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Electrician Course

The document outlines the structure and content of the 51R10 Electrician Course, including training subjects such as generator operations and interior electricians. It emphasizes safety, environmental stewardship, and basic mathematics as key components of the training. The course is divided into modules with specific learning objectives and practical applications.

Uploaded by

straymonster
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
25 views448 pages

Electrician Course

The document outlines the structure and content of the 51R10 Electrician Course, including training subjects such as generator operations and interior electricians. It emphasizes safety, environmental stewardship, and basic mathematics as key components of the training. The course is divided into modules with specific learning objectives and practical applications.

Uploaded by

straymonster
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Student Guides

ES S
S A ON
Y
TATS ELECTRICIAN
COURSE
MOS 51R10
ELECTRICIANS COURSE

LESSON:
INTRODUCTION TO COURSE

Lesson Number: 051-51R1-B01


11/25/98 51RB01S6A-1
INTRODUCTION TO COURSE

Course Training Subjects

• Course Introduction

• Generator Operations Phase

• Interior Electricians Phase

11/25/98 51RB01S6A-2
INTRODUCTION TO COURSE

Scope

The purpose of this instruction is to provide you with an

overview of the training you will receive during the 51R10

Electrician Course. You will also be briefed on training

policies, safety, facilities, academic and administrative

procedures, course objectives, and training methods.

11/25/98 51RB01S6A-3
INTRODUCTION TO COURSE

Safety, Risk, and Environmental Concerns

Safety Requirements: None

Risk Assessment Level: Low

Environmental Considerations: None

11/25/98 51RB01S6A-4
INTRODUCTION TO COURSE

Lesson Topics

• Training Policies

• General Safety Rules and Guidelines

• Facilities

• Academic and Administrative Procedures

• Training Methods

• Course Module Structure

11/25/98 51RB01S6A-5
INTRODUCTION TO COURSE

Course Structure
* MODULE A MODULE B

INPROCESSING COMMON COURSE


ENGINEER INTRODUCTION
TRAINING (CET)

MODULE C MODULE D

GENERATOR INTERIOR OUTPROCESSING


OPERATIONS ELECTRICIAN
PHASE PHASE

PHYSICAL
FITNESS
TRAINING

1. For the AC, Modules A-D are taught sequentially.


2. For the RC, LEGEND
a. Modules A and B may be taught anytime during IDT.
b. Modules C and D have some subjects that can also be taught during IDT. IDT ADT

c. The Administrative Module is administered within the TASS Battalion Commander’s


guidance. Physical fitness training within this module is conducted throughout the course. ADMINISTRATIVE
MODULE

* Refer to the Common Engineer Training CMP/POI for additional information.

11/25/98 51RB01S6A-6
INTRODUCTION TO COURSE

Module Structure
MODULE A MODULE B MODULE C MODULE D
ADMINISTRATIVE
COMMON GENERATOR INTERIOR MODULE
COURSE
ENGINEER OPERATIONS ELECTRICIAN
INTRODUCTION
TRAINING (CET) PHASE PHASE

Refer to the CET Install Cable and


CMP/POI for Introduction to Rescue an Electrical
Electrical Tools Conduit System Inprocessing
Module Listings Course Shock Victim
P W W

Introduction to Perform Generator Introduction to Electrical Install Electrical Physical Fitness


Safety Operations Codes and Standards Devices Training
W P W

Introduction to
Interpret Electrical Prepare an Electrical Outprocessing
Environmental
Prints and Drawings Materials Take-off List
Stewardship
W W

Install a Complete
Basic Mathematics Interpret Schematics
Electrical System
LEGEND
W P
IDT ADT

IDT/ADT
Fundamentals of Install Service
Power Entrance System
W P W = Written Exam
P = Performance
Exam

11/25/98 51RB01S6A-7
INTRODUCTION TO COURSE

Equipment Utilized in Training

Skid Mounted 10kW Generator Set

11/25/98 51RB01S6A-8
ELECTRICIAN COURSE

LESSON:
INTRODUCTION TO SAFETY

Lesson Number: 051-51R1-B02


11/25/98 51R1B02S6A-1
INTRODUCTION TO SAFETY

Scope

In this lesson, you will be provided information on general


construction safety requirements for installation and testing
of electrical systems. Emphasis will be on use of tools,
materials, personal clothing, and equipment.

11/25/98 51R1B02S6A-2
INTRODUCTION TO SAFETY

Safety, Risk, and Environmental Concerns

Safety Requirements: None

Risk Assessment Level: Low

Environmental Considerations: None

11/25/98 51R1B02S6A-3
INTRODUCTION TO SAFETY

Lesson Topics

• General Safety Requirements and Policies

• General Safety Hazards

• Electrical Safety Hazards

• Personal Safety Apparel and Equipment

• Job Site Safety

11/25/98 51R1B02S6A-4
INTRODUCTION TO SAFETY

General Safety Guidelines

• Running

• Horseplay

• Hearing protection

• Prescribed medications

• Wearing of jewelry

11/25/98 51R1B02S6A-5
INTRODUCTION TO SAFETY

Safety Hazards

• Falling objects

• Flying or thrown objects

• Weather conditions

• Dehydration/heat injuries

11/25/98 51R1B02S6A-6
INTRODUCTION TO SAFETY

Types of Fires and Extinguishers

Class A: Ordinary combustibles such


as wood, cloth, and paper
National International

Extinguishers:

• Pressurized Water
• Carbon Dioxide
• Ammonium Phosphate

11/25/98 51R1B02S6A-7
INTRODUCTION TO SAFETY

Types of Fires and Extinguishers

Class B: Flammable liquids such as


gasoline, oil, and oil-based paint
National International

Extinguishers:

• Carbon Dioxide
• Ammonium Phosphate
• Sodium Bicarbonate
• Potassium Bicarbonate

11/25/98 51R1B02S6A-8
INTRODUCTION TO SAFETY

Types of Fires and Extinguishers

Class C: Energized electrical equipment,


including wiring, fuse boxes,
circuit breakers, machinery, and
appliances National International

Extinguishers:

• Carbon Dioxide
• Ammonium Phosphate
• Sodium Bicarbonate
• Potassium Bicarbonate

11/25/98 51R1B02S6A-9
INTRODUCTION TO SAFETY

Electrical Safety Hazards

• Interior safety hazards

11/25/98 51R1B02S6A-10
INTRODUCTION TO SAFETY

Job Site Safety

• Equipment and tool knowledge

• Job site safety hazards

• Ground Guides

• Digging Permits

• Reporting unsafe actions

11/25/98 51R1B02S6A-11
ELECTRICIAN COURSE

LESSON:
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Lesson Number: 051-51R1-B03


11/25/98 51R1B03S6A-1
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Scope

The purpose of this lesson is to provide you with a basic


understanding of federal, state, local, host nation laws, and Army
regulations regarding the environment and environmental issues.
You will learn the proper procedures for handling and disposal of
POL products, soiled rags, cleanup operations, and how to avoid
unnecessary equipment usage and damage to surrounding areas.
You will also learn how to restore surrounding areas as close as
possible to the original ecological condition.

11/25/98 51R1B03S6A-2
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Safety, Risks, and Environmental Concerns

Safety Requirements: None

Risk Assessment Level: Low

Environmental Considerations: None

11/25/98 51R1B03S6A-3
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Lesson Topics

• “Operation Stewardship: The Soldier and the Environment”

• The Army’s Environmental Stewardship Program

11/25/98 51R1B03S6A-4
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP
Vision Statement
THE ARMY WILL BE A NATIONAL LEADER IN

ENVIRONMENTAL AND NATURAL RESOURCE

STEWARDSHIP FOR PRESENT AND FUTURE

GENERATIONS AS AN INTEGRAL PART OF OUR

MISSION.

US Army’s Environmental Strategy into the 21st Century


11/25/98 51R1B03S6A-5
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Environmental Elements Affected by


Training and Operations

• Water
• Forest and Range Lands
• Endangered Species and Wildlife
• Historical and Archaeological Sites

11/25/98 51R1B03S6A-6
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Environmental Protection During Training

• Restoration of Training Areas

• Hazardous Materials Handling

• Fire Hazard Control

• Waste Disposal

11/25/98 51R1B03S6A-7
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Environmental Protection During Training (continued)

• Using Drip Pans Under Vehicles

• Washing Vehicles at Approved Wash Points

11/25/98 51R1B03S6A-8
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Environmental Effects of Training and Operations

• Training Areas

• Tactical Operations

• Natural Resources

• Safety

• Cost and Litigation

11/25/98 51R1B03S6A-9
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Sources of Environmental Laws and Regulations

FEDERAL
STATE
LOCAL
HOST NATION

11/25/98 51R1B03S6A-10
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Army Environmental Regulations

• AR 200-1 Environmental Protection and Enhancement

• AR 200-2 Environmental Effects of Army Actions

• AR 420-20 Historic Preservation

• AR 420-47 Solid and Hazardous Waste Management

• AR 420-74 Natural Resources, Land, Forest and Wildlife


Management

11/25/98 51R1B03S6A-11
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Violations of Environmental Laws and Regulations

.
• Negligent Act NO

DUMPING

• Purposeful Act .

11/25/98 51R1B03S6A-12
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Questions to Ask Yourself About Environmental Issues

• What have I been trained to do?

• What does my chain of command tell me?

• What does my concept of right and wrong tell me to do?

11/25/98 51R1B03S6A-13
INTRODUCTION TO
ENVIRONMENTAL STEWARDSHIP

Closing Comment

“It is not what we have that will make us a great nation;

it is the way we use it.”

President Theodore Roosevelt

11/25/98 51R1B03S6A-14
ELECTRICIAN COURSE

LESSON:
BASIC MATHEMATICS

Lesson Number: 051-51R1-B04


11/25/98 51R1B04S6A-1
BASIC MATHEMATICS

Terminal Learning Objective

Action: Perform basic mathematical calculations.

Conditions: In a classroom, given mathematical problems, a calculator,


a ruler, a scaled drawing, paper and a pencil

Standards: Perform calculations for addition, subtraction, multiplication,


and division of whole numbers, fractions, and decimals,
read a ruler to within +/- 1/16”, and convert measurements
from scaled drawings.

11/25/98 51R1B04S6A-2
BASIC MATHEMATICS

Safety, Risks, and Environmental Concerns

Safety Requirements: None

Risk Assessment Level: Low

Environmental Considerations: None

11/25/98 51R1B04S6A-3
BASIC MATHEMATICS

Lesson Topics

• Addition, Subtraction, Multiplication, and Division of Whole Numbers

• Addition, Subtraction, Multiplication, and Division of Fractions

• Addition, Subtraction, Multiplication, and Division of Decimals

• Conversion of Measurements from Scaled Drawings

11/25/98 51R1B04S6A-4
BASIC MATHEMATICS

Addition, Subtraction, Multiplication,


Division of Whole Numbers

Addition

• Finding the total of two or more numbers

112 21
41,395 Addend
4,327 Addend
497,625 Addend
+ 32,991 Addend
576,338 Sum

11/25/98 51R1B04S6A-5
BASIC MATHEMATICS

Addition, Subtraction, Multiplication,


Division of Whole Numbers

Subtraction

• Finding the difference between two numbers.

3 13 8 12
4392 Minuend
- 678 Subtrahend
3714 Remainder

11/25/98 51R1B04S6A-6
BASIC MATHEMATICS

Addition, Subtraction, Multiplication,


Division of Whole Numbers

Multiplication

• Finding the product of two numbers.

829 Multiplicand
x 603 Multiplier
2487
000
+ 4974
499,887 Product

11/25/98 51R1B04S6A-7
BASIC MATHEMATICS

Addition, Subtraction, Multiplication,


Division of Whole Numbers
Division

• Determining the number of times one number is


contained in another number.

351 Quotient
Divisor 8 2808 Dividend
24
40
40
8
8
0

11/25/98 51R1B04S6A-8
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Fractions

Addition with Common Denominators

• Add the numerators and place the sum over the common
denominator

• Write the sum in the simplest form.

Common
Denominator
Numerator

2/7
+ 4/7
6/7
11/25/98 51R1B04S6A-9
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Fractions

Addition with Unlike Denominators

Find the lowest common Write equivalent Add the fractions.


denominator (LCD) fractions using
In this example, the LCD the LCM.
is the least common
multiple of 2 and 3, which 1/2 = 3/6 1/2 = 3/6
is 6. + 1/3 = 2/6 + 1/3 = 2/6
5/6

1/2 1/3 1/2=3/6 1/3=2/6 3/6+2/6=5/6

11/25/98 51R1B04S6A-10
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Fractions

Addition of Mixed Numbers

• Add the fractional parts (LCD of 9 and 15 is 45)


• Add the whole numbers.
• Reduce the sum to the simplest form

Add the fractional parts Add the whole numbers

5 4/9 = 5 20/45 5 4/9 = 5 20/45


+ 6 14/15 = 6 42/45 + 6 14/15 = 6 42/45
63/45 11 63/45 =

11 + 1 17/45 = 12 17/45
11/25/98 51R1B04S6A-11
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Fractions

Subtraction with Common Denominators

• Subtract the numerators

• Place the difference over the common denominator

Common
Numerator Denominator

5/7
- 3/7
2/7

11/25/98 51R1B04S6A-12
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Fractions


Subtraction with Unlike Denominators

• Rewrite the fractions as equivalent fractions with the lowest


common denominator

• Subtract the fractions


Build equivalent Subtract the
fractions fractions
5/6 = 10/12 5/6 = 10/12
- 1/4 = 3/12 - 1/4 = 3/12
7/12
10/12 - 3/12 = 7/12
5/6 5/6 = 10/12

1/4
1/4 = 3/12
11/25/98 51R1B04S6A-13
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Fractions

Subtraction of Mixed Numbers


Subtraction of mixed numbers sometimes involves borrowing.

Subtract: 5 - 2 5/8

Borrow 1 from 5. Write 1 as a fraction so Subtract the mixed


the fractions have the numbers.
same denominators.

5 5 = 4 8/8 5 = 4 8/8
- 2 5/8 - 2 5/8 = 2 5/8 - 2 5/8 = 2 5/8
2 3/8

11/25/98 51R1B04S6A-14
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Fractions

Multiplication
The product of two fractions is the product of the numerators over the
product of the denominators.

• Multiply the numerators

• Multiply the denominators

2·4
2/3 x 4/5 = = 8/15
3·5

NOTE: The product 2/3 x 4/5 can be read “2/3 times 4/5” or “2/3 of 4/5.”

11/25/98 51R1B04S6A-15
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Fractions


Multiplication of Whole Numbers by Fractions

• Write 4 with a denominator of 1


• Multiply the fractions
4·3 2·2·3
4 x 3/7 = 4/1 x 3/7 = = = 12/7 = 1 5/7
1·7 7
Multiplication of Mixed Number Fractions

• Write 2 1/3 as an improper fraction


• Multiply the fractions
1 1
7·3 7·3
2 1/3 x 3/14 = 7/3 x 3/14 = = = 1/2
3 · 14 3·2·7
1 1

11/25/98 51R1B04S6A-16
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Fractions

Division

• “Divide by” means the same as “times the reciprocal of”

• Thus “ ÷ 2” can be replaced with “ x 1/2” ( the answer will be the same)

• Fractions are divided by making this replacement

Divide: 2/3 ÷ 3/4

2·4 2·2·2
2/3 ÷ 3/4 = 2/3 x 4/3 = = = 8/9
3·3 3·3

11/25/98 51R1B04S6A-17
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Fractions

Division of Mixed Numbers

• Convert mixed number into an improper fraction

• Divide the fractions


1 1
14 · 15 2·7·3·5
4 2/3 ÷ 8/15 = 14/3 ÷ 15/8 = 14/3 x 15/8 = = =
3·8 3·2·2·2
1 1
3 5/4 = 8 3/4

11/25/98 51R1B04S6A-18
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Decimals

Addition
• Write the numbers with the decimal points on a vertical line.
• Add as for whole numbers
• Write the decimal point in the sum directly below the decimal
points in the addends.

ths
ths
Add: 0.237 + 4.9 + 27.32

nd
red
s

sa
es

nth
ns

nd

ou
On
Te

Hu
Te

Th
NOTE: Placing the decimal points
0 . 2 3 7
on a vertical line ensures
digits of the same place 4 . 9
value are added.
+ 2 7 . 3 2
3 2 . 4 5 7
11/25/98 51R1B04S6A-19
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Decimals

Subtraction
• Write the numbers with the decimal points on a vertical line
• Subtract as for whole numbers
• Write the decimal point in the difference directly below the
decimal point in the subtrahend.

ths
ths
nd
Subtract:

red
sa
s
ns

nth

nd
es

ou
Te
On

Hu
Te

Th
21.532 - 9.875 and check. 1 10 14 12 12
2 1 . 5 3 2
- 9 . 8 7 5

1 1 . 6 7 5
11/25/98 51R1B04S6A-20
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Decimals

Multiplication

• Multiply the numbers


• Write the decimal point in the product so the number of decimal
places is the sum of the decimal in the factors

Multiply: 21.4 x 0.36

21.4 1 decimal place


x 0.36 2 decimal places
1284
642
7.704 3 decimal places

11/25/98 51R1B04S6A-21
BASIC MATHEMATICS

Addition, Subtraction, Multiplication, Division of Decimals


Division
• Round off the quotient to a specified place value, rather than writing
the quotient with a remainder.

• Round to the nearest hundredth.


1.866 ~~ 1.87
0.3. 0.5.600 The division must be carried to the
thousandths’ place to round the
- 3 quotient to the nearest hundredth.
26 Therefore, zeros must be inserted
- 24 in the dividend so the quotient has
20 a digit in the thousandths’ place.
- 18
20
- 18
11/25/98 51R1B04S6A-22
BASIC MATHEMATICS

Conversion of Measurements from Scaled Drawings

Convert: 27 feet to yards Convert: 5 yards to 15 feet

1 yd 3 ft
27 ft = 27 ft x 5 yd = 5 yd x
3 ft 1 yd
1 yd 3 ft
= 27 ft x = 5 yd x
3 ft 1 yd

27 yd 15 ft
= =
3 1

= 9 yds = 15 ft

NOTE: In the conversion chosen, the unit in the numerator is the


same as the unit desired in the answer. The unit in the
denominator is the same as the unit in the given measurement.

11/25/98 51R1B04S6A-23
BASIC MATHEMATICS

Conversion of Measurements from a Scaled Drawing

Electrical Plan
Scale No. 1 40W 40W 40W

Bulk Storage
40W 40W 40W

Graphic Scales
0 5’ 10’ 15’
Store
No. 1

40W 40W 40W

B2
Barber Shop
Administration

11/25/98 51R1B04S6A-24
BASIC MATHEMATICS

Reading the Measuring Instrument


Fractions of an Inch

1/16 3/16 5/16 7/16 9/16 11/16 13/16 15/16

1/8 3/8 5/8 7/8

1/4 3/4
2 1/2 3

1 2 3 4 5 6

11/25/98 51R1B04S6A-25
BASIC MATHEMATICS

Reading the Measuring Instrument


Fractional Equivalents

1/16 3/16 5/16 7/16 9/16 11/16 13/16 15/16

1/8 3/8 5/8 7/8

1/4 3/4
2 1/2 3

2/16 6/16 10/16 14/16

4/16 12/16
2/8 6/8
1
8/16 16/16
4/8 8/8
2/4 4/4
2/2
11/25/98 51R1B04S6A-26
ELECTRICIAN COURSE

LESSON:
FUNDAMENTALS OF POWER

Lesson Number: 051-51R1-B05


11/25/98 51R1B05S6A-1
FUNDAMENTALS OF POWER

Scope

You will receive an overview of electrical principles, theory,


and distribution. You will also receive instruction on terms,
types of circuits, voltage, transformer operation, grounding
systems, and Ohm’s Law.

11/25/98 51R1B05S6A-2
FUNDAMENTALS OF POWER

Safety, Risk, and Environmental Concerns

Safety Requirements: None

Risk Assessment Level: Low

Environmental Considerations: None

11/25/98 51R1B05S6A-3
FUNDAMENTALS OF POWER

Lesson Topics

• Basic Electrical Terms

• Application of Ohm’s Law

• Application of the Power Formula

• Electric Power Plants

• Magnetic Flux

• Transformer Operations

11/25/98 51R1B05S6A-4
FUNDAMENTALS OF POWER

Basic Electrical Terms


Fundamental Factors

Voltage
Current

Fundamental factors which must be present


to have an operating electrical circuit.

Conductors
Resistance

11/25/98 51R1B05S6A-5
VOLTAGE - What is That?

Pressure...
Created by a Pump. In Electricity, the pump
is called a Generator. We’ll talk about the
generator later. To understand how it works,
think of a water pump. Both the generator and
the water pump serve the same purpose. To
apply pressure to the system
11/25/98 51R1B05S6A-6
Ampere - What is That?
Rate of flow...
Amperes - shortened to AMPS is also called
Current. The rate at which it flows depends
on, to a great extent, on the Voltage applied
by the Generator. We can think of AMPS in
electricity as we think of Gallons Per Minute
in water flow. However, AMPS flow at a Per
Second rate rather than Per minute as in
water.
11/25/98 51R1B05S6A-7
Resistance- What is
That?
restriction to flow...
Any thing that restricts the flow of current in an
electrical system. Friction in a wire is one of the
ways flow is restricted. Loose connections are
another. Keep in mind, All resistance in an
electrical system creates heat. Related to water,
imagine the resistance created by a kink in a
water hose
11/25/98 51R1B05S6A-8
Wattage- Watt is
That?
Electric Power...
The power (force) electricity has to drive a
given device, i.e. Lights, Heaters, Motors etc.
We have all seen examples of water turning
a water wheel. The force or weight of the
water falling onto a paddle turns the wheel.

11/25/98 51R1B05S6A-9
FUNDAMENTALS OF POWER

Application of Ohm’s Law

Ohms Law Memory Circle Volts

Amps I R Ohms

E (voltage) ÷ I (amperage) = R (resistance)

E (voltage) ÷ R (resistance) = I (amperage)

I (amperage) x R (resistance) = E (voltage)


11/25/98 51R1B05S6A-10
FUNDAMENTALS OF POWER

Application of Ohm’s Law

Example Problem #1

E (voltage) = 240 volts


R (resistance) = 24 ohms
I (amperage) = _________

Solution:
E (voltage) ÷ R (resistance) = I (amperage)

240 volts ÷ 24 ohms = 10 amps

11/25/98 51R1B05S6A-11
FUNDAMENTALS OF POWER

Application of Ohm’s Law

Example Problem #2

E (voltage) = 120 volts


I (amperage) = 10 amps
R (resistance) = _________

Solution:
E (voltage) ÷ I (amperage) = R (resistance)

120 volts ÷ 10 amps = 12 ohms

11/25/98 51R1B05S6A-12
FUNDAMENTALS OF POWER

Application of Ohm’s Law

Example Problem #3

E (voltage) = 220 volts


I (amperage) = 10 amps
R (resistance) = _________

Solution:
E (voltage) ÷ I (amperage) = R (resistance)

220 volts ÷ 10 amps = 22 ohms

11/25/98 51R1B05S6A-13
FUNDAMENTALS OF POWER

Application of Ohm’s Law

Example Problem #4

I (amperage) = 5 amps
R (resistance) = 22 ohms
E (voltage) = _________

Solution:
I (amperage) x R (resistance) = E (voltage)

5 amps x 22 ohms = 110 volts

11/25/98 51R1B05S6A-14
FUNDAMENTALS OF POWER

Application of the Power Formula


Power Formula Memory Circle Watts

Amps I E Volts

P (watts) ÷ I (amperage) = E (voltage)

P (watts) ÷ E (voltage) = I (amperage)

I (amperage) x E (voltage) = P (watts)


11/25/98 51R1B05S6A-15
FUNDAMENTALS OF POWER

Application of the Power Formula

Example Problem #1

Given an appliance that operates on 110 volts and


draws 6 amps of current, determine the wattage
the appliance uses.

Solution:
I (amperage) x E (voltage) = P (watts)

6 amps x 110 volts = 660 watts

11/25/98 51R1B05S6A-16
FUNDAMENTALS OF POWER

Application of the Power Formula

Example Problem #2

Given an electric heater that has a rating of 4500 watts


and draws 20 amps of current, determine the required
voltage

Solution:
P (watts) ÷ I (amperage) = E (voltage)

4500 watts ÷ 20 amps = 225 volts

11/25/98 51R1B05S6A-17
FUNDAMENTALS OF POWER

Magnetic Flux

Bar Magnet

N S

11/25/98 51R1B05S6A-18
FUNDAMENTALS OF POWER

Magnetic Flux

Horseshoe Magnet

N S

11/25/98 51R1B05S6A-19
FUNDAMENTALS OF POWER

Magnetic Flux
Induced Current

Galvanometer

• A current is induced in a conducting loop cutting through the flux


of a magnetic field
• Direction of induced current in the conductor is related to the direction
of motion of the conductor in the field
11/25/98 51R1B05S6A-20
FUNDAMENTALS OF POWER

Magnetic Flux

Zero (0) to Negative Current

N
-
Motion

Galvanometer

11/25/98 51R1B05S6A-21
FUNDAMENTALS OF POWER

Magnetic Flux
Zero (0) to Positive Current

Motion N

+ S

Galvanometer

11/25/98 51R1B05S6A-22
FUNDAMENTALS OF POWER

Magnetic Flux
e A B C
Single-Phase Alternator
o t

N -e
0° 120° 240° 360°
Voltage Output

A
A
Voltage Vectors
11/25/98 51R1B05S6A-23
FUNDAMENTALS OF POWER

Magnetic Flux
Three-Phase Alternator e A B C

o t
B C
N -e
0° 120° 240° 360°
Voltage Output

120°
S B C

0
120° 120°
A
A
Voltage Vectors
11/25/98 51R1B05S6A-24
FUNDAMENTALS OF POWER

Magnetic Flux
Transformers

Low Voltage High Voltage


Primary Secondary

Step-Up

High Voltage Low Voltage


Primary Secondary

Step-Down
11/25/98 51R1B05S6A-25
FUNDAMENTALS OF POWER

Transformer Operations
Single-Phase 120 Volt
Outgoing Power
Incoming Power (+)
(Positive)

120 Volts

Outgoing Power
Incoming Power
(-)
(Neutral)

11/25/98 51R1B05S6A-26
FUNDAMENTALS OF POWER

Transformer Operations
Single-Phase 120/240 Volt Transformer

Incoming Power
(Positive)

120 V
240 V
120 V

Incoming Power
(Neutral)

11/25/98 51R1B05S6A-27
FUNDAMENTALS OF POWER

Transformer Operations
Secondary Winding

11/25/98 51R1B05S6A-28
FUNDAMENTALS OF POWER

Transformer Operations
Single-Phase Two-Wire Transformer

120 Volts

11/25/98 51R1B05S6A-29
FUNDAMENTALS OF POWER

Transformer Operations
Single-Phase Three-Wire Transformer

120 Volts

Center Tapped Neutral 240 Volts

120 Volts

11/25/98 51R1B05S6A-30
FUNDAMENTALS OF POWER

Transformer Operations
Three-Phase, Four-Wire 220/440 Volt Transformer

Center Tapped Neutral Line 3

1
E
E
Neutral
E
1
E 1
E
Line 1

E
Line 2

11/25/98 51R1B05S6A-31
Positive Voltage -
Phase A

A B C

Negative Voltage -
Phase B and C

11/25/98 51R1B05S6A-32
FUNDAMENTALS OF POWER

Transformer Operations
Three-Phase, Three-Wire System (Star or Y)

Line 3

E
E

Line 1

E
Line 2

11/25/98 51R1B05S6A-33
FUNDAMENTALS OF POWER

Transformer Operations
Three-Phase, Three-Wire Delta Transformer

Line 3

Line 1 E

Line 2

11/25/98 51R1B05S6A-34
FUNDAMENTALS OF POWER

Transformer Operations
Three-Phase, Four-Wire Delta Transformer

Line 4

E
1
E
Line 3
E
1
E
Line 2
E
Neutral
1
E Line 1

11/25/98 51R1B05S6A-35
ELECTRICIAN COURSE

LESSON:
RESCUE AN ELECTRICAL
SHOCK VICTIM

LESSON NUMBER: 051-51R1-C01


11/25/98 51R1C01S6A-1
RESCUE AN ELECTRICAL SHOCK VICTIM

Terminal Learning Objective

Action: Rescue an electrical shock victim.

Conditions: Given a simulated electrical shock victim (mannequin) on the


ground or inside a building, rubber gloves, a wooden
handle or board, a hard hat, and a rescue rope at least
1/2” in diameter, 10’ long

Standards: Rescue the victim from electrical shock hazard in accordance


with (IAW) the Lineman’s and Cableman’s Handbook, without
further injury to the victim and without personal injury.

11/25/98 51R1C01S6A-2
RESCUE AN ELECTRICAL SHOCK VICTIM

Safety, Risk, and Environmental Concerns

Safety Requirements:
Use caution when handling equipment. Some of the
equipment is sharp and can cause cuts. Ensure work
areas are kept clean. Personal safety clothing and
devices, including hard hats and work gloves will be
worn at all times during the hardware orientated training.

Risk Assessment Level:


Low

Environmental Considerations:
None

11/25/98 51R1C01S6A-3
RESCUE AN ELECTRICAL SHOCK VICTIM

Lesson Topics

• Effects of Shock on the Human Body

• Personal Protection Equipment

• Rescue Procedures

• Artificial Respiration

11/25/98 51R1C01S6A-4
RESCUE AN ELECTRICAL SHOCK VICTIM

Rescue Procedures

Using a Non-Conductive Pole

11/25/98 51R1C01S6A-5
RESCUE AN ELECTRICAL SHOCK VICTIM

Rescue Procedures
Using a Rope

11/25/98 51R1C01S6A-6
RESCUE AN ELECTRICAL SHOCK VICTIM

Artificial Respiration
Air Capacity

Normal Breathing

Mouth-To-Mouth (Horizontal Position)

11/25/98 51R1C01S6A-7
RESCUE AN ELECTRICAL SHOCK VICTIM

Artificial Respiration
Keep Victim’s Head Tilted
Mouth-To-Mouth Mouth-To-Nose

One Hand on Forehead, One Hand on Forehead,


Other Hand Behind Neck Other Hand Holds Mouth Closed

11/25/98 51R1C01S6A-8
RESCUE AN ELECTRICAL SHOCK VICTIM

Artificial Respiration
Pinch Nostrils Closed or Close Mouth

Mouth-To-Mouth Mouth-To-Nose

Use Thumb and Forefinger of Make Sure Lips


the Hand You Have on the Forehead Are Sealed

11/25/98 51R1C01S6A-9
RESCUE AN ELECTRICAL SHOCK VICTIM

Artificial Respiration
Check Carotid Artery
Artery is Located in Neck on Either Side of Windpipe

Use Index and Middle Fingers of One Hand


Pulse Should be “Felt,” not “Compressed”
11/25/98 51R1C01S6A-10
ELECTRICIAN COURSE

LESSON:
PERFORM GENERATOR OPERATIONS

LESSON NUMBER: 051-51R1-C02


11/25/98 51R1C02S6A-1
PERFORM GENERATOR OPERATIONS

Terminal Learning Objective

Action: Perform generator operations.

Conditions: At a training site, given FM 5-424, a site plan, a 5 or 10


kilowatt generator with operator’s manual, an electrical
distribution center with cables, panel box with protective
devices, distribution cable, and DA Form 2404.

Standards: Set up and install and electrical distribution cable in


accordance with (IAW) FM 5-424, the site plan, and the
operator’s manual.

11/25/98 51R1C02S6A-2
PERFORM GENERATOR OPERATIONS

Safety, Risk, and Environmental Concerns

Safety Requirements:
Remove ID tags, watches and rings prior to conducting the
hands on portion of this task. Emphasize tool safety. When
working with generators, ensure the generator is grounded
and a fire extinguisher is on site. Keep hands away from
moving parts of the generator.

Risk Assessment Level:


Low

Environmental Considerations:
Care will be taken to avoid any spillage of fuels and lubricants.

11/25/98 51R1C02S6A-3
SET UP A GENERATOR

Lesson Topics

• Generator Setup

• Generator Operation

11/25/98 51R1C02S6A-4
SET UP A GENERATOR

Generator Set Up
Equipment Identification Plate

US DEPARTMENT OF DEFENSE

MODEL FSN
SER REG NO
IM NAV
TO TM
DRY WT LB LG IN W IN HGT IN
DATE MFD CONT NO
WARRANTY DATE INSP INSP
MFD BY STAMP

11/25/98 51R1C02S6A-5
SET UP A GENERATOR

Generator Setup
Sandbag Revetment

Chimney
(Optional)

Ventilation and
Drainage Slots
(6” x 12”)

Corner Timber
Post
Drain (8” x 8”)

Fuel Storage Door Toward Prevailing Wind

11/25/98 51R1C02S6A-6
SET UP A GENERATOR

Generator Setup

Exhaust Venting

Engine
Exhaust

Punch holes into


From
the bottom of the
Engine
drum. The area
with holes must
be greater than Sand
the engine 8” - 24”
Bags
exhaust outlet.

55 Gallon
Drum Flexible Exhaust Pipe

11/25/98 51R1C02S6A-7
SET UP A GENERATOR

Generator Operation
DA Form 2404 1. ORGANIZATION
EQUIPMENT INSPECTION AND MAINTENANCE WORKSHEET
For use of this form, see DA PAM 738-750 and 738-751; the proponent agency is DCSLOG
2. NOMENCLATURE AND MODEL

3. REGISTRATION/SERIAL/NSN 4 a. MILES b. HOURS c . ROUNDS d. HOT 5. DATE 6. TYPE INSPECTION


FIRED STARTS

7. APPLICABLE REFERENCE
TM NUMBER TM DATE TM NUMBER TM DATE

COLUMN a Enter TM item number. COLUMN d Show corrective action for deficiency or
shortcoming listed in Column c.
COLUMN b Enter the applicable condition status symbol.
COLUMN e Individual ascertaining completed corrective
COLUMN c Enter deficiencies and shortcomings. action initial in this column.
STATUS SYMBOLS
"X" Indicates a deficiency in the equipment that places DIAGONAL "(/)" Indicates a material defect other
it in an inoperable status. than a deficiency which must be corrected to increase
efficiency or to make the item completely serviceable.
CIRCLED "X" Indicates a deficiency, however, the
equipment may be operated under specific limitations as LAST NAME INITIAL IN BLACK, BLUE-BLACK INK,
directed by higher authority or as prescribed locally, until OR PENCIL - Indicates that a completely satisfactory
corrective action can be accomplished. condition exists.
HORIZONTAL DASH "(-)" Indicates that a required
inspection, component replacement, maintenance operation FOR AIRCRAFT - Status symbols will be recorded in red.
check, or test flight is due but has not been accomplished,
or an overdue MWO has not been accomplished.
ALL INSPECTIONS AND EQUIPMENT CONDITIONS RECORDED ON THIS FORM HAVE BEEN DETERMINED
IN ACCORDANCE WITH DIAGNOSTIC PROCEDURES AND STANDARDS IN THE TM CITED HEREON.
8 a. SIGNATURE (Person(s) performing inspection) 8 b. TIME 9 a. SIGNATURE (Maintenance Supervisor) 9 b. TIME 10. MANHOURS
REQUIRED

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
a b c d e

DA FORM 2404, APR 79


51R1C02S6A-8
Replaces edition of 1 Jan 64, which will be used USAPPC V1.10

11/25/98
SET UP A GENERATOR

Generator Operation
Typical Generator Control Panel

11/25/98 51R1C02S6A-9
SET UP A GENERATOR

Generator Operation
Phase Selector Switch

Output-Selector Switch
Instructions:
Rotate switch to desired output.
Connect the load to the indicated
terminals.
240 - Volt
1 - Phase, 2 - Wire
L2 L3

120 - Volt 120/208 - Volt,


1 - Phase, 2 - Wire 3 - Phase, 4 - Wire
L2 L3 L0 L1 L2 L3
120 - Volt
3 - Phase, 3 - Wire
L1 L2 L3

PUSH TO TURN

11/25/98 51R1C02S6A-10
SET UP A GENERATOR

Generator Operation
Terminal Board Connectors

L0

L1

L2

L3

11/25/98 51R1C02S6A-11
IDENTIFY METHODS AND PROCEDURES USED TO
INSTALL AN ELECTRICAL DISTRIBUTION SYSTEM
Lesson Topics

• Distribution Center

• Distribution Cables

• Distribution Loads

• Load Calculations

11/25/98 51R1C02S6A-12
IDENTIFY METHODS AND PROCEDURES USED TO
INSTALL AN ELECTRICAL DISTRIBUTION SYSTEM
Distribution Center
Service Ground
SE Cable
Neutral Conductor
Hot
Conductors
Neutral Lug

Hot Buss Bar Main


Breaker
Generator OFF ON

Circuit
Breakers

11/25/98 51R1C02S6A-13
IDENTIFY METHODS AND PROCEDURES USED TO
INSTALL AN ELECTRICAL DISTRIBUTION SYSTEM
Distribution Cables
Overhead Cable

Cable

20 ft min

11/25/98 51R1C02S6A-14
IDENTIFY METHODS AND PROCEDURES USED TO
INSTALL AN ELECTRICAL DISTRIBUTION SYSTEM
Distribution Cables
Underground Cable
6” Minimum Spacing
Between Cables

At Least
18”

Sand or Loose
Earth Cushion

11/25/98 51R1C02S6A-15
IDENTIFY METHODS AND PROCEDURES USED TO
INSTALL AN ELECTRICAL DISTRIBUTION SYSTEM
Distribution Loads
Balanced Single-Phase, Two-Wire Load

Hot Wire

120V M 120V
20 100-W Bulbs Motor

Grounded Neutral

11/25/98 51R1C02S6A-16
IDENTIFY METHODS AND PROCEDURES USED TO
INSTALL AN ELECTRICAL DISTRIBUTION SYSTEM
Distribution Loads
Balanced Single-Phase, Three-Wire Load

1Ø 120V 1Ø 240V 1Ø 240V


2-W 3-W 2-W
Loads Loads Loads
Hot Wire (120V)
1/3 hp
Grounded Neutral M Motor
1 hp 2 hp
M Motor
M Motor
M 1/3 hp
Hot Wire (120V) Motor

Ø = Phase

W = Wires (Conductors)
11/25/98 51R1C02S6A-17
IDENTIFY METHODS AND PROCEDURES USED TO
INSTALL AN ELECTRICAL DISTRIBUTION SYSTEM
Distribution Loads
Balanced Three-Phase, Three-Wire Load

1Ø 240V 3Ø 240V
2-W 2-W
Loads Loads
Hot Wire (240V)
1 hp
Grounded Neutral M Motor
2 hp
M Motor
M 1 hp
Hot Wire (240V) Motor

Ø = Phase

W = Wires (Conductors)
11/25/98 51R1C02S6A-18
IDENTIFY METHODS AND PROCEDURES USED TO
INSTALL AN ELECTRICAL DISTRIBUTION SYSTEM
Distribution Loads
Balanced Three-Phase, Four-Wire Load
1Ø 120V 3Ø 208V 3Ø 208V
2-W 2-W 4-W
Loads Loads Loads
Hot Wire (120V)
10
100-W 1 hp 3 hp
M Motor
Hot Wire (120V) Bulbs Motor
M
M 1 hp
Hot Wire (120V) Motor

Iron
1,500 W
1,000 w
Toaster
Grounded Neutral

Ø = Phase
11/25/98 W = Wires (Conductors) 51R1C02S6A-19
IDENTIFY METHODS AND PROCEDURES USED TO
INSTALL AN ELECTRICAL DISTRIBUTION SYSTEM
Distribution Loads
Unbalanced Distribution Load
Motor Pool Warehouse Pumping Station
120V - 30A 208v - 13A 120v - 15A 120v - 15A 208V - 81A
1Ø 2W 3Ø 4W 1Ø 2W 1Ø 2W 3Ø 4W
Phase C Phase C

120V 208V
Phase B Phase B
208V
120V 208V
Phase A Phase A

120V
Neutral Neutral

HQ Mess Hall Living Qtrs


120V - 18A 120v - 48A 120v - 15A Radio Maintenance Shop
1Ø 2W 1Ø 2W 1Ø 2W Communications 120v - 33A 208V - 39A
120v - 15A 1Ø 2W 3Ø 4W
Balance the Load Current 1Ø 2W
Air Circuit
of the Phase: Single-Phase
Breaker
Voltages (1Ø 2W),
Phase C = 181 Amperes
Phase B = 229 Amperes Three-Phase Voltages
60 kW 60 kW
Phase A = 196 Amperes (3Ø 4W), Phase-to-Phase
Gen Gen
11/25/98 51R1C02S6A-20
IDENTIFY METHODS AND PROCEDURES USED TO
INSTALL AN ELECTRICAL DISTRIBUTION SYSTEM
Load Calculations
Balanced Distribution Load
Motor Pool Warehouse Pumping Station
120V - 30A 208v - 13A 120v - 15A 120v - 15A 208V - 81A
1Ø 2W 3Ø 4W 1Ø 2W 1Ø 2W 3Ø 4W
Phase C Phase C

120V 208V
Phase B Phase B
208V
120V 208V
Phase A Phase A

120V
Neutral Neutral

HQ Mess Hall Living Qtrs


120V - 18A 120v - 48A 120v - 15A Radio Maintenance Shop
1Ø 2W 1Ø 2W 1Ø 2W Communications 120v - 33A 208V - 39A
120v - 15A 1Ø 2W 3Ø 4W
Balance the Load Current 1Ø 2W
of the Phase: Air Circuit
Breaker Single-Phase
Voltages (1Ø 2W),
Phase C = 193 Amperes
Phase B = 199 Amperes Three-Phase Voltages
60 kW 60 kW
Phase A = 196 Amperes (3Ø 4W), phase-to-phase
Gen Gen
11/25/98 51R1C02S6A-21
FTX SITE #1

MISSOURI AVENUE

DINING GEN Company


HALL PLT LDR
GEN Maint

OPS
Equipment
SUPPLY Area

SHOWER LATRINE

ESTIMATED LOAD
DINING HALL _______
ORD ROOM _______
OPS _______
SUPPLY _______
SHOWERS _______
LATRINE _______
SQUAD TENTS, 4 ea _______
11/25/98 51R1C02S6A-22
ELECTRICIAN COURSE

LESSON:
HAND AND SPECIAL TOOLS

LESSON NUMBER: 051-51R1-D01


11/25/98 51RD01S6A-1
HAND AND SPECIAL TOOLS

Terminal Learning Objective

Action: Identify the purpose, use of, and maintenance


procedures for hand and special tools.

Conditions: At a training site, given FM 5-424, TM 9-243, an


electrician’s tool kit, an electric drill, paper, and pencil

Standards: Identify the purpose and maintenance procedures for


tools in accordance with FM 5-424 and TM 9-243.

11/25/98 51RD01S6A-2
HAND AND SPECIAL TOOLS

Safety, Risk, and Environmental Concerns

Safety Requirements:
Goggles and hearing protection will be used when operating
electric tools and striking tools. Care will be taken when
working with tools with sharp blades or edges.

Risk Assessment Level:


Low

Environmental Considerations:
None

11/25/98 51RD01S6A-3
HAND AND SPECIAL TOOLS

Lesson Topics

• Handtools

• Special Tools and Equipment

11/25/98 51RD01S6A-4
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Handtools
Pliers

Diagonals Sidecutters

Longnose

Slip Joint Water Pumps

11/25/98 51RD01S6A-5
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Handtools
Wrenches

Pipe Wrenches

Allen (Hex) Wenches

Adjustable Open-End Wrench


11/25/98 51RD01S6A-6
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Handtools
Hammers

Sledge Hammer

Claw Hammer

11/25/98 51RD01S6A-7
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Handtools
Crosscut, Rip, and Hacksaws

Rip Saw Crosscut Saw

• The crosscut saw is designed to cut against the grain

• The rip saw is designed to cut with the grain of wood

• The hacksaw is designed to cut metal and hard plastic

11/25/98 51RD01S6A-8
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Handtools
Cutting Tools

Cold Chisel

Wood Chisel

Pocket Knife

11/25/98 51RD01S6A-9
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Handtools
Bits and Drills

Ratchet Brace
Breast Drill Hand Drill

Twist Drill Bit Auger Bit

11/25/98 51RD01S6A-10
11/25/98 51RD01S6A-11
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Handtools
Fish Tape

11/25/98 51RD01S6A-12
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Handtools
Rulers and Tapes

Tapes

Ruler
11/25/98 51RD01S6A-13
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Handtools

Fuse Puller

11/25/98 51RD01S6A-14
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Handtools
Neon Tester

11/25/98 51RD01S6A-15
11/25/98 51RD01S6A-16
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Special Tools and Equipment


Conduit Benders

6
Rigid

Thin Wall

11/25/98 51RD01S6A-17
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Special Tools and Equipment


Conduit Threaders

11/25/98 51RD01S6A-18
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Special Tools and Equipment


Vises

Bench and Pipe Vise Pipe Vise

11/25/98 51RD01S6A-19
IDENTIFY THE PURPOSE AND MAINTENANCE
PROCEDURES FOR ELECTRICAL TOOLS

Special Tools and Equipment

Grinder

11/25/98 51RD01S6A-20
ELECTRICIAN COURSE

LESSON:
INTRODUCTION TO ELECTRICAL
CODES AND STANDARDS

LESSON NUMBER: 051-51R1-D02


11/25/98 51R1D02S6A-1
INTRODUCTION TO ELECTRICAL
CODES AND STANDARDS

Scope

You will receive an introduction to interior electrical codes and


standards as listed in the National Electric Code (NEC) book.

11/25/98 51R1D02S6A-2
INTRODUCTION TO ELECTRICAL
CODES AND STANDARDS

Safety, Risk, and Environmental Concerns

Safety Requirements: None

Risk Assessment Level: Low

Environmental Considerations: None

11/25/98 51R1D02S6A-3
INTRODUCTION TO ELECTRICAL
CODES AND STANDARDS

Lesson Topics

• Purpose of the National Electric Code

• Scope of the National Electric Code

• Definitions in the National Electric Code

• Requirements for Electrical Installations

• Use and Identification of Grounded Conductors

• Branch Circuits

• Wiring Methods

• Conductors for General Wiring

11/25/98 51R1D02S6A-4
INTRODUCTION TO ELECTRICAL
CODES AND STANDARDS

Purpose of the National Electric Code

The purpose of the code is the practical safeguarding of persons


and property from hazards arising from the use of electricity.

11/25/98 51R1D02S6A-5
INTRODUCTION TO ELECTRICAL
CODES AND STANDARDS

Coverage by the National Electric Code

• Installations of electric conductors and equipment within or on


public and private buildings or other structures

• Installations of conductors and equipment that connect to the


supply of electricity

• Installations of other outside conductors and equipment on the


premises

11/25/98 51R1D02S6A-6
INTRODUCTION TO ELECTRICAL
CODES AND STANDARDS

Non-Coverage by the National Electric Code

• Installations in ships, vessels and motor vehicles

• Installations underground in mines

• Installations of railways for generation, transformation transmission,


or distribution of power used exclusively for operation of rolling stock
or installations used exclusively for signaling and communications
purposes

• Installations of communications equipment under the exclusive control


of communications outdoors

• Installations under the exclusive control of electric facilities for the


purpose of communications or metering; or for generation
11/25/98 51R1D02S6A-7
INTRODUCTION TO ELECTRICAL
CODES AND STANDARDS

Enforcement

• This code is intended to be suitable for mandatory application by


governmental bodies exercising legal jurisdiction over electrical
installations and for use by insurance inspectors

• The authority having jurisdiction for enforcement of the Code will have
the responsibility for making interpretations of the rules, for deciding
upon the approval of equipment and materials, and for granting special
permission contemplated in a number of the rules

• The authority having jurisdiction may waive specific requirements in


this Code or permit alternate methods where it is assured that equivalent
objectives can be achieved by establishing and maintaining effective
safety

11/25/98 51R1D02S6A-8
INTRODUCTION TO ELECTRICAL
CODES AND STANDARDS

Mandatory Rules and Explanatory Material

• Mandatory rules of this Code are characterized by the use of the


word “shall”

• Explanatory material is in the form of the Fine Print Notes (FPN)

11/25/98 51R1D02S6A-9
INTRODUCTION TO ELECTRICAL
CODES AND STANDARDS

Formal Interpretations

• To promote the uniformity of interpretations and application of the


provisions of this Code, Formal Interpretation procedures have
been established

• These procedures may be found in the “NFPA Regulations Governing


Committee Projects”

11/25/98 51R1D02S6A-10
ELECTRICIAN COURSE

LESSON:
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS

LESSON NUMBER: 051-51R1-D03


11/25/98 51R1D03S6A-1
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS

Terminal Learning Objective

Action: Interpret electrical prints and drawings.

Conditions: At a training site, given electrical prints and drawings and


TM 5-704

Standards: Identify lines, symbols, title block information, general


notes and specifications in accordance with (IAW) electrical
prints and drawings and TM 5-704.

11/25/98 51R1D03S6A-2
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS

Safety, Risk, and Environmental Concerns

Safety Requirements: None

Risk Assessment Level: Low

Environmental Considerations: None

11/25/98 51R1D03S6A-3
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS

Lesson Topics

• Definitions and Nomenclatures of Electrical Wiring

• Materials and Fittings

• Electrical Plans

11/25/98 51R1D03S6A-4
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS

Definitions and Nomenclatures of Electrical Wiring


Line Symbols for Electrical Wiring

Item Symbol

Wiring Concealed in Ceiling or Wall

Wiring Concealed in Floor

Exposed Branch Circuit

Branch Circuit Home Run to Panel Board


(# of Arrows equals # of Circuits in the Run.
A1/3
Designation identifies Breaker(s) to which connected
in Panel

Three or more conductors (# of cross hatch lines


equals # of conductors. Two conductors are used if
no cross hatch lines are shown.)

11/25/98 51R1D03S6A-5
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS
Definitions and Nomenclatures of Electrical Wiring
Line Symbols For Electrical Wiring
Item Symbol

Incoming Service Lines

Cross Conductors, Not Connected

Splice or Soldered Connection

Cabled Connector (Solderless)

Wire Turned Up
.

Wire Turned Down


11/25/98 51R1D03S6A-6
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS

SYMBOLS FOR SWITCHES

ITEM SYMBOL ILLUSTRATION

Single Pole S

3-Way S3

4-Way S4

Dimmer D

Ceiling Pull Switch s

11/25/98 51R1D03S6A-7
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS
Symbols For Electrical Fixtures and Controls
ITEM SYMBOL ILLUSTRATION

Panelboard and Cabinet

Externally Operated
Disconnect (Service)
Switch

11/25/98 51R1D03S6A-8
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS
Materials and Fittings
Symbols For Electrical Fixtures and Controls
Item Symbol Illustration

5. Motor Controller or MC

Miscellaneous

1. Telephone

2. Thermostat T

M
3. Motor

11/25/98 51R1D03S6A-9
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS
Materials and Fittings
Symbols For Electrical Fixtures and Controls
Item Symbol Illustration
Lighting Outlets*
1. Ceiling

2. Wall

3. Fluorescent Fixture

4. Continuous Row
Fluorescent Fixture

5. Bare Lamp Fluorescent


Strip
* Letters Added to Symbols Indicate Special Type or Usage
J - Junction Box R - Recessed
11/25/98 L - Low Voltage X - Exit Light 51R1D03S6A-10
RECEPTACLE SYMBOLS

Single Outlet

Duplex Outlet

Duplex Outlet, Split-Wired

Triplex Outlet

Triplex Outlet, Split-Wired

Quadruplex Outlet

11/25/98 51R1D03S6A-11
RECEPTACLE SYMBOLS

Single Special Purpose Outlet

Single Special Purpose


Connection (Hard-Wired) DW
Duplex Special Purpose Outlet

Range Outlet
R

GFCI Duplex Outlet


GFCI

Dryer Outlet
D
11/25/98 51R1D03S6A-12
RECEPTACLE SYMBOLS Floor Mounted

Single Outlet

Duplex Outlet

Special Purpose Outlet

Telephone Outlet (Public)

Telephone Outlet (Private)


11/25/98 51R1D03S6A-13
ABBREVIATIONS
WP = WEATHER PROOF
GRD = GROUND (GROUNDED)
D = DRYER
AWG = AMERICAN WIRE GUAGE
CB = CIRCUIT BREAKER
1PH = 1 (SINGLE) PHASE
V = VOLTS
NEC = NATIONAL ELECTRICAL CODE
C = ON CENTER

11/25/98 51R1D03S6A-14
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS
Materials and Fittings
Common Nail Sizes

Wire Gage

Per Pound
Length (Inches)

Diameter
(Inches)

Number
Steel
Size

1 2 3 4 5 6
2d .072 15 900
3d .08 14 615
4d .098 12 322
5d .098 12 254
6d .113 11 200
7d .113 11 154
8d .131 10 106
9d .131 10 85
10d .148 9 74
12d .148 6 57
16d .162 8 46
20d .192 6 29
30d .207 5 23
40d .225 4 17
50d .244 3 14
60d .262 2 11

11/25/98 51R1D03S6A-15
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS
Materials and Fittings
Structural Components of a Floor

Joists
Subfloor

Flooring
Bridging

11/25/98 51R1D03S6A-16
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS
Materials and Fittings
Structural Wall Components

Cripple Studs Double Top Plate Cripple Studs

Fire
Block

Stud
Header

Studs

Bottom Bottom
Plate Subfloor
Plate

Studs Diagonal Bracing


11/25/98 51R1D03S6A-17
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS
Electrical Plans
Typical Title Block
A. PREPARING AGENCY D. AUTHENTICATION AND DATE
B. TITLE OF DRAWING E. SCALE AND SPEC NUMBER
C. DRAFTING RECORD F. DRAWING NUMBER
DEPARTMENT OF THE ARMY
OFFICE OF THE CHIEF OF ENGINEERS
A DIRECTOR OF MILITARY CONSTRUCTION ENGINEERING DIVISION
WASHINGTON DC

DRAWN BY:

TRACED BY:
TITLE B
CHECKED BY:

C SUBMITTED:

CHIEF SECTION
APPROVED: APPROVED DATE:

CHIEF BRANCH COL CE CHIEF ENGINEERING DIVISION


APPROVED FOR SCALE: SPEC NO: E
DRAWING NUMBER
D F
DATE: SHEET OF

11/25/98 51R1D03S6A-18
GENERAL NOTES

1. Unless otherwise indicated all branch circuits shall be


flush mounted.
2. Switches and duplex receptacles shall be 48 inches from
floor.
3. Hole for service entrance cable shall be 74 1/2 inches
from center of hole to floor.
4. Installation shall comply with TM 5-424, NEC AND
Course SOP.
5. Room will be finished with 1/2 inch sheet rock.
11/25/98 51R1D03S6A-19
ELECTRICAL NOTES
1. Service entrance conductors shall be type XHHW, SE cable, 3 conductors, 2 AWG,
AL style U.
2. Circuit A-1, shall be installed in 1/2” EMT, conductors shall be 12 AWG copper, type
THHN or THWN. Outlets, switches will be surfaced mounted. Overhead run recessed.
Light fixture shall be 20 inches from ceiling and 44 3/4 inches L/Wall on center.
3. Circuit A-2, use 12/2 NMC W/GR. Install Special purpose receptacle below panel
box, 12 inches from floor.
4. Circuit A-3, use 12/2 NMC W/GR. Fluorescent fixture shall be center of room.
Install double gang box right side of door.
5. Circuit A-4&5, use 12/2 and 12/3 NMC W/GR. Incandescent fixture shall be 15
inches R/Wall and 23 inches F/Wall on center. Circuit A-4 install GFCI receptacle.
6. Circuit A-6, shall be installed in 1/2” flexible metallic conduit. Conductors shall be
10 AWG copper type THW or THHN. Install below panel box, 12 inches from floor.
7. Circuit A-7, use 12/2 and 12/3 NMC W/GR. Incandescent fixture shall be installed
23 inches F/Wall and 15 inches L/Wall on center.
8. Circuit A-8, shall be installed with 12/2 AWG armored cable. Install incandescent
fixture 20 7/8 inches from ceiling and 13 inches from door on center. Install GFCI
breaker.

11/25/98 51R1D03S6A-20
SPECIFICATIONS
ELECTRICAL WORK:
a. Work Requirement:
Furnish and install a complete electrical wiring systems shown on drawings and specifications herein.

b. Code Requirements:
All work done under these specifications shall be done in strict accordance with the rules and requirements
of the National Electrical Code and shall conform to all local ordinances governing the work.
c. Materials:
All materials shall be new and of the manufacturer’s latest standard design. Size, type, and rating shall
be as shown on drawings or specified herein.
d. Branch Circuit Capacity:
(1) Branch circuit capacity for general lighting and convenience outlets shall not exceed 20 amperes. The
minimum conductor size shall be 12 AWG.
(2) Special purpose circuits shall be installed to meet load requirements. Conductors for control wiring will
be sized as required.
e. Conduit and Fittings:
Conduit shall be thinwall, zinc-coated steel. The conduit system will be solid throughout and shall be
grounded. Conduit fittings, junction boxes, and outlet boxes will be zinc-coated steel. Junction and
outlet boxes will not be smaller than 4 inches square or octagonal.
11/25/98 51R1D03S6A-21
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS

Electrical Plans
Schedules and Notes
SCHEDULE OF EQUIPMENT
ITEM
UNIT DESCRIPTION QTY
NO.
1 120V, 1000W Heater 1

GENERAL NOTES ELECTRICAL LOADS


1. UNLESS OTHERWISE INDICATED ALL BRANCH CONNECTED LOAD
LIGHTING 0.09 KW
CIRCUITS SHALL BE FLUSH MOUNTED.
RECP. EST. 2.12 KW
POWER EST. 1.00 KW
2. SWITCHES AND DUPLEX RECEPTACLES SHALL BE TOTAL 3.21 KW
48” FROM THE FLOOR. 1. UNLESS OTHERWISE NOTED ON PLAN, ALL
LAMPS WILL BE 25-60 W.
3. HOLE FOR SERVICE CABLE ENTRANCE SHALL BE
74 1/2” FROM CENTER OF HOLE TO FLOOR. 2. ALL FLUORESCENT FIXTURES WILL BE 40 W.

4. INSTALLATION SHALL COMPLY WITH TM 5-760, NEC 3. SP OUTLET TO BE 20A, 250V.


AND COURSE SOP.
4. DRYER OUTLET TO BE 30A, 125/250V 3 POLE,
5. ROOM WILL BE FINISHED WITH 1/4” SHEET ROCK. 3 WIRE.

PANELBOARD SCHEDULE
RATINGS
PANELBOARD SERVICE LOAD
PHASE AMPS VOLTS ENTRANCE
1-2P, 20A
1- 2P, 30A
A 1 100 120/240 3-#2
6-1P, 20A
CB’S
11/25/98 51R1D03S6A-22
INTERPRET ELECTRICAL
PRINTS AND DRAWINGS
Electrical Plans
Notes and Specifications
60w 60w 60w

40w 40w 40w


ELECTRICAL NOTES
60w 60w
60w CONNECTED LOAD
DRY CLEANING
BULK STORAGE TAILOR COLLECTION LAUNDRY LIGHTING 5.15 KW

60w 60w 60w RECP EST 1.20 KW


TOTAL 6.35 KW
40w 40w 40w
25w 25w
1. UNLESS OTHERWISE NOTED ON PLAN ALL LAMPS
PASSAGE TO BE 100 W.

2. ALL 40, 60 & 100W LAMPS TO HAVE 8” CONICAL


STORE A2 SHADES.

40w 40w 40w


WATCH RADIO SHOE
REPAIR REPAIR REPAIR

A1,A2

GRAPHIC SCALES
B2
0 5’ 10’ 15’
BARBER SHOP

ADMINISTRATION NO. 1
B1,B2 A6

A3,A4 A3

A5,A6

C.B. PANEL “B”


C.B. PANEL “A” 3-#8 SERVICE

ELECTRICAL PLAN
SCALE NO.1
11/25/98 51R1D03S6A-23
ELECTRICIAN COURSE

LESSON:
INTERPRET SCHEMATICS

LESSON NUMBER: 051-51R1-D04


51R1-D04S6B-1
INTERPRET SCHEMATICS

Scope

You will receive instruction on interpreting and


using wiring schematics to sketch electrical
circuits.

51R1-D04S6B-2
INTERPRET SCHEMATICS

Safety, Risk, and Environmental Concerns

Safety Requirements: None

Risk Assessment Level: Low

Environmental Considerations: None

51R1-D04S6B-3
INTERPRET SCHEMATICS

Lesson Topics

• Identify Symbols; Interpret Basic Schematics I and Sketch Circuits

• Interpret Basic Schematics II and Sketch Circuits

• Interpret Intermediate Schematics I and Sketch Circuits

• Interpret Intermediate Schematics II and Sketch Circuits

• Interpret Advanced Schematics and Sketch Circuits

51R1-D04S6B-4
INTERPRET SCHEMATICS

Identify Symbols; Interpret Basic


Schematics I and Sketch Circuits
General and Convenience Outlets
Ceiling Wall Ceiling Wall
Outlet (Incandescent)

C C Clock Outlet
Specify Voltage F F Fan Outlet
E E Exit Light Outlet

J J Junction Box

S S Pull Switch

Fluorescent Fixture
51R1-D04S6B-5
INTERPRET SCHEMATICS

Single Outlet

Duplex Outlet

Duplex Outlet, Split-Wired

Triplex Outlet

Triplex Outlet, Split-Wired

Quadruplex Outlet
51R1-D04S6B-6
INTERPRET SCHEMATICS

RECEPTACLE SYMBOLS
Single Special Purpose Outlet
Single Special Purpose
Connection (Hard-Wired) DW
Duplex Special Purpose Outlet

Range Outlet
R

GFCI Duplex Outlet


GFCI

Dryer Outlet
51R1-D04S6B-7
D
INTERPRET SCHEMATICS

SYMBOLS FOR SWITCHES

ITEM SYMBOL ILLUSTRATION

Single Pole S

3-Way S3

4-Way S4

Dimmer D

Ceiling Pull Switch s

51R1-D04S6B-8
INTERPRET SCHEMATICS

Identify Symbols; Interpret Basic


Schematics I and Sketch Circuits

Panels and Circuits


Lighting Panel Power Panel

Feeders - Use Heavy Lines Branch Circuit Concealed


and Show by Number Same in Ceiling or Wall
as in Feeder Schedule Branch Circuit Exposed
Branch Circuit Concealed
in Floor
Home Run to Panel Board
Number of Circuits Indicated by Number of Arrows
Any Circuit Without Further Designation
Indicates a Two-wire Circuit. A Greater (3 Wires) or (4 Wires)
Number of Wires is Indicated Thus
51R1-D04S6B-9
INTERPRET SCHEMATICS

S
WORKING DIAGRAM

B B B B B
W W W W W

SCHEMATIC

PICTORIAL DRAWING
51R1-D04S6B-
10
INTERPRET SCHEMATICS

Identify Symbols; Interpret Basic


Schematics I and Sketch Circuits

Single Pole Switch

Black
Black
- +
B

White S

51R1-D04S6B-
11
Rule 1: The hot conductor is the only conductor
switched. The incoming hot conductor
goes to either terminal on the switch.
Rule 2: The hot conductor going from the other
terminal on the switch goes to the device.
It MUST be black.
Rule 3: The neutral goes directly to the device. It
MUST be white or neutral gray.
Rule 4: The grounding conductor must be
continuous throughout the circuit.
51R1-D04S6B-
12
INTERPRET SCHEMATICS

Identify Symbols; Interpret Basic


Schematics I and Sketch Circuits

Circuit #1

51R1-D04S6B-
13
INTERPRET SCHEMATICS

51R1-D04S6B-
14
INTERPRET SCHEMATICS

51R1-D04S6B-
15
INTERPRET SCHEMATICS

B
B

51R1-D04S6B-
16
INTERPRET SCHEMATICS

B
B
W

51R1-D04S6B-
17
INTERPRET SCHEMATICS

B
B
W

W
GRD GRD

51R1-D04S6B-
18
INTERPRET SCHEMATICS

Identify Symbols; Interpret Basic


Schematics I and Sketch Circuits

Circuit #2

51R1-D04S6B-
19
INTERPRET SCHEMATICS

51R1-D04S6B-
20
INTERPRET SCHEMATICS

W
B

51R1-D04S6B-
21
INTERPRET SCHEMATICS

W
B
B

51R1-D04S6B-
22
INTERPRET SCHEMATICS

W
B

W B

51R1-D04S6B-
23
INTERPRET SCHEMATICS

W
B

W B

GRD GRD
51R1-D04S6B-
24
INTERPRET SCHEMATICS

Identify Symbols; Interpret Basic


Schematics I and Sketch Circuits

Circuit #3

51R1-D04S6B-
25
INTERPRET SCHEMATICS

51R1-D04S6B-
26
INTERPRET SCHEMATICS

W
B
R

51R1-D04S6B-
27
INTERPRET SCHEMATICS

B W
B
R
B

51R1-D04S6B-
28
INTERPRET SCHEMATICS

B W
B
R
W B
W

51R1-D04S6B-
29
INTERPRET SCHEMATICS

B W
B
R
W B
W
GRD GRD GRD

51R1-D04S6B-
30
INTERPRET SCHEMATICS

Identify Symbols; Interpret Basic


Schematics I and Sketch Circuits

Circuit #4

51R1-D04S6B-
31
INTERPRET SCHEMATICS

51R1-D04S6B-
32
INTERPRET SCHEMATICS

51R1-D04S6B-
33
INTERPRET SCHEMATICS

B B
B

51R1-D04S6B-
34
INTERPRET SCHEMATICS

B B
B
W
W W

51R1-D04S6B-
35
INTERPRET SCHEMATICS

B B
B
W
W W
GRD GRD GRD

51R1-D04S6B-
36
INTERPRET SCHEMATICS

Identify Symbols; Interpret Basic


Circuit #5 Schematics I and Sketch Circuits

51R1-D04S6B-
37
INTERPRET SCHEMATICS

51R1-D04S6B-
38
S

51R1-D04S6B-
39
S

W
B
B

51R1-D04S6B-
40
S

B W

W
B
B
W

51R1-D04S6B-
41
S

GRD
B W
GRD GRD

W
B
B
W

51R1-D04S6B-
42
INTERPRET SCHEMATICS

Interpret Basic Schematics I and Sketch Circuits

Circuit #6

51R1-D04S6B-
43
INTERPRET SCHEMATICS

51R1-D04S6B-
44
INTERPRET SCHEMATICS

S
R

W B

51R1-D04S6B-
45
INTERPRET SCHEMATICS

S
R

W B B
B

51R1-D04S6B-
46
INTERPRET SCHEMATICS

S
R

W B B
B
W
W

51R1-D04S6B-
47
INTERPRET SCHEMATICS

S
R

W B B
B
W
W
GRD GRD GRD

51R1-D04S6B-
48
INTERPRET SCHEMATICS

Interpret Basic Schematics II and Sketch Circuits


Three Way Switch

Hot C
Traveler to Other 3-Way Switch

Traveler to Other 3-Way Switch

51R1-D04S6B-
49
Rule 1: The incoming hot conductor goes to the
nearest common terminal on the switch.
Rule 2: The conductor from the other common
terminal goes to the device. This
conductor MUST be black.
Rule 3: The neutral goes directly to the device. It
MUST be white or neutral gray.
Rule 4: The grounding conductor must be
continuous throughout the circuit.

51R1-D04S6B-
50
INTERPRET SCHEMATICS

Interpret Basic Schematics II and Sketch Circuits

Circuit #7

S3 S3

51R1-D04S6B-
51
INTERPRET SCHEMATICS

S3 S3

C C

51R1-D04S6B-
52
INTERPRET SCHEMATICS

S3 S3

B
C C

51R1-D04S6B-
53
INTERPRET SCHEMATICS

S3 S3

B B
C C

51R1-D04S6B-
54
INTERPRET SCHEMATICS

S3 S3

B B
W
C C

51R1-D04S6B-
55
INTERPRET SCHEMATICS

S3 S3

W
B
W

B B
W
C C

51R1-D04S6B-
56
INTERPRET SCHEMATICS

S3 S3

W
B R
W
R
B B
W
C
C

51R1-D04S6B-
57
INTERPRET SCHEMATICS

S3 S3

W
B R
W
R
B B
W
C
C
GRD GRD GRD

51R1-D04S6B-
58
INTERPRET SCHEMATICS

Interpret Basic Schematics II and Sketch Circuits

Circuit #8

S3 S3

51R1-D04S6B-
59
INTERPRET SCHEMATICS

S3 S3

C
C

51R1-D04S6B-
60
INTERPRET SCHEMATICS

S3 S3
B

C B
C
51R1-D04S6B-
61
INTERPRET SCHEMATICS

S3 S3
B

B
C B
C
51R1-D04S6B-
62
INTERPRET SCHEMATICS

S3 S3
B
W

B
C B
C
51R1-D04S6B-
63
INTERPRET SCHEMATICS

S3 S3
B
W

W
W

B
B
C
C
51R1-D04S6B-
64
INTERPRET SCHEMATICS

S3 S3
B
W

W
W
R
R

B
C B
C
51R1-D04S6B-
65
INTERPRET SCHEMATICS

S3 S3
B GRD
W
GRD GRD
W
W
R
R

B
C B
C
51R1-D04S6B-
66
INTERPRET SCHEMATICS

Interpret Basic Schematics II and Sketch Circuits

Circuit #9

S3 S3

51R1-D04S6B-
67
INTERPRET SCHEMATICS

S3 S3

C C

51R1-D04S6B-
68
INTERPRET SCHEMATICS

S3 S3

B
C C

51R1-D04S6B-
69
INTERPRET SCHEMATICS

S3 S3

B
B C C

51R1-D04S6B-
70
INTERPRET SCHEMATICS

S3 S3

W
W B
B C C
W

51R1-D04S6B-
71
INTERPRET SCHEMATICS

S3 S3

W
W
W B
B C C

51R1-D04S6B-
72
INTERPRET SCHEMATICS

S3 S3

B
R
W
W B
B C C
W

51R1-D04S6B-
73
INTERPRET SCHEMATICS

S3 S3
R

W
W B
B C C
W
GRD GRD GRD
51R1-D04S6B-
74
INTERPRET SCHEMATICS

Interpret Intermediate Schematics I and Sketch Circuits

Circuit #10

S3 S4 S3

51R1-D04S6B-
75
INTERPRET SCHEMATICS

S3 S4 S3

C C

51R1-D04S6B-
76
INTERPRET SCHEMATICS

S3 S4 S3

B C
C

51R1-D04S6B-
77
INTERPRET SCHEMATICS

S3 S4 S3

B
B C
C

51R1-D04S6B-
78
INTERPRET SCHEMATICS

S3 S4 S3

W W
W B
B C
C
W

51R1-D04S6B-
79
INTERPRET SCHEMATICS

S3 S4 S3
R

W W
W B
B C
C
W

51R1-D04S6B-
80
INTERPRET SCHEMATICS

S3 S4 S3

R
B

W W
W W B
B C
C

51R1-D04S6B-
81
INTERPRET SCHEMATICS

S3 S4 S3

R
B

W W
W B
B R
C C
W

51R1-D04S6B-
82
INTERPRET SCHEMATICS

S3 S4 S3

R
B

W W
W
B
B R
C C
B W
51R1-D04S6B-
83
INTERPRET SCHEMATICS

S3 S4 S3

R
B

W W
W
B
B R
C C
B W
GRD
GRD GRD GRD
51R1-D04S6B-
84
INTERPRET SCHEMATICS

Interpret Intermediate Schematics I and Sketch Circuits

Circuit #11

S3 S4 S3

51R1-D04S6B-
85
INTERPRET SCHEMATICS

S3 S4 S3

C C

51R1-D04S6B-
86
INTERPRET SCHEMATICS

S3 S4 S3

B C
C

51R1-D04S6B-
87
INTERPRET SCHEMATICS

S3 S4 S3

B
B
B C
C

51R1-D04S6B-
88
INTERPRET SCHEMATICS

S3 S4 S3

B
W B
B W C
C

51R1-D04S6B-
89
INTERPRET SCHEMATICS

S3 S4 S3

B
W B B
B W
C W C

51R1-D04S6B-
90
INTERPRET SCHEMATICS

S3 S4 S3

R B
W B B
B R
C W C
W

51R1-D04S6B-
91
INTERPRET SCHEMATICS

S3 S4 S3

R B
W B B
B R
C W C
W

51R1-D04S6B-
92
INTERPRET SCHEMATICS

S3 S4 S3

W
R B
W B B
B R
C W C
W

51R1-D04S6B-
93
INTERPRET SCHEMATICS

S3 S4 S3

W
R B
W B B
B R
C W C
W
GRD
GRD GRD GRD

51R1-D04S6B-
94
INTERPRET SCHEMATICS

Interpret Intermediate Schematics I and Sketch Circuits

Circuit #12

S3 S3 S4

51R1-D04S6B-
95
INTERPRET SCHEMATICS

S3 S3 S 4

C C

51R1-D04S6B-
96
INTERPRET SCHEMATICS

S3 S3 S 4

B C
C

51R1-D04S6B-
97
INTERPRET SCHEMATICS

S3 S3 S 4

B C
C B

51R1-D04S6B-
98
INTERPRET SCHEMATICS

S3 S3 S 4

W
B W C W
C B

51R1-D04S6B-
99
INTERPRET SCHEMATICS

S3 S3 S 4

BLU
W
B W C W
C B BLU

51R1-D04S6B-
100
INTERPRET SCHEMATICS

S3 S3 S 4

BLU R
W
B W C W R
C B BLU

51R1-D04S6B-
101
INTERPRET SCHEMATICS

S3 S3 S 4

B
BR

BLU R W
W
B W C W R
C B BLU

51R1-D04S6B-
102
INTERPRET SCHEMATICS

S3 S3 S 4

B PUR
B
BR
R R
BLU W
W
B W C W R
C B BLU

51R1-D04S6B-
103
INTERPRET SCHEMATICS

S3 S3 S 4

B PUR
B
BR
R R
BLU W
W
B W C W R
C B BLU
GRD
GRD GRD GRD

51R1-D04S6B-
104
INTERPRET SCHEMATICS

Interpret Intermediate Schematics II and Sketch Circuits

Circuit #13

51R1-D04S6B-
105
INTERPRET SCHEMATICS

51R1-D04S6B-
106
INTERPRET SCHEMATICS

51R1-D04S6B-
107
INTERPRET SCHEMATICS

S
B

B B

51R1-D04S6B-
108
S

B R
B

R
51R1-D04S6B-
109
S

W
W

B R B

R
51R1-D04S6B-
110
S

W
W

B R B

GRD
GRD
R
51R1-D04S6B-
111
INTERPRET SCHEMATICS

Interpret Intermediate Schematics II and Sketch Circuits

Circuit #15

S S

51R1-D04S6B-
112
INTERPRET SCHEMATICS

S S

51R1-D04S6B-
113
INTERPRET SCHEMATICS

S S

51R1-D04S6B-
114
INTERPRET SCHEMATICS

S S

B B

51R1-D04S6B-
115
INTERPRET SCHEMATICS

S S

B B
W
W

51R1-D04S6B-
116
INTERPRET SCHEMATICS

S S

B B
W B
W

51R1-D04S6B-
117
INTERPRET SCHEMATICS

S S

R B

B B
W B
W

51R1-D04S6B-
118
INTERPRET SCHEMATICS

S S

R
B
W W
B B
W B
W

51R1-D04S6B-
119
INTERPRET SCHEMATICS

S S

R B
W W
B B
W B
W

51R1-D04S6B-
120
INTERPRET SCHEMATICS

S S

R B
W W
B B
W B
W R
GRD
GRD GRD

51R1-D04S6B-
121
INTERPRET SCHEMATICS

Interpret Advanced Schematics and Sketch Circuits

Circuit #16

51R1-D04S6B-
122
INTERPRET SCHEMATICS

51R1-D04S6B-
123
INTERPRET SCHEMATICS

51R1-D04S6B-
124
INTERPRET SCHEMATICS

51R1-D04S6B-
125
INTERPRET SCHEMATICS

W W
B

51R1-D04S6B-
126
S

W W
B

51R1-D04S6B-
127
S

B B
W W
B

R
B

51R1-D04S6B-
128
S

B B
W W
B
W
R
B

W
51R1-D04S6B-
129
S

B B
W W
B
W
R
GRD B

GRD
W
51R1-D04S6B-
130
INTERPRET SCHEMATICS

Interpret Advanced Schematics and Sketch Circuits

Circuit #17

S S
3 3

51R1-D04S6B-
131
INTERPRET SCHEMATICS

S S
3 3

C
C

51R1-D04S6B-
132
INTERPRET SCHEMATICS

S S
3 3

W
B
C
C

51R1-D04S6B-
133
INTERPRET SCHEMATICS

S S
3 3

W B
B
B
C
C

51R1-D04S6B-
134
INTERPRET SCHEMATICS

S S
3 3

W B
B
B
W C
W C

51R1-D04S6B-
135
INTERPRET SCHEMATICS

S S
3 3

W B
B
B R B
W C
W C

51R1-D04S6B-
136
INTERPRET SCHEMATICS

S S
3 3

W B
B
B R B
W C
W C B

51R1-D04S6B-
137
INTERPRET SCHEMATICS

S S
3 3

W B
B
B R B
W C
W C B
W
W

51R1-D04S6B-
138
INTERPRET SCHEMATICS

S S
3 3

B W
W
B B
B R B
W C
W C B
W
W

51R1-D04S6B-
139
INTERPRET SCHEMATICS

S S
3 3

B W
W
B B
B R B
W R C
W C R B
W
W

51R1-D04S6B-
140
INTERPRET SCHEMATICS

S S
3 3

GRD
B W
W
B B
B R B
W R C
GRD W C R B
W
W
GRD GRD GRD

51R1-D04S6B-
141
INTERPRET SCHEMATICS

Interpret Advanced Schematics and Sketch Circuits

Circuit #18

S S S
3 3 4

51R1-D04S6B-
142
INTERPRET SCHEMATICS

S S S
3 3 4

C
C

51R1-D04S6B-
143
INTERPRET SCHEMATICS

S S S
3 3 4

B C
C

51R1-D04S6B-
144
INTERPRET SCHEMATICS

S S S
3 3 4

B C
C
B
51R1-D04S6B-
145
INTERPRET SCHEMATICS

S S S
3 3 4

B
W W W
W
B B

B C
C

51R1-D04S6B-
146
INTERPRET SCHEMATICS

S S S
3 3 4

P B
W W W
W
B

B C
C
B
51R1-D04S6B-
147
INTERPRET SCHEMATICS

S S S
3 3 4

W
Br
P B
W W W
W
B B

B C
C

51R1-D04S6B-
148
INTERPRET SCHEMATICS

S S S
3 3 4

W
Br
P B
W W W
W
BU B B
BU
B C
C

51R1-D04S6B-
149
INTERPRET SCHEMATICS

S S S
3 3 4

W
Br
P B
W W W
W
BU B BU
B
B
B C
C
OR

51R1-D04S6B-
150
INTERPRET SCHEMATICS

S S S
3 3 4

W
Br R B
P B
W W W
W
R
BU B B
BU R
R
B R C
C OR B

51R1-D04S6B-
151
INTERPRET SCHEMATICS

S S S
3 3 4

W B
Br R B
P B
W W W
W
R
BU B BU
B
R R
B R C
C OR B
51R1-D04S6B-
152
INTERPRET SCHEMATICS

S S S
3 3 4

W B
Br R B
P B
W W W
W W
R
BU B BU
B
R R
R W
B C
C
OR B

51R1-D04S6B-
153
INTERPRET SCHEMATICS

S S S
3 3 4

W B
Br R B
P B
W W W
W W
R
BU B BU
B
R R
R W
B C
C
OR B
GRD
GRD GRD GRD
51R1-D04S6B-
154
INTERPRET SCHEMATICS

Interpret Advanced Schematics and Sketch Circuits


Circuit #18

20A
A5 & A7
J 110V

A5

3 4 3
S S S
51R1-D04S6B-
155
20A
A5 & A7
J 110V

A5

3 4 3
S S S

51R1-D04S6B-
156
20A
A5 & A7
J 110V

A5

3 4 3
S S S

51R1-D04S6B-
157
20A
A5 & A7
J 110V

A5

3 4 3
S S S

B B

51R1-D04S6B-
158
20A
A5 & A7
J 110V

A5

3 4 3
S S S

B B
W
W
W
B W
W

51R1-D04S6B-
159
20A
A5 & A7
J 110V

A5

3 4 3
S S S

B B
W
R W
W
B W
W

51R1-D04S6B-
160
20A
A5 & A7
J 110V

A5

3 4 3
S S S

B B
W
R W
W
B W
W

R
51R1-D04S6B-
161
20A
A5 & A7
J 110V

A5

3 4 3
S S S

B B
W
R W
B W
B W
W

R
51R1-D04S6B-
162
20A
A5 & A7
J 110V

A5

3 4 3
S S S

B B
W
R W
B W
B W
W
B

R
51R1-D04S6B-
163
20A
A5 & A7
J 110V

A5

3 4 3
S S S

R
R
B B
W
R W
B W
B W
W
B

R
51R1-D04S6B-
164
20A
A5 & A7
J 110V

A5

3 4 3
S S S

R
R
B B
W
W
R W
B W
B W
W
B

R
51R1-D04S6B-
165
20A
A5 & A7
J 110V

A5

3 4 3
S S S

R
R
B B
W
W
GRD
R W
GRD GRD W
B
W
B W
B
GRD R GRD
51R1-D04S6B-
166
INTERPRET SCHEMATICS

Interpret Advanced Schematics and Sketch Circuits

Circuit #17

D
30A
A1
220V

51R1-D04S6B-
167
INTERPRET SCHEMATICS

D
30A
A1
220V

GRD
51R1-D04S6B-
168
ELECTRICIAN COURSE

LESSON:
INSTALL SERVICE
ENTRANCE SYSTEMS

LESSON NUMBER: 051-51R1-D05


11/25/98 51R1D05S6A-1
INSTALL SERVICE ENTRANCE SYSTEMS

Terminal Learning Objective

Action: Install a service entrance system.

Conditions: At a training site, given the National Electric Code (NEC) book,
FM 5-424, construction prints and drawings, an electrician’s
tool kit, a ladder, service entrance cable, a weatherhead,
conduit, conduit connectors, straps, bushings and locknuts,
screws and nails, a hot buss, main breakers, an entrance elbow
with open back and nipple, a sill plate, a grounding rod and
clamp, grounding connector, a pencil, and paper

Standards: Identify the materials and procedures and materials used to


install and install a service entrance system in accordance
with (IAW) the NEC, FM 5-424, and construction prints and
drawings.
11/25/98 51R1D05S6A-2
INSTALL SERVICE ENTRANCE SYSTEMS

Safety, Risk, and Environmental Concerns

Safety Requirements:
Remove ID tags, watches, and rings prior to conducting the hands
on portion of this task. Tool and ladder safety will be emphasized.
When working with conductors, ensure the conductors are turned
toward the box when not in use. When disassembling the service
entrance, ensure materials are not jerked from installation locations.

Risk Assessment Level:


Low

Environmental Considerations:
None

11/25/98 51R1D05S6A-3
Identify Materials and Procedures Used
to Install a Service Entrance System

Lesson Topics

• Service Entrance Systems

• Materials and Procedures Used to Install a Service


Entrance System in Conduit

• Materials and Procedures Used to Install a Service


Entrance Cable System

11/25/98 51R1D05S6A-4
Identify Materials and Procedures Used
to Install a Service Entrance System

Service Entrance Systems

Service Drop

Service Drop

11/25/98 51R1D05S6A-5
Identify Materials and Procedures Used
to Install a Service Entrance System

Service Entrance Systems

Pitched Roof Service Drop


Service Drop

18”

48”

11/25/98 51R1D05S6A-6
Identify Materials and Procedures Used
to Install a Service Entrance System

Service Entrance Systems

Service Drop to Structure

Wall

2” x 4” Stud
or Backing

Service Drop

11/25/98 51R1D05S6A-7
Identify Materials and Procedures Used
to Install a Service Entrance System

Service Entrance Systems

Neutral Conductor Feed Through


For Service Drop Clamp

Neutral/Messenger Cable

11/25/98 51R1D05S6A-8
Identify Materials and Procedures Used
to Install a Service Entrance System

Service Entrance Systems

Typical Overhead Service Service Drop Service Entrance Head

Drip Loops
Mast (Service Riser)
Roof Jack

Strap Every 4’

Meter

Service Entrance Panel Main Disconnect


Continuous Grounding
Branch Circuit Breakers
Electrode Conductor
Ground Clamp
Ground Rod
Ground Clamp
11/25/98 Cold Water Pipe 51R1D05S6A-9
Identify Materials and Procedures Used
to Install a Service Entrance System

Service Entrance Systems

Service Entrance Straps

Oval Service Conduit


Cable Strap Pipe Strap/Lag Full Strap

11/25/98 51R1D05S6A-10
Identify Materials and Procedures Used
to Install a Service Entrance System

Service Entrance Systems

Meter
Service Entrance Conduit Hot Wires
Main Disconnect
Service Entrance
Conductors

Meter Socket
Hot Buss Bars
Jaws
Over Current Protection
Outline of Meter Device
Socket
Service Hot Wires (Leave Slack
Neutral Conductor
Bonding in All Conductors)
Screw
Bonded Neutral Buss Bar
Neutral Wire
Grounding Electrode Conductor Grounding Wire
11/25/98 Ground 51R1D05S6A-11
Identify Materials and Procedures Used
to Install a Service Entrance System
Service Entrance Systems

11/25/98 51R1D05S6A-12
Identify Materials and Procedures Used
to Install a Service Entrance System
Service Entrance Systems

11/25/98 51R1D05S6A-13
Identify Materials and Procedures Used
to Install a Service Entrance System

Service Entrance Systems

11/25/98 51R1D05S6A-14
Identify Materials and Procedures Used
to Install a Service Entrance System
Materials and Procedures Used to Install
a Service Entrance System in Conduit
Bushings and Locknuts

Locknut Bushing

Conduit Outlet
Box

Locknut Bushing

Condulets Dead-End Conduit in Outlet Box

11/25/98 51R1D05S6A-15
Identify Materials and Procedures Used
to Install a Service Entrance System
Materials and Procedures Used to Install
a Service Entrance System in Conduit

ELL Fitting

1 1/2’ Min.

4’
Max.

Pipe Support Clamps

Power
Panel
ELL With an Open Back
(LB)
11/25/98 51R1D05S6A-16
Identify Materials and Procedures Used
to Install a Service Entrance System
Materials and Procedures Used to Install
a Service Entrance System in Conduit
Typical Overhead Service Service Drop Service Entrance Head

Drip Loops
Mast (Service Riser)
Roof Jack

Strap Every 4’

Meter

Service Entrance Panel Main Breaker

Continuous Grounding
Branch Circuit Breakers
Electrode Conductor
Ground Clamp
Ground Rod
Ground Clamp
11/25/98 Cold Water Pipe 51R1D05S6A-17
Identify Materials and Procedures Used
to Install a Service Entrance System
Materials and Procedures Used to Install
a Service Entrance System in Conduit
Meter
Service Entrance Conduit Hot Wires
Main Breaker
Service Entrance
Conductors

Meter Socket
Hot Buss Bars
Jaws
Over Current Protection
Outline of Meter Device
Socket
Service Hot Wires (Leave Slack
Neutral Conductor
Bonding in All Conductors)
Screw
Bonded Neutral Buss Bar
Neutral Wire
Grounding Electrode Conductor Grounding Wire
11/25/98 Ground 51R1D05S6A-18
ELECTRICIAN COURSE

LESSON:
INSTALL CABLE
AND CONDUIT SYSTEMS

LESSON NUMBER: 051-51R1-D06


11/25/98 51R1D06S6A-1
INSTALL CABLE AND CONDUIT SYSTEMS

Terminal Learning Objective


Action: Install electrical boxes, cable, and conduit systems.

Conditions: At a training site, given FM 5-424, the National Electric Code


(NEC) book, construction prints and drawings, an installed
malfunctioning service panel, an electrician’s tool kit, armored
and nonmetallic sheathed cable, electrical boxes, cable
connectors and straps, electrical metallic tubing (EMT) conduit
and connectors, flexible nonmetallic tubing (ENT) conduit and
connectors, flexible metal conduit and connectors, screws,
staples, and antishorting bushings

Standards: Identify materials and methods used to install electrical boxes,


and install and troubleshoot cable and conduit systems in
accordance with (IAW) FM 5-424, the NEC and construction
prints and drawings.
11/25/98 51R1D06S6A-2
INSTALL CABLE AND CONDUIT SYSTEMS

Safety, Risk, and Environmental Concerns

Safety Requirements:
Use handtools, power tools, and ladders in a safe manner. Ensure
conductors are turned toward the box when not in use. When
cutting BX cable, assure a minimum of 6” clearance between your
free hand and the cutting edge of the hacksaw blade. Ensure
materials are not damaged when removing from installation locations.
Remove ID tags, watches, and rings during all hardware oriented
training.

Risk Assessment Level:


Low.

Environmental Considerations:
None.
11/25/98 51R1D06S6A-3
IDENTIFY MATERIALS AND METHODS USED TO INSTALL
ELECTRICAL BOXES, CABLE AND CONDUIT SYSTEMS

Lesson Topics

• Electrical Boxes

• Electrical Conductors

• Straps and Staples

• Roughing-In and Finishing

11/25/98 51R1D06S6A-4
IDENTIFY MATERIALS AND METHODS USED TO INSTALL
ELECTRICAL BOXES, CABLE AND CONDUIT SYSTEMS

Electrical Boxes
Extender Rings

Extender Ring

Extender Ring

Junction Box

11/25/98 51R1D06S6A-5
IDENTIFY MATERIALS AND METHODS USED TO INSTALL
ELECTRICAL BOXES, CABLE AND CONDUIT SYSTEMS

Electrical Boxes
Switch Boxes

For Concealed Wiring

Switch Mounted on Nonmetallic Switch and


Plaster Ring Receptacle Covers

Metal Switch
Box and
Covers
Mounting Bracket

To Gang Boxes, Screw Boxes Together


Remove One Side From Each Box 51R1D06S6A-6
11/25/98
IDENTIFY MATERIALS AND METHODS USED TO INSTALL
ELECTRICAL BOXES, CABLE AND CONDUIT SYSTEMS

Electrical Boxes
Outlet Boxes
For One For Two For
Device Devices Fixture
Square Outlet
Box and Plain Cover
Covers

Plaster Rings

For Exposed
Wiring

Octagon Lamp Cover with Plain Cover


Switch Mounted Box Holder Receptacle
Directly on Cover

11/25/98
Raised Outlet Covers for Exposed Areas (Metallic) 51R1D06S6A-7
IDENTIFY MATERIALS AND METHODS USED TO INSTALL
ELECTRICAL BOXES, CABLE AND CONDUIT SYSTEMS

Electrical Boxes
Special Boxes
Outlet Weatherproof Gasket Gasket
Box Box

Weatherproof
Receptacle Weatherproof
Cover Switch Cover

Utility or “Handy” Box and Covers Pancake Device Box for


Box Dry Wall Construction
11/25/98 51R1D06S6A-8
IDENTIFY MATERIALS AND METHODS USED TO INSTALL
ELECTRICAL BOXES, CABLE AND CONDUIT SYSTEMS

Electrical Boxes
Typical Box Mountings

Wooden Cleats Mounting Straps

Support “on edge”


against the rear face
of the sheetrock. Mounting
Bar
Bar Hangers
Sheetrock
(drywall) or Fins
plaster on
plasterboard.
Sheet Metal Stamping

11/25/98
Outlet Box 51R1D06S6A-9
IDENTIFY MATERIALS AND METHODS USED TO INSTALL
ELECTRICAL BOXES, CABLE AND CONDUIT SYSTEMS

Straps and Staples

Cable Staple Insulated Staple Nonmetallic Cable Strap

Conduit/Cable Full Strap Conduit/Cable Half Strap

11/25/98 51R1D06S6A-10
IDENTIFY MATERIALS AND METHODS USED TO INSTALL
ELECTRICAL BOXES, CABLE AND CONDUIT SYSTEMS

Roughing-In and Finishing


Ceiling Mounted Light
Nonmetallic
Joist Box Two-Wire Cable With Ground

Grounding Screw

Light Fixture
Ceiling

Metal Fixture
Canopy

11/25/98 51R1D06S6A-11
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM

Lesson Topics

• Characteristics of Armored Cable Wiring

• Armored Cable Wiring Materials

• Installation of Armored Cable Systems

• Characteristics of Nonmetallic-Sheathed Cable Wiring

• Nonmetallic-Sheathed Cable Wiring Materials

• Installation of Nonmetallic-Sheathed Cable Wiring

• Installing Electrical Boxes and Cable Systems

11/25/98 51R1D06S6A-12
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM

Installation of Armored Cable Systems


Armored Cable Bend

Non-Metallic
Cable Strap

Must be Radius >


Supported 5 x Cable
Within 12” Diameter
of Box

Box Box

11/25/98 51R1D06S6A-13
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM
Installation of Armored Cable Systems

Cutting and Attaching Cable Bond Wire

Armor
Cutting cable with a hacksaw.

Bushing Paper

Note that the armor


is cut at an angle
to the lay.

11/25/98 51R1D06S6A-14
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM

Installation of Armored Cable Systems


Cable Connection to Box
Knockouts

Conductors

Box

Clamp Holding Internal Clamp


Screw
2 - Conductor
Armored Cable
11/25/98 51R1D06S6A-15
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM
Nonmetallic-Sheathed Cable Wiring Materials
Installing a Grounding Clip

11/25/98 51R1D06S6A-16
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM

Installation of Nonmetallic-Sheathed Cable Wiring


Removal of Sheathing

Sheathing
Approximately
8”
Jute
Filler
Paper
Wrapping
Cut Made by Cable Stripper

Slitting of Cable Cable Stripper

11/25/98 51R1D06S6A-17
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM

Lesson Topics

• Rigid Conduit

• Electrical Metal Tubing (EMT)

• Flexible Metal and Nonmetallic Conduit

• Installation of Electrical Boxes

• Installation of Electrical Metal Tubing (EMT)

• Installation of Flexible Metal Conduit

• Installation of Flexible Nonmetallic Conduit

11/25/98 51R1D06S6A-18
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM
Rigid Conduit
Fittings

Locknut Bushing

Conduit Outlet
Box

LL LB T

Condulets Locknut

Dead-End Conduit in Outlet Box

11/25/98 51R1D06S6A-19
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM
Rigid Conduit
Bending
EMT Bender Place Arrow Opposite
Handle Bend
Your Marks

30°

Factory Made Head 6” 30°


For Hickey

20” 3”

30° 3”

Offset Bend
11/25/98 Steps in Making a 90° Bend 51R1D06S6A-20
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM

Rigid Conduit
Attachment of Fishwire
Bare Copper Wire
Fish Wire

Attachment of Standard Conductor to Tape

Wrappings of
Insulated Wires Fish Wire
Friction Tape

Attachment Taped Over


11/25/98 51R1D06S6A-21
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM
EMT Conduit
Fittings
Setscrew Setscrew Thin-Wall Straps
Connector Coupling
Inside Structure
Metal
Box
Locknut Secures Conduit Strap Compression
Connector to Box Coupling
Watertight Watertight
Connector Coupling
EMT

Offset
Type LB Condulet With
Connector
Tighten With Gasket and Cover For
Wrench Sharp Bends
Cast Aluminum
or
Weatherproof Type TLL or LR
Box Used With For Side Bends Outside Structure
Gasket and Cover
11/25/98 51R1D06S6A-22
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM

EMT Bender

Lip or Hook

Bender
Arrow
Take-Up
Mark
Footstep

Bender
Star

11/25/98 51R1D06S6A-23
INSTALL ELECTRICAL BOXES
AND A CONDUIT SYSTEM

Electrical Metal Tubing (EMT)


Reference Point
Ceiling
B

1st: Measure the distance from the OUTSIDE edge of the


knockout to the wall at box A.

2nd: Transfer that measurement to just above box B.


Wall

3rd: Measure the distance from the OUTSIDE edge of the


knockout to the ceiling at box B.

4th: Transfer the measurement to just across from box B.


Make a reference line.
A
Where the two lines intersect, is called a REFERENCE POINT.

11/25/98 51R1D06S6A-24
INSTALL ELECTRICAL BOXES
AND A CONDUIT SYSTEM

Electrical Metal Tubing (EMT)


Conduit Gain

Note that the conduit does


not go all the way to where
you measured.
B

11/25/98 51R1D06S6A-25
INSTALL ELECTRICAL BOXES
AND A CONDUIT SYSTEM

Electrical Metal Tubing (EMT)


Bender Gain Table

BENDER “GAIN” TABLE

Conduit Type/Size 90 Degree “GAIN”

1/2” EMT 2 5/8”


3/4” EMT 1/2” Rigid 3 1/4”
1” EMT 3/4” Rigid 1”
1 1/4” EMT 1” Rigid 5 5/8”

11/25/98 51R1D06S6A-26
INSTALL ELECTRICAL BOXES
AND A CONDUIT SYSTEM

Electrical Metal Tubing (EMT)


Conduit Take-Up

Stub

Take-Up

11/25/98 51R1D06S6A-27
INSTALL ELECTRICAL BOXES
AND A CONDUIT SYSTEM

Electrical Metal Tubing (EMT)


Conduit Take-Up Table

CONDUIT TAKE-UP TABLE


Amount of Take-Up for 90 Degree Bends

Size and Type of Conduit Take-Up

1/2” EMT 6”
3/4” EMT 1/2” Rigid 6”
1” EMT 3/4” Rigid 8”
1 1/4” EMT 1” Rigid 11”

11/25/98 51R1D06S6A-28
INSTALL ELECTRICAL BOXES
AND A CONDUIT SYSTEM

Electrical Metal Tubing (EMT)


Back to Back Bend

Outside-to-Outside Measurement

11/25/98 51R1D06S6A-29
INSTALL ELECTRICAL BOXES
AND A CONDUIT SYSTEM

Electrical Metal Tubing (EMT)


Offset Bend
Offset Measurement
Taken Here

Offset
Throw

Conduit

Floor or Straightedge

11/25/98 51R1D06S6A-30
INSTALL ELECTRICAL BOXES
AND A CONDUIT SYSTEM

Electrical Metal Tubing (EMT)


Offset Measurements
4 1/2”

1 1/2”

11/25/98 51R1D06S6A-31
INSTALL ELECTRICAL BOXES
AND A CONDUIT SYSTEM

Electrical Metal Tubing (EMT)


Offset Bend Formula

OFFSET BENDING FORMULA


Formula and Constant Multiplier For Determining Distance
Between Bends When Bending Offsets

OFFSET DEPTH X CONSTANT MULTIPLIER = DISTANCE BETWEEN BENDS

DEGREE ANGLE OF BENDS CONSTANT MULTIPLIER

2.5
22 1/2 X 22 1/2 2.5
30 X 50 2.0
45 X 45 1.5
60 X 60 1.2

11/25/98 51R1D06S6A-32
INSTALL ELECTRICAL BOXES
AND A CONDUIT SYSTEM

Electrical Metal Tubing (EMT)


Bend Marks

Place Bender Here For First Bend

6” Place Bender Here For Second Bend

11/25/98 51R1D06S6A-33
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM
Flexible Metal and Nonmetallic Conduits
Flexible Conduit
90° Clamp

Screw-In
Connector

Screw-In
Coupling

90° Screw-In Straight Setscrew


11/25/98 Connector Clamp 51R1D06S6A-34
INSTALL ELECTRICAL BOXES
AND A CABLE SYSTEM
Flexible Metal and Nonmetallic Conduits

Conduit Fittings

11/25/98 51R1D06S6A-35
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL CIRCUITS

Lesson Topics

• Troubleshooting an Electrical Circuit

• Circuit Testing

11/25/98 51R1D06S6A-36
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL CIRCUITS

Troubleshooting an Electrical Circuit


Short Circuits

Floating

Solid
Short
Circuit

Partial

11/25/98 51R1D06S6A-37
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL CIRCUITS

Troubleshooting an Electrical Circuit


Neon Tester

11/25/98 51R1D06S6A-38
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL CIRCUITS

Troubleshooting an Electrical Circuit

Continuity Tester

11/25/98 51R1D06S6A-39
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL CIRCUITS

Troubleshooting an Electrical Circuit

Field Expedient Tester

120 or 240 Volts

For 120 Volts Only

11/25/98 51R1D06S6A-40
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL CIRCUITS

Troubleshooting an Electrical Circuit

Multimeter

11/25/98 51R1D06S6A-41
ELECTRICIAN COURSE

LESSON:
INSTALL ELECTRICAL DEVICES

LESSON NUMBER: 051-51R1-D07


11/25/98 51R1D07S6A-1
INSTALL ELECTRICAL DEVICES

Terminal Learning Objective


Action: Install electrical devices.

Conditions: At a training site, given FM 5-424, National Electric Code (NEC) book;
an electrician’s tool kit; construction prints and drawings; pre-installed
cable and/or conduit system with 2x4 and 4x4 electrical boxes;
conductors; grounding clips; wire nuts; ladder; single-pole, three-way
and four-way switches; switch covers; duplex, ground fault circuit
interrupter (GFCI), and special purpose receptacles; receptacle covers;
incandescent light fixtures and bulbs; fluorescent light fixtures with
covers and tubes; mounted and grounded service panel; main breaker;
circuit breakers and fuses (if required); and GFCI breakers

Standards: Identify various wiring methods used, and install single-pole, three-way
and four-way switches; duplex, GFCI and special purpose receptacles;
incandescent and fluorescent fixtures, and circuit protective devices in
accordance with (IAW) FM 5-424, construction prints and drawings,
and the schematics.
11/25/98 51R1D07S6A-2
INSTALL ELECTRICAL DEVICES

Safety, Risk, and Environmental Concerns

Safety Requirements:
Use handtools, and ladders in a safe manner. Ensure
conductors are turned toward the box when not in use.
Remove ID tags, watches, and rings during all hardware
oriented training.

Risk Assessment Level:


Low.

Environmental Considerations:
None.

11/25/98 51R1D07S6A-3
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES

Lesson Topics

• Cutting and Stripping Cable and Wires

• Wiring Switches

• Wiring Receptacles

• Wiring Fixtures

11/25/98 51R1D07S6A-4
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES

Cutting and Stripping Cable and Wires

How to Strip Wire

• Select cable stripper

• Close stripper against cable

• Slide the insulaton off

11/25/98 51R1D07S6A-5
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES

Cutting and Stripping Cable and Wires

Wire to Terminal Connections

Strip 1/2” to 3/4” Form Half Loop and Tighten Screw. The
of Insulation Hook Around Terminal Loop Closes
(Clockwise)

11/25/98 51R1D07S6A-6
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES

Cutting and Stripping Cable and Wires


Pigtail Splice

11/25/98 51R1D07S6A-7
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES

Cutting and Stripping Cable and Wires

How to Put On a Wirenut

Strip 1” of Twist Wires Together


Insulation at Least One and One-Half
Turns (Clockwise)
Screw Wirenut
on Clockwise

Snip 3/8” to 1/2”


Off Twisted
Wires

11/25/98 51R1D07S6A-8
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES

Cutting and Stripping Cable and Wires


How to Put On a Cap Splice

Crimping Tool

Cap Splice Insulating Cap

11/25/98 51R1D07S6A-9
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES

Wiring Switches
How to Wire a Switch

Step 1 Step 2 Step 3

Step 4 Step 5 Step 6


11/25/98 51R1D07S6A-10
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES
Wiring Receptacles
Backwiring a Receptacle
Ground Conductor
to Device

Sheathing

Step 1 Step 2 Step 3

Grounding
Conductor Step 5

Step 4 Step 5
11/25/98 51R1D07S6A-11
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES

Wiring Receptacles
How to Wire a Split Circuit Receptacle Using a Switch Loop

Grounding
Conductors

Break-Off
Tab Removed

From
Source White Wire
Painted Black

11/25/98 51R1D07S6A-12
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES

Wiring Fixtures

Fixture Wiring

11/25/98 51R1D07S6A-13
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES

Wiring Fixtures

Pigtail Splice For Light Fixtures


From Switch

To Other Light

11/25/98 51R1D07S6A-14
IDENTIFY VARIOUS WIRING METHODS USED TO
INSTALL SWITCHES, RECEPTACLES, AND FIXTURES

Wiring Fixtures

Switch Connected to a Fluorescent Light Fixture


Power Source
GR W B
Switch

Fixture
B
B WW Ballast
B
GR
W

GR
GR

11/25/98 51R1D07S6A-15
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES

Lesson Topic

• Troubleshooting Malfunctions in
Electrical Circuits and Devices

11/25/98 51R1D07S6A-16
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES

Troubleshooting Electrical Circuits and Devices

Cartridge Fuse (Without Power)

11/25/98 51R1D07S6A-17
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES

Troubleshooting Electrical Circuits and Devices

Screw-Type Fuse

11/25/98 51R1D07S6A-18
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES

Troubleshooting Electrical Circuits and Devices

Circuit Breaker
Terminal Screw

Buss Bar
Connector
11/25/98 51R1D07S6A-19
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES

Troubleshooting Electrical Circuits and Devices

Single-Pole Switch (Without Power)

11/25/98 51R1D07S6A-20
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES

Troubleshooting Electrical Circuits and Devices

Three-Way Switch

Common Terminal

11/25/98 51R1D07S6A-21
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES

Troubleshooting Electrical Circuits and Devices

Four-Way Switch

1 2

3 4

11/25/98 51R1D07S6A-22
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES

Troubleshooting Electrical Circuits and Devices


Cartridge Fuse (With Power)

When a fuse is suspected of being defective, it may be checked with a


neon tester or voltmeter using the procedure shown below.

(1) (2) (3) (4)

11/25/98 51R1D07S6A-23
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES

Troubleshooting Electrical Circuits and Devices

Single-Pole Switch (With Power)

1. Determine if voltage is reaching the switch.


2. Determine if the voltage goes through the switch when it is on.

11/25/98 51R1D07S6A-24
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES

Troubleshooting Electrical Circuits and Devices

Single-Pole Switch (With Power)

3. With the switch in the ON position, voltage should be present at both terminals.
If voltage is present at one terminal but not the other, the switch is bad and must
be replaced.

11/25/98 51R1D07S6A-25
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES

Troubleshooting Electrical Circuits and Devices


Hot and Hot and Neutral and
Neutral Ground Ground

To determine if a receptacle is wired properly, three checks are necessary.


The light should glow when the leads are placed between the hot wire and
ground, and between the hot wire and neutral. It should not glow when
placed between the neutral and ground.
11/25/98 51R1D07S6A-26
TROUBLESHOOT MALFUNCTIONS
IN ELECTRICAL DEVICES
Troubleshooting Malfunctions in
Electrical Circuits and Devices

If the tester does not glow, the receptacle cover should be removed so that a
second voltage check can be made at the terminals of the receptacle. If
voltage is present at the terminals but not at the receptacle slots, the receptacle

11/25/98 is bad and should be replaced. 51R1D07S6A-27


ELECTRICIAN COURSE

LESSON:
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST

LESSON NUMBER: 051-51R1-D08


11/25/98 51R1D08S6A-1
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST

Terminal Learning Objective

Action: Prepare an electrical materials takeoff list.

Conditions: In a classroom or at a training site, given TM 5-704,


electrical prints and specifications, paper, pencil, and
a ruler

Standards: Prepare an electrical materials takeoff list including all


materials in accordance with TM 5-704, electrical
prints and specifications.

11/25/98 51R1D08S6A-2
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST

Safety, Risk, and Environmental Concerns

Safety Requirements: None

Risk Assessment Level: Low

Environmental Considerations: None

11/25/98 51R1D08S6A-3
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST

Lesson Topics

• Electrical Materials Takeoff List

• Electrical Systems Symbols

• Electrical Plan

• Electrical Materials Takeoff List Data

11/25/98 51R1D08S6A-4
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST

Electrical Systems Symbols

Panel Board
Incandescent Fixture
Incandescent Wall Fixture
Fluorescent Fixture
Exit Light

A-1, A-2, etc Circuits

J Junction Box
C Clock Outlet
Duplex Receptacle
*WP Duplex Receptacle Split Wired
Floor Outlet (Attached Additional Symbol
For Recept. Tel., Etc)
Special Purpose Outlet
Range Outlet

*WP by the receptacle represents weatherproof

11/25/98 51R1D08S6A-5
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST
Electrical Systems Symbols
ITEM SYMBOL
Wiring Concealed in Ceiling
or Wall

Wiring Concealed in Floor

Symbol/ Exposed Branch Circuit


Abbreviation Meaning

S Single Pole Switch


Branch Circuit Home Run to
S3 Three-Way Switch;
Panel Board (Number of Arrows
S4
Indicates Number of Circuits
Four-Way Switch;
Running Toghether to Panel)
SD Dimmer Switch
SK Key-Operated Switch
Three or More Wires (Number of
SP Switch and Pilot Light Cross Lines Equals Number of
SMC Momentary Contact Switch Conductors; Two Conductors
Indicated if Not Otherwise Noted)

Incoming Service Lines: Number


and Size of Wire Will be Given

Grounding

11/25/98 51R1D08S6A-6
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST

Electrical Plan
Workshop WP
Drawing
S

20A

V
20A

120
V

A5
120

D A3 A1 1 2
A2/4
A3 3 4
220V
30A

A5 5 6
A2/4
A6/8
A7 7 8

20A
120 Work Shop
A7 V

3 - #6 AWG 20A
0V
12
A6/8 A1
30A
240
V SS

NOTES: 1. Fluorescent fixture is a 2-40 watt tube fixture.


2. Special purpose receptacle is for an electric saw
11/25/98 240 volts, 30 amps. 51R1D08S6A-7
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST

Electrical Plan
WP

Workshop S

20A

V
20A

120
Drawing

V
A5

120
D A3

220V
30A

A2/4

20A
120 Work Shop
A7 V
3 - #6 AWG 20A
0V
12
A6/8 A1
30A
240
V S

NOTES: 1. Fluorescent fixture is a 2-40 watt tube fixture


2. Special outlet for an electric saw, 240 volts, 30 amps.
3. All circuits (except A-5) will be overhead.
4. All receptacles are positioned 12” from the floor.
5. All switches are positioned 48” from the floor.
6. Walls are 10’ in height
7. Scale is 1” = 8’
11/25/98 51R1D08S6A-8
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST
Electrical Materials Takeoff List Data (Page 1)
• INSTRUCTIONS: ITEMS MARKED WITH AN ASTERISK REQUIRE A ( ) ONLY. ALL OTHER BLOCKS REQUIRE AN AMOUNT.
ITEM NO. & DESCRIPTION
1. BULB 4’ FLUORESCENT
2. BULB LIGHT
3. BOX BX W/INTERNAL CLAMPS
4. BOX NMC W/INTERNAL CLAMPS
5. BOX OCTAGON
6. BOX PANEL 100 AMP W/COVER
7. BOX 4” SQUARE
8. BOX 4” SQUARE W/BRACKET
9. BOX, SGL SWITCH, FIBERGLASS W/NAIL
10. BOX DBC, SWITCH, FIBERGLASS W/NAIL
11. BOX UTILITY
12. BREAKER 20A
13. BREAKER 20A GFI
14. BREAKER 20A 2 POLE
15. BREAKER 30A 2 POLE
16. BUSHING ANTI-SHORT
17. CABLE SE
18. CAP SPLICE
19. CLAMP GROUND
20. CLIP GROUND

11/25/98 51R1D08S6A-9
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST
Electrical Materials Takeoff List Data (Page 2)
21. CONDUCTOR 12/2 BX*
22. CONDUCTOR 12/3 BX*
23. CONDUCTOR GROUND*
24. CONDUCTOR 12/2 NM*
25. CONDUCTOR 12/3 NM*
26. CONDUCTOR 12 GAUGE
BLACK*
WHITE*
RED*
BLUE*
27. CONDUCTOR 10 GAUGE
BLACK*
WHITE*
RED*
GREEN*
28. CONDULET L/R
29. CONDUIT 1/2” FLEXIBLE*
30. CONNECTOR BX 1/2”
31. CONNECTOR EMT 1/2”
32. CONNECTOR FLEX CONDUIT 1/2”
33. CONNECTOR GROUNDING GREENIE

11/25/98 51R1D08S6A-10
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST
Electrical Materials Takeoff List Data (Page 3)
34. CONNECTOR NM 1/2”
35. CONNECTOR S.E.C.
36. COUPLING 1/2” EMT
37. COVER DRYER OUTLET
38. COVER DUPLEX FLUSH
39. COVER DUPLEX UTILITY
40. COVER SPECIAL PURPOSE
41. COVER 4” SQUARE BLANK
42. COVER SWITCH FLUSH
43. COVER SWITCH UTILITY
44. COVER SWITCH 2 GANG
45. COVER SWITCH 3 GANG
46. COVER SWITCH 4” SQUARE SURFACE
47. EMT 1/2”*
48. FIXTURE FLUORESCENT
49. FIXTURE KEYLESS LIGHT
50. HANGER BAR
51. INSULATOR, SERVICE DROP
52. OUTLET DRYER
53. OUTLET DUPLEX
54. OUTLET SPECIAL PURPOSE

11/25/98 51R1D08S6A-11
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST
Electrical Materials Takeoff List Data (Page 4)
55. RECEPTACLE DUPLEX 20A GFI
56. RING 1/2” RAISED PLASTER
57. RING 4” SQUARE EXTENSION
58. ROD GROUNDING
59. SCREWS*
60. SCREW BONDING
61. SERVICE HEAD
62. SILL PLATE
63. STAPLES*
64. STRAP 1/2”*
65. STRAP 3/4”*
66. STRAP SEC
67. SWITCH SINGLE POLE
68. SWITCH 3-WAY
69. SWITCH 4-WAY
70. TAGS*
71. WIRE NUT LG
72. WIRE NUT MD
73. WIRE NUT SM

NOTE: Items marked with an asterisk require a ( ) only. All other blocks require amount.
11/25/98 51R1D08S6A-12
PREPARE AN ELECTRICAL
MATERIALS TAKEOFF LIST
Electrical Materials Takeoff List Data (Page 5)

TOOLS
1. CONDUIT BENDER*
2. HACKSAW*
3. FISH TAPE*
4. MULTIMETER*
5. EXPEDIENT TESTER*
6. CONTINUITY TESTER*
7. LADDER*
8. DRILL AND BIT*
9. ELECTRICIAN’S TOOL KIT*

NOTE: Items marked with an asterisk require a ( ) only. All other blocks require amount.

11/25/98 51R1D08S6A-13
Circuit Installation Practice ( Booth )
Blue Print

20 AMP A-9

20 AMP
110 V
20 AMP

110 V
110 V
A-5
A-7
A-8 A-6 20 AMP
J 110V

S S3
S3 A-2
S4 A-1
S3 S3 S

220 V
20 AMP
220 V
30 AMP
A-7
GFCI
CD

Rear Wall

Wall
Left Righ
t Wa
Electrical Notes General Notes ll
* A-1, 10 AWG, Flexible Conduit * Ceiling lights fixture will be on center, 9” from rear wall
* A-2, 12-2 NM and 23” from right wall
* A-5 & A-7, 12 AWG, EMT * Finish surface will have 1/2” sheetrock
* A-6, 12-2 and 12-3 NM, Install 20AMP GFCI * Switches will be 48” to the top of box from finished floor
Breaker * Receptacle will be 12 inches to the bottom of box
* Circuit A-8, Combination BX & NM Circuit from finished floor
Use 12-2 BX for home run
Use 12-2 NM from light to switch
* A-9, !2 AWG, Flexible Conduit (ENT)

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