GEO- Global Engineering Consultants Contract Documents
Proposed Culinary and Cream Factory on Plot No. 0050000040 Mechanical Works Specifications
2nd Industrial City, Dammam, K.S.A
SECTION: 22
PACKAGED PRESSURIZATION SETS
GEO- Global Engineering Consultants Contract Documents
Proposed Culinary and Cream Factory on Plot No. 0050000040 Mechanical Works Specifications
2nd Industrial City, Dammam, K.S.A
PART 1 – GENERAL
1.1 WORK INCLUDED
1.1.1 Work of this Section includes all labour, materials, equipment and services necessary to complete the
factory pre-packaged pressurization sets, as shown on the drawings and specified herein for the
chilled water systems, including, but not limited to, the following:
1.1.2 Expansion tanks.
1.1.3 Pre-packaged pressurization sets.
1.1.4 Sealed Acceptor
1.2 RELATED WORK SPECIFIED IN OTHER SECTIONS
1.2.1 Insulation
1.2.2 Pumps
1.2.3 Electric Motors
1.3 SUBMITTALS
1.3.1 Shop Drawings
1.3.2 Expansion tanks and pressurization sets; piping details.
1.3.3 Product Data
1.3.4 Manufacturer's latest published data for materials, equipment and installation.
PART 2 - PRODUCTS
2.1 APPROVED MANUFACTURERS
Refer to approved manufacturers list in Appendix.
2.2 EXPANSION TANKS
2.2.1 Provide diaphragm type expansion tanks integral to the packaged pressurisation sets, and connect
complete with all necessary appurtenances, of ample strength for the pressure to which they will be
subjected.
2.2.2 Tanks to be of quantity and size suitable for system water content, maximum system temperature,
system static pressure and maximum system working pressure, indicated on drawings, set on suitable
supports and provided with all necessary tapings. All tanks to be constructed in accordance with the
local codes, but steel plate should not less than 5 mm thick.
2.2.3 Provide the factory mounted tanks with pre-piped expansion inlet connection, make-up water, drain,
and vent connection. Pipe drain to building drainage system with indirect connections.
2.3 MAKE UP PRESSURIZATION SET
GEO- Global Engineering Consultants Contract Documents
Proposed Culinary and Cream Factory on Plot No. 0050000040 Mechanical Works Specifications
2nd Industrial City, Dammam, K.S.A
2.3.1 The make-up pressurization sets shall be packaged at the manufacturer's works and when delivered to
site ready for commissioning with the minimum site works.
2.3.2 A fully automatic make-up unit comprising the following shall be provided. Duty and standby pumps
of bronze construction, pressure gauge, high and low pressure switches for interlocking with the
system equipment served in fault conditions. Gate valves are to be provided to enable any pump or
vessel to be removed without shutting down the system.
2.3.3 A mild steel cubical with hinged door housing, door inter located mains isolator, individual motor
starters, fuses, hand/off/auto switches (one per pump) and a selection switch to enable either pump
to be duty while the other is on automatic standby. Indicator lights for pump running, pump tripped
and power on, Anti-condensation heater and volt free contacts for remote monitoring for pump
running, pump tripped, high pressure, and low pressure.
2.3.4 Units standard with test button, pump start frequency/leakage detector, alternative pump starting on
the two pump sets.
2.3.5 Provide break tank low water level warning alarms, high system temperature alarm, hours run meter,
motor starter(s) if not in local motor control centre, complete with run and trip lamps, and pump
suction strainer(s).
2.3.6 Water treatment systems shall not be introduced into the break tank.
2.3.7 Provide volt free contacts to enable all alarm functions to be annunciated to the fire alarm panel as
well as locally at the unit and monitoring functions to be controlled and annunciated to the local MCC
panel as well as locally at the unit.
2.4 SELED ACCEPTOR
2.4.1 Provide a pressurization system that seals the system expansion in a sealed tank at atmospheric
pressure, as apposed to using fixed air cushion bladder in the tank. This will enable us to use of a
pressurization system which will enable large expansion volumes to be handled with a system that is
much smaller in volume/size.
2.4.2 The unit is to be supplied with a transfer/control package including microprocessor control,
accumulator, backflow preventer and the necessary valves etc.
PART 3 – EXECUTION
3.1 GENERAL
3.1.1 Each tank to be hydrostatically tested at 1.5 times maximum operating pressure.
3.1.2 Install all pressurization systems according to manufacturer’s installation and alignment instructions.
END OF SECTION
