Atlas Copco CNG Compressor Solutions
Atlas Copco CNG Compressor Solutions
compressors and
refueling solutions
Intermech BBR/FBR/VIP CNG compressors
OVERVIEW
Dedicated to CNG/NGV
All around the world, companies rely on Atlas Copco’s expertise
and innovations to contribute to their business growth. We help
our customers cut costs and boost productivity while delivering
sustainable solutions.
Whether you are a CNG fueling station owner, One of our key acquisitions in the CNG industry
developing a NGV fueling solution for a mass was compressor specialist Intermech. Started
transportation or setting up a virtual pipeline system in 1978, Intermech grew rapidly, launching
to power a remote industrial process, Atlas Copco several new CNG model designs and developing
has the right CNG/NGV solution for the job. pressurized crankcases for CNG applications.
Atlas Copco was founded in 1873 and is based in Intermech also pioneered mother/daughter systems
Stockholm, Sweden. Through our global reach we for CNG refueling stations.
now support customers in more than 180 countries.
Intermech joined the Atlas Copco Group in 2006.
Based on our company roots in compression
technology, and strengthened by acquisitions of The Atlas Copco CNG portfolio was further
leading manufacturers for high-pressure vehicle augmented through acquisitions of Crépelle (1997)
refueling systems, we have built upon our expertise and Greenfield (2007).
and expanded our product portfolio.
Through our accumulated experience, comprehensive
These advancements are continued through R&D product offering, Atlas Copco established itself as a
investments ensuring that the latest technology is premier, reliable end-to-end partner for the dynamic
available to our customers. CNG/NGV industry.
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PILLARS OF PRODUCTIVITY
When you think about CNG, you might as well When it comes to safety, we don’t compromise
think of energy. Not only is energy in the form of either. Our CNG compressors have an enviable
compressed natural gas the product that is being track record of safe operation extending over
delivered, for most refueling applications energy is millions of hours of runtime.
also the largest factor in the cost equation. Energy
costs typically account for around 80 % of the total All CNG machines meet major international safety
cost of ownership of an NGV refueling station. codes. They include control systems to monitor
critical points and provide fast emergency shutoff.
That's one important reason why we put an In addition, each compressor is also fully tested
emphasis on smart, energy-efficient technology. with natural gas at its designed capacity at a state-
of-the-art facility before it is installed in field.
Atlas Copco Intermech CNG compressors are
unmatched in providing guaranteed energy Our CNG compressors not only consume less
efficiency. Through direct drive technology, the energy, they deliver reliable performance that also
compressors save around 5 – 7 % of total energy costs reduces ownership costs. One example is our direct
versus a belt transmission compressor. Their leak- drive system, which avoids the regular replacement
proof pressurized crankcase also prevents gas loss. intervals that belt-driven compressors require.
Direct drive minimizes loads on the crankshaft and
This result is a gas savings of 3 – 6 % and a bearings, keeping your compressor up and running
noticeable reduction in energy costs. longer and relieving maintenance worries.
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CNG PRODUCT OFFERING
Dispenser Cascades
3 2 1
Supply line
Fill /
priority
panel
Gas dryer
BBR/FBR
compressors
3 2 1
Dispenser Cascades
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Covering CNG from start to finish
To industrial
applications Our products for the CNG/NGV stream begin
with our BBR/FBR-series machines that compress
Pressure natural gas or biomethane to high pressures for
reduction transportation and storage. BBR/FBR compressors
and metering deliver high efficiency and exceptional flexibility.
station
(PRMS) They can be employed at either “fastfill” NGV fill
stations or grouped together in mother stations to fill
CNG trucks employed in a virtual pipeline.
Trailer
decant Further down the line, a number of CNG accessories,
panel ranging from pressure reduction stations to decant
VIP posts, reduce fill times at stations and limit stress on
compressor From CNG compressors. These accessories include our
truck Pressure Reduction and Metering Station (PRMS)
that is engineered to reduce gas pressure from trailer
storage so that the gas can be used in industrial,
Trailer Trailer
heating and power generation processes.
storage storage
Finally, variable inlet pressure (VIP) compressors
make use of the pressure in CNG trailers to reduce
daughter stations’ requirements and save you energy.
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BBR/FBR COMPRESSOR
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BBR/FBR COMPRESSOR
Customer benefits
• Energy savings – Lower power costs and
operating expenses pay off initial investment
within a few months of operation
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BBR/FBR PACKAGE AND OPTIONS
Standard features
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BBR/FBR CUSTOM DESIGN
Advanced solutions
through custom design
We offer customized CNG/NGV compressor solutions to meet your
specific application requirements. Our full range of tailor-made
solutions fulfill specific national or regional requirements and protect
your investment from particularly harsh climatic conditions.
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VIP COMPRESSOR
A specialist for CNG unloading, our variable inlet VIP compressor can unload about 8 % more gas
pressure (VIP) compressor makes full use of the from a trailer than other compressors types.
pressure already available in CNG trailers to reduce
daughter stations requirements. The VIP is compatible with trailers with pressures
from 190 – 15 bar(g).
The VIP not only lowers energy requirements,
thanks to its innovative Variable Speed Drive, the
How it works
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Representative INTERMECH VIP 2715 D Performance Chart
90 4500
80 4000
70 3500
Motor power (kW)
50 2500
40 2000
30 1500
20 1000
10 500
0 0
10 30 50 70 90 100 130 150 170 190
Average flow rate: 1590 Sm3 /h* considering reference conditions and correct installation as per Atlas Copco guidelines
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CNG ACCESSORIES
CNG accessories
Atlas Copco CNG accessories are a result of over 30 years of design
philosophy crafted to deliver equipment that is highly functional and
robust, with full flow and minimal restricting points. Our accessories
are at work in numerous installations offering trouble-free service to
gas station owners, day after day.
Designed for applications such as public gas stations where demand fluctuates,
our three-bank bank priority fill panel helps to decant more gas than a single
bank system. The priority fill panel also help spped up NGV fill times and limit
stress on a single CNG compressor.
Key benefits
Capacity
Model Prioritization Number of lines Dimensions (m)
up to Sm3/h
FPA 17 A mechanical 4 2 500 0.3 x 0.6 x 1.1
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Three-bank cascade filling system
Atlas Copco offers a large range of gas flow systems that deliveres excellent
energy efficiency, reliability and safety. Our engineered solutions provides the
highest flow rates available through large-bore fitting, tubing and hoses.
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PRMS
Performance:
Model Capadity
PRS 1000+ Up to 1 000 Sm3/h
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PRMS
Customer benefits
• Maintains consistent flow rate even under low
trailer pressure
2. 1.
3.
5.
1.
4.
6.
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OUR PARTS AND SERVICE OFFERING
At Atlas Copco, our services do not stop when our ● Cost-effective, transparent pricing
products are delivered. Guaranteed Atlas Copco
serviceability ensures the optimal availability ● Longer operational life for your compressor
and utmost reliability of your CNG system while
keeping operating costs to a minimum. ● Global presence, local service, never more than a
phone call away
Our Aftermarket specialists are here to make sure
that your machinery delivers top performance ● Assured quality and productivity
throughout its long lifetime. And, our Aftermarket
Service plans offer full price transparency, fast ● Dedicated local support in your language
maintenance and a forward-looking time-saving
approach designed for your products' long life. ● Around-the-clock support
We deliver this complete service guarantee through ● Service by committed service personnel, who
our extensive service network established in over know your machinery inside and out
180 countries around the world.
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TECHNICAL SPECIFICATIONS
Technical specifications US
Electric Motor Drive
Nominal SCFM Nominal GGE/min
Model Inlet Pressure Range (psig)
at 1780 rpm (60Hz) at 1780 rpm (60Hz)
4 stage min max min max min max
INTERMECH BBR 107 series 8 21 326 522 2.6 4.1
INTERMECH BBR 100 series 11 29 322 556 2.5 4.4
INTERMECH BBR 90 series 33 66 498 854 3.9 6.7
INTERMECH BBR 80 series 42 77 529 819 4.2 6.5
INTERMECH BBR 60 series 63 132 408 785 3.2 6.2
3 stage min max min max min max
INTERMECH BBR 42 series 97 204 405 848 3.2 6.7
INTERMECH BBR 40 series 109 232 405 865 3.2 6.8
* Reference conditions:
1. Standard Reference conditions: Pressure: 14.5 PSIA, Ambient temperature: 60 F, Gas temperature: 60 F
2. Gas specific gravity: 0.6
3. Nominal discharge pressure: 4500 PSIG.
4. Capacities given above are for standard models. Please contact Atlas Copco for other capacities.
5. Due to continuous improvements, we reserve the right to change above technical specifications.
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TECHNICAL SPECIFICATIONS
VIP Inlet Pressure Range (bar(g)) Nominal Sm3/h at 1485 rpm (50Hz)
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TECHNICAL SPECIFICATIONS
Model Inlet Pressure Range (bar(g)) Nominal Sm3/h at 1485 rpm (50Hz)
Model Inlet Pressure Range (bar(g)) Sm3/h at 1650 rpm (gas engine)
* Reference conditions:
1. Standard Reference conditions: Pressure: 101 325 Pa, Ambient temperature: 15 °C, Gas temperature: 15 °C
2. Gas specific gravity: 0.6
3. Nominal discharge pressure: 250 bar(g), higher discharge pressure possible on request.
4. Capacities given above are for standard models. Please contact Atlas Copco for other capacities.
5. Due to continuous improvements, we reserve the right to change above technical specifications.
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B22/004/020/0317