Doc
Doc
CONTENTS
Page
1. *N*ROD”CT[ON ........................................................ -j-
2. GENERA,, SpECIF~CAT]ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Rat,& Performance .............................................. 4
2.2 Functions . . . . . . . . . . ............................................ 5
2.3 Pr,ot~tion Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3. APPEARANCE AND CONFIGURATION ........................................ 18
3.1 SZEZl-ClA* (without DG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2 S2.E21-ClA[ 1 (with DG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
2
2
g
>
-l-
TOSHIBA 6F9EOlll
0 (0) NON-
FAIL-SAFE
29-3 --) 0 (1) F A I L - S A F E
TRIP 0
ALARM 0
2!J-4 LOCK 0
i
Open Closed
:%;’
provided
.-
Trip C 1 osed Open
TOSHIBA 6F9EOlll
Description State at
i0. Item de I ivery
m a-contact b-contact
Open Closed
t%;’
not
p r o v i d e d
Closed Open
&$;’
provided
Non-fail-safe
fail-safe
- 71 -
TOSHIBA 6F9EOlll
30-l + P30 S E T T I N G
RY O/P SEL.
- (01 NOPi.& ;;;.
0 + 30-3
E% -
UC
INST
UB - -
g
SPARE1 -
SPARE2
m
30-3 A
-
Zate at
Item Description leiivery
&2 \larm output Selects a unit that drives the alarm output I
relay when an alarm is detected.
State at
I-
No. item Description de1 ivery
30-3 Trip Specifies a unit that drives the trip output OL: 1
relay when a trip is detected. Others:
--
.
- 13 -
TOSHIBA 6F9EOlll
I
No. I tern Description State at
delivery
IR RTDl
IS 0 A ‘or CT RATIO RTD2
I
IT (No.20-2) RTD3
IAV RTD4 -2o'c - 2OO'C
RTD5
8.3 0°C - BSM RTD6
(No. 21-6) RTDt?
- 14 -
TOSHIBA 6F9EOlll
32-2 +
EE
RTD7
:
RTD8 :
(O=OFF
l=PtlooQ
2=PtlOOQ:JIS
3=Ni 10062
4=Ni 12062 > -.
State at
delivery
--
.
z
g
I>
- 75 -
TOSHIBA 6F9EOlll
1.
33-1 + P33 SETTING
T R P ti%T
33-2 33-3
RTDl 100 10%
R.TD2 100 100 100
RTD3 100 100 100
RTD4 100 100 100
RTD5 100 100 100
RTDG 100 100 100
RTD7 100 100 100
RTD8 100 1 0 0 102
.33-4
UNIT:C
I
State at
No. Item Description delivery
33-l Setting Sets the alarm, trip and reset levels for the -
RTD's.
33-2 Alarm level Sets alarm detection temperature for each RTD. 100 'C
Setting range: 0 - 200 'c
33-3 Trip level Sets trip detection temperature for each RTD. 100 'c
Setting range: 0 - 200 "c
33-4 Reset level Sets a reset temperature for each RTD. 100 'c
- 76 - -
TOSHIBA 6F9EOlll
*AUTO LEARNING*
$
z3
i
- 17 -
TOSHIBA 6F9EOlll
State at
No. Item Description
delivery
- 18 -
TOSHIBA 6F9EOlll
--
- 19 -
TOSHIBA 6F9EOlll
Clear data 0
(1 : ALL
: : ELii”
3!+2 4iNst
5:Ttrun
6: L E A R N E D T R
7 : LEARNED TD
1 8 : MAX STARTS)
- -
I UO. : tern Description itate at
- - le I ivery
Example:
1. Data may be required to be reset (cleared)
due to a new motor installation.
2. Temperature data only (0.3 or OR) may be
required to be reset for an emergency
restart. Caution should be taken in
resetting this data. Motor damage may
_ --result. -
- 80 -
TOSHIBA 6F9EOlll
5.9 Testing
M-1 + P40 T E S T I N G
* I/P*
110-2 RESET 0
SPARE1
SPARE2 :
*o/p*
40-3 + ATD 4 mA
( 4 - 2 OmA)
--
I UO. 1tern Description Zate at
le I ivery
--
^ --
- 81 -
TOSHIBA 6F9EOlll
.-
State at
Description delivery
- 82 -
TOSHIBA 6F9EOlll
:z 1 2 8 1 3 0 2
50-3 :: 132 0 2
es 60.0
BR 2 3 . 2 :
UB 2 %
50-2 Time Dispiayes the date and time at which the trip -
occurred.
:
$
I:
>
- 83 -
TOSHIBA 6F9EOlll
State at
Description delivery
--
--
- 84 -
TOSHIBA 6F9EOlll
-52-3 53-3-9
- 85 -
TOSHIBA 6F9EOlll
The SZE21s each have a dedicated memory card, which is used for backup of S2E21
settings and as information media for the monitor system (purchased separately)
that includes personal computers. The specifications of the memory card are
shown in Table 5.
The memory card uses S-RAM card with a battery backup that prevents the contents
of the backup from being lost when you pull the memory card from the S2E21.
The battery backup also allows the memory card to be inserted or withdrawn during
the operation of the S@l.
---
CAUTION: Removing the memory card from the S2E21 and storing it alone may result
in the loss of the backed-up contents when the backup battery is
exhausted. The memory card must be left inserted in the S2E21.
$
g
:
- 86 -
TOSHIBA 6F9EOlll
Procedure for loading the backed-up settings of the memory card into the SZE21.
3. Load the backed-up contents from the memory card into the S2E21.
The contents of settings backed up by the memory card are those stored by the
above backup procedure. After this, when the settings of the S2E21 are changed,
the contents of the memory card do not automatically change. You are reguired
to perform the store operation again.
The memory card may be used as information media for the monitor system including
personal computers and for the S2E21.
- 87 -
TOSHIBA 6F9EOlll
Item Description
Manufacturer Toshiba
Type MCA 5101BAA
Memory type S-RAM
Capacity 32 kbytes
Scheme Memory bus scheme
Pin number 40 pins
Battery type Lithium coin battery (3 V)
Battery life Not in relay Approx. 2 years
Inserted Greater than 10 years
in relay W/control power on relay
Approx. 2 years
W/no power to relay
_I
n
2
- 88 -
TOSHIBA 6F9EOlll
-_
---
- 89 -
TOSHIBA 6F9EOlll
0 (0) NON-
FAIL-SAFE
29-3 --) 0 (1) F A I L - S A F E
TRIP 0
ALARM 0
2!J-4 LOCK 0
i
Open Closed
:%;’
provided
.-
Trip C 1 osed Open
TOSHIBA 6F9EOlll
Description State at
i0. Item de I ivery
m a-contact b-contact
Open Closed
t%;’
not
p r o v i d e d
Closed Open
&$;’
provided
Non-fail-safe
fail-safe
- 71 -
TOSHIBA 6F9EOlll
30-l + P30 S E T T I N G
RY O/P SEL.
- (01 NOPi.& ;;;.
0 + 30-3
E% -
UC
INST
UB - -
g
SPARE1 -
SPARE2
m
30-3 A
-
Zate at
Item Description leiivery
&2 \larm output Selects a unit that drives the alarm output I
relay when an alarm is detected.
State at
I-
No. item Description de1 ivery
30-3 Trip Specifies a unit that drives the trip output OL: 1
relay when a trip is detected. Others:
--
.
- 13 -
TOSHIBA 6F9EOlll
I
No. I tern Description State at
delivery
IR RTDl
IS 0 A ‘or CT RATIO RTD2
I
IT (No.20-2) RTD3
IAV RTD4 -2o'c - 2OO'C
RTD5
8.3 0°C - BSM RTD6
(No. 21-6) RTDt?
- 14 -
TOSHIBA 6F9EOlll
32-2 +
EE
RTD7
:
RTD8 :
(O=OFF
l=PtlooQ
2=PtlOOQ:JIS
3=Ni 10062
4=Ni 12062 > -.
State at
delivery
--
.
z
g
I>
- 75 -
TOSHIBA 6F9EOlll
1.
33-1 + P33 SETTING
T R P ti%T
33-2 33-3
RTDl 100 10%
R.TD2 100 100 100
RTD3 100 100 100
RTD4 100 100 100
RTD5 100 100 100
RTDG 100 100 100
RTD7 100 100 100
RTD8 100 1 0 0 102
.33-4
UNIT:C
I
State at
No. Item Description delivery
33-l Setting Sets the alarm, trip and reset levels for the -
RTD's.
33-2 Alarm level Sets alarm detection temperature for each RTD. 100 'C
Setting range: 0 - 200 'c
33-3 Trip level Sets trip detection temperature for each RTD. 100 'c
Setting range: 0 - 200 "c
33-4 Reset level Sets a reset temperature for each RTD. 100 'c
- 76 - -
TOSHIBA 6F9EOlll
*AUTO LEARNING*
$
z3
i
- 17 -
TOSHIBA 6F9EOlll
State at
No. Item Description
delivery
- 18 -
TOSHIBA 6F9EOlll
--
- 19 -
TOSHIBA 6F9EOlll
Clear data 0
(1 : ALL
: : ELii”
3!+2 4iNst
5:Ttrun
6: L E A R N E D T R
7 : LEARNED TD
1 8 : MAX STARTS)
- -
I UO. : tern Description itate at
- - le I ivery
Example:
1. Data may be required to be reset (cleared)
due to a new motor installation.
2. Temperature data only (0.3 or OR) may be
required to be reset for an emergency
restart. Caution should be taken in
resetting this data. Motor damage may
_ --result. -
- 80 -
TOSHIBA 6F9EOlll
5.9 Testing
M-1 + P40 T E S T I N G
* I/P*
110-2 RESET 0
SPARE1
SPARE2 :
*o/p*
40-3 + ATD 4 mA
( 4 - 2 OmA)
--
I UO. 1tern Description Zate at
le I ivery
--
^ --
- 81 -
TOSHIBA 6F9EOlll
.-
State at
Description delivery
- 82 -
TOSHIBA 6F9EOlll
:z 1 2 8 1 3 0 2
50-3 :: 132 0 2
es 60.0
BR 2 3 . 2 :
UB 2 %
50-2 Time Dispiayes the date and time at which the trip -
occurred.
:
$
I:
>
- 83 -
TOSHIBA 6F9EOlll
State at
Description delivery
--
--
- 84 -
TOSHIBA 6F9EOlll
-52-3 53-3-9
- 85 -
TOSHIBA 6F9EOlll
The SZE21s each have a dedicated memory card, which is used for backup of S2E21
settings and as information media for the monitor system (purchased separately)
that includes personal computers. The specifications of the memory card are
shown in Table 5.
The memory card uses S-RAM card with a battery backup that prevents the contents
of the backup from being lost when you pull the memory card from the S2E21.
The battery backup also allows the memory card to be inserted or withdrawn during
the operation of the S@l.
---
CAUTION: Removing the memory card from the S2E21 and storing it alone may result
in the loss of the backed-up contents when the backup battery is
exhausted. The memory card must be left inserted in the S2E21.
$
g
:
- 86 -
TOSHIBA 6F9EOlll
Procedure for loading the backed-up settings of the memory card into the SZE21.
3. Load the backed-up contents from the memory card into the S2E21.
The contents of settings backed up by the memory card are those stored by the
above backup procedure. After this, when the settings of the S2E21 are changed,
the contents of the memory card do not automatically change. You are reguired
to perform the store operation again.
The memory card may be used as information media for the monitor system including
personal computers and for the S2E21.
- 87 -
TOSHIBA 6F9EOlll
Item Description
Manufacturer Toshiba
Type MCA 5101BAA
Memory type S-RAM
Capacity 32 kbytes
Scheme Memory bus scheme
Pin number 40 pins
Battery type Lithium coin battery (3 V)
Battery life Not in relay Approx. 2 years
Inserted Greater than 10 years
in relay W/control power on relay
Approx. 2 years
W/no power to relay
_I
n
2
- 88 -
TOSHIBA 6F9EOlll
-_
---
- 89 -
TOSHIBA 6F9EOlll
After insertion
(fully inserted)
TOSHIBA 6F9EOlll
The direc:tional ground unit has three kinds of directional ground modules.
For detail, see the next manuals.
The terminal numbers 47 to 66 in the above manuals are read ai D47 to D66
for SZE21 in this manual.
The front external views of the three directional ground modules are shown in
Figure 14.
0 0 .
‘000 ‘000
;I
$
:
- 91 -
TOSHIBA 6F9EOlll
This chapter summarizes the method of maintenance and inspection for assuring
normal operation of the SZE21 for a long period of service. Consult this chapter
when you make periodic inspection and troubleshooting.
(a) About 1 year when the environments is relatively good (in normal electric
rooms).
--
- 92 -
TOSHIBA 6F9EOlll
When the surrounding portions of the conductors are dirty, wipe them clean
with dry cloth. Never use organic solvents such as gasoline or benzine.
.-
Cc) Check of settings
(e) Others
Parts to be replaced:
-..
- -
Part code Part name Remark
4D9E0054G003 Liquid crystal TOSHIBA
display TLX-341AX
with special connector
- 93 -
TOSHIBA 6F9EOl 1 1
(2) Battery
Parts to be replaced:
Method of replacement:
Battery
1) Turn off the control supply for the
S2E21.
- 94 -
TOSHIBA 6F9EOlll
--
--
- 95 -
TOSHIBA 6F9EOlll
6.2 Troubleshooting
lothing appears Power LED is off. Control power is If the control power
In the LCD off or incorrect. connection is wrong,
iisplay correct it. (See
Section 4.2.)
- 96 -
TOSHIBA 6F9EOlll
:D indicates 3rror LED is lit. Setting value is Press the [EXE] key
l8. incorrct. and enter all setting
values again. (NOTE)
On/P3
999 is s item measured Cable conection is Firmly connect cable
displayed. n the temperature bad. and connector.
*an@ between 2OC
lnd 2E?
On P 4
I s t (4-3) lotor has not been Normal. The measured value is
and ;tarted more than displayed after the
T s t (4-4) 'ive times. and motor is started five
remain at 0. earned function is times.
:elected.
NOTE: Pressing the [EXE] key returns the setting to those values set at time
of delivery.
- 97 -
TOSHIBA 6F9EOlll
Dn P28
- PRE-ALM set- Normal. PRE-ALM setting of UC
ting of 1JC has a range between
does not go 100% and 300%.
below 100%.
3n P30
- Cursor will na - Normal. ALM setting is not
.
move to A.LM of provided for I NST
1 N S T and U B and UB.
- 99 -
TOSHIBA 6F9EOlll
-L
Operat- 1) Apply the rated Setting value *10X Figure 15
ing current (IN).
time
2) Apply current 1.5
times the setting
value (I& and
measure the time it
takes for the relay
to trip.
- 100 -
TOSHIBA 6F9EOlll
- 102 -
TOSHIBA 6F9EOlll
--
--
- 103 -
TOSHIBA 6F9EOlll
- 104 -
TOSHIBA 6F9EOlll
This chapter describes how the protective unit of the SZE21 detects failures.
[During operation]
where
e i (t) : Temperature rise in time t
Bm(1t.j: Final temperature rise that occurs when the stator current It flows
continuously and which is determined by the.magnitude of It.
TR: Motor’s heating time constant
[At rest]
where
82(t): Temperature rise in time t
0 (0) : Temperature rise when the motor is at rest (t = 0).
TD: Motor’s cooling time constant
The equations (1) and (2) are represented in the following diagrams.
--
--
TOSHIBA 6F9EOlll
0 Time 0 Time
In other words, the stator temperature rises exponentially during motor operation
to a certain temperature that is determined by the current magnitude. When the
motor is stopped, the stator temperature falls down to the ambient temperature.
This relay determines whether the motor is running or at rest by checking the
presence of the stator current. Then it performs the calculation of equation (1)
or (2) to simulate the heated condition of the motor.
The stator current is samlped at predetermined intervals and the sampled currents
are successively fed to the calculation process in order to perform the thermal
simulation in response to the changes in the motor operating condition.
--
--
- 106-
TOSHIBA 6F9EOlll
: :
: : + Time t
: :
Temperature rise : :
t : :
: :
: I
Allowable tenpreture
--.-.-.-.-.-.-.
r i s e (OS) Relay operating point
Raced tenpreture
r i s e (ON)
Ambient temperature 0
+ Time t
In Figure 16. the allowable temperature rise (0SM) is a value dependent on the
insulation design of the motor and is defined in Table 5 by JIS-4004 and NEMA
MGl-1.65.
E: il %i
Class B
Class F ;;i (105)'
Class H
*( ): NEMA
TOSHIBA 6F9EOlll
The rated temperature rise (8SN) represents a temperature rise for the motor's
rated current (full laod current). This value is usually submitted by a motor
manufacturer as test data.
This relay requires setting of the motor's heating time constant and the cooling
time constant. These values are also supplied as the motor data. When they are
not shown. request them from the motor manufacturer.
710 - - 120
--
--
TOSHIBA 6F9EOlll
The Locked Rotor Unit (L.R) has a main function of protecting the rotor of
a motor as opposed to the Overload (OL) which protects the stator of the motor.
For the load currents that are below about 2.5 times the rated current, the
heat of the motor is produced mainly by the stator, and for higher load
currents, the rotor produces most of the heat,
For this reason. the S2E21 performs the temperature rise simulation for the
rotor as follows:
(1) When the load current is less than 2.5 times the rated current
(0 < I (0 < 2.5 x IN) :
e
es
1‘
(2) When the load current is higher than 2.5 times the rated current
(2.5 x IN < I(t)):
l(t), 1 . . . . . . . . . . . . . ...(5)
BR(t) = eR(O) + (,st ) . - . elm. t
TSC
- 110 -
TOSHIBA 6F9EOlll
When the starting current is flowing in the locked state. the operating
time will be as follows:
In equation (5).
since 6’R(O) = 0.
the operating time is TX (set).
TX: allowable locking time in cold state (set) (setting value)
In equation (5),
since 9 R(O) = BSN,
CORM - BSN
the operating time will be T~H = e * TSC (set).
RM
Where 6’SN: rated temperature rise value (set) (setting value)
TSH: allowable locking time in hot condition (set)
- -_ -
L---J >
TSH T
i:
g
i
- 111 -
TOSHIBA 6F9EOlll
--
--
- 112 -
TOSHIBA 6F9EOlll
When the motor is started, the repetitive starting protection checks the
starting current and the starting time to see if the temperature rise exceeds
the rotor':; allowable temperature rise. If the allowable temperature rise of
the rotor is exceeded, this protective function issues a lock signal to
prevent the motor from starting.
Hence, when there is no margin defined in (6b) between the rotor's temperature
rise BR(i;) and the allowable rotor temperature rise ~?RM, a lock output is
issued.
e RM - 8R(t) 5 E . (3~
.-
TOSHIBA
6F9EOlll
The SZE21 checks a motor current to detect whether the motor is stopped.
starting, running or overloaded. The detection conditions are as follows:
(1) Stopped: When the motor current is less than 5% of the motor's rated
current (IN).
(2) Starting: From the time when the motor current exceeds 1.5 times the
motor rated current (IN) as it leaves the stopped condition
until the motor current falls below 1.5 times the motor
rated current.
(3) Running: Not during the starting period. when the motor current is
higher than 5% of the motor rated current. but lower than a
current that will trigger the overload (OL) function.
(4) Overloaded: Not during the starting period, when the motor current exceeds
the operating value for the overload (OL) function.
The starting current is a current value that exists 100 ms after the relay
has detected that the motor is starting. The starting current is obtained
by taking an average of five starting currents.
The time 2 shown in the diagram above is taken as a starting time. T,he ,
sta"ting time is obtained by taking an average of five starting times.
- 114 -
TOSHIBA 6F9EOlll
7.5 Detection of the Heating Time Constant and Cooling Time Constant
CAUTION:
The relationship between the motor temperature rise and the heating time
constant is given in equation (1) and the relationship between the motor
temperature and the cooling time constant is given in equation (2).
- 115 -
TOSHIBA 6F9EOlll
01(t) and 6'2Ct.j represent the motor temperature rises, which can be
determined by measuring the motor winding temperature and the ambient
temperature using the RTDs. B (It) is determined by the motor current.
The S2E21 receives signals from the three RTDs in the winding at its inputs
RTDl, RTD2, and RTD3 and also the ambient temperature at RTD8 to determine
the heating time constant and the cooling time constant from the motor
temperature rises. The accuracy of calculating these time constants is
about *10X.
t2 - tl ............................................
TR = - (1')
e (It) - eiw
‘ " ‘e (It) - e k2)
t2 -. t, ........................................................
TD=--- (2')
-ezct,j-
Ln 02M
At each start and stop of the motor, the heating time constant and the
cooling time constant are detected over a length of time equivalent to
these time constants. Five measurements are taken and averaged to determine
the heating time constant and the cooling time constant.
- 116-
TOSHIBA 6F9EOlll
Fundanenta.1 information:
-117 -
TOSHIBA 6F9EOlll
1.1 x IrnFLC (
!
>
-- 118 -
TOSHIBA 6F9EOlll
-..
--
g
2
>
- 119-
TOSHIBA 6F9EOlll
For reduce voltage starting, the actual starting current is different from
the nameplate of the motor.
Perform the following steps for setting of TSC. 1st and Tst for locked-rotor
protection. In this case, Auto learning function of Tst and 1st should not
be turned on.
Following the above procedure protects the motor under a full voltage
locked-rotor condition and allows a longer starting time for reduced
voltage(reduced inrush current) starting.
-120 -
TOSHIBA 6F9EOlll
O=Nm, ,=Oper. -
-- 121 -