Riveted and Weldeg Joints 2-20 to 2-100 Parte: 2-106 to 2-240 Pars: 2-240 vo 2-290 Parta : 2-296 to 2-310 Part-5 © Design of Shafts Subjected 10 Twisting Moment, Bending Moment and Combined ‘Twisting and Bending Moments BBIC to 245C Part6 © Shafts Subjected te Fatigue 2-45€ to 2-520 Loads, Design for Rigidity Parted : Keys, Types of Keys, Selection of Square and Flat Keys, Strength of Sunk Kove Strength of Sunk Kay 2-820 to 2-600 22C(ME-Sem-6) Que 2.1. | What are riveted joints ? Explain the different method ‘of riveting and also write down applications of riveted joints. =e] A. Riveted Joints Riveted joints are the permanent joins which cannot thout damaging the assembled parts Method of riveting areas follows ln this method of riveting, a die is placed on the hau and blows are applied by a hammer his riveting method, the die isa part of the by pneumatic, hydraulic or steam pressure vet is subjected te 2 ‘The end of the rivet shank is heated to about 1004 becomes bright red and then blows are applied by hammer. is carried out for steel rivets with diameters more than 10 mm 00 °C will subjected to shearstress. rts from 8to 10 mm diameter and ike brass, copper and aluminium ilers, pressure vessels, reservoirs, Inaluminium alloys 3. Inaircraft structures, Qe BE | Write a short note on :LACIMESom ane attached to the shank, iy used in boilers and ship ractural work and ship hulls veakens the plates or parts \. Half Countersunk Head Rivet: headland snaphead and used for joining see! plates upto 4mm thickness, bs Rivet Materials isthe combination of countersunk 1 of the applications are made of mild steel ‘wo varieties ofstel rivet bars : Hot rlledsteo rivet bar and bar. Theirchemical composition isa follows Percentage (%) 023% 005% 005% Phosphorus «used in corrosive atmosphere is made of sinless stel sed for connecting non-ferrous metals and soft materials are ‘copper, brass, bronze and aluminium alloys, ‘made of aluminium alloy section employ duralumin Que2A. | Write short note on following Revted and Welded Chain Riveted J ‘each other, then the ‘opposite row, then the Caulking, and ii, Fullering. al 1 Caulking : “Joints in pressure ves tanks ete, are mi caulking as shown in Fig. 24128CIMP Sen dace Nene cated andthe rset end an anata ern hei a Patenne setantaus n Nh Palen oxen sm an myo be teen eq tha! ne tot Si neveh nenianieee QeeT] eepain the various ways of failure of riveted joint awwer sre fair of the riveted int may aecur in any one oF mare a folowing ays L Pailure due to Shearing of Rivet: ilsteated inthe Fig. 25.1. 1 Thefalure of ivet due to shea -=i-, a Oh ig. 2.5.1. Single shear in ap ot 2 Shearog are ie the cross-sectional area of shank of diameter d, Aste Now Peace Bate as Whe A 4» Diameter of shakin mm, and + « Permissible shear stress forrivet-material (N/m 4 lean of doble or triple riveted put and design eg (25.0 be ints there willbe more rel? = an a Woere, = Nuunber of rivets pe pte length In double riveted ont <2 DAC (ME -Sem 6) Port i Tensile Failure of Pate hetween Rivets ented tn 1 Bue whch eee te 2 Thereare two Fig 23 3. Hence design equation. Ba tpedire Where, ‘Tensile resistance of plate per Dich ofrvets mm 2 Thikae Permissible ene res {iL Crushing Failure of Plate 1 The crushing talue is shown in Fig 25.3 The ope 7 then the compressive steve between the shan of tbe eret ac ‘late exceed te eld tree coaprens aca Liye faere) ok LG \ Hn & Mig. 283.LICMES em, Mache Been cuban losing, enue then Crores na tung estate ae 3 There ts cron F Camagnane a 1 Ferme compressie BREE J Derine te eticieney ofrivetea “Anewer 1 Theeteney afthe meted norte nt tothe erent of united oid plat 2 Thentrnuihot the nveted it isthe lowest value of, Fy and P, 3 Stenethofsld pat pee pitch Pepto, joint. pnt edefned as the ratio ofthe strengy, Lowest of P,P, and P, 4 Terefore the efctney given bys n= MNES ‘GeeET | A brake band ttachedtothe hinge by means of arivetet Joins shown in Fig. 2.74. Determine the size ofthe rivets needed for the load of 10 KN. Also, determine the width of the band. Thy Permissible stresses for the band and rivets in tension, shear and ‘compression are 80 60 and 120N/mm* respectively. Assume, margin (m= 1.5, transverse pitch (p) =p, find the piteh of the rivets, e Stew. © © KS TTT KN, Ne, 60a, 21D Naw? =15d.pp ToPing Sie ores 4 Widthot band 4h Piahofrivet ACME Hem) Paved an Welded Jot 1 There shear Fe hear eonderatien saber to sg 2. Framerushingconseration Min saavi20 126.94 or Tam 3, Fromeq.(27 Vandeq (272i served hat sbearg broom triteron of design Therefore d= 3mm 4, Considering tensile srengi of plate along the eto 0 w= 2400, = or we =2% BX3N80) = 10% 108 Widthotband, 8. Weknov that, m= 15/=158)=2 or (Gam De2m=u or p +215) = p+ 90mm Pitchof rivets Quads | A triple riveted tap joint with zig-zag riveting i 10 be designed to connect two plates of 6mm thickness. Determine the diameter of rivet piteh of rivets and distance between the rows of Assumes) = 120 MPa, (ARTY ore, Maa pxpsmm t= 100MPa and 9, = 150 MPa Tfaaese Given = 6mm, 9, = 120MPa = 100 MPs MPa, ToFind: Diameter ofrivet, Le Piihot wee fi Distance between the rows of vet Fenda bow the stl a. 1 We know shat Shearing resistance. P,29CME-Sem., sand may Ted B= 270d ay s2\wehave ThAGmm= 1am a, 13) «6x 120=720(p-13) 12.8.) wosianee, P= 1 20 rman emipead!=29562«137 Pan 8 eae Equatinerg (28 4 andeq (28, meget 720/p- 1 = 9981978 = 683mm According to TBR maximum pitch, Pou= CF 4128 00 ‘en data book We Bind that fr lp joint and 9 rivet pin pitch “aloe of ie 847 Pog.= SAT 6+ 4128-62. = 62mm ‘sess than therefore we shall adopt P= Prag 62mm "foo thatthe distance between rows fives for zigzag riveting, 42038 ps067d (0180 + 62) +067» 13)=29.17 39 em ing resstance of the pate, 1H, = (p= dito, = (62-19) « 6 120 = 85280 N ‘Shearing enntance of rivets ronan + J 19 «100 = 29819.68 N ng resstanee of ives, Hs hulo, = «186 150 = 40950 N “ vlues we see that the least value oP, Pand P 22400 retort ont wl fd te teaning ofthe olae ‘vet lp joint in made between 16 mm thik vey tthe ulimte senate In ete and 8 Pen eeepc itch which willrptore theo 25 mm and 76 mm in tension, 820 MPa inimusm force pe ve joint is mubjected to 2-100 (ME-Sem 6) Aivetad and Welded Jonte ‘stood auch that the factor of safety i, ind out the acta! strensen laped in the plates and the: Given :1 = 15 m9. = 25 mm, 9 = Ti mm. n=? 2.2400 MPa, "= 320 MPa >_ su St FeFind: \” The misimum fnce per ruytare the mit Actual recuse deweloped pate 1. Ulimate tearing eesstance ofthe plate pee 220 Fase «320 = 31015926 3. Ultimate crushing resistance ofthe meets per ph P= nds 1 15 60 = as0000 N 4. Promabove we seethat the minumum fre perch =i = theo s 300000 N or 300 5. Since the factor af safety 4, uherefore sae lad pr the joint. = s00000!4 = 75000 8 6 Letog, sand. be the actual teanag. shearing a produced with «safe load of 75000 N in wearing, searing sed. 17, We know that actual tearing resistance of he plates. nite 000/750 75000 = nls 21800 40/730 = 10 Nim! = 100 MP [ParT2 centre Loads Riveted Jou.2HIC OME, questions Anewer® ~ ma ancwcr Type and Medivan Anewer Tye Questiong ‘Fer TIT] wre down the procedure for designate loiting tap joint fora boiler. bot joint and circumferent newer 7 A. Design of Longitudinal Butt Joint for a Boiler: According 1, Pana s ler Reyulatnan the flloring procedure shouldbe adopted i, the design of nga! but oint of a boiler ‘Step 1: Thickness of Boiler Shell: | Thcknes ofthe ber sell is determined by using the thin eyindie formato t= 22. 11mm as corrosion allowance Ba, Where 1 Thcknos ofthe oiler sel, Seam peer intole, 1 Ineral diameter foe sel 0, Permiiblteniestes and A= Etec hn oer int Step 2: Diameter o Rivets: 1 Theduaneerof thet old may be determined by ing Un ‘empanesl formula as given below, a namie oh (When > 8mm) cho of pte kas than 8 mem, then the diameter ofthe Fvet {en Ue calealated by gunting the shearing resintance ofthe rie Step: Pitch of Rivets: ‘The pho he rivets soba Ue pote tothe shearing te ir ned by equating the tearing resistance of lance atthe vets Te photverveeshoaa ‘sesh tb ethane hi the formation uf head _— smecensary or u vale She pc fret for er 68 per Indian Basler Regulation ie eopemcuuars bist bere 1 Thies af the sel plate 212COME-Sem-t) 1 Step 4: Distance between the Row of Por equal numberof rivets in mre than Join, the distance between the Plo tp eo we For pints in which the number of vee the number af rivets in eachaf th nner aay eveted, the minimum dares beta ex ro, 1. Fort tog retin P2029 1150 ‘Theminimum distance between be roms ch hee ar cfrivetsis gwen by. 7.201659 +0674 ‘Where ps the pitch ofrvets in the outer om Step 5: Margin ‘The distance between th contr f the noes hol plate icalled margin. The minimum mars ven by melsd Step 6:Thiclness of Butt Strap ‘According to Indian boiler Regulation thet are ven as, 51 orwde strap (06254 For narrow strap ‘The thigkness ofthe strap in po ase sal be lose tbs Design of Circumferential Lap Joint for » Boiler : Ths (ew ns procedure is adopted forthe denim of ervserenta a boiler Step 1: Thickness ofthe Shell ad Diameter of Rivets "The thicness of the bor shel aod the diameter ofthe vet wal be same as for longitudinal 8 Po, Step 2: Number of Rivets Simro sala in, therefore the vets willbe sn angle shear wou ponte213C MESem, Where Total number of rivets w= "DP (2102, ‘ guatingeg (2101 onde (2102), me et yp at Circumferential joint double riveted lap aint 29-299), oe e666 Iie OOo eo oo ely \@ 6/6 0 oS aie ix pele oee jee oe ab! TSesH 42101 Legal and ctor ‘Step 3: Pitch of Rivets. o 1 Teper ‘eslorthe pont may bobtaned by ising he J Where "* Eiicieny of crcumferent y= Pi 2 Neh ofthe cireumferenti s i Gena we ttn cht ial joint (mm) Stop 4:Nmer spc" tennant en 1 Tre mumber of ives in oe row i given by m= O40 214C ME-Sem.6) a iveted and Welded Joins Number of vets none row $067 For le7ag riveting) = 2a, For hainsveting, and is ubjected to pressure of triple riveted but joint with the complete joint. Anewer Given sD= 24m, P= Ninn? = 85,9, 9077 MPa, = 56 MP ¢,= 120 Pa ‘ToDesign: | Langisiinal jot. Circumferential int AL Design of Longitudinal Joint: Step 1 : Thickness of Bo 190mm =20am ‘Step 2: Diameter of Rivet Since the thickness ofthe plate is greater than 8mm, therfore ameter of rivet hale, d= 6h = 6:99 = 258mm 2 From design data book, standard diameter frivt hole d=285mm and, Diameter of ivet= 27 mm Step 3: Pitchof Rivets 1 Tearing resistance of plate, P, =p =ato,2-18C (ME-Sem 4, 218 6 (ME-Sem 6) schon Deo paniaa0e 77 Tain 2859 Nest 7 sete nega tp here ao ‘Shearing ees 1p: Piteh of Rivets, 7 a 08 690965927 (2.11.2) om. 8% i » Prom oq 2111 and oq (21121 me have 070,25, 285 Aovp 2s) = MBS 27 0p, = 285 > 22588mm ae According to TBR. =Ct»AL28 (C= 405) 2,2 85.0m 405 20 + 11.28 = 122.28 mm stance between the Rows of Rivets > coo on Soc. thee fg, es than, distance between the rowssf rete ir og es on Ppa” 122.28 mm, say 125 mm. =038p, -0874-0 ‘Step 4 Distance between the Rows of Rivets : According to IER, 7 ance between the ref the rive, peas etal y= Op L1Sd = 02% 128+ 1.15 %28.5 Step § : Margin : W know tho ©5177 <60 mm SP 5: Thickness of Cover Plate: We know that for unequal width of ut straps the thicknesses are Forde butt ssp, ror maen hag lyg O79= 075220 «15m ts at Ste ae 625 +20 = 1255 mm eis 15a £15286 24278 nm se mm B. Design of Circumferential Joint aah ‘Ste! Thicke of oer hell and Diameter of Rivet Puckoess of toler bell and tl SEL talkin the deter af the rie lb same Step 2: Number of iver We know that, shearing resistance af ivetex n ‘4a hearing ad acting the cicero, coe 3 one Heo 4 143) and og 12.1.4, we haveLATEOME Sem rene toad of 350 KN The rig, SET en i : arm in diame a gg aio = 46 MN Nod = 2em=20mm, ‘heen: = 01 150910 2 Orsi 10 Tedesen: Alan step 1 Number of Rivets Feticcnmetrecsinshe lot Ap) wea a 10 390 «10? net or weit 2 Number etn the pate = 1 Step 2 Thieknew of Joins ching omideration, wean th tikes, Mites Won 2 a 2 = 980 10 e648 oe Step: Wiath Joint: 1 Coderingtennle strenght, teal, le 2 7 = 3505 1 ‘= 40)= 393388 wronas oo 8tam Step Pitch of Rivets: ‘ering design dna hand bok, 1 From Margin m)= 15d © 15 x20= 90mm 2 pi dm=w psa) = 95 2375-60-21 mm Step: Efficiency of Rivets P= plo, = 315 «7 « 160 = 890750 N "= (dito, =(315~20) 7 150=309750N a Oe 520 100.< 5141589 8 18 (ME-Sem-6) ove on Welded Joint Pen din, «2067 5204s saan Least of PP ap Efficiency, gf BAB. | Design a tripe riveted bun FREE] Dov ted butt joint for a ber of 1.2 m oo Kat asteam presrure of 5 MPa, 12m,P=15 Mpa ‘ToDesign: Triplenveted butt jon fora ber Data Assume :n =30° 0, st Nimes 9,= 120 Nim’. CA = ‘Thetriple riveted, double Tere Strapbutt jo wth equal sage e Pig. 248. Step 1: Thickness of Plate PD. PP ica don ‘Step 2: Diameter of Rivet: > eam 131200) 280 Be any For a triple riveted butt int as shown a Fig 215 1 n= D.n=3 Substituting these values neg (2181) wegLP CIME So, -_ ay 2a 6.200 + AL : ‘pg = 161 28.0 160 mm Po nm Th chet vling, ene soar 50mm Se pane eeneen Rowse Re sen tetween the outer and mide ows se BY, =p + 118d = 02 160+ 11527) = 6305 or 65mm 4 she distance between mide and inner rows is ven by, = 0165p + 0.67 = 0185 (160) + 067 (27) 4449 0r50.mm Step 5 “Margin im = 15d = 15020 Step 6: Thickness of Straps: vole 160-27 = oascan{ 160-27 | 20 | WeeEIC] Aspherical pressure vessel with 400mm inner diamete ‘is welded from steel plates. The vessel is subjected to interml Pressure varying from 0 o 60 bar. Assuming the ultimate tensik ‘roo ac H0MPa yield ret as 0 MPa nd factor asec, Tecate the ple tice 7 Tower] Given 0 «$0, FOS = 3, P= 50 bar = 50x 10* Nin? cart tm BOS. P= S0bar 2605 1 Nin = MPs ToPind: Paw thickness 588 0 18 mm 1 Permissible vensile stress, 9, = 2 ofa = MO sos FOS ~ 3 We kn hat thick of press sel ate 1 D540 gy : 40,” 49g 925mm Tm 200 ME Sem 6) Gee] What is eccentric onde eienes design procedure Toower | A. Becentric Loaded Riveted Joint 1 Whenthe line of action ofthe the rivet syste an thas allren ‘sand tobe an eceentne lode 2 Duetoeccentric loading an situa, as secondary shear vtrse ue tyne roa 1B, Design Procedure for Eccentrealy Losena Jo designing seein aned peng Cmte $m Pnea Let P= Eeoentne ladon the gat. oe = Beaty of oa . the lie of al bed waa Step: 1. Bindthe centre of gravity ofthe eet sytem lig. 2.151, Beenie ret atBALE IME Se ahret 1 ant tom tan “ i and ON. _— YA ty ig 2 1 1 serene rai Fie 219. set an . pe fo vac will 1 ce tric ear Ht ty se lt ppraduee iret sheaf arechom feng shear orc an each rivets perpen u aie le ninethe ets andcentre of easy 2 Let PF, P, Pate Secondary forces aetingan vets 1, 2,3, 4 ete < Distance of rivets, 1,24, 4 fromthe entre From assumption. Fy 2 TB e 1 Fy ti, #fgand yon : FRR ee rl 1 F rl al Pemating moment of the riv a 7 must be equal to nero gnc (ME Sem) Moved an Welded Jen Voor z substituting the value of FP, we gt Peo Blk ’ tee ees rom the ave expreanon, th vahu fF, may be ae Foard Fy te are koe Steps: 1 Now resultant force fon each ri Shear force and secondary . Re POF Pam Where 0 Ante betwewn Ps F ‘ewe calelated fr each vet andthe be prone to flee aud we well desig fr 2 Maximum resultant shear load Where = Diane GueHIG | A bracket is attached to a steel chamber by means of ¥ Jentical rivets ax shown in Fig. 2161, Determine the diameters of the rivets if the permissible shear stress si MPs rf ' Mig. 2161, “Anewer Given : P= 0KN,e = 20 mm,0 9,5 0 MP To Find : [naeter of vate 1 Since athe rivets of ame ste and pla sentry. thereforesear fondoneath eel : Psat nae 5880 10° vata en dct ere, ras due to eccentricity € oe ty tel | “= Pe = 50 10? x 300 “seo ‘Now fromthe spmmetry of figure, we find that 1g (a00F 00" 112mm Now equating he turning manent due to eccentricity ofthe lad tothe roine moments the rivets, we have paee Eugene eye PoP tt sag oy? + Uy ct wa reaupsaua (ier a 21008 + 110% 5B a a2? 21007 » 20007, F ise A + (1007 ing TH+ a0) f= ner.0N Sse the shear lads are proportional to thee radia distances from the ceotre of gravty (three Fahy Fak 17677,73 « 100 4 aa = 120068 Po FoFeByaF ye = nora 73N 7 F, Fal 0 ih rtorz ma 190 | j Mie . 12500 16 © From the geometry ofthe figure, we find that AC (ME-Sem-4) iveted and Welded Joints conta 100 aye 4 ma 41 Resultant ser lond on rvets and Bye Rye Pie DE coi (58507 “167778 «850-17 21055.24 ‘and resultant shear london vet 6, R,= P+ F, = 5580 12500 16 «15050 16 {8 Themaximum resultant shear london vets and 9 If is the diameter ofthe rivet hole, then masa resltact shear load R), panna) PART-3 | Welded Joints: Stress Relieving of Welded Joints, Butt Joints, Filet Joints Strength of Butt Welds, Sirengt of Poallel Fillet Welds, ‘Strength of Transverse Fillet Weld = ‘Questions-Answers [Long Answer Type and Medium Answer Type Questions RRB] wna i weidea joint 2 Wie its advantages and dlasdvanages over Heed oat ae Ar Melded doit: : ‘Aweled puna permanent it which sbi by he fon fhe apn tthe te prs tobe ped together ith or shot the {Svictionetrewore ander mater 22 The heat rogue far he fason a the mater maybe obtained by Teeny cow a en weling orb a etre ae case of sion are welding480 tong Mresney maybe 100 ich 1 Advamtagee of Welded int 1 Tore stratrerae ul ih “Thelen provide RAE efeseted nts ok se inacan be ei made in te existing trUcury, Senn ec ied at Dasani tle Jit Fatt tts etc oe acti ei Sooke Sort sress Oe 2 ges leur. create ep examin andeonsn ne fan ‘cere teh sero 4 Theinspection of welding wars more dficlt than riveting work ‘Genie ] wte ae 1 Welded joints are subjected to residual stresses dut to non-unifory heatingof the parts beng ined, 2 Thereisalwaysa possibilty that localised thermal stresses may resi ftom uneven heating an cooling during fusion and subsequent cling ‘Thicalso results i distortion, The following two methade can reduce the residual stresses 1 Preheating o the weld area to retard cooling of the metal inthe ieiity ofthe joint 1 Stresrelivi short note on stress relieving of welded joints of wold area by using proper eat treatment sch tas normalising and annealing in temperature range of 650°C osc (ne ofthe metbads of stress relieving is hand peeing, It consists hammering the weld long the length with the peen ofthe hannat while the joint ishot. It reduces residual stresses and induces resi {gure srenesenthsurcex Thisimproes the aig eg (Que210;] What are the types of welded joints? Explain, hover] ‘Types of welded joints areas fellows i. Lap Joint 1. Thelapyoint or the filet joints obtained hen lang the edges che ae overlapping te plated 1260 (ME-Sem-6) ____oveted and Welded Joints 2 Thecrose-setinaf theft appronmselytnangiar 3. Thefillet joints may be i Single transverse file, ‘Double transverse ile, and i, Parallel et, si (i Doxble transverse) Parallel ills 219.1. Typs of por ile joints, fi, Butt Joint : 1. Thebutt joints abtanedby placingthe plats edge to edge as she in Fig. 2182, ‘2nbutt welds the plat des dont require beveling ithe thickness of plate isless than 5 mm. 4. Onthe other handifthe plate thickness is mm to 125 mm, thee should he beveled to Vor Ugraove on bth sides 4. Tae but jointsmay be Square but int, Single V-but joint Single U-but joi, 'w. Double V-but joint, and vy. Double U-butt joint “Sent | Wa == 1 The butt weld is designed fr tension compression. Consider single V-butt weld as chown in Fig 220 L 2 Incasect butt weld the lengthoflego sz of wei sequal tthe threat thickness which sequal to thikness of plates 3. ‘Tense strength ofthe butt weld ingle Vor square but ont, Patatxe, Where 1s Length of weld strength of butt weld ?* mites 2.27 CIME-Sem 4, Soe V-butint Fig. 2203. GH TET] feplain rene of paallet filet welded joints, dept re designed fr shear strength seo ral ilet weldedpint as shown in Fig. 2.21.1, ore of weld or the throat area, A Tao thickness « Length of weld sted te teat aaa. serene ofthe ot or ange paalel fillet weld, ‘P- Thrant rea» Allowable shear stress OW eater ‘chef pant or double paral ile weld, PLOW evel oo = MAeatae ae 7 «short nite unstrength of transverse fillet welded elds re devia or ere strength lowable sar ote forthe weld metal, then the shear , I tach hey ta) Sungle transverse fillet weld 0 Sues Mig. 221.1. Traverse ile wel Inorder to determine the strength of he filet jst aaeumed ha the section of Billet isa right angle mangle lit neh wogonemnoe AZ ire ing equal angles woth other en ses Ai od Be 4 Theenlarged view ofthe filets shown in Fa 222 ‘the length of each side 8 known as leg or ste perpendicular distance of the hypatenune rm th Fier BD) is known as throat thickness 4 The minimum are of the wld obtained toh & igiven bythe product ofthe throat ickness an lng? of wel ME YZ Se a lg: 2203, Enlarged vine oa ies wel 7 lt (= Throat tienes BD = Legor ste of weld Thicknesof plate and qth of wed From Fig 2222, weeind thatthe throat teks 9 Minimum area ofthe weld or vost ar, A Thrwat dices « Leah of wel 701 Wo, bathe allowable tensile stres forthe sercgt ofthe out fr sng filet wel PThywat areas229 MESem 5, —_— fr dale ile wel iene 144 Boe Ba | vot double eanavere et welds 46 soy, some ogeher hs mene geen tren for the plates and th, EEL Ere en oN in te rey Selig mei gots vee et strength aremcee a Bs ROS (Given: or plates, u = 120mm: (= 125mm. For weds, 9) =110Ninat 125mm ‘The masioum tense force ating on the plates is, luo, = (120 125) (110) Pa Laltsle, 165000 = 1.414 (12.5)1(110) 1=8687mm Avg 15 mm for starting and stoping ofthe weld run, the required length of he welds given by, 164874 15-9987 0100 mm PART4 | ‘Cause of Failurein Shafts, Materials for Shoft, Stresses in Shafts. 2-400 (ME-Sem-6) ive and Welded deinta | Distinguish between a Get] halt ale and spindle (ARTU D016, Marks 73) Towwer_| coe Ale a | notte woporg Tsar ee | |Site i ay i rg |e [2 fiteeson eng a ces en mapper ny dre any torque Te od or power [iota ag | Beample Lathe spn "Qee226.] What are the causes of failure in shafts? What are the stresses induced in the shafts? “Answer | ‘A. Causes of Failure in Shaft: The shafts usually fu due wo ft which arises due tothe allowing vesons 1. The presence of yi overloads 2. Stressconcentration, and Wrong adjustment of bearing, nsuicient clearances ete 1B, Stresses Induced inthe Shafts:Stressesnucvd inthe sare ws follows 1. Shear stresses due tothe transmission of tary ed tors load. 2 Bending stresses tensteor compressive! due othe ares sting upon machine elementslike gears pullesetc ac wellarduetotne wees theshat tee as "eases due ta combined torsional and bending lands ‘Que26.] What are the desirable properties of shaft material * ‘Suggest suitable material for shaft according to them.221 CME-Sem 4, a ye Sree heh nth re orrce hardening treatment 0 Teey erent wen stags nn tthe mateo aaa + meat, the abatsare ade fom earbOn Hcl coats Seie Semana, are made of ally stels of various grades iy Threw add tii are mae tn rent cna eta ‘ grade steel ean be used. uno Sa Sabet Tring Nomen, Bending ios bate sting an nding Moment Unt Anwer Type and Medium Anewor TrpeQuetions ‘GeeBaT | Design a shaft subjected to twisting moment only. T= Twisting moment or torque) acting upon the shat, = Diameter of solid shat, Outer diameter ofholow shat, and 4 = Inner diaeter of hallow sha. ‘Step 1 Coleulate torque from the given conditions as given below Woere 2 Incase of tel drive, 132 C(MESem 6) Movie td Welded Joints To typ Where, Ty and 7, = Tensions nthe tight Te he ek do he Re Radin of pal cL Sep Alten ramen Forse sha is Fortolow sat ret (tna Bog Step 3: asst the aber enon theshah tons etre he mee Step Put thal oobi damn Sep 4: Pat the vl foie dame ote ann ‘sr (og = (ty AS19298 L508 12, We know that bending moment at 4 and May May 0) Bending moment st, Mey = Ruy + 20 = 1886» 200 « 77200 N-ms Bending moment sD, My ® Ry * 280 = 296) « 250 = H0THO Nm ‘The bending moment diagram for horiseetal loading stows Fig 235.17) aDAICIME Som 9, fing moment al yyy tambo 10F 6177200) Me iM ent at. Mg = vid80.5< 107 (740750) and resultant Renting Myo Uh S87874 Nem vr igri shown in Fig 238, We DESIRED eat smimam t D herefr Masimam bending moment Me My = S8787N-mam, 16 We know thatthe equivalent twisting moment, T= JM = (iga7e74? +(700%10"" 131 «10° N-mom quivalent twisting moment (7. 17 Weslo know that (Que836_| The yout ofa transmission shaft carrying two pulleys {Band C supported on bearings A and D is shown in Fig.2.36.1. Power ‘ supplied tothe shaft by means of a vertical belt on the pulley B, ‘which is then transmitted to the pulley C carrying a horizontal ‘belt The maximum tension inthe belt on the pulley Bis 2.5 KN. The ‘sng of rapfor both thepulleysis 180" and the coefficient of friction ‘9024 The shaft is made of plan carbon steel 30C8 (c,,= 400 Nimm’) and the factor of safetyis 8, Determine the shaft diameteron strength Data AAC (ME-Som 6) ee we Weed Jo ‘he pally, ‘ToFind: Shaf diameter , Permissible shear sires i 708 Fos” ‘am 2 Torsional moment, P= 25. «2500 a p Visidinta

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