Offre Technique GL1Z - CX46-24 - N°GL1Z-14-APP-2023-INV Fourniture de Boites, de Faisceaux Tubulaires
Offre Technique GL1Z - CX46-24 - N°GL1Z-14-APP-2023-INV Fourniture de Boites, de Faisceaux Tubulaires
LOT N°3
TECHNICAL DESCRIPTION
(LOT N°1)
1. Introduction
In addition, please refer to the copies of PO and the satisfaction letters of previous
projects performed by ENTRAC in Algeria with SONATRACH and its subsidiaries
(ENSP, ENTP, ENAFOR, ENGTP, GP1Z, GL1Z …), in Angola and Libya during last
years, as well as other similar projects such as:
Supply of tubes bundles for existing oil stabilizer feed heaters with Groupement
BERKINE in 2023.
Supply of U tubes bundles for existing preheaters with Groupement BERKINE in
2023.
Supply of the flame tubes for the existing reboilers with GSE in Algeria in 2023
Supply of radiators and aircoolers for Groupement TOUATGAZ in 2022 and 2023
Supply of tubes and spare parts for existing GEA air coolers for SONATRACH DP,
Algeria in 2021.
Supply of smooth and finned tubes for existing heat exchangers for SONATRACH,
HR’M, Algeria in 2022 and 2023
Supply of tubes and accessories for existing heaters with refinery of SKIKDA,
SONATRACH RA1K in 2023.
Supply of different radiators for ETU ENERGIAS (SOMOIL) in Angola 2020, 2022
and 2023.
Supply of air coolers for ETU ENERGIAS (SOMOIL) and SONANGOL in Angola
in 2019, 2022 and 2023
Supply of heat exchangers for GECOL in Libya in 2020.
Supply of a complete steam boiler (19tons/h) package skid mounted with complex
GP1Z, Algeria in 2023
Supply of containerized steam generator with SONATRACH HMD in 2023.
The new HEAT EXCHANGERS BOXES WITHOUT CLADDING will be designed and
manufactured by our partner manufacturer « Taishan Electric Power Construction Group
Co.,Ltd. » who has a solid experience of more than twenty-seven (27) years in the
manufacturing of pressure vessels (boilers, heater, heat exchangers) and similar tubes bundles
and also the manufacturing of U tubes with well-known customers all over the world like
(SCHLUMBERGER, SHELL…). Please refer to the attached references’ list, the
manufacturer’s authorization letter in addition to the ISO & ASME certificates and the
company’s presentation.
ENTRAC will avail its expertise and its experience to ensure the manufacturing assistance
and the supply of new HEAT EXCHANGERS BOXES WITHOUT CLADDING
according to the required technical specifications on the timescale and SONATRACH’s
terms & conditions as well as the applicable international standards.
2. Scope of Work
N.B:
3. Scope of supply
Please consider the following new material list who will be supplied for this LOT N°1 based
on SONATRACH’s additive technical file sent on 04/16/2024:
7X3-E-03.17
01 03 Nos LOWER BOX
(Old model)
7X3-E-03.17
02 03 Nos LOWER BOX
(New model)
The proposed new HEAT EXCHANGERS BOXES WITHOUT CLADDING items will
be designed and manufactured based on SONATRACH’s technical specifications and in
compliance with original design and provided vendor documents of the existing equipment as
well as the applicable international standards.
All offered HEAT EXCHANGERS BOXES WITHOUT CLADDING items will be brand
new, unused, without any defect and with good quality.
5. Reference Documents
The following bid documents, received by SONATRACH during this bidding stage, were
taken into consideration wherever applicable:
Cahiers des charges: dossier d’appel d’offres (DAO) boites & faisceaux
échangeurs
Annexes des trois lots 1 à 3: plans + datasheets de l’existant
Spécifications du complexe pour boites & faisceaux échangeurs+données
conceptuelles de base.
Additif du dossier d’appel d’offres (DAO).
N.B:
The nameplates will be supplied with the material as per the requirement.
For the new HEAT EXCHANGERS BOXES WITHOUT CLADDING, the rust
proof, the surface preparation of outer surfaces and the finish external painting will be
according to the applicable international standards, as per the manufacturer’s standard
procedure. It shall be confirmed by SONATRACH in case of contract award.
As informed in bidding phase, please note that the provided drawings are not clear
and legible and we have been informed by SONATRACH that no other version is
currently available. So, we have done our best to meet and identify the design data and
related dimensions based on it. So, please confirm it at earlier stage.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
The old bid material list listed below have been modified by SONATRACH as per the
additive technical file sent on 04/16/2024:
Item
Tag N° DESIGNATION OBSERVATIONS
N°
DISTRIBUTION BOX
01 X01-E-504 CUPRO-NICKEL
COVER
Old model
02 7X3-E-03.17 LOWER BOX
Presentation of the ARH file is required
New model
03 743-E-03.17 &763-E03.17 LOWER BOX
Presentation of the ARH file is required
04 X01-E-502 DISTRIBUTION BOX Presentation of the ARH file is required
The new proposed HEAT EXCHANGERS BOXES WITHOUT CLADDING items will
be designed and manufactured as per SONATRACH’s required technical specifications and
the following applicable international standards:
N.B:
The above ARH files requirement have been confirmed by SONATRACH on
04/16/2024.
The design data of the new LOWER BOX FOR the HEAT EXCHANGERS WITHOUT
CLADDING TAG 7X3-E-03.17 are the followings:
Lifting lug+ channel shell & end enclosure material: carbon steel SA387-Gr.11Cl2
Nozzle material: carbon steel SA106-B
Lifting lug: included
Dimensions per item: ID 840 x Length 1095mm
Channel Weight (Kg): ~ 760 kg.
Please refer to the attached preliminary sketch for the new LOWER BOX for the HEAT
EXCHANGERS WITHOUT CLADDING in ANNEX 1 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
The design data of the new LOWER BOX FOR the HEAT EXCHANGERS WITHOUT
CLADDING TAG N° 7X3-E-03.17 are the followings:
Lifting lug, channel shell & end enclosure material: carbon steel SA387-Gr.11Cl2
Dimensions per item: ID 840 x Length 1092mm
Bundle weight (Kg): ~ 940 kg.
Lifting lugs: included;
Please refer to the attached preliminary sketch for the new LOWER BOX for the HEAT
EXCHANGERS WITHOUT CLADDING in ANNEX 2 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
The design data of the new DISTRIBUTION BOX FOR the HEAT EXCHANGERS
WITHOUT CLADDING TAG N° X01-E-502 are the followings:
Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX for the
HEAT EXCHANGERS WITHOUT CLADDING in ANNEX 3 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
For all new HEAT EXCHANGERS BOXES WITHOUT CLADDING items, the parts
listed in the provided SONATRACH’s bid file and referred to bid “as-built drawings” have
been considered within our scope of supply.
Please refer to the attached preliminary drawings for each item in ANNEX 1, ANNEX 2 and
ANNEX 3 which include the detailed material list as per SONATRACH’s requirement.
The inspection and testing in the factory and on-site will be performed according to the
applicable standards and SONATRACH’s bid requirements especially the followings:
The provisional and final acceptances of the material will be performed as per
SONATRACH’s requirements.
8. Marking
The marking of the new HEAT EXCHANGERS BOXES WITHOUT CLADDING will be
according to the applicable international standards and as per SONATRACH’s requirement.
The packaging & shipping of the new HEAT EXCHANGERS BOXES WITHOUT
CLADDING will be according to the international standards and SONATRACH’s
packaging requirement and mainly these notes:
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
10. Documentation
All documents and certificates required by SONATRACH will be provided with the material
for approval in case of contract award especially the followings:
Technical description
Detailed drawings; assembly drawings
Material list (MTO)
Spare parts list/book, where applicable
Mechanical guarantee (Mechanical strength calculation note in accordance
with applicable code & regulation), where applicable
ARH files (preliminary & final), where applicable
Welding procedures (WPS), where applicable
Procedure Qualifications Records (PQR), where applicable
Thermal guarantee (Thermal calculation review on basis of original data),
where applicable
Non-Destructive (NDE) tests procedures and reports, and reports/certificates,
where applicable
Hydrostatic tests procedure & reports/records, where applicable
Heat treatment procedure, where applicable
PWHT Procedure and reports, where applicable
Cleaning, drying and rust prevention process/storage procedure
Cladding/Coating/painting reports/procedure, where applicable
Vendor data books & As-built drawings
Inspection & tests plan “ITP”
Raw Material certificates (MTC)
Certificates of origin
Certificates of guarantee
Certificate of new & recent manufacture
Certificates of compliance.
Quality certificate
Detailed project schedule
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
Quality plan.
Packing list (PL).
Period for Submission of technical ARH file : two (02) months from the start date of
contractual period
➢ Period for Approval of technical ARH file : two (02) months from the file
submission date
➢ Delivery period: eight (08) months from the date of ARH approval and end user’s
Notification.
Notes :
12. Origin
13. Warranty
The warranty period is twelve (12) months starting from the provisional acceptance date of
goods or at least twenty-four (24) months from the provisional acceptance date as per the
bid requirement.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
The after sales & the technical assistance will be ensured by our subsidiaries in Alger during
the warranty period.
15. Validity
Our offer will be still valid one hundred eighty (180) days.
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 1
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
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DESIGN DATA
CODE NO
CAPACITY (m3) / /
NO. OF PASS
TEST PRESSURE (burg) 75 97.5 6 End enclosure SA-387 GR.11 CL2 REV DESCRIPTION PRrn CHKD APPR AUTWD DATE
0.85 0.85/1
5 NOZZLE 2 1/2" Sch80 SA106-B
JOINT EFFICIENCY(SHELL/HEAD)
4 FLANGE 2 1/2" 900 WN RTJ SA182 F11
CORROSION ALLOWANCE (mm) 3 3
3 CHANNEL SHELL SA-387 GR.11 CL2 �
Ti\15"..wt
TUBE 0.0.xTHICKNESSxLENGTH (mm) 736-0.0.19.05xl2.11x6000 2 LIFTING LUG 3 SA-387 GR.11 CL2 PROJ. LOWER BOX
CHANNEL FLANGE SHELL END SA182 F11
DRAWll6 NAHE
TUBE TO TUBESHEET JOINT / lo205 I.D840X1095
UNIT&WORK AREA
Channel WEIGHT (kg) 760 NO. NAME ITEM QTY MATERIAL 1014
TAIAN SPE[ mu SrAŒ
l1
IF DRi\WIIE NO Item (ode:7x3-E-0317
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 2
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
6 s 4 3 2 1
1092
399.5 447.5 195
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NO. OF PASS 1 1
WEIGHT 940kg.
M.D.M.T [t) / /
TEST PRESSURE [bargl 75 97.5 6 FLANGE r 1500 LWN RF 1 SA182-F11 CL2 REV DESCRIPTION PRrn CHKD APPR AUTH'D DATE
•
JOINT EFFICIENCY[SHELL/HEAD)
4 FLANGE 2"1SOOLWN RF 1 SA182-F11 CL2
CORROSION ALLOWANCE [mm) 3 3
3 CHANNEL SHELL 1 SA387-GR11 CL2 """"""
TUBE O.D. x THICKNESSxLENGTH [mm) 2205-00 19.05 [3/4") x THK 2.11 [14 BWG) x 6000 2 LIFTING LUG 3 SA387-GR11 CL2
o 195 PROJ. LOWER BOX
TUBE TO TUBESHEET JOINT / 1 CHANNEL FLANGE SHELL END 1 SA182-F11 CL2
DRAWING NAME
I.D840X1092
BUNDLE WEIGHT [ kg) 940 NO. NAME ITEM QTY MATERIAL
UNITl.WORK ARE!\
2024
TAIAN SPEC mu SCfü
1:2
OF DRAWING NO. Item Code 7X3-E-03.17
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 3
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
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DESIGN DATA
Unit� ength: mm
APPLICABLE AND STANDARD ASME SE[VI DIV1 LASTEST ADD.&ARH&TEMA [ '-.___..../
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FLUID CIRCULATED 1
[APA[ITY lm31 I I
NO. OF PASS
75&F.V
2
75
9 10
WEIGHT640kg.
OPERA TING PRESSURE [Psi) 10/15 50
TEST PRESSURE [Psi) 112.5 112.5 6 End enclosure 1 SA516-70 REV DESCRIPTION PRE'D CHKD APPR AUTH'D DATE
0.85 0.85/1
5 NOZZLE 10" Sch80 1 SA106B
JOINT EFFl[IEN[Y[SHELL/HEAD)
4 FLANGE 10" 150 SO RF 1 SA105-11
CORROSION ALLOWAN[E 1mm) 635 3.175
3 CHANNEL SHELL 1 SA516-70
TUBE 0.0.x THl[KNESSxLENGTH 1mm) / 2 LIFTING LUG 3 SA516-70 PROJ. distribution box
1 CHANNEL FLANGE SHELL END 686 ORAWING NAME
TUBE TO TUBESHEET JOINT 195U -0019 05((3/4").T 165[16BWG)x6096 [240") 1-- -+--- - - - - - -+-
____'.C__"'.C'__
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SA 105-11'.'.___
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UNIT&WORK AREA
I.D1180X995
BUNDLE WEIGHT (kg) 640 NO. NAME ITEM QTY MATERIAL 2024
TAIAN SPEC EOU SCALE
12
OF DRAWING HO. Item Code X01-E-502
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC EN......... LOT 2
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
TECHNICAL DESCRIPTION
(LOT N°2)
1. Introduction
In addition, please refer to the copies of PO and the satisfaction letters of previous
projects performed by ENTRAC in Algeria with SONATRACH and its subsidiaries
(ENSP, ENTP, ENAFOR, ENGTP, GP1Z, GL1Z …), in Angola and Libya during last
years, as well as other similar projects such as:
Supply of tubes bundles for existing oil stabilizer feed heaters with Groupement
BERKINE in 2023.
Supply of U tubes bundles for existing preheaters with Groupement BERKINE in
2023.
Supply of the flame tubes for the existing reboilers with GSE in Algeria in 2023
Supply of radiators and aircoolers for Groupement TOUATGAZ in 2022 and 2023
Supply of tubes spare parts for existing GEA air coolers for SONATRACH DP,
Algeria in 2021.
Supply of smooth and finned tubes for existing heat exchangers for SONATRACH,
HR’M, Algeria in 2022 and 2023
Supply of tubes and accessories for existing heaters with refinery of SKIKDA,
SONATRACH RA1K in 2023.
Supply of different radiators for ETU ENERGIAS (SOMOIL) in Angola 2020, 2022
and 2023.
Supply of air coolers for ETU ENERGIAS (SOMOIL) and SONANGOL in Angola
in 2019, 2022 and 2023
Supply of heat exchangers for GECOL in Libya in 2020.
Supply of a complete steam boiler (19tons/h) package skid mounted with complex
GP1Z, Algeria in 2023
Supply of containerized steam generator with SONATRACH HMD in 2023.
The new HEAT EXCHANGERS BOXES WITH CLADDING will be designed and
manufactured by our partner manufacturer « Taishan Electric Power Construction Group
Co., Ltd. » who has a solid experience of more than twenty-seven (27) years in the
manufacturing of pressure vessels (boilers, heater, heat exchangers) and similar tubes bundles
and also the manufacturing of U tubes with well-known customers all over the world like
(SCHLUMBERGER, SHELL…). Please refer to the attached references’ list, the
manufacturer’s authorization letter in addition to the ISO & ASME certificates and the
company’s presentation.
ENTRAC will avail its expertise and its experience to ensure the manufacturing assistance
and the supply of new HEAT EXCHANGERS BOXES WITH CLADDING according to
the required technical specifications on the timescale and SONATRACH’s terms &
conditions as well as the applicable international standards.
2. Scope of Work
N.B:
3. Scope of supply
Please consider the following new material list who will be supplied for this LOT N°2 based
on SONATRACH’s additive technical file sent on 04/16/2024:
DISTRIBUTION BOX
03 X02-K-01.30R-E2 06 Nos
COVER WITH CLADDING IN
CUPRO- NICKEL
DISTRIBUTION BOX
DISTRIBUTION BOX
DISTRIBUTION BOX
06 X03-E-05. 15 06 Nos
CUPRO-NICKEL COVER
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
The proposed new HEAT EXCHANGERS BOXES WITH CLADDING items will be
designed and manufactured based on SONATRACH’s technical specifications and in
compliance with original design and provided vendor documents of the existing equipment as
well as the applicable international standards.
All offered HEAT EXCHANGERS BOXES WITH CLADDING items will be brand new,
unused, without any defect and with good quality.
The new HEAT EXCHANGERS BOXES WITH CLADDING items will be completed
and totally assembled.
The proposed HEAT EXCHANGERS BOXES WITH CLADDING items will comply
with the drawings of the existing ones and will be provided by SONATRACH on 02/21/2024
and it will be ready for installation at site (out of our scope of work) as confirmed by
SONATRACH on 04/23/24.
5. Reference Documents
The following documents, received by SONATRACH during this bidding stage, were taken
into consideration wherever applicable:
Cahiers des charges: dossier d’appel d’offres (DAO) boites & faisceaux
échangeurs
Annexes des trois lots 1 à 3: plans + datasheets de l’existant
Spécifications du complexe pour boites & faisceaux échangeurs+données
conceptuelles de base.
Additif du dossier d’appel d’offres (DAO).
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
N.B:
Item
Tag N° DESIGNATION OBSERVATIONS
N°
DISTRIBUTION BOX Presentation of the
01 X01-E-504 ARH file is
CUPRO-NICKEL COVER required
INTERNAL CLADDING
COVERS IN CUPRO-
02 X02-K-01.30R-E1 NICKEL
DISTRIBUTION BOX WITH
CLADDING
INTERNAL CLADDING
03 X02-K-01.30R-E2 COVERS IN CUPRO-
NICKEL
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
Item
Tag N° DESIGNATION OBSERVATIONS
N°
DISTRIBUTION BOX WITH
CLADDING
DISTRIBUTION BOX
INTERNAL CLADDING
04 X03-K-01 .10R-E1 COVERS IN CUPRO-
NICKEL
DISTRIBUTION BOX
INTERNAL CLADDING
05 X03-K-01 .10R-E2 COVERS IN CUPRO-
NICKEL
The new proposed HEAT EXCHANGERS BOXES WITH CLADDING items will be
designed and manufactured as per SONATRACH’s required technical specifications and the
following applicable international standards:
Note:
The above ARH files requirement for items N°1 & N°6 have been confirmed by
SONATRACH on 04/16/2024.
The design data of the new DISTRIBUTION BOX & CUPRO-NICKEL CLADDING
COVER FOR the HEAT EXCHANGERS BOXES WITH CLADDING TAG X01-E-504
are the followings:
Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX &
CUPRO-NICKEL COVERS for the HEAT EXCHANGERS BOXES WITH
CLADDING in ANNEX 1 as per the requirement.
The final detailed drawings will be submitted in case of contract award and should be
approved by the end user.
The design data of the new DISTRIBUTION BOX & CUPRO-NICKEL INTERNAL
CLADDING COVER FOR the HEAT EXCHANGERS BOXES WITH CLADDING
TAG N° X02-K-01.30R-E1 are the followings:
Hydro-test pressure: 225 PSI (tube side)- 450 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
Passes Number: 02 (tube side) – 01 (shell side)
Joint efficiency (SHELL/HEAD): 1 (tube side) – 1 (shell side)
Surface area (Bare): 10.5 m2 (EFF)
Tubes No./each: 118
Tube dimensions (mm): OD 16 (5/8”) mm x Thickness 1.24 mm (18 BWG) x Length
1829 mm (72”)
Pass partition plate thickness :10 mm
Channel flange shell end & channel cover material: carbon steel SA105-II+CUPRO
NICKEL CLADDING 1/8’’ thickness
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested the grades.
Channel shell material: carbon steel SA516-70+CUPRO NICKEL CLADDING
1/8’’ thickness
Lifting lug & pass partition plate material: Carbon steel SA516-70
Flange material: SA105-II
Nozzle material: SA106B
Dimensions per item: ID 273 x Length 330 mm
Unit weight (Kg): ~ 42 kg.
Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX &
CUPRO-NICKEL INTERNAL CLADDING COVERS for the HEAT EXCHANGERS
BOXES WITH CLADDING in ANNEX 2 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
C- Item N°3 TAG N° X02-K-01 .30R-E2 “DISTRIBUTION BOX & COVER WITH
CLADDING IN CUPRO- NICKEL”
The design data of the new DISTRIBUTION BOX & COVER WITH CLADDING IN
CUPRO- NICKEL FOR the HEAT EXCHANGERS BOXES WITH CLADDING TAG
N° X02-K-01 .30R-E2 are the followings:
Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX &
COVER WITH CLADDING IN CUPRO- NICKEL for the HEAT EXCHANGERS
BOXES WITH CLADDING in ANNEX 3 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
D- Item N°4 TAG N° X03-K-01 .10R-E1 “DISTRIBUTION BOX & COVER WITH
CLADDING IN CUPRO- NICKEL+ RETURN BOX (PURGE)
The design data of the new DISTRIBUTION BOX & COVER WITH CLADDING IN
CUPRO- NICKEL FOR the HEAT EXCHANGERS BOXES WITH CLADDING TAG
N° X03-K-01 .10R-E1 are the followings:
Type: AEM
Fluid: OIL/Huile (Shell Side) & Water/Eau (Tube Side)
Qty of (distribution box+cover): Six (06) each
Design Pressure: (Shell Side): 200 PSI – (Tube Side): 150 PSI
Design Temperature: 200°F (Shell Side)– (Tube Side): 300°F
Hydro-test pressure: 225 PSI (tube side)- 300 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
Passes Number: 02 (tube side) – 01 (shell side)
Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
Surface area (Bare): 78 m2 (EFF)
Tubes No./each: 522
Tube dimensions (mm): OD 16 (5/8”) mm x Thickness 1.24 mm (18 BWG) x Length
3048 mm (120”)
Pass partition plate thickness :10 mm
Channel flange shell end & channel cover material: carbon steel SA105-II+CUPRO
NICKEL CLADDING thickness 1/8’’
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested the grades.
Channel shell material: carbon steel SA516-70+CUPRO NICKEL CLADDING
thickness 1/8’’
Lifting lug & pass partition plate material: Carbon steel SA516-70
Flange material: SA105-II
Nozzle material: SA106B
Dimensions per item: ID 508 x Length 844 mm
Unit weight (Kg): ~ 340 kg.
Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX &
COVER WITH CLADDING IN CUPRO- NICKEL for the HEAT EXCHANGERS
BOXES WITH CLADDING in ANNEX 4 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
The design data of the new RETURN BOX FOR the HEAT EXCHANGERS BOXES
WITH CLADDING TAG N° X03-K-01 .10R-E1 are the followings:
Type: AEM
Fluid: OIL/Huile (Shell Side) & Water/Eau (Tube Side)
Qty of (return boxes): Six (06)
Design Pressure: (Shell Side): 200 PSI – (Tube Side): 150 PSI
Design Temperature: 200°F (Shell Side)– (Tube Side): 300°F
Hydro-test pressure: 225 PSI (tube side)- 300 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
Passes Number: 02 (tube side) – 01 (shell side)
Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
Surface area (Bare): 78 m2 (EFF)
Tubes No./each: 522
Tube dimensions (mm): OD 16 (5/8”) mm x Thickness 1.24 mm (18 BWG) x Length
3048 mm (120”)
Channel flange shell end material: carbon steel SA105-II
Channel shell, end enclosure, lifting lug and Silk seat material: carbon steel SA516-
70
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested the grades.
Silk seat thickness: 19,05 mm
Dimensions per item: ID 610 x Length 400 mm; the length of the purge box shall be
confirmed by SONATRACH in case of order.
Unit weight (Kg): ~ 125 kg.
Please refer to the attached preliminary sketch for the new RETURN BOX for the HEAT
EXCHANGERS BOXES WITH CLADDING in ANNEX 5 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
The design data of the new DISTRIBUTION BOX & COVER WITH CLADDING IN
CUPRO- NICKEL FOR the HEAT EXCHANGERS BOXES WITH CLADDING TAG
N° X03-K-01 .10R-E2 are the followings:
Type: AEM
Fluid: OIL/Huile (Shell Side) & Water/Eau (Tube Side)
Qty of (distribution box+cover): Six (06) each
Design Pressure: (Shell Side): 200 PSI – (Tube Side): 150 PSI
Design Temperature: 200°F (Shell Side)– (Tube Side): 300°F
Hydro-test pressure: 225 PSI (tube side)- 300 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
Passes Number: 02 (tube side) – 01 (shell side)
Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
Surface area (Bare): 78 m2 (EFF)
Tubes No./each: 522
Tube dimensions (mm): OD 16 (5/8”) mm x Thickness 1.24 mm (18 BWG) x Length
3048 mm (120”)
Pass partition plate thickness :10 mm
Channel flange shell end & channel cover material: carbon steel SA105-II+CUPRO
NICKEL CLADDING thickness 1/8’’
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested the grades.
Channel shell material: carbon steel SA516-70+CUPRO NICKEL CLADDING
thickness 1/8’’
Lifting lug & pass partition plate material: Carbon steel SA516-70
Flange material: SA105-II
Nozzle material: SA106B
Dimensions per item: ID 508 x Length 844 mm
Unit weight (Kg): ~ 340 kg.
Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX &
COVER WITH CLADDING IN CUPRO- NICKEL for the HEAT EXCHANGERS
BOXES WITH CLADDING in ANNEX 6 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
The design data of the new RETURN BOX FOR the HEAT EXCHANGERS BOXES
WITH CLADDING TAG N° X03-K-01 .10R-E2 are the followings:
Type: AEM
Fluid: OIL/Huile (Shell Side) & Water/Eau (Tube Side)
Qty of (return boxes): Six (06)
Design Pressure: (Shell Side): 200 PSI – (Tube Side): 150 PSI
Design Temperature: 200°F (Shell Side)– (Tube Side): 300°F
Hydro-test pressure: 225 PSI (tube side)- 300 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
Passes Number: 02 (tube side) – 01 (shell side)
Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
Surface area (Bare): 78 m2 (EFF)
Tubes No./each: 522
Tube dimensions (mm): OD 16 (5/8”) mm x Thickness 1.24 mm (18 BWG) x Length
3048 mm (120”)
Channel flange shell end material: carbon steel SA105-II
Channel shell, end enclosure, lifting lug and Silk seat material: carbon steel SA516-
70
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested these grades.
Silk seat thickness: 19,05 mm
Dimensions per item: ID 610 x Length 400 mm; the length of the purge box shall be
confirmed by SONATRACH in case of order.
Unit weight (Kg): ~ 125 kg.
Please refer to the attached preliminary sketch for the new RETURN BOX for the HEAT
EXCHANGERS BOXES WITH CLADDING in ANNEX 7 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
The design data of the new DISTRIBUTION BOX FOR the HEAT EXCHANGERS
BOXES WITH CLADDING TAG N° X03-E-05. 15 are the followings:
Type: AEL
Fluid: Hydrocarbon vapor (Shell Side) & sea water (Tube Side)
Qty of (distribution box): Six (06)
Design Pressure: (Shell Side): 300 PSI – (Tube Side): 75 PSI /FV
Design Temperature: 65.6°C (Shell Side) – (Tube Side): 65.6°C
Hydro-test pressure: 112,5 PSI (tube side)- 450 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
Passes Number: 04 (tube side) – 01 (shell side)
Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
Surface area (Bare): 38 m2 (EFF)
Tubes No./each: 152
Tube dimensions (mm): OD 19.05 (6/8”) mm x Thickness 1.65 mm (16 BWG) x
Length 4267 mm (14’)
Corrosion allowance(mm): 1.5 mm (Shell side) – 3.175 (tube side)
Pass partition plate thickness :10 mm
Channel flange shell end & channel cover material: carbon steel SA105-II+CUPRO
NICKEL CLADDING Thickness 1/8’’
Channel shell material: carbon steel SA516-70+CUPRO NICKEL CLADDING
Thickness 1/8’’
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested these grades.
Lifting lug & pass partition plate+others material: Carbon steel SA516-70
Flange material: SA105-II
Nozzle material: SA106B
Dimensions per item: ID 387 x Length 692 mm
Unit weight (Kg): ~ 260 kg.
Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX for the
HEAT EXCHANGERS BOXES WITH CLADDING in ANNEX 8 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
The design data of the new COVER IN CUPRO- NICKEL FOR the HEAT
EXCHANGERS WITH CLADDING TAG N° X03-E-05. 15 are the followings:
Type: AEL
Fluid: Hydrocarbon vapor (Shell Side) & sea water (Tube Side)
Qty of (distribution box): Six (06)
Design Pressure: (Shell Side): 300 PSI – (Tube Side): 75 PSI /FV
Design Temperature: 65.6°C (Shell Side)– (Tube Side): 65.6°C
Hydro-test pressure: 112,5 PSI (tube side)- 450 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
Passes Number: 04 (tube side) – 01 (shell side)
Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
Surface area (Bare): 38 m2 (EFF)
Tubes No./each: 152
Tube dimensions (mm): OD 19.05 (6/8”) mm x Thickness 1.65 mm (16 BWG) x
Length 4267 mm (14’)
Corrosion allowance(mm): 1.5 mm (Shell side) – 3.175 (tube side)
Channel flange shell end & channel cover material: carbon steel SA105-II+CUPRO
NICKEL CLADDING 1/8’’ thickness
Channel shell material: carbon steel SA516-70+CUPRO NICKEL CLADDING
1/8’’ thickness
Lifting lug, Pass partition plate, silk seat and other components material: carbon steel
SA516-70
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested these grades.
Dimensions per item: ID 387 x Length 194 mm
Unit weight (Kg): ~ 154 kg.
Please refer to the attached preliminary sketch for the new COVER IN CUPRO- NICKEL
CLADDING for the HEAT EXCHANGERS BOXES WITH CLADDING in ANNEX 9
as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
For all the new HEAT EXCHANGERS BOXES WITH CLADDING items, the parts listed
in the provided SONATRACH’s bid file and referred to bid “as-built drawings” have been
considered within our scope of supply.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
Please refer to the attached preliminary drawings for each item in ANNEX 1, ANNEX 2,
ANNEX 3, ANNEX 4, ANNEX 5, ANNEX 6, ANNEX 7, ANNEX 8 and ANNEX 9 which
include the detailed material list as per SONATRACH’s requirement.
The inspection and testing in the factory and on-site will be performed according to the
applicable standards and SONATRACH’s bid requirements especially the followings:
The provisional and final acceptances of the material will be performed as per
SONATRACH’s requirements.
8. Marking
The marking of the new HEAT EXCHANGERS BOXES WITH CLADDING will be
according to the applicable international standards and as per SONATRACH’s requirement.
The packaging & shipping of the new HEAT EXCHANGERS BOXES WITH
CLADDING will be according to the international standards and SONATRACH’s
packaging requirement and mainly these notes:
10. Documentation
All documents and certificates required by SONATRACH will be provided with the material
for approval in case of contract award especially the followings:
Technical description
Detailed drawings; assembly drawings
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
The new HEAT EXCHANGERS BOXES WITH CLADDING will be delivered within
twelve (12) months, CPT ORAN/MOSTAGANEM port/airport, Algeria from the date of
contract signature (for items not subject to ARH) and from the date of ARH file approval
(for items subject to ARH), where applicable:
Period for Submission of technical ARH file : two (02) months from the start date of
contractual period
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
➢ Period for Approval of technical ARH file : two (02) months from the file
submission date
➢ Delivery period: eight (08) months from the date of ARH approval and end user’s
Notification.
Notes :
12. Origin
13. Warranty
The warranty period is twelve (12) months starting from the provisional acceptance date of
goods or at least twenty-four (24) months from the provisional acceptance date as per the
bid requirement.
The after sales & the technical assistance will be ensured by our subsidiaries in Alger during
the warranty period.
15. Validity
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UNIT&WORK AREA
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Item CodeX02-K-0130R-E1
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 3
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
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NO OF PASS 1 2
MD MT ( ° F) / /
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DRAWING NAME
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ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 5
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
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TYPE AEM s
SURFACE AREA(BARE) 78 M2(EFF)
SHELL SIDE TUBE SIDE
CAPACITY 1m31 / /
NO. OF PASS 1 2
M.D.M.T 1 ° F1 / /
BUNDLE WEIGHT 1 Kg 1 340 NO. NAME ITEM QTY MATERIAL "" TAIAH SPEC rnu SC/ILE
12
OF ORAWING NO. Item Code X03-K-0110R-E2
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 7
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
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5 CHANNEL COVER
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0.85 0.85 634 1 SA105-ll+cupro nickel
JOINT EFFICIENCY(SHELL/HEAD)
4 NOZZLE 4" Sch40 4" 2 SA106B
CORROSION ALLOWANCE (mm) 1.5 3.175
3 FLANGE 2 SA105-11 r,v--
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TUBE 0.0.xTHl[KNESSxLENGTH (mm) 152-001905( 6/8")xll65 (16 BWG) x4267(14) 2 CHANNEL SHELL 1 SA516-70+cupro nickel
642
PROJ DISTRIBUTION BOX
1 CHANNEL FLANGE SHELL END
DRAWIN6 NA.NE
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UNIUWORK AREA
BUNDLE WEIGHT (kg) 260 NO. NAME ITEM QTY MATERIAL 2024
TAIAN SPH rnu S[ALE
12
OF ORAWllf.i NO. Item Code XO3-E-0515
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 9
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
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NO. OF PASS 4
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ORAWIHG NAME
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BUNDLE WEIGHT (kg) 154 NO. NAME ITEM OTY MATERIAL 2024
TAIAN SPEC EQU SCALE
12 OF
DRAWING NO. Item CodeXO3-E-0515
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC EN......... LOT 3
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
TECHNICAL DESCRIPTION
(LOT N°3)
1. Introduction
In addition, please refer to the copies of PO and the satisfaction letters of previous
projects performed by ENTRAC in Algeria with SONATRACH and its subsidiaries
(ENSP, ENTP, ENAFOR, ENGTP, GP1Z, GL1Z …), in Angola and Libya during last
years, as well as other similar projects such as:
Supply of tubes bundles for existing oil stabilizer feed heaters with Groupement
BERKINE in 2023.
Supply of U tubes bundles for existing preheaters with Groupement BERKINE in
2023.
Supply of the flame tubes for the existing reboilers with GSE in Algeria in 2023
Supply of radiators and aircoolers for Groupement TOUATGAZ in 2022 and 2023
Supply of tubes spare parts for existing GEA air coolers for SONATRACH DP,
Algeria in 2021.
Supply of smooth and finned tubes for existing heat exchangers for SONATRACH,
HR’M, Algeria in 2022 and 2023
Supply of tubes and accessories for existing heaters with refinery of SKIKDA,
SONATRACH RA1K in 2023.
Supply of different radiators for ETU ENERGIAS (SOMOIL) in Angola 2020, 2022
and 2023.
Supply of air coolers for ETU ENERGIAS (SOMOIL) and SONANGOL in Angola
in 2019, 2022 and 2023
Supply of heat exchangers for GECOL in Libya in 2020.
Supply of a complete steam boiler (19tons/h) package skid mounted with complex
GP1Z, Algeria in 2023
Supply of containerized steam generator with SONATRACH HMD in 2023.
The new TUBULAR BUNDLES will be designed and manufactured by our partner
manufacturer « Taishan Electric Power Construction Group Co, Ltd. » who has a solid
experience of more than twenty-seven (27) years in the manufacturing of pressure vessels
(boilers, heater, heat exchangers) and similar tubes bundles and also the manufacturing of U
tubes with well-known customers all over the world like (SCHLUMBERGER, SHELL…).
Please refer to the attached references’ list, the manufacturer’s authorization letter in
addition to the ISO & ASME certificates and the company’s presentation.
ENTRAC will avail its expertise and its experience to ensure the manufacturing assistance
and the supply of new TUBULAR BUNDLES according to the required technical
specifications on the timescale and SONATRACH’s terms & conditions as well as the
applicable international standards.
2. Scope of Work
N.B:
3. Scope of supply
Please consider the following new material list who will be supplied for this LOT N°3 based
on SONATRACH’s additive technical file sent on 04/16/2024:
The proposed new TUBULAR BUNDLES will be designed and manufactured based on
SONATRACH’s technical specifications and in compliance with original design and
provided vendor documents of the existing equipment as well as the applicable international
standards.
All offered TUBULAR BUNDLES will be brand new, unused, without any defect and with
good quality.
The suggested TUBULAR BUNDLES will be equivalent & interchangeable with the ones
installed on the existing equipments as per the bid file. It’s replacement of existing ones as
confirmed by SONATRACH on 02/08/24.
The proposed TUBULAR BUNDLES will comply with the drawings of the existing ones
provided by SONATRACH on 21/02/2024 and it will be ready for installation at site (out of
our scope of supply) as confirmed by SONATRACH on 04/23/24.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
5. Reference Documents
The following bid documents, received by SONATRACH during this bidding stage, were
taken into consideration wherever applicable:
Cahiers des charges: dossier d’appel d’offres (DAO) boites & faisceaux
échangeurs
Annexes des trois lots 1 à 3: plans+ datasheets de l’existant
Spécifications du complexe pour boites & faisceaux échangeurs+données
conceptuelles de base.
Additif du dossier d’appel d’offres (DAO).
N.B:
The new proposed TUBULAR BUNDLES will be designed and manufactured as per
SONATRACH’s required technical specifications and the following applicable international
standards:
Note:
The above ARH files requirement have been confirmed by SONATRACH on
04/16/2024.
The design data of the new TUBULAR BUNDLES TAG X01-E-503 A & B are the
followings:
Item TAG N° X01-E-503 A & B
Type: AES
Fluid: 15% LEAN MEA SOLUTION (Shell Side) & 15% RICH MEA SOLUTION
(Tube Side)
Qty of tubular bundle: two (02) = (1+1)
Operating pressure: 593 PSI (tube side) and 10 PSI (shell side)
Operating temperature: 120/200°F (tube side) and 241.7/160°F (shell side)
Design Pressure: (Shell Side): 75&F. V PSI – (Tube Side): 720 PSI
Design Temperature: 300°F (Shell Side)– (Tube Side): 250°F
Hydro-test pressure: 1080 PSI (tube side)- 112.5 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
Passes Number: 04 (tube side) – 01 (shell side)
Joint efficiency: 0.85/1 (tube side) – 0.85 (shell side)
Surface area (Bare): 232.2576m2 (EFF)
Tubes No./each: 324
Tube dimensions (mm): OD 19.05 (3/4”) mm x Thickness 1.65 (16 BWG) mm x
Length 6096 mm
Lifting lug thickness :19 mm
Corrosion allowance: 6.35 mm (shell side) & 0 mm (tube side)
Tubes sheets, plug, baffles plate, floating head, & floating head flange material:
stainless steel SA240-304
Tubes, tie rod & spacer material: stainless steel SA249-304
Bolts & Nuts material: carbon steel SA 194-2H + SA193B7
Backing device material : carbon steel SA266-2N
Dimensions per item: ID 680 x Length 6096mm
Tubular bundle Empty Weight (Kg): ~ 2300 kg.
Please refer to the attached preliminary sketch for the new TUBULAR BUNDLES in
ANNEX 1 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
The design data of the new TUBULAR BUNDLES TAG N° X01-E-504 are the followings:
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
Please refer to the attached preliminary sketch for the new TUBULAR BUNDLES in
ANNEX 2 as per the requirement.
The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.
For all new TUBULAR BUNDLES items, the parts listed in the provided SONATRACH’s
bid file and referred to bid “as-built drawings” have been considered within our scope of
supply.
Please refer to the attached preliminary drawings for each item in ANNEX 1 and ANNEX 2
which include the detailed material list as per SONATRACH’s requirement.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
All new TUBULAR BUNDLES items will be supplied with the recommended
commissioning and two (02) years spare parts list as per the following table:
The inspection and testing in the factory and on-site will be performed according to the
applicable standards and SONATRACH’s bid requirements especially the followings:
The provisional and final acceptances of the material will be performed as per
SONATRACH’s requirements.
8. Marking
The marking of the new TUBULAR BUNDLES will be according to the applicable
international standards and as per SONATRACH’s requirement.
The packaging & shipping of the new TUBULAR BUNDLES will be according to the
international standards and SONATRACH’s packaging requirement and mainly these notes:
The main equipment will be packed on steel skid (transportation shell supported where
necessary/applicable) + spare parts boxes will be packed in case where applicable+
rain-proof cover (Seaworthy export packaging included).
10. Documentation
All documents and certificates required by SONATRACH will be provided with the material
for approval in case of contract award especially the followings:
Technical description
Detailed drawings; assembly drawings
Material list (MTO)
Spare parts list/book, where requested.
Mechanical guarantee (Mechanical strength calculation note in accordance
with applicable code & regulation), where applicable
ARH files (preliminary & final), where applicable
Welding procedures (WPS), where applicable
Procedure Qualifications Records (PQR), where applicable
Thermal guarantee (Thermal calculation review on basis of original data)
where applicable
Non-Destructive (NDE) tests procedures and reports, and reports/certificates,
where applicable
Hydrostatic tests procedure & reports/records where applicable
Heat treatment procedure, where applicable
PWHT Procedure and reports, where applicable
Cleaning, drying and rust prevention process/storage procedure
Cladding/Coating/painting reports/procedure, where applicable
Vendor data books & As-built drawings
Inspection & tests plan “ITP”
Raw Material certificates (MTC)
Certificates of origin
Certificates of guarantee
Certificate of new & recent manufacture
Certificates of compliance.
Quality certificate
Detailed project schedule
Quality plan.
Packing list (PL)
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
The new TUBULAR BUNDLES will be delivered within twelve (12) months, CPT
ORAN/MOSTAGANEM port/airport, Algeria from the date of contract signature (for
items not subject to ARH) and from the date of ARH file approval (for items subject to ARH),
where applicable:
Period for Submission of technical ARH file : two (02) months from the start date of
contractual period
➢ Period for Approval of technical ARH file : two (02) months from the file
submission date
➢ Delivery period: eight (08) months from the date of ARH approval and end user’s
Notification.
Notes :
12. Origin
13. Warranty
The warranty period is twelve (12) months starting from the provisional acceptance date of
goods or at least twenty-four (24) months from the provisional acceptance date as per the
bid requirement.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024
The after sales & the technical assistance will be ensured by our subsidiaries in Alger during
the warranty period.
15. Validity
Our offer will be still valid one hundred eighty (180) days.
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 1
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
1 2 3 4 5 6 7 8 9 10 11 12
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1 /
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1
/
19 18 17 16 14 13
V
Stationary Tubesheet
No Scale Floating Tubesheet
Tube Hales Floating Head Flange Backing Device Unit of length: mm
No Scale
No Scale No Scale No Scale
Tube Side Tube Side
-1
-
1
2�·1;6BOI
11 l-[;5&21 1�1;680)
m,19.05�'" 1
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1 14 h;&111
-
14 h;6121
i i i ,---
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1
1 1
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1
10
1
1 1
1
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1
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- _________ ! _________ _
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1
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1
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1
DESIGN DATA
u
APPLICABLE AND STANDARD ASME SEC.I DIV.I LASTEST ADD.&ASME UPV&ARH& TEMA C
[ODE
TYPE AES
FLUID [IR[ULATED 15% LEAN MEA SOLUTION 15% RICH MEA SOLUTION 17 SLIDING SHOE 016 o16 2 SA240-304
16 SUPPORT PLATE 1 SA240-304
CAPACITY [m31 I I
15 GASKET o5 I+2 SEE NOTE l NET MASS 1,,1 2300
NO. OF PASS 1 4 PORCELAIN i'gl
14 NUTS M20 56+4 SA194-2H
---
1 PLUG
DRAWIHG NAME
TUBE TO TUBESHEET JOINT Strength Weld + Light Expanded 2 SA240-304 AES-324-609 6 -19.05
UNIT!.-WORK MEA
Il/
6
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19 18 17 16 15 14 13
Stationary Tubesheet
No Scale Floating Tubesheet
Tube Hales Floating Head Flange Backing Device
No Scale
No Scale No Scale No Scale
Tube Side Tube Side
161"!1685) 18 h11181 Unit of length: mm
51 ·4
61 h16161
1 11
+ '-
410*19.05
1
l f-------51 _h _6451_ -------i 1 _;'.
�
1 1 1 1 1 1 1 1 1 1
1 1
1
1 1 1 1 1 ,
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1
1 1
i-++++-i-+-l-++++-1-++------,----a
15 h16511 ! 1
51 ho6451
1
1
191"11759)
1
22 h;s?BI
!
Shell Side Shell Side 1
1
1
Lifting Lug 70
1 1 1 1
l,-r}+�-.
-"'-+A
g 1
'
1
!
' '
1 1
' '
1 1
' '
1 1
Lifting Lugs
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1 1
1 - -----------t---------
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1
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1 1
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1 1
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1 1
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1 1
1 1
1
1
i
:
1
DESIGN DATA
CODE NO
TYPE AES
FLUID CIRCULATED 15% LEAN MEA SOLUTION SEA WATER 17 SLIDING SHOE j 616 2 SA516-70
16 SUPPORT PLATE 1 SA516-70
CAPACITY (m31 / /
15 GASKET 1+ 2 SEE NOTE l lkgl 2800
NO. OF PASS 2 1 POR[ELAIN
14 NUTS M20 56 + 4 SA194-2H
5TAINLE5S STEEL lkgl
Jt 9'
DESIGN PRESSURE (barg) 618 5.17/F.V 13 STUD B TITANIU M lkgl
12
OPERATING PRESSURE (barg) 52 144 EMPTYMASS lkgl 2800
-
t
11
- --t-- - - - - ---t-
Jî�J¼!i
FLOATING HEAD FLANGE 651 1 SA266 CL 2
---t-- - - - - -
- - - - - - ------,
-- - -------1 ".u, .,,,_ DPERATING MASS ----1kg)
l'CI 93 65.5 - - --- _---<
DESIGN TEMPERATURE ; - - - - - - � + __-
10 686 + 16 SA266 CL 2 + SB171-[71500 >"'; ; MASS D F FULLW ATER
===
FLOATING TUBE SHEET 1 ,kgl
('C 1 72.2/37.7 218/36.6 9 BAC KING DEVI[[ 638 1 SA266 CL 2 :ll::k1li1tltMAX REMOV PART MASS lkgl
OPERATING TEMPERATURE(IN/OUTI
8 NUTS 12 SA194-2H
M D. .M.T ('C 1 / / MIO
7 TUBE 410 CS CUNI 70/30 0
qi19 05xl65 L 6100
TEST PRESSURE (barg) 95. 7 7.76
6 TIE ROD 6 [1020 REV DESCRIPTION PRE'D CHKD APPR AUTH'D DATE
i1J10(M10)
JOINT EFFICIENCY(SHELL/HEAD) 0.85 0.85/1 5 SPACER 3/8" Sch40 / SA214
4 BAFFLES PLATE 66 34 SA516-70
CORROSION ALLOWANCE (mml 1175 0
3 STATIONARY TUBE SHEET 686 + 16 1 SA266 CL 2 + SB171-C71500
TUBE 0.0.xTf-lCKNESSxLENGTH (mml 410-0D 19 05x165(16 BWGlx6100
2 LIFTING LUG 619 2 SA516-70 T ubular Bundles
DRAWING NAME
PROJ
BUNDLE WEIGHT (kgl / NO. NAME ITEM QTY MATERIAL 2024 TAIAN SPE( rnu S[ALE
11
OF DRAWING NO Item Code Xü1-E-504
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
AUTORISATION DU FABRICANT
ENTRAC ENTRAC E
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC