KTU Material Testing Lab - Viva Questions & Answers
1. Tensile Test (Mild Steel)
Q1. What is the aim of the tensile test?
A: To find yield strength, ultimate tensile strength, Young's modulus, and ductility.
Q2. What is Young's Modulus?
A: E = Stress / Strain in the elastic region.
Q3. What is yield point?
A: Stress at which plastic deformation begins.
Q4. What is necking?
A: Localized reduction in area before fracture.
Q5. What does elongation indicate?
A: The ductility of the material.
2. Compression Test (Cast Iron / Concrete)
Q1. Purpose of compression test?
A: To determine compressive strength of brittle materials.
Q2. Why do brittle materials fail suddenly?
A: They can't deform plastically.
Q3. What is observed during failure?
A: Sudden crack and fracture.
3. Hardness Test (Brinell, Rockwell, Vickers)
Q1. Define hardness.
A: Resistance to indentation or scratching.
Q2. Difference: Brinell vs Rockwell?
A: Brinell: ball indenter & diameter; Rockwell: depth of penetration.
Q3. Why different scales?
A: For different material hardness levels.
4. Impact Test (Izod & Charpy)
Q1. What is toughness?
A: Energy absorbed before fracture.
Q2. Why use notches?
A: To localize stress and simulate cracks.
Q3. Charpy vs Izod?
A: Charpy - horizontal; Izod - vertical.
5. Torsion Test
Q1. Define torsion.
A: Twisting of material by torque.
Q2. Formula for torsional stress?
A: tau = (T x r) / J
Q3. What is modulus of rigidity (G)?
A: Shear stress / shear strain.
6. Spring Test
Q1. What is spring stiffness?
A: k = F / delta
Q2. Unit of stiffness?
A: N/m
Q3. Type of deformation?
A: Elastic.
7. Bending Test
Q1. What is flexural strength?
A: Stress at outer surface in bending before fracture.
Q2. What is the neutral axis?
A: Axis with zero stress during bending.
Q3. Define moment of inertia.
A: Resistance to bending based on cross-section.