GE Energy

D20/D200 Hardware
Course Presentation

SSD0001 Revision 12
©2007, General Electric Canada. All Rights Reserved.
NOTICE OF COPYRIGHT & PROPRIETARY RIGHTS

©2007, General Electric Canada. All rights reserved.

The contents of this manual are the property of General Electric Canada. No part of this work
may be reproduced or transmitted in any form or by any means, except as permitted in written
license agreement with General Electric Canada.
General Electric Canada. has made every reasonable attempt to ensure the completeness and
accuracy of this document. However, the information contained in this manual is subject to change
without notice and does not represent a commitment on the part of General Electric Canada.
Any attached hardware schematics and technical descriptions, or software listings that
disclose source code, are for information purposes only. Reproduction in whole or in part to create
working hardware or software for other than General Electric Canada. products is strictly
prohibited, except as permitted by written license agreement with General Electric Canada.

TRADEMARK NOTICES

WESDAC is a registered trademark of General Electric Company, General Electric Canada. All
other brand and product names mentioned in this document are trademarks or registered
trademarks of their respective companies.

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SSD0001 rev12 D20/D200 Hardware
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Table of Contents

Course Overview ……………………………………………………………………………………… 5

Recommended Schedule ………………………………………………………………………. 7
Section 1 D20/D200 System Overview ……………………………………………… 8
Section 2 D20/D200 Component Overview …………………………………... 20
Section 3 Peripherals ……………………………………………………………………………. 94
Section 4 D20/D200 Hardware Overview …………………………………….. 159
Lab 1 D20/D200 Hardware Setup …………………………………….. 162

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Table of Contents

Section 5 Wesmaint Maintenance Utility ……………………………………… 171

Section 6 Promaint Peripheral Maintenance Utility …………………… 185
Lab 2 Peripheral Communication Testing ………………………. 189
Section 7 Troubleshooting Hints …………………………………………………….. 195

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SSD0001 rev12 D20/D200 Hardware
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Course Overview

Objectives
1. Identify D20/D200 hardware components.
2. Apply ConfigPro software features that support projects,
devices, applications and firmware.
3. Configure a D20/D200 to collect data from peripherals and
IEDs.
4. Configure a D20/D200 to monitor communications to slave
devices and set alarms based on communications failures.
5. Configure a D20/D200 to report data to several master
stations and manipulate the data being reported.
6. Describe basic troubleshooting steps.
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SSD0001 rev12 D20/D200 Hardware
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Course Overview

Prerequisites
• An understanding of RTU and SCADA concepts
• A working knowledge of PCs and Windows
Reference Material
• ConfigPro course material
• User Guides, Training CD
• D20/D200 hardware

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Recommended Schedule

Day 1: D20/D200 hardware features

Day 2: D20/D200 hardware features – cont.
ConfigPro
Day 3: ConfigPro - cont.
Day 4: ConfigPro - cont.
Day 5: ConfigPro - cont.

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SSD0001 rev12 D20/D200 Hardware
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D20/D200
System
Overview
System Overview

Objectives
1. Describe the function of the D20/D200 RTU.
2. Describe the features of the D20/D200 RTU.
3. Explain how the D20/D200 can be configured in a redundant
role.

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SSD0001 rev12 D20/D200 Hardware
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System Overview

Functionality of the D20/D200 Remote Terminal Unit (RTU)

D200 Master
HARRIS
HARRIS

HARRIS
HARRIS

GE Universal Relay
D20

HARRIS

DART

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System Overview

D20/D200 Features
D20 Custom
• Single processor typically executing 5 to 7 applications
D200 Custom HARRIS

• Multiprocessor typically executing

• more than 20 applications

HARRIS
HARRIS

HARRIS

HARRIS

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System Overview

D20/D200 Features - cont.

• Distributed processing philosophy
• Industry standard VMEbus
– Versa Module Eurocard bus introduced by Motorola in
1981 as a backplane bus architecture for industrial and
commercial applications
• D.20 high speed communications links HARRIS

• 32 bit processing power

• Multiple serial channels

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System Overview

D20/D200 Features - cont.

• Database stored in non-volatile RAM
• Database configured via a PC
• Advanced diagnostic capabilities using Wesmaint

HARRIS

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System Overview

D200 Features
• Meets both North American and European surge, transient, dielectric and
electrostatic discharge standards
• Vertical slot D200s (CCUs) have 9 VMEbus slots and supports up to 5
D20M++/ME/ME II boards
– Central Control Unit (CCU) is a term used to describe the vertical slot
D200
• Horizontal slot D200s have 5 VMEbus slots and supports up to 4
D20M++/ME/ME II boards
• Can be equipped with multiple industry standard VMEbus add-on boards
– Memory expansion board
– Ethernet TCP/IP user interface board

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System Overview

D200 Features - cont.

• CCUs have a redundant power option
• Address up to 256 I/O modules total for CCUs and on two links
• Integrated database shared by all applications on any
D20M++/ME/ME II boards
• Seven communication ports per D20M++/ME/ME II processor
board for connection to IEDs or host systems

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System Overview

Redundant D20/D200 System

HARRIS
HARRIS

HARRIS
HARRIS
• D20/D200s provide
– Dual D20M++/ME/ME II processing
systems
– Dual power supplies
– Dual D.20 peripheral links

HARRIS
HARRIS

HARRIS
HARRIS
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System Overview

Redundant D20/D200 System - cont.

HARRIS
HARRIS

HARRIS
HARRIS
• One RTU is the master and the other is
in standby mode
• RS232 switch panel provides interface
between RTUs
• Upon detection of active RTU failure,
standby RTU transitions from standby
to active (providing automatic failover)
• Switchover also possible through a
toggle switch located at the RS232

HARRIS
HARRIS

HARRIS
HARRIS
switch panel

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System Overview

Redundant D20 Interconnection

SERIAL COMMUNICATION INTERFACE

RS232 SWITCH
FAILOVER/ PANEL FAILOVER
WATCHDOG /WATCHDOG
CABLE CABLE
INTER CCU LINK
PING -
REDUNDANT
MONITOR CABLE

HARRIS HARRIS

D.20
LINK

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System Overview - Review Questions

1. What is the primary function of a D20/D200?

2. How many VMEbus slots does the vertical slot D200 have?
3. How many communication ports does each D20ME/ME II
processor board support?
4. What two conditions cause a redundant D20/D200 system to
switchover?

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SSD0001 rev12 D20/D200 Hardware
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D20/D200
Component
Overview
Component Overview

Objectives
1. Identify the D20/D200 module components.
2. Describe the features and specifications of the D20M++ main
board.
3. Describe the features and specifications of the D20ME main
board.
4. Describe the features and specifications of the D20ME II main
board.
5. Describe the features and specifications of the D20 EME
board.

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Component Overview

D20
D20 SINGLE SLOT CHASSIS

HARRIS

D20M++/ME/ME II Power Supply

Main Board

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Component Overview

D200 Horizontal Chassis

D200 HORIZONTAL SLOT CHASSIS

Power
Global
Supplies
Memory -
Micro or
D20EME HARRI
S
HARRI
S

D20M++/ME/ME Communication
II Main Boards Modules

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Component Overview

D200 Vertical Chassis

D200 VERTICAL SLOT

CHASSIS
D20M++/ME/ME II
Main Boards Power
Supplies

Global
HARR

HARR

HARR
IS

IS

IS

Memory -
Micro or
D20EME Ethernet -
Greenspring or Communication
D20EME Boards
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Component Overview

Wesdac D20/D200 Modules

D20 Main Board
• MC68020/MC68030 microprocessor
• Memory
• VMEbus interface
• Serial communications
EME (Ethernet Memory Expansion)
• Shared by multiple D20 boards
• Address up to 16 Mbytes; NVRAM or RAM
• Provides Ethernet access for the D20/D200
systems

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Component Overview

D20 Peripheral I/O Modules

• 8 bit processor
• Maintenance port
• Switching power supply

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Component Overview

Other Wesdac D20/D200 Modules

Universal Protocol Converter (UPC)
• Used to convert a ‘bit’ oriented host protocol to a ‘byte’
oriented protocol for D20M++/ME/ME II
D20/D200 Modems
• Wesdac 202/V.23 or Wesdac 212/V.23
D20/D200 Power Supply
• Various power supply modules with ratings ranging from 90-
256 VAC at 50 or 60 Hz and 24-300 VDC

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SSD0001 rev12 D20/D200 Hardware
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D20ME Main Board
Features
Overview

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Component Overview – D20ME

D20ME Features
• Motorola 68030 processor
• Able to run all 7 RS-232 serial channels at 38.4k baud (1/2 duplex)
• Flexible design utilizes a flash memory to store firmware
– Flash memory is a form of Electronically Erasable Programmable Read
Only Memory (EEPROM)
– No EPROMs to remove
• EEPROMs can be erased and reprogrammed without removal and via
software
• Downloading firmware to flash can be done at up to 115200 baud over a
serial connection through the Wesmaint port

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Component Overview – D20ME

D20ME Features
• Batteries can be replace one at a time without a firmware
redownload necessary
• Backward compatible with legacy system (D20M++)

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Component Overview – D20ME

D20ME Features - cont.

RS232 and 0ptional
VMEbus Drivers

OCTART
QA Label
)46Bar
U2
Made in 8F238650
Canada
526 - 2004-01A-197110

)46Bar
U3 RAM RAM RAM RAM

Motorola
RAM RAM RAM RAM

BOOTROM
68030
Motorola 68030 RAM RAM RAM RAM
Microprocessor
RAM RAM RAM RAM

Batteries
Wesmaint DB9 Port
ALARM

HALT
FAIL

RUN

WESDAC D20ME

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Component Overview – D20ME

D20ME Features - cont

Options Selectable Via Jumper Settings
• Board address in VMEbus
• Hardware watchdog
• Clock input source
• VMEbus controller
• Battery enable or disable
Refer to the drawings provided with your D20 for specific details
on the jumper settings.
• 526-200x-ML

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Component Overview – D20ME

D20ME Features - cont

JP1 - SYSCON
• Sets the master or slave role of the board
on the VMEbus
• Single node D20 systems are always set
as master
JP2 - NODE ID
• Sets the VMEbus address of the board
• The address should reflect the location in
a D200 system (Jumper in = 0, Jumper out
= 1)

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Component Overview – D20ME

D20ME Features - cont

JP3 - SERCLK/BRTC
• Clock options
– Determines the real-time clock
(RTC) source for each D20ME
board in a CCU
• Single node D20s and the first or
lead node of a D200 will use their
internal clock
• Other nodes must synchronize their
clocks to the lead node’s clock

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Component Overview – D20ME

D20ME Features - cont

JP4 - SLOWCK/WD
• This 2 position jumper enables or
disables the hardware watchdog

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Component Overview – D20ME

D20ME Features - cont

JP8 – Battery Backup
• Enables or disables the battery backup
• Batteries should be disabled for storage
JTAG Port
• This is used to program the EPLD on the
D20ME
• This is not a customer configurable jumper
position, do not put jumpers on the JTAG
port

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SSD0001 rev12 D20/D200 Hardware
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D20ME II Main Board
Features Overview

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SSD0001 rev12 D20/D200 Hardware
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Component Overview – D20ME II

D20ME II Features
The D20ME II is functionally identical to the Wesdac D20ME
except for the added capability to select, on per-channel basis,
RS-232 or RS-485 (2W/4W) interfacing.

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Component Overview – D20ME II

D20ME II Features - cont.

JP9 – RS-485 2W/4W
• When JP10 is set for RS-485
mode then each channel must
be set for either 2-wire or 4-wire
– If RS-485 then RTS setting in
ConfigPro must be enabled
• RS-232 is the default setting for
the processor

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Component Overview – D20ME II

D20ME II Features - cont.

JP10 – RS-485/RS-232
• JP10 allows each communication port to be set for either RS-
485 or RS-232

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Component Overview – D20ME II

D20ME II Features - cont.

JP9 (pins) Serial Comm Port RS-485 2-wire RS-485 4-Wire RS-232
1-16 1 IN OUT OUT
2-15 2 IN OUT OUT
3-14 3 IN OUT OUT
4-13 4 IN OUT OUT
5-12 5 IN OUT OUT
6-11 6 IN OUT OUT
7-10 7 IN OUT OUT

JP10 (pins) Serial Comm Port RS-485 (2W/4W) RS-232

1-16 1 IN OUT
2-15 2 IN OUT
3-14 3 IN OUT
4-13 4 IN OUT
5-12 5 IN OUT
6-11 6 IN OUT
7-10 7 IN OUT

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Component Overview – D20ME II

D20ME II Features - cont.

JP11 – RS-232/RS-485 Operation
• A JP11 jumper is always installed in
conjunction with a serial
communications port channel
– The jumper’s position depends
on whether the channel has
been selected as either RS-232
or RS-485 in JP10

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Component Overview – D20ME II

D20ME II Features

Serial Comm Port JP11 (pins) RS-232 JP11 (pins) RS-485 (2W/4W) Enabled
1 1-2 2-3
2 4-5 5-6
3 7-8 8-9
4 10-11 11-12
5 13-14 14-15
6 16-17 17-18
7 19-20 20-21

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SSD0001 rev12 D20/D200 Hardware
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D20M++ and D20ME/ME II
Comparison
Overview

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D20M++ and D20ME/ME II Comparison

D20ME/MEII
• Backwards compatible to the D20M++
• Runs the same applications (code)
that the D20M++ runs
• Plugs into the same D20/D200 chassis
that the D20M++ uses vs
• BootROM provides same functionality
as D20M++ bootROM

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D20M++ and D20ME/ME II Comparison

D20ME/MEII - cont.
• Approximately 2.5 times the
processing power of the D20M++
• Able to run all 7 RS-232 serial
channels at 38.4k baud (1/2 Duplex)
versus only 1 RS-232 channel at 38.4k vs
baud for the D20M++
• Improved flexibility inherent in its
design (i.e. easier upgrading with flash
memory means there are no EPROMs
to remove and program)

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D20M++ and D20ME/ME II Comparison

D20ME/MEII - cont.
• No configuration and firmware re-
downloading necessary if batteries
are replaced one at a time (i.e. two
battery system)
vs

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SSD0001 rev12 D20/D200 Hardware
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D20M++/ME/ME II
Serial Communications
Overview

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SSD0001 rev12 D20/D200 Hardware
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Serial Communications

Communication Features
• two D.20 HDLC links to D20
peripherals
• Wesmaint port, RS232 at 9600
baud

HARRIS
HARRIS

HARRIS

HARRIS
• seven RS232 serial ports for
communication to hosts, other
RTUs or IEDs
– 50 to 38.4 kbps (speed limited
by application software)

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Serial Communications

D.20 Link
• Communication between D20 and peripherals
• Communication mediums

HARRIS
HARRIS
HARRIS

HARRIS
– RS485, 24 AWG twisted pair up to 330
meters
– Multi-mode glass fiber (GFO) up to 2 km
– Plastic fiber (PFO) up to 60 meters
• HDLC format, half-duplex, Manchester encoded,
at 250 kbps

HARRIS

HARRIS

HARRIS
HARRIS
• Up to 128 device addresses per link
– Power supply and memory dependent

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Serial Communications

Extended Communications
• D.20 Communications Interface allows
interface to a fiber optic link or to overcome a
limit of 31 peripherals on a single RS-485 link

RI
RI
RI
R
R
H
H
R

H
S
S

A
A
S

A
– D.20 RS-485 Interface provides the
repeater function on a RS-485 link
– GFO (Glass Fiber optic) and PFO (Plastic
Fiber optic) adapters are available for fiber
interfaces
• Provides power inputs for additional
peripherals on D.20 link

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Serial Communications

Extended Communications
• Splitter acts as a repeater and provides four
optional ports

RI
RI
RI
R
R
H
H
R

H
S
S

A
A
S

A
• Fiber (Glass and Plastic) options provide
interface for D.20 link extensions

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Serial Communications

D20/D200 Chassis
• Provides a termination location for all
communications and system power
• Vertical slot D200 can terminate up to four Westerm M+SS (Non- VME)

D200 Westerm backplanes

• Seven RS-232 ports on D20 chassis
• 28 RS-232 ports on a D200 Westerm chassis Westerm M+ (VME)

Westerm for D200

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Serial Communications

D20/D200 Chassis - cont.

• One Wesmaint Port on D20 chassis
• No Wesmaint on D200 vertical slot chassis
(from front only) Westerm M+SS (Non- VME)

• Two D.20 link ports on D20 chassis

• Four D.20 link ports on D200 Westerm
chassis Westerm M+ (VME)
• Miscellaneous terminal block

Westerm for D200

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Serial Communications

D20 Single Slot Chassis

Westerm D20M+SS

Wesdac D20M++/ME/ME II

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Serial Communications

D200 Horizontal Slot Chassis

Westerm Node 1

VMEbus Backplane
Westerm Node 2

D20EME Global Memory

and/or Ethernet
Westerm D20M+

Ribbon Cables

Node 2
Node 1
Wesdac D20M++/ME/ME II

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Serial Communications

D200 Vertical Slot Chassis

Westerm D200
VMEbus Backplane

Wesdac
D20M++/ME/ME II

Global Memory
and/or Ethernet

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Serial Communications

D.20 Link Power Input

Power Input
AC/DC
L/+ N/- GND GND

TB1
Z22

+ - - +

l Z23
0 Switched/Fused
AC/DC Power Input

Isolated 24/48VDC
Power D.20 Link D.20 Link

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Serial Communications

RS-232 Communication Ports

• Power on pins 4 and 6 is used to power up communication
equipment
RS232 Comm Port
pin assignment

1 - Data Carrier Detect

Com 1-7 2 - Rx Data
Pin 6 Pin 4 Z1 - 7 3 - Tx Data
+12V
4 - +5/+12VDC
+5V (+12VDC only on CCU)
Pin 5 5 - 0V
0V
6 - -12VDC
-12V
7 - Request to Send
8 - Clear to Send
9 - GND

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Serial Communications

RS-232 Communication Ports - cont.

Power termination block Miscellaneous termination block

RS232 Wesmaint 5V LED 5V Fuse

Com4
0.5A
RS232
Jumpers
Com 5 Com 1

D.20 Link D.20 Link

Com 6 Com 2

Com 7 Com 3

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Serial Communications

Miscellaneous Signals Time Synch Aux Power Radio Radio

from Timing to Comm Keying Keying
Device Equipment 1 2
Substation Alarm
NO C NC - + N/C
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
TB2

RTU
System
Fail
24/48VDC to
GND 0V +5V +12V -12V
from Power D20M++
Supply /D20ME/ME II
RTS from Com1
RTS from Com2
RTS from Com3
RTS from Com4 Z9 - 14
RTS from Com5
RTS from Com6
RTS from Com7

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D20 EME
Features
Overview

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Component Overview – D20 EME

D20 EME Features

• Combination Ethernet adapter and VME global memory
– VME Ethernet card
– 8 MB memory expansion
– Interconnect cable
– Media interface card
• Global memory sizes
– 0 MB
– 8 MB
– 16 MB (with memory expansion)

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Component Overview – D20 EME

D20 EME Features – cont.

• Two independent Ethernet ports
– Ethernet LAN media adapters
– 10BaseT (RJ-45) 10BaseT
– 10Base2 (Coax)
– 10BaseFL (Fiber optic)

10Base2

10BaseFL
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Component Overview – D20 EME

Hardware Installation
• The EME main card should be located
above or to the right of any other VME
card in the chassis
• If there are other MIC or modem cards
in the chassis, the MIC card must be in
the leftmost vertical slot to the left of
the power supply
• Using any other location will cause
interference with the interconnect
cable that links the EME card and MIC
card

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Component Overview – D20 EME

Layout

Memory Expansion
Connectors
Made in 8F238650 CPLD
Part Number RAM RAMCanada RAM
526 - 2100-04-214885
RAM U12

Label RAM RAM RAM RAM

EPLD EPLD
RAM RAM RAM RAM U32 U27

RAM RAM RAM RAM CPLD CPLD

JP4
U39 U40
JP5 Test
Battery Backup Control
Batteries
JP3 JP1 MIC JP2
Test Control Tx Mode Connector Tx Mode
BATT 1 POWER
BATT 2 ACCESS WESDAC D20 EME

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Component Overview – D20 EME

Jumpers and Indicators

BATT 1 POWER
BATT 2 ACCESS WESDAC D20 EME

• If the batteries are disconnected (by removing jumper JP5) or if

the D20EME is never powered down, the life of the batteries
should exceed five years
– Battery life will be shortened if they are left connected
while the D20 EME is powered down for extended periods
or while placed in storage
Jumpers Definition
LED Description Out Transmit Mode High (Default)
BATT 1 On when battery 1 voltage < 3V JP1 & JP2 In Transmit Mode Low
BATT 2 On when battery 2 voltage < 3V Out Test Control Disabled (Default)
POWER +5 V power available JP3 & JP4 In Test Control Enabled
ACCESS Indicates board is accessed from VME bus Out Battery Disconnected
JP5
In Battery Connected (Default) 67/
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Component Overview – D20 EME

10BaseT Media Interface Card JP1 (ch1) &

Mode
JP2 (ch2)
• Default Options: SQE 1-2 3-4 5-6 7-8 SQE Test Link Test Jabber
Out Out Out In Disabled Enabled Enabled
Test=Disabled, Link Out Out In Out Disabled Disabled Disabled
Test=Enabled, Out In Out Out Enabled Disabled Enabled
In Out Out Out Enabled Enabled Enabled
Jabber=Enabled
JP1
10BT MIC
LAN A
XMIT RCV
CLS JAB

LTF POL Channel 1

Ch1 and
Ch2 LEDs
LAN B
XMIT
CLS
RCV
JAB
Channel 2
LTF POL

Part Number

JP2 SSD0001 rev12 D20/D200 Hardware

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Component Overview – D20 EME

10BaseT Media Interface Card - cont.

10BT MIC
LAN A
LED Function Description
XMIT RCV
CLS JAB
CLS Collision Flashes on when a collision is detected
LTF POL
JAB Jabber On when jabber detected, transmitter disabled
XMIT Transmit Flashes when transmit traffic present
Ch1 and RCV Receive Flashes when receive traffic detected
Ch2 LEDs LTF Link Test Fail On when link is operational
LAN B
XMIT RCV POL Polarity On when receive polarity is reversed
CLS JAB

LTF POL

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Component Overview – D20 EME

10Base2 Media Interface Card

• No indicators
• Default Options: SQE Test=Enabled

JP1
JP1 (ch1) &
JP2 (ch2) Mode 10B2 MIC
Channel 1
1-2 SQE Test
Out Enabled
In Disabled

Channel 2
Part Number

JP2
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Component Overview – D20 EME
JP1 (CH 1) & JP2 (CH 2) Mode
10BaseFL Media Interface Card 1-2 3-4 5-6 SQE Test Jabber Loopback
Out Out Out Enabled Enabled Disabled
• Default Options: SQE In Out Out Disabled Enabled Disabled

Test=Enabled, Link Out

Out
In
Out
Out
In
Disabled
Enabled
Disabled
Enabled
Disabled
Enabled

Test=Enabled, Jabber= In
Out
Out
In
In
In
Disabled
Disabled
Enabled
Disabled
Enabled
Enabled
Disabled JP1

10BFL MIC
LAN A Channel 1
XMIT
CLS
RCV
JAB
Rx
LMO PWR
Tx
Ch1 and
Ch2 LEDs
LAN B
XMIT
CLS
RCV
JAB
Rx Channel 2
LMO PWR
Tx
Part Number

JP2
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Component Overview - Review
Questions
1. Which jumper sets the Master/Slave role of a D20ME/ME II
board?
2. Is the D20ME/MEII backward compatible?
3. Does one need to remove EPROMs to upgrade the flash
memory?
4. How many ports can the D20ME/MEII run at 38400 baud?
5. What three LAN media adapters are available for the D20
EME?
6. Where does one find the procedure for downloading firmware
to the D20ME/ME II?

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Peripherals
Peripherals

Objectives
1. List the available peripherals for the D20/D200.
2. State the difference between the two main components of
any D20/D200 peripheral.
3. Describe the content of a PCommon section.
4. Describe and identify the features of the D20A (analog input)
peripheral.
5. Describe and identify the features of the D20S (digital input)
peripheral.

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Peripherals

Objectives - cont.
6. Describe and identify the features of the D20K (digital output)
peripheral.
7. Describe and identify the features of the D20KI (interposing
relay panel) peripheral.
8. Describe and identify the features of the D20C (combination
I/O) peripheral.
9. Describe and identify the features of the D20AC peripheral.

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Peripherals - Overview

• D20A peripheral
– 32 analog inputs

HARRIS
HARRIS

HARRIS
HARRIS
• D20S peripheral
– 64 digital inputs
• D20K peripheral
– 32 control outputs

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Peripherals - Overview

• D20C peripheral
– Combination I/O

HARRIS
HARRIS

HARRIS
HARRIS
– Motherboard
– 16 digital inputs and eight control
outputs
– Two optional daughter boards
– 16 analog inputs
– Eight analog inputs and eight analog
outputs

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Peripherals - Overview

D20AC peripheral
– Up to six 50/60 Hz AC voltage inputs

HARRIS
HARRIS

HARRIS
HARRIS
– Up to nine AC current inputs
– One DC input
– Total of 132 analog and 18 counter
points created in software

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Peripherals - Overview

Connections
• A D.20 link cable (977-0089) is used to connect the
D.20 port on the D20/D200 to the first

HARRIS
HARRIS

HARRIS
HARRIS
communication port on the first peripheral
• A D.20 link cable is then used to connect the second
port on the first peripheral to the first port on the
second peripheral
– All remaining peripherals are connected in this
fashion
• A D.20 terminator is installed on the second port of
the last peripheral to terminate the link

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Peripherals - Overview

Remote I/O
• Peripherals can be installed in remote locations
and connected to the D.20 link of a D20/D200 as
far as two km away

RI
RI
RI
R
R
H
H
R

H
S
S

A
A
S

A
– Eliminates the need for purchasing an RTU
for some small stations
• Using the GFO adaptor on the D.20
Communication Interface eliminates the need
for running signal cables over long distances
– Eliminates errors caused by EMF acting on
long runs of copper signal cable

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Peripherals - Overview

Wesdac and Westerm

• Two main components to any
peripheral
– Wesdac Westerm - Termination
– Westerm
• Wesdac handles all of the data
acquisition and control, including
interpretation of the input/output Wesdac - Data
signals and communication to the Acquisition and Control
D20

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Peripherals - Overview

Wesdac and Westerm - cont.

• Westerm is the termination panel
for the peripheral
– Signal wiring, scaling Westerm - Termination
adaptors, current limiting
resistors and/or control relays
are installed on the Westerm
Wesdac - Data
Acquisition and Control

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Peripherals - Overview

PCommon
• Each Wesdac has a common
section called the PCommon
section
• 68HC11 8 bit microcontroller
SRAM
• MCU clock PCommon
68HC11
– 2 MHz for A, S and K EPROM

– 3 MHz for D20C Part

Number

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Peripherals - Overview

PCommon - cont.
• Memory
– 32k EPROM (called the PCommon
chip)
– 24k SRAM for A, S, K and C SRAM
PCommon
– 512 Bytes EEPROM 68HC11 EPROM

• Power monitor and watchdog timer

Part
• LED indicators Number

• On-board switch mode power supply

(input voltage 20 to 60 VDC)

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Peripherals - Overview

PCommon - cont. Optional Daughter

DC/DC Converter Section Board Connector
(under cover)
PCommon LEDs
Power ON
SRAM
MCU RUN
PCommon Tx1 on D.20 1
68HC11 EPROM
Rx1 on D.20 1

Tx2 on D.20 2

Rx2 on D.20 2
Part Number
FAULT

Optional Daughter
Plastic Cover Power and Communication Board Connector
from Westerm
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Peripherals – Overview

PCommon - cont.
LED Indicators

LED Name Designation Normal Not Initialized

DS1 Power On On On
DS2 MPU Run Flash 10/sec See Next Chart
DS3 Tx1 Flickers Constantly Depends on Nature of Fault
DS4 Rx1 Flickers Constantly Depends on Nature of Fault
DS5 Tx2 Configuration Dependant Depends on Nature of Fault
DS6 Rx2 Configuration Dependant Depends on Nature of Fault
DS7 Fault Off See Next Chart

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Peripherals - Overview

PCommon - cont.
LED Indicators and MCU Status

MPU Run LED Fault LED Flash Rate (s) MCU Operating Status
Applications Downloaded and
Flash Off 0.1
Operating
Applications Downloaded and
Flash Off 0.75
Operating
Applications not Downloaded
Flash (Alternating) Flash (Alternating) 0.75
and only ROM Operating

Off Flash 0.5 EPROM Checksum Error

RAM Error and Device
Flash (Simultaneously) Flash (Simultaneously) 0.5
Address Error

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Peripherals - Overview

Westerm PCommon Features

• Connections for the Wesdac
• Power supply fuses
• D.20 link connections
• Promaint port
• Field I/O terminations
– Barrier
– Compression
– DB-25
• Address jumpers

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Peripherals - Overview

Input/Output Adapters
• Each Westerm will also have some
form of input or output adaptor
depending on the peripheral type
• Input adaptors for AI and AO points
• Current limiting adaptors for DI points
• Relays for DO Points
• CTs/PTs for AC AI inputs

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Peripherals - Overview

Westerm Layout

Power and Communication to Keyed I/O Signal Connectors

Wesdac Peripheral to Wesdac Peripheral
Power Input Fuse

Westerm D20
Board Type
Part Number

D.20 Link Promaint Peripheral Address I/O Field Wiring Termination Connectors
Jumper
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Peripherals - Overview

Addressing
• Every peripheral must be configured with a unique address
– This address must match the address configured in ConfigPro for the
peripheral
– Addresses for the peripherals on the first D.20 Link set of a vertical slot
D200 and on all D20s are even parity
– Addresses for peripherals on the second D.20 Link set of a vertical slot
D200 are odd parity
• Addresses are configured using an eight bit jumper on the Westerm
• See module layout drawing associated with your peripheral for details on
the jumpers.
– 517-XXXX-ML

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Peripherals - Overview

Addressing – cont.
Four Step Procedure
• Assuming you are trying to address the fifth peripheral in the system
1. Convert the peripheral number to binary
• 5d = 101b
2. Place the decimal number in a set of 8 bits
• Shifting all bits 1 left leaving the LSB Blank
• 0000 101_
3. If the number of high (1) bits is even make the LSB a 0, if the number of high
(1) bits is odd make the LSB a 1
• 0000 101_ shows 2 high (1) bits
4. 0000 1010 is the address for the fifth peripheral

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Peripherals - Overview

Addressing - cont.

Board Number 0 = jumper out

1 = jumper in
1 2 3 4 5 6
1 1 0 1 0 0 Parity Bit
1 0 1 0 1 0 Bit 2
0 1 1 0 0 1 Bit 3
0 0 0 1 1 1 Bit 4
0 0 0 0 0 0 Bit 5
0 0 0 0 0 0 Bit 6
0 0 0 0 0 0 Bit 7
0 0 0 0 0 0 Bit 8
03H 05H 06H 09H 0AH 0CH

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D20 Peripheral Power

Overview

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Peripherals – Internal/External Power

D20 Internal Peripheral Power

• Standard on the Horizontal Chassis:
– internal powering of the peripherals
– via the D.20 Peripheral Link

• This link powers the boards

– Using pins 4 and 6 on the RS485 line

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Peripherals – Internal/External Power

D20 External Peripheral Power

• There is no power on the D.20 Link with the Vertical Chassis
• Power must come externally
• The same board variation is used with the GIF fibre
connected Peripherals
• Another external board acts as the power supply
– The external board takes in 20 – 60 VDC
– The peripherals connect via the regular D.20 Link

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D20A
Analog Input Peripheral
Overview

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Peripherals – D20A

D20A Analog Input Peripheral

• 32 analog inputs (voltage or current)
are configurable per point by
inserting appropriate adapters on
Westerm board
• Bipolar or unipolar differential
inputs:
– voltage: ±1, ±5 or ±10V
– current: ±1, ±5, ±10 or ± 20mA
– Accuracy: ±0.05% of full scale for
voltage inputs and ±0.1% of full
scale for current inputs

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Peripherals – D20A

• Input sampled at 50/60 Hz to reject

line noise
– Conversion rate is 550 µs @ 60
Hz or 656 µs @ 50Hz for all 32
inputs

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Peripherals – D20A

• A/D converter resolution

– 14 bits plus sign bit (i.e. ±16383
counts full scale)
• Voltage references are checked at
configurable intervals (default is
every 100 scans of all 32 channels)
• Terminations allow for two
connections plus shield per input

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Peripherals – D20A

Wesdac Layout
Voltage to High Precision
Frequency Input Channel Voltage
Noise Filters
Multiplexer
Converter Scan LED’s references

Multiplexer

Multiplexer

Multiplexer

Multiplexer
Keyed Analog Input
Connectors from Westerm

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Peripherals – D20A

Westerm Layout

Power Keyed analog

Power and External
Input Input Connectors
Communication to Analog Loop Adapters
Fuse to Wesdac Peripheral
Wesdac Peripheral Supply Fuse

Peripheral
Address
Jumpers

D20 link Promaint Analog Input Wiring from Transducers

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D20S
Digital Input Peripheral
Overview

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Peripherals – D20S

D20S Status Input Peripheral

• 64 bipolar inputs
– Separate commons per
group of eight inputs
• Input options
– 12V, 24V, 48V and 130V
(bipolar)
– Detects 4-6 mA per input

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Peripherals – D20S

• Contact wetting supplied by

internal or external source
– Wetting voltage is fused on
Westerm board
• All inputs configurable (per point)
– Simple status
– COS/SOE
– Accumulators
– Form A or C

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Peripherals – D20S

• LED indicators for each input

• 1.0 ms scan time for all 64 inputs
• 1.0 ms SOE resolution
• Individual debounce times
• Chatter filters

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Peripherals – D20S

Wesdac Layout
64 Digital Input
LEDs

Keyed Digital Input

Connectors to Westerm

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Peripherals – D20S

Westerm Layout
Keyed Digital Input Connectors
to Wesdac Peripheral Current Limiting
DI Wetting Fuses Resistor Packs
Power Input Fuse

Power and
Communication to
Wesdac Peripheral

Peripheral
Address Jumper

D.20 link Promaint Digital Input Wiring from Field Devices

Internal\External Status Wetting
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Peripherals – D20S

Wetting Jumpers

Dry DIs on Wetted DIs

Westerm on Westerm

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D20K
Digital Output
Peripheral
Overview

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Peripherals – D20K

D20K Digital Output Peripheral

• 32 output relays
• Hardware configuration allows for
use of master trip and close relays
– two master relays
• Raise/Lower configuration does
not make use of the master relays
• Output combinations configured in
groups of eight points
• LED indicators for each output
• LED indicators for local/remote

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Peripherals – D20K

• Single component failure

protection
– Prevents false/multiple output
selection
• Coil status check every 0.5 ms
– Error causes module to go into
local mode thus disabling
control outputs

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Peripherals – D20K

• Interposing relay coil power fusing

• LED indicates on-line/off-line state
• Local/Remote (enable/disable)
switch on Westerm D20K
– Physically cuts drive power to relays
– Cuts output voltage
• Two termination panel options
– Westerm D20K, for direct
outputs to user equipment
and/or to KI interposing panels

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Peripherals – D20K

Wesdac Layout
32 Digital Output
LEDs

Local

Remote
LEDs

Keyed Digital Output

Connectors to Westerm

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Peripherals – D20K

Westerm Layout
Keyed Digital
Output Connectors to
Wesdac Peripheral

Power Input
Fuse

Peripheral
Address
Jumper

D.20 link Promaint Digital Output Wiring

to Field Devices
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Peripherals – D20K

Westerm Layout
Digital Output
Relays

Digital
Output
Supply
Fuses

Digital Output
Master
Local/Remote Supply
Trip/Close Relays
Switch

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Peripherals – D20K

D20KR Trip/Close
Control
• Trip Operation +12V Output
Enable Voltage
DO #1 DO #1
Trip Close

LOCAL REMOTE

Master
Master TRIP DO#1
CLOSE RELAY
+ - RELAY
+ - RELAY
+ -

CLOSE TRIP DO#1 117/

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Peripherals – D20K

D20KR Trip/Close
• Close Operation +12V Output Control DO#1 DO#1
Enable Voltage Trip Close

LOCAL REMOTE

Master Master
CLOSE TRIP DO#1
RELAY
-
RELAY -
RELAY -
+ + +

CLOSE TRIP DO#1 118/

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Peripherals – D20K

D20KR Raise/Lower
+12V Output RAISE LOWER
Enable Control 16 16
Voltage

LOCAL REMOTE

Master Master
CLOSE TRIP DO#1 DO#2
RELAY -
RELAY-
RELAY -
RELAY -
+ + + +

CLOSE TRIP DO#1 DO#2 119/

SSD0001 rev12 D20/D200 Hardware
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Peripherals – D20K

D20KR Form C
+12V Output NO ComNC
Enable

LOCAL REMOTE

Master Master
CLOSE TRIP DO#1
RELAY-
RELAY-
RELAY -
+ + +

CLOSE TRIP DO#1 120/

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D20KI
Interposing Relay Panel
Overview

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Peripherals – D20KI

D20KI Interposing Relay Panel

• Used with Westerm D20C, K4Z or KR termination module for
control outputs
• KI1 option uses compression terminals
• KI2 option uses barrier terminal blocks
• 16 KU series relays or 8 KUL (latching) relays
• 10A contacts
• Single or dual form A
or C available

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Peripherals – D20KI

Westerm Layout
Raise/Lower
Connector
to Westerm Field Wiring
D20KR/K4Z Termination Blocks Close or Lower Relays
Trip/Close
Connector
to Westerm

Number
Part
D20KR/K4Z

Trip/Close
Field Wiring
Raise/Lower Termination Blocks Trip or Raise Relays

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Peripherals – D20KI

Trip/Close

Close Relay
+
-

J1 J2
T1
L1

C1
R1

Common Return
+
-
-

Trip Relay

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Peripherals – D20KI

Raise/Lower

Raise Relay
+
-

J1 J2
T1
L1

C1
R1

Common Return
+
-

Lower Relay

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Peripherals – D20KI

Latching

Set Coil Latching Relay

+
-

Reset Coil
J1 J2
Set
L

Reset
R

Common Return
+
-

Unpopulated

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D20C
Combination I/O
Peripheral
Overview

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Peripherals – D20C

D20C Combination I/O Peripheral

• Possible combination of digital
inputs, analog inputs, analog
outputs and control outputs
• 16 digital inputs for SOE, status
and accumulators
• Eight Trip/Close outputs
• Optional analog daughterboards
– 16 analog inputs
– Eight analog inputs and eight
analog outputs

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Peripherals – D20C

• Same characteristics as D20S, K and

A* modules (*±5V input range)
• Has extra daughterboard for
interface to Promaint connection
• Local/Remote switch on Westerm
D20C takes all I/O off-line
• Ability to use same Westerm D20KI
panel as D20KR

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Peripherals – D20C

Wesdac Layout
Optional Analog Input or
Analog Input & Output Daughterboard

Analog
Input Channels
Scan LEDs

Daughterboard
Connectors

Local/Remote 8 Digital Output 16 Digital Input

LEDs LEDs LEDs 130/
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D20AC
AC Peripheral
Overview

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Peripherals – D20AC

D20AC AC Peripheral
• 19 self calibrating physical analog inputs
with 12 bit plus sign (± 4095) full scale
range
– Up to six 50/60 Hz AC voltage inputs
– Up to nine 50/60 Hz AC current
inputs
– One DC input
– Three references (±5 VDC and 0 VDC)
• WESDAC tested to an accuracy of
±0.05% full scale

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Peripherals – D20AC

• Voltage measurement range is 2.5

times nominal
• Current measurement range is 16
times nominal (utilizing
compression technology)
• 132 analog inputs:
– First 16 are physical inputs
– Voltage and current for all
phases of circuit
configuration
– Neutral and ground
currents

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Peripherals – D20AC

• Points 17 to 129 are 15 bit plus

sign calculated ‘pseudo’ values
– Peak currents
– Voltage and current phase
angles
– Voltage and current THD
– Watts, VARs and VAs per
phase, per circuit and totals
– Power factor per phase and
totals
– Max and zero sequence
current per phase

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Peripherals – D20AC

• Last three points are ±5V and 0V

references
• 18 calculated ‘pseudo’ counters
– Import and export (forward
and reverse) Watts, VARs and
VAs for each circuit

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SSD0001 rev12 D20/D200 Hardware
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Peripherals – D20AC

• Configurable options
– Correction factors for all VTs and CTs
– DC input can be unipolar or bipolar
– VT voltage can be measured line-to-line or line-to-neutral
– Current flow direction can be changed
– Line frequency (harmonic) filter can be enabled so that
calculations are based on the fundamental, rather than the
fundamental plus 21 harmonics

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Peripherals – D20AC

• Different types of Westerm D20AC boards to accommodate

various feeders configurations
• Some Westerm D20 AC board options
– 517-0336 3VTs @ 120V, 9 CTs @ 5A
– 517-0352 3VTs @ 120V, 3 CTs @ 5A
– 517-0353 3VTs @ 120V, 6 CTs @ 5A
– 517-0354 3VTs @ 110V, 3 CTs @ 1A
– 517-0355 3VTs @ 110V, 6 CTs @ 1A
– 517-0356 3VTs @ 110V, 9 CTs @ 1A
– 517-0357 6VTs @ 63.5V, 9 CTs @ 1A
– 517-0358 6VTs @ 120V, 9 CTs @ 5A

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SSD0001 rev12 D20/D200 Hardware
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Peripherals – D20AC

Wesdac Layout
Connectors to Westerm D20AC

DSP
D20AC
68HC11

DSP-2101

PBOOT Part
EPROM Number

Motorola
Microcontroller D.20 Secondary link Digital Signal
Daughterboard Processor
Connectors
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SSD0001 rev12 D20/D200 Hardware
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Peripherals – D20AC

Westerm Layout

Connectors to Wesdac CT inputs

DC Analog Input Termination D20AC Peripheral Termination Blocks
Block and Adapter

Promaint
CTs

Part
Peripheral Numbe
VTs
r
Address
Jumper

D.20 Link Power Input and VT inputs

Fuses Termination Blocks

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SSD0001 rev12 D20/D200 Hardware
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Peripherals - Review Questions

1. What are the voltage and current input options available on a

D20A module?
2. What is the scan time of the D20S module?
3. How many trip/close outputs does the D20K module have?
4. How many status inputs and trip/close outputs does the D20C
module have?
5. What is the accuracy of the D20AC peripheral?
6. What should be the address jumper setting on the fourth
peripheral on the first D.20 link?

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SSD0001 rev12 D20/D200 Hardware
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D20/D200
Hardware
Overview
D20/D200 Hardware Overview

Objective
1. Complete D20/D200 hardware integration.

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SSD0001 rev12 D20/D200 Hardware
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D20/D200 Hardware Overview
D20S
MIC
LAN/WAN
64 digital inputs
Promaint
To: Master Stations, D20EME D20A
Sub RTUs or IEDs
32 analog inputs
VMEbus Expansion
Serial Promaint
D20K

D20ME/ME II 32 control outputs

Com. Equipment Promaint
Wesmaint D20C
control outputs
digital inputs
AC/DC analog outputs
Supply analog inputs
Input Promaint
20 - 60VDC Power D20AC
(40-150VDC D20HV) AC voltage inputs
D.20 Link 250 kbps AC current inputs
HDLC RS485 Promaint
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SSD0001 rev12 D20/D200 Hardware
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 L
D20 Hardware Setup A
B

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SSD0001 rev12 D20/D200 Hardware
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D20 Hardware Setup

Objectives L
1. Set-up all required hardware jumper options on the D20s
and peripherals.
A
2. Install all required hardware into the provided training B
racks.
3. Confirm power input requirements for the RTU.
1

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SSD0001 rev12 D20/D200 Hardware
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D20 Hardware Setup

Introduction L
• The RTU will be a single node D20 (with Ethernet when
applicable). A
• All status wetting voltage will be provided by the D20 B
peripherals from the D20 power supply.
• All control points will be configured for trip/close operation.
• Peripheral power will be provided by the D.20 link. 1
• Peripheral addresses will be set-up in order of A,S,K,C and
AC (where applicable).

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SSD0001 rev12 D20/D200 Hardware
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D20 Hardware Setup

Resource Materials L

HARRIS
HARRIS

HARRIS

HARRIS
• D20/D200 Hardware Power Point
Presentation A
• Module Layout Drawings B
• D20/D200 Installation and Operations
Guide
1

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SSD0001 rev12 D20/D200 Hardware
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D20 Hardware Setup

Procedure L
1. Check all jumper settings and with the aid of the reference
material, complete the jumper options list and jumper all
A
equipment accordingly. B

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 D20 Hardware Setup

L
Equipment Jumper Position Equipment Jumper Position

D20ME P/N JP1 ________ D20S Westerm Z1 _________

A
B
___________ JP2 ________ (when applicable) Z2 _________
JP3 ________ P/N __________ Z3 _________
JP4 ________ Z4 _________
JP8 ________ Z5 _________
Z6 _________

1
D20 Chassis Z22 ________ Z7 _________

P/N _________ Z23 ________ Z8 _________

Z9 _________
D20A Westerm Z1 ________ Z10 _________
(when applicable) Z2 ________ Z11 _________
P/N _________ Z3 ________
Z4 ________

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D20 Hardware Setup
Equipment Jumper Position Equipment Jumper Position
D20K/KR Westerm Z1 __________ D20C Westerm Z1 __________

(when applicable)
P/N__________
Z2
Z3
__________
__________
(when applicable)
P/N__________
Z2
Z3
__________
__________ L
Z4 __________

A
Z4 __________
Z5 __________ Z5 __________

Z6 __________ Z6 __________

Z7
Z8
__________
__________
Z7
Z8
__________
__________ B
Z9 __________ Z9 __________

Z10 __________ Z10 __________

Z11 __________ Z11 __________

Z12
Z13
__________
__________
Z12
Z13
__________
__________ 1
Z14 __________ Z14 __________
Z15 __________
Z16 __________
Z17 __________
Z18 __________
Z19 __________

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SSD0001 rev12 D20/D200 Hardware
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D20 Hardware Setup

Procedure - cont. L
2. Install all required hardware
• Install the D20ME in the chassis A
• If applicable, install the D20EME in the chassis (including the MIC and
ribbon cable)
B
• Install all peripheral Wesdac modules on the appropriate Westerm
modules
3. Power-up test 1
• Power-up the RTU
• Confirm all peripherals are communicating with the RTU by checking
the peripheral status LEDs

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SSD0001 rev12 D20/D200 Hardware
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D20/D200 Hardware Overview -
Review Questions
1. Briefly state how to confirm that the peripherals are
communicating with the RTU.
2. The MPU Run LED is flashing at a slow rate and the fault LED is
off. What is the status of the MCU?
3. Where do you find information on jumper settings?
4. What is the purpose of the Z14 jumper on the D20C Westerm?

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SSD0001 rev12 D20/D200 Hardware
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Wesmaint
Maintenance
Utility
Wesmaint

Objectives
1. State features and applications of the D20/D200 maintenance
utility.
2. State features and applications of the 68K monitor.

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SSD0001 rev12 D20/D200 Hardware
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Wesmaint - Features

• View runtime data

• View communications
• Troubleshooting

HAR

HAR

HAR
RIS

RIS

RIS
• Commissioning
• Download configurations from ConfigPro
• Application resident in firmware of D20M++/ME/ME II
• Accessed via VT100 Terminal and/or PC based D20 configuration system
• Remote dial-up option
• Username and password for access control
• Auto log off feature

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SSD0001 rev12 D20/D200 Hardware
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Wesmaint - Features

• Display real-time data

• Status/SOE/accumulators

HAR

HAR

HAR
RIS

RIS

RIS
• COS (Change of State) alarms
• Analog inputs/outputs
• Trip/close and raise/lower outputs
• Device status display
• Optional point descriptions
• Access to some software applications in system

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SSD0001 rev12 D20/D200 Hardware
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Wesmaint - Features

• Activate control and analog outputs

• Display and change accumulator values
• Display error logger and log-in record (password)
• Analyze serial communications (bi-directional) using Wesmaint
68K monitor

HAR

HAR

HAR
RIS

RIS

RIS

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SSD0001 rev12 D20/D200 Hardware
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Wesmaint – Cable Specifications

Wesmaint Cable Specification

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SSD0001 rev12 D20/D200 Hardware
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Wesmaint
68K Monitor
Overview

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Wesmaint – 68K Monitor

68K Monitor Features

• D20ME/ME II 68K monitor is accessible
– Immediately after login, if system is in service or in disable
mode
– From Wesmaint by selecting ‘system functions’ in the 68K
monitor

HAR

HAR

HAR
RIS

RIS

RIS
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Wesmaint – 68K Monitor

68K Monitor Features - cont.

• The prompt produced by the 68K monitor depends on the
hardware platform and the mode the device is in
– D20MES> in service Mode
– D20MEA> in active Mode
• Only one 68K monitor session is allowed at a time, therefore it
automatically terminates a session if no input is received for
five minutes (default)

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Wesmaint – 68K Monitor

68K Monitor Features - cont.

• 68K monitor allows for direct access to operating system
• Available command list could be displayed by entering ‘help’
or ‘he’ at the prompt
• While most commands are used by software and hardware
developers, some are very useful for regular users

HAR

HAR

HAR
RIS

RIS

RIS
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SSD0001 rev12 D20/D200 Hardware
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Wesmaint – 68K Monitor

68K General Commands

• boot=re-boots the RTU
• ver=displays all firmware applications and versions
• img=displays firmware downloaded into flash
• erase=perform an erase of the flash memory region, resetting
all bytes in flash to 0xFF in preparation for application data
download
• el=displays and deletes system error log entries stored in
NVRAM or a single or multi-processor system
• exit=exits 68K monitor

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Wesmaint – 68K Monitor

68K Hardware Diagnostics Commands

• st=an automatic loop-back test of the defined serial port
(requires full-duplex link) or manual force the mark or space
line states from the RS-232 drivers
• sa=displays communications on one of the defined serial ports
• ping=ping of remote host (either IED or master connected to
LAN)
• ifinf=displays RTU’s internet interface information (similar to
ipconfig)
• si=display information on the hardware, software and current
configuration of the device

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Wesmaint – 68K Monitor

68K Software Diagnostics Commands

• qr=examine the RAM allocation and use for either local or
global static RAM or NVRAM
• qp=displays general status of all currently active processes,
general status of specific processes, or detailed information
about one currently active process
• qx=displays information on system exchanges
A list and detailed description of all commands can be read in
SWM0023, 68K System Monitor User’s Guide stored on Software
Manual CD or on the internet (Technical Support) for registered
users at [Link]/substationautomation.

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Wesmaint - Review Questions

1. List three features of the Wesmaint.

2. State three real-time data items displayed by the Wesmaint.
3. What is the default username and password for logging into
Wesmaint?
4. State the 68K Monitor command to display communications
on one of the defined serial ports.
5. What does the “img” command do in the 68K Monitor?

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D20ME/ME II
Firmware Download
Overview

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SSD0001 rev12 D20/D200 Hardware
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D20ME/ME II Firmware Download

• Two user interaction options during boot up

– Generate Default Configuration
– Prevents the D20/D200 from using the
current configuration
– Allows a user to download a new
configuration in the event that the
current configuration is corrupt
– Application Abort
– Prevents the D20/D200 from booting up HARRIS

using the firmware installed in the flash

memory

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D20ME/ME II Firmware Download

Generate Default Configuration Dialog

Box
• Generated when selecting the
<ESCAPE> key during the startup
– Before applications spawn
– Required if the configuration
header is corrupt and prevents
normal startup
– If ‘y’ or ‘Y’ is selected when
prompted, the user shall be able
to log into the monitor and
download a good configuration

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D20ME/ME II Firmware Download

Application Abort Dialog Box

• Can prevent the application code
from being activated
• Required when new application
code is to be downloaded,
overwriting the existing application
code
• Prompt is invoked by pressing the
<SPACE> bar on startup before the
applications spawn
• By selecting ‘y’ or ‘Y’ the
applications will not be activated

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D20ME/ME II Firmware Download

Downloading Firmware
• Downloading to one D20ME/ME II in a single node system or
to a specific D20ME/ME II in a multi-node system uses the
same procedure
• Firmware can be downloaded at speeds as high as 115200
• The files are transferred to the D20ME/ME II using a VT100
terminal emulator with text transfer capabilities
• The download procedure is detailed in the D20ME Quick Start
Guide

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D20ME/ME II Firmware Download
Download Process
1. Open Tera Term in Config Pro from Tools > Tera Term
Select the Serial radio button and select COM1
2. Re-boot the D20 and abort the flash application bootup by pressing the
space bar during bootup – QUICKLY: PRESS y WHEN PROMPTED
3. Login to the service mode prompt
Username: westronic
Password: rd
4. To reduce firmware download time, change the terminal baud rate. Use
115200 for D20s, 38400 for D25s
D20MES> baud xxxxx

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D20ME/ME II Firmware Download
Download Process
5. Change the settings on your
terminal to match
Setup > Serial Port…

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D20ME/ME II Firmware Download
Download Process - cont.
6. Erase the current flash
D20MES> erase
7. Prepare the D20 for firmware download by typing
D20MES> dl
8. Locate and transfer the [Link] file to the D20ME/ME II
File > Send file…
Normally located in C:\WESDATA\PROJECT NAME\[Link]
9. When the download is complete, clear the error log
D20MES> el/r
10. Re-boot the RTU
D20MES> boot
11. If required, download a new configuration; download firmware to all nodes
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SSD0001 rev12 D20/D200 Hardware
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Promaint
Peripheral
Maintenance
Utility
Promaint

Objective
1. State features and applications of the D20/D200 peripheral
maintenance utility.

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SSD0001 rev12 D20/D200 Hardware
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Promaint – Features

• View data and communications specific to each peripheral

board
• Commissioning and/or troubleshooting aid
• Promaint application downloaded from D20M++/ME/ME II and
stored on each peripheral
• Accessed via VT100 (or equivalent) terminal or PC-based
configuration system
• Username and password protected
– Default username: d20p

RR
RR
RR

HA
HA
HA
IS
IS
IS
– Default password: rd

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Promaint – Features

Promaint Features - cont.

• Display local real-time data
– Status inputs
– Analog inputs/outputs

RR
RR
RR
HA
HA
HA
IS
IS
IS
– Control outputs
• Force analog inputs
• Activate control and analog outputs
• Calibrate analog references
• Calibrate analog outputs

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SSD0001 rev12 D20/D200 Hardware
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 L
Peripheral A
Communication Testing B

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SSD0001 rev12 D20/D200 Hardware
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Peripheral Communication Testing

Objective L
1. Confirm communication quality
between the RTU and the peripherals.
A
B

HARRIS
HARRIS

HARRIS
HARRIS
2

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Peripheral Communication Testing

Procedure L
1. Locate the peripheral data in the Wesmaint data displays
and ensure that all data is on line. A
2. Use the Wesmaint device status display to determine B
communication quality to each of the peripherals
– Ensure proper communication
3. Use the Wesmaint data displays to locate and test the 2
data from the peripherals.
4. Determine the transaction and failure count for each
peripheral and complete the following table.

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Peripheral Communication Testing

L
Equipment Transactions Failures
A
D20A (when applicable)
D20S (when applicable)
________________
________________
__________
__________ B
D20K/KR (when applicable) ________________ __________
D20C (when applicable) ________________ __________

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Peripheral Communication Testing

Procedure - cont. L
5. Test a few data points on each peripheral A
Equipment
D20A (when applicable)
Point
______
Pass/Fail
__________
B
______ __________
D20S (when applicable) ______ __________

2
______ __________
D20K/KR (when applicable) ______ __________
______ __________
D20C (when applicable)
______ __________
______ __________

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SSD0001 rev12 D20/D200 Hardware
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Promaint Peripheral Maintenance
Utility - Review Questions
1. Where is the Promaint utility stored?
2. What is the username and password for logging into
Promaint?
3. Describe how the Promaint utility can be used on analog
outputs.

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Troubleshooting
Hints
Troubleshooting Hints

Objective
1. Describe essential troubleshooting practices.

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SSD0001 rev12 D20/D200 Hardware
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Troubleshooting Hints

Wesmaint Issues
• Is the D20 running?
– Check the LEDs on the front of the unit. If there are some
LEDs on then Wesmaint should be accessible. If all LEDs
are off then there is no power to the board.
– Check that the power supply is on and wired properly. Use
a volt meter to check the voltage on the front of the power
supply. Does it register +5V, +12V and +48V respectively.
• Is a Wesmaint cable (977-0048) being used to connect the
PC's communication port to the Wesmaint port on the RTU?

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Troubleshooting Hints

Wesmaint Issues – cont.

• Are the terminal emulator serial settings correct?
– Baud Rate: 9600
– Data: 8 bit
– Parity: none
– Stop: 1 bit
– Flow Control: Xon/Xoff
• If this doesn’t work, re-boot the D20/D200 and check if the
bootup sequence is visible on the Wesmaint screen.

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Troubleshooting Hints

Peripheral Boards
• Are any LEDs on?
– If the LEDs are not on, then power is not reaching the board. Check
that the D.20 link cable (997-0089) is connected to the correct port on
the D20/D200 and the correct port on the peripheral board.
– If the LEDs are on, then remove the Wesdac board and check that the
address jumpers match the configuration.
The order that the peripheral boards are linked together on the D.20 Link does
not need to correspond to the addressing of the peripheral boards. For
example, the fourth peripheral board could be the first in the D.20 link but it still
needs the fourth address setting.

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SSD0001 rev12 D20/D200 Hardware
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Troubleshooting Hints

Settings Checklist √
Address jumpers on the peripheral boards
D.20 link cable connected to the D.20 port
Jumpers on the D20M++/ME/ME II boards
- See slides in Section 2 of this presentation or the D20/D200
Installation and Operations Guide (994-0078)
Ensure JP8 has 2-3 and 4-5 are jumpered on the D20ME board
or the configuration will be deleted on a re-boot
Wesmaint cable connected to the Wesmaint port (if
applicable)

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SSD0001 rev12 D20/D200 Hardware
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Troubleshooting Hints

Jumpers on the D20EME board

– Ensure that JP5 is in or the configuration will not appear
when re-booted
When in doubt, check the D20/D200 Installation and
Operations Guide

If you are still having problems, call our customer service centre,
toll free, at 1-800-361-3652 or email ge4service@[Link].

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SSD0001 rev12 D20/D200 Hardware
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GE, and “imagination at work," are trademarks of General Electric 192/
Company. SSD0001 rev12 D20/D200 Hardware
©2007, General Electric Canada. All rights reserved.