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Offre Technique GL1Z - CX46-24 - N°GL1Z-14-APP-2023-INV Fourniture de Boites, de Faisceaux Tubulaires

The document outlines a national and international open tender for the supply of heat exchanger boxes and tubular bundles for the GL1Z complex, divided into three distinct lots. Lot 1 focuses on the supply of heat exchanger boxes without cladding, with specific delivery timelines and technical requirements. ENTRAC International, the procurement subsidiary of EPPM Group, is responsible for the design, manufacturing assistance, and supply of these items, ensuring compliance with SONATRACH's specifications and international standards.
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0% found this document useful (0 votes)
12 views78 pages

Offre Technique GL1Z - CX46-24 - N°GL1Z-14-APP-2023-INV Fourniture de Boites, de Faisceaux Tubulaires

The document outlines a national and international open tender for the supply of heat exchanger boxes and tubular bundles for the GL1Z complex, divided into three distinct lots. Lot 1 focuses on the supply of heat exchanger boxes without cladding, with specific delivery timelines and technical requirements. ENTRAC International, the procurement subsidiary of EPPM Group, is responsible for the design, manufacturing assistance, and supply of these items, ensuring compliance with SONATRACH's specifications and international standards.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ENTRAC ENTRAC ENTRAC ENTRAC

ENTRAC ENTRAC ENTRAC ENTRAC


ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC EN......... LOT 1
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
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ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENPLANNING DE LIVRAISON LOT 3
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
DELIVERY SCHEDULE

LOT N°3

Item Tag Number Designation Unit Quantity DELIVERY TIME

• Period for Submission of technical


ARH file : two (02) months from the start date of
contractual period
• Period for Approval of technical ARH
TUBULAR
1 Nos 01 file : two (02) months from the file submission date
X01-E-503 A BUNDLES
• Delivery period: eight (08) months
from the date of ARH approval and end user’s
Notification , CPT ORAN / MOSTAGANEM port
/ airport

• Period for Submission of technical


ARH file : two (02) months from the start date of
contractual period
• Period for Approval of technical ARH
TUBULAR
2 Nos 01 file : two (02) months from the file submission date
X01-E-503 B BUNDLES
• Delivery period: eight (08) months
from the date of ARH approval and end user’s
Notification , CPT ORAN / MOSTAGANEM port
/ airport

• Period for Submission of technical


ARH file : two (02) months from the start date of
contractual period
• Period for Approval of technical ARH
TUBULAR
3 Nos 02 file : two (02) months from the file submission date
X01-E-504 BUNDLES
• Delivery period: eight (08) months
from the date of ARH approval and end user’s
Notification , CPT ORAN / MOSTAGANEM port
/ airport
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
OFFRE TECHNIQUE
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC EN......... LOT 1
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

TECHNICAL DESCRIPTION
(LOT N°1)

1. Introduction

ENTRAC INTERNATIONAL, procurement subsidiary of EPPM Group (Tunisian EPC


contractors), specialized in the design & supply of engineering products & customized
solutions & systems for Oil & Gas, water treatment & industry fields, will ensure the design,
the manufacturing assistance, the supply, the factory inspection (FAT) and the site acceptance
(SAT) of the new HEAT EXCHANGERS BOXES WITHOUT CLADDING. Here
attached the company presentation, the ISO certificate and the references’ list of
ENTRAC.

In addition, please refer to the copies of PO and the satisfaction letters of previous
projects performed by ENTRAC in Algeria with SONATRACH and its subsidiaries
(ENSP, ENTP, ENAFOR, ENGTP, GP1Z, GL1Z …), in Angola and Libya during last
years, as well as other similar projects such as:

 Supply of tubes bundles for existing oil stabilizer feed heaters with Groupement
BERKINE in 2023.
 Supply of U tubes bundles for existing preheaters with Groupement BERKINE in
2023.
 Supply of the flame tubes for the existing reboilers with GSE in Algeria in 2023
 Supply of radiators and aircoolers for Groupement TOUATGAZ in 2022 and 2023
 Supply of tubes and spare parts for existing GEA air coolers for SONATRACH DP,
Algeria in 2021.
 Supply of smooth and finned tubes for existing heat exchangers for SONATRACH,
HR’M, Algeria in 2022 and 2023
 Supply of tubes and accessories for existing heaters with refinery of SKIKDA,
SONATRACH RA1K in 2023.
 Supply of different radiators for ETU ENERGIAS (SOMOIL) in Angola 2020, 2022
and 2023.
 Supply of air coolers for ETU ENERGIAS (SOMOIL) and SONANGOL in Angola
in 2019, 2022 and 2023
 Supply of heat exchangers for GECOL in Libya in 2020.
 Supply of a complete steam boiler (19tons/h) package skid mounted with complex
GP1Z, Algeria in 2023
 Supply of containerized steam generator with SONATRACH HMD in 2023.

In addition to the ongoing contracts during 2024 in Algeria related to:


APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Supply of horizontal refrigerant exchangers with SONATRACH EP PROD.


 Supply of tubes bundles for aircoolers for SONATRACH EP PROD.
 Supply of API 5L piping and fitting for groupement GSE and for GCB.

(Pour plus d'informations, voir : (http://entrac-international.com).

The new HEAT EXCHANGERS BOXES WITHOUT CLADDING will be designed and
manufactured by our partner manufacturer « Taishan Electric Power Construction Group
Co.,Ltd. » who has a solid experience of more than twenty-seven (27) years in the
manufacturing of pressure vessels (boilers, heater, heat exchangers) and similar tubes bundles
and also the manufacturing of U tubes with well-known customers all over the world like
(SCHLUMBERGER, SHELL…). Please refer to the attached references’ list, the
manufacturer’s authorization letter in addition to the ISO & ASME certificates and the
company’s presentation.

ENTRAC will avail its expertise and its experience to ensure the manufacturing assistance
and the supply of new HEAT EXCHANGERS BOXES WITHOUT CLADDING
according to the required technical specifications on the timescale and SONATRACH’s
terms & conditions as well as the applicable international standards.

2. Scope of Work

 Design, manufacturing assistance and supply of new HEAT EXCHANGERS


BOXES WITHOUT CLADDING items according to applicable international
standards & as per SONATRACH’s requirements.
 Inspection and testing in the factory as per SONATRACH’s requirements
 Identification, marking, packaging & shipment as per SONATRACH’s
requirements.
 Supply of all required documentation including ARH files as per
SONATRACH’s requirements.
 Factory & Site acceptances as per SONATRACH’s requirements.

N.B:

 There are no site services (installation/commissioning/training) required for the above


items as confirmed by SONATRACH on 04/23/24.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

3. Scope of supply

Please consider the following new material list who will be supplied for this LOT N°1 based
on SONATRACH’s additive technical file sent on 04/16/2024:

Item N° Tag Number Quantity Unit Designation

7X3-E-03.17
01 03 Nos LOWER BOX
(Old model)

7X3-E-03.17
02 03 Nos LOWER BOX
(New model)

03 X01-E-502 06 Nos DISTRIBUTION BOX

4. General Technical Specifications

The proposed new HEAT EXCHANGERS BOXES WITHOUT CLADDING items will
be designed and manufactured based on SONATRACH’s technical specifications and in
compliance with original design and provided vendor documents of the existing equipment as
well as the applicable international standards.

All offered HEAT EXCHANGERS BOXES WITHOUT CLADDING items will be brand
new, unused, without any defect and with good quality.

The new HEAT EXCHANGERS BOXES WITHOUT CLADDING items will be


completed and totally assembled.

The suggested HEAT EXCHANGERS BOXES WITHOUT CLADDING items will be


equivalent & interchangeable with the ones installed on the existing equipments as per the bid
file. It’s replacement of existing ones as confirmed by SONATRACH on 02/08/24.

The proposed HEAT EXCHANGERS BOXES WITHOUT CLADDING items will


comply with the drawings of the existing ones provided by SONATRACH on 02/21/2024
and it will be ready for installation at site (out of our scope of work) as confirmed by
SONATRACH on 04/23/24.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

5. Reference Documents

The following bid documents, received by SONATRACH during this bidding stage, were
taken into consideration wherever applicable:

 Cahiers des charges: dossier d’appel d’offres (DAO) boites & faisceaux
échangeurs
 Annexes des trois lots 1 à 3: plans + datasheets de l’existant
 Spécifications du complexe pour boites & faisceaux échangeurs+données
conceptuelles de base.
 Additif du dossier d’appel d’offres (DAO).

N.B:

 The technical clarifications received by SONATRACH on the 02/08/2024,


02/12/2024, 02/23/24, 02/28/24, 03/05/2024, 04/15/2024, 04/16/2024,04/23/2024 and
04/29/2024 were all taken into consideration while preparing our offer.
 The ARH requirement as per the Algerian authorities is applicable on all items N°1, 2
and 3 of LOT 1.
 Item 1 “X01-E-504” (in initial old bid technical file): This item have been removed
from Lot 1 and it have been involved in Lot 2, as per SONATRACH’s additive technical
file sent on 04/16/2024.
 Item 3 « 743-E-03.17 & 763-E03.17 » (in initial bid technical file) : These two (02)
TAG numbers exchanger have been removed and replaced by a single TAG number
exchanger, given that it is the same equipment as per SONATRACH’s additive technical
file sent on 04/16/2024:
• Before modification : old TAG number exchanger : « 743-E-03.17 &
763-E03.17 »,
• After modification : new TAG number exchanger :« 7X3- E-03.17 ».

 The nameplates will be supplied with the material as per the requirement.
 For the new HEAT EXCHANGERS BOXES WITHOUT CLADDING, the rust
proof, the surface preparation of outer surfaces and the finish external painting will be
according to the applicable international standards, as per the manufacturer’s standard
procedure. It shall be confirmed by SONATRACH in case of contract award.
 As informed in bidding phase, please note that the provided drawings are not clear
and legible and we have been informed by SONATRACH that no other version is
currently available. So, we have done our best to meet and identify the design data and
related dimensions based on it. So, please confirm it at earlier stage.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 The old bid material list listed below have been modified by SONATRACH as per the
additive technical file sent on 04/16/2024:

Item
Tag N° DESIGNATION OBSERVATIONS

DISTRIBUTION BOX
01 X01-E-504 CUPRO-NICKEL
COVER
Old model
02 7X3-E-03.17 LOWER BOX
Presentation of the ARH file is required
New model
03 743-E-03.17 &763-E03.17 LOWER BOX
Presentation of the ARH file is required
04 X01-E-502 DISTRIBUTION BOX Presentation of the ARH file is required

6. Particular Technical Specifications


6.1. Applicable Standards

The new proposed HEAT EXCHANGERS BOXES WITHOUT CLADDING items will
be designed and manufactured as per SONATRACH’s required technical specifications and
the following applicable international standards:

➢ ASME VIII Div1 (Latest Edition)


➢ API 660
➢ The ASME U stamp
➢ TEMA-R
➢ TEMA -C
➢ ASTM & ASME for pressure & non-pressure part
➢ ANSI for pipes & fitting
➢ SI for measuring units
➢ Algerian regulations “ARH” for all items as per below list:

Item n° Tag N° ARH requirement

7X3-E-03.17 Applicable: Decree No. 21/261 related to the


01
(Old model) Algerian regulation of gas pressure devices.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

Item n° Tag N° ARH requirement

7X3-E-03.17 Applicable: Decree No. 21/261 related to the


02
(New model) Algerian regulation of gas pressure devices.
Applicable: Decree No. 21/261 related to the
03 X01-E-502
Algerian regulation of gas pressure devices.

N.B:
 The above ARH files requirement have been confirmed by SONATRACH on
04/16/2024.

6.2. Design Data

A-Item N°1 TAG N° 7X3-E-03.17 “LOWER BOX”:

The design data of the new LOWER BOX FOR the HEAT EXCHANGERS WITHOUT
CLADDING TAG 7X3-E-03.17 are the followings:

 Item TAG N°7X3-E-03.17


 Qty of lower boxe: three (03)
 Type: BEM
 Fluid: DRIER REGEN GAS (Shell Side) & HP. STEAM (Tube Side)
 Operating pressure: 62 barg (tube side) and 6 barg (shell side)
 Operating temperature: 435/150°C (tube side) and 134/292.2°C (shell side)
 Design Pressure: (Shell Side): 50 barg – (Tube Side): 65/F. V barg
 Design Temperature: 310℃ (Shell Side)– (Tube Side): 465°C
 Hydro-test pressure: 97.5 barg (Tube side)- 75 barg (Shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 01 (tube side) – 01 (Shell side)
 Joint efficiency: 0.85/1 (tube side) – 0.85 (Shell side)
 Surface area (Bare): 253.6 m2 (EFF)
 Tubes No./each: 736
 Tube dimensions (mm): OD 19.05 mm x Thickness 2.11 mm x Length 6000 mm
 Channel flange shell end thickness :205 mm
 Corrosion allowance: 3 mm (Shell side) & 3 mm (Tube side)
 Channel flange, shell end & flange material: carbon steel SA182-F11
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Lifting lug+ channel shell & end enclosure material: carbon steel SA387-Gr.11Cl2
 Nozzle material: carbon steel SA106-B
 Lifting lug: included
 Dimensions per item: ID 840 x Length 1095mm
 Channel Weight (Kg): ~ 760 kg.

Please refer to the attached preliminary sketch for the new LOWER BOX for the HEAT
EXCHANGERS WITHOUT CLADDING in ANNEX 1 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

B- Item N°2 TAG N° 7X3-E-03.17 “LOWER BOX”

(Existing drawing to be followed before modification TAG N° « 743-E-03.17 & 763-


E03.17 » for new model 7X3-E-03.17 after modification as confirmed by SONATRACH on
04/28/2024)

The design data of the new LOWER BOX FOR the HEAT EXCHANGERS WITHOUT
CLADDING TAG N° 7X3-E-03.17 are the followings:

 Item TAG N°7X3-E-03.17


 Type: BEM
 Fluid: DRIER REGEN GAS (Shell Side) & HP. STEAM (Tube Side)
 Qty of lower boxe: three (03)
 Design Pressure: (Shell Side): 50 barg – (Tube Side): 65/F. V barg
 Design Temperature: 310℃ (Shell Side)– (Tube Side): 465°C
 Hydro-test pressure: 97.5 barg (tube side)- 75 barg (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 01 (tube side) – 01 (shell side)
 Joint efficiency: 1 (tube side) – 0.85 (shell side)
 Surface area (Bare): 253.6 m2 (EFF)
 Capacity (L): ~ 2000 (shell side), ~ 1700 (tube side)
 Tubes No./each: 2205
 Tube dimensions (mm): OD 19.05 (3/4”) mm x Thickness 2.11 mm (14 BWG) x
Length 6000 mm
 Corrosion allowance: 3 mm (shell side) & 3 mm (tube side)
 Channel flange shell end thickness :195 mm
 Channel flange shell end & flange material: carbon steel SA182-F11CL2
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Lifting lug, channel shell & end enclosure material: carbon steel SA387-Gr.11Cl2
 Dimensions per item: ID 840 x Length 1092mm
 Bundle weight (Kg): ~ 940 kg.
 Lifting lugs: included;

Please refer to the attached preliminary sketch for the new LOWER BOX for the HEAT
EXCHANGERS WITHOUT CLADDING in ANNEX 2 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

C- Item N°3 TAG N° X01-E-502 “DISTRIBUTION BOX”

The design data of the new DISTRIBUTION BOX FOR the HEAT EXCHANGERS
WITHOUT CLADDING TAG N° X01-E-502 are the followings:

 Item TAG N° X01-E-502


 Type: BEU
 Fluid: CASE A/CASE B (Shell Side) & CASE A/CASE B (Tube Side)
 Qty of distribution box: six (06)
 Design Pressure: (Shell Side): 75&F. V PSI – (Tube Side): 75 PSI
 Design Temperature: 300°F (Shell Side)– (Tube Side): 350°F
 Hydro-test pressure: 112.5°PSI (tube side)- 112.5°PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: Kettle (tube side) – 02 (shell side)
 Joint efficiency (Shell/Head): 0.85 (shell side) – 0.85/1 (tube side)
 Surface area (Bare): 1530 m2
 Tubes No./each: 195U
 Tube dimensions (mm): OD 19.05 (3/4”) mm x Thickness 1.65 mm (16 BWG) x
Length 6096 (240”) mm
 Corrosion allowance: 6.35 mm (shell side) & 3.175 mm (tube side)
 Channel flange shell end thickness :86 mm
 Channel flange shell end & flange material: carbon steel SA 105-II
 Lifting lug, channel shell, end enclosure, end enclosure & Pass partition plate &
other components material: carbon steel SA 516-70 instead of SA 285C.
Please note that the suggested carbon steel grade has better mechanical properties
(tensile and yield strengths) than the used one and is more suitable for the equipment
application and site conditions.
 Dimensions per item: ID 1174,75 x Length 995, 363 mm
 Bundle weight (Kg): ~ 640 kg.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Lifting lug: included

Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX for the
HEAT EXCHANGERS WITHOUT CLADDING in ANNEX 3 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

6.3. Material list

For all new HEAT EXCHANGERS BOXES WITHOUT CLADDING items, the parts
listed in the provided SONATRACH’s bid file and referred to bid “as-built drawings” have
been considered within our scope of supply.

Please refer to the attached preliminary drawings for each item in ANNEX 1, ANNEX 2 and
ANNEX 3 which include the detailed material list as per SONATRACH’s requirement.

7. Inspection & Testing

The inspection and testing in the factory and on-site will be performed according to the
applicable standards and SONATRACH’s bid requirements especially the followings:

 Visual and dimensional tests


 Non-destructive tests NDE (RT/PT/UT/MT/PMI), as per Code & Spec, where
applicable
 Hydrostatic tests as per code & Spec, with floating head testing devices where
applicable.

The provisional and final acceptances of the material will be performed as per
SONATRACH’s requirements.

8. Marking

The marking of the new HEAT EXCHANGERS BOXES WITHOUT CLADDING will be
according to the applicable international standards and as per SONATRACH’s requirement.

9. Packaging & shipping

The packaging & shipping of the new HEAT EXCHANGERS BOXES WITHOUT
CLADDING will be according to the international standards and SONATRACH’s
packaging requirement and mainly these notes:
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 N2 gas filling protection of 0.05 MPa with a pressure gauge.


 The main equipment will be packed on steel skid (transportation shell supported where
necessary/applicable) + spare parts boxes will be packed in case where applicable+
rain-proof cover (Seaworthy export packaging included).

10. Documentation

All documents and certificates required by SONATRACH will be provided with the material
for approval in case of contract award especially the followings:

 Technical description
 Detailed drawings; assembly drawings
 Material list (MTO)
 Spare parts list/book, where applicable
 Mechanical guarantee (Mechanical strength calculation note in accordance
with applicable code & regulation), where applicable
 ARH files (preliminary & final), where applicable
 Welding procedures (WPS), where applicable
 Procedure Qualifications Records (PQR), where applicable
 Thermal guarantee (Thermal calculation review on basis of original data),
where applicable
 Non-Destructive (NDE) tests procedures and reports, and reports/certificates,
where applicable
 Hydrostatic tests procedure & reports/records, where applicable
 Heat treatment procedure, where applicable
 PWHT Procedure and reports, where applicable
 Cleaning, drying and rust prevention process/storage procedure
 Cladding/Coating/painting reports/procedure, where applicable
 Vendor data books & As-built drawings
 Inspection & tests plan “ITP”
 Raw Material certificates (MTC)
 Certificates of origin
 Certificates of guarantee
 Certificate of new & recent manufacture
 Certificates of compliance.
 Quality certificate
 Detailed project schedule
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Quality plan.
 Packing list (PL).

11. Delivery period

The new HEAT EXCHANGERS BOXES WITHOUT CLADDING will be delivered


within twelve (12) months, CPT ORAN/MOSTAGANEM port/airport, Algeria from the
date of contract signature (for items not subject to ARH) and from the date of ARH file
approval (for items subject to ARH), where applicable:

 Period for Submission of technical ARH file : two (02) months from the start date of
contractual period

➢ Period for Approval of technical ARH file : two (02) months from the file
submission date

➢ Delivery period: eight (08) months from the date of ARH approval and end user’s
Notification.

Notes :

 All items of LOT 1 are subject to ARH procedure.


 All goods will be delivered by ocean freight.
 Please note that a suspension of the contractual delivery period/duration will be
applied until the approval of the preliminary ARH technical file.
 Please note also that the approval of certificates by the Algerian consulate in the
country of origin of the material may take more than 30 days. As a result, a
suspension of the contractual deadline will also be applied until their response is
received.

12. Origin

The material will be manufactured in China.

13. Warranty

The warranty period is twelve (12) months starting from the provisional acceptance date of
goods or at least twenty-four (24) months from the provisional acceptance date as per the
bid requirement.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

14. After-sales Services

The after sales & the technical assistance will be ensured by our subsidiaries in Alger during
the warranty period.

15. Validity

Our offer will be still valid one hundred eighty (180) days.
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 1
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
1 2 3 4 s 6
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DESIGN DATA

APPLICABLE AND STANDARD ASME SEUi DIV.1 LASTEST ADD.&ARH& TEMA R

CODE NO

TYPE BEM Unit of length: mm


SURFACE AREA(BARE) 253.6 M2(EFF)
SHELL SIDE TUBE SIDE

FLUID CIRCULATED DRIER REGEN GAS HP. STEAM

CAPACITY (m3) / /

NO. OF PASS

DESIGN PRESSURE (burg) 50 65/F.V

OPERATING PRESSURE (burg) 6 62

DESIGN TEMPERATURE 310 465

OPERATING TEMPERA TURE(IN/OUT) (t) 134/292.2 435/150

M.D.M.T (t) / / WEIGHT 760kg. 0

TEST PRESSURE (burg) 75 97.5 6 End enclosure SA-387 GR.11 CL2 REV DESCRIPTION PRrn CHKD APPR AUTWD DATE

0.85 0.85/1
5 NOZZLE 2 1/2" Sch80 SA106-B
JOINT EFFICIENCY(SHELL/HEAD)
4 FLANGE 2 1/2" 900 WN RTJ SA182 F11
CORROSION ALLOWANCE (mm) 3 3
3 CHANNEL SHELL SA-387 GR.11 CL2 �
Ti\15"..wt

TUBE 0.0.xTHICKNESSxLENGTH (mm) 736-0.0.19.05xl2.11x6000 2 LIFTING LUG 3 SA-387 GR.11 CL2 PROJ. LOWER BOX
CHANNEL FLANGE SHELL END SA182 F11
DRAWll6 NAHE
TUBE TO TUBESHEET JOINT / lo205 I.D840X1095
UNIT&WORK AREA

Channel WEIGHT (kg) 760 NO. NAME ITEM QTY MATERIAL 1014
TAIAN SPE[ mu SrAŒ
l1
IF DRi\WIIE NO Item (ode:7x3-E-0317
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 2
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
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ASME SECVI DIV.1 LASTEST ADD.&ARH& TEMA R


'
CODE u
TYPE BEM
Unit of length: mm
SURFACE AREA[BAREI 253.6 M2[EFFI
SHELL SIDE TUBE SIDE

FLUID CIRCULATED DRIER REGEN GAS HP. STEAM

CAPACITY 1 LI 2000 1700

NO. OF PASS 1 1

DESIGN PRESSURE [barg) 50 65/FV

OPERATING PRESSURE [barg) / /

DESIGN TEMPERATURE ltl 310 465

OPERATING TEMPERATURE[IN/OUT) ltl / /

WEIGHT 940kg.
M.D.M.T [t) / /

TEST PRESSURE [bargl 75 97.5 6 FLANGE r 1500 LWN RF 1 SA182-F11 CL2 REV DESCRIPTION PRrn CHKD APPR AUTH'D DATE

0.85 1 s End enclosure 1 SA387-GR11 CL2


JOINT EFFICIENCY[SHELL/HEAD)
4 FLANGE 2"1SOOLWN RF 1 SA182-F11 CL2
CORROSION ALLOWANCE [mm) 3 3
3 CHANNEL SHELL 1 SA387-GR11 CL2 """"""
TUBE O.D. x THICKNESSxLENGTH [mm) 2205-00 19.05 [3/4") x THK 2.11 [14 BWG) x 6000 2 LIFTING LUG 3 SA387-GR11 CL2
o 195 PROJ. LOWER BOX
TUBE TO TUBESHEET JOINT / 1 CHANNEL FLANGE SHELL END 1 SA182-F11 CL2
DRAWING NAME
I.D840X1092
BUNDLE WEIGHT [ kg) 940 NO. NAME ITEM QTY MATERIAL
UNITl.WORK ARE!\

2024
TAIAN SPEC mu SCfü
1:2
OF DRAWING NO. Item Code 7X3-E-03.17
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 3
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
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NO. OF PASS

DESIGN PRESSURE [Psi)


kettle

75&F.V
2

75
9 10
WEIGHT640kg.
OPERA TING PRESSURE [Psi) 10/15 50

l'F) 300 350 10 NOZZLE 3" SchSO 1 SA106B


DESIGN TEMPERATURE
9 FLANGE 3" 150 SO RF 1 SA105-11
OPERATING TEMPERATURE[IN/OUT) l'FI 237/242 252/252 298/298
8 Other components 1 SA516-70
M.D.M.T l'FI I I 7 PASS PARTITION PLATE 012 1 SA516-70 0

TEST PRESSURE [Psi) 112.5 112.5 6 End enclosure 1 SA516-70 REV DESCRIPTION PRE'D CHKD APPR AUTH'D DATE

0.85 0.85/1
5 NOZZLE 10" Sch80 1 SA106B
JOINT EFFl[IEN[Y[SHELL/HEAD)
4 FLANGE 10" 150 SO RF 1 SA105-11
CORROSION ALLOWAN[E 1mm) 635 3.175
3 CHANNEL SHELL 1 SA516-70
TUBE 0.0.x THl[KNESSxLENGTH 1mm) / 2 LIFTING LUG 3 SA516-70 PROJ. distribution box
1 CHANNEL FLANGE SHELL END 686 ORAWING NAME
TUBE TO TUBESHEET JOINT 195U -0019 05((3/4").T 165[16BWG)x6096 [240") 1-- -+--- - - - - - -+-
____'.C__"'.C'__
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UNIT&WORK AREA
I.D1180X995
BUNDLE WEIGHT (kg) 640 NO. NAME ITEM QTY MATERIAL 2024
TAIAN SPEC EOU SCALE
12
OF DRAWING HO. Item Code X01-E-502
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC EN......... LOT 2
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

TECHNICAL DESCRIPTION
(LOT N°2)

1. Introduction

ENTRAC INTERNATIONAL, procurement subsidiary of EPPM Group (Tunisian EPC


contractors), specialized in the design & supply of engineering products & customized
solutions & systems for Oil & Gas, water treatment & industry fields, will ensure the design,
the manufacturing assistance, the supply, the factory inspection (FAT) and the site acceptance
(SAT) of the new HEAT EXCHANGERS BOXES WITH CLADDING. Here attached the
company presentation, the ISO certificate and the references’ list of ENTRAC.

In addition, please refer to the copies of PO and the satisfaction letters of previous
projects performed by ENTRAC in Algeria with SONATRACH and its subsidiaries
(ENSP, ENTP, ENAFOR, ENGTP, GP1Z, GL1Z …), in Angola and Libya during last
years, as well as other similar projects such as:

 Supply of tubes bundles for existing oil stabilizer feed heaters with Groupement
BERKINE in 2023.
 Supply of U tubes bundles for existing preheaters with Groupement BERKINE in
2023.
 Supply of the flame tubes for the existing reboilers with GSE in Algeria in 2023
 Supply of radiators and aircoolers for Groupement TOUATGAZ in 2022 and 2023
 Supply of tubes spare parts for existing GEA air coolers for SONATRACH DP,
Algeria in 2021.
 Supply of smooth and finned tubes for existing heat exchangers for SONATRACH,
HR’M, Algeria in 2022 and 2023
 Supply of tubes and accessories for existing heaters with refinery of SKIKDA,
SONATRACH RA1K in 2023.
 Supply of different radiators for ETU ENERGIAS (SOMOIL) in Angola 2020, 2022
and 2023.
 Supply of air coolers for ETU ENERGIAS (SOMOIL) and SONANGOL in Angola
in 2019, 2022 and 2023
 Supply of heat exchangers for GECOL in Libya in 2020.
 Supply of a complete steam boiler (19tons/h) package skid mounted with complex
GP1Z, Algeria in 2023
 Supply of containerized steam generator with SONATRACH HMD in 2023.

In addition to the ongoing contracts during 2024 in Algeria related to:

 Supply of horizontal refrigerant exchangers with SONATRACH EP PROD.


APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Supply of tubes bundles for aircoolers for SONATRACH, EP PROD.


 Supply of API 5L piping and fitting for groupement GSE and for GCB.

(Pour plus d'informations, voir : (http://entrac-international.com).

The new HEAT EXCHANGERS BOXES WITH CLADDING will be designed and
manufactured by our partner manufacturer « Taishan Electric Power Construction Group
Co., Ltd. » who has a solid experience of more than twenty-seven (27) years in the
manufacturing of pressure vessels (boilers, heater, heat exchangers) and similar tubes bundles
and also the manufacturing of U tubes with well-known customers all over the world like
(SCHLUMBERGER, SHELL…). Please refer to the attached references’ list, the
manufacturer’s authorization letter in addition to the ISO & ASME certificates and the
company’s presentation.

ENTRAC will avail its expertise and its experience to ensure the manufacturing assistance
and the supply of new HEAT EXCHANGERS BOXES WITH CLADDING according to
the required technical specifications on the timescale and SONATRACH’s terms &
conditions as well as the applicable international standards.

2. Scope of Work

 Design, manufacturing assistance and supply of new HEAT EXCHANGERS


BOXES WITH CLADDING according to applicable international standards & as
per SONATRACH’s requirements.
 Inspection and testing in the factory as per SONATRACH’s requirements
 Identification, marking, packaging & shipment as per SONATRACH’s
requirements.
 Supply of all required documentation including ARH files as per
SONATRACH’s requirements.
 Factory & Site acceptances as per SONATRACH’s requirements.

N.B:

 There are no site services (installation/commissioning/training) required for the above


items as confirmed by SONATRACH on 04/23/24.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

3. Scope of supply

Please consider the following new material list who will be supplied for this LOT N°2 based
on SONATRACH’s additive technical file sent on 04/16/2024:

Item N° Tag Number Quantity Unit Designation


DISTRIBUTION BOX
01 X01-E-504 06 Nos
CUPRO-NICKEL COVER

INTERNAL CLADDING COVERS IN


CUPRO- NICKEL
02 X02-K-01.30R-E1 06 Nos
DISTRIBUTION BOX WITH
CLADING

DISTRIBUTION BOX

03 X02-K-01.30R-E2 06 Nos
COVER WITH CLADDING IN
CUPRO- NICKEL

DISTRIBUTION BOX

INTERNAL CLADDING COVERS IN


04 X03-K-01 .10R-E1 06 Nos CUPRO- NICKEL

RETURN BOX (PURGE)

DISTRIBUTION BOX

05 X03-K-01 .10R-E2 06 Nos INTERNAL CLADDING COVERS IN


CUPRO- NICKEL

RETURN BOX (PURGE)

DISTRIBUTION BOX
06 X03-E-05. 15 06 Nos
CUPRO-NICKEL COVER
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

4. General Technical Specifications

The proposed new HEAT EXCHANGERS BOXES WITH CLADDING items will be
designed and manufactured based on SONATRACH’s technical specifications and in
compliance with original design and provided vendor documents of the existing equipment as
well as the applicable international standards.

All offered HEAT EXCHANGERS BOXES WITH CLADDING items will be brand new,
unused, without any defect and with good quality.

The new HEAT EXCHANGERS BOXES WITH CLADDING items will be completed
and totally assembled.

The suggested HEAT EXCHANGERS BOXES WITH CLADDING items will be


equivalent & interchangeable with the ones installed on the existing equipments as per the bid
file. It’s replacement of existing ones as confirmed by SONATRACH on 02/08/24.

The proposed HEAT EXCHANGERS BOXES WITH CLADDING items will comply
with the drawings of the existing ones and will be provided by SONATRACH on 02/21/2024
and it will be ready for installation at site (out of our scope of work) as confirmed by
SONATRACH on 04/23/24.

5. Reference Documents

The following documents, received by SONATRACH during this bidding stage, were taken
into consideration wherever applicable:

 Cahiers des charges: dossier d’appel d’offres (DAO) boites & faisceaux
échangeurs
 Annexes des trois lots 1 à 3: plans + datasheets de l’existant
 Spécifications du complexe pour boites & faisceaux échangeurs+données
conceptuelles de base.
 Additif du dossier d’appel d’offres (DAO).
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

N.B:

 The technical clarifications received by SONATRACH on the 02/08/2024,


02/12/2024, 02/23/24, 02/28/24, 03/05/2024, 04/15/2024, 04/16/2024,04/23/2024
and 04/29/2024 were all taken into consideration while preparing our offer.
 The ARH requirement as per the Algerian authorities is applicable on items N°1
and 3 of LOT 2.
 Item 1 “X01-E-504” (in initial old bid technical file): This item have been
removed from other Lot 1 and it have been involved in this Lot 2, as per
SONATRACH’s additive technical file sent on 04/16/2024.
 The nameplates will be supplied with the material as per the requirement.
 For the new HEAT EXCHANGERS BOXES WITH CLADDING, the rust
proof, the surface preparation of outer surfaces and the finish external painting
will be according to the applicable international standards, as per the
manufacturer’s standard procedure. It shall be confirmed by SONATRACH in
case of contract award.
 As informed in bidding phase, please note that the provided drawings are not
clear and legible and we have been informed by SONATRACH that no other
version is currently available. So, we have done our best to meet and identify the
design data and related dimensions based on it. So, please confirm it at earlier
stage.
 Please note that the cladding Epoxy carbon steel is replaced by Cupro-Nickel
with 1/8’’ thickness for LOT N°2 where applicable and as confirmed by
SONATRACH on 02/12/24.
 The old bid material list listed below have been modified by SONATRACH as
per the additive technical file sent on 04/16/2024:

Item
Tag N° DESIGNATION OBSERVATIONS

DISTRIBUTION BOX Presentation of the
01 X01-E-504 ARH file is
CUPRO-NICKEL COVER required
INTERNAL CLADDING
COVERS IN CUPRO-
02 X02-K-01.30R-E1 NICKEL
DISTRIBUTION BOX WITH
CLADDING
INTERNAL CLADDING
03 X02-K-01.30R-E2 COVERS IN CUPRO-
NICKEL
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

Item
Tag N° DESIGNATION OBSERVATIONS

DISTRIBUTION BOX WITH
CLADDING

DISTRIBUTION BOX

INTERNAL CLADDING
04 X03-K-01 .10R-E1 COVERS IN CUPRO-
NICKEL

RETURN BOX (PURGE)

DISTRIBUTION BOX

INTERNAL CLADDING
05 X03-K-01 .10R-E2 COVERS IN CUPRO-
NICKEL

RETURN BOX (PURGE)

DISTRIBUTION BOX Presentation of the


06 X03-E-05. 15 ARH file is
CUPRO-NICKEL COVER required

6. Particular Technical Specifications


6.1. Applicable Standards

The new proposed HEAT EXCHANGERS BOXES WITH CLADDING items will be
designed and manufactured as per SONATRACH’s required technical specifications and the
following applicable international standards:

➢ ASME VIII Div1


➢ The ASME U stamp
➢ API 660
➢ API 617
➢ TEMA-R
➢ TEMA -C
➢ TEMA -O
➢ ASTM & ASME for pressure & non-pressure part
➢ ANSI for pipes & fitting
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

➢ SI for measuring units


➢ Algerian regulations “ARH” for item N°1 and N°6.

Item n° Tag N° ARH requirement

Applicable: Decree No. 21/261 relating to the


01 X01-E-504
Algerian regulation of gas pressure devices.

Applicable: Decree No. 21/261 relating to the


06 X03-E-05. 15
Algerian regulation of gas pressure devices.

Note:
 The above ARH files requirement for items N°1 & N°6 have been confirmed by
SONATRACH on 04/16/2024.

6.2. Design Data

A-Item N°1 TAG N° X01-E-504 “DISTRIBUTION BOX & CUPRO-NICKEL


CLADDING COVERS:

The design data of the new DISTRIBUTION BOX & CUPRO-NICKEL CLADDING
COVER FOR the HEAT EXCHANGERS BOXES WITH CLADDING TAG X01-E-504
are the followings:

 Item TAG N° X01-E-504


 Type: AES
 Fluid: 15% LEAN MEA SOLUTION (Shell Side) & SEA WATER (Tube Side)
 Qty of (boxes + covers): six (06) each
 Operating pressure: 50 PSI (tube side) and 755 PSI (shell side)
 Operating temperature: 23.8/36.6°F (tube side) and 72.2/37.7 °F (shell side)
 Design Pressure: (Shell Side): 925 PSI – (Tube Side): 75/F. V PSI
 Design Temperature: 200°F (Shell Side)– (Tube Side): 150°F
 Hydro-test pressure: 113 PSI (tube side)- 1388 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 02 (tube side)
 Joint efficiency (SHELL/HEAD): 0.85/1 (tube side) – 0.85 (shell side)
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Surface area (Bare): 145 m2 (EFF)


 Tubes No./each: 410
 Tube dimensions (mm): OD 19.05 mm x Thickness 3.30 mm x Length 6096 mm
 Channel flange shell end thickness :144 mm
 Corrosion allowance: 3.175 mm (shell side) & 3.175 mm (tube side)
 Channel flange shell end, lifting lug & channel flange cover end and other
components material: carbon steel SA516-70 instead of SA515Gr70
Please note that the suggested carbon steel grade has better mechanical properties
than the used one (same category) and is more suitable for the equipment
application and site conditions.
 Channel shell & Channel cover material: carbon steel SA516-70+CUPRO
NICKEL CLADDING thickness 1/8’’
 Flange material: carbon steel SA105-II
 Nozzle material: carbon steel SA106-B
 Dimensions per item: ID 686 x Length 920 mm
 (Cover + distribution box) Weight (Kg): ~ 580 kg.

Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX &
CUPRO-NICKEL COVERS for the HEAT EXCHANGERS BOXES WITH
CLADDING in ANNEX 1 as per the requirement.

The final detailed drawings will be submitted in case of contract award and should be
approved by the end user.

B- Item N°2 TAG N° X02-K-01.30R-E1 “DISTRIBUTION BOX & CUPRO-NICKEL


INTERNAL CLADDING COVERS”

The design data of the new DISTRIBUTION BOX & CUPRO-NICKEL INTERNAL
CLADDING COVER FOR the HEAT EXCHANGERS BOXES WITH CLADDING
TAG N° X02-K-01.30R-E1 are the followings:

 Item TAG N° X02-K-01.30R-E1


 Type: AEM
 Fluid: Oil/Huile (Shell Side) & Water/Eau (Tube Side)
 Qty of (Cover+Distribution box): Six (06) each
 Design Pressure: (Shell Side): 300 PSI – (Tube Side): 150 PSI
 Design Temperature: 300°F (Shell Side)– (Tube Side): 300°F
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Hydro-test pressure: 225 PSI (tube side)- 450 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 02 (tube side) – 01 (shell side)
 Joint efficiency (SHELL/HEAD): 1 (tube side) – 1 (shell side)
 Surface area (Bare): 10.5 m2 (EFF)
 Tubes No./each: 118
 Tube dimensions (mm): OD 16 (5/8”) mm x Thickness 1.24 mm (18 BWG) x Length
1829 mm (72”)
 Pass partition plate thickness :10 mm
 Channel flange shell end & channel cover material: carbon steel SA105-II+CUPRO
NICKEL CLADDING 1/8’’ thickness
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested the grades.
 Channel shell material: carbon steel SA516-70+CUPRO NICKEL CLADDING
1/8’’ thickness
 Lifting lug & pass partition plate material: Carbon steel SA516-70
 Flange material: SA105-II
 Nozzle material: SA106B
 Dimensions per item: ID 273 x Length 330 mm
 Unit weight (Kg): ~ 42 kg.

Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX &
CUPRO-NICKEL INTERNAL CLADDING COVERS for the HEAT EXCHANGERS
BOXES WITH CLADDING in ANNEX 2 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

C- Item N°3 TAG N° X02-K-01 .30R-E2 “DISTRIBUTION BOX & COVER WITH
CLADDING IN CUPRO- NICKEL”

The design data of the new DISTRIBUTION BOX & COVER WITH CLADDING IN
CUPRO- NICKEL FOR the HEAT EXCHANGERS BOXES WITH CLADDING TAG
N° X02-K-01 .30R-E2 are the followings:

 Item TAG N° X02-K-01.30R-E2


 Type: AEM
 Fluid: Oil/Huile (Shell Side) & Water/Eau (Tube Side)
 Qty of (Cover+Distribution box): Six (06) each
 Design Pressure: (Shell Side): 300 PSI – (Tube Side): 150 PSI
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Design Temperature: 300°F (Shell Side)– (Tube Side): 300°F


 Hydro-test pressure: 225 PSI (tube side)- 450 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 02 (tube side) – 01 (shell side)
 Joint efficiency (SHELL/HEAD): 1 (tube side) – 1 (shell side)
 Surface area (Bare): 10.5 m2 (EFF)
 Tubes No./each: 118
 Tube dimensions (mm): OD 16 (5/8”) mm x Thickness 1.24 mm (18 BWG) x Length
1829 mm (72”)
 Pass partition plate thickness :10 mm
 Channel flange shell end & channel cover material: carbon steel SA105-II+CUPRO
NICKEL CLADDING 1/8’’ thickness
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested the grades.
 Channel shell material: carbon steel SA516-70+CUPRO NICKEL CLADDING
1/8’’ thickness
 Lifting lug & pass partition plate material: Carbon steel SA516-70
 Flange material: SA105-II
 Nozzle material: SA106B
 Dimensions per item: ID 273 x Length 330 mm
 Unit weight (Kg): ~ 42 kg.

Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX &
COVER WITH CLADDING IN CUPRO- NICKEL for the HEAT EXCHANGERS
BOXES WITH CLADDING in ANNEX 3 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

D- Item N°4 TAG N° X03-K-01 .10R-E1 “DISTRIBUTION BOX & COVER WITH
CLADDING IN CUPRO- NICKEL+ RETURN BOX (PURGE)

D-1-DISTRIBUTION BOX & COVER WITH CLADDING IN CUPRO- NICKEL:

The design data of the new DISTRIBUTION BOX & COVER WITH CLADDING IN
CUPRO- NICKEL FOR the HEAT EXCHANGERS BOXES WITH CLADDING TAG
N° X03-K-01 .10R-E1 are the followings:

 Item TAG N° X03-K-01 .10R-E1


APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Type: AEM
 Fluid: OIL/Huile (Shell Side) & Water/Eau (Tube Side)
 Qty of (distribution box+cover): Six (06) each
 Design Pressure: (Shell Side): 200 PSI – (Tube Side): 150 PSI
 Design Temperature: 200°F (Shell Side)– (Tube Side): 300°F
 Hydro-test pressure: 225 PSI (tube side)- 300 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 02 (tube side) – 01 (shell side)
 Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
 Surface area (Bare): 78 m2 (EFF)
 Tubes No./each: 522
 Tube dimensions (mm): OD 16 (5/8”) mm x Thickness 1.24 mm (18 BWG) x Length
3048 mm (120”)
 Pass partition plate thickness :10 mm
 Channel flange shell end & channel cover material: carbon steel SA105-II+CUPRO
NICKEL CLADDING thickness 1/8’’
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested the grades.
 Channel shell material: carbon steel SA516-70+CUPRO NICKEL CLADDING
thickness 1/8’’
 Lifting lug & pass partition plate material: Carbon steel SA516-70
 Flange material: SA105-II
 Nozzle material: SA106B
 Dimensions per item: ID 508 x Length 844 mm
 Unit weight (Kg): ~ 340 kg.

Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX &
COVER WITH CLADDING IN CUPRO- NICKEL for the HEAT EXCHANGERS
BOXES WITH CLADDING in ANNEX 4 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

D-2- RETURN BOX (PURGE)

The design data of the new RETURN BOX FOR the HEAT EXCHANGERS BOXES
WITH CLADDING TAG N° X03-K-01 .10R-E1 are the followings:

 Item TAG N° X03-K-01 .10R-E1


APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Type: AEM
 Fluid: OIL/Huile (Shell Side) & Water/Eau (Tube Side)
 Qty of (return boxes): Six (06)
 Design Pressure: (Shell Side): 200 PSI – (Tube Side): 150 PSI
 Design Temperature: 200°F (Shell Side)– (Tube Side): 300°F
 Hydro-test pressure: 225 PSI (tube side)- 300 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 02 (tube side) – 01 (shell side)
 Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
 Surface area (Bare): 78 m2 (EFF)
 Tubes No./each: 522
 Tube dimensions (mm): OD 16 (5/8”) mm x Thickness 1.24 mm (18 BWG) x Length
3048 mm (120”)
 Channel flange shell end material: carbon steel SA105-II
 Channel shell, end enclosure, lifting lug and Silk seat material: carbon steel SA516-
70
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested the grades.
 Silk seat thickness: 19,05 mm
 Dimensions per item: ID 610 x Length 400 mm; the length of the purge box shall be
confirmed by SONATRACH in case of order.
 Unit weight (Kg): ~ 125 kg.

Please refer to the attached preliminary sketch for the new RETURN BOX for the HEAT
EXCHANGERS BOXES WITH CLADDING in ANNEX 5 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

E- Item N°5 TAG N° X03-K-01.10R-E2 “DISTRIBUTION BOX & COVER WITH


CLADDING IN CUPRO- NICKEL+ RETURN BOX (PURGE)

E-1- DISTRIBUTION BOX & COVER WITH CLADDING IN CUPRO- NICKEL :

The design data of the new DISTRIBUTION BOX & COVER WITH CLADDING IN
CUPRO- NICKEL FOR the HEAT EXCHANGERS BOXES WITH CLADDING TAG
N° X03-K-01 .10R-E2 are the followings:

 Item TAG N° X03-K-01 .10R-E2


APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Type: AEM
 Fluid: OIL/Huile (Shell Side) & Water/Eau (Tube Side)
 Qty of (distribution box+cover): Six (06) each
 Design Pressure: (Shell Side): 200 PSI – (Tube Side): 150 PSI
 Design Temperature: 200°F (Shell Side)– (Tube Side): 300°F
 Hydro-test pressure: 225 PSI (tube side)- 300 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 02 (tube side) – 01 (shell side)
 Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
 Surface area (Bare): 78 m2 (EFF)
 Tubes No./each: 522
 Tube dimensions (mm): OD 16 (5/8”) mm x Thickness 1.24 mm (18 BWG) x Length
3048 mm (120”)
 Pass partition plate thickness :10 mm
 Channel flange shell end & channel cover material: carbon steel SA105-II+CUPRO
NICKEL CLADDING thickness 1/8’’
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested the grades.
 Channel shell material: carbon steel SA516-70+CUPRO NICKEL CLADDING
thickness 1/8’’
 Lifting lug & pass partition plate material: Carbon steel SA516-70
 Flange material: SA105-II
 Nozzle material: SA106B
 Dimensions per item: ID 508 x Length 844 mm
 Unit weight (Kg): ~ 340 kg.

Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX &
COVER WITH CLADDING IN CUPRO- NICKEL for the HEAT EXCHANGERS
BOXES WITH CLADDING in ANNEX 6 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

E-2- RETURN BOX (PURGE)

The design data of the new RETURN BOX FOR the HEAT EXCHANGERS BOXES
WITH CLADDING TAG N° X03-K-01 .10R-E2 are the followings:

 Item TAG N° X03-K-01 .10R-E2


APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Type: AEM
 Fluid: OIL/Huile (Shell Side) & Water/Eau (Tube Side)
 Qty of (return boxes): Six (06)
 Design Pressure: (Shell Side): 200 PSI – (Tube Side): 150 PSI
 Design Temperature: 200°F (Shell Side)– (Tube Side): 300°F
 Hydro-test pressure: 225 PSI (tube side)- 300 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 02 (tube side) – 01 (shell side)
 Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
 Surface area (Bare): 78 m2 (EFF)
 Tubes No./each: 522
 Tube dimensions (mm): OD 16 (5/8”) mm x Thickness 1.24 mm (18 BWG) x Length
3048 mm (120”)
 Channel flange shell end material: carbon steel SA105-II
 Channel shell, end enclosure, lifting lug and Silk seat material: carbon steel SA516-
70
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested these grades.
 Silk seat thickness: 19,05 mm
 Dimensions per item: ID 610 x Length 400 mm; the length of the purge box shall be
confirmed by SONATRACH in case of order.
 Unit weight (Kg): ~ 125 kg.

Please refer to the attached preliminary sketch for the new RETURN BOX for the HEAT
EXCHANGERS BOXES WITH CLADDING in ANNEX 7 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

F- Item N°6 TAG N° X03-E-05.15 “DISTRIBUTION BOX & COVER WITH


CLADDING IN CUPRO- NICKEL

F-1 DISTRIBUTION BOX:

The design data of the new DISTRIBUTION BOX FOR the HEAT EXCHANGERS
BOXES WITH CLADDING TAG N° X03-E-05. 15 are the followings:

 Item TAG N° X03-E-05. 15


APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Type: AEL
 Fluid: Hydrocarbon vapor (Shell Side) & sea water (Tube Side)
 Qty of (distribution box): Six (06)
 Design Pressure: (Shell Side): 300 PSI – (Tube Side): 75 PSI /FV
 Design Temperature: 65.6°C (Shell Side) – (Tube Side): 65.6°C
 Hydro-test pressure: 112,5 PSI (tube side)- 450 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 04 (tube side) – 01 (shell side)
 Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
 Surface area (Bare): 38 m2 (EFF)
 Tubes No./each: 152
 Tube dimensions (mm): OD 19.05 (6/8”) mm x Thickness 1.65 mm (16 BWG) x
Length 4267 mm (14’)
 Corrosion allowance(mm): 1.5 mm (Shell side) – 3.175 (tube side)
 Pass partition plate thickness :10 mm
 Channel flange shell end & channel cover material: carbon steel SA105-II+CUPRO
NICKEL CLADDING Thickness 1/8’’
 Channel shell material: carbon steel SA516-70+CUPRO NICKEL CLADDING
Thickness 1/8’’
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested these grades.
 Lifting lug & pass partition plate+others material: Carbon steel SA516-70
 Flange material: SA105-II
 Nozzle material: SA106B
 Dimensions per item: ID 387 x Length 692 mm
 Unit weight (Kg): ~ 260 kg.

Please refer to the attached preliminary sketch for the new DISTRIBUTION BOX for the
HEAT EXCHANGERS BOXES WITH CLADDING in ANNEX 8 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

F-2- COVER WITH CLADDING IN CUPRO- NICKEL:

The design data of the new COVER IN CUPRO- NICKEL FOR the HEAT
EXCHANGERS WITH CLADDING TAG N° X03-E-05. 15 are the followings:

 Item TAG N° X03-E-05. 15


APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Type: AEL
 Fluid: Hydrocarbon vapor (Shell Side) & sea water (Tube Side)
 Qty of (distribution box): Six (06)
 Design Pressure: (Shell Side): 300 PSI – (Tube Side): 75 PSI /FV
 Design Temperature: 65.6°C (Shell Side)– (Tube Side): 65.6°C
 Hydro-test pressure: 112,5 PSI (tube side)- 450 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 04 (tube side) – 01 (shell side)
 Joint efficiency (SHELL/HEAD): 0.85 (tube side) – 0.85 (shell side)
 Surface area (Bare): 38 m2 (EFF)
 Tubes No./each: 152
 Tube dimensions (mm): OD 19.05 (6/8”) mm x Thickness 1.65 mm (16 BWG) x
Length 4267 mm (14’)
 Corrosion allowance(mm): 1.5 mm (Shell side) – 3.175 (tube side)
 Channel flange shell end & channel cover material: carbon steel SA105-II+CUPRO
NICKEL CLADDING 1/8’’ thickness
 Channel shell material: carbon steel SA516-70+CUPRO NICKEL CLADDING
1/8’’ thickness
 Lifting lug, Pass partition plate, silk seat and other components material: carbon steel
SA516-70
Please note that the material mentioned in the existing drawing is carbon steel only.
So, we have suggested these grades.
 Dimensions per item: ID 387 x Length 194 mm
 Unit weight (Kg): ~ 154 kg.

Please refer to the attached preliminary sketch for the new COVER IN CUPRO- NICKEL
CLADDING for the HEAT EXCHANGERS BOXES WITH CLADDING in ANNEX 9
as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

6.3. Material list

For all the new HEAT EXCHANGERS BOXES WITH CLADDING items, the parts listed
in the provided SONATRACH’s bid file and referred to bid “as-built drawings” have been
considered within our scope of supply.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

Please refer to the attached preliminary drawings for each item in ANNEX 1, ANNEX 2,
ANNEX 3, ANNEX 4, ANNEX 5, ANNEX 6, ANNEX 7, ANNEX 8 and ANNEX 9 which
include the detailed material list as per SONATRACH’s requirement.

7. Inspection & Testing

The inspection and testing in the factory and on-site will be performed according to the
applicable standards and SONATRACH’s bid requirements especially the followings:

 Visual and dimensional tests


 Non-destructive tests NDE (RT/PT/UT/MT/PMI), as per Code & Spec, where
applicable
 Hydrostatic tests as per code & Spec, with floating head testing devices where
applicable.

The provisional and final acceptances of the material will be performed as per
SONATRACH’s requirements.

8. Marking

The marking of the new HEAT EXCHANGERS BOXES WITH CLADDING will be
according to the applicable international standards and as per SONATRACH’s requirement.

9. Packaging & shipping

The packaging & shipping of the new HEAT EXCHANGERS BOXES WITH
CLADDING will be according to the international standards and SONATRACH’s
packaging requirement and mainly these notes:

 N2 gas filling protection of 0.05 MPa with a pressure gauge.


 The main equipment will be packed on steel skid (transportation shell supported where
necessary/applicable) + spare parts boxes will be packed in case where applicable+
rain-proof cover (Seaworthy export packaging included).

10. Documentation

All documents and certificates required by SONATRACH will be provided with the material
for approval in case of contract award especially the followings:

 Technical description
 Detailed drawings; assembly drawings
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Material list (MTO)


 Spare parts list/book, where applicable
 Mechanical guarantee (Mechanical strength calculation note in accordance
with applicable code & regulation) where applicable
 ARH files (preliminary & final), where applicable
 Welding procedures (WPS), where applicable
 Procedure Qualifications Records (PQR), where applicable
 Thermal guarantee (Thermal calculation review on basis of original data)
where applicable
 Non-Destructive (NDE) tests procedures and reports, where applicables, and
reports/certificates, where applicable
 Hydrostatic tests procedure & reports/records where applicable
 Heat treatment procedure, where applicable
 PWHT Procedure and reports, where applicable
 Cladding/Cleaning, drying and rust prevention process procedure where
applicable
 Cladding/Coating/painting reports, where applicable
 Vendor data books & As-built drawings
 Inspection & tests plan “ITP”
 Raw Material certificates (MTC)
 Certificates of origin
 Certificates of guarantee
 Certificate of new & recent manufacture
 Certificates of compliance.
 Quality certificate
 Detailed project schedule
 Quality plan.
 Packing list (PL).

11. Delivery period

The new HEAT EXCHANGERS BOXES WITH CLADDING will be delivered within
twelve (12) months, CPT ORAN/MOSTAGANEM port/airport, Algeria from the date of
contract signature (for items not subject to ARH) and from the date of ARH file approval
(for items subject to ARH), where applicable:

 Period for Submission of technical ARH file : two (02) months from the start date of
contractual period
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

➢ Period for Approval of technical ARH file : two (02) months from the file
submission date

➢ Delivery period: eight (08) months from the date of ARH approval and end user’s
Notification.

Notes :

 The items N°1 & N° 6 of LOT 2 are subject to ARH procedure.


 All goods will be delivered by ocean freight.
 Please note that a suspension of the contractual delivery period/duration will be
applied until the approval of the preliminary ARH technical file.
 Please note also that the approval of certificates by the Algerian consulate in the
country of origin of the material may take more than 30 days. As a result, a
suspension of the contractual deadline will also be applied until their response is
received.

12. Origin

The material will be manufactured in China.

13. Warranty

The warranty period is twelve (12) months starting from the provisional acceptance date of
goods or at least twenty-four (24) months from the provisional acceptance date as per the
bid requirement.

14. After-sales Services

The after sales & the technical assistance will be ensured by our subsidiaries in Alger during
the warranty period.

15. Validity

Our offer will be still valid ne hundred eighty (180) days.


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SHELL SIDE TUBE SIDE !

13"(330)
1

FLUID CIRCULATED 15% LEAN MEA SOLUTION SEA WATER

CAPACITY (m3) / /

NO. OF PASS / 2

DESIGN PRESSURE (Psi) 925 75/F.V

OPERATING PRESSURE (Psi) 755 50 WEIGHT580kg.

DESIGN TEMPERATURE 1 "F 1 200 150


9 Other components 1 SA516 70
OPERATING TEMPERATURE(IN/OUT) 1" FI 72.2/37.7 23.8/36.6
8 PASS PARTITION PLATE ô1 1 SA516-70
M.D.M.T 1" FI / / 7 CHANNEL COVER ô 35 1 SA516-70+ cupro nickel 0

TEST PRESSURE (Psi) 1388 113 6 CHANNEL FLANGE COVER END i 685 1 SAS16-70 REV DESCRIPTION PRE'D CHKD APPR AUTH'D DATE

5 NOZZLE 8" SchBO 8" 150 2 SA106-B


JOINT EFFICIENCY(SHELL/HEAD) 0.85 0.85/1
4 FLANGE SO RF
2 SA 105-11
CORROSION ALLOWANCE (mm) 3.175 3.175
3 CHANNEL SHELL 1 SA516-70+ cupro nickel Ti\l:i"rlrW

TUBE 0.0. x THICKNESSxLENGTH 1mm) Q TY.410-0.0.19.05xt3JOx6096 2 LIFTING LUG 3 SAS16-70


'5144
PROJ. Distrubution box+cupro nickel with cladddig
/ 1 CHANNEL FLANGE SHELL END
ORAWING HAHE
1 SAS16-70
TUBE TO TUBESHEET JOINT UNITl,WORK AREA
COVERS I.D686X920
BUNDLE WEIGHT (kg) 580 NO. NAME ITEM OTY MATERIAL 2024
TAIAN SPEC EQU SCALE
12
OF DRAWING HO. Item [ode:X01-E-S04
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ANNEXE 2
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OPERATING TEMPERATURE(IN/OUTI ( ° FI 140/115 75/82

M.D.M.T 1°F1 / /

TEST PRESSURE 1 Psi 1 450 225

JOI� T EFFICIENCY(SHELL/HEADI 1 1 7 NOZZLE 4" Sch80 4" 2 SA106B 0

6 FLANGE 150 WN RF 2 SA105-11


1mm1 / /
REV DESCRIPTION PRE'D CHKD APPR AUTH'D DATE

CORROSION ALLOWANCE 6 10


5 PASS PARTITION PLATE 1 SA516-70
4 LIFTING LUG
TUBE 0.0.xTHICKNESSxLENGTH 1mm1 118-0.0.16 (5/8")x r1.24(18 BWG)x1829( 7 2") �273
1 SA516-70
3 CHANNEL SHELL 1 SA516-70+ cupro nickel r.u.....

TUBE TO TUBESHEET JOINT / 2 CHANNEL FLANGE SHELL END 1 SA105-11+ cupro nickel PROJ Distribution box with internai cladding rnver in rnpro -nickel
1 CHANNEL COVER
DRA\1/ING NAME
1 SA105-11+ cupro nickel O.D273X330
UNIT&WORK AREA

BUNDLE WEIGHT (kg) 42 NO. NAME ITEM QTY MATE RIAL 2024
TAIAN SPE( rnu SCALE
1:1
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Item CodeX02-K-0130R-E1
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ANNEXE 3
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4 LIFTING LUG 1 SA516-70
TUBE O.D. x THl[KNESS x LENGTH (mm) 118-0.D.16(5/8") x t 1.2 4(18 BWG) x 1829( 72")
3 CHANNEL SHELL qi273 1 SA516-70+ cupro nickel
2 CHANNEL FLANGE SHELL END
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NAME MATER IAL
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1 2 3 4 5 6 7

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TYPE AEM &

SURFACE AREA (BARE) 78 M2(EFF)


SHELL SIDE TUBE SIDE

FLUID CIRCULATED HUILE EAU

CAPACITY 1m31 / /

NO OF PASS 1 2

DESIGN PRESSURE 1 Psi 1 200 150

OPERATING PRESSURE 1 Psi 1 / /

DESIGN TEMPERATURE 1 ° F1 200 300

OPERATING TEMPERATURE(IN/OUT) ( ° F) 140/115 75/82

MD MT ( ° F) / /

TEST PRESSURE 1 Psi 1 300 225

0.85 0.85
7 NDZZLE if 4" SchSO 2 SA106B 0

JOINT EFFICIENCY(SHELL/HEAD) ik t � iJtlt tttf 'ii!tf Jltl/1 BIJI


6 FLANGE }ii 4" 150 WN RF 2 SA105-11 REV DESCRIPTION PRE'D CHKD APPR AUTH'D DATE

1mm1 / / 5 PASS PARTITION PLATE 3} fi Mi j o 1 o 1 SA516-70


CORROSION ALLOWANCE
4 LIFTING LUG �� 1 SAS16-70
TUBE O.D.xTHICKNESSxLENGTH 1mm1 522-0.D. 16 ( 5/8")xt1.24 ( 18 B WG) x30 48( 120 ") 3 CHANNEL SHELL t 41!t wçj273 1 SA516-70+ cupro nickel

/
2 CHANNEL FLANGE SHELL END î{ {r *i 1 SA105-11+ cupro nickel jjj
PROJ.
!l distribution box+ interridl clddding covers in rnpro nickel
TUBE TO TUBESHEET JOINT 1 CHANNEL COVER }!il 1 SA105-11+ cupro nickel Il/
DRAWING NAME
;r. !R
UNIUWORK AREA
I.D 8 44x50 8
BUNDLE WEIGHT (kg) 340 NO NAME ITEM QTY MATERIAL 202, l'if
TAl�H
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OF
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DRAWINfj NO Item Code Xü3-K-ül10R-E1
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ANNEXE 5
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ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
1 2 3 4 5
to be con fi r r I ed by end user. '� 0 1

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DESIGN DATA

APPLICABLE AND STANDARD ASME SEC.VII DIV.1 LASTEST ADD.&ARH&TEMA 0

CODE u
TYPE AEM

SURFACE AREA(BARE) 78 M2(EFF)

SHELL SIDE TUBE SIDE

FLUID CIRCULATED HUILE EAU

CAPACITY 1m31 / /

NO. OF PASS 1 2

DESIGN PRESSURE 1Psi1 200 150

OPERATING PRESSURE 1Psi1 / /

DESIGN TEMPERATURE ( ° F) 200 300

OPERATING TEMPERATURE(IN/OUT) (°F1 140/115 75/82

M.D.M.T 1 ° F1 / /

TEST PRESSURE 1Psi1 300 225


5 LIFTING LUG 1 SA516-70 0

JOINT EFFICIENCY(SHELL/HEADI 0.85 0.85


REV DESCRIPTION PRE'O CHKD APPR AUTH'D DATE
4 End enclosure 1 SA516-70
CORROSION ALLOWANCE 1mm1 / /
3 Silk seat 3 /4" 2 SA516-70
TUBE O.D.xTHICKNESSxLENGTH 1mm1 522-0.D.16(5/8" 1xt1.24(18 BWG) x 3048(120"1 2 CHANNEL SHELL c/J273 1 SA516-70 �
ral:i'rlitN

/ 1 CHANNEL FLANGE SHELL END 1 SA 105-11 PROJ. RETURN BOX


TUBE TO TUBESHEET JOINT DRAWING NAME
l.0 610x400
NO. NAME TEM DTY MATER AL
UNIT!.WORK AREA

BUNDLE WEIGHT (kg) 125 2024


TAIAN SPE[ rnu S(ALE
t2
OF DRAWING ND. Item Code X03-K-0110R-E1
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 6
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
1 2 3 4 s 6 7

844 16'' 406 16'' 406


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DESIGN DATA C)
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APPLICABLE AND STANDARD ASME SEC.Il DIV.1 LASTEST ADD.&ARH&TEMA 0
CO
CODE u C)
LD
TYPE AEM s
SURFACE AREA(BARE) 78 M2(EFF)
SHELL SIDE TUBE SIDE

FLUID CIRCULATED HUILE EAU

CAPACITY 1m31 / /

NO. OF PASS 1 2

DESIGN PRESSURE 1Psi 1 200 150

OPERATING PRESSURE 1Psi 1 / /

DESIGN TEMPERATURE 1 ° F1 200 300

OPERATING TEMPERATURE(IN/OUT) ( ° F) 140/115 75/82

M.D.M.T 1 ° F1 / /

TEST PRESSURE 1Psi 1 300 225


7 NOZZLE if 4" Sch80 2 SA106B Q

JOINT EFFICIENCY(SHELL/HEAD) 0.85 0.85


6 FLANGE :tt; f 4" 150 WN RF 2 SA105-11 REV DESCRIPTION PRE'D CHKD APPR AUTH'D DATE

(mm) / / 5 PASS PARTITION PLATE JJ-tl ml t o 10 1 SA516-70


CORROSION ALLOWANCE
4 LIFTING LUG 1 SA516-70
TUBE 0.0.xTHICKNESSxLENGTH (mm) 522-0 _ D.16 (5/8") x t 1.24(18 BWG) x 3048( 120") 3 CHANNEL SHELL (i\273 1 SAS 16-70+ eupro nickel
2 CHANNEL FLANGE SHELL END 1 SA105-11+ cupro nickel
TUBE TO TUBESHEET JOINT / PROJ. distribution box + cover cladding internai in cupro nickel
1 CHANNEL COYER 1 SA105-11+ cupro nickel
DRAWING NAME
I.D 508x884
UNIT&WORK AREA

BUNDLE WEIGHT 1 Kg 1 340 NO. NAME ITEM QTY MATERIAL "" TAIAH SPEC rnu SC/ILE
12
OF ORAWING NO. Item Code X03-K-0110R-E2
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 7
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
1 2 3 4 s
to be confir r ed by end user. ,�0 1

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DESIGN DATA

'

APPLICABLE AND STANDARD ASME SEC \Il[ DIV.1 LASTEST ADD.&ARH&TEMA 0

CODE U

TYPE AEM

SURFACE AREA(BARE) 78 M2(EFFI


SHELL SIDE TUBE SIDE

FLUID CIRCULATED HUILE EAU

CAPACITY 1m31 / /

NO. OF PASS 1 2

DESIGN PRESSURE 1Psi1 200 150

OPERATING PRESSURE 1Psi1 / /

DESIGN TEMPERATURE ( ° F) 200 300

OPERATING TEMPERATURE(IN/OUT) ( ° F) 140/115 75/82

M.D.M.T ( ° F) / /

TEST PRESSURE 1Psi1 300 225

0.85 0.85 t--


s
- +-
LIFTING LUG
-- - - - ---+
-- - - - --------j
7
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- SAS16-
- -0 - - --------!
- JJ!.ll B:!ll
JOINT EFFICIENCY(SHELL/HEAD)
4 End enclosure
REV DESCRIPTION PRE'O CHKD APPR AUTH'D DATE
1 SAS16-70
CORROSION ALLOWANCE 1mm1 / /
3 Silk seat 3/ 4" 2 SAS16-70
TUBE O D x THICKNESSxLENGTH 1mm1 522-0.D.16(5/8") xt 1.24(18 BWG) x 3 Ü48(12 Ü") 2 CHANNEL SHELL Gi273 1 SAS16-70 li\l:i"rli\N

TUBE TO TUBESHEET JOINT / 1 CHANNEL


----- FLANGE SHELL END 1
'...__ SA105-II
::'...'....:..'
PROJ. RETURN BOX
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DAAWINGNAME
_j_ :'..::'.......''...___ I.D610x400
NAME
_

NO TEM QTY MATER AL


UNlnliORK AREA

BUNDLE WEIGHT (kg) 125 202,


TAl,1,N SPEC EQU SCALE
12
OF DRAWING NO. Item Code X03-K-0110R-E2
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 8
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
9 8 7 6 s 4 3 2 1

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APPLICABLE AND STANDARD ASME SEUi DIV.I LASTEST ADD.&ARH&TEMA R


N 1

CODE u Lî)
.,-----­
__________,
TYPE AEL
lO

10
SURFACE AREA(BAREI 38 M2(EFF)
SHELL SIDE TUBE SIDE

FLUID CIRCULATED HYDROCARNON VAPOR SEA WATER

CAPACITY (m3) / /

NO. OF PASS 4

DESIGN PRESSURE (Psi) 300 75/FV

OPERATING PRESSURE (Psi) 18 9 50

(t) 65.6 65.6 10 Other components 1 SA516-70


DESIGN TEMPERATURE
9 NOZZLE 1 1/2" Sch40 2 SA106B
OPERATING TEMPERATURE(IN/OUT) (t) 36.9/33.9 23.9/29.4
8 FLANGE 2 SA105-11
1 1/2" 150 SO RF
M.D.M.T (t) / / 7 PASS PARTITION PLA TE . o 1o 1 SA516 70 0

TEST PRESSURE (Psi) 450 112.5 LIFTING LUG 2 SA516-70 REV DESCRIPTION PRE'D CHKD APPR AUTH'D DATE

5 CHANNEL COVER


0.85 0.85 634 1 SA105-ll+cupro nickel
JOINT EFFICIENCY(SHELL/HEAD)
4 NOZZLE 4" Sch40 4" 2 SA106B
CORROSION ALLOWANCE (mm) 1.5 3.175
3 FLANGE 2 SA105-11 r,v--
150 SO RF
TUBE 0.0.xTHl[KNESSxLENGTH (mm) 152-001905( 6/8")xll65 (16 BWG) x4267(14) 2 CHANNEL SHELL 1 SA516-70+cupro nickel
642
PROJ DISTRIBUTION BOX
1 CHANNEL FLANGE SHELL END
DRAWIN6 NA.NE
TUBE TO TUBESHEET JOINT / 1 SA105-ll+cupro nickel I.0387X692
UNIUWORK AREA

BUNDLE WEIGHT (kg) 260 NO. NAME ITEM QTY MATERIAL 2024
TAIAN SPH rnu S[ALE
12
OF ORAWllf.i NO. Item Code XO3-E-0515
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
ANNEXE 9
ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
1 2 3 4 s 6

7§" (19/4)
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DESIGN DATA

APPLICABLE AND STANDARD ASME SEUi DIV.1 LASTEST ADD.&ARH&TEMA R

CODE u
TYPE

SURFACE AREA[BAREI
AEL

38 M2[EFF)
7
SHELL SIDE TUBE SIDE

FLUID CIRCULATED HYDROCARNON VAPOR SEA WATER

CAPACITY [m3) / /
NO. OF PASS 4

DESIGN PRESSURE [Psi) 300 75/FV

OPERATING PRESSURE [Psi) 189 50

DESIGN TEMPERATURE (t) 65.6 65.6

OPERATING TEMPERATURE(IN/OUT) [t) 36.9/33.9 23.9/29.4

M.D.M.T (t) / / 7 Other components 1 SA516 70 0


itt lltÎ îÎ litll! El!II
TEST PRESSURE (Psi) 450 112.5 6 PASS PARTITION PLATE o 10 1 SA516-70 REV DESCRIPTION PRrn CHKO APPR Aurn·D DATE

0.85 0.85 5 CHANNEL COVER 634 1 SA105-ll+cupro nickel


JOINT EFFICIENCYISHELL/HEAD)
4 Silk seat 3/ 4" 2 SA516-70
CORROSION ALLOWANCE (mm) 1. 5 3.175
3 CHANNEL SHELL 1 SA516-70+cupro nickel 'li\l:i"rfi:ut

TUBE 0.0. x THICKNESSxLENGTH [mm) 152-0 D 19 05[ 6/8"),tl65 (16 BWG) ,4267[14'1 2 LIFTING LUG 2 SA516-70 PROJ. Internai cladding caver in cupro-nickel
TUBE TO TUBESHEET JOINT / l---1 +-- CHANNEL
- - FLANGE
- - SHELL END
--+
- iR-
i'i-5¾ Ê: o--'�42- -
___j - SA105-ll+cupro
1--' ---1-----'� c:__::____':_'"_t
nickel:_'__
,_.___-,_.=
-----I UNIT&WORK AREA
ORAWIHG NAME
I D 387X194
BUNDLE WEIGHT (kg) 154 NO. NAME ITEM OTY MATERIAL 2024
TAIAN SPEC EQU SCALE
12 OF
DRAWING NO. Item CodeXO3-E-0515
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC EN......... LOT 3
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

TECHNICAL DESCRIPTION
(LOT N°3)

1. Introduction

ENTRAC INTERNATIONAL, procurement subsidiary of EPPM Group (Tunisian EPC


contractors), specialized in the design & supply of engineering products & customized
solutions & systems for Oil & Gas, water treatment & industry fields, will ensure the design,
the manufacturing assistance, the supply, the factory inspection (FAT) and the site acceptance
(SAT) of the new TUBULAR BUNDLES. Here attached the company presentation, the
ISO certificate and the references’ list of ENTRAC.

In addition, please refer to the copies of PO and the satisfaction letters of previous
projects performed by ENTRAC in Algeria with SONATRACH and its subsidiaries
(ENSP, ENTP, ENAFOR, ENGTP, GP1Z, GL1Z …), in Angola and Libya during last
years, as well as other similar projects such as:

 Supply of tubes bundles for existing oil stabilizer feed heaters with Groupement
BERKINE in 2023.
 Supply of U tubes bundles for existing preheaters with Groupement BERKINE in
2023.
 Supply of the flame tubes for the existing reboilers with GSE in Algeria in 2023
 Supply of radiators and aircoolers for Groupement TOUATGAZ in 2022 and 2023
 Supply of tubes spare parts for existing GEA air coolers for SONATRACH DP,
Algeria in 2021.
 Supply of smooth and finned tubes for existing heat exchangers for SONATRACH,
HR’M, Algeria in 2022 and 2023
 Supply of tubes and accessories for existing heaters with refinery of SKIKDA,
SONATRACH RA1K in 2023.
 Supply of different radiators for ETU ENERGIAS (SOMOIL) in Angola 2020, 2022
and 2023.
 Supply of air coolers for ETU ENERGIAS (SOMOIL) and SONANGOL in Angola
in 2019, 2022 and 2023
 Supply of heat exchangers for GECOL in Libya in 2020.
 Supply of a complete steam boiler (19tons/h) package skid mounted with complex
GP1Z, Algeria in 2023
 Supply of containerized steam generator with SONATRACH HMD in 2023.

In addition to the ongoing contracts during 2024 in Algeria related to:

 Supply of horizontal refrigerant exchangers with SONATRACH EP PROD.


APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Supply of tubes bundles for aircoolers for SONATRACH EP PROD.


 Supply of API 5L piping and fitting for groupement GSE and for GCB.

(Pour plus d'informations, voir: (http://entrac-international.com).

The new TUBULAR BUNDLES will be designed and manufactured by our partner
manufacturer « Taishan Electric Power Construction Group Co, Ltd. » who has a solid
experience of more than twenty-seven (27) years in the manufacturing of pressure vessels
(boilers, heater, heat exchangers) and similar tubes bundles and also the manufacturing of U
tubes with well-known customers all over the world like (SCHLUMBERGER, SHELL…).
Please refer to the attached references’ list, the manufacturer’s authorization letter in
addition to the ISO & ASME certificates and the company’s presentation.

ENTRAC will avail its expertise and its experience to ensure the manufacturing assistance
and the supply of new TUBULAR BUNDLES according to the required technical
specifications on the timescale and SONATRACH’s terms & conditions as well as the
applicable international standards.

2. Scope of Work

 Design, manufacturing assistance and supply of new TUBULAR BUNDLES with


the recommended commissioning and two (02) years spare parts list according
to applicable international standards & as per SONATRACH’s requirements.
 Inspection and testing in the factory as per SONATRACH’s requirements
 Identification, marking, packaging & shipment as per SONATRACH’s
requirements.
 Supply of all required documentation including ARH files as per
SONATRACH’s requirements.
 Factory & Site acceptances as per SONATRACH’s requirements.

N.B:

 There are no site services (installation/commissioning/training) required for the above


items as confirmed by SONATRACH on 04/23/24.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

3. Scope of supply

Please consider the following new material list who will be supplied for this LOT N°3 based
on SONATRACH’s additive technical file sent on 04/16/2024:

Item N° Tag Number Quantity Unit Designation

01 X01-E-503 A 01 Nos TUBULAR BUNDLES

02 X01-E-503 B 01 Nos TUBULAR BUNDLES

03 X01-E-504 02 Nos TUBULAR BUNDLES


Recommended commissioning
04 NA 01 Lot and two (02) years spare parts
list

4. General Technical Specifications

The proposed new TUBULAR BUNDLES will be designed and manufactured based on
SONATRACH’s technical specifications and in compliance with original design and
provided vendor documents of the existing equipment as well as the applicable international
standards.

All offered TUBULAR BUNDLES will be brand new, unused, without any defect and with
good quality.

The new TUBULAR BUNDLES will be completed and totally assembled.

The suggested TUBULAR BUNDLES will be equivalent & interchangeable with the ones
installed on the existing equipments as per the bid file. It’s replacement of existing ones as
confirmed by SONATRACH on 02/08/24.

The proposed TUBULAR BUNDLES will comply with the drawings of the existing ones
provided by SONATRACH on 21/02/2024 and it will be ready for installation at site (out of
our scope of supply) as confirmed by SONATRACH on 04/23/24.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

5. Reference Documents

The following bid documents, received by SONATRACH during this bidding stage, were
taken into consideration wherever applicable:

 Cahiers des charges: dossier d’appel d’offres (DAO) boites & faisceaux
échangeurs
 Annexes des trois lots 1 à 3: plans+ datasheets de l’existant
 Spécifications du complexe pour boites & faisceaux échangeurs+données
conceptuelles de base.
 Additif du dossier d’appel d’offres (DAO).

N.B:

 The technical clarifications received by SONATRACH on the 02/08/2024,


02/12/2024, 02/23/24, 02/28/24, 03/05/2024, 04/15/2024, 04/16/2024,04/23/2024 and
04/29/2024 were all taken into consideration while preparing our offer.
 The nameplates will be supplied with the material as per the requirement.
 For the new TUBULAR BUNDLES, the rust proof, the surface preparation of outer
surfaces and the finish external painting will be according to the applicable
international standards, as per the manufacturer’s standard procedure. It shall be
confirmed by SONATRACH in case of contract award.
 As informed in bidding phase, please note that the provided drawings are not clear
and legible and we have been informed by SONATRACH that no other version is
currently available. So, we have done our best to meet and identify the design data and
related dimensions based on it. So, please confirm it at earlier stage.
 The ARH requirement as per the Algerian authorities is applicable on all items N°1, 2
et 3 of LOT 3:

Item N° Tag Number Designation OBSERVATIONS


Presentation of the ARH
01 X01-E-503 A TUBULAR BUNDLES
file is required
Presentation of the ARH
02 X01-E-503 B TUBULAR BUNDLES
file is required
Presentation of the ARH
03 X01-E-504 TUBULAR BUNDLES
file is required
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

6. Particular Technical Specifications


6.1. Applicable Standards

The new proposed TUBULAR BUNDLES will be designed and manufactured as per
SONATRACH’s required technical specifications and the following applicable international
standards:

➢ ASME VIII Div1 (Latest Edition)


➢ API 660
➢ The ASME U stamp
➢ TEMA-R
➢ TEMA -C
➢ ASTM & ASME for pressure & non-pressure part
➢ ANSI for pipes & fitting
➢ SI for measuring units
➢ Algerian regulations “ARH” for all items as per below list:

Item n° Tag N° ARH requirement

Applicable: Decree No. 21/261 relating to the


01 X01-E-503 A
Algerian regulation of gas pressure devices.

Applicable: Decree No. 21/261 relating to the


02 X01-E-503 B
Algerian regulation of gas pressure devices.

Applicable: Decree No. 21/261 relating to the


03 X01-E-504
Algerian regulation of gas pressure devices.

Note:
 The above ARH files requirement have been confirmed by SONATRACH on
04/16/2024.

6.2. Design Data

A-Items N°1 & N°2 TAG N° X01-E-503 A & B “TUBULAR BUNDLES”:


APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

The design data of the new TUBULAR BUNDLES TAG X01-E-503 A & B are the
followings:
 Item TAG N° X01-E-503 A & B
 Type: AES
 Fluid: 15% LEAN MEA SOLUTION (Shell Side) & 15% RICH MEA SOLUTION
(Tube Side)
 Qty of tubular bundle: two (02) = (1+1)
 Operating pressure: 593 PSI (tube side) and 10 PSI (shell side)
 Operating temperature: 120/200°F (tube side) and 241.7/160°F (shell side)
 Design Pressure: (Shell Side): 75&F. V PSI – (Tube Side): 720 PSI
 Design Temperature: 300°F (Shell Side)– (Tube Side): 250°F
 Hydro-test pressure: 1080 PSI (tube side)- 112.5 PSI (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 04 (tube side) – 01 (shell side)
 Joint efficiency: 0.85/1 (tube side) – 0.85 (shell side)
 Surface area (Bare): 232.2576m2 (EFF)
 Tubes No./each: 324
 Tube dimensions (mm): OD 19.05 (3/4”) mm x Thickness 1.65 (16 BWG) mm x
Length 6096 mm
 Lifting lug thickness :19 mm
 Corrosion allowance: 6.35 mm (shell side) & 0 mm (tube side)
 Tubes sheets, plug, baffles plate, floating head, & floating head flange material:
stainless steel SA240-304
 Tubes, tie rod & spacer material: stainless steel SA249-304
 Bolts & Nuts material: carbon steel SA 194-2H + SA193B7
 Backing device material : carbon steel SA266-2N
 Dimensions per item: ID 680 x Length 6096mm
 Tubular bundle Empty Weight (Kg): ~ 2300 kg.

Please refer to the attached preliminary sketch for the new TUBULAR BUNDLES in
ANNEX 1 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

B- Item N°3 TAG N° X01-E-504 “TUBULAR BUNDLES”

The design data of the new TUBULAR BUNDLES TAG N° X01-E-504 are the followings:
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 Item TAG N° X01-E-504


 Type: AES
 Fluid: 15% LEAN MEA SOLUTION (Shell Side) & SEA WATER (Tube Side)
 Qty of Tubular bundles: two (02)
 Design Pressure: (Shell Side): 63.8 barg – (Tube Side): 5.17/F. V barg
 Design Temperature: 93℃ (Shell Side)– 65,5°C (150°F) (Tube Side)
 Hydro-test pressure: 7.76 barg (tube side)- 95.7 barg (shell side) - (1.5 x Design
pressure as per the standard & ARH).
 Passes Number: 01 (tube side) – 02 (shell side)
 Joint efficiency: 0.85/1 (tube side) – 0.85 (shell side)
 Surface area (Bare): 144 m2 (EFF)
 Tubes No./each: 410
 Tube dimensions (mm): OD 19.05 (3/4”) mm x Thickness 1.65 (16 BWG) mm x
Length 6100 mm
 Corrosion allowance: 3.175 mm (shell side) & 0 mm (tube side)
 Tube to tubesheet joint: Expanded
 Lifting lug thickness :19 mm
 Tubes material: Copper nickel alloy CUNI 70/30 (71500) ,
 Plug, lifting lugs, baffles plate, support plates: carbon steel SA 516 Gr70
 Stationary tubes sheets, floating tubes sheets material: forged carbon steel SA266
Cl2+SB171 C71500 cladding
 Floating head flange & Backing device material: forged carbon steel SA266 Cl2
 Bolts & Nuts material: carbon steel SA 194-2H + SA193B7
 Dimensions per item: ID 718 x Length 6100 mm
 Tubular bundle Empty weight (Kg): ~ 2800 kg.

Please refer to the attached preliminary sketch for the new TUBULAR BUNDLES in
ANNEX 2 as per the requirement.

The final detailed drawing will be submitted in case of contract award and should be
approved by the end user.

6.3. Material list

For all new TUBULAR BUNDLES items, the parts listed in the provided SONATRACH’s
bid file and referred to bid “as-built drawings” have been considered within our scope of
supply.

Please refer to the attached preliminary drawings for each item in ANNEX 1 and ANNEX 2
which include the detailed material list as per SONATRACH’s requirement.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

6.4. Spare parts

All new TUBULAR BUNDLES items will be supplied with the recommended
commissioning and two (02) years spare parts list as per the following table:

Part N° Designation Total Quantity


01 Gasket Ø5 08 Pces
Fastener : Bolts M20*280 + Bolts
02 (8 Bolts+ 16 nuts)
M20*225+ Nuts M20

7. Inspection & Testing

The inspection and testing in the factory and on-site will be performed according to the
applicable standards and SONATRACH’s bid requirements especially the followings:

 Visual and dimensional tests


 Non-destructive tests NDE (RT/PT/UT/MT/PMI), as per Code & Spec, where
applicable
 Hydrostatic tests as per code & Spec, with floating head testing devices where
applicable.

The provisional and final acceptances of the material will be performed as per
SONATRACH’s requirements.

8. Marking

The marking of the new TUBULAR BUNDLES will be according to the applicable
international standards and as per SONATRACH’s requirement.

9. Packaging & shipping

The packaging & shipping of the new TUBULAR BUNDLES will be according to the
international standards and SONATRACH’s packaging requirement and mainly these notes:

 N2 gas filling protection of 0.05 MPa with a pressure gauge.


APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

 The main equipment will be packed on steel skid (transportation shell supported where
necessary/applicable) + spare parts boxes will be packed in case where applicable+
rain-proof cover (Seaworthy export packaging included).

10. Documentation

All documents and certificates required by SONATRACH will be provided with the material
for approval in case of contract award especially the followings:

 Technical description
 Detailed drawings; assembly drawings
 Material list (MTO)
 Spare parts list/book, where requested.
 Mechanical guarantee (Mechanical strength calculation note in accordance
with applicable code & regulation), where applicable
 ARH files (preliminary & final), where applicable
 Welding procedures (WPS), where applicable
 Procedure Qualifications Records (PQR), where applicable
 Thermal guarantee (Thermal calculation review on basis of original data)
where applicable
 Non-Destructive (NDE) tests procedures and reports, and reports/certificates,
where applicable
 Hydrostatic tests procedure & reports/records where applicable
 Heat treatment procedure, where applicable
 PWHT Procedure and reports, where applicable
 Cleaning, drying and rust prevention process/storage procedure
 Cladding/Coating/painting reports/procedure, where applicable
 Vendor data books & As-built drawings
 Inspection & tests plan “ITP”
 Raw Material certificates (MTC)
 Certificates of origin
 Certificates of guarantee
 Certificate of new & recent manufacture
 Certificates of compliance.
 Quality certificate
 Detailed project schedule
 Quality plan.
 Packing list (PL)
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

11. Delivery period

The new TUBULAR BUNDLES will be delivered within twelve (12) months, CPT
ORAN/MOSTAGANEM port/airport, Algeria from the date of contract signature (for
items not subject to ARH) and from the date of ARH file approval (for items subject to ARH),
where applicable:

 Period for Submission of technical ARH file : two (02) months from the start date of
contractual period

➢ Period for Approval of technical ARH file : two (02) months from the file
submission date

➢ Delivery period: eight (08) months from the date of ARH approval and end user’s
Notification.

Notes :

 All items of LOT 3 are subject to ARH procedure.


 All goods will be delivered by ocean freight.
 Please note that a suspension of the contractual delivery period/duration will be
applied until the approval of the preliminary ARH technical file.
 Please note also that the approval of certificates by the Algerian consulate in the
country of origin of the material may take more than 30 days. As a result, a
suspension of the contractual deadline will also be applied until their response is
received.

12. Origin

The material will be manufactured in China.

13. Warranty

The warranty period is twelve (12) months starting from the provisional acceptance date of
goods or at least twenty-four (24) months from the provisional acceptance date as per the
bid requirement.
APPEL D’OFFRES NATIONAL ET INTERNATIONAL OUVERT
N° GL1Z/14/APP/2023/INV
LA FOURNITURE DE BOITES ET DE FAISCEAUX TUBULAIRES
D’ECHANGEURS POUR LE COMPLEXE GL1Z EN Trois (03) LOTS DISTINCTS:
LOT N°1: BOITES D’ECHANGEURS SANS CLADDING, LOT N°2: BOITES
D’ECHANGEURS AVEC CLADDING, LOT N°3: FAISCEAUX TUBULAIRES
D’ECHANGEURS
Réf : DTC-CX 46-24-GE-TP-001-01 Date : 28/04/2024

14. After-sales Services

The after sales & the technical assistance will be ensured by our subsidiaries in Alger during
the warranty period.

15. Validity

Our offer will be still valid one hundred eighty (180) days.
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1 2 3 4 5 6 7 8 9 10 11 12

/ ;- T 324 Pcs <P19.05x1.65x6100 Material: SA.249-304


Pitch: 25.4 10'-0"160961 \
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19 18 17 16 14 13
V

Stationary Tubesheet
No Scale Floating Tubesheet
Tube Hales Floating Head Flange Backing Device Unit of length: mm
No Scale
No Scale No Scale No Scale
Tube Side Tube Side

-1
-
1
2�·1;6BOI
11 l-[;5&21 1�1;680)
m,19.05�'" 1

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1 1
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DESIGN DATA

u
APPLICABLE AND STANDARD ASME SEC.I DIV.I LASTEST ADD.&ASME UPV&ARH& TEMA C

[ODE

TYPE AES

SURFACE AREA[BAREI 232.2576 M2[EFFI


19 IMPINGE PLATE O8 1 SA240-304
SHELL SIDE TUBE SIDE 18 SEALING STRIP o12 4 SA240-304

FLUID [IR[ULATED 15% LEAN MEA SOLUTION 15% RICH MEA SOLUTION 17 SLIDING SHOE 016 o16 2 SA240-304
16 SUPPORT PLATE 1 SA240-304
CAPACITY [m31 I I
15 GASKET o5 I+2 SEE NOTE l NET MASS 1,,1 2300
NO. OF PASS 1 4 PORCELAIN i'gl
14 NUTS M20 56+4 SA194-2H
---

STAINLESS STEEL 1,,1 ---


[Psi) 75&F.V 720 13 STUD B M3Ox280 28+2 SA193-B7
DESIGN PRESSURE 11TANIUH 1,,1 ---

12 FLOATING HEAD 1 SA.240-304 ---

OPERATING PRESSURE [Psi) 10 593


681 2300
11 FLOATING HEAD FLANGE 1 SA.240-304
EMPTY MASS 1,,1

['FI 300 250 OPERATING MASS i'gl ---

DESIGN TEMPERATURE 10 FLOATING TUBE SHEET 690 1 SA240-304 ---


MASS OF FULL WATER 1kg)
['FI 2417/160 120/200 9 BACKING DEVICE MIO 1 SA266-2N HAX REMOV. PART MASS
OPERATING TEMPERATURE[IN/OUT) 1,,1 ---

8 NUTS \b19.05xl65 L=610 12 SA194-2H


M.D.M.T ["FI I I
TUBE \b10[M10I
324 SA249-304 0

TEST PRESSURE [Psi) 112.5 1080 3/8 " Sch40


6 TIE ROD 6 SA249-304 REV DESCRIPTION PAE'O CHKO APPR AUTH'D DATE
c5 5
JOINT EFFICIENCY(SHELL/HEADI 0.85 0.85/1 5 SPA[ER I SA249-304
4 BAFFLES PLATE 18 SA240-304
CORROSION ALLOWANCE [mm) 6.35 0
3 STATIONARY TUBE SHEET 081 1 SA240-304 �
T'il=i"rlM
TUBE 0.0. x THl[KNESSxLENGTH [mm) 324-0 D 19 05[3/4"1xtl65(16 BWGlx6096 ô 19
2 LIFTING LUG 2 SA240-304 Tubular-Bundles
PROJ.

1 PLUG
DRAWIHG NAME
TUBE TO TUBESHEET JOINT Strength Weld + Light Expanded 2 SA240-304 AES-324-609 6 -19.05
UNIT!.-WORK MEA

BUNDLE WEIGHT [kg1 I NO NAME ITEM QTY MATERIAL 1014


TAIAN SPEC mu SCALE
11
OF DRAWING NO. Item Code X01-E-503A/B
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ANNEXE 2
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1 2 3 4 5 6 7 8 9 10 11 12

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Stationary Tubesheet
No Scale Floating Tubesheet
Tube Hales Floating Head Flange Backing Device
No Scale
No Scale No Scale No Scale
Tube Side Tube Side
161"!1685) 18 h11181 Unit of length: mm
51 ·4
61 h16161
1 11
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DESIGN DATA

APPLICABLE AND STANDARD ASME SE[\11 DIV.I LASTEST ADD.&ARH&TEMA R

CODE NO

TYPE AES

SURFACE AREA(BARE) 144 M2(EFF)


19 IMPINGE PLATE SA516-70
SHELL SIDE TUBE SIDE 18 SEALING STRIP 8 SA516-70

FLUID CIRCULATED 15% LEAN MEA SOLUTION SEA WATER 17 SLIDING SHOE j 616 2 SA516-70
16 SUPPORT PLATE 1 SA516-70
CAPACITY (m31 / /
15 GASKET 1+ 2 SEE NOTE l lkgl 2800
NO. OF PASS 2 1 POR[ELAIN
14 NUTS M20 56 + 4 SA194-2H
5TAINLE5S STEEL lkgl
Jt 9'
DESIGN PRESSURE (barg) 618 5.17/F.V 13 STUD B TITANIU M lkgl
12
OPERATING PRESSURE (barg) 52 144 EMPTYMASS lkgl 2800
-
t
11
- --t-- - - - - ---t-
Jî�J¼!i
FLOATING HEAD FLANGE 651 1 SA266 CL 2
---t-- - - - - -
- - - - - - ------,
-- - -------1 ".u, .,,,_ DPERATING MASS ----1kg)
l'CI 93 65.5 - - --- _---<
DESIGN TEMPERATURE ; - - - - - - � + __-
10 686 + 16 SA266 CL 2 + SB171-[71500 >"'; ; MASS D F FULLW ATER
===
FLOATING TUBE SHEET 1 ,kgl

('C 1 72.2/37.7 218/36.6 9 BAC KING DEVI[[ 638 1 SA266 CL 2 :ll::k1li1tltMAX REMOV PART MASS lkgl
OPERATING TEMPERATURE(IN/OUTI
8 NUTS 12 SA194-2H
M D. .M.T ('C 1 / / MIO
7 TUBE 410 CS CUNI 70/30 0
qi19 05xl65 L 6100
TEST PRESSURE (barg) 95. 7 7.76
6 TIE ROD 6 [1020 REV DESCRIPTION PRE'D CHKD APPR AUTH'D DATE
i1J10(M10)
JOINT EFFICIENCY(SHELL/HEAD) 0.85 0.85/1 5 SPACER 3/8" Sch40 / SA214
4 BAFFLES PLATE 66 34 SA516-70
CORROSION ALLOWANCE (mml 1175 0
3 STATIONARY TUBE SHEET 686 + 16 1 SA266 CL 2 + SB171-C71500
TUBE 0.0.xTf-lCKNESSxLENGTH (mml 410-0D 19 05x165(16 BWGlx6100
2 LIFTING LUG 619 2 SA516-70 T ubular Bundles
DRAWING NAME
PROJ

TUBE TO TUBESHEET JOINT Expanded -


t
1
- --t-
PLUG 2 SA516-70 AES-410-6100/19.05
- -- - - - - ----t-- - - - ----l
-- -
---t---- ---
-------1 UHIUWORKAREA

BUNDLE WEIGHT (kgl / NO. NAME ITEM QTY MATERIAL 2024 TAIAN SPE( rnu S[ALE
11
OF DRAWING NO Item Code Xü1-E-504
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC
AUTORISATION DU FABRICANT
ENTRAC ENTRAC E
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC
ENTRAC ENTRAC ENTRAC ENTRAC

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