0% found this document useful (0 votes)
40 views74 pages

Doc

The document is a technical manual for Toshiba's S2E21-ClAU device, detailing its specifications, functions, and operational guidelines. It includes sections on mounting, connection, handling, maintenance, and protective detection schemes. The manual provides comprehensive instructions for setup, operation, and troubleshooting of the device.

Uploaded by

Ahmed Abozahrah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
40 views74 pages

Doc

The document is a technical manual for Toshiba's S2E21-ClAU device, detailing its specifications, functions, and operational guidelines. It includes sections on mounting, connection, handling, maintenance, and protective detection schemes. The manual provides comprehensive instructions for setup, operation, and troubleshooting of the device.

Uploaded by

Ahmed Abozahrah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

TOSHIBA 6F9EOlll

CONTENTS
Page
1. *N*ROD”CT[ON ........................................................ -j-
2. GENERA,, SpECIF~CAT]ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Rat,& Performance .............................................. 4
2.2 Functions . . . . . . . . . . ............................................ 5
2.3 Pr,ot~tion Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3. APPEARANCE AND CONFIGURATION ........................................ 18
3.1 SZEZl-ClA* (without DG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 S2.E21-ClA[ 1 (with DG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4. MODNTlNO AND CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27


4.1 MolJnting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2 Co~yj&ion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5. HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.1 lnijtal1 ing Battery . . . . . . . . . . . . . . . . . . . . . . . . . . :. . . . . . . . . . . . . . . . . . 38
5.2 Turning Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .............. 38
5.3 Basic Operation of Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
5.4 Registration of ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.5 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
5.6 Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
5.7 Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.8 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
5.9 Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.10 Failure Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
5.11 Hand1 ing of Memory Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
5.12 Directional Ground Unit (DG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

6. MAINTENANCE AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

6.1 Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

6.2 Troubleshooting ................................................. 96

6.3 Berlch Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I,,,,


7. PROTECTIVE DETECTION SCHEME. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
7.1 Overload Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
7.2 Locfked Rotor hit . . . . . . . . . . . . . . . . . . . . . . . . . . . ..-.c . . . . . . . . . . . . . . . 109
7.3 Reptitive Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
7.4 Detection of Starting Current and Starting Time . . . . . . . . . . . . . . . . . 114
7.5 Detection of the Heating Time Constant and
Cocli ing Time Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
7.6 Setting Based on Fundamental Information . . . . . . . . . . . . . . . . . . . . . . . . 117
7.7 Setting For Reduce Voltage Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
APPENDIX A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 .

Rev 1 TYPE S2E21-ClAU VERSION 1.01

2
2
g
>

-l-
TOSHIBA 6F9EOlll

0 (0) NON-
FAIL-SAFE
29-3 --) 0 (1) F A I L - S A F E
TRIP 0
ALARM 0
2!J-4 LOCK 0
i

VO. Item Description State at


de1 ivery

29-l Setting Sets the operation mode of the output relay. -

29-2 Energized-on The output relay is energized on operation. -


operation The state of output contact is shown below in
(Non-fai I- the case of tripping.
safe)
State a-contact b-contact
Open Closed
E$r;’
not
provided

Open Closed
:%;’
provided
.-
Trip C 1 osed Open
TOSHIBA 6F9EOlll

Description State at
i0. Item de I ivery

29-3 Continuously The output relay is energized at normal condi- -


energized tion. The state of output contact is shown below
(fai Isafe) in the case of tripping.

m a-contact b-contact
Open Closed
t%;’
not
p r o v i d e d

Closed Open
&$;’
provided

Trip Open Closed

!9-4 Setting Selects between continuously energized and


energized-on-operation for 3 outputs-trip.
alarm, and lock.
Setting is made by moving the cursor to this
position and entering “0” or “1. ‘* ERROR:0

The setting of the error output is made in


hardware.

Non-fail-safe

fail-safe

- 71 -
TOSHIBA 6F9EOlll

30-l + P30 S E T T I N G

RY O/P SEL.
- (01 NOPi.& ;;;.
0 + 30-3
E% -
UC
INST
UB - -

g
SPARE1 -
SPARE2
m

30-3 A
-
Zate at
Item Description leiivery

D-1 jetting Sets the operation condition for the output


relay.

&2 \larm output Selects a unit that drives the alarm output I
relay when an alarm is detected.

Enter either "0" (not operate) or "1" (operate).

The output is an ORed output of alarm detections


from the unit that drives the alarm output
relay.

Locked-rotor has no alarm. But it isdetected


as an overload (OL) alarm instead.
TOSHIBA 6F9EOlll

State at

I-
No. item Description de1 ivery

30-3 Trip Specifies a unit that drives the trip output OL: 1
relay when a trip is detected. Others:

Enter either “0” (not operate) or “1” (operate).

The output is an ORed output of trip detections


from the unit that drives the trip output
relay.

--
.

- 13 -
TOSHIBA 6F9EOlll

31-1 --t P31 SETTING

31-2 ‘+ ATD O/P = 2


“1’14;” 7=RTDl
8=RTD2
2=IS 9=RTD3
3=IT 1 O=RTD4
4=IAV ll=RTD5
5=es 12=RTD6
6=8R 13=RTD7
14=RTD8
.15=10 >

I
No. I tern Description State at
delivery

31-1 Setting Selects an analog transducer output. -

31-2 Ana I og Selects a measuring unit that outputs data to 0


transdwer the analog transducer.
output

transducer 4mA - 20 mA transducer 4mA - 20 mA


output xltput

IR RTDl
IS 0 A ‘or CT RATIO RTD2
I
IT (No.20-2) RTD3
IAV RTD4 -2o'c - 2OO'C
RTD5
8.3 0°C - BSM RTD6
(No. 21-6) RTDt?

BR oc - 200 "C 10 OA - ZCT RATIO


(No.20-3)

- 14 -
TOSHIBA 6F9EOlll

32-2 +

EE
RTD7
:
RTD8 :
(O=OFF
l=PtlooQ
2=PtlOOQ:JIS

3=Ni 10062
4=Ni 12062 > -.

State at
delivery

Sets the kind of RTD. -

Kind of RTD RTDl to RTD8: Selects the corresponding RTD 0


type. Different RTD types can be selected on
one relay.

Example: RTDl to RTDG can be PtlOOQ, and


RTD? & RTDB can be Nil2062 on one
individual relay.

Set to 0 (OFF) those channels that are not used.

--
.

z
g
I>

- 75 -
TOSHIBA 6F9EOlll

1.
33-1 + P33 SETTING

T R P ti%T
33-2 33-3
RTDl 100 10%
R.TD2 100 100 100
RTD3 100 100 100
RTD4 100 100 100
RTD5 100 100 100
RTDG 100 100 100
RTD7 100 100 100
RTD8 100 1 0 0 102
.33-4
UNIT:C
I
State at
No. Item Description delivery

33-l Setting Sets the alarm, trip and reset levels for the -
RTD's.

33-2 Alarm level Sets alarm detection temperature for each RTD. 100 'C
Setting range: 0 - 200 'c

33-3 Trip level Sets trip detection temperature for each RTD. 100 'c
Setting range: 0 - 200 "c

33-4 Reset level Sets a reset temperature for each RTD. 100 'c

After the temperature goes below the reset


level. the S2E21 can then be reset.
Setting range: 0 - 200 C

- 76 - -
TOSHIBA 6F9EOlll

34-1 + P34 SETTING

*AUTO LEARNING*

34-Z --) 1st 0


34-3 --t Tst 0
34-4 + TR 0
34-5 + TD 0

lo. Itern Description State at


de I i very

34-l Setting Sets whether or not automatic detection is -


needed.

34-2 Starting Automatically detects the starting current and 0


current specifies whether or not the detected value is
taken as the starting current setting.
Enter either 0 (OFF) or 1 (ON).

When 0 (OFF) is entered, the detected starting


current is displayed (P4) but the input value,
not the detected value, is used as the setting
value in the starting current setting (P25).

When 1 (ON) is entered, the detected starting


d&rent is displayed (P4) and also taken as the
setting value in the starting current setting
(P25).

$
z3
i

- 17 -
TOSHIBA 6F9EOlll

State at
No. Item Description
delivery

34-3 starting Automatically detects the starting time and 0


time specifies whether or not the detected starting
time is used as the setting value.
Enter either 0 (OFF) or 1 (ON).

When 0 (OFF) is entered, the starting time is


displayed (P4) but the input setting value;
not the detected value, is used as the-setting
value in the starting time setting (P25)..

When 1 (ON) is entered, the detected starting


time is displayed (P4) and also taken as the
setting value in the starting time setting
(P25).

34-4 Heating time Automatically detects the heating time constant 0


constant and specifies whether or not the detected value
is taken as the heating time constant setting.

When 1 (ON) is entered, the heating time


constant is automatically detected and the
detected value is taken as the setting value.

Upon completion of detection, this setting


automatically turns off.

Automatic detection requires input of RTDl to


RTDPfor stator temperature, and RTD8 for '
ambient temperature.

- 18 -
TOSHIBA 6F9EOlll

IO. Item Description State at


de 1 i very

14-5 Cooling time Automatically detects the cooling time constant 0


constant and specifies whether or not the detected value
is taken as the cooling time constant setting.

When 1 (ON) is entered, the cooling time


constant is automatically detected and the
detected value is taken as the setting value.
.-
Upon completion of detection, this setting
automatically turns off.

Automatic detection requires input of RTDl to


RTD3. and RTD8 for ambient temperature.

--

- 19 -
TOSHIBA 6F9EOlll

3!i-1 --) P35 SETTING

Clear data 0
(1 : ALL
: : ELii”
3!+2 4iNst
5:Ttrun
6: L E A R N E D T R
7 : LEARNED TD
1 8 : MAX STARTS)

- -
I UO. : tern Description itate at
- - le I ivery

35-1 Iett i ng Clears accumulated data and held data. -


- -

35-2 :lear:ing Entering the numbers of items whose data you


want cleared causes the corresponding data to be
cleared.

Example:
1. Data may be required to be reset (cleared)
due to a new motor installation.
2. Temperature data only (0.3 or OR) may be
required to be reset for an emergency
restart. Caution should be taken in
resetting this data. Motor damage may
_ --result. -

- 80 -
TOSHIBA 6F9EOlll

5.9 Testing

M-1 + P40 T E S T I N G

* I/P*
110-2 RESET 0
SPARE1
SPARE2 :
*o/p*
40-3 + ATD 4 mA
( 4 - 2 OmA)

--
I UO. 1tern Description Zate at
le I ivery

10-I Testing Perform tests on the input/output circuit. -

10-2 Input Displays the state of contact input from the -


terminal block.

Displays 0 when there is an input: and


Displays 0 when there is no input.

The 3-phase input and zero-phase input are


checked with the current value displayed on P2.

--
^ --

- 81 -
TOSHIBA 6F9EOlll

.-
State at
Description delivery

Changes the outpit of the analog transduser. -

Press [EXE1 key. The cursor appears, and enter


a current value (4-20 mA) to be output from the
analog transducer.

The output current is checked externally.

- 82 -
TOSHIBA 6F9EOlll

5.10 Failure Information

50-l + P50 TRIP


50-Z -3 07dL88:28

:z 1 2 8 1 3 0 2
50-3 :: 132 0 2
es 60.0
BR 2 3 . 2 :
UB 2 %

No. Item Description State at


de1 ivery

50-l Trip Displays information at the date and time of the -


information latest current-associated trip.

Cause of trip is displayed.

50-2 Time Dispiayes the date and time at which the trip -
occurred.

50-3 information Displays 3-phase current. zero-phase current, -


temperature rise and unbalance factor at the
trip.
-- -

:
$
I:
>

- 83 -
TOSHIBA 6F9EOlll

5:1-1 + P51 TRIP


5:1-z + oo/oo 0 0 : 0 0
RTD 1
::
Ez
5:1-3 RTD4 ::
RTD5
RTDG E
RTD7
RTD8 E

State at
Description delivery

Displays information at the date and.time of the -


latest trip.

RTD number. that has tripped is displayed.

Displayes the date and time at which the trip -


occurred.

Displays temperature of each RTD at trip. -

--
--

- 84 -
TOSHIBA 6F9EOlll

P 5 2 T R I P C U R R E N T +52-l 53-1-r P53 TRIP CURRENT


oo/oo 0o:oo ~52-2 53-2+ oo/oo 0o:oo
S E C IR(A) I S (A) I T (A)

-52-3 53-3-9

No. Itern Description State at


delivery

52-1 Trip current Displays the current trend immediately before -


53-l trend the trip

52-2 Time Displays the date time at which the trip -


53-2 occurred.

52-3 Current Displays 10 seconds of 1 second interval current -


53-3 trend trend before trip.

Current of R-phase and S-phase are displayed on


P52: and current of T-phase and zero-phase are
displayed on P53.
-_

- 85 -
TOSHIBA 6F9EOlll

5.11 Handling of Hemory Card

The SZE21s each have a dedicated memory card, which is used for backup of S2E21
settings and as information media for the monitor system (purchased separately)
that includes personal computers. The specifications of the memory card are
shown in Table 5.

5.11.1 Sack up of Setting

The memory card is utilized as a backup of the setting of the.S2E21.

Procedure for backup

1. Cancel the write-pretect for the memory card.


&x 5.11.3 (2j.j

2. Insert the memory card into the S2E21.


&I: 5.11.3 (3). )

3. Initialize the memory card.


(See 5.8 P27. )

4. Store the contents of setting into the memory card.


See 5.8 P27. )

5. Turn on the write-protect for the memory card.


Gef! 5.11.3 (2j.j

The memory card uses S-RAM card with a battery backup that prevents the contents
of the backup from being lost when you pull the memory card from the S2E21.
The battery backup also allows the memory card to be inserted or withdrawn during
the operation of the S@l.
---
CAUTION: Removing the memory card from the S2E21 and storing it alone may result
in the loss of the backed-up contents when the backup battery is
exhausted. The memory card must be left inserted in the S2E21.

$
g
:

- 86 -
TOSHIBA 6F9EOlll

Procedure for loading the backed-up settings of the memory card into the SZE21.

1. Register the MACH. ID and PASS ID of the S2E21.


(MACH. ID and PASS ID must be the same as those when the settings were
backed up in the memory card.)
(See 5.3.3. 5.4.)

2. Insert the memory card into the S2E21.


(See 5.11.3 (3j.j

3. Load the backed-up contents from the memory card into the S2E21.

The contents of settings backed up by the memory card are those stored by the
above backup procedure. After this, when the settings of the S2E21 are changed,
the contents of the memory card do not automatically change. You are reguired
to perform the store operation again.

Prior to the loading of the backed-up settings, comparison is made of the


MACH. ID and PASS ID between the memory card and the S2E21. When these ID
numbers do not agree, the backed-up settings will not be loaded into the S2E21.

5.11.2 Memory Card As Information Media

The memory card may be used as information media for the monitor system including
personal computers and for the S2E21.

For detail, see the manual for the monitor system.

- 87 -
TOSHIBA 6F9EOlll

Table 4 Memory Card Specifications

Item Description
Manufacturer Toshiba
Type MCA 5101BAA
Memory type S-RAM
Capacity 32 kbytes
Scheme Memory bus scheme
Pin number 40 pins
Battery type Lithium coin battery (3 V)
Battery life Not in relay Approx. 2 years
Inserted Greater than 10 years
in relay W/control power on relay
Approx. 2 years
W/no power to relay

5.11.3 Handling of Memory Card

The memory card should be handled as follows.

(1) Inst,alling battery:

1) Open the battery holder cover of the


memory card with the screwdriver
supplied.

2) Place the attached battery in the


battery holder, with the positive
polarity (t) facing up.

3) Close the battery holder cover in the


process reverse to step 1).
._
---

_I
n
2

- 88 -
TOSHIBA 6F9EOlll

(2) Write-protecting the memory card:

The memory card is provided with a write-


protect switch for preventing inadvertent
writing. Turn on the write-protect switch
(to set the write-protect) except when
storing the data into the memory card.

To set the write-protect:

Move the write-protect switch to the right


side (to align with the mark-7’). This
djzjables writing into the memory card.

To cancel the write-protect:

Move the write-protect switch to the left


side (away from the mark “V”). This
enables writing into the memory card.

-_
---

- 89 -
TOSHIBA 6F9EOlll

0 (0) NON-
FAIL-SAFE
29-3 --) 0 (1) F A I L - S A F E
TRIP 0
ALARM 0
2!J-4 LOCK 0
i

VO. Item Description State at


de1 ivery

29-l Setting Sets the operation mode of the output relay. -

29-2 Energized-on The output relay is energized on operation. -


operation The state of output contact is shown below in
(Non-fai I- the case of tripping.
safe)
State a-contact b-contact
Open Closed
E$r;’
not
provided

Open Closed
:%;’
provided
.-
Trip C 1 osed Open
TOSHIBA 6F9EOlll

Description State at
i0. Item de I ivery

29-3 Continuously The output relay is energized at normal condi- -


energized tion. The state of output contact is shown below
(fai Isafe) in the case of tripping.

m a-contact b-contact
Open Closed
t%;’
not
p r o v i d e d

Closed Open
&$;’
provided

Trip Open Closed

!9-4 Setting Selects between continuously energized and


energized-on-operation for 3 outputs-trip.
alarm, and lock.
Setting is made by moving the cursor to this
position and entering “0” or “1. ‘* ERROR:0

The setting of the error output is made in


hardware.

Non-fail-safe

fail-safe

- 71 -
TOSHIBA 6F9EOlll

30-l + P30 S E T T I N G

RY O/P SEL.
- (01 NOPi.& ;;;.
0 + 30-3
E% -
UC
INST
UB - -

g
SPARE1 -
SPARE2
m

30-3 A
-
Zate at
Item Description leiivery

D-1 jetting Sets the operation condition for the output


relay.

&2 \larm output Selects a unit that drives the alarm output I
relay when an alarm is detected.

Enter either "0" (not operate) or "1" (operate).

The output is an ORed output of alarm detections


from the unit that drives the alarm output
relay.

Locked-rotor has no alarm. But it isdetected


as an overload (OL) alarm instead.
TOSHIBA 6F9EOlll

State at

I-
No. item Description de1 ivery

30-3 Trip Specifies a unit that drives the trip output OL: 1
relay when a trip is detected. Others:

Enter either “0” (not operate) or “1” (operate).

The output is an ORed output of trip detections


from the unit that drives the trip output
relay.

--
.

- 13 -
TOSHIBA 6F9EOlll

31-1 --t P31 SETTING

31-2 ‘+ ATD O/P = 2


“1’14;” 7=RTDl
8=RTD2
2=IS 9=RTD3
3=IT 1 O=RTD4
4=IAV ll=RTD5
5=es 12=RTD6
6=8R 13=RTD7
14=RTD8
.15=10 >

I
No. I tern Description State at
delivery

31-1 Setting Selects an analog transducer output. -

31-2 Ana I og Selects a measuring unit that outputs data to 0


transdwer the analog transducer.
output

transducer 4mA - 20 mA transducer 4mA - 20 mA


output xltput

IR RTDl
IS 0 A ‘or CT RATIO RTD2
I
IT (No.20-2) RTD3
IAV RTD4 -2o'c - 2OO'C
RTD5
8.3 0°C - BSM RTD6
(No. 21-6) RTDt?

BR oc - 200 "C 10 OA - ZCT RATIO


(No.20-3)

- 14 -
TOSHIBA 6F9EOlll

32-2 +

EE
RTD7
:
RTD8 :
(O=OFF
l=PtlooQ
2=PtlOOQ:JIS

3=Ni 10062
4=Ni 12062 > -.

State at
delivery

Sets the kind of RTD. -

Kind of RTD RTDl to RTD8: Selects the corresponding RTD 0


type. Different RTD types can be selected on
one relay.

Example: RTDl to RTDG can be PtlOOQ, and


RTD? & RTDB can be Nil2062 on one
individual relay.

Set to 0 (OFF) those channels that are not used.

--
.

z
g
I>

- 75 -
TOSHIBA 6F9EOlll

1.
33-1 + P33 SETTING

T R P ti%T
33-2 33-3
RTDl 100 10%
R.TD2 100 100 100
RTD3 100 100 100
RTD4 100 100 100
RTD5 100 100 100
RTDG 100 100 100
RTD7 100 100 100
RTD8 100 1 0 0 102
.33-4
UNIT:C
I
State at
No. Item Description delivery

33-l Setting Sets the alarm, trip and reset levels for the -
RTD's.

33-2 Alarm level Sets alarm detection temperature for each RTD. 100 'C
Setting range: 0 - 200 'c

33-3 Trip level Sets trip detection temperature for each RTD. 100 'c
Setting range: 0 - 200 "c

33-4 Reset level Sets a reset temperature for each RTD. 100 'c

After the temperature goes below the reset


level. the S2E21 can then be reset.
Setting range: 0 - 200 C

- 76 - -
TOSHIBA 6F9EOlll

34-1 + P34 SETTING

*AUTO LEARNING*

34-Z --) 1st 0


34-3 --t Tst 0
34-4 + TR 0
34-5 + TD 0

lo. Itern Description State at


de I i very

34-l Setting Sets whether or not automatic detection is -


needed.

34-2 Starting Automatically detects the starting current and 0


current specifies whether or not the detected value is
taken as the starting current setting.
Enter either 0 (OFF) or 1 (ON).

When 0 (OFF) is entered, the detected starting


current is displayed (P4) but the input value,
not the detected value, is used as the setting
value in the starting current setting (P25).

When 1 (ON) is entered, the detected starting


d&rent is displayed (P4) and also taken as the
setting value in the starting current setting
(P25).

$
z3
i

- 17 -
TOSHIBA 6F9EOlll

State at
No. Item Description
delivery

34-3 starting Automatically detects the starting time and 0


time specifies whether or not the detected starting
time is used as the setting value.
Enter either 0 (OFF) or 1 (ON).

When 0 (OFF) is entered, the starting time is


displayed (P4) but the input setting value;
not the detected value, is used as the-setting
value in the starting time setting (P25)..

When 1 (ON) is entered, the detected starting


time is displayed (P4) and also taken as the
setting value in the starting time setting
(P25).

34-4 Heating time Automatically detects the heating time constant 0


constant and specifies whether or not the detected value
is taken as the heating time constant setting.

When 1 (ON) is entered, the heating time


constant is automatically detected and the
detected value is taken as the setting value.

Upon completion of detection, this setting


automatically turns off.

Automatic detection requires input of RTDl to


RTDPfor stator temperature, and RTD8 for '
ambient temperature.

- 18 -
TOSHIBA 6F9EOlll

IO. Item Description State at


de 1 i very

14-5 Cooling time Automatically detects the cooling time constant 0


constant and specifies whether or not the detected value
is taken as the cooling time constant setting.

When 1 (ON) is entered, the cooling time


constant is automatically detected and the
detected value is taken as the setting value.
.-
Upon completion of detection, this setting
automatically turns off.

Automatic detection requires input of RTDl to


RTD3. and RTD8 for ambient temperature.

--

- 19 -
TOSHIBA 6F9EOlll

3!i-1 --) P35 SETTING

Clear data 0
(1 : ALL
: : ELii”
3!+2 4iNst
5:Ttrun
6: L E A R N E D T R
7 : LEARNED TD
1 8 : MAX STARTS)

- -
I UO. : tern Description itate at
- - le I ivery

35-1 Iett i ng Clears accumulated data and held data. -


- -

35-2 :lear:ing Entering the numbers of items whose data you


want cleared causes the corresponding data to be
cleared.

Example:
1. Data may be required to be reset (cleared)
due to a new motor installation.
2. Temperature data only (0.3 or OR) may be
required to be reset for an emergency
restart. Caution should be taken in
resetting this data. Motor damage may
_ --result. -

- 80 -
TOSHIBA 6F9EOlll

5.9 Testing

M-1 + P40 T E S T I N G

* I/P*
110-2 RESET 0
SPARE1
SPARE2 :
*o/p*
40-3 + ATD 4 mA
( 4 - 2 OmA)

--
I UO. 1tern Description Zate at
le I ivery

10-I Testing Perform tests on the input/output circuit. -

10-2 Input Displays the state of contact input from the -


terminal block.

Displays 0 when there is an input: and


Displays 0 when there is no input.

The 3-phase input and zero-phase input are


checked with the current value displayed on P2.

--
^ --

- 81 -
TOSHIBA 6F9EOlll

.-
State at
Description delivery

Changes the outpit of the analog transduser. -

Press [EXE1 key. The cursor appears, and enter


a current value (4-20 mA) to be output from the
analog transducer.

The output current is checked externally.

- 82 -
TOSHIBA 6F9EOlll

5.10 Failure Information

50-l + P50 TRIP


50-Z -3 07dL88:28

:z 1 2 8 1 3 0 2
50-3 :: 132 0 2
es 60.0
BR 2 3 . 2 :
UB 2 %

No. Item Description State at


de1 ivery

50-l Trip Displays information at the date and time of the -


information latest current-associated trip.

Cause of trip is displayed.

50-2 Time Dispiayes the date and time at which the trip -
occurred.

50-3 information Displays 3-phase current. zero-phase current, -


temperature rise and unbalance factor at the
trip.
-- -

:
$
I:
>

- 83 -
TOSHIBA 6F9EOlll

5:1-1 + P51 TRIP


5:1-z + oo/oo 0 0 : 0 0
RTD 1
::
Ez
5:1-3 RTD4 ::
RTD5
RTDG E
RTD7
RTD8 E

State at
Description delivery

Displays information at the date and.time of the -


latest trip.

RTD number. that has tripped is displayed.

Displayes the date and time at which the trip -


occurred.

Displays temperature of each RTD at trip. -

--
--

- 84 -
TOSHIBA 6F9EOlll

P 5 2 T R I P C U R R E N T +52-l 53-1-r P53 TRIP CURRENT


oo/oo 0o:oo ~52-2 53-2+ oo/oo 0o:oo
S E C IR(A) I S (A) I T (A)

-52-3 53-3-9

No. Itern Description State at


delivery

52-1 Trip current Displays the current trend immediately before -


53-l trend the trip

52-2 Time Displays the date time at which the trip -


53-2 occurred.

52-3 Current Displays 10 seconds of 1 second interval current -


53-3 trend trend before trip.

Current of R-phase and S-phase are displayed on


P52: and current of T-phase and zero-phase are
displayed on P53.
-_

- 85 -
TOSHIBA 6F9EOlll

5.11 Handling of Hemory Card

The SZE21s each have a dedicated memory card, which is used for backup of S2E21
settings and as information media for the monitor system (purchased separately)
that includes personal computers. The specifications of the memory card are
shown in Table 5.

5.11.1 Sack up of Setting

The memory card is utilized as a backup of the setting of the.S2E21.

Procedure for backup

1. Cancel the write-pretect for the memory card.


&x 5.11.3 (2j.j

2. Insert the memory card into the S2E21.


&I: 5.11.3 (3). )

3. Initialize the memory card.


(See 5.8 P27. )

4. Store the contents of setting into the memory card.


See 5.8 P27. )

5. Turn on the write-protect for the memory card.


Gef! 5.11.3 (2j.j

The memory card uses S-RAM card with a battery backup that prevents the contents
of the backup from being lost when you pull the memory card from the S2E21.
The battery backup also allows the memory card to be inserted or withdrawn during
the operation of the S@l.
---
CAUTION: Removing the memory card from the S2E21 and storing it alone may result
in the loss of the backed-up contents when the backup battery is
exhausted. The memory card must be left inserted in the S2E21.

$
g
:

- 86 -
TOSHIBA 6F9EOlll

Procedure for loading the backed-up settings of the memory card into the SZE21.

1. Register the MACH. ID and PASS ID of the S2E21.


(MACH. ID and PASS ID must be the same as those when the settings were
backed up in the memory card.)
(See 5.3.3. 5.4.)

2. Insert the memory card into the S2E21.


(See 5.11.3 (3j.j

3. Load the backed-up contents from the memory card into the S2E21.

The contents of settings backed up by the memory card are those stored by the
above backup procedure. After this, when the settings of the S2E21 are changed,
the contents of the memory card do not automatically change. You are reguired
to perform the store operation again.

Prior to the loading of the backed-up settings, comparison is made of the


MACH. ID and PASS ID between the memory card and the S2E21. When these ID
numbers do not agree, the backed-up settings will not be loaded into the S2E21.

5.11.2 Memory Card As Information Media

The memory card may be used as information media for the monitor system including
personal computers and for the S2E21.

For detail, see the manual for the monitor system.

- 87 -
TOSHIBA 6F9EOlll

Table 4 Memory Card Specifications

Item Description
Manufacturer Toshiba
Type MCA 5101BAA
Memory type S-RAM
Capacity 32 kbytes
Scheme Memory bus scheme
Pin number 40 pins
Battery type Lithium coin battery (3 V)
Battery life Not in relay Approx. 2 years
Inserted Greater than 10 years
in relay W/control power on relay
Approx. 2 years
W/no power to relay

5.11.3 Handling of Memory Card

The memory card should be handled as follows.

(1) Inst,alling battery:

1) Open the battery holder cover of the


memory card with the screwdriver
supplied.

2) Place the attached battery in the


battery holder, with the positive
polarity (t) facing up.

3) Close the battery holder cover in the


process reverse to step 1).
._
---

_I
n
2

- 88 -
TOSHIBA 6F9EOlll

(2) Write-protecting the memory card:

The memory card is provided with a write-


protect switch for preventing inadvertent
writing. Turn on the write-protect switch
(to set the write-protect) except when
storing the data into the memory card.

To set the write-protect:

Move the write-protect switch to the right


side (to align with the mark-7’). This
djzjables writing into the memory card.

To cancel the write-protect:

Move the write-protect switch to the left


side (away from the mark “V”). This
enables writing into the memory card.

-_
---

- 89 -
TOSHIBA 6F9EOlll

(3) Inserting and withdrawing the memory card


to/from the SZE21:

Inserting the memory card:

F’ul I forward the right end of the door of


the display control section to open it and
then perform the following.

1) Insert the memory card into the guide


with the upper surface of the card
facing toward the right;
21 Be sure to insert the memory card to Printed circuit bard
the full stop.

3) When inserted fully, the memory card


end becomes aligned with the front and
Before insertion
of the printed circuit board.

If the memory card still projects from


the board (card is not fully inserted),
push it further to the complete stop.

Withdrawing the memory card:

Reverse the ins&ion process.

After insertion
(fully inserted)
TOSHIBA 6F9EOlll

5.12 Directional Ground Unit (DG)

The direc:tional ground unit has three kinds of directional ground modules.
For detail, see the next manuals.

1) 6F9E10107 for ungrounded system


2) 6F9E:0108 for 10 A grounded system
3) 6F9E0109 for capacitor-voltage-division type

The terminal numbers 47 to 66 in the above manuals are read ai D47 to D66
for SZE21 in this manual.

The front external views of the three directional ground modules are shown in
Figure 14.

0 0 .
‘000 ‘000

b)hground system cjmgmm systen


kapacitor-voltage-
division type)

Fifure 14 Front External View of Directional Ground Modules

;I
$
:
- 91 -
TOSHIBA 6F9EOlll

6. MAINTENANCE AND INSPECTION

This chapter summarizes the method of maintenance and inspection for assuring
normal operation of the SZE21 for a long period of service. Consult this chapter
when you make periodic inspection and troubleshooting.

6.1 Periodic Inspection

Inspection of the SZE21 should be done according to the following criteria.

6.1.1 Inspection Interval

(a) About 1 year when the environments is relatively good (in normal electric
rooms).

(b) About 6 months when the environment is very bad.

--

- 92 -
TOSHIBA 6F9EOlll

6.1.2 Inspection Item

(a) Dust and dirt

When the surrounding portions of the conductors are dirty, wipe them clean
with dry cloth. Never use organic solvents such as gasoline or benzine.

(b) Loose screws

Retighten loose screws with screwdriver.

.-
Cc) Check of settings

Check the settings against the setting table.

Cd) Characteristic and operation check

When required, a check should be made of the protection characteristic.

(e) Others

Check for abnormal indication, damages or other abnormalities.

6.1.3 Replacing Parts

The follolving parts should be replaced periodically.

(1) LCD Indicator

Replacement interval: about 5000 hours of lighting

Parts to be replaced:
-..
- -
Part code Part name Remark
4D9E0054G003 Liquid crystal TOSHIBA
display TLX-341AX
with special connector

- 93 -
TOSHIBA 6F9EOl 1 1

Method of replacement: LCD

1) Turn off the control supply for SZE21.

2) Open the display section.

3) Disconnect the LCD wire at the


connector.

4) Remove the four screws that fix the


LCD and then remove the LCD.

5) Moount a new LCD and fasten the set


screws.

6) Connect the LCD wire to the connector.

(2) Battery

Replacement interval: Approximately every 2 years. LCDmoduk


-

Parts to be replaced:

Part code Part name Rating


CR 2025
Lithium coin battery 3 V
equivalent

Method of replacement:

Battery
1) Turn off the control supply for the
S2E21.

2) Open the d&tay section.

3) Remove the battery from the battery


holder.
Battery holder
Removing the battery

- 94 -
TOSHIBA 6F9EOlll

4) Install the new battery.

5) Reset the calendar and clock.

Installing the batt&

--
--

- 95 -
TOSHIBA 6F9EOlll

6.2 Troubleshooting

Phenomenon Check point Possible cause What to do

lothing appears Power LED is off. Control power is If the control power
In the LCD off or incorrect. connection is wrong,
iisplay correct it. (See
Section 4.2.)

Error LED is'l.it. There is an -Turn control power off


internal problem and turn it on again.
with the relay. If LED remains lit,
consult nearest
TOSHIBA.

Operation of the key Normal. Press the [EXE] key.


pad has not been (See Section 5.3.5.)
done for about
4 min.

Open the door panel Bad connection. Connect firmly. (See


and check if Section 6.1.3.)
there is a loose
connection between
the LCD display and
the door panel or
between the door
panel and the relay
body.

Displ& characters Brightness Adjust brigtness.


are faint. reduced. (See Section 5.3.4.)

LCD display used for LCD life Replace LCD display.


more than expired. (See Section 6.1.3.)
5000 hours.

- 96 -
TOSHIBA 6F9EOlll

Phenomenon Check point Possible cause #hat to do


-

:D indicates 3rror LED is lit. Setting value is Press the [EXE] key
l8. incorrct. and enter all setting
values again. (NOTE)

3rror LED is not Normal. Display other pages.


lit. (See Section 5.3.1.)
-
Ir I LCD indicator
or I PO
Second cannot Normal. The second setting
be set. is not provided.
-
Or 1 P2
The displa:y Lt lower part of The page is being Press the [EXE1 key tc
does not CD, turned. change to the display
change while ‘ >>>SELECT P2 <<<" mode.
the metered is indicated.
value changes.

8 R remains I'SC (25-2) on Normal. Change value from zerc


0. '25 is 0 (OFF).

UB remains UB (23-2) on Normal. Change value from zero


0. '23 is 0 (OFF).

On/P3
999 is s item measured Cable conection is Firmly connect cable
displayed. n the temperature bad. and connector.
*an@ between 2OC
lnd 2E?

On P 4
I s t (4-3) lotor has not been Normal. The measured value is
and ;tarted more than displayed after the
T s t (4-4) 'ive times. and motor is started five
remain at 0. earned function is times.
:elected.

NOTE: Pressing the [EXE] key returns the setting to those values set at time
of delivery.

- 97 -
TOSHIBA 6F9EOlll

Phenomenon Check point Possible cause What to do

Dn P28
- PRE-ALM set- Normal. PRE-ALM setting of UC
ting of 1JC has a range between
does not go 100% and 300%.
below 100%.

3n P30
- Cursor will na - Normal. ALM setting is not
.
move to A.LM of provided for I NST
1 N S T and U B and UB.

- Trip output Protection function Normal. Activate the


fails to be is locked. protective function.
produced.

Output is not Normal. Select(l) to activate.


selected at RY O/P
SEL (P30).

In O/P RELAY CONPIG Normal. Match the logic.


(P29). the logic is
inverted.

External connection Bad connection. Make proper


is incorrect or connection.
Ioose.

- Alarm output Protection function Normal. Activate the


is not is locked. protective function.
produced. --
- -
lutput is not Normal. Select(l) to activate.
selected-at RY O/P
SEL (P30).

In O/P RELAY CONFIG Normal. Match the logic.


(P29). the logic is
inverted.
3xternal connection Bad connection. Make proper
is incorrect or connection.
Ioose.
TOSHIBA 6F9EOlll

'henomenon Check point Possible cause Hhat to do

Cannot be Trip state Normal. Stop the motor and


reset. continues (OC. UC. correct the problem.
INST. LIB. OCG)

After OL. the reset Normal. Hait for the motor to


level (28-4) of 19 S cool.
and B R (2-3).is
still exceeded. CAUTION: Since the
motor is overheated,
take utmost caution

Transducer On P31. Normal. Enter the necessary


output does A T D O/Pis setting.
not change. not set.

P40 is displayed. Normal. Change to page other


than P40.

REP is On P25, TSC incorrect setting. Enter the correct


activated 'when (25-2) is set lower setting.
the motor is than T s t (25-5).

- 99 -
TOSHIBA 6F9EOlll

6.3 Bench Test

1ten Test method Decision Test


circuit
(single
phase)

Operat- Gradually increase Figure 15


OSM
ing current and record the *10x
point current value when the I?5F
N !d current
IL RUN LED begins blinking BSM: Stator allowable
at 0.3 s intervals. temperature rise
BSN: Stator rated
temperature rise

Operat- 1) On P2. check that Figure 15


ing OS is0. When
time it is not 0. either
-60 x TR x L "(1 -'E +', *lG%
wait, or on P35.
clear 0s. 1=6x1,,

2) Apply 6 times the TR: Heating time constant


rated current (IN)
abruptly and
measure the time it
takes for the relay
to trip.

Operat- Gradually increase the Setting value *5% Figure 15


ing current and measure the
point current value when the
)C relay trips.

-L
Operat- 1) Apply the rated Setting value *10X Figure 15
ing current (IN).
time
2) Apply current 1.5
times the setting
value (I& and
measure the time it
takes for the relay
to trip.

- 100 -
TOSHIBA 6F9EOlll

r Item Test method Decision Test


circuit
(single
chase)
-
Operat- Apply rated current and Setting value *lo% Figure 15
ing gradually lower the
point current. Measure the
UC current value at which
the relay trips.

Operat- 1) Apply the rated Setting value *10X.‘ Figure 15


ing current (IN).
time
2) Quickly reduce the
current to 20% of
the rated current
and measure the time
it akes for the
relay tc trip.
-
Operat- Gradually reduce the Setting value 3~15% Figure 15
ing current and measure the
point current value at which
the relay trips.

Operat- Quickly apply current 50 ms or less Figure 15


ing two times the setting
time value (I>>) and measure
the time it takes for
the relay to trip.
.-
- -
TOSHIBA 6F9EOlll

Item Test method Decision Test


circuit
(single
phase)

Qperat- Slowly reduce the 75% rtlO% of the rated Figure 16


ing current and measure current (IN)
point the current value at
JB which the relay trips.

Clperat- 1) Apply the rated Less than 4 s. Figure 16


ing c u r r e n t (IN).
time
2) Quickly change
current in one phase
to 0 and measure the
time it takes for
the relay to trip.

Unbal- 1) Apply the rated I II - IAVE I x loo% Figure 16


ante current (IN). IN
factor
2) Change current in The calculated value must be
one phase and within *5% of the setting
measure the current value.
at which the relay
trips. Example: When the setting
value is 30%. the
calculated value
must be in the
range of 25 to 35%.
--
- -
1 I: Measured current value.

- 102 -
TOSHIBA 6F9EOlll

Item Test method Decision Test


circuit
(single
phase)

Opet-at- 1) On P2, check that Figure 15


(-$$' x TX (set) +10X
ing 8 R is 0. When
time not 0. clear OR.
1. R 1st: Starting current
2) Quickly increase the TSC: Allowable starting-time
applied current from
0 to 3 times the
rated current (I N)
and measure the time
it takes for the
relay to trip.

Operat- 1) On P2. check that T s t Figure 15


- *10x
ing B R is 0. When ' - TX
point not zero, either
!EP wait or clear 8 R Tst: Starting time
on P35.

2) Apply the starting


current (1st) and
measure the % value
of 6'R on P2 when
the lock output is
produced.

--
--

- 103 -
TOSHIBA 6F9EOlll

Figure 15 Test Circuit (1)

Figure 16 Test Circuit (2)

Figure 17 Test Circuit (3)

- 104 -
TOSHIBA 6F9EOlll

7. PROTECTIVE DETECTION SCHEME

This chapter describes how the protective unit of the SZE21 detects failures.

7.1 Overload Unit

This is a function to thermally protect the motor insulations. The component to


be protected is mainly the stator. Changes in stator temperature when the motor
is in operation and at rest are represented by the following formula.

[During operation]

0 1 (t) = 6 l=(lt). (I-e-‘/Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...*........*.. (1)

where
e i (t) : Temperature rise in time t
Bm(1t.j: Final temperature rise that occurs when the stator current It flows
continuously and which is determined by the.magnitude of It.
TR: Motor’s heating time constant

[At rest]

0 Z(t) = 0 d(D) .e-“ro . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2)

where
82(t): Temperature rise in time t
0 (0) : Temperature rise when the motor is at rest (t = 0).
TD: Motor’s cooling time constant

The equations (1) and (2) are represented in the following diagrams.

--
--
TOSHIBA 6F9EOlll

0 Time 0 Time

(a) During operation (b) At reset

Figure 15 Stator temperature rise

In other words, the stator temperature rises exponentially during motor operation
to a certain temperature that is determined by the current magnitude. When the
motor is stopped, the stator temperature falls down to the ambient temperature.

This relay determines whether the motor is running or at rest by checking the
presence of the stator current. Then it performs the calculation of equation (1)
or (2) to simulate the heated condition of the motor.

The stator current is samlped at predetermined intervals and the sampled currents
are successively fed to the calculation process in order to perform the thermal
simulation in response to the changes in the motor operating condition.

Figure 16 shows a timechart that represents changes in the simulated temperature


rise in response to changes in the motor operating condition (current changes).

--
--

- 106-
TOSHIBA 6F9EOlll

CUrI-ellt Full load operation Norlnal load operation


t start Overload operation stop
I _ I /
Starting current -----

Rated current ----

: :
: : + Time t
: :
Temperature rise : :
t : :
: :
: I
Allowable tenpreture
--.-.-.-.-.-.-.
r i s e (OS) Relay operating point
Raced tenpreture
r i s e (ON)
Ambient temperature 0
+ Time t

Figure 16 Simulated Temperature Rise Timechart

In Figure 16. the allowable temperature rise (0SM) is a value dependent on the
insulation design of the motor and is defined in Table 5 by JIS-4004 and NEMA
MGl-1.65.

Table 5 Insulation Class and Allowable


Temperature Rise
--
- -
Insulation class Allowable temperature
rise 8s YC)

E: il %i
Class B
Class F ;;i (105)'
Class H

*( ): NEMA
TOSHIBA 6F9EOlll

The rated temperature rise (8SN) represents a temperature rise for the motor's
rated current (full laod current). This value is usually submitted by a motor
manufacturer as test data.

This relay requires setting of the motor's heating time constant and the cooling
time constant. These values are also supplied as the motor data. When they are
not shown. request them from the motor manufacturer.

As a reference. the standard values of Toshiba motors are shown in Table 6.

Table 6 Heating Time Constant of Motor


(Toshiba Standard Values)

Motor kind Time constant


(minute)
Totally 1 Other than totally Heating 1 Cooling
enclosed enclosed outer fan 1 TR I TD I
outer fan 2 poles 4 pole
-- or more
Frame - 355 - 30
400 355 45
4 %“’ 450-630 400-630 60 I 3xTR

~~!LJ 560, ?/l,or ?O,or 90

710 - - 120

--
--
TOSHIBA 6F9EOlll

7.2 Locked Rotor Unit

The Locked Rotor Unit (L.R) has a main function of protecting the rotor of
a motor as opposed to the Overload (OL) which protects the stator of the motor.

In providing protection, the S2E21 simulates temperature rises of the stator


and rotor in a motor independently because each has different thermal
characteristics.

For the load currents that are below about 2.5 times the rated current, the
heat of the motor is produced mainly by the stator, and for higher load
currents, the rotor produces most of the heat,

For this reason. the S2E21 performs the temperature rise simulation for the
rotor as follows:

(1) When the load current is less than 2.5 times the rated current
(0 < I (0 < 2.5 x IN) :

The temperature rise 0 R of the rotor is made to converge into the


temperature rise 8 S of the stator by the heating time constant (TR)

(i) When OR(t) < 0 S:

e R(t) = eS (1 - e-9 . . . . . . . . . . . . . . . . . . . . . . . . . . ..*....... (3)

e
es
1‘

(ii) When OR(t)


-_ > 0s:
8 R(t)<TR(O) - es) e-“TR + es . . . ..I.................. (4)
TOSHIBA 6F9EOlll

Where 6R: temperature rise of the rotor at time t CC)

~9 S: temperature rise of the stator at time t (C)

TR: heating time constant of the motor (minute) (set value)

(2) When the load current is higher than 2.5 times the rated current
(2.5 x IN < I(t)):

From the heating characteristic during locking that isdetermined by the


motor starting current (1st) and the allowable locking time. the temper-
ature rise of the rotor is simulated.

When at time 0 the rotor is locked, then

l(t), 1 . . . . . . . . . . . . . ...(5)
BR(t) = eR(O) + (,st ) . - . elm. t
TSC

Where 0 R(t): temperature rise of the rotor at time t ('C)

OR(O): temperature rise of the rotor before the rotor is


locked (C)

In* load current at time t (A)

1st: _ starting current (A) (setting value)

TSC: allowable locking time in the cold state (set)


(setting value)

9 RM: allowable temperature rise of the rotor CC)


(fixed at 2OO'C)

When OR(t) = 9~ the trip operation is carried out.,

The operation characteristic (operating time) in the locked state varies


depending on the heated condition of the motor and the conducting current.

- 110 -
TOSHIBA 6F9EOlll

When the starting current is flowing in the locked state. the operating
time will be as follows:

(i) In cold condition (motor is cool):

In equation (5).
since 6’R(O) = 0.
the operating time is TX (set).
TX: allowable locking time in cold state (set) (setting value)

(ii:) In hot condition (motor is running at the rated load):

In equation (5),
since 9 R(O) = BSN,
CORM - BSN
the operating time will be T~H = e * TSC (set).
RM
Where 6’SN: rated temperature rise value (set) (setting value)
TSH: allowable locking time in hot condition (set)
- -_ -

L---J >
TSH T

i:
g
i

- 111 -
TOSHIBA 6F9EOlll

(iii) In operati,ng condition:

In reality, 0 R(O) falls between 0 and BSN. The operating time in


this case is given by:
TOP = s~lll - OR@)
* TSC kec).
6’ RM
Where TOP : operating time

--
--

- 112 -
TOSHIBA 6F9EOlll

7.3 Repetitive Starting

When the motor is started, the repetitive starting protection checks the
starting current and the starting time to see if the temperature rise exceeds
the rotor':; allowable temperature rise. If the allowable temperature rise of
the rotor is exceeded, this protective function issues a lock signal to
prevent the motor from starting.

The rotor heating caused by a single starting is expressed by the following


equation:

E . ($)2 . BRM ..: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . &)

However, if at starting l(t) = 1st. then the following holds:

Tst B RM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..I . . . . . . . . . . . . . . . . . . . (6b)


FE'

Where Tst: motor starting time (set) (setting value)

TSC: allowable rotor locking time (set) (setting value)

9 nM: allowable rotor temperature rise (rc) (fixed at 200°C)

1st: starting current (A) (setting value)

Hence, when there is no margin defined in (6b) between the rotor's temperature
rise BR(i;) and the allowable rotor temperature rise ~?RM, a lock output is
issued.

e RM - 8R(t) 5 E . (3~
.-
TOSHIBA
6F9EOlll

7.4 Detection of Starting Current and Starting Time

The SZE21 checks a motor current to detect whether the motor is stopped.
starting, running or overloaded. The detection conditions are as follows:

(1) Stopped: When the motor current is less than 5% of the motor's rated
current (IN).

(2) Starting: From the time when the motor current exceeds 1.5 times the
motor rated current (IN) as it leaves the stopped condition
until the motor current falls below 1.5 times the motor
rated current.

(3) Running: Not during the starting period. when the motor current is
higher than 5% of the motor rated current. but lower than a
current that will trigger the overload (OL) function.

(4) Overloaded: Not during the starting period, when the motor current exceeds
the operating value for the overload (OL) function.

’ I_ _ _ _I(_ _ _er. _m:_ _ g_cur_;ene_t- _:- _ti-n-_g point


L----~---------~----.~-.-----.--.~----.--------~~~---~.-.~-.--.
(1) ., (2) .I,
4.
(3) I,
4.
(4) J,
I.
(3)
_
J,
A-.
O.D5 x IN
(1) T
--
--

(1) Starting current

The starting current is a current value that exists 100 ms after the relay
has detected that the motor is starting. The starting current is obtained
by taking an average of five starting currents.

(2) Starting time

The time 2 shown in the diagram above is taken as a starting time. T,he ,
sta"ting time is obtained by taking an average of five starting times.

- 114 -
TOSHIBA 6F9EOlll

7.5 Detection of the Heating Time Constant and Cooling Time Constant

CAUTION:

Detecting the heating time constant and the cooling time


constant requires three RTDs in the winding and one RTD
for measuring the ambient temperature to determine the
motor temperature rise. To enhance the detection accuracy,
care should be taken of the following points:

(1) The RTD for measuring the ambient temperature


provides a reference temperature for determining the
motor temperature rise, so make sure that you measure
the ambient temperature precisely.

The measuring error of the ambient temperature will


have great effect on the detection accuracy of the
heating time constant and the cooling time constant.

(a) Do not allow the RTD to be affected by heat


from the motor.

(b) Keep the RTD free from direct sun rays or


radiant heat.

(c) Keep the RTD free from influences of cool air


and drafts.

(d) Keep the RTD free from moisture or high humidity.

(2) To maintain a required level of accuracy, the heating


time constant and the cooling time constantare
detected under the conditions described later.

The motor must be able to be operated in ways that


meet thm_;tuirements.

The relationship between the motor temperature rise and the heating time
constant is given in equation (1) and the relationship between the motor
temperature and the cooling time constant is given in equation (2).

- 115 -
TOSHIBA 6F9EOlll

01(t) and 6'2Ct.j represent the motor temperature rises, which can be
determined by measuring the motor winding temperature and the ambient
temperature using the RTDs. B (It) is determined by the motor current.

The S2E21 receives signals from the three RTDs in the winding at its inputs
RTDl, RTD2, and RTD3 and also the ambient temperature at RTD8 to determine
the heating time constant and the cooling time constant from the motor
temperature rises. The accuracy of calculating these time constants is
about *10X.

From equation (I). the heating time constant is expressed as

t2 - tl ............................................
TR = - (1')
e (It) - eiw
‘ " ‘e (It) - e k2)

From equation (2). the cooling time constant is given by

t2 -. t, ........................................................
TD=--- (2')
-ezct,j-
Ln 02M

At each start and stop of the motor, the heating time constant and the
cooling time constant are detected over a length of time equivalent to
these time constants. Five measurements are taken and averaged to determine
the heating time constant and the cooling time constant.

[Requirements for detecting the heating time constant]

- The olotor is sufficiently cool.


- The olotor current--is large enough (not too lightly loaded).
- The nlotor is n~t'?Cerloaded.

[Requirements for detecting the cooling time constant]

- The motor is sufficiently heated.

- 116-
TOSHIBA 6F9EOlll

7.6 Settings llased on Fundamental Information

When setting the protective characteristics of the SZE21 according to fundamental


information alone that you can obtain from the rating nameplate of the motor, the
following steps should be taken.

In this case. however, use overly conservative characteristics to ensure the


motor safety. Note that the temperature rises (6 S, 8 R) are different from
the actual motor temperature rises.

To perform accurate temperature rise simulation and protection, it is necessary


to set the motor constants.

Fundanenta.1 information:

IMFLC: motor rated current (A)

CT: CT cecondary current (A)

0SM: allowable motor temperature rise

TSC : allowable motor locking time during cold condition

Tst: starting time (set)

1st: starting current (A)

20-Z: CT ratio (given)

20-3: ZCT ratio 50 A


This does not affect the protection characteristics.
-
20-4: rated cZ%it setting (IN).
This is calculated by the following equation:
lN = kc (A)/CT (A)

21-2: Setting of the heating time constant (TR)


TR (min) ) 3 x Tst
Hhen Tst is less than 3, setting should be
TR = 10 (min)

21-4: Setting of the cooling time constant (TD)


It should be set to 0 (TD = 3 x TR)

-117 -
TOSHIBA 6F9EOlll

21-6: Setting of the allowable motor locking time '(6SMj


Setting depends on the insulation class of the winding. See
Table 5 (Table Al).

21-T: Setting of the rated temperature rise (6'SN)


OSN = 6SM f 1.2 (C)
Under this condition, the operating point of OL is given by

1.1 x IrnFLC (

22-2: Setting of the INST current (I>>)


This function should be locked when a combination starter is
used as the motor starter.
When switchgear incorporating a circuit breaker is used as the
starter, the following characteristics should be coordinated
during the setting procedure:
- Motor starting current
- Motor inrush current
- Suitchgear!~ overcurrent relay characteristics

22-3: Setting of INST time CT>))


This is fixed at 0.05 s.

22-4: Setting of OC current (10~)


OC is not for the motor protection but for the protection of
equipment connected to the motor. OC is locked when the
equipment protection is not needed.
When OC is equired. set to 1.5 (times).

22-5: Setting of OC time (Tot)


Set Oc time to 0.3 s.
--
- -
23-2: Setting of unbalance factor OJB)
Set UB to 5%.

23-3: Setting of UC current (1"~)


UC is not for the motor protection, but for preventing
:an underload or less of load condition.
When not necessary, it is locked.
When needed, set to 80 (%).
It is recommended however that you measure
n
51 the no-load current INK and set the UC current to 1.2 x INLC.

!
>

-- 118 -
TOSHIBA 6F9EOlll

23-4: Setting of UC time (TUG)


Set to 1 s.

24-2: Setting of OCG current (IO,,)


To prevent undesired operation, Set to 10 (%).

24-3: Setting of OCG time (TO&


Set to 0.1 s.

25-2: Setting of allowable locking time in cold condition (TSC)


Given value (Consult motor manufacturer>

25-3: Starting current (1st)


See motor data.
Or after one start, read screen P4. (See page 50.4-2.)

25-4: Starting time (Tst)


Varies per application. (motor, load,type of starter)
- calculate based on motor torque and load .
- Or after one start, read screen P4. (See page 50.4-4.)

-..
--

g
2
>

- 119-
TOSHIBA 6F9EOlll

'7.7 Settings For Reduce Voltage Starting

For reduce voltage starting, the actual starting current is different from
the nameplate of the motor.

Perform the following steps for setting of TSC. 1st and Tst for locked-rotor
protection. In this case, Auto learning function of Tst and 1st should not
be turned on.

25-2: Setting of allowable locked-rotor time in cold condition (TSC)


Given value (Consult motor manufacturer)

25-3: Starting current (1st)


See motor data (at full voltage.)

25-4: Starting time (Tst.)


- Convert the actual starting time to setting value based 1st.
Ist.act
Tst = ( - )* * Tst.act
1st
Where Tst : starting time (setting value)
Tst.act : actual starting time at reduced voltage.
1st : starting current (motor data at full voltage)
I&act : actual starting current at reduced voltage.

- Actual starting time should be calculate based on motor torque


and load. or after one start read screen P4. (See manual page 50,
4-4.)

- Actual starting current should be calculated, or after one start


re&reen P4. (See manual page 50,4-4.')

Following the above procedure protects the motor under a full voltage
locked-rotor condition and allows a longer starting time for reduced
voltage(reduced inrush current) starting.

-120 -
TOSHIBA 6F9EOlll

stator llllaable 7e.peratureMse


Statar Norm, (100% Load) lemrature Rise
,nsta"ta"eo"r mart C,ra
F‘red
1. 5:lO .“^I” ,
..---- -----..I ---- --..---.- 0.3-I. 0 sec. 1 0.1 sec. /
S-SON 1 1% 1

P24 002 Ground 0


P24 TCCC Ground Overcurrent T‘.e hlav
PZ.5 Tsc Allarable Start‘"* he
P2.5 1st Starting CWrentlllFLA 1. S-,S.OX,N
P25 rst starting Time l-M) sec.
P26 ADO. G,..unication Addren (Relav *I I to 31
Pm Reeote set Relate Settm Fro, computer O=No. l-Yes -
PZE OL *,an,Reset C.l.,.,i""
-“.” -..-.. nf bl~r.,rl.~t
-. ..“._. .lll. Y.I,,.r
.-.--- l-l"0 % I 1% I I
P28 oc Alar.
P28 UC Alar. se,ect,on
sdect‘o” ofOf Alar.
Alar. blue
Value 1100-300 I ):
11-100 11 ,I
1%- 11 I
.,.& . ...~_.L._ I - I

Selection of Fall-safe or Non-Fall-safe O~erarmn


Sdectlon of Fall-safe 07 Non-Fail-safe 0~'
Selection of Fall-safe or Non-Fall-safe Opt

O=Nm, ,=Oper. -

1“-*n-h A--l-” fi..tput Signal selection 4-20 .A 1 .A -


1 Type ~PtlOO,PtlW~JIS~.N~lW.N1IZO~ -
O-200 0aa.c 1 oe8.C
________.. -.- " ~Off.,=o" -
.' m of Auto Learning O=Off.,=o" -
Leelecrlo" of Auto Learning o=Off. ,=on -
, Selection of Auto Learning O=Off.I-On -
I
I , /

-- 121 -

You might also like