance weight in the position shown.
b. When installing balance weight to wheels, set it into the grooved
area on the inner wall of the wheel as shown so that the balance
weight center is aligned with the wheel balancer indication posi-
tion (angle).
CAUTION:
• Always use Genuine NISSAN adhesion balance weights.
• Balance weights are not reusable; always replace with
new ones.
• Do not install more than three sheets of balance weights.
WDIA0060E
Maximum allowable im- Dynamic (At rim flange) 5 g (0.18 oz) (one side)
balance Static 10 g (0.35 oz)
Rotation INFOID:0000000005445175
• Follow the maintenance schedule for tire rotation service intervals. Refer to MA-6.
• Do not include the spare tire when rotating the tires.
CAUTION:
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
SMA829C
MA-66
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
Checking Brake Fluid Level and Leaks INFOID:0000000005445176
A
• Check the brake fluid level in the reservoir tank. It should be
between the “MAX” and “MIN” lines on the reservoir tank.
• If the fluid level is extremely low, check the brake system. B
• If the brake warning lamp comes on when the fluid is at the correct
level, check the brake fluid level switch and the parking brake
switch.
C
D
LFIA0234E
H
SBR389C
SBR419C
ROTOR
Check the condition of the rotor, and for any wear or damage. Repair N
or replace as necessary.
SMA260A
CALIPER
MA-67
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
Check for any fluid leakage. Repair as necessary.
SMA922A
PAD
Check for any wear or damage. Repair or replace as necessary.
LMA051
DRUM
Check the condition of the drum, and for any wear or damage.
Repair or replace as necessary.
SBR022A
WHEEL CYLINDER
• Check for leakage.
SFIA0657J
LINING
MA-68
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
• Check for lining thickness.
A
Standard thickness : 5.5 mm (0.22 in)
Repair limit thickness : 1.5 mm (0.66 in)
B
SBR021A
D
Checking Steering Gear and Linkage INFOID:0000000005445181
STEERING GEAR E
• Check the steering gear housing for looseness, damage and oil
leakage as shown.
• Check the steering column connections for looseness.
F
H
SGIA0506E
STEERING LINKAGE
• Check the ball joint, dust cover and other component parts for looseness, wear, damage and grease leak- I
age.
Checking Power Steering Fluid and Line INFOID:0000000005445182
J
CHECKING FLUID LEVEL
• Check the power steering fluid level with the engine off.
• Check fluid level on reservoir. Use “HOT” range at fluid tempera- K
tures of 50° to 80°C (122° to 176°F). Use “COLD” range at fluid
temperatures of 0° to 30°C (32° to 86°F).
CAUTION: MA
• Do not overfill.
• Fill with the recommended fluid or equivalent. Refer to MA-25,
"Fluids and Lubricants"
M
LGIA0021E
N
CHECKING LINES
• Check lines for improper attachment, leaks, cracks, damage, loose
connections, chafing and deterioration. O
SGIA0506E
MA-69
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
Checking Axle and Suspension Parts INFOID:0000000005445183
SMA525A
• Check the strut and shock absorber for oil leakage or other damage.
• Check suspension ball joints for grease leakage and ball joint dust cover for cracks or other damage.
FRONT DRIVE SHAFT
Check the boots and drive shaft for cracks, wear, damage, and
grease leakage.
SFA901
MA-70
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
Lubricating Locks, Hinges and Hood Latches INFOID:0000000005445184
MA
N
MLIB0001E
Check the seat belt buckles, webbing, retractors, anchors and adjusters. Replace any seat belt assembly as
necessary. Refer to SB-7, "Seat Belt Inspection". P
• Check the seat belt anchors for loose mounting bolts, damage, or excessive wear.
• Check the seat belt webbing for any damage, cuts, fraying, or excessive wear.
• Check the retractor for smooth operation.
• Check the function of the buckles by inserting the seat belt tongue and checking for proper engagement of
the buckle and press the button on the buckle to check for proper release of the seat belt tongue.
CAUTION:
MA-71
CHASSIS AND BODY MAINTENANCE
< SERVICE INFORMATION >
• After any collision, inspect all seat belt assemblies, including retractors and other attached compo-
nents, such as the guide rail set. NISSAN recommends replacing all seat belt assemblies in use dur-
ing a collision, unless they are not damaged and are inspected to confirm they are operating
properly after a minor collision.
Also inspect all seat belt assemblies that are not in use during a collision, and replace any compo-
nents if damaged or not operating properly. The seat belt pre-tensioner should be replaced even if
the seat belts are not in use during a frontal collision where the driver and passenger air bags have
been deployed.
• If any component of the seat belt assembly is suspected of being damaged or not operating prop-
erly, do not repair the component. Replace the components as an assembly.
• If the seat belt webbing is cut, frayed, or damaged then replace the seat belt assembly.
• Never lubricate the seat belt buckle or tongue.
• When replacing any seat belt assembly always use a Genuine NISSAN seat belt assembly.
MA-72
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
A
YD25DDTi
YD25DDTi : Standard and Limit INFOID:0000000006414944
B
BELT DEFLECTION
C
Belt deflection with 98 N (10 kg, 22 lb) force applied* mm (in)
Applied belt
New Adjusted Limit for re-adjusting
A/C compressor, alternator and water D
3.3 - 3.6 (0.130 - 0.142) 4.6 - 5.1 (0.181 - 0.201) 8.5 (0.335)
pump belt
Power steering oil pump belt 4.6 - 5.4 (0.181 - 0.213) 7.1 - 7.7 (0.280 - 0.303) 11.3 (0.445)
*: When engine is cold. E
BELT FREQUENCY
F
Belt frequency (Hertz)
Applied belt
New Adjusted Limit for re-adjusting
A/C compressor, alternator and water G
308±7 255±7 183
pump belt
Power steering oil pump belt 290±7 245±7 162
*: When engine is cold. H
RESERVOIR TANK
Unit: kPa (bar, kg/cm2, psi) I
Standard 98 - 118 (0.98 - 1.18, 1.0 - 1.2, 14 - 17)
Cap relief pressure
Limit 78 (0.78, 0.8, 11)
J
Leakage test pressure 157 (1.57, 1.6, 23)
VQ40DE
VQ40DE : Standard and Limit INFOID:0000000006414945
P
BELT DEFLECTION
RESERVOIR TANK
MA-73
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE INFORMATION >
Unit: kPa (bar, kg/cm2, psi)
SPARK PLUG
Make NGK
Standard type PLFR5A-11
Hot type PLFR4A-11
Cold type PLFR6A-11
Spark plug gap (nominal) mm (in) 1.1 ( 0.043)
V9X
V9X : Drive Belts INFOID:0000000006414946
DRIVE BELT
Tension of drive belt Belt tensioning is not necessary, as it is automatically adjusted by drive belt auto-tensioner.
RADIATOR
Unit: kPa (bar, kg/cm2, psi)
MA-74
SERVICE DATA AND SPECIFICATIONS (SDS)
< SERVICE INFORMATION >
Unit: (Imp qt)
With rear heater 14.6 (12-7/8) A
LHD models
Engine coolant capacity (With reservoir tank Without rear heater 13.2 (11-5/8)
at “MAX” level) With rear heater 15.3 (13-1/2)
RHD models B
Without rear heater 13.9 ( 12-1/4)
Reservoir tank engine coolant capacity (At “MAX” level) 0.8 (6/8)
C
V9X : Periodical Maintenance Specification INFOID:0000000006414949
MA
MA-75