Tsubaki Small Size Conveyor Chains
Tsubaki Small Size Conveyor Chains
Catalog
ver. 1
For a Greater Connection with Customers and the World
RF2060S–LMC–3LA2+240L–JR–H 2H
Size and roller type Series Attachment Number End link Options Quantity/
spacing/type of links unit
1
New Model Numbering and Order Methods
2
Table of Contents
General Use Small Size Conveyor Chain P25 Poly Steel Attachment Chain
3
Plus Attachment Chain P63 Sprockets P128
Indexing Conveyor Chain P87 Fit Bore Sprockets with Bore Finishing
Bearing Cage Chain Sprockets for Double Pitch Top Roller Chain
Mini Tact Chain and Sprockets Sprockets for Outboard Roller RS Chain
4
Product Introduction
Lubricant
(Uses NSF-H1
food grade lubricant)
Sintered bush
5
Integrated Attachment Chain Page 82–
Before After
6
Precautions Before Use
Overview
Be sure to read this entire Small Size Conveyor Chain catalog to make the proper chain selection for your application.
In addition, be sure to indicate the relevant section to the persons who will actually be maintaining the conveyor chain.
The dimensions shown in this catalog are nominal dimensions and may differ from actual dimensions.
Corrosion Resistant
General Use/
1. Conveyor chain must be inspected 6. Improper centering, or problems with layout or design,
on a regular basis and replaced as can shorten chain life or cause chain breakage.
necessary. It is subject to wear and This can be avoided by proper positioning and
should be regarded as an expendable alignment.
item.
Special
2. Elongation resulting from wear may 7. Wear on chain parts will generate
cause conveyor chain to ride up on a debris (wear debris).
sprocket or break. Proper lubrication
Special Attachment
increasing tension on the chain. This may lead to an select the chain based on those laws
increase in motor power consumption, or may cause and guidelines, and on allowable
chain breakage. This situation can be avoided with tension. Choose a chain with an
proper lubrication or by using Lambda Chain or plastic ample margin.
roller chain.
4. Excessive tension may cause chain breakage. This can 9. When link plate holes are enlarged or pin diameters
be avoided through proper selection that anticipates made smaller to make it easier to insert and remove
Free Flow
the inertial force the chain will be subject to. the pin, chain performance may decrease and cause
accidents.
is considered.
transport direction, usage environment, etc.
2. T he mechanical nature of the
3. Can reliably convey goods or materials with no slippage.
chain engaging the sprocket will
4. Highly durable, highly efficient. cause speed variations.
7
Handling Precautions
Overview
1. Mishandling the chain may cause a loss of accuracy. Never handle the chain as shown in photographs 2 and 3.
2. Rough handling such as throwing or dropping the chain will cause twisting deformation and/or a loss of accuracy.
3. Stainless steel chain, in particular, must be handled with care.
Chain Handling
① ②
Corrosion Resistant
General Use/
③
Lube Free
not become tangled or twisted. way that it becomes tangled or
looped around itself will cause
it to become twisted and lead Applying excessive load in
to a loss of accuracy. the direction that the chain is
twisted will cause torsion and
lead to a loss of accuracy.
Special
Glossary
1. Maximum Allowable Load
Special Attachment
The maximum allowable load of small size conveyor chain (excluding stainless steel chain and engineering plastic chain*)
is the value derived from the lowest fatigue limit. When a load lower than this value is repetitively applied to the chain,
fatigue failure will never occur.
*Stainless steel and engineered plastic chains: Maximum allowable load is determined from specifying the surface pressure between pins and bushes based
on wear performance.
High Precision
not pass Tsubaki standards if it breaks under a load lower than this value.
・ R rollers and S rollers are available, with usage depending on application. (See “Roller Type” on page 11.)
・ Can be used with double pitch sprockets or RS Roller Chain sprockets (with S rollers, when the number of sprocket teeth is 30 or more).
・ Ideal for applications where the conveying distance is relatively long or the speed is low.
Double Pitch
Press Fit
Pin
Lube Free
Roller
Press Fit
Bush
Outer Plate
Roller
Connecting
Plate
ain
Special Attachment
Slip Fit Ch
se
Ba
Slip Fit
Slip Fit k
Lin
ting
ec
Spring Clip nn
Co
Cotter Pin
High Precision
ink
tL
fse
Of
1. Plate
The pitch, roller diameter, and inner width of the inner The plate bears the tension placed on the
link are considered the basic three dimensions of a chain. Because the accuracy of the holes
roller chain. When these dimensions are identical, into which pins or bushes are fit affects
a roller chain and sprocket are dimensionally chain quality, plates are manufactured
Free Flow
9
Overview
RS Attachment Chain Construction
・ This chain is a standard RS Roller Chain with added attachments.
・ Because the chain pitch is smaller, it can transport small objects using a small pitch, and is ideal for general applications
Corrosion Resistant
General Use/
where conveying distance is short.
・ Runs quietly, smoothly and can travel at high speeds.
・ RS Roller Chain sprockets can be used in almost all cases.
Lube Free
Bush
Offset Pin
Roller
Bush
Special
Roller Inner Plate
Slip Fit
Outer Plate
Special Attachment
Slip Fit ain
Slip Fit Ch
Base
Connecting
Plate k
Lin
Cotter Pin ting
Spring Clip ec
nn
Co
ink
tL
High Precision
e
O ffs
10
Construction
Overview
Connecting Parts
Plain JL
Connecting links for small size conveyor chain (Plain JL)
differ in specifications from drive chain (RS roller chain) Spring Clip Cotter Pin
Double Pitch
connecting links. They cannot be used for drive chains. Connecting Connecting
Lube Free
Attachment JL
detaching. See chart at right.
4) The connecting plates may be plated for identification
purposes. Please contact us for the details of applicable
products. Spring Clip Code: JL Cotter Pin Code: JL
2. Offset Links (Code: OL)
Special
RS
Attachment JL
Offset Pin
Spring Clip Code: JL Cotter Pin Code: JL
For Cotter Pin For Note: NS specifications use a cotter pin on the connecting link regardless of
Double Pitch Chain RS Attachment Chain size. Please contact a Tsubaki representative if a clip is needed.
High Precision
Roller Type
1. R Roller 3. RP Roller
The roller diameter is larger than the plate width, and the Plastic R roller. Lightweight and low noise. Used in plastic
roller is used in Double Pitch Chain. R rollers are the most roller double pitch chain.
basic and feature high load carrying capacity and low
4. RPKV Roller
Free Flow
frictional resistance.
Higher heat resistance than RP rollers. Used in KV Series
R Roller plastic roller double pitch chain.
5. RPSN Roller
A lower-noise version of RP rollers. Used in low-noise plastic
Roller support example roller double pitch chain.
2. S Roller
Sprockets
11
Overview
Standard Attachments
1. A1, A2 Attachments 5. GNK1 Attachment
An A attachment has a bent link plate that extends out on The GNK1 attachment indicates a chain with a bolt hole
Corrosion Resistant
General Use/
one side of the chain, forming an L-shape. The attachment drilled into the center of the link plates on both sides of the
comes with one or two bolt holes and is designated as A1 chain. (Available only for S rollers on Double Pitch Chains.)
or A2, respectively (A1 only for RS type).
Lube Free
A2 attachment every link GNK1 attachment every link
Special
Single strand with Single strand with
K2 attachment every link EP attachment every link
Special Attachment
3. SA1, SA2 Attachments 7. Hollow Pin Chain
With an SA attachment, the link plate is extended vertically In Hollow Pin Chain, the pins have a hole, allowing for
on one side of the chain. The attachment comes with installation of various attachments.
one or two bolt holes and is designated as SA1 or SA2,
respectively (SA1 only for RS type).
High Precision
Single strand with
SA2 attachment every link Attachment Positioning
Chains can be assembled with an attachment on
4. SK1, SK2 Attachments every link plate or at intervals of two or more links.
With an SK attachment, the link plate is extended vertically However, placing an attachment on an outside link at
on both sides of the chain. The attachment comes with an interval of an even number of links is convenient for Free Flow
one or two bolt holes and is designated as SK1 or SK2, maintenance purposes.
respectively (SK1 only for RS type). Single strand with
A2 attachment
every second link
Note: AA1, SAA1, WA1, and other attachments are also available for RS attachment chains. (See page 36.)
Plus α Attachments
Engineering Manual
Sprocket Categories
Double Pitch
Corrosion Resistant
General Use/
RS Attachment Chain
A special sprocket may be required when the sprocket diameter is small or when special attachments are installed.
other tooth.
2) The number of teeth that actually engage is called the number
RF chain (for S rollers)
of effective teeth, as opposed to the number of actual teeth.
(multi-engagement sprocket)
S roller sprocket For S rollers, when the number of actual teeth is odd, the roller
engages with different teeth for each rotation of the sprocket.
Special Attachment
Consequently, the sprocket wears less and has a longer service life.
Double
engagement
High Precision
Applicable Sprockets
Free Flow
13
Overview
Sprocket Variations
Pilot Bore Series
Corrosion Resistant
General Use/
Standardized. Wide product selection. Conforms to JIS standards. Frequently used sizes and
number of sprocket teeth are stock items.
Available in standard specs, stainless steel, and engineering plastic.
The shaft hole in the Pilot Bore Series is a pilot bore, so it will be necessary to machine the shaft
hole prior to use.
Lube Free
Applicable products: Double pitch sprockets (steel, stainless steel)
Sprockets for Double Plus chain
RS sprockets
♦ Features
Smart There are codes for the types of finishing, making ordering by model number accurate.
Smooth The customer does not need to create a drawing or attach one when ordering. We can
Special
also provide drawings for checking specifications.
Speedy Can be used as-is when received.
Special Attachment
Applicable products: Double pitch sprocket S rollers/R rollers
RS sprockets
S type Lock Sprockets have friction-type locking devices that enable keyless mounting of
sprockets on shafts.
♦ Features
1. No wobbling after mounting (tightening)
High Precision
2. Easy phase alignment
3. Easy mounting and dismounting
4. No retainers required
♦ Tightening Principle
The inner diameter of the sprocket and the outer diameter of the lock sleeve Free Flow
are tapered. When the mounting bolts are tightened, the sprocket will slide
and move up on the tapered surface. A wedge action will generate force P
and force P’ in the radial direction to press on the shaft and tapered inner
side, and frictional force will tightly secure the sprocket and shaft.
Check the installation guide that comes with the product before attaching the
mounting bolts for use.
1.0mm in the direction of the shaft between the time the sprocket is initially
secured and the time the sprocket is tightened. Therefore, take this movement
into consideration when centering the sprocket. The amount of sprocket
movement varies with the type. (See the illustration on the right.)
14
Product Lineup
Overview
Series Operating
Series Product Name Features, Applications Temperature Lubrication
Code Range (˚C)
Double Pitch Chain, RS Attachment Chain*1
General Use
Non-lubricated in high-temperature
LSK −20 to 180
environments; long life
Environments requiring mild
NP
Surface-Treated Double Pitch Chain corrosion resistance Anti-rust
−10 to 150
Surface-Treated RS Attachment Chain Exposed outdoor environments, pre-lube
NEP
exposure to seawater
Environments requiring corrosion
Poly Steel Attachment Chain PC −20 to 80 Not lubed
resistance and no lubrication
− Volatile
Special
−10 to 150
BS Lambda Attachment Chain LM ISO 6060 B Series lube-free chain
High Precision
Anti-rust
Chain
Chain pre-lube
Indexing Table Chain − For high-precision positioning −10 to 60
Not lubed
For high-precision positioning of
Mini Tact Chain − 10 to 40
small work
Double Plus Chain − 2.5x speed
2.5x speed; prevents small parts *6 Anti-rust
Free Flow Chain
Engineering Manual
Corrosion Resistant
General Use/
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Lube Free
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25
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Special
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Special Attachment
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08B 10B 12B 16B 20B 24B
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High Precision
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Free Flow
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Sprockets
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Engineering Manual
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*4: Use a lubricant suited to the operating temperature. (See page 162, table 27.)
*5: LSC stainless steel chains have a –20°C to 80°C operating temperature range when using plastic rollers.
*6: Differs according to chain series and roller type. Refer to the following pages: Page 100 for Double Plus chain, page 112 for outboard roller chain, page 121 for top roller chain.
*7: Volatile corrosion inhibitor is used for plastic roller chains and lubrication is applied to double plus steel roller chains and center roller chains.
16
Ordering Small Size Conveyor Chain
Overview
To order small size conveyor chain, you need to specify chain size, series, attachment, length (number of links), and formation.
The following pages show general ordering examples and points to keep in mind. For custom-made chains, please contact a
Tsubaki representative.
Corrosion Resistant
General Use/
When ordering, be sure to order by model number to avoid any errors in the chain main unit, attachments, and so on.
Refer to the individual product pages for chain size and other details.
Model numbering differs for Free Flow Chain. Refer to pages 100, 113, 114, and 122.
Lube Free
1. Chains
◆ Model numbering example: Double pitch chain
RF2060 R - NP - 1L A2 + 150L - JR - P 2 H
RF2060 - NP - A2 - JL 10 K
RS80 - LMC - OL 5 K
High Precision
④ Attachment spacing Indicates the the spacing between the attachments. See page 21
Indicates the type of attachment.
■ Attachment position can be specified as an inner link or an outer link only
when the attachment spacing is an even number of links. In general,
⑤ Attachment type See page 21
attachment will be on an outer link.
When attaching an A2 attachment on outer links A2
When attaching an A2 attachment on inner links A2RL
Sprockets
Connecting link
Offset link See page 11
⑨ Part name w/attachment Plain
Double pitch chain JL OL
RS attachment chain JL PJL POL
17
Overview
2. End Links
Corrosion Resistant
General Use/
A B
Offset link: O (OK when preassembled) side side
Inner link: R
Select the end link on the A side and B side of the specified chain from the table below.
Even
JR JKR
Lube Free
number
RR JJ
Special
Odd
JO JKJK
number
Special Attachment
JOK JKOK
Note: 1. Spring clips or cotter pins for JR, JO, and JJ links are not pre-assembled prior to shipping.
2. JOK connecting links do not have spring clips or cotter pins pre-assembled. Offset links are shipped pre-assembled to the chain.
3. Option Codes
High Precision
Option
Option Name Description
Code
As a general rule, if the specified number of links exceeds a standard unit length, we will
make up the chain by splitting it into a standard length plus a fractional number of links.
Long-length If you require a chain configured as a single unit, specify “long-length formation”. There
T is a limit to the length of the chain depending on the size of the chain and the shipping
formation
method. Contact a Tsubaki representative for details.
Free Flow
There is no extra cost for this option.
Note: Not applicable to Double Plus chain or Center Roller chain.
Chains will stretch a little from the start of use. This option mitigates this elongation.
P Pre-stretched
Additional fees apply.
Half assembled If you specify half assembled in mirror image, order an even number of chain strands.
H Additional fees apply.
in mirror image
Note: 1. Not applicable to chains without attachments such as double pitch (without attachments) and Double
Plus chains.
2. Not applicable to EP attachments.
Deviations in chain length exist due to the manufacturing tolerances of the parts. When
chains are to be used in parallel and minimizing the relative difference in the lengths is
Engineering Manual
18
Ordering Small Size Conveyor Chain
Overview
4. Ordering Examples
Small size conveyor chains are ordered by specifying model number and quantity.
1. Chains
Corrosion Resistant
General Use/
➡ Ordering example
Ordering 10 pieces of 8-link RF2020 chain with S rollers
Model Number
RF2080S+8L-JR
Quantity
10H
8L - JR X10H
Note: The product will be delivered without cotter pins preassembled.
Lube Free
2. Connecting Links
➡ Ordering example ➡ Ordering example
Ordering 10 connecting links with A1 attachments for RS80 chain Ordering 5 pieces of offset links for RF2060 chain
RS50
RS50-1LK1-U RS50-2LK1-U RS50-HP-U RF50-LMC-U
RS60-1LA1-U RS60-2LA1-U RS60-LMC-U RF60-U
RS60
RS60-1LK1-U RS60-2LK1-U RS60-HP-U RF60-LMC-U
RS80-1LA1-U RS80-2LA1-U RS80-SS-1LA1-U RF80-U
RS80 RS80-1LK1-U RS80-2LK1-U RS80-SS-1LK1-U RF80-LMC-U
RS80-HP-U
RS100-1LA1-U RS100-2LA1-U
RS100
RS100-1LK1-U RS100-2LK1-U
19
Overview
5. Half Assembled in Mirror Image, Double Row Chains
1. Variations in shipping form depending on whether or not chain is half assembled in mirror image
Corrosion Resistant
General Use/
When half assembled in mirror image is not specified
Model number: RS80-LMC-3LA1+102L-JR Quantity: 2H
Packing A: 102L (link) x 2H (strand)
Lube Free
When half assembled in mirror image is specified
Model number: RS80-LMC-3LA1+102L-JR-H Quantity: 2H
Packing A: 102L (link) x 1H (strand)
A’: 102L (link) x 1H (strand)
Special
Special Attachment
2. How to count the number of links in double row chain
Double row chains (two strands of chain with stay pins, etc. attached) are counted as a single unit.
One pitch of double row chain equals one link.
Example) Specs: Stay pin on each link
High Precision
Quantity: 8 links = 8 links x 1 strand as shown in the figure below
Free Flow
Note: Chains with stay pins (TN) are usually shipped with the stay pins separate.
Even when shipped disassembled, one pitch of double row chain is still one link.
Contact a Tsubaki representative regarding shipping the chain with stay pins pre-assembled.
Sprockets
Engineering Manual
20
Attachment Spacing and Description
Overview
Attachment Spacing
Model Number Diagram
and Type
Corrosion Resistant
General Use/
RS40−1LA1
1L A1 Connecting
Connecting link link
1L 1L 1L 1L 1L/A1 repeat
RS40−A1-JL
Lube Free
RS40−2LA1
2L A1 Connecting
Connecting link link
2L 2L 2L/A1 repeat
RS40−A1−JL
Special
RS40−2LA1RL
Connecting
link
2L A1RL 1L 2L 2L/A1RL repeat
Connecting link
Special Attachment
RS40−3LA1
High Precision
Connecting
3L A1 link
Connecting link 1L 3L 3L 3L/A1 repeat
RS40−PJL 6L
Free Flow
RS40−1L2LA1
Connecting
1L2L A1 link
Connecting link 1L 2L 1L 2L 1L 2L 1L2L/A1 repeat
RS40−A1−JL 6L
Sprockets
RS40−4LA1
4L A1 Connecting
Connecting link link
2L 4L 4L/A1 repeat
RS40−PJL
Engineering Manual
21
Overview
Attachment Spacing
Model Number Diagram
and Type
Corrosion Resistant
General Use/
RS40−2L4LA1
Connecting
2L4L A1 link
Connecting link 2L 2L 4L 2L4L/A1 repeat
RS40−PJL 6L
Lube Free
RS40−2L2L4LA1
Connecting
2L2L4L A1 link
Connecting link 2L 2L 2L 4L 2L2L4L/A1 repeat
RS40−PJL 8L
Special
RS40−1LEP
Connecting
link
Connecting link
1L EP
Special Attachment
1L 1L 1L/EP repeat
RS40−1LEP−JL
RS40−2LEP
High Precision
Connecting
2L EP link
Connecting link
2L 2L 2L/EP repeat
RS40−2LEP−JL
Free Flow
RS40−3LEP
Connecting
Connecting link
3L EP link
1L 3L 3L 3L/EP repeat
RS40−3LEP−JL 6L
Sprockets
RS40−4LEP
Connecting
link
Connecting link
4L EP
2L 4L 4L/EP repeat
RS40−PJL
Engineering Manual
Note: 1. When attachment spacing is four (4) links or more, attachments are provided on the chain beginning at the outer link following the connecting link (CL).
2. If there is no repeatability in the spacing of the attachments, please use a schematic drawing to specify the chain formation.
22
Ordering Sprockets
Overview
This page shows general ordering examples and points to keep in mind when ordering small size conveyor chain sprockets.
When ordering, be sure to order by model number to avoid any errors in sprocket specifications.
Refer to the product pages for sizes, processing/machining, and other details.
RF2050 S - 1 B 912T - SS 2 K
Lube Free
2. RS Sprockets
◆ Model numbering example: Standard pilot bore sprocket
Special Attachment
RS60 - 1 B 35T Q 1 K
Q
③ Number of strands Indicates the number of chain strands. Refer to the product page
④ Hub type Indicates the type of hub. Refer to the product page
Indicates the number of effective teeth for double pitch sprockets.
⑤ Number of teeth 912T means 9 1/2 teeth, and 1200T means 12 teeth. See pages 29 and 33
Indicates the number of actual teeth for RS sprockets.
Indicates sprocket material.
⑥ Material See pages 29 and 33
[Blank]: Steel, SS: Stainless steel, P: Engineering plastic
Free Flow
1 Sleeve model Indicates lock sleeve specifications and shaft bore diameter. See page 129
2 Additional machining Indicates the type of additional machining on the sprocket. See page 131
Sprockets
Engineering Manual
23
General Use/
Overview Corrosion Resistant Lube Free Special Special Attachment High Precision Free Flow Sprockets Engineering Manual
24
MEMO
General Use/Corrosion Resistant Small Size Conveyor Chain
Overview
the pitch of RS Attachment Chain with a flat pitch on short conveyors (usually 10 m or less).
plate contour. Conforms to ISO 1275-A, ASME Ideal for low-noise and other environment-
B29.100, and JIS B1803 standards. friendly applications.
1. High precision across the total length
2. Can use R or S rollers, allowing for use in
various applications
Combinations of various materials allow these chains to be used in water and in corrosive atmospheres that are acidic or alkaline,
as well as in special environments such as low and high temperatures. Double Pitch and RS Attachment Chains are available.
For further details, see page 151, Table 24 “Corrosion Resistance Guide for Corrosion Resistant Chains and Sprockets.”
Note: 1. Spring clips are 17-7 stainless steel and cotter pins are 18-8 stainless steel.
2. Caution! Certain chemicals at some concentrations may cause corrosion.
1. Ideal for when a longer-life stainless steel chain is needed (longer than with SS chain).
Has 6 times the wear life of SS chain in dry environments (in-house tests)
2. Maximum allowable load 1.8 times greater than SS chains
3. Corrosion resistance is slightly less than that of SS chains
4. Operating temperature range: –20°C to 150°C
5. Chain is magnetic
6. Pins, bushes, and S rollers are 13Cr stainless steel. Plates and R rollers are 18-8 stainless steel
1. Used for applications that require higher corrosion resistance than SS chains
2. Can be used in water and special atmospheres that are acidic or alkaline, and at low and
high temperatures (–20°C to 400°C) HS Series
3. All connecting links use cotter pins, regardless of chain size (except for RS25)
4. Base chain is 18-12 stainless steel
5. Cotter pins for RF2080 and RS80 chains are 18-8 stainless steel
1. Ideal for when a longer-life stainless steel chain is needed (longer than with SS chain). LSC Series
Has 4 times the wear life of SS chain (in-house tests)
2. Operating temperature range: –20°C to 100°C (–20°C to 80°C when using plastic rollers)
3. Marginally magnetic due to the cold-forming process
4. 18-8 stainless steel + special engineering plastic sleeve between pin and bush
1. Ideal for when a longer-life stainless steel chain is needed (longer than with SS chain).
Has 4 times the wear life of SS chain at ambient temperatures and 3 times the wear life
of SS chain at 180°C (in-house tests)
2. Operating temperature range: –20°C to 180°C
3. Less initial elongation than SS chain reduces the need for maintenance
4. Marginally magnetic due to the cold-forming process
5. Base chain is 18-8 stainless steel. Bushes are a combination of 18-8 stainless steel and
special engineering plastic LSK Series
25
Overview
Surface-Treated Double Pitch / Surface-Treated RS Attachment Chain
A surface treatment has been applied to standard small size conveyor chain for improved corrosion resistance.
Double Pitch and RS Attachment Chains are available.
Corrosion Resistant
General Use/
NP Series* Series Code: NP
1. Nickel plating not only improves appearance but also adds a small degree of corrosion
resistance. RoHS compliant. Can be used in applications where there is slight exposure
to water.
2. Operating temperature range: –10°C to 150°C. Use a lubricant appropriate for the
operating temperature. Refer to Table 27 on page 162.
3. Nickel plating on steel (all components heat-treated steel) NP Series
Lube Free
1. Tsubaki’s uniquely developed special coating and special resin coating provide superior
saltwater, weather, alkaline chemical, and all-around corrosion resistance and excellent
durability. Its revolutionary surface treatment is eco-friendly and contains no harmful
chromium. RoHS compliant.
Note: Contact a Tsubaki representative if using in a high-temperature steam environment.
2. Avoid using in conjunction with stainless steel sprockets at all possible costs NEP Series
3. Operating temperature range: –10°C to 150°C. Use a lubricant appropriate for the
operating temperature. Refer to Table 27 on page 162.
4. Special surface treatment on steel (all components heat-treated steel)
Special
* Do not use NP and NEP chains if the chain will come in direct contact with food or where coating flakes or wear dust can contaminate food. Also, in non-food
applications, appropriately cover the chain or contact a Tsubaki representative about chain selection if using in environments where coating flakes or wear dust
present problems. Though nickel is not subject to the Japan Food Sanitation Act or the Industrial Safety and Health Act, plating on sliding parts can peel.
The combination of polyacetal inner links and 18-8 stainless steel outer link plates
Special Attachment
effectively incorporates the advantages of materials into one chain.
1. Lube-free and corrosion resistant
2. Low noise (approx. 5 dB less than standard steel chain)
3. Lightweight (approx. 50% less than standard steel chain)
4. Operating temperature range: –20°C to 80°C 5. Engineering plastic color: White
6. ANSI and BIS/DN chains are available
Note: PC-SY Series (Super Chemical Resistant) with better chemical resistance is available on request. Contact a Tsubaki representative.
High Precision
1. Lightweight (approx. 30% less than steel chain) 3. Low running resistance (approx. 30% less than steel chain)
2. Low noise (approx. 5 to 7 dB less than steel chain) 4. Engineering plastic roller color: White (P)
Standard Series Series Code: None
1. Engineering plastic rollers 2. Operating temperature range: –10°C to 80°C
3. Engineering plastic rollers (polyacetal) on steel base chain (heat-treated)
NP Series Series Code: NP
1. Mild corrosion resistance 2. Operating temperature range: –10°C to 80°C Free Flow
3. Parts are nickel-plated except for plastic rollers Standard Series
SS Series Series Code: SS
1. Corrosion resistant 2. Operating temperature range: –20°C to 80°C
3. Engineering plastic rollers (polyacetal) on 18-8 stainless steel base chain
LSC Series Series Code: LSC
1. Ideal for when a longer-life stainless steel chain is needed (longer than with SS chain)
2. Operating temperature range: –20°C to 80°C
Sprockets
3. Special engineering plastic sleeve used between pin and bush on SS chain NP Series
KV Series Heat-Resistant Plastic Roller Double Pitch Chain Roller Type: RPKV
1. Excellent heat, chemical, and fire resistance. Conforms to the Japan Food Sanitation Act.
2. Super engineering plastic roller color: Black
3. Operating temperature range: –20°C to 180°C 4. Base chain is only available in SS series
Engineering Manual
26
Double Pitch Chain
Overview
■ Base Chain
T
T
T
T
Corrosion Resistant
General Use/
L1
L1
L
D D
L
W
D
W
D
L2
L2
R1 R2
H
H
H
H
P P
P P P P
■ Attachments
Lube Free
L3
L4
X
X2
C
X2
C
G
Special
P P
T
S
P P P P
P P
Special Attachment
O N O N
K
X
X2
C
X2
C
O1 N T
C
X2
X
C
X2
X
XS
T
C1
T
High Precision
P P P P
P P
N N
O1 N T
O K T O K T
XS
XS
XS
C1
C2
C2
P P
P P P P
Sprockets
Note: 1. Connecting links of GNK1 attachments (all sizes) use cotter pins.
2. NS chains use a cotter pin on the connecting link regardless of size. Contact a Tsubaki representative if a clip is needed.
3. Cotter pins are used on both sides of the offset link pin for stainless steel Double Pitch chain and plastic roller Double Pitch chain (SS Series).
4. Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used. Also, the drawings show
attachments added on every link.
5. RS sprockets can be used with S rollers if the sprocket has 30 or more teeth. A Double Pitch sprocket will be needed if the sprocket has fewer than 30
teeth.
6. Actual dimension P' may differ from P. Contact a Tsubaki representative for details.
Engineering Manual
27
Chain
No.
Overview
p.17·18 p.29–, 33– p.15 p.136–
Corrosion Resistant
General Use/
18.2
RF2040 25.40 7.92 15.88 7.95 3.97 8.25 9.95 1.5 12.0 0.51 0.87 0.52 120
〈18.6〉
22.6
RF2050 31.75 10.16 19.05 9.53 5.09 10.30 12.0 2.0 15.0 0.84 1.30 0.83 96
〈23.9〉
31.5
RF2060 38.10 11.91 22.23 12.70 5.96 14.55 16.55 3.2 17.2 1.51 2.19 1.48 80
〈32.8〉
S ※
39.9
RF2080 · 50.80 15.88 28.58 15.88 7.94 18.30 20.90 4.0 23.0 2.41 3.52 2.64 60
R 〈42.1〉
21.80 24.50 47.5 4.8 3.54 5.80 3.63
RF2100 63.50 19.05 39.69 19.05 9.54 28.6 48
〈22.30〉〈24.90〉 〈50.0〉 〈5.0〉 〈3.66〉 〈 5.92〉 〈3.75〉
26.95 30.55 59.0 5.6 5.08 8.13
Lube Free
RF2120 76.20 22.23 44.45 25.40 11.11 34.4 − 40
〈28.05〉〈31.75〉 〈63.5〉 〈6.0〉 〈5.37〉 〈 8.42〉
33.95 38.45 74.1 7.15 8.96 13.70
RF2160 101.60 28.58 57.15 31.75 14.29 48.2 − 30
〈35.70〉〈41.10〉 〈81.3〉 〈8.0〉 〈9.84〉 〈14.58〉
■ Attachment Dimensions
Additional Weight per Attachment kg
Size P' C C1 C2 K N O O1 S X X2 XS D L3 L4 G
A, SA K, SK EP
RF2040 12.7 11.1 13.6 9.5 19.1 3.6 5.2 9.1 19.3 17.6 19.8 3.97 9.5 16.75 4.1 0.003 0.006 0.001
Special
Contact a Tsubaki representative
RF2050 15.9 14.3 15.9 11.9 23.8 5.2 6.8 11.1 24.2 22.0 24.6 5.09 11.9 21.0 5.1 0.006 0.012 0.002
RF2060 21.45 17.5 19.1 14.3 28.6 5.2 8.7 14.7 31.5 28.2 30.6 5.96 14.3 27.45 6.1 0.017 0.034 0.003
for details.
RF2080 27.8 22.2 25.4 19.1 38.1 6.8 10.3 19.1 40.7 36.6 40.5 7.94 19.1 35.5 8.1 0.032 0.064 0.007
Special Attachment
49.9 44.9 50.4 9.54 23.8 43.4 0.060 0.120
RF2100 33.35 28.6 31.8 23.8 47.6 8.7 14.3 23.4 10.1 0.012
〈50.8〉
〈45.3〉 〈43.9〉 〈0.063〉 〈0.126〉
60.7 54.4 59.9 0.100 0.200
RF2120 39.7 33.3 37.3 28.6 57.2 14.0 16.0 27.8 - - - - -
〈61.8〉
〈55.2〉 〈0.107〉 〈0.214〉
77.8 70.0 78.6 0.203 0.400
RF2160 52.4 44.5 50.8 38.1 76.2 18.0 22.0 36.5 - - - - -
〈71.65〉
〈80.35〉 〈0.227〉 〈0.454〉
High Precision
Double Pitch Stainless Steel Double Pitch Chain Surface-Treated Double Pitch Chain
Size Chain
(General Use) LSC Series
SS Series HS Series AS Series NS Series LSC Series LSK Series NP Series NEP Series
(SP Roller)
RF2040(S·R) 2.65{ 270} 0.69{ 70} 1.19{121} 0.69{ 70} 0.44{ 45} 0.44{ 45} 0.23{23} 0.44{ 45} 2.65{ 270} 2.65{ 270}
RF2050(S·R) 4.31{ 440} 1.03{105} 1.85{189} 1.03{105} 0.69{ 70} 0.69{ 70} 0.34{35} 0.69{ 70} 4.31{ 440} 4.31{ 440}
RF2060(S·R) 6.28{ 640} 1.57{160} 2.78{283} 1.57{160} 1.03{105} 1.03{105} 0.54{55} 1.03{105} 6.28{ 640} 6.28{ 640}
RF2080(S·R) 10.7 {1090} 2.65{270} 4.77{486} 2.65{270} 1.77{180} 1.77{180} 0.88{90} - 10.7 {1090} 10.7 {1090}
RF2100(S·R) 17.1 {1740} 2.55{260} - - - - - - 17.1 {1740} 17.1 {1740} Free Flow
RF2120(S·R) 23.9 {2440} 3.82{390} - - - - - - 23.9 {2440} -
RF2160(S·R) 40.9 {4170} 6.37{650} - - - - - - 40.9 {4170} -
General-Use Plastic Roller Chain Low-Noise Plastic Roller Chain KV Series Plastic Plastic Roller Chain
Size
Standard Series NP Series SS Series Standard Series NP Series SS Series Roller Chain LSC Series R Roller
RF2040R 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45}
Sprockets
RF2050R 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70}
3. Pin dimensions (D, L1, L2, L) on LSK chain differ from those on standard chain. When considering using EP attachments as well, contact a Tsubaki
representative for details.
4. Dimensions O and O1 are slightly smaller on NEP chains. Pin end diameter on NP and NEP chains is slightly larger.
5. An EP attachment on NEP chain has a different surface treatment from standard NEP chain. It also has no chemical resistance.
6. SS and NS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain will
contact water. Using a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on lubricated (including
water lubricated) conditions.
7. The above dimensions are nominal dimensions and may differ from actual dimensions.
28
Double Pitch Sprockets
Overview
Double Pitch Sprockets (for S Rollers): Steel, Stainless Steel, Engineering Plastic
These are sprockets for Double Pitch chains.
Corrosion Resistant
General Use/
3. Refer to page 151 “Corrosion Resistance Guide for Corrosion Resistant Chains and Sprockets” for
the foods and chemicals that can be conveyed.
Standard Sprocket Corrosion Resistant Sprocket No. Pitch Outer Tooth Bore Dia. d Hub Approx.
No. of Mass (kg)
Steel Stainless Steel Engineering Plastic of Circle Dia. Width Dia. DH
Effective Pilot Length
Actual Dia. Max.
Teeth Bore Steel/ Engineering L Steel/ Engineering
Model No. Model No. Model No. Teeth DP DO T
Stainless Steel Plastic Stainless Steel Plastic
RF2040S-1B912T RF2040S-1B912T-SS RF2040S-1B912T-P 9½ 19 78.23 84 7.3 12.7 38 60 60 25 0.6 0.1
Special
Note: 1. Models in shaded areas are made-to-order. All other models are stocked.
2. Material: Standard sprockets are machine structural carbon steel. Teeth are unhardened on all models.
Sprockets
29
Overview
Double Pitch Sprockets (for R Rollers): Steel, Stainless Steel
These are sprockets for Double Pitch chains.
Corrosion Resistant
General Use/
Model Numbering Example RF2050R -1B 1100T -SS
Size/Roller type Material
No. of strands/Hub type [Blank]: Steel
No. of effective teeth1100T 11T SS Stainless steel
Lube Free
Standard Sprocket Corrosion Resistant Sprocket Pitch Outer Tooth Bore Dia. d Hub
No. of Approx.
Steel Stainless Steel Circle Dia. Width
Effective Dia. Length Mass
Dia. Pilot Bore Max.
Teeth DH L (kg)
Model No. Model No. DP DO T
RF2040R-1B1000T RF2040
RF2040R
R-1B1000
1000TT-SS 10 82.20 93 7.3 12.7 32 52 25 0.7
Special
RF2040R-1B1100T RF2040R-1B1100T-SS 11 90.16 102 7.3 12.7 42 63 25 0.8
RF2040R-1B1200T RF2040R-1B1200T-SS 12 98.14 110 7.3 12.7 42 63 25 0.9
RF2040R-1B1300T RF2040R-1B1300T-SS 13 106.14 118 7.3 12.7 42 63 25 0.9
RF2040R-1B1400T RF2040
RF2040R
R-1B1400
1400TT-SS 14 114.15 127 7.3 12.7 42 63 25 1.0
RF2040R-1B1500T RF2040
RF2040R
R-1B1500
1500TT-SS 15 122.17 135 7.3 15.9 45 68 28 1.2
Special Attachment
RF2040R-1B1600T RF2040
RF2040R
R-1B1600
1600TT-SS 16 130.20 143 7.3 15.9 45 68 28 1.3
RF2050R-1B1000T RF2050
RF2050R
R-1B1000
1000TT-SS 10 102.75 117 8.9 15.9 48 73 28 1.1
RF2050R-1B1100T RF2050R-1B1100T-SS 11 112.70 127 8.9 15.9 48 73 28 1.3
RF2050R-1B1200T RF2050R-1B1200T-SS 12 122.67 138 8.9 18 48 73 28 1.3
RF2050R-1B1300T RF2050R-1B1300T-SS 13 132.67 148 8.9 18 48 73 28 1.5
RF2050R-1B1400T RF2050
RF2050R
R-1B1400
1400TT-SS 14 142.68 158 8.9 18 48 73 28 1.6
High Precision
RF2050R-1B1500T RF2050
RF2050R
R-1B1500
1500TT-SS 15 152.71 168 8.9 18 48 73 28 1.8
RF2050R-1B1600T RF2050
RF2050R
R-1B1600
1600TT-SS 16 162.75 179 8.9 18 48 73 28 2.0
RF2060R-1B1000T RF2060
RF2060R
R-1B1000
1000TT-SS 10 123.29 140 11.9 18 55 83 45 2.4
RF2060R-1B1100T RF2060R-1B1100T-SS 11 135.23 153 11.9 18 55 83 45 2.6
RF2060R-1B1200T RF2060R-1B1200T-SS 12 147.21 165 11.9 18 55 83 45 2.8
RF2060R-1B1300T RF2060R-1B1300T-SS 13 159.20 177 11.9 18 55 83 45 3.1
RF2060R-1B1400T RF2060
RF2060R
R-1B1400
1400TT-SS 14 171.22 190 11.9 18 55 83 45 3.4
Free Flow
RF2060R-1B1500T RF2060
RF2060R
R-1B1500
1500TT-SS 15 183.25 202 11.9 18 55 83 45 3.7
RF2060R-1B1600T RF2060
RF2060R
R-1B1600
1600TT-SS 16 195.29 214 11.9 18 55 83 45 4.0
RF2080R-1B1000T RF2080
RF2080R
R-1B1000
1000TT-SS 10 164.39 187 15 28 75 107 45 4.3
RF2080R-1B1100T RF2080
RF2080R
R-1B1100
1100TT-SS 11 180.31 203 15 28 75 107 45 4.8
RF2080R-1B1200T RF2080
RF2080R
R-1B1200
1200TT-SS 12 196.28 220 15 28 75 107 45 5.3
RF2080R-1B1300T RF2080
RF2080R
R-1B1300
1300TT-SS 13 212.27 237 15 28 75 107 45 5.9
Sprockets
RF2080R-1B1400T RF2080
RF2080R
R-1B1400
1400TT-SS 14 228.29 253 15 28 75 107 45 6.6
RF2080R-1B1500T RF2080
RF2080R
R-1B1500
1500TT-SS 15 244.33 269 15 28 75 107 45 7.3
RF2080R-1B1600T RF2080
RF2080R
R-1B1600
1600TT-SS 16 260.39 286 15 28 75 107 45 8.0
RF2100R-1B1100T 11 225.39 254 18 33 80 117 56 7.9
RF2120
RF2120R
R-1B1100
1100TT 11 270.47 305 24 45 80 130 80 13.0
Engineering Manual
RF2160
RF2160R
R-1B1100
1100TT 11 360.63 407 30 70 115 170 125 32.0
Note: 1. Models in shaded areas are made-to-order. All other models are stocked.
2. Material: Standard sprockets are machine structural carbon steel. Teeth are unhardened on all models.
Corrosion resistant sprockets are stainless steel.
30
RS Attachment Chain
Overview
■ Base Chain
Offset Link
Corrosion Resistant
General Use/
L
Lube Free
■ Attachments
L3
X2
X
X2
L4
C
C
Special
C
X
X2
T
P P
S
P P
Special Attachment
P P
O N T O N T
XS
XS
C1
C1
P P P P
Free Flow
Note: 1. NS chains use a cotter pin on the connecting link regardless of size (except for RS25).
2. Cotter pins are used on both sides of the offset link for stainless steel RS attachment chain.
3. RS25 chain uses 2-pitch offset links.
4. The drawings show attachments added on every link.
5. Actual dimension P' may differ from P. Contact a Tsubaki representative for details.
Sprockets
Engineering Manual
31
Chain
No.
Overview
p.17·18 p.33–35 p.15 p.136–
Corrosion Resistant
General Use/
RS25 6.35 ( 3.30) 3.18 0.75 5.84 5.05 2.31 3.80 4.80 - 0.14 160
13.5
RS35 9.525 ( 5.08) 4.78 1.25 9.0 7.8 3.59 5.85 6.85 0.33 320
〈14.7〉
18.2
Contact a Tsubaki representative
RS40 12.70 7.92 7.95 1.5 12.0 10.4 3.97 8.25 9.95 0.64 240
〈18.6〉
22.6
RS50 15.875 10.16 9.53 2.0 15.0 13.0 5.09 10.30 12.0 1.04 192
〈23.9〉
28.2
for details.
RS60 19.05 11.91 12.70 2.4 18.1 15.6 5.96 12.85 14.75 1.53 160
〈29.4〉
19.25 36.6
RS80 25.40 15.88 15.88 3.2 24.1 20.8 7.94 16.25 2.66 120
〈19.45〉 〈39.0〉
Lube Free
43.7
RS100 31.75 19.05 19.05 4.0 30.1 26.0 9.54 19.75 22.85 3.99 96
〈45.7〉
4.8 24.90 28.90 55.0 5.93
RS120 38.10 22.23 25.40 36.2 31.2 11.11 80
〈5.0〉 〈25.75〉 〈29.80〉 〈59.7〉 〈6.13〉
5.6 26.90 31.70 59.5 7.49
RS140 44.45 25.4 25.40 42.2 36.4 12.71 68
〈6.0〉 〈28.15〉 〈32.95〉 〈66.2〉 〈7.91〉
6.4 31.85 36.85 70.2 10.10
RS160 50.80 28.58 31.75 48.2 41.6 14.29 60
〈7.0〉 〈33.55〉 〈38.55〉 〈77.3〉 〈10.86〉
■ Attachment Dimensions
Special
Additional Weight per Attachment kg
Size C C1 N O S T X X2 XS D L3 L4
A, SA K, SK EP
RS25 7.15 7.95 5.6 3.4 4.75 0.75 10.7 10.7 11.65 2.31 6.0 9.3 0.0003 0.0006 -
RS35 9.5 9.5 7.9 3.4 6.35 1.25 14.3 14.3 14.55 3.59 9.5 14.6 0.0008 0.0016 0.001
Special Attachment
RS40 12.7 12.7 9.5 3.6 8.0 1.5 17.8 17.8 17.4 3.97 9.5 16.75 0.002 0.004 0.001
RS50 15.9 15.9 12.7 5.2 10.3 2.0 23.4 23.4 23.05 5.09 11.9 21.0 0.003 0.006 0.002
RS60 19.05 18.3 15.9 5.2 11.9 2.4 28.2 28.2 26.85 5.96 14.3 25.75 0.007 0.014 0.003
RS80 25.4 24.6 19.1 6.8 15.9 3.2 36.6 36.6 35.45 7.94 19.1 33.85 0.013 0.026 0.007
RS100 31.75 31.8 25.4 8.7 19.8 4.0 44.9 44.9 44.0 9.54 23.8 41.75 0.026 0.052 0.012
4.8 55.8 50.8 0.044 0.088
RS120 38.1 36.5 28.6 10.3 23.0 52.9 11.11 28.6 51.4 0.020
〈5.0〉 〈56.7〉〈51.5〉 〈0.046 〉 〈0.092 〉
High Precision
5.6 63.1 57.2 0.071 0.142
RS140 44.5 44.5 34.9 11.9 28.6 63.5 12.71 33.3 57.9 0.030
〈6.0〉 〈64.6〉〈58.0〉 〈0.076 〉 〈0.152 〉
6.4 71.8 65.1 0.097 0.194
RS160 50.8 50.8 38.1 14.3 31.8 70.1 14.29 38.1 67.45 0.045
〈7.0〉 〈73.7〉〈66.0〉 〈0.106 〉 〈0.212 〉
RS50 4.31{ 440} 1.03{105} 1.85{189} 1.03{105} 0.69{ 70} 0.69{ 70} 0.34{35} 0.69{ 70} 4.31{ 440} 4.31{ 440}
RS60 6.28{ 640} 1.57{160} 2.78{283} 1.57{160} 1.03{105} 1.03{105} 0.54{55} 1.03{105} 6.28{ 640} 6.28{ 640}
RS80 10.7 {1090} 2.65{270} 4.77{486} 2.65{270} 1.77{180} 1.77{180} 0.88{89} - 10.7 {1090} 10.7 {1090}
Sprockets
Note: 1. Figures inside < > are for stainless steel chain.
Engineering Manual
2. Pin dimensions (D, L1, L2, L) on LSK chain differ from those on standard chain. When considering using EP attachments as well, contact a Tsubaki
representative for details.
3. Pin diameters for RS35 and RS35-LMC are different. The two chains cannot be connected to each other.
4. Dimensions O and O1 are slightly smaller on NEP chains. Pin end diameter on NP and NEP chains is slightly larger.
5. NEP chain with an EP attachment has a different surface treatment from standard NEP chain. It also has no chemical resistance.
6. SS and NS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain will
contact water. Using a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on lubricated (including
water lubricated) conditions.
7. The above dimensions are nominal dimensions and may differ from actual dimensions.
32
Sprockets for RS Attachment Chain
Overview
of Mass Material
Dia. Dia. Length Position
Teeth d (H8) S g
DP (DO) DH L H
10 20.55 23.5 6・ 8 13 14 4 M3X6 13
DO
DH
DP
d
RS Sprockets RS35
Special Attachment
Pitch 1B Type
(Outer
No. Bore Dia. d Hub
Circle Dia.) Approx.
of
Dia. Pilot Dia. Length Mass Material
Teeth Max.
DP (DO) Bore DH L kg
9 27.85 32 8 11 22 20 0.05 ※
10 30.82 35 8 12 25 20 0.07 ※
DO
DH
DP
d
11 33.81 38 8 14 27 20 0.08 ※
12 36.80 41 8 16.5 31 20 0.11 ※
High Precision
the periphery of the hub. Groove outer diameter 48 145.64 151 13 42 63 25 1.0
is 16 for 9T, 18 for 10T, 22 for 11T, 24 for 12T, and 50 151.69 157 13 42 63 25 1.1
28 for 13T. 54 163.82 169 13 42 63 25 1.2
3. Models in shaded areas have hardened teeth.
60 182.00 187 13 42 63 25 1.4
4. Sprockets with 42 or more teeth do not have
65 197.15 203 16 45 68 25 1.6
hardened teeth, but they can be manufactured
with hardened teeth.
70 212.30 218 16 45 68 25 1.7
5. All models stocked. 75 227.46 233 16 45 68 25 1.9
33
Overview
RS Sprockets RS40 to RS80
Corrosion Resistant
General Use/
RS40 -1B 50T - Q
Size Teeth hardening
No. of strands/Hub type Q: Hardened
DO
DO
DH
DH
DP
DP
d
d
No. of teeth [Blank]: Unhardened
Lube Free
1B type
Material
Material
Material
PCD PCD PCD of
Teeth DP Dia.) Pilot Dia. Length Mass Dia.) Pilot Dia. Length Mass Dia.) Pilot Dia. Length Mass Dia.) Pilot Dia. Length Mass Teeth
DP DP DP
(DO) Bore Max. DH L kg (DO) Bore Max. DH L kg (DO) Bore Max. DH L kg (DO) Bore Max. DH L kg
9 37.13 43 9.5 15 28 22 0.10 ※ 46.42 53 9.5 19 34 25 0.18 ※ 55.70 64 9.5 24.5 43 32 0.36 ※ 74.26 85 15.9 35 58 40 0.79 ※ 9
Special
10 41.10 47 9.5 16.5 32 22 0.13 ※ 51.37 58 9.5 22 40 25 0.24 ※ 61.65 70 12.7 30 49 32 0.45 ※ 82.20 93 15.9 32 52 40 0.88 10
11 45.08 51 9.5 20 37 22 0.17 ※ 56.35 64 12.7 25 46 25 0.30 ※ 67.62 76 12.7 32 51 32 0.55 ※ 90.16 102 15.9 38 60 40 1.1 11
12 49.07 55 9.5 22 40 22 0.21 ※ 61.34 69 12.7 32 51 25 0.37 ※ 73.60 83 12.7 32 51 32 0.63 98.14 110 19 45 67 40 1.4 12
Special Attachment
17 69.12 76 12.7 32 54 22 0.44 86.39 94 12.7 45.5 67 25 0.78 103.67 113 15.9 47.5 73 32 1.3 138.23 151 19 63 93 40 2.8 17
Mechanically machined; machine-structural carbon steel
18 73.14 80 12.7 35 57 22 0.49 91.42 100 12.7 47.5 72 28 0.99 109.70 119 15.9 55 83 40 1.9 146.27 159 19 63 93 40 3.0 18
19 77.16 83 12.7 39.5 62 22 0.57 96.45 105 12.7 47.5 73 28 1.1 115.74 126 15.9 55 83 40 2.0 154.32 167 23 63 93 40 3.2 19
20 81.18 88 12.7 45.5 67 25 0.73 101.48 110 12.7 47.5 73 28 1.1 121.78 132 15.9 55 83 40 2.1 162.37 176 23 63 93 40 3.4 20
21 85.21 92 12.7 45.5 71 25 0.82 106.51 115 15.9 47.5 73 28 1.2 127.82 138 15.9 55 83 40 2.2 170.42 184 23 63 93 40 3.7 21
22 89.24 96 12.7 50 75 25 0.91 111.55 120 15.9 47.5 73 28 1.2 133.86 144 15.9 55 83 40 2.3 178.48 192 28 75 107 45 4.7 22
23 93.27 100 12.7 50 77 25 0.98 116.59 125 15.9 47.5 73 28 1.3 139.90 150 18 55 83 40 2.4 186.54 200 28 75 107 45 4.9 23
24 97.30 104 12.7 42 63 25 0.80 121.62 130 15.9 47.5 73 28 1.3 145.95 156 18 55 83 40 2.6 194.60 208 28 75 107 45 5.2 24
25 101.33 108 12.7 42 63 25 0.83 126.66 135 15.9 47.5 73 28 1.4 151.99 162 18 55 83 40 2.7 202.66 216 28 75 107 45 5.5 25
26 105.36 112 12.7 42 63 25 0.87 131.70 140 18 48 73 28 1.5 158.04 168 18 55 83 40 2.8 210.72 224 28 75 107 45 5.8 26
27 27
High Precision
109.40 116 12.7 42 63 25 0.91 136.74 145 18 48 73 28 1.5 164.09 174 18 55 83 40 3.0 218.79 233 28 75 107 45 6.1
28 113.43 120 12.7 42 63 25 0.95 141.79 150 18 48 73 28 1.6 170.14 180 18 55 83 40 3.1 226.86 241 28 75 107 45 6.4 28
30 121.50 128 12.7 42 63 25 1.0 151.87 161 18 48 73 28 1.8 182.25 193 18 55 83 40 3.4 243.00 257 28 75 107 45 7.1 30
32 129.57 137 16 45 68 28 1.3 161.96 171 18 48 73 28 1.9 194.35 205 18 55 83 40 3.8 259.14 273 28 75 107 45 7.8 32
34 137.64 145 16 45 68 28 1.4 172.05 181 18 48 73 28 2.1 206.46 217 18 55 83 40 4.1 275.28 289 28 75 107 45 8.6 34
35 141.68 149 16 45 68 28 1.4 177.10 186 18 48 73 28 2.2 212.52 223 18 55 83 40 4.3 283.36 297 28 75 107 45 9.0 35
36 145.72 153 16 45 68 28 1.5 182.15 191 23 55 83 35 2.7 218.57 229 18 55 83 40 4.5 291.43 306 33 80 117 50 10.1 36
38 153.79 161 16 45 68 28 1.6 192.24 201 23 55 83 35 2.9 230.69 241 18 55 83 40 4.9 307.58 322 33 80 117 50 11.0 38
40 161.87 169 16 45 68 28 1.7 202.33 211 23 55 83 35 3.2 242.80 253 18 55 83 40 5.3 323.74 338 33 80 117 50 12.0 40
42 169.94 177 18 48 73 32 2.0 212.43 221 23 55 83 35 3.4 254.92 266 23 63 93 45 6.2 339.89 354 33 80 117 50 12.9 42
45 182.06 189 18 48 73 32 2.2 227.58 237 23 55 83 35 3.7 273.09 284 23 63 93 45 6.9 364.12 378 33 80 117 50 14.5 45
Free Flow
Note 3
48 194.18 201 18 48 73 32 2.4 242.73 252 23 55 83 35 4.1 291.27 302 23 63 93 45 7.6 388.36 403 33 80 117 50 16.1 48
50 202.26 209 18 48 73 32 2.5 252.82 262 23 55 83 35 4.4 303.39 314 23 63 93 45 8.2 404.52 419 33 80 117 50 17.3 50
Note 3
54 218.42 226 18 48 73 32 2.8 273.03 282 23 55 83 35 5.0 327.63 338 23 63 93 45 9.3 436.84 451 33 80 117 50 19.8 54
60 242.66 250 18 48 73 32 3.3 303.33 312 23 55 83 35 5.9 363.99 375 23 63 93 45 11.1 485.33 500 33 80 117 50 23.9 60
65 262.87 270 23 55 83 32 4.0 328.58 338 23 63 93 40 7.3 394.30 405 28 75 107 45 13.2 525.73 540 33 89 127 63 29.3 65
Note 3
70 283.07 290 23 55 83 32 4.5 353.84 363 23 63 93 40 8.2 424.61 436 28 75 107 45 15.0 566.15 581 33 89 127 63 33.3 70
75 303.28 311 23 55 83 32 5.0 379.10 388 23 63 93 40 9.2 454.92 466 28 75 107 45 16.9 606.56 621 33 89 127 63 37.7 75
Note: 1. Maximum bore diameters shown are standard figures. Determine bore diameter and key bearing pressure based on general mechanical design.
2. Models marked with a ※ have a groove around the periphery of the hub. Refer to the table below for groove outer diameters.
Sprockets
3. Welded construction: Carbon steel for machine structural use (teeth and hub)
4. Models in shaded areas have hardened teeth.
5. Models with unhardened teeth as standard can be manufactured with hardened teeth.
6. All models stocked.
7. The above dimensions are nominal dimensions and may differ from actual dimensions.
34
Sprockets for RS Attachment Chain
Overview
DO
DH
DH
DP
DP
No. of teeth [Blank]: Unhardened
d
L
Lube Free
Material Mechanically machined; machine-structural carbon steel Welded construction; machine-structural carbon steel (teeth, hub)
Material Mechanically machined; machine-structural carbon steel Welded construction; machine-structural carbon steel (teeth, hub)
of PCD PCD PCD PCD of
Teeth DP Dia.) Pilot Max. Dia. Length Mass DP
Dia.) Pilot Dia. Length Mass DP
Dia.) Pilot Dia. Length Mass DP
Dia.) Pilot Dia. Length Mass Teeth
(DO) Bore DH L kg (DO) Bore Max. DH L kg (DO) Bore Max. DH L kg (DO) Bore Max. DH L kg
10 102.75 117 18 43 65 50 1.8 123.29 140 23 51 78 56 3.0 143.84 163 28 60 91 56 4.1 164.39 187 33 70 105 63 6.3 10
Mechanically machined; machine-structural carbon steel Welded construction; machine-structural carbon steel (teeth, hub)
Special
11 112.70 127 23 50 75 50 2.2 135.23 153 28 60 91 56 3.8 157.77 178 33 73 106 56 5.1 180.31 203 33 80 117 63 7.8 11
12 122.67 138 23 57 86 50 2.8 147.21 165 28 66 98 56 4.5 171.74 193 33 80 117 56 6.3 196.28 220 33 89 127 63 9.4 12
13 132.67 148 23 59 88 50 3.1 159.20 177 28 66 98 56 5.0 185.74 207 33 80 117 63 7.5 212.27 237 33 95 137 71 11.9 13
14 142.68 158 23 59 88 50 3.4 171.22 190 28 75 107 56 6.0 199.76 221 33 89 127 63 8.9 228.29 253 33 95 137 71 13.2 14
15 152.71 168 28 66 98 50 4.0 183.25 202 33 80 117 63 7.4 213.79 236 33 89 127 63 9.7 244.33 269 33 95 137 71 14.5 15
16 162.75 179 28 66 98 50 4.3 195.29 214 33 80 117 63 8.1 227.84 250 33 89 127 63 10.6 260.39 286 33 103 147 71 16.7 16
17 172.79 189 28 75 107 50 5.1 207.35 227 33 80 117 63 8.8 241.91 264 33 89 127 63 11.5 276.46 302 33 103 147 71 18.2 17
18 182.84 199 28 75 107 50 5.4 219.41 239 33 80 117 63 9.5 255.98 279 33 89 127 63 12.5 292.55 319 33 103 147 71 19.9 18
Special Attachment
19 192.90 209 28 75 107 50 5.8 231.48 251 33 80 117 63 10.3 270.06 293 33 95 137 71 15.1 308.64 335 33 103 147 71 21.6 19
20 202.96 220 28 75 107 50 6.3 243.55 263 33 89 127 63 11.7 284.14 307 33 95 137 71 16.2 324.74 351 33 103 147 71 23.4 20
21 213.03 230 28 75 107 50 6.7 255.63 276 33 89 127 63 12.5 298.24 322 33 95 137 71 17.4 340.84 368 33 103 147 71 25.4 21
22 223.10 240 33 80 117 56 8.1 267.72 288 33 89 127 63 13.6 312.34 336 33 103 147 71 19.6 356.96 384 38 118 167 80 30.6 22
Welded construction; machine-structural carbon steel (teeth, hub)
30 303.75 321 33 80 117 56 12.7 364.49 385 33 103 147 71 24.8 425.24 450 38 103 147 80 32..6
32 485.99 514 38 118 167 100 53.5 30
32 323.92 341 33 80 117 56 14.1 388.71 410 33 103 147 71 27.4 453.49 478 38 103 147 80 36.33
36 518.28 546 38 118 167 100 59.55
59 32
34 344.10 362 33 89 127 63 16.8 412.93 434 33 103 147 71 30
30..2 481.75 506 38 103 147 80 40.11
40 550.57 579 38 118 167 100 65.88
65 34
35 354.20 372 33 89 127 63 17.5 425.04 446 33 103 147 71 31..4 495.88 521 38 110 157 90 44.66
44 566.72 595 38 118 167 100 69.2 35
36 364.29 382 33 89 127 63 18.3 437.15 458 33 103 147 71 33..0 510.01 535 38 110 157 90 46.77
46 582.86 611 38 118 167 100 72.66
72 36
38 384.48 402 33 89 127 63 20..0
20 461.37 483 38 103 147 80 37
37..1 538.27 563 38 110 157 90 51.11
51 615.17 644 38 118 167 100 80.11
80 38
40 404.67 422 33 89 127 63 21.7 485.60 507 38 103 147 80 40..4 566.54 591 38 110 157 90 55.66
55 647.47 676 38 132 187 121 94.44
94 40
42 424.86 443 33 89 127 63 23..6
23 509.83 531 38 103 147 80 43..9 594.81 620 38 118 167 94 62.33
62 679.78 708 38 132 187 121 102.22
102 42
45 455.15 473 33 89 127 63 26.5 546.19 568 38 103 147 80 49..5 637.22 662 38 118 167 94 70.00
70 728.25 757 38 132 187 121 115.22
115 45
48 485.45 503 33 89 127 63 29.3 582.54 604 38 103 147 80 55..4 679.63 705 38 118 167 94 78.33
78 776.72 806 38 132 187 121 128.55
128 48
Free Flow
le
RS120 322 344 359 383 407 443 480 504 553 625 686 746 807
p
Hole
os
itio
Size
n
Position
(PC
D)
(PCD) RS140 263 277 291 319 348 376 390 404 432 461 489 531 574 602 659 743
RS160 261 277 293 309 326 342 374 406 438 455 471 503 535 568 616 665 697 762 859
The phase relationship
between the hanging Hole Dia. φ 40
hole and teeth may vary.
35
Additional RS Attachment Chains
Chain
No.
Overview
p.17·18 p.33〜35 p.15 p.136–
■ Attachments
Corrosion Resistant
General Use/
O KW
X
C
T
O N
X
C
T
XS
C1
S
T
S
C1
XS
S
KK1 Attachment SKK1 Attachment WSA1, WSA2 Attachment
Lube Free
O N
T
X
C
T
O N
NW
O KW
C
XS
C1
T
XS
S
C1
C1
XS
S
Special
WK1, WK2 Attachment WSK1, WSK2 Attachment
NW
T
O KW
Special Attachment
NW
X
C
O KW
C
XS
C1
T
High Precision
■ Attachment Dimensions
NW Additional Weight per Attachment kg
Size Pitch C C1 N O S T X XS NW (when on inner link; KW
see Note 5 below) AA, SAA KK, SKK WA, WSA WK, WSK
RS40 12.70 12.7 12.7 9.5 4.5 8.0 1.5 17.8 17.4 23.0 24.7 9.5 0.003 0.006 0.003 0.006
RS50 15.875 15.9 15.9 12.7 5.5 10.3 2.0 23.4 23.05 28.8 30.9 11.9 0.006 0.012 0.007 0.014
RS60 19.05 19.05 18.3 15.9 6.6 11.9 2.4 28.2 26.85 34.6 37.2 14.3 0.011 0.022 0.012 0.024
RS80 25.40 25.4 24.6 19.1 9.0 15.9 3.2 36.6 35.45 46.1 49.5 19.1 0.023 0.046 0.028 0.056
RS100 31.75 31.75 31.8 25.4 11.0 19.8 4.0 44.9 44.0 57.7 61.9 23.8 0.048 0.096 0.055 0.110
Note: 1. Base chain dimensions are the same as those of RS Attachment Chain. Free Flow
2. Connecting links: RS40 to RS60 use spring clips. RS80 and RS100 use cotter pins.
3. Check sprocket hub dimensions to ensure that attachments AA, KK, SAA, and SKK will not make contact with the hub.
4. Check clearances between AA and KK attachments to ensure that no contact occurs on curved sections of the conveyor path.
5. In the table above, NW (when on inner link) refers to the case when attachments are provided on inner links.
6. The above dimensions are nominal dimensions and may differ from actual dimensions.
Sprockets
Engineering Manual
36
BS Attachment Chain
Overview
The dimensions are fully interchangeable with existing BS/DIN standard chains used in equipment manufactured in Europe,
without the need to replace sprockets.
■ Base Chain
Corrosion Resistant
General Use/
Offset Link
T1
T2
L1
W
R
L
D
L2
H
h
Lube Free
P P
■ Attachments
Note: Actual dimension P' may differ from P. Contact a Tsubaki representative for details.
37
Chain
No.
Overview
p.17·18 p.39 p.15 p.136–
Corrosion Resistant
General Use/
1.6 1.6 8.4 10.0 18.6
RS08B 08B 12.70 8.51 7.75 〈1.5〉 〈1.5〉
12.0 10.4 4.45 〈8.35〉 〈9.85〉 〈20.05〉
12.9{ 1320} 0.70 240
20.8
RS10B 10B 15.875 10.16 9.65 1.5 1.5 14.7 13.7 5.08 9.55 11.25 〈22.9〉
15.7{ 1600} 0.95 192
RS12B 12B 19.05 12.07 11.68 1.8 1.8 16.1 16.1 5.72 11.1 13.0 24.4 22.1{ 2250} 1.25 160
〈26.7〉
39.3
RS16B 16B 25.40 15.88 17.02 4.0 3.2 21.0 20.8 8.28 17.75 19.95 〈43.5〉
60.0{ 6120} 2.70 120
RS20B 20B 31.75 19.05 19.56 4.4 3.4 26.0 26.0 10.19 19.9 23.1 46.6 95.0{ 9680} 3.85 96
RS24B 24B 38.10 25.40 25.40 6.0 5.6 33.4 31.2 14.63 26.65 31.85 61.7 160 {16300} 7.45 80
Lube Free
■ Attachment Dimensions
A1, SA1, K1, SK1 Attachments Additional Weight per Attachment kg
Size
C C1 N O S X X2 XS A, SA K, SK
RS08B 11.9 12.7 11.4 4.2 8.9 19.05 17.15 19.3 0.002 0.004
RS10B 15.9 15.9 12.7 5.0 10.2 22.25 20.6 22.95 0.003 0.006
Special
RS12B 19.05 22.2 16.5 7.1 13.5 29.85 27.85 32.05 0.006 0.012
RS16B 23.8 23.9 24.3 6.7 15.2 37.35 34.4 34.1 0.014 0.028
RS20B 31.75 31.8 25.4 8.7 19.8 44.85 41.6 44.0 0.024 0.048
Special Attachment
WA2, WSA2, WK2, WSK2 Attachments Additional Weight per Attachment kg
EP Attachment
WA1, WSA1, WK1, WSK1 Attachments
Size
C C1 NW O S X XS KW P' D L3 L4 WA, WSA WK, WSK EP
RS08B 12.7 13.1 24.6 4.9 8.9 20.3 20.7 12.7 4.45 9.5 17.0 0.005 0.010 0.001
Contact a Tsubaki
representative for
RS10B 15.9 16.6 30.0 5.0 10.2 22.85 23.55 15.9 5.08 11.9 20.25 0.006 0.012 0.002
details.
RS12B 17.45 17.6 34.8 5.5 11.4 25.65 25.75 19.1 5.72 14.3 24.1 0.009 0.018 0.003
High Precision
RS16B 28.6 26.0 46.0 8.1 15.9 39.25 36.7 25.4 8.28 19.1 35.25 0.030 0.060 0.008
Note: 1. Single-strand chains in sizes RS08B through RS16B use easy disassembly pins (with center sink riveting). All other sizes, including 2-strand chains, use
double-sided riveting.
2. Minimum tensile strength and maximum allowable load are not the same thing. Refer to page 8.
3. Contact a Tsubaki representative regarding chain selection.
4. When replacing a chain that has made-in-Europe standard attachments with Tsubaki attachment chain, be sure to check attachment dimensions in
Free Flow
advance, since Tsubaki standard dimensions may differ from European dimensions.
5. Tsubaki can manufacture special attachments and special extended pins, as well as RF06B attachment chain. Please inquire for details.
6. Stainless steel (SS chain) and Lambda chains are also available. Please inquire for details. Note, however, that SS chain and Lambda chain cannot be
connected to each other.
7. The figures inside < > are for SS chain.
8. The above dimensions are nominal dimensions and may differ from actual dimensions.
Sprockets
Engineering Manual
38
Sprockets for BS/DIN Standard RS Roller Chain
Overview
DO
DH
DH
DP
DP
d
d
L
Material
Material
Material
of PCD PCD PCD PCD of
Teeth DP Dia.) Pilot Max. Dia. Length Mass DP
Dia.) Pilot Dia. Length Mass DP
Dia.) Pilot Dia. Length Mass DP
Dia.) Pilot Dia. Length Mass Teeth
(DO) Bore DH L kg (DO) Bore Max. DH L kg (DO) Bore Max. DH L kg (DO) Bore Max. DH L kg
9 37.13 41 9.53 15 28 22 0.12 ※ 46.42 52 9.53 19.22 34 25 0.20 ※ 55.70 63 9.53 24.5 43 32 0.40 ※ 74.26 84 15.9 34 57 40 0.87 ※ 9
10 41.10 45 9.53 16.5 32 22 0.16 ※ 51.37 57 9.53 25 40 25 0.27 ※ 61.65 69 12.7 30 49 32 0.49 ※ 82.20 92 15.9 32 52 40 0.97 10
11 45.08 49 9.53 18 36 22 0.2 ※ 56.35 62 12.7 30 45 25 0.33 ※ 67.62 75 12.7 32 51 32 0.60 ※ 90.16 100 15.9 38 60 40 1.2 11
12 49.07 53 9.53 22 40 22 0.24 ※ 61.34 67 12.7 32 50 25 0.41 ※ 73.60 81 12.7 32 51 32 0.69 98.14 108 19.05 45 67 40 1.5 12
Special
13 53.07 57 9.53 20 37 22 0.24 66.33 72 12.7 32 51 25 0.46 ※ 79.60 87 15.88 35 57 32 0.81 106.14 116 19.05 50 77 40 1.9 13
19 77.16 81 12.7 39.5 62 22 0.59 96.45 103 12.7 47.5 73 28 1.1 115.74 123 15.88 55 83 40 2.1 154.32 164 23 63 93 40 3.4 19
Mechanically machined; machine-structural carbon steel
20 81.18 85 12.7 45.5 67 25 0.76 101.48 108 12.7 47.5 73 28 1.2 121.78 129 15.88 55 83 40 2.2 162.37 172 23 63 93 40 3.6 20
Mechanically machined; machine-structural carbon steel
21 85.21 89 12.7 45.5 71 25 0.85 106.51 113 15.88 47.5 73 28 1.2 127.82 135 15.88 55 83 40 2.3 170.42 180 23 63 93 40 3.8 21
22 89.24 93 12.7 50 75 25 0.95 111.55 118 15.88 47.5 73 28 1.3 133.86 141 15.88 55 83 40 2.5 178.48 188 28 75 107 45 4.8 22
23 93.27 97 12.7 50 77 25 1.0 116.59 123 15.88 47.5 73 28 1.3 139.90 147 18 55 83 40 2.5 186.54 196 28 75 107 45 5.1 23
24 97.30 102 12.7 42 63 25 0.84 121.62 128 15.88 47.5 73 28 1.4 145.95 153 18 55 83 40 2.6 194.60 205 28 75 107 45 5.4 24
25 101.33 106 12.7 42 63 25 0.88 126.66 133 15.88 47.5 73 28 1.5 151.99 159 18 55 83 40 2.7 202.66 213 28 75 107 45 5.6 25
26 105.36 110 12.7 42 63 25 0.92 131.70 138 18 48 73 28 1.5 158.04 165 18 55 83 40 2.9 210.72 221 28 75 107 45 5.9 26
27 109.40 114 12.7 42 63 25 0.96 136.74 143 18 48 73 28 1.5 164.09 171 18 55 83 40 3.0 218.79 229 28 75 107 45 6.1 27
High Precision
28 113.43 118 12.7 42 63 25 1.0 141.79 148 18 48 73 28 1.6 170.14 178 18 55 83 40 3.1 226.86 237 28 75 107 45 6.5 28
30 121.50 126 12.7 42 63 25 1.1 151.87 158 18 48 73 28 1.8 182.25 190 18 55 83 40 3.4 243.00 253 28 75 107 45 7.1 30
32 129.57 134 16 45 68 28 1.3 161.96 168 18 48 73 28 1.9 194.35 202 18 55 83 40 3.7 259.14 269 28 75 107 45 7.8 32
34 137.64 142 16 45 68 28 1.3 172.05 178 18 48 73 28 2.1 206.46 214 18 55 83 40 4.0 275.28 285 28 75 107 45 8.5 34
35 141.68 146 16 45 68 28 1.4 177.10 183 18 48 73 28 2.2 212.52 220 18 55 83 40 4.2 283.36 293 28 75 107 45 8.9 35
36 145.72 150 16 45 68 28 1.4 182.15 188 23 55 83 35 2.7 218.57 226 18 55 83 40 4.4 291.43 301 33 80 117 50 10.1 36
38 153.79 158 16 45 68 28 1.5 192.24 198 23 55 83 35 2.9 230.69 238 18 55 83 40 4.8 307.58 318 33 80 117 50 10.9 38
40 161.87 166 16 45 68 28 1.6 202.33 208 23 55 83 35 3.1 242.80 250 18 55 83 40 5.1 323.74 334 33 80 117 50 11.8 40
42 169.94 174 18 48 73 32 2.0 212.43 218 23 55 83 35 3.3 254.92 262 23 63 93 45 6.0 339.89 350 33 80 117 50 12.7 42
Note 3
Free Flow
45 182.06 186 18 48 73 32 2.1 227.58 234 23 55 83 35 3.6 273.09 280 23 63 93 45 6.7 364.12 374 33 80 117 50 14.2 45
Note 3
48 194.18 198 18 48 73 32 2.3 242.73 249 23 55 83 35 4.0 291.27 299 23 63 93 45 7.4 388.36 398 33 80 117 50 15.8 48
50 202.26 206 18 48 73 32 2.5 252.82 259 23 55 83 35 4.3 303.39 311 23 63 93 45 8.0 404.52 414 33 80 117 50 16.8 50
54 218.42 223 18 48 73 32 2.8 273.03 279 23 55 83 35 4.8 327.63 335 23 63 93 45 8.9 436.84 447 33 80 117 50 19.2 54
60 242.66 247 18 48 73 32 3.2 303.33 309 23 55 83 35 5.6 363.99 371 23 63 93 45 10.6 485.33 495 33 80 117 50 23.1 60
Note: 1. Maximum bore diameters shown are standard figures. Determine bore diameter and key bearing pressure based on general mechanical design.
2. Models marked with a ※ have a groove around the periphery of the hub. Refer to the table below for groove outer diameters.
3. Welded construction: Carbon steel for machine structural use (teeth and hub)
4. Models in shaded areas have hardened teeth.
Sprockets
5. Models with unhardened teeth as standard can be manufactured with hardened teeth.
6. All models stocked.
7. The above dimensions are nominal dimensions and may differ from actual dimensions.
39
RF Roller Chain
Chain
No.
Overview
p.17·18 p.33–35 p.15 p.136–
RF Roller Chain is identical to RS Attachment Chain except that the link plates have flattened sides to allow conveyed
materials to be placed directly on the chain.
■ Base Chain
Corrosion Resistant
General Use/
T
T
L1
W
R
D
L2
Lube Free
P P
Special
RF35 9.525 ( 5.08) 4.78 1.25 9.0 3.59 5.85 6.85 1.52{ 155} 0.41 320
RF40 12.70 7.92 7.95 1.5 12.0 3.97 8.25 9.95 2.65{ 270} 0.74 240
RF50 15.875 10.16 9.53 2.0 15.0 5.09 10.3 12.0 4.31{ 440} 1.22 192
RF60 19.05 11.91 12.70 2.4 18.1 5.96 12.85 14.75 6.28{ 640} 1.78 160
Special Attachment
RF80 25.40 15.88 15.88 3.2 24.1 7.94 16.25 19.25 10.7 { 1090} 3.09 120
RF100 31.75 19.05 19.05 4.0 28.6 9.54 19.75 22.85 17.1 { 1740} 4.43 96
RF120 38.10 22.23 25.40 4.8 34.4 11.11 24.9 28.9 23.9 { 2440} 6.49 80
Note: 1. Roller diameter R (in parentheses) for RF35 is the bush diameter.
2. Offset links are not available.
3. Also available in Lambda specifications. Stainless steel specifications are made to order. Lambda chain and stainless steel chain cannot be connected to
each other.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
High Precision
Free Flow
Sprockets
Engineering Manual
40
Double Pitch Chain 2-Strand
Chain
No.
Overview
■ Base Chain
■ Attachments
Lube Free
RF2040-2 25.40 7.92 15.88 7.95 14.40 3.97 15.45 17.15 33.5 1.5 12.0 4.50{ 460} 1.02 1.74 120
RF2050-2 31.75 10.16 19.05 9.53 18.10 5.09 19.35 21.15 41.8 2.0 15.0 7.34{ 750} 1.68 2.60 96
S・R
High Precision
RF2060-2 38.10 11.91 22.23 12.70 26.22 5.96 27.7 29.6 59.5 3.2 17.2 10.7 {1090} 3.02 4.38 80
RF2080-2 50.80 15.88 28.58 15.88 32.60 7.94 34.6 37.2 74.6 4.0 23.0 18.2 {1860} 4.82 7.04 60
RF2100-2 63.50 19.05 39.69 19.05 39.10 9.54 41.4 44.1 87.9 4.8 28.6 29.0 {2960} 7.08 11.60 48
■ Attachment Dimensions
Additional Weight per Attachment kg
Size C K N O S X X2 D
Free Flow
A K
RF2040-2 19.9 9.5 19.1 3.6 9.1 26.50 24.80 3.97 0.003 0.006
RF2050-2 24.95 11.9 23.8 5.2 11.1 33.25 31.05 5.09 0.006 0.012
RF2060-2 34.55 14.3 28.6 5.2 14.7 44.6 41.3 5.96 0.017 0.034
RF2080-2 44.1 19.1 38.1 6.8 19.1 57.00 52.90 7.94 0.032 0.064
RF2100-2 52.9 23.8 47.6 8.7 23.4 69.45 64.45 9.54 0.060 0.120
Sprockets
Note: 1. Also available in Lambda, SS, and NP specifications. Contact a Tsubaki representative for details.
2. On RF2040 and RF2050 size chains, RS sprockets can be used with S rollers if the sprocket has 30 or more teeth. Sizes RF2060 or above have different
Pt (transverse pitch) dimensions and thus are made-to-order. Contact a Tsubaki representative for details.
3. R rollers require special sprockets. Contact a Tsubaki representative for details.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
Engineering Manual
41
RS Attachment Chain 2-Strand
Chain
No.
Overview
p.17·18 p.43·44 p.15 p.136–
■ Base Chain
Offset Link
Corrosion Resistant
General Use/
■ Attachments
Lube Free
A1 Attachment K1 Attachment
Special
Special Attachment
■ Base Chain Dimensions
Roller Width Transverse Plate Pin Max. Allowable Approx. No. of
Pitch Between Inner
Size Dia. Pitch Thickness Width Width Dia. Load Mass Links per
P Link Plates L1 L2 L
R W Pt T H h D kN{kgf} kg/m Unit
RS40-2 12.70 7.92 7.95 14.4 1.5 12.0 10.4 3.97 15.45 17.15 33.5 4.50{ 460} 1.27 240
RS50-2 15.875 10.16 9.53 18.1 2.0 15.0 13.0 5.09 19.35 21.15 41.8 7.34{ 750} 2.07 192
High Precision
RS60-2 19.05 11.91 12.70 22.8 2.4 18.1 15.6 5.96 24.25 26.25 52.6 10.7 {1090} 3.04 160
RS80-2 25.40 15.88 15.88 29.3 3.2 24.1 20.8 7.94 30.9 33.9 67.5 18.2 {1860} 5.27 120
RS100-2 31.75 19.05 19.05 35.8 4.0 30.1 26.0 9.54 37.7 40.8 81.5 29.0 {2960} 7.85 96
■ Attachment Dimensions
Additional Weight per Attachment kg
Size C N O S T X X2
A K Free Flow
RS40-2 19.9 9.5 3.6 8.0 1.5 25.00 25.00 0.002 0.004
RS50-2 24.95 12.7 5.2 10.3 2.0 32.45 32.45 0.003 0.006
RS60-2 30.45 15.9 5.2 11.9 2.4 39.60 39.60 0.007 0.014
RS80-2 40.05 19.1 6.8 15.9 3.2 51.25 51.25 0.013 0.026
RS100-2 49.65 25.4 8.7 19.8 4.0 62.80 62.80 0.026 0.052
Sprockets
Note: 1. Also available in Lambda, SS, and NP specifications. Contact a Tsubaki representative for details.
2. RS sprockets can be used.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
Engineering Manual
42
RS Sprockets 2-Strand
Overview
M2
RS40 -2B 50T - Q
Size Teeth hardening
No. of strands/Hub type Q: Hardened
No. of teeth [Blank]: Unhardened
DO
DH
DO
DP
DH
DP
d
d
L
Lube Free
Note: 1. Maximum bore diameters shown are standard figures. Determine bore diameter and key bearing pressure based on general mechanical design.
2. For hub types other than 1B and 2B, refer to the Tsubaki Drive Chains & Sprockets catalogue.
3. Models in blue shaded areas have hardened teeth.
4. Models with unhardened teeth as standard can be manufactured with hardened teeth.
5. Models in shaded areas are made-to-order. All other models are stocked.
6. The above dimensions are nominal dimensions and may differ from actual dimensions.
Engineering Manual
43
Overview
RS Sprockets RS60 to RS100 2-Strand
M2
Model Numbering Example
Corrosion Resistant
General Use/
M2
RS80 -2B 17T - Q
Size Teeth hardening
No. of strands/Hub type Q: Hardened
No. of teeth [Blank]: Unhardened
DO
DO
DH
DH
DP
DP
d
Lube Free
L
Material
Material
of PCD PCD PCD
Teeth Dia.) Pilot Dia. Length Mass Dia.) Pilot Dia. Length Mass Dia.) Pilot Dia. Length Mass
DP Max. DP Max. DP Max.
(DO) Bore DH L kg (DO) Bore DH L kg (DO) Bore DH L kg
Special
12 73.60 83 12.7 32 51 50 1.1 98.14 110 19 46 67 63 2.3 122.67 138 23 58 86 80 4.7
13 79.60 89 15.9 35 57 50 1.3 106.14 118 19 50 77 63 2.9 132.67 148 23 65 95 80 5.7
14 85.61 95 15.9 39.5 62 56 1.6 114.15 127 19 58 86 63 3.5 142.68 158 23 72 105 80 6.8 A
15 91.63 101 15.9 45.5 68 56 1.9 122.17 135 19 64 94 63 4.1 152.71 168 28 66 98 80 7.3
16 97.65 107 15.9 50 76 56 2.3 130.20 143 19 70 102 71 5.3 A 162.75 179 28 66 98 80 8.3
Note 7
17 103.67 113 15.9 55 82 56 2.7 138.23 151 19 76 110 71 6.1 172.79 189 28 75 107 80 9.6
18 109.70 119 15.9 59 87 56 3.0 146.27 159 23 66 98 71 6.1 Note 7 182.84 199 28 75 107 80 10.7
Special Attachment
19 115.74 126 15.9 63 95 56 3.5 A 154.32 167 23 66 98 71 6.7 192.90 209 28 89 127 90 13.6
20 121.78 132 15.9 69 101 56 3.9 162.37 176 23 75 107 71 7.7 202.96 220 28 89 127 90 14.8
21 127.82 138 15.9 75 107 56 4.4 170.42 184 23 75 107 71 8.3 213.03 230 28 89 127 90 16.0
22 133.86 144 15.9 78 113 56 4.9 178.48 192 28 80 117 71 9.3 223.10 240 33 95 137 90 17..8
17
Note 7
23 139.90 150 18 66 98 56 4.8 186.54 200 28 80 117 71 10.0 233.17 250 33 95 137 90 19..2
19
24 145.95 156 18 66 98 56 5.1 194.60 208 28 80 117 80 11.6 243.25 260 33 95 137 90 20.7 B
25 151.99 162 18 66 98 56 5.4 202.66 216 28 80 117 80 12.4 253.32 270 33 95 137 90 22..2
22
26 158.04 168 18 66 98 56 5.8 210.72 224 28 80 117 80 13.2 263.41 281 33 95 137 90 23..8
23
27 164.09 174 18 66 98 56 6.2 218.79 233 28 80 117 80 14..1
14 273.49 291 33 95 137 90 25..4
25
Note 7
28
High Precision
170.14 180 18 66 98 56 6.6 226.86 241 28 80 117 80 15..0
15 283.57 301 33 95 137 90 27..2
27
30 182.25 193 18 66 98 56 7.5 243.00 257 28 80 117 80 17.0 B 303.75 321 33 95 137 90 30.9
32 194.35 205 18 66 98 56 8.4 259.14 273 28 80 117 80 19..0
19 323.92 341 33 95 137 90 34.44
34
34 206.46 217 18 66 98 56 9.4 275.28 289 28 80 117 80 21..2
21 344.10 362 33 95 137 90 38.66
38
Note 7
35 212.52 223 18 66 98 56 9.9 283.36 297 28 80 117 80 22.4 354.20 372 33 95 137 90 40.8
36 218.57 229 18 66 98 56 10..4
10 291.43 306 28 80 117 80 23..6
23 364.29 382 33 95 137 90 43.00
43
38 230.69 241 18 66 98 56 11..5 B
11 307.58 322 28 80 117 80 26..0
26 384.48 402 33 103 137 90 47.88
47
40 242.80 253 18 66 98 56 12.7 323.74 338 33 89 127 90 29..8 404.67 422 33 103 147 100 54.7
42 254.92 266 23 75 107 71 15..1
15 339.89 354 33 89 127 90 32..5
32 424.86 443 33 103 147 100 60.00 C
60
45 36..9 68.5
Note 7
273.09 284 23 75 107 71 17.1 364.12 378 33 89 127 90 455.15 473 33 103 147 100
Note 7
54 327.63 338 23 75 107 71 23.7 436.84 451 33 89 127 90 52..2 546.05 564 33 103 147 115 99.44
99
60 363.99 375 23 75 107 71 28.7 485.33 500 33 89 127 90 63..9 606.66 625 33 103 147 115 121.66
121
Note: 1. Maximum bore diameters shown are standard figures. Determine bore diameter and key bearing pressure based on general mechanical design.
2. For hub types other than 1B and 2B, refer to the Tsubaki Drive Chains & Sprockets catalogue.
3. Models in the dimensional chart whose approximate mass is in bold font have one hanging hole. See the table below for more information.
4. Models in blue shaded areas have hardened teeth.
5. Models with unhardened teeth as standard can be manufactured with hardened teeth.
Sprockets
6. Models in shaded areas are made-to-order. All other models are stocked.
7. Material A: Mechanically machined, machine-structural carbon steel; B: Welded construction, machine-structural carbon steel (teeth and hub);
C: Welded construction, rolled steel for general structural use (teeth), machine-structural carbon steel (hub)
8. The above dimensions are nominal dimensions and may differ from actual dimensions.
♦ Hanging
HangingHole Dimensions
Hole Dimensions
No. of Teeth 32T 34T 35T 36T 38T 40T 42T 45T 48T 50T 54T 60T
a.
Engineering Manual
di
le
RS60 293
Ho
Hole
Ho
le
Size
(PCD)
n
(PC
D)
RS100 224 245 255 365 285 305 326 356 386 407 447 508
44
Poly Steel Attachment Chain
Overview
■ Base Chain
T1
T2
Corrosion Resistant
General Use/
L1
W
R
D
L2
H
h
P P
Lube Free
■ Attachments
T1
T2
T1
L1
T2
W
D
C
L1
L2
Special
R
D
O N
L2
XS
C1
S
H
H
Special Attachment
P P P P
T2
T2
X
High Precision
L1
L1
R
W
R
W
D D
L2
L2
C
X
O N
XS
C1
S
H
H
Free Flow
P P
P P
EP Attachment
P' P'
L3
T2
Sprockets
L4
T1
R
W
D
L2
H
Engineering Manual
P P
45
Chain
No.
Overview
p.17·18 p.33〜35 p.15 p.136–
Corrosion Resistant
General Use/
RS25-PC 6.35 3.30 3.18 0.75 1.3 6.0 5.05 2.31 4.5 5.5 0.08{ 8} 0.095 160
RS35-PC 9.525 5.08 4.78 1.25 2.2 9.0 7.8 3.59 6.85 7.85 0.18{18} 0.22 320
RS40-PC 12.70 7.92 7.95 1.5 1.5 12.0 10.4 3.97 8.25 9.95 0.44{45} 0.39 240
RS50-PC 15.875 10.16 9.53 2.0 2.0 15.0 13.0 5.09 10.3 12.0 0.69{70} 0.58 192
RS60-PC 19.05 11.91 12.70 2.4 2.4 18.1 15.6 5.96 12.85 14.75 0.88{90} 0.82 160
Lube Free
■ Attachment Dimensions
Size & Additional Weight per Attachment kg
C C1 N O S X XS L3 L4
Type A, SA K, SK EP
RS25-PC 7.95 7.95 5.6 3.4 4.75 11.45 11.65 - - 0.0003 0.0006 -
RS35-PC 10.5 9.5 7.9 3.4 6.35 15.3 14.55 - - 0.0008 0.0016 -
Special
RS40-PC 12.75 12.7 9.5 3.6 8.0 17.8 17.4 9.4 16.75 0.002 0.004 0.001
RS50-PC 16.0 15.9 12.7 5.2 10.3 23.55 23.05 11.9 21.0 0.003 0.006 0.002
RS60-PC 19.15 18.3 15.9 5.2 11.9 28.35 26.85 14.2 25.75 0.007 0.014 0.003
Note: 1. Poly Steel Chain in BS specifications is made-to-order. Contact a Tsubaki representative for details. Available sizes: RS08B-PC, RS10B-PC, RS12B-PC
Special Attachment
2. Poly Steel Attachment Chains use special connecting links. Model numbering example: RS40-PC-A1-JL
3. When replacing stainless steel RS Attachment Chain (SS chain) with Poly Steel Attachment Chain, check the chain tension. Poly Steel Attachment Chain
tension should be less than the maximum allowable load.
4. Guide rails should support the bottom side of the inner links.
5. Attachments other than EP attachments cannot be installed on inner links and will be attached to even-numbered outer links.
6. Offset links are not available. Chains should be designed with an even number of links.
7. The above dimensions are nominal dimensions and may differ from actual dimensions.
High Precision
Free Flow
Sprockets
Engineering Manual
46
Lube Free Small Size Conveyor Chain
Overview
Tsubaki is a pioneer in the industry, being the first to develop a chain that uses special oil- Basic Construction
impregnated bushes. Since first being introduced in 1988, Lambda Chain has gained an
Corrosion Resistant
General Use/
The inclusion of an oil-impregnated felt seal in the construction of X-Λ (X-Lambda) Chain Basic Construction
Special
significantly improves the anti-wear performance of standard Lambda Chain. Ideal for nickel-plated
pin
environments where extended replacement intervals are required when using lube-free chain.
Special
Felt seal
♦ Ultra long life in a lube-free chain… The combination of a special oil-impregnated bush and felt seal Felt seal
Special
further extends service life. oil-impregnated
bush
♦ Uses NSF-H1 food grade oil in its special sintered bushes.
♦ Interchangeability… Fully interchangeable with Lambda Chain. However, as the overall pin length Roller
Special Attachment
is longer than Lambda Chain, please check that this will not cause interference
with machinery or other equipment.
♦ Operating temperature range: -10°C to 60°C
Even in high-temperature environments (150°C to 230°C), our special lubricant, which is resistant to volatilization and
High Precision
degradation, brings out maximum wear resistance in the chain. The lubricant is environmentally friendly NSF-H1 grade certified,
allowing the KF Series to be used on food processing equipment, which is difficult to lubricate and can have wear problems.
♦ Operating temperature range: -10°C to 230°C
Do not use in environments over 230°C. This will lead to a serious decrease in wear life.
Harmful gases may be emitted in temperatures over 280°C.
Free Flow
0 1 5 10 0 1 2 3 0 1 2 3 4 5
As a ratio of test time As a ratio of test time As a ratio of test time
In-house test; normal temperatures
In-house test; 150°C environment In-house test; 230°C environment
(–10°C to 60°C)
47
Overview
Wide Variety of LAMBDA Small Size Conveyor Chain
Lambda Double Pitch ➡ Lambda Small Size Conveyor Chain Series Code: LMC
Chain
Corrosion Resistant
General Use/
Lambda RS Attachment ➡ Long Life Lambda Chain Series Code: LMCX
Chain
➡ KF Series Lambda Chain Series Code: LMCKF
Inner and outer link plates are
blackened. This treatment provides
better corrosion resistance, as well
as improving the overall appearance
of the chain.
Lube Free
Surface-Treated Lambda Lambda Hollow Pin
Double Pitch Chain Double Pitch Chain
Surface-Treated Lambda Lambda Hollow Pin
RS Attachment Chain RS Attachment Chain
Series Code: LMCNP Series Code: LMCHP
Standard Lambda Chain with anti- Hollow pin chain with all the features
corrosion surface treatments. of Lambda chain. Special oil-
Special
LMCNP: impregnated sintered bushes are
Nickel-plated plates and rollers used for hollow pin bushes.
provide mild corrosion resistance.
Special Attachment
Series Code: LMC Series Code: LM
RF roller chain with all the features Lambda chain that conforms to
of Lambda chain. Designed for ISO 606 B series standards. The
lubrication-free applications where dimensions are fully interchangeable
conveyed objects are placed directly with existing BS chains. Specially
on the chain. shaped pins are used on single-
strand 08B to 16B sizes to enable
easy chain disassembly using a
standard chain breaker.
High Precision
Lambda Chain Specialty
Free Flow Lambda Chain Attachments
We c a n m a n u f a c t u r e v a r i o u s
attachments to suit your needs, and
Series Code: LMC deliver them quickly.
2. Do not use Lambda chain where there is the possibility of exposure to chemicals, water, or cleaning/degreasing
vapors.
3. Impregnated oil may spatter depending on usage conditions.
4. Be aware that non-NSF-H1 anti-rust agent and assembly lube from the manufacturing process may be present on the
chain.
48
LAMBDA Double Pitch Chain
Overview
■ Base Chain
T
Corrosion Resistant
General Use/
T
T
L1
L1
L
D D
L
W
D
W
D
L2
L2
R1 R2
P P
P P
H
H
H
H
■ Attachments
Lube Free
X2
X2
C
C
X
X
X2
X2
C
C
Special
C
X2
X2
X
X
T
T
T
T
S
S
S
P P P P P P P P
Special Attachment
P' P'
D
L3
L4
High Precision
N
O1 N T O K T
XS
XS
C1
C2
P P
P P P P
Free Flow
N
O1 N T O K T
G
Sprockets
XS
XS
C1
C2
P P
49
Chain
No.
Overview
p.17·18 p.29·30 p.15 p.136–
Roller
Type
Size & Series P' Inner Link Length
P Plates S Roller R Roller Thickness Width
W Dia. D L1 L2 L
R1 R2 T H
Corrosion Resistant
General Use/
RF2040-LMC 25.40 7.95 7.92 15.88 3.97 8.25 9.95 18.2 1.5 12.0
RF2050-LMC 31.75 9.53 10.16 19.05 5.09 10.30 12.0 22.6 2.0 15.0
Contact a Tsubaki
representative
for details.
RF2060-LMC S 38.10 12.70 11.91 22.23 5.96 14.55 16.55 31.5 3.2 17.2
·
RF2080-LMC R 50.80 15.88 15.88 28.58 7.94 18.30 20.90 39.9 4.0 23.0
RF2100-LMC 63.50 19.05 19.05 39.69 9.54 21.80 24.50 47.5 4.8 28.6
RF2120-LMC 76.2 25.4 22.23 25.40 11.11 26.95 30.55 59.0 5.6 34.4
Lube Free
■ Attachment Dimensions
Attachment
Size & Series
C C1 C2 K N O O1 S T X X2 XS D L3 L4 G
RF2040-LMC 12.7 11.1 13.6 9.5 19.1 3.6 5.2 9.1 1.5 19.3 17.6 19.8 3.97 9.5 16.75 4.1
Special
RF2050-LMC 15.9 14.3 15.9 11.9 23.8 5.2 6.8 11.1 2.0 24.2 22.0 24.6 5.09 11.9 21.0 5.1
RF2060-LMC 21.45 17.5 19.1 14.3 28.6 5.2 8.7 14.7 3.2 31.5 28.2 30.6 5.96 14.3 27.45 6.1
RF2080-LMC 27.8 22.2 25.4 19.1 38.1 6.8 10.3 19.1 4.0 40.7 36.6 40.5 7.94 19.1 35.5 8.1
RF2100-LMC 33.35 28.6 31.8 23.8 47.6 8.7 14.3 23.4 4.8 49.9 44.9 50.4 9.54 23.8 43.4 10.1
Special Attachment
RF2120-LMC 39.7 33.3 37.3 28.6 57.2 14.0 16.0 27.8 5.6 60.7 54.4 59.9 − − − −
Max. Allowable Approx. Mass kg/m Additional Weight per Attachment kg No. of Links
Size & Series
Load kN {kgf} S Roller R Roller A, SA K, SK EP per Unit
High Precision
RF2080-LMC 10.7{1090} 2.41 3.52 0.032 0.064 0.007 60
Note: 1. LMCNP and LMCKF chains have the same dimensions as shown above.
2. Pin end diameter on EP attachments is slightly larger.
3. The link plates on LMCKF chain are blackened.
4. LMCKF chain uses 2-pitch offset links (2POL), which are made-to-order. Contact a Tsubaki representative for details.
5. The above dimensions are nominal dimensions and may differ from actual dimensions. Free Flow
Sprockets
Engineering Manual
50
Long Life LAMBDA Double Pitch Chain (X-Λ [X-Lambda])
Overview
■ Base Chain
S Roller R Roller O N
Corrosion Resistant
General Use/
T
T
T
L1
L1
X2
R1 R2
C
D D
L2
L2
H
T
P P P P
S
P P
Lube Free
■ Attachments
A1 Attachment
O N
A2 Attachment K1 Attachment
O N O N
K
O N O N K K O N
X X
X2 X2
CC
X2
X2
X
X2
X
X2
C
C
C
Special
C
X2
X
T
T
T
T
S
S
S
S
Special Attachment
P P
P P P P P P P P P P
X2 X2
CC
XS X2
X2
X
X2
High Precision
C C2 C
C
C
XS
XS
XS
C2
C1
C1
CC
O NO N
X2 X2
C
C
X X
X2
X2
NO1
X2
O1 N K
X
T K T
X
T T
P P P P P P P P
T T
XS
XS
XS
XS
T
T
C2
C2
C1
S C1
S S
S
S
P P P P P P P P P P
P P P P P P P P
Free Flow
O ON N
O1 O1 N N T T K K T T
XS
XS
XS
XS
C2
C2
C1
C1
O NO
Sprockets
N
O1 NO1 N T T K K T T
P P P P P P P P
XS
XS
XS
XS
C2
C2
C1
C1
Note: 1. Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used. Also, the drawings show
attachments added on every link.
2. RS sprockets can be used with S rollers if the sprocket has
P 30 or more
P P teeth. A
P Double Pitch sprocket will be needed if Pthe sprocket
P P has fewer
P than 30
teeth.
Engineering Manual
51
Chain
No.
Overview
p.17·18 p.29·30 p.15 p.136–
Type
Size & Series Inner Link
P Plates S Roller R Roller Thickness Width Load
W Dia. D L1 L2 kN {kgf}
R1 R2 T H
Corrosion Resistant
General Use/
RF2040-LMCX 25.40 7.95 7.92 15.88 3.97 8.90 10.6 1.5 12.0 2.65 { 270}
RF2050-LMCX 31.75 9.53 10.16 19.05 5.09 11.0 12.7 2.0 15.0 4.31 { 440}
S
RF2060-LMCX · 38.10 12.70 11.91 22.23 5.96 15.25 17.15 3.2 17.2 6.28 { 640}
R
RF2080-LMCX 50.80 15.88 15.88 28.58 7.94 19.15 21.75 4.0 23.0 10.7 {1090}
RF2100-LMCX 63.50 19.05 19.05 39.69 9.54 22.6 25.3 4.8 28.6 17.1 {1740}
■ Attachment Dimensions
Lube Free
Approx. Mass Additional Weight No. of
Attachment kg/m per Attachment kg Links
Size & Series
S R per
C C1 C2 K N O O1 S T X X2 XS A, SA K, SK Unit
Roller Roller
RF2040-LMCX 12.7 11.1 13.6 9.5 19.1 3.6 5.2 9.1 1.5 19.9 17.6 19.8 0.51 0.87 0.003 0.006 120
RF2050-LMCX 15.9 14.3 15.9 11.9 23.8 5.2 6.8 11.1 2.0 24.85 22.0 24.6 0.84 1.30 0.006 0.012 96
Special
RF2060-LMCX 21.45 17.5 19.1 14.3 28.6 5.2 8.7 14.7 3.2 32.4 28.2 30.6 1.51 2.19 0.017 0.034 80
RF2080-LMCX 27.8 22.2 25.4 19.1 38.1 6.8 10.3 19.1 4.0 41.6 36.6 40.5 2.43 3.54 0.032 0.064 60
RF2100-LMCX 33.35 28.6 31.8 23.8 47.6 8.7 14.3 23.4 4.8 50.8 44.9 50.4 3.56 5.82 0.06 0.12 48
Note: 1. Due to the felt seals, chain pin length (L1, L2) is slightly longer than those on standard double pitch or Lambda double pitch chains. The attachments’
X dimension is also larger than on attachments for standard double pitch chain or Lambda double pitch chain. Please check that this will not cause
Special Attachment
interference with machinery or other equipment.
2. Uses an oil-impregnated felt seal, causing more oil to stick to the surface of the chain when compared to Lambda chain.
3. See page 56 for instructions on handling connecting links. Note that the shape of the felt seal is round and differs from the felt seals on RS chain. Four
felt seals are installed on each connecting link.
4. Offset links are not available. Chains should be designed with an even number of links.
5. The above dimensions are nominal dimensions and may differ from actual dimensions.
High Precision
Free Flow
Sprockets
Engineering Manual
52
LAMBDA RS Attachment Chain
Overview
■ Base Chain
Offset Link
T
Corrosion Resistant
General Use/
L1
W
R
L
L2 D
Lube Free
H
h
P P
■ Attachments
Special
L3
X
X
X2
X2
L4
C
T
W
D D R
W
Special Attachment
C
X2
X
R
R
T
T
H
H
S
P P
P P
P P
High Precision
T
W
R
W
D D R
O N T O N T
Free Flow
XS
XS
C1
C1
H
P P P P
53
Chain
No.
Overview
p.17·18 p.33〜35 p.15 p.136–
Corrosion Resistant
General Use/
RS35-LMC 9.525 4.78 (5.08) 3.00 5.85 6.85 13.5 1.25 9.0 7.8 1.52{ 155} 0.33 320
Contact a Tsubaki representative
RS40-LMC 12.70 7.95 7.92 3.97 8.25 9.95 18.2 1.5 12.0 10.4 2.65{ 270} 0.64 240
RS50-LMC 15.875 9.53 10.16 5.09 10.3 12.0 22.6 2.0 15.0 13.0 4.31{ 440} 1.04 192
for details.
RS60-LMC 19.05 12.70 11.91 5.96 12.85 14.75 28.2 2.4 18.1 15.6 6.28{ 640} 1.53 160
RS80-LMC 25.40 15.88 15.88 7.94 16.25 19.25 36.6 3.2 24.1 20.8 10.7 {1090} 2.66 120
RS100-LMC 31.75 19.05 19.05 9.54 19.75 22.85 43.7 4.0 30.1 26.0 17.1 {1740} 3.99 96
Lube Free
RS120-LMC 38.10 25.40 22.23 11.11 24.90 28.90 55.0 4.8 36.2 31.2 23.9 {2440} 5.93 80
RS140-LMC 44.45 25.40 25.4 12.71 26.90 31.70 59.5 5.6 42.2 36.4 32.4 {3300} 7.49 68
■ Attachment Dimensions
Attachment Additional Weight per Attachment kg
Size & Series
C C1 N O S X X2 XS L3 L4 A, SA K, SK EP
Special
RS35-LMC 9.5 9.5 7.9 3.4 6.35 14.3 14.3 14.55 9.5 14.6 0.0008 0.0016 0.0008
RS40-LMC 12.7 12.7 9.5 3.6 8.0 17.8 17.8 17.40 9.5 16.75 0.002 0.004 0.001
RS50-LMC 15.9 15.9 12.7 5.2 10.3 23.4 23.4 23.05 11.9 21.0 0.003 0.006 0.002
Special Attachment
RS60-LMC 19.05 18.3 15.9 5.2 11.9 28.2 28.2 26.85 14.3 25.75 0.007 0.014 0.003
RS80-LMC 25.4 24.6 19.1 6.8 15.9 36.6 36.6 35.45 19.1 33.85 0.013 0.026 0.007
RS100-LMC 31.75 31.8 25.4 8.7 19.8 44.9 44.9 44.0 23.8 41.75 0.026 0.052 0.012
RS120-LMC 38.1 36.5 28.6 10.3 23.0 55.8 50.8 52.9 28.6 51.4 0.044 0.088 0.020
RS140-LMC 44.5 44.5 34.9 11.9 28.6 63.1 57.2 63.5 33.3 57.9 0.071 0.142 0.030
Note: 1. LMCNP and LMCKF chains have the same dimensions as shown above.
High Precision
2. Pin diameters for RS35-LMC and RS35 are different. The two chains cannot be connected to each other.
3. Roller diameter R (in parentheses) for RS35-LMC is the bush diameter.
4. Dimension D of EP attachment for RS35-LMC is 3.0 mm in diameter and is slightly smaller than that for standard RS35 chain.
5. Pin end diameter on EP attachments is slightly larger.
6. The link plates on LMCKF chain are blackened. LMCKF chain uses 2-pitch offset links (2POL), which are made-to-order. Contact a Tsubaki representative
for details.
7. The above dimensions are nominal dimensions and may differ from actual dimensions.
Free Flow
Sprockets
Engineering Manual
54
Long Life LAMBDA RS Attachment Chain (X-Λ [X-Lambda])
Overview
■ Base Chain
T
L1
Corrosion Resistant
General Use/
W
R
D
L2
H
h
Lube Free
P P
■ Attachments
Special
A1 Attachment K1 Attachment
O ON N O ON N
O NO N O NO N
X
X2
X2
X
CX2
CX2
C
C
X
X2
X2
X2
X2
C
C
Special Attachment
X2 C
C
X2
X
X
C
X2
X2
X
X
T
T
T
T
T
T
S
S
S
S
S
P P P P P P P P
P PP P P PP P
High Precision
O ON N T T O ON N T T
O NO N T T O NO N T T
Free Flow
XS
XS
CXS
XS
1
1
C1
C1
C
XS
XS
XS
XS
C1
C1
C1
C1
P P P P P P P P
P PP P P PP P
55
Chain
No.
Overview
p.17·18 p.33〜35 p.15 p.136–
Corrosion Resistant
General Use/
RS40-LMCX 12.70 7.95 7.92 3.97 8.90 10.6 1.5 12.0 10.4 2.65{ 270} 0.64 240
RS50-LMCX 15.875 9.53 10.16 5.09 11.0 12.7 2.0 15.0 13.0 4.31{ 440} 1.04 192
RS60-LMCX 19.05 12.70 11.91 5.96 13.7 15.6 2.4 18.1 15.6 6.28{ 640} 1.53 160
RS80-LMCX 25.40 15.88 15.88 7.94 17.1 20.1 3.2 24.1 20.8 10.7 {1090} 2.69 120
RS100-LMCX 31.75 19.05 19.05 9.54 20.6 23.6 4.0 30.1 26.0 17.1 {1740} 4.02 96
■ Attachment Dimensions
Lube Free
Attachment Additional Weight per Attachment kg
Size & Series
C C1 N O S X X2 XS A, SA K, SK
RS40-LMCX 12.7 12.7 9.5 3.6 8.0 18.40 17.8 17.40 0.002 0.004
RS50-LMCX 15.9 15.9 12.7 5.2 10.3 24.10 23.4 23.05 0.003 0.006
RS60-LMCX 19.05 18.3 15.9 5.2 11.9 29.05 28.2 26.85 0.007 0.014
Special
RS80-LMCX 25.4 24.6 19.1 6.8 15.9 37.5 36.6 35.45 0.013 0.026
RS100-LMCX 31.75 31.8 25.4 8.7 19.8 45.6 44.9 44.0 0.026 0.052
Note: 1. Due to the felt seals, chain pin length (L1, L2) is slightly longer than those on RS attachment or Lambda RS attachment chains. The attachments’ X
dimension is also larger than on attachments for RS attachment chain or Lambda RS attachment chain. Please check that this will not cause interference
with machinery or other equipment.
Special Attachment
2. Uses an oil-impregnated felt seal, causing more oil to stick to the surface of the chain when compared to Lambda chain.
3. Offset links are not available. Chains should be designed with an even number of links.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
High Precision
♦ How to Assemble a Connecting Link Outer plate
When assembling chain, use connecting links designed for X-Lambda chain (with
felt seals). As shown in the diagram at the right, insert felt seals between the outer
Felt seal
plates and connecting plates, and attach the link. The felt seals are impregnated
Felt seal
with oil. Be careful to ensure that oil is not squeezed out.
Spring clip
Cotter pins
used on size 80
chain and larger Free Flow
Connecting plate
Sprockets
Engineering Manual
56
BS LAMBDA Attachment Chain
Overview
■ Base Chain
Offset Link
T1
T2
Corrosion Resistant
General Use/
L1
W
R
L
D
L2
H
h
P P
■ Attachments
Lube Free
Note: Actual dimension P' may differ from P. Contact a Tsubaki representative for details.
Engineering Manual
57
Chain
No.
Overview
p.17·18 p.39 p.15 p.136–
Corrosion Resistant
General Use/
RS08B-LM 12.70 8.51 7.75 1.6 1.6 12.0 10.4 4.45 18.4 8.4 10.0 18.6 13.7{ 1400} 0.70 240
RS10B-LM 15.875 10.16 9.65 1.5 1.5 14.7 13.7 5.08 20.8 9.55 11.25 20.8 16.1{ 1640} 0.95 192
Contact a Tsubaki
representative
for details.
RS12B-LM 19.05 12.07 11.68 1.8 1.8 16.1 16.1 5.72 24.1 11.1 13.0 24.4 19.5{ 1990} 1.25 160
RS16B-LM 25.40 15.88 17.02 4.0 3.2 21.0 21.0 8.28 37.7 17.75 19.95 39.3 60.0{ 6120} 2.70 120
RS20B-LM 31.75 19.05 19.56 4.4 3.4 26.0 26.0 10.19 43.0 19.9 23.1 46.6 95.0{ 9680} 3.85 96
RS24B-LM 38.10 25.40 25.40 6.0 5.6 33.4 31.2 14.63 58.5 26.65 31.85 61.7 160 {16300} 7.45 80
Lube Free
■ Attachment Dimensions
Additional Weight per
A1, SA1, K1, SK1 Attachments Attachment kg
Size & Series
C C1 N O S X X2 XS A, SA K, SK
RS08B-LM 11.9 12.7 11.4 4.2 8.9 19.05 17.15 19.3 0.002 0.004
RS10B-LM 15.9 15.9 12.7 5.0 10.2 22.25 20.6 22.95 0.003 0.006
Special
RS12B-LM 19.05 22.2 16.5 7.1 13.5 29.85 27.85 32.05 0.006 0.012
RS16B-LM 23.8 23.9 24.3 6.7 15.2 37.35 34.4 34.1 0.014 0.028
RS20B-LM 31.75 31.8 25.4 8.7 19.8 44.85 41.6 44.0 0.024 0.048
Special Attachment
WA2, WSA2, WK2, WSK2 Attachments EP Attachment Additional Weight per Attachment kg
WA1, WSA1, WK1, WSK1 Attachments
Size & Series
C C1 NW O S X XS KW D L3 L4 WA, WSA WK, WSK EP
RS08B-LM 12.7 13.1 24.6 4.9 8.9 20.3 20.7 12.7 4.45 9.5 17.0 0.005 0.010 0.001
RS10B-LM 15.9 16.6 30.0 5.0 10.2 22.85 23.55 15.9 5.08 11.9 20.25 0.006 0.012 0.002
RS12B-LM 17.45 17.6 34.8 5.5 11.4 25.65 25.75 19.1 5.72 14.3 24.1 0.009 0.018 0.003
High Precision
RS16B-LM 28.6 26.0 46.0 8.1 15.9 39.25 36.7 25.4 8.28 19.1 35.25 0.030 0.060 0.008
Note: 1. Single-strand chains in sizes RS08B through RS16B use easy disassembly pins (with center sink riveting). All other sizes, including 2-strand chains, use
double-sided riveting.
2. Minimum tensile strength and maximum allowable load are not the same thing. Refer to page 8.
3. Contact a Tsubaki representative regarding chain selection.
4. When replacing a chain that has made-in-Europe standard attachments with Tsubaki attachment chain, be sure to check attachment dimensions in Free Flow
advance, since Tsubaki standard dimensions may differ from European dimensions.
5. Pin end diameter on EP attachments is slightly larger.
6. Tsubaki can manufacture special attachments and special extended pins, as well as RF06B attachment chain. Please inquire for details.
7. The above dimensions are nominal dimensions and may differ from actual dimensions.
Sprockets
Engineering Manual
58
LAMBDA RF Roller Chain
Chain
No.
Overview
■ Base Chain
T
Corrosion Resistant
General Use/
T
L1
R
W
D
L2
Lube Free
H
P P
Between
Pitch Inner Link
Size & Series Dia. Thickness Width Dia. Load Mass Links per
P Plates
L1 L2 Unit
R W T H D kN {k f} k /m
RF35-LMC 9.525 (5.08) 4.78 1.25 9.0 3.00 5.85 6.85 1.52{ 155} 0.41 320
RF40-LMC 12.70 7.92 7.95 1.5 12.0 3.97 8.25 9.95 2.65{ 270} 0.74 240
RF50-LMC 15.875 10.16 9.53 2.0 15.0 5.09 10.3 12.0 4.31{ 440} 1.22 192
Special Attachment
RF60-LMC 19.05 11.91 12.70 2.4 18.1 5.96 12.85 14.75 6.28{ 640} 1.78 160
RF80-LMC 25.40 15.88 15.88 3.2 24.1 7.94 16.25 19.25 10.7 {1090} 3.09 120
RF100-LMC 31.75 19.05 19.05 4.0 28.6 9.54 19.75 22.85 17.1 {1740} 4.43 96
RF120-LMC 38.10 22.23 25.40 4.8 34.4 11.11 24.9 28.9 23.9 { 2440} 6.49 80
Note: 1. Offset links are not available. Chains should be designed with an even number of links.
2. Pin diameters for RF35-LMC and RF35 are different. The two chains cannot be connected to each other.
High Precision
59
Hollow Pin Chain
Chain
No.
Overview
p.17·18 p.29〜、33〜 p.15 p.136–
In Hollow Pin Chain, the pin is made with a hole, enabling various attachments to be installed simply and easily. This type of
chain is used for general-purpose conveyance.
Features: 1. Regardless of whether the chain is straight or wrapped around a sprocket, the center distance between
attachments is always the same.
Corrosion Resistant
General Use/
2. The load from the attachments is distributed equally to both sides of the link plates. This provides advantages
in terms of strength, and the chain has less tendency to wind while running.
3. It is easy to replace attachments, do maintenance, or adjust attachment spacing even while the chain is
installed on equipment.
Lube Free
S Roller (Bushed Type) Offset Link
T
T
L1
2L1
B
W
D D
L2
F
H
H
P P P
Special
Series
T
Size
L1
D R
W
D
L2
Special Attachment
■ Base Chain Dimensions
Bush Roller Width Plate Pin Offset Pin Approx. Mass k /m No. of
Pitch
Roller
Between
Type
Size Dia. Dia. Inner Link Thickness Width Outer Dia. Inner Dia. Length Bushed Links per
P L1 L2 L R Roller Unit
B R Plates W T H E F (min.) Type
RF2040 25.40 7.92 15.88 7.95 1.5 12.0 5.68 4.00 8.00 9.50 19.1 0.46 0.82 120
RF2050 S 31.75 10.16 19.05 9.53 2.0 15.0 7.22 5.12 10.05 11.65 23.4 0.75 1.21 96
·
RF2060 R 38.10 11.91 22.23 12.70 2.4 17.2 8.38 5.99 12.55 14.25 28.7 1.38 2.06 80
High Precision
RF2080 50.80 15.88 28.58 15.88 3.2 23.0 11.375 8.02 16.25 17.80 35.7 1.80 2.81 60
Note: 1. S roller type (bushed type) chains have no rollers.
2. HPSS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain will contact water. Using
a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on lubricated (including water lubricated) conditions.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
D
L
Series
L2
Size
B F HP HPNP LMCHP HPSS
RS40 1.77{180} 1.47{150} 0.44{ 45}
RS50 3.14{320} 2.55{260} 0.69{ 70}
H
Sprockets
RS40 12.70 7.92 7.95 1.5 12.0 5.68 4.00 8.00 9.50 19.1 0.53 240
RS50 15.875 10.16 9.53 2.0 15.0 7.22 5.12 10.05 11.65 23.4 0.86 192
RS60 19.05 11.91 12.70 2.4 18.1 8.38 5.99 12.55 14.25 28.7 1.27 160
RS80 25.40 15.88 15.88 3.2 24.1 11.375 8.02 16.25 17.80 35.7 2.15 120
Note: 1. HPSS chains are not pre-lubricated before shipping. Always lubricate the chain before use, except when using underwater or when the chain will contact
water. Using a chain without lubrication may result in premature articulation problems. Maximum allowable loads are based on lubricated (including water
lubricated) conditions.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.
60
Curved Double Pitch Chain
Chain
No.
Overview
This chain has additional clearance between the pins and bushes to permit extra flexibility.
Guide rails to control the chain enable it to be used for curved conveyance. The chain can be used for power transmission
purposes, as well as for conveyance when attachments are installed.
Corrosion Resistant
General Use/
T
X
T
X2
C
L1
W
D
L2
Lube Free
Min. radius r
S
H
P P
Width Roller Dia. R Plate Pin Min. Max. Approx. Mass k /m No. of
Size & Pitch Between
Inner Link S Roller R Roller Thickness Width Radius Allowable
Load Links
Series P Dia. D L1 L2
Plates W T H r kN {k f} S Roller R Roller per Unit
RF2040-CU 25.40 7.95 7.92 15.88 1.5 12.0 3.97 8.45 9.75 700 1.86{190} 0.51 0.87 120
RF2050-CU 31.75 9.53 10.16 19.05 2.0 15.0 5.09 10.6 12.4 800 2.84{290} 0.84 1.30 96
Special Attachment
RF2060-CU 38.10 12.70 11.91 22.23 2.4 17.2 5.96 13.25 15.05 1000 4.02{410} 1.22 1.90 80
RF2080-CU 50.80 15.88 15.88 28.58 3.2 23.0 7.94 16.75 20.05 1200 6.96{710} 2.02 3.13 60
■ Attachment Dimensions
A1, SA1, K1, SK1 Attachments Additional Weight per Attachment k
Size &
Series
C K N O S X X2 A K
High Precision
RF2040-CU 12.7 9.5 19.1 3.6 9.1 19.5 17.6 0.03 0.06
RF2050-CU 15.9 11.9 23.8 5.2 11.1 24.4 22.0 0.06 0.12
RF2060-CU 21.45 14.3 28.6 5.2 14.7 29.9 27.0 0.013 0.026
RF2080-CU 27.8 19.1 38.1 6.8 19.1 39.1 35.25 0.026 0.052
Note: 1. Drawing shows S roller chain. Dimensions are the same for R roller chain, excluding roller dimensions.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.
Free Flow
Sprockets
Engineering Manual
61
Curved RS Attachment Chain
Chain
No.
Overview
p.17·18 p.33〜35 p.15 p.136–
Corrosion Resistant
General Use/
T
X
T
X2
C
L1
R
W
D
L2
Min. radius r
S
h
Lube Free
P P
RS40-CU 12.70 7.95 7.92 1.5 12.0 10.4 3.97 8.45 9.75 350 1.86{190} 0.61 240
Special
RS50-CU 15.875 9.53 10.16 2.0 15.0 13.0 5.09 10.6 12.4 400 2.84{290} 1.01 192
RS60-CU 19.05 12.70 11.91 2.4 18.1 15.6 5.96 13.25 15.05 500 4.02{410} 1.40 160
RS80-CU 25.40 15.88 15.88 3.2 24.1 20.8 7.94 16.75 20.05 600 6.96{710} 2.47 120
Special Attachment
■ Attachment Dimensions
A1, K1 Attachments Additional Weight per Attachment k
Size &
Series
C N O S X X2 A K
High Precision
RS80-CU 25.4 19.1 6.8 15.9 37.1 36.6 0.013 0.026
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Free Flow
Sprockets
Engineering Manual
62
Specialty Attachment Chain (Plus α)
Overview
Press Nut Attachment Nuts are added on the attachment to enable slats
65
(Attachment Type: A-NM, K-NM) to be installed simply and easily.
Upper Surface Ground Attachment The rollers are ground, and the upper surfaces of
69
(Attachment Type: PG) the attachments are ground as well.
Lube Free
Large Size RS Attachment Attachment for chain sizes RS180 and larger. 70
Triangle Attachment
For conveying various types of bar-like objects. 77
(Attachment Type: RE)
Sticker Attachment The attachment is topped with a sharp barb-like
77
(Attachment Type: FS) spike to grip flat objects such as film.
A magnet mounted on the attachment holds cases
Magnetic Attachment
carrying conveyed goods. Can be used for inclined 78
(Attachment Type: MG) conveyance.
Free Flow
(Attachment Type: SLT [Riveted]) Ideal for conveying relatively heavy material.
63
Special Hole Diameter Attachment (Double Pitch / RS)
Overview
Attachments with the most typical special hole diameters (JIS-2 class equivalent bolt holes) from amongst our numerous attachments.
Corrosion Resistant
General Use/
A1 Attachment A2 Attachment K1 Attachment K2 Attachment
N
N O N N O
K O
K O
T
T
X2
X
T
X
T
X2
X2
C
X
T
T
C
C
L1
L1
L1
X2
R R
W
T
W
D R
W
C
D D
L1
L2
L2
L2
C
W
C
X2
D
X2
L2
X
S
S
S
S
H
H
H
H
P P
P P P P P P
Lube Free
■ Attachment Dimensions
Width Roller Dia. R Pin Plate Attachment
Pitch Between
Size Inner Link Width Thickness
P Plates W S Roller R Roller Dia. D L1 L2 C K N S X X2 O
H T
RF2040 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 12.7 9.5 19.1 9.1 19.3 17.6 4.5・5.5
RF2050 31.75 9.53 10.16 19.05 5.09 10.30 12.0 15.0 2.0 15.9 11.9 23.8 11.1 24.2 22.0 4.5・5.5
RF2060 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 21.45 14.3 28.6 14.7 31.5 28.2 5.5・6.5
RF2080 50.80 15.88 15.88 28.58 7.94 18.30 20.90 23.0 4.0 27.8 19.1 38.1 19.1 40.7 36.6 9.0
Special
RF2100 63.50 19.05 19.05 39.69 9.54 21.80 24.50 28.6 4.8 33.35 23.8 47.6 23.4 49.9 44.9 11.0
Note: 1. Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used. Also, the drawings show
attachments added on every link.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.
Model Numbering Special Hole Diameter (Double Pitch) Connecting Link (JL)
Example RF2040R-LMC-1LK1-5.5+120L-JR RF2040-LMC-K1-5.5JL
Special Attachment
Size No. of links End link Connecting link (JL)
Same as at left
Roller type Special hole diameter
S: S roller Attachment type
(Dimension O in mm)
R: R roller (Enter only when attachments are to be installed)
Attachment spacing and type
Series
[Blank]: General use NP: Nickel plated
LMC: Lambda NEP: Special coating
High Precision
Attachment Type: A, K
A1 Attachment K1 Attachment
N O
O N
N O N
O
X2
T
XX22
X
T
X
X2
X
W T
X
C
W T
C
L2 L1
L1
C
C
L1
L2 L1
D RR D R
W
D R D
W
L2
L2
C
X2
C
X2
X
X
Free Flow
T
T
T
S
SS
S
H
H
P P PP PP P P
■ Attachment Dimensions
Width Roller Pin Plate Attachment
Pitch Between
Size Inner Link (Bush) Width Thickness
P Plates W Dia. D L1 L2 C N S X X2 O
Dia. R H T
3.59
Sprockets
RS35 9.525 4.78 (5.08) 5.85 6.85 9.0 1.25 9.5 7.9 6.35 14.3 14.3 2.6
〈3.00〉
RS40 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 12.7 9.5 8.0 17.8 17.8 4.5・5.5
RS50 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 15.9 12.7 10.3 23.4 23.4 4.5・5.5
RS60 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 19.05 15.9 11.9 28.2 28.2 5.5・6.5
RS80 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 25.4 19.1 15.9 36.6 36.6 9.0
RS100 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 31.75 25.4 19.8 44.9 44.9 11.0
Note: 1. Drawings show attachments added on every link.
Engineering Manual
Nuts are added on the attachment to enable slats to be installed simply and easily.
Both the attachment and nut are heat-treated for ample strength.
T
T
X
X2
X2
X
T
T
C
C
L1
L1
R R
W
W
D D
L2
L2
Lube Free
T1
T1
S
S
B B
H
H
P P P P
K O
Special
X2
X
T
C
L1
X
X2
W
T
D
C
L1
L2
W
D
X2
L2
X2
X
T1
Special Attachment
T1
S
S
H
B
H
P P P P
■ Attachment Dimensions
Width Roller Dia. R Pin Plate Attachment
Pitch Between
Size & Press Nut Inner Link
High Precision
RF2040-NM3 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 12.7 9.5 19.1 5.5 9.1 19.3 17.6 3.6 M3
RF2040-NM4 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 12.7 9.5 19.1 7.0 9.1 19.3 17.6 3.8 M4
RF2050-NM4 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 15.9 11.9 23.8 7.0 11.1 24.2 22.0 4.3 M4
RF2050-NM5 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 15.9 11.9 23.8 8.0 11.1 24.2 22.0 5.1 M5
RF2060-NM5 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 21.45 14.3 28.6 8.0 14.7 31.5 28.2 6.3 M5
Free Flow
RF2060-NM6 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 21.45 14.3 28.6 10.0 14.7 31.5 28.2 7.3 M6
Note: 1. Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used. Also, the drawings show
attachments added on every link.
2. Dimension B is the width when nuts are installed on upper and lower surfaces.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
R: R roller Series
[Blank]: General use NP: Nickel plated
LMC: Lambda NEP: Special coating
65
Overview
Press Nut Attachment (RS) Attachment Type: A, K
Corrosion Resistant
General Use/
N O
N O
X2
T
T
X2
X
C
T
C
L1
L1
R R
W
D
W
D
L2
C
L2
X2
X
T1
T1
S
Lube Free
B
H
B
h
H
h
P P P P
■ Attachment Dimensions
Width Pin Plate Attachment
Between Roller
Pitch
Size & Press Nut Inner Link Dia. Width Width Thickness
P Plates
Special
R Dia. D L1 L2 C N B S X X2 T1 O
W h H T
RS40-NM3 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 12.7 9.5 5.5 8.0 17.8 17.8 3.6 M3
RS40-NM4 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 12.7 9.5 7.0 8.0 17.8 17.8 3.8 M4
RS50-NM4 15.875 9.53 10.16 5.09 10.3 12.0 13.0 15.0 2.0 15.9 12.7 7.0 10.3 23.4 23.4 4.3 M4
Special Attachment
RS50-NM5 15.875 9.53 10.16 5.09 10.3 12.0 13.0 15.0 2.0 15.9 12.7 8.0 10.3 23.4 23.4 5.1 M5
RS60-NM5 19.05 12.70 11.91 5.96 12.85 14.75 15.6 18.1 2.4 19.05 15.9 8.0 11.9 28.2 28.2 5.5 M5
RS60-NM6 19.05 12.70 11.91 5.96 12.85 14.75 15.6 18.1 2.4 19.05 15.9 10.0 11.9 28.2 28.2 6.5 M6
High Precision
Model Numbering Example
66
Special Extended Pin (Double Pitch / RS)
Overview
Special extended pins can be manufactured with a short lead time by using common components.
EP Attachment
P' P'
D
L3
L4
T
T
Lube Free
W
L2
H
Special
P P
■ Attachment Dimensions
Width Roller Dia. R Pin Plate Pin
Size, Attachment Pitch Between
Special Attachment
RF2040-EPL20.3 25.40 7.95 7.92 15.88 3.97 9.95 12.0 1.5 20.3 27.55
RF2040-EPL29.8 25.40 7.95 7.92 15.88 3.97 9.95 12.0 1.5 29.8 37.15
RF2050-EPL19.3 31.75 9.53 10.16 19.05 5.09 12.0 15.0 2.0 19.3 28.5
RF2050-EPL23.8 31.75 9.53 10.16 19.05 5.09 12.0 15.0 2.0 23.8 32.9
High Precision
RF2050-EPL31.2 31.75 9.53 10.16 19.05 5.09 12.0 15.0 2.0 31.2 40.3
RF2060-EPL16.5 38.10 12.70 11.91 22.23 5.96 16.55 17.2 3.2 16.5 29.65
RF2060-EPL20.8 38.10 12.70 11.91 22.23 5.96 16.55 17.2 3.2 20.8 33.95
RF2060-EPL28.2 38.10 12.70 11.91 22.23 5.96 16.55 17.2 3.2 28.2 41.35
RF2080-EPL27.1 50.80 15.88 15.88 28.58 7.94 21.3 23.0 4.0 27.1 43.5
RF2080-EPL35.4 50.80 15.88 15.88 28.58 7.94 21.2 23.0 4.0 35.4 51.8
RF2080-EPL56.5 50.80 15.88 15.88 28.58 7.94 21.2 23.0 4.0 56.5 72.9
Free Flow
RF2100-EPL34.0 63.50 19.05 19.05 39.69 9.54 24.9 28.6 4.8 34.0 53.6
RF2100-EPL43.7 63.50 19.05 19.05 39.69 9.54 24.9 28.6 4.8 43.7 63.3
RF2100-EPL69.9 63.50 19.05 19.05 39.69 9.54 24.9 28.6 4.8 69.9 89.5
Note: 1. Actual dimension P' may differ from P. Contact a Tsubaki representative for details.
2. Extended pins on standard LMC chain are treated with a special nickel plating. Consequently, pin end diameter will be slightly larger.
3. Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used. Also, the drawings show
attachments added on every link.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
Sprockets
67
Overview
Special Extended Pin (RS) Attachment Type: EP
Corrosion Resistant
General Use/
EP Attachment
P’ P’
L3
T
L4
R
W
D
Lube Free
L1
L2
H
h
P P
Special
■ Attachment Dimensions
Width Pin Plate Pin
Size, Attachment Pitch Between Roller Dia.
Inner Link Dia. Width Width Thickness
Special Attachment
Type, Extended Pin P Plates R L1 L2 L3 L4
W D h H T
RS40-EPL15.4 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 15.4 22.65
RS40-EPL20.3 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 20.3 27.55
RS40-EPL29.8 12.70 7.95 7.92 3.97 8.25 9.95 10.4 12.0 1.5 29.8 37.15
RS50-EPL19.3 15.875 9.53 10.16 5.09 10.3 12.0 13.0 15.0 2.0 19.3 28.5
RS50-EPL23.8 15.875 9.53 10.16 5.09 10.3 12.0 13.0 15.0 2.0 23.8 32.9
RS50-EPL31.2 15.875 9.53 10.16 5.09 10.3 12.0 13.0 15.0 2.0 31.2 40.3
High Precision
RS60-EPL19.9 19.05 12.70 11.91 5.96 12.85 14.75 15.6 18.1 2.4 19.9 31.45
RS60-EPL24.2 19.05 12.70 11.91 5.96 12.85 14.75 15.6 18.1 2.4 24.2 35.75
RS60-EPL31.6 19.05 12.70 11.91 5.96 12.85 14.75 15.6 18.1 2.4 31.6 43.15
RS80-EPL30.8 25.40 15.88 15.88 7.94 16.25 19.25 20.8 24.1 3.2 30.8 45.55
RS80-EPL39.1 25.40 15.88 15.88 7.94 16.25 19.15 20.8 24.1 3.2 39.1 53.85
RS80-EPL42.3 25.40 15.88 15.88 7.94 16.25 19.25 20.8 24.1 3.2 42.3 57.05
RS100-EPL37.7 31.75 19.05 19.05 9.54 19.75 22.85 26.0 30.1 4.0 37.7 55.65 Free Flow
RS100-EPL45.0 31.75 19.05 19.05 9.54 19.75 22.85 26.0 30.1 4.0 45.0 62.95
RS100-EPL50.7 31.75 19.05 19.05 9.54 19.75 22.85 26.0 30.1 4.0 50.7 68.65
Note: 1. Actual dimension P' may differ from P. Contact a Tsubaki representative for details.
2. Extended pins on standard LMC chain are treated with a special nickel plating. Consequently, pin end diameter will be slightly larger.
3. Drawings show attachments added on every link.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
Sprockets
68
Upper Surface Ground Attachment (Double Pitch / RS)
Overview
The rollers are ground, and the upper surfaces of the attachments are ground as well.
X2
X
T
T
T
T
X2
X2
C
X
X
X2
X
W T
W T
T
L1
C
C
C
R
L1
L1
W
L1
D R R R
W
D D D
L2
Ground Ground
L2
L2
L2
C
C
X2
X2
Ground
X
X
Ground
S
S
H
H
S
S
H
H
P P P P
P P
P P
■ Attachment Dimensions
Lube Free
2. On chains without attachments, the outer surface of rollers is not ground. In this case, the roller diameter will differ from the dimensions given above.
Roller diameter (R) for RF2040S is 7.92, RF2050S is 10.16, RF2060S is 11.91, and RF2080S is 15.88.
3. The top surface of link plates is ground on chains without attachments. In this case, the plate width H will differ from the dimensions given above. Width (H)
for RF2040S is 11.9, RF2050S is 14.9, RF2060S is 17.1, and RF2080S is 22.7.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
Chain Numbering
Model Numbering Example Upper Surface Ground Attachment (Double Pitch) Connecting Link (JL)
RF2040S-PG-2LK1+120L-JR RF2040-PG-K1-JL
Special Attachment
A1 Attachment K1 Attachment
High Precision
N O N O
T
T
X2
X
X2
X
T
T
C
C
L1
L1
R
W
R
W
D D
Ground
L2
L2
C
X2
X
Ground
S
H
h
P P
H
h
Free Flow
P P
■ Attachment Dimensions
Width Pin Plate Attachment
Pitch Between
Roller
Size & Series Inner Link Dia. Dia. Width Width Thickness
P Plates W R L1 L2 C N O S X X2
D h H T
RS40-PG 12.70 7.95 7.90 3.97 8.25 9.95 10.4 12.0 1.5 12.7 9.5 3.6 7.8 17.8 17.8
RS50-PG 15.875 9.53 10.12 5.09 10.3 12.0 13.0 15.0 2.0 15.9 12.7 5.2 10.1 23.4 23.4
Sprockets
RS60-PG 19.05 12.70 11.88 5.96 12.85 14.75 15.6 18.1 2.4 19.05 15.9 5.2 11.6 28.2 28.2
RS80-PG 25.40 15.88 15.71 7.94 16.25 19.25 20.8 24.1 3.2 25.4 19.1 6.8 15.6 36.6 36.6
RS100-PG 31.75 19.05 18.83 9.54 19.75 22.85 26.0 30.1 4.0 31.75 25.4 8.7 19.4 44.9 44.9
RS120-PG 38.10 25.40 22.01 11.11 24.9 28.9 31.2 36.2 4.8 38.1 28.6 10.3 22.6 55.8 51.2
RS140-PG 44.45 25.40 25.18 12.71 26.9 31.7 36.4 42.2 5.6 44.5 34.9 11.9 28.2 63.1 58.0
RS160-PG 50.80 31.75 28.36 14.29 31.85 36.85 41.6 48.2 6.4 50.8 38.1 14.3 31.4 73.7 66.0
Note: 1. X and X 2 are the width of the attachments installed on the outer (pin) link and inner (roller) link, respectively.
Engineering Manual
2. The above dimensions are nominal dimensions and may differ from actual dimensions.
Model Numbering Example Upper Surface Ground Attachment (RS) Connecting Link (JL)
RS40-PG-1LK1+240L-JR RS40-PG-K1-JL
Size No. of links End link Connecting link (JL)
Attachment type Same as at left
Series Attachment spacing Attachment type
(Enter only when attachments are to be installed)
69
Large Size RS Attachment
Overview
Large Size RS Attachment
Attachment for chain sizes RS180 and larger.
Corrosion Resistant
General Use/
K1 Attachment SK1 Attachment
O N
T
L1
R
T
W
T
L1
L2
R
2C
2X
W
D
N O
L2
T
XS
C1
S
Lube Free
H
h
H
h
P P P P
Note: Applicable chain sizes are RS180, RS200, RS240, RF320-T, and Note: Applicable chain sizes are RS200 and RS240.
RF400-T. Drawing shows RS180. The attachment part on RS200 Drawing shows RS240. Connecting links for RS200 use cotter pins.
is RF, while the entire chain is RF for sizes RS320 and larger.
Special
NW O KW
O
T
T
T
L1
L1
2C
2X
2C
R
2X
W
W
D D
L2
L2
Special Attachment
T
S
S
H
H
2
P P P P
Note: Applicable chain size is RF400-T. Note: Applicable chain sizes are RS200 and RS240.
WSK2 Attachment
High Precision
T
T
L1
D R
W
L2
RF320-T PL - - - -
H
■ Attachment Dimensions
Width
Roller Between Pin Plate
Pitch
Size & Series Dia. Inner Link
Dia. Width Width Thickness 2C C1 N O S 2X XS Nw Kw
P Plates L1 L2
Sprockets
R W D h H T
RS180 57.15 35.71 35.72 17.46 35.65 42.45 46.8 54.2 7.15 114.3 - 42.0 15.0 35.8 160.3 - - -
RS200 63.50 39.68 38.10 19.85 39.0 44.8 52.0 60.3 8.0 127.0 63.5 48.0 17.5 42.9 167.0 85.5 115.4 63.5
RS240 76.20 47.63 47.63 23.81 47.9 55.5 62.4 72.4 9.5 152.4 76.2 57.2 21.0 47.7 195.8 106.7 138.5 57.0
RF320-T 101.6 63.5 63.65 31.75 63.8 77.6 - 92 12.7 203.2 - 76.2 25.4 85.5 281.3 - - -
RF400-T 127.0 79.38 79.3 39.68 79.65 92.65 100 120 16.0 254.0 120 101.6 38.0 79.4 356.0 180 245 127
Engineering Manual
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
70
Double Pitch Deep Link / Inwardly Bent Attachment
Overview
Height of the link plates (dimension H1) is higher than the top of the roller on double pitch base chain. Allows materials to be
placed directly on the chain, even with R rollers.
Corrosion Resistant
General Use/
T
L1
W
D
L2
H1
Lube Free
H
P P
■ Attachment Dimensions
Size, Roller Pitch Width Between Roller Dia. Chain Height Pin Plate Connecting
Inner Link Plates
Type, Series P W R H Dia. D L1 L2 Width H1 Thickness T Link
RF2040R-DL 25.40 7.95 15.88 (17.9) 3.97 8.25 9.95 10.0 1.5 Spring clip
Special
RF2050R-DL 31.75 9.53 19.05 (21.5) 5.09 10.3 12.0 12.0 2.0 Spring clip
RF2060R-DL 38.10 12.70 22.23 (25.1) 5.96 14.55 16.55 14.0 3.2 Spring clip
RF2080R-DL 50.80 15.88 28.58 (32.2) 7.94 18.30 20.90 18.0 4.0 Cotter pin
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Model Numbering Example Double Pitch Deep Link Connecting Link (JL)
RF2040S-DL+120L-JR RF2040-DL-JL
Special Attachment
The top edges of the attachment are chamfered to protect conveyed materials from scratches. Allows conveyed materials
to be placed directly on the chain, or be conveyed by sandwiching between chains.
High Precision
t
L1
D
L2
N
Free Flow
R
H1
T W To
P P
Sprockets
■ Attachment Dimensions
Pitch Width Between Roller Dia. Pin Plate
Size & Series Inner Link Plates
P W R Dia. D L1 L2 H1 H2 N X T t To
RS40-UM 12.70 7.95 7.92 3.97 8.25 9.95 7.0 5.7 24.4 11.2 1.5 1.5 1.25
RS50-UM 15.875 9.53 10.16 5.09 10.3 12.0 8.5 7.1 30.5 13.1 2.0 2.0 1.5
Engineering Manual
Note: 1. When used as a replacement chain, carefully check dimension H2 to avoid possible interference.
2. Max. allowable load is not the same as RS attachment chain.
3. RS sprockets (type B) can be used if the sprocket has 23 or more teeth. If the sprocket has fewer than 23 teeth, it will cause interference between the
sprocket hub and the chain plates. A special sprocket is thus required. Contact a Tsubaki representative for details.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
71
Guide Roller (Double Pitch / RS)
Overview
Guide rollers prevent meandering and can be used as running rollers. (Not for curved chain.)
Corrosion Resistant
General Use/
T
L2
W
D R
L1
C
T
X
N
d
Lube Free
Y
H
DF
P P
■ Attachment Dimensions
Width Roller Dia. R Pin Plate Attachment Guide Roller
Size & Pitch Between
Inner Link
Attachment Type P Plates
S Roller R Roller Dia. D L1 L2 Width Thickness C X N Y d DF ℓ
Special
W H T
RF2040-GR 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 17.45 22.20 9.5 13.2 3.97 15.88 7.8
RF2050-GR 31.75 9.53 10.16 19.05 5.09 10.30 12.00 15.0 2.0 21.15 27.50 12.7 16.2 5.09 19.05 9.4
RF2060-GR 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 27.00 34.95 15.9 22.2 5.96 22.23 12.6
RF2080-GR 50.80 15.88 15.88 28.58 7.94 18.30 20.90 23.0 4.0 33.35 42.90 19.1 27.4 7.94 28.58 15.8
RF2100-GR 63.50 19.05 19.05 39.69 9.54 21.80 24.50 28.6 4.8 42.85 55.55 25.4 32.7 9.54 39.69 19.0
Special Attachment
Note: 1. Attachments shown are R roller type. However, the dimensions for attachments are the same when S rollers are used.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.
Model Numbering Example Guide Roller (Double Pitch) Connecting Link (JL)
RF2040S-2LGR+120L-JR RF2040-GR-JL
Size No. of links End link Connecting link (JL)
With guide roller Same as at left
Roller type
Guide roller spacing
High Precision
T
L2
D R
L1
C
T
Free Flow
N d
H
P P DF
■ Attachment Dimensions
Sprockets
RS80-GR 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 31.75 41.30 19.1 32.5 7.94 28.58 22.50
RS100-GR 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 41.30 54.00 25.4 39.5 9.54 39.69 27.40
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Guide Roller (RS) Connecting Link (JL)
Model Numbering Example
RS40-2LGR+240L-JR RS40-GR-JL
Size No. of links End link Connecting link (JL)
With guide roller Same as at left
Guide roller spacing
72
Threaded Extended Pin (Double Pitch / RS)
Overview
Extended pins (hardened steel) are threaded to enable tools, jigs, etc. to be attached.
Mounting a tool or jig that straddles two pins is constrained by P', the distance between pin centerlines.
Please contact a Tsubaki representative about dimension P'.
Attachment Type: EN
D1 d
P' P'
L5
L3
T1
L4
T
R
W
D
L2
Lube Free
P P
■ Attachment Dimensions
Special
RF2100-EN 63.50 19.05 19.05 39.69 9.54 11.46 M10 4.0 24.50 28.6 4.8
Note: 1. Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
2. Please specify dimensions L3 and L5, or L4 and L5.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
Attachment Type: EN
D1 d P' P'
L5
L3
T1
L4
T
T
R
W
Free Flow
D
L2
H
h
P P
Sprockets
■ Attachment Dimensions
Pitch Width Between Roller Dia. Pin Plate
Size & Series Inner Link Plates
P W R Dia. D D1 d T1 L2 Width h Width H Thickness T
RS40-EN 12.70 7.95 7.92 3.97 5.00 M4 1.5 9.95 10.4 12.0 1.5
RS50-EN 15.875 9.53 10.16 5.09 6.35 M5 2.0 12.0 13.0 15.0 2.0
Engineering Manual
RS60-EN 19.05 12.70 11.91 5.96 8.35 M6 2.4 14.75 15.6 18.1 2.4
RS80-EN 25.40 15.88 15.88 7.94 9.88 M8 3.2 19.25 20.8 24.1 3.2
RS100-EN 31.75 19.05 19.05 9.54 11.46 M10 4.0 22.85 26.0 30.1 4.0
RS120-EN 38.10 25.40 22.23 11.11 13.07 M12 4.8 28.90 31.2 36.2 4.8
Note: 1. Please specify dimensions L3 and L5, or L4 and L5.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.
73
Extended Pin with Spring Clip (Double Pitch / RS)
Overview
The spring clip allows the attachment of tools, etc.
Mounting a tool or jig that straddles two pins is constrained by P', the distance between pin centerlines.
Please contact a Tsubaki representative about dimension P'.
Corrosion Resistant
General Use/
Attachment Type: EC
P' P'
L6
L3
L5
L4
Lube Free
T
W
R
D
L1
L2
Special
P P
■ Attachment Dimensions
Pitch Width Between Roller Dia. R Pin Plate
Size & Series Inner Link Plates
P W S Roller R Roller Dia. D L1 L2 L6 Width H Thickness T
RF2040-EC 25.40 7.95 7.92 15.88 3.97 8.25 9.95 (2.8) 12.0 1.5
Special Attachment
RF2050-EC 31.75 9.53 10.16 19.05 5.09 10.3 12.0 (3.0) 15.0 2.0
RF2060-EC 38.10 12.70 11.91 22.23 5.96 14.55 16.55 (3.4) 17.2 3.2
Note: 1. Please specify dimensions L3 and L5, or L4 and L5.
2. Please specify the spacing of the extended pins (with spring clip).
3. Attachments shown are R roller type. However, the dimensions for attachments are the same when S rollers are used.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
High Precision
Attachment Type: EC
P' P'
L6
L3
L5
T
T
L4
Free Flow
W
R
D
L1
L2
H
h
P P
Sprockets
■ Attachment Dimensions
Pitch Width Between Roller Dia. Pin Plate
Size & Series Inner Link Plates
P W R Dia. D L1 L2 L6 Width h Width H Thickness T
RS40-EC 12.70 7.95 7.92 3.97 8.25 9.95 (2.8) 10.4 12.0 1.5
RS50-EC 15.875 9.53 10.16 5.09 10.3 12.0 (3.0) 13.0 15.0 2.0
Engineering Manual
RS60-EC 19.05 12.70 11.91 5.96 12.85 14.75 (3.4) 15.6 18.1 2.4
Note: 1. Please specify dimensions L3 and L5, or L4 and L5.
2. Please specify the spacing of the extended pins (with spring clip).
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
74
Stay Pin (Double Pitch / RS)
Overview
Pins are made longer to form parallel strands. Conveyed materials can be placed directly on the pins. Installing wire mesh is
one example of use.
L2
C1 D1
C2
Lube Free
T
R
W
D
L2
Special
P P
Special Attachment
■ Attachment Dimensions
Width Roller Dia. R Pin Plate
Pitch Between Inner
Size & Series Link Plates
P Dia. Width Thickness
S Roller R Roller D1 L2 C1, C2
W D H T
5.84
RF2040-ST 25.40 7.95 7.92 15.88 3.97 9.95 12.0 1.5
〈5.2 〉
Please specify dimension C1 or C2.
6.35
RF2050-ST 31.75 9.53 10.16 19.05 5.09 12.0 15.0 2.0
High Precision
〈6.1 〉
8.35
RF2060-ST 38.10 12.70 11.91 22.23 5.96 16.55 17.2 3.2
〈8.07〉
RF2080-ST 50.80 15.88 15.88 28.58 7.94 9.88 20.90 23.0 4.0
RF2100-ST 63.50 19.05 19.05 39.69 9.54 11.46 24.50 28.6 4.8
RF2120-ST 76.20 25.40 22.23 44.45 11.11 13.07 30.55 34.4 5.6
Free Flow
RF2160-ST 101.60 31.75 28.58 57.15 14.29 17.90 38.45 48.2 7.15
Note: 1. Base chain may be secured by spring clips or cotter pins depending on the length of the stay pins.
2. Total width (C1 + 2L2) should be 400 mm or less. Tsubaki can manufacture chain with this dimension wider than 400 mm, but pin and C2 specifications
may differ. Please inquire for details.
3. Dimension D1 differs for stainless steel chain. Please inquire for details.
4. This chain is provided with connecting links on both ends.
5. Attachments shown are S roller type. However, the dimensions for attachments are the same when R rollers are used.
6. Figures inside < > are for stainless steel chain.
7. The above dimensions are nominal dimensions and may differ from actual dimensions.
Sprockets
Engineering Manual
75
Overview
Stay Pin (RS) Attachment Type: ST
Corrosion Resistant
General Use/
L2
C1 max.
C2
Lube Free
D1
T
W
D
T
L2
Special
H
h
P P
Special Attachment
■ Attachment Dimensions
Width Pin Plate
Pitch Between Inner Roller Dia.
Size & Series Link Plates
P R Dia. Width Width Thickness
D1 L2 C1, C2
W D h H T
RS35-ST 9.525 4.78 (5.08) 3.59 5.0 6.85 7.8 9.0 1.25
5.84
RS40-ST 12.70 7.95 7.92 3.97 9.95 10.4 12.0 1.5
High Precision
〈5.2 〉
Please specify dimension C1 or C2.
6.35
RS50-ST 15.875 9.53 10.16 5.09 12.0 13.0 15.0 2.0
〈6.1 〉
8.35
RS60-ST 19.05 12.70 11.91 5.96 14.75 15.6 18.1 2.4
〈8.07〉
RS80-ST 25.40 15.88 15.88 7.94 9.88 19.25 20.8 24.1 3.2
RS100-ST 31.75 19.05 19.05 9.54 11.46 22.85 26.0 30.1 4.0
RS120-ST 38.10 25.40 22.23 11.11 13.07 28.9 31.2 36.2 4.8 Free Flow
RS140-ST 44.45 25.40 25.40 12.71 14.67 31.7 36.4 42.2 5.6
RS160-ST 50.80 31.75 28.58 14.29 17.90 36.85 41.6 48.2 6.4
Note: 1. Base chain may be secured by spring clips or cotter pins depending on the length of the stay pins.
2. Total width (C1 + 2L2) should be 400 mm or less. Tsubaki can manufacture chain with this dimension wider than 400 mm, but pin and C2 specifications
may differ. Please inquire for details.
Sprockets
3. Dimension D1 differs for stainless steel chain. Please inquire for details.
4. This chain is provided with connecting links on both ends.
5. Roller diameter R (in parentheses) for RS35-ST is the bush diameter.
6. Figures inside < > are for stainless steel chain.
7. The above dimensions are nominal dimensions and may differ from actual dimensions.
Engineering Manual
76
Triangle Attachment / Sticker Attachment
Overview
T
L1
W
R
L2 D
XS
Lube Free
H
P P
■ Attachment Dimensions
Width Pin Plate
Pitch Between Inner Roller Dia.
Size & Series Link Plates
P R Dia. Width Thickness Height
L1 L2
Special
W D H T XS
RS40-RE 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 17.9
RS50-RE 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 23.5
RS60-RE 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 20.8
RS80-RE 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 29.0
RS100-RE 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 34.6
Special Attachment
Note: 1. Other types of attachments are available. Please inquire for details.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.
The attachment is topped with a sharp barb-like spike to grip flat objects such as film. Please specify the shape of the
attachment and the form to which the tip is to be machined (shape left as punched, chamfered edges, ground edges, etc.)
10.16
Sprockets
Note: 1. The tip of the attachment is sharp. Take care when handling.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.
Engineering Manual
77
Magnetic Attachment / Rubber Attachment
Overview
Magnetic Attachment Attachment Type: MG
A magnet mounted on the attachment holds conveyed objects. Can be used for inclined conveyance.
Corrosion Resistant
General Use/
Magnet
Lube Free
• Three types of magnets are available.
Special
Plastic Case Plastic Magnet Stainless Steel Case
Special Attachment
Rubber Attachment Attachment Type: RSG
A layer of rubber is bonded to the attachment. The elasticity of the rubber allows objects to be conveyed between chains.
High Precision
D
D
T
T
C
L
W
L
R
W
R
T
N N
A
A
B
B
Free Flow
S
S
H
H
P P P P
■ Attachment Dimensions
Width
Roller Between Transverse Pin Plate Attachment
Size & No. of No. of Pitch
Dia. Inner Link Pitch
Strands Strands P Plates Dia. Length Width Thickness
R C N S A B α
W D L H T
Sprockets
RS40 1 12.70 7.92 7.95 — 3.97 20.0 12.0 1.5 24.4 9.0 4.0 13.0 30°
RS40-2 2 12.70 7.92 7.95 14.4 3.97 34.6 12.0 1.5 24.4 9.0 4.0 13.0 30°
RS40-3 3 12.70 7.92 7.95 14.4 3.97 48.8 12.0 1.5 24.4 9.0 6.0 15.0 0°
RS50-2 2 15.875 10.16 9.53 18.1 5.09 42.0 15.0 2.0 28.8 13.0 10.0 23.0 20°
RS60 1 19.05 11.91 12.7 — 5.96 29.5 18.1 2.4 34.6 13.0 10.0 23.0 0°
RS60-2 2 19.05 11.91 12.7 22.8 5.96 52.4 18.1 2.4 34.6 13.0 10.0 23.0 20°
Engineering Manual
Note: 1. Specifications for the rubber material will be determined in consultation with the customer.
2. Dimensions L are all calculated as both ends of the pin being secured with spring clips.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
78
Crescent Top Plate / Slat(Riveted)
Overview
T0
T
L1
R
W
D
L2
XW
H
P P
Lube Free
■ Attachment Dimensions
Width Pin Plate Top Plate
Pitch Roller Dia. Between Inner
Size & Series Link Plates Width Thickness
P R Dia. Width Thickness
L1 L2
W D H T XW T0
RF2050R-CL 31.75 19.05 9.53 5.09 15.05 11.9 15.0 2.0 32 6.0
RF2060R-CL 38.10 22.23 12.70 5.96 19.5 16.95 17.2 3.2 38.1 6.35
Special
RF2080R-CL 50.80 28.58 15.88 7.94 24.2 21.1 23.0 4.0 50 8.0
RF2100R-CL 63.50 39.69 19.05 9.54 25.9 24.3 28.6 4.8 63.5 6.35
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Series
Slats are installed on tough double pitch chain. Ideal for conveying relatively heavy material.
High Precision
ST
S
H
P P
T
R
2C
Free Flow
2X
W
SL
D
L
K
N
Sw
■ Attachment Dimensions
Sprockets
Width
Between Roller Dia. R Pin Plate
Pitch
Size & Series Inner Link 2C 2X K N S ST SL Sw
P Plates Dia. Width Thickness
S Roller R Roller L
W D H T
RF2040-SLT 25.40 7.95 7.92 15.88 19.4 3.97 12.0 1.5 25.4 38.6 9.5 19.1 9.1 3.2 50.8 24.0
RF2050-SLT 31.75 9.53 10.16 19.05 23.8 5.09 15.0 2.0 31.8 48.4 11.9 23.8 11.1 4.0 63.5 30.0
RF2060-SLT 38.10 12.70 11.91 22.23 33.9 5.96 17.2 3.2 42.9 63.0 14.3 28.6 14.7 4.8 76.2 36.0
Engineering Manual
RF2080-SLT 50.80 15.88 15.88 28.58 41.9 7.94 23.0 4.0 55.6 81.4 19.1 38.1 19.1 5.6 101.6 48.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
79
Slat(Welded)/ RS Slat
Overview
Slat(Welded) Attachment Type: SLW
Slats are welded on double pitch chain. Ideal for conveying relatively heavy material.
Corrosion Resistant
General Use/
Sw
ST
XS
H
P P
T
Lube Free
R
L
W
SL
■ Attachment Dimensions
Special
Pitch Width Between Roller Dia. R Pin Plate
Size & Series Inner Link Plates ST SL Sw XS
P W S Roller R Roller L Dia. D Width H Thickness T
RF2060-SLW 38.10 12.70 11.91 22.23 31.5 5.96 17.2 3.2 3.2 76.2 36.0 14.7
RF2080-SLW 50.80 15.88 15.88 28.58 39.9 7.94 23.0 4.0 4.5 101.6 48.0 19.1
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Special Attachment
Model Numbering Example
RF2060S-SLW+120L-PKR RF2060-SLW-JL
Size No. of links End link
Roller type Same as at left Connecting link (JL)
Attachment type
Small-pitch RS chain with a small distance between slats. Ideal for conveying small items. The small pitch also allows smooth operation.
High Precision
ST
S
P P
Free Flow
T
R
W
2C
2X
SL
N
Sw
Sprockets
■ Attachment Dimensions
Pitch Width Between Roller Dia. Pin Plate
Size & Series Inner Link Plates 2C 2X N S ST SL Sw
P W R Dia. D L Width H Thickness T
RS40-SLT 12.70 7.95 7.92 3.97 19.3 12.0 1.5 25.4 35.6 9.5 8.0 3.2 50.8 12.0
RS50-SLT 15.875 9.53 10.16 5.09 23.8 15.0 2.0 31.8 46.8 12.7 10.3 3.2 63.5 15.0
Engineering Manual
RS60-SLT 19.05 12.70 11.91 5.96 30.8 18.1 2.4 38.1 56.4 15.9 11.9 4.0 76.2 18.0
RS80-SLT 25.40 15.88 15.88 7.94 38.5 24.1 3.2 50.8 73.2 19.1 15.9 4.8 101.6 24.0
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
80
Film Gripper Attachment
Overview
p.148
Side-swivel gripper attachments ensure reliable conveyance of sheet and film material.
Corrosion Resistant
General Use/
Lube Free
■ Attachment Dimensions
Special
Note: 1. Food-grade lubricant is applied to the chain (including KUMSS chain) at the factory.
2. The lower part of the clamps and the cams need to be regularly lubricated.
3. Stainless steel chains need to be lubricated after being washed.
4. Spring load values are for when the spring is closed.
5. The above dimensions are nominal dimensions and may differ from actual dimensions.
Series
KUM: Standard LMKUMNP: Surface-treated Lambda Same as at left
KUMNP: Surface-treated KUMSS: Stainless steel
♦ Specifications
KUMNP: Surface-treated chain・・・・・・・・・・・・・ Nickel plating not only improves appearance but also gives the chain slight
corrosion resistance. Therefore, it can be used in applications where there is
exposure to water.
LMKUMNP: Surface-treated
Lambda chain・・・・・・・・・・・・・・・・・ Special oil-impregnated bushings deliver long life with no lubrication. The
Free Flow
C
PCD
A
Engineering Manual
PCD φA B C
Applicable Chain Size Model No. No. of Teeth
(mm) (mm) (mm) (mm)
RS08B RS08B-17T-KUM 17T 69.12 60 47 24.4
RS10B RS10B-14T-KUM 14T 71.34 60 49 23.25
81
Integrated Attachment Chain
Overview
A Tsubaki Integrated Attachment Chain is the perfect solution to all your conveying needs.
♦ What Is an Integrated Attachment Chain?
Option 1 Tsubaki attaches jigs manufactured by customers to chains.
Option 2 Tsubaki manufactures and attaches both jigs and chains.
Corrosion Resistant
General Use/
Option 3 Tsubaki manufactures Integrated Attachment Chains with jigs integrated into the chain.
Lube Free
♦ Successful Applications
BEFORE AFTER
Special
Special Attachment
Integrating the chain and jigs reduced the time needed for plate processing, mounting, and design. Further, integrated attachment chain
allowed the customer to source from one supplier, make their equipment more compact, and increase their positioning precision.
BEFORE AFTER
High Precision
Free Flow
By integrating standard and special attachments with the chain, we reduced the risk of foreign matter from welding cracks getting into
food. The chain could also be installed right after delivery, which meant shorter downtime for the customer.
BEFORE AFTER
Sprockets
Engineering Manual
In the past, the customer attached special made-to-order blocks to extended pins, and the slats were attached with bolts. The blocks
were machined and required exacting precision, which meant high procurement costs. We proposed a special attachment that would
function as a block and would be integrated with the chain.
82
Integrated Attachment Chain
Overview
83
General Use/
Overview Corrosion Resistant Lube Free Special Special Attachment High Precision Free Flow Sprockets Engineering Manual
84
Integrated Attachment Chain
85
General Use/
Overview Corrosion Resistant Lube Free Special Special Attachment High Precision Free Flow Sprockets Engineering Manual
General Use/
Overview Corrosion Resistant Lube Free Special Special Attachment High Precision Free Flow Sprockets Engineering Manual
86
Indexing Conveyor Chain
Overview
4. Steel needles placed between the pin and bush. Space between pin and bush is filled with grease NB Series Space betwe
Seal prevents
Lube Free
5892.8 mm
• Continuous operation × 1.1 seconds = 63.8 seconds/revolution
101.6 mm
60 sec
× 60 min ×8 hrs × 300 days × 2 years × 4 cycles = 1.08 × 106 cycles
63.8 sec
Application Examples
Engineering Manual
87
Overview
Bearing Cage Chain
Corrosion Resistant
General Use/
1. Virtually no chain wear elongation after initial elongation (0.03%) following start
of operation (see graph below).
2. More affordable than NB bearing bush chain.
3. Uses a needle bearing cage (of engineering plastic) between the pin and bush.
Bush
Needle Wear Elongation Diagram [ Test Conditions ]
Chain Wear Elongation (%)
Roller • Chain model: RF2040R-NC
Lube Free
0.10 • Chain tension: 0.44 kN {45 kf}
0.08 • Chain speed: 70 m/min (accelerated test)
0.06
• Sprocket teeth: 12T × 12T
0.04
0.02
• Number of links: 44
0
• Continuous operation
0 106 Number of Cycles 107
Pin
Special
Mini Tact Chain
Custom designs and manufacturing are available to match your application needs. Contact a Tsubaki representative for more
information.
1. Virtually no chain wear elongation after initial elongation (0.01%) following start
Special Attachment
of operation.
2. Chain pitch accuracy is ±0.05 mm. Plus, small pitch makes this chain ideal for
accurate positioning of small work.
3. Aluminum inner blocks mean lighter weight, enabling a compact design that
includes drive components.
4. Uses steel needle bearings; aluminum inner blocks and steel base chain.
5. Special sprockets are required.
High Precision
Indexing Table Chain
1. Virtually no chain wear elongation after initial elongation (0.01%) following start
of operation.
2. Chain pitch accuracy is ±0.05 mm, enabling high positioning accuracy.
3. Uses needle bearings; outboard rollers and guide rollers use steel bearings; steel
base chain (links are blackened).
4. Special sprockets are required. Free Flow
5. Two types of outboard rollers are available: single (S) and double (D).
• Double outboard rollers (D type) draw the guide rail up to the sides of the
sprockets, enabling smooth conveyance. This type is for general applications.
• Single outboard rollers (S type) are used as replacements when this type is
currently in use.
Chain type
No. of links
Chain pitch
Width between link plates
Outboard roller type
S : Single
D : Double
Engineering Manual
88
Bearing Bush Chain
Chain
No.
Overview
■ Base Chain
NB/NBH Chain NBSS Chain
T
T
T
T
Corrosion Resistant
General Use/
L1
L1
W
W
D D
L2
L2
R R
Connecting Link Connecting Link
H
H
h
h
P P P P
■ Attachments
Lube Free
X
X
X2
X2
X2
X
X2
C
C
C
C
Special
C
X2
X2
X
X
T
T
T
T
S
S
S
Special Attachment
P P P P P P P P
RF2050R-NB RF2050R-NBH 31.75 19.05 9.53 2.0 15.0 21.0 4.97 10.30 12.00 1.27{130} 1.72
RF2060R-NB RF2060R-NBH 38.10 22.23 12.70 3.2 17.2 26.0 5.96 14.55 16.55 1.77{180} 2.57
RF2080R-NB RF2080R-NBH 50.80 28.58 15.88 4.0 23.0 35.0 7.94 18.30 20.90 2.94{300} 3.88
Additional Weight
Size, Roller Type, Series Attachment
per Attachment k
NB NBH S C X · X2 N K T O A2 K2
RF2040R-NB RF2040R-NBH 9.1( 8.9) 12.70 19.3 19.1 9.5 1.5 3.6 0.003 0.006
RF2050R-NB RF2050R-NBH 11.1(10.9) 15.90 24.2 23.8 11.9 2.0 5.2 0.006 0.012
RF2060R-NB RF2060R-NBH 14.7(14.4) 21.45 31.5 28.6 14.3 3.2 5.2 0.017 0.034
Free Flow
RF2080R-NB RF2080R-NBH 19.1(18.8) 27.80 40.7 38.1 19.1 4.0 6.8 0.032 0.064
Size, Roller Type, Series Roller Width Between Plate Pin Max. Allowable Approx.
Pitch
Dia. Inner Link Plates Thickness Width Width Dia. Load Mass
NBSS P L1 L2
R W T h H D kN {k f} k /m
RF2040R-NB-SS 25.40 15.88 7.95 1.5 12.0 17.5 3.97 10.45 12.15 0.44 {45} 1.06
RF2050R-NB-SS 31.75 19.05 9.53 2.0 15.0 21.0 4.97 12.60 14.30 0.69 {70} 1.82
RF2060R-NB-SS 38.10 22.23 12.70 3.2 17.2 26.0 5.96 16.80 18.70 1.03{105} 2.68
RF2080R-NB-SS 50.80 28.58 15.88 4.0 23.0 35.0 7.94 21.50 24.40 1.77{180} 4.07
Sprockets
Additional Weight
Size, Roller Type, Series Attachment
per Attachment k
NBSS S C X X2 N K T O A2 K2
RF2040R-NB-SS 9.1 14.9 21.5 19.3 19.1 9.5 1.5 3.6 0.003 0.006
RF2050R-NB-SS 11.1 18.2 26.5 24.2 23.8 11.9 2.0 5.2 0.006 0.012
RF2060R-NB-SS 14.7 23.7 33.95 31.5 28.6 14.3 3.2 5.2 0.017 0.034
Engineering Manual
RF2080R-NB-SS 19.1 31.0 43.9 40.7 38.1 19.1 4.0 6.8 0.032 0.064
Note: 1. Dimension S differs for NBH chain, and is given inside parentheses.
2. The above dimensions are nominal dimensions and may differ from actual dimensions.
89
Bearing Cage Chain
Chain
No.
Overview
p.17·18 p.30 p.15 p.136–
■ Base Chain
T
L1
Corrosion Resistant
General Use/
W
D
L2
R
H
h
P P
Lube Free
■ Attachments
A2 Attachment K2 Attachment
N N
K K O
O
Special
X2
X
X
X2
C
C
C
X2
X
T
T
Special Attachment
S
P P P P
RF2040R-NC 25.40 15.88 7.95 1.5 12.0 17.5 3.97 8.25 9.95 0.44{ 45} 0.99
High Precision
RF2050R-NC 31.75 19.05 9.53 2.0 15.0 21.0 5.09 10.30 12.00 0.69{ 70} 1.72
RF2060R-NC 38.10 22.23 12.70 3.2 17.2 26.0 5.96 14.55 16.55 1.03{105} 2.57
RF2080R-NC 50.80 28.58 15.88 4.0 23.0 35.0 7.94 18.30 20.90 1.77{180} 3.88
■ Attachment Dimensions
Additional Weight
Attachment
Size, Roller Type, Series per Attachment k
Free Flow
S C X · X2 N K T O A2 K2
RF2040R-NC 9.1 12.70 19.3 19.1 9.5 1.5 3.6 0.003 0.006
RF2050R-NC 11.1 15.90 24.2 23.8 11.9 2.0 5.2 0.006 0.012
RF2060R-NC 14.7 21.45 31.5 28.6 14.3 3.2 5.2 0.017 0.034
RF2080R-NC 19.1 27.80 40.7 38.1 19.1 4.0 6.8 0.032 0.064
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Sprockets
Engineering Manual
90
Bearing Bush Chain, Bearing Cage Chain
Overview
■ Sprockets
Double pitch sprockets for R rollers can be used.
■ Max. Allowable Loads for Bearing Bush Chain (NB, NBH, NBSS) and Bearing Cage Chain (NC)
Corrosion Resistant
General Use/
■ Lubrication
The space between the pin and bush is filled with grease, but the sprocket teeth and the gap between the bush and roller should be
lubricated with ISO VG100 to VG150 (SAE30 to SAE40) machine oil.
Special Attachment
• Profile of attachment is • Nuts are added on the • Pins are extended to form • Chain pitch is the same • Standard type chain • Extended pins are
matched to the shape of attachment. parallel strands. Allows as RS roller chain. having metric pitch (in threaded to enable tools,
the conveyed objects, • Enables jigs or tools to be wider objects to be • Generally interchangeable mm). jigs, etc., to be attached.
which are cradled by the installed easily. conveyed. with RS roller chain. • Provides chain pitches
attachment as they are • Standard type only. • Standard type only. However, certain sizes matched to indexing
conveyed. may not fit. Please inquire distances.
for details. Note: Special sprockets are
required.
Free Flow
• Outboard rollers are • Installing guide rollers • Can be fabricated in • A seal is incorporated into
Sprockets
mounted on one or both enables side surface multiple strands, for the bearing components.
sides. guiding and horizontal example, 2 or 3 strands. • Prevents bearings from
• Installing outboard rollers conveyance. • For applications where being contaminated by
stabilizes chain travel. • Please inquire regarding the maximum allowable foreign substances.
Also, building bearings use of the stainless steel load of a single strand is
into the outboard rollers type in environments inadequate.
enables even higher where chain would be • Standard type only.
precision conveyance. exposed to water. Note: Special sprockets are
required.
Engineering Manual
91
Mini Tact Chain
Overview
■ Operating Temperature Range ■ Chain Speed
10˚C to 40˚C 30 m/minute or less (recommended range)
The chains below come from Tsubaki’s proven portfolio of stock designs. Tsubaki can design and manufacture other chains to match your
Corrosion Resistant
General Use/
application and requirements. Contact a Tsubaki representative when considering Mini Tact Chain.
9.0 ±0.05
Effective Depth: 7 mm, Through Pilot Hole
3.94
0 25.0 ±0.05
8.35
2.0
−0.03
9.0 ±0.05
8.35
2.0
29.8
4.0
29.8
4.0
8.35
8.35
Lube Free
30.0 ±0.05
29.0
M3 Through-Hole +0.05
2.0 0
24.5 .3
3.0
R3 R0
C
C1
10.97 ±0.08
1.0
3
7.0 9.0
7.0 7.0
10.0
10.0
12.50 12.50 15.00 15.00
Special
■ Sprockets (for BCM Chain)
Special Attachment
27
10.5
PCD 24
O
B
P
3 2
O
B
D
D
D
D
D
D
High Precision
0.1
0
13.8
H7
19
12
H7
Note: Drawings show 12-tooth sprockets, but 16-tooth sprockets are also available. All dimensions are the same as above.
Sprocket
Applicable Chain Pitch Circle Outside Root Circle Tooth Approx. Free Flow
No. of
Sprocket No. Type Dia. Dia. Dia. Width Mass Material
Teeth
DP DO DB T k
BCM12.5-9 D 12T Drive 48.296 48 44.296 3 0.090 Plastic + steel
12T
BCM12.5-9 A 12T Driven 48.296 48 44.296 3 0.025 Plastic
BCM12.5-9
BCM12.5-9 D 16T Drive 64.073 63.5 60.073 3 0.130 Plastic + steel
16T
BCM12.5-9 A 16T Driven 64.073 63.5 60.073 3 0.062 Plastic
Sprockets
92
Indexing Table Chain
Overview
general applications.
5. Single outboard rollers are used as replacements when this type is currently in use.
BC050S-45 BC075S-60
Direction of Travel Direction of Travel 6
4
60
86
46
71
45
37
55
67
30
22.5
Reference Surface
Lube Free
38
6
for Mounting Tools/Jigs 19 4-M5 Screws
Reference Surface 16 22 4-M4 Screws 52
5
11 6
4h6
4
21 17
16
17 13
119
12
13.5
19
16
5
75 75
50 50
BC100S-70 BC150S-90
Special
6
8
70
56
81
96
103
121
90
70
35
19 62 4-M6 Screws 45
6
Reference Surface
for Mounting Tools/Jigs Reference Surface 100 4-M8 Screws
8
76 24
for Mounting Tools/Jigs 120
Special Attachment
8h6 8h6
13 8
14 11 6
25 21
18
22.3 17
16
16.5
8
22 24
7
BC050D-45 BC075D-60
High Precision
Direction Direction
of Travel of Travel
6
4
60
46
71
83
98
45
37
55
65
77
30
22.5
66
55
19 38 4-M5 Screws
16 22 4-M4 Screws 52
32
4h6 6h7
11 6
11 9 4
21 17
17 13
16
12
6
5
19
13.5
Free Flow
16
50 50 75 75
BC100D-70 BC150D-90
Direction Direction
of Travel of Travel
6 8
108
103
119
137
70
56
81
93
90
70
45
35
88
66
19 62 100
Sprockets
25 21
17
18
16
8
7
24
16.5
22
22.3
150 150
100 100
Engineering Manual
Chain Number Mass/Link Max. Allowable Load per Link Max. Allowable Load Allowable Speed
Pitch mm
Single Double k kN/link {k /link} kN {k f} mm/s
BC050S-45 BC050D-45 50 0.14 0.05 { 5} 0.49 { 50} 500
BC075S-60 BC075D-60 75 0.32 0.08 { 8} 0.69 { 70} 500
BC100S-70 BC100D-70 100 0.44 0.08 { 8} 0.69 { 70} 500
BC150S-90 BC150D-90 150 1.16 0.12 {12} 1.27 {130} 500
Note: Allowable speed is index pitch (mm) ÷ index time (seconds)
93
Overview
■ Operating Temperature Range
−10˚C to 60˚C
W
■ Sprockets (for BC Chain) 2T
T
Corrosion Resistant
General Use/
• Specifications
Tooth profile : Special round tooth profile
M H M
Material : Carbon steel for machine structural use
Surface treatment : Blackened
DH
• Available Types
DO
DP
D3
D2
D1
Sizes : 50, 75, 100, and 150 mm widths
Note
Note
Number of teeth : 8T or 12T
Note: Same sprockets are used for Single Roller and Double Roller
types.
Lube Free
Sprocket
Applicable Chain Moment of Inertia
Mass
Dimensions l (k ·m2)
No. of k
Sprocket No. {GD2(k f·m2)}
Single Double Teeth DP Do D1 D2 D3 W T H M
0.005
BC050-45-08T 8T 130.66 131 64 80 110 60 5 10 25 2.4
{0.02}
BC050S-45 BC050D-45
Special
0.02
BC050-45-12T 12T 193.19 194 130 146 170 60 5 10 25 4.7
{0.08}
0.025
BC075-60-08T 8T 195.98 196 116 134 170 77 6 11 33 6.5
{0.1 }
BC075S-60 BC075D-60
0.13
BC075-60-12T 12T 289.78 290 214 232 265 77 6 11 33 12.6
{0.5 }
Special Attachment
0.085
BC100-70-08T 8T 261.31 262 172 192 230 87 6 13 37 11
{0.34}
BC100S-70 BC100D-70
0.4
BC100-70-12T 12T 386.37 387 305 325 360 87 6 13 37 21
{1.6 }
0.52
BC150-90-08T 8T 391.97 392 280 305 338 111 8 15 48 28
{2.1 }
BC150S-90 BC150D-90
2.4
BC150-90-12T 12T 579.56 580 480 505 536 111 8 15 48 52
{9.6 }
Note: The shape of the bore and hub and their sizes (bore diameter d, hub diameter DH) are determined by conveyor layout and other factors.
High Precision
Be sure to indicate these.
Free Flow
Sprockets
Engineering Manual
94
Free Flow Chain
Overview
Applications
This chain is widely used for assembly and inspection lines in a
variety of fields, such as the automobile and electronics
Special Attachment
industries.
Chain. With top rollers supported by plates on both sides, this chain is
suitable for use with rugged free-flow conveyors.
Applications
This chain is used for low-speed conveyance of heavy objects Double Pitch Chain with Top Rollers
and is widely adopted in the automobile industry.
RS Chain with Top Rollers
95
Overview
* Base Chain
Refers to the part of the chain, excluding the large rollers, small rollers,
outboard rollers, and top rollers for the sake of convenience.
Corrosion Resistant
General Use/
Base Chain* Rollers Related Components
■ Double Plus Chain Engineering Plastic Roller
Special Sprocket for
Feature Specs Series
Double Plus Chain
Standard Steel (None)
Hard chrome
HCP VRPB VRPC Aluminum Frame
plating VRPA
Lube Free
Anti-
Standard High Friction Electro-
corrosive Stainless Conductive
SS
steel
Special
Standard Steel SC and Driven Sections
Steel Roller
Hard chrome
HCPSC
Anti- plating
corrosive Stainless
SSSC
steel
Pallet Guide Rail
Special Attachment
Lube free Lambda LMCSC VR and Plastic Rail
High Load
Return Guide
Standard Steel Steel
Roller type: CR
Note: Center Roller Chain with Bracket
Snap Cover is also available.
Series code: SC
High Precision
Frame Joint
Feature Specs Series Outboard Roller ■ Outboard Roller and Top Roller Specifications
Roller Roller Type Operating
Engineering Plastic Material Description
Category Outboard Top Temp. Range
Electro-Conductive
Standard Steel (None) Engineering Plastic
Steel Engineering Polyacetal –20°C to
SRP TRP Lightweight, low friction
plastic (white) 80°C
Lambda Free Flow
Engineering plastic roller
Engineering Plastic
Electro- Special
Steel Volume resistivity
Lube free Lambda LMC conductive
SRPE TRPE
engineering –20°C to
106Ω•cm
Lambda engineering plastic 80°C
(For RF2060 or smaller)
plastic (black)
Engineering Plastic
Anti- Stainless Offers superb heat,
SS Stainless Steel chemical, and flame
corrosive steel Super
KV resistance, and conforms
engineering –20°C to
KV SRPKV TRPKV to the Japan Food
Lightweight, lube free Poly Steel PC Engineering Plastic plastic 180°C
Sanitation Act. In general,
Sprockets
(black)
base chain is SS. (For
RF2060 or smaller)
Feature Specs Series Top Roller
Engineering Plastic Hardened –10°C to
Steel SR TR Lubrication required
steel 150°C
Standard Steel (None) Steel
Lambda
18-8
Engineering Plastic Stainless –20°C to
Steel roller
Engineering Manual
96
Double Plus Chain
Overview
Construction
■ Standard/HCP/SS Chain ■ Lambda (Lube Free) Chain
Corrosion Resistant
General Use/
Parts marked with ◯ × are press fit. Parts marked with ◯ × are press fit.
Special
Other parts are slip fit. Other parts are slip fit.
• Uses a special oil-impregnated bush.
• The bush is press-fitted into the inner plate.
• The pin is treated with a special nickel plating.
• The inner and outer plates are treated with a black oxide finish.
Special Attachment
■ Double Plus Chain with Snap Cover ■ Chain with Urethane Lined Rollers
Applicable chain size: RF2030
Snap Cover Snap Cover
for Outer Link for Inner Link Large Roller
High Precision
Small Roller
Polyacetal (interior)
Free Flow
Double Plus Chain with Snap Cover differs from the Double
Plus Chain shown above only in terms of the shape of the
Sprockets
97
Overview
Base Chain and Roller Combinations
The proper combination of base chain (4 types) and roller (7 types) allows the optimum selection for your intended purpose
(The mark ○ in the table below shows an allowable combination). The same combination is also allowed for Double Plus
Corrosion Resistant
General Use/
Chain with Snap Cover.
◯ ◯ ◯ ◯ ◯ ◯ ◯
Standard
(Steel)
Lube Free
HCP
(Hard Chrome Plating) ◯ ◯ ◯ ◯ ◯ ◯
Rust-inhibitive applications such as in clean rooms
SS
(18-8 Stainless Steel) ◯ ◯ ◯ ◯ ◯ ◯
Applications requiring non-magnetism and corrosion resistance*2
Special
Lambda
(Lube Free) ◯ ◯ ◯ ◯ ◯ ◯
Applications where lubrication is not permitted or not preferable
Special Attachment
3. HCP and SS base chains using steel rollers are made-to-order. Steel rollers on Lambda chain require lubrication.
Roller
Roller Type Large Roller Small Roller Classification Lubrication Environment
High Precision
(Roller Color) (Roller Color)
VRPA Standard 10 dB quieter than standard plastic
Standard Standard (Gray) outboard roller chain
VRPB (Brown) High Friction Rapid start-up
No lubrication
High Friction (Off white) Low noise Even if the base
required. For long-
chain is HCP or SS,
VRPC Standard Volume resistivity term use, follow the
the chain cannot
Electro-Conductive (Gray) 106Ω·cm Guidelines for Use
Conductive be used in a place
on page 152.
VRPD (Black) High Friction Volume resistivity 106Ω·cm where it is exposed
Electro-Conductive, High Friction (Off white) Rapid start-up / Low noise to water due to the
Lambda chain Free Flow
use of engineering
requires no
VRPUA Standard plastic rollers.
Direct placement on conveyor lubrication.
Standard Urethane Lining (Gray)
VRPUB (Clear) High Friction Direct placement on conveyor
High Friction (Off white) Rapid start-up / Low noise
Will rust in humid
VR Steel Steel High load Required
environments.
Roller
Sprockets
Appearance
Engineering Manual
98
Double Plus Chain
Overview
V ( Rr )
1
V (1.5 1) 2.5
Base Chain
Position of Chain and Pallet During Conveyance
Lube Free
Start Position
Direction of Travel
Aluminum Frame
Pallet
Special
1. Conveyance
Friction between the large roller (○) and the small roller (●) When the chain advances
only one link
causes the rollers to rotate together. The difference in the
diameters of the rollers causes the speed of the conveyed
object to be 2.5 times that of the chain.
High Precision
2. Accumulation
Pallet V : Pallet Speed
With a braking force applied to the large roller, a slip occurs
between the large (○) and small (●) rollers so as to allow
R
free-flow conveyance.
: Chain Speed
Stopper
r
Pallet
Rail
Free Flow
Rail
When the chain runs at speedν, the peripheral speed on
the circumference of the small roller (rolling speed on the
Sprockets
( R
)
Engineering Manual
r
Consequently, the conveying speed V is the sum of the
peripheral speed (
R
r )
and the chain speedν.
99
Overview
Maximum Allowable Load
Max. Allowable Load --- Engineering Plastic Roller Series Max. Allowable Load --- Steel Roller Series
Max. Allowable Load kN {kgf} Operating
Operating
Corrosion Resistant
General Use/
Temperature Max. Allowable Load
Roller Size & Roller Type Temperature Range
Size & Base Type A, C, UA* B, D, UB* Range kN {kgf}
°C
Roller Type Chain Type °C
Standard
RF2030VRP Lambda 0.55{56} 0.27{28}
RF2030VR 0.98{100}
RF2030VRP-SC HCP
SS 0.27{28}
Standard
RF2040VRP Lambda 0.88{90} 0.44{45}
RF2040VR 1.57{160} –10 to 150
RF2040VRP-SC HCP
SS 0.44{45} For use at
Lube Free
Standard temperatures of
RF2050VRP Lambda 1.37{140} 0.69{70} 60°C or more,
–10 to 60 RF2050VR 2.45{250}
RF2050VRP-SC HCP lubricate chain with
SS 0.69{70} high-temperature
Standard lubricant.
RF2060VRP Lambda 2.06{210} 1.03{105} (Refer to Table 27
RF2060VR 3.73{380} on page 162.)
RF2060VRP-SC HCP
SS 1.03{105}
Standard
Special
RF2080VRP Lambda 5.30{540} 2.65{270}
RF2080VR 5.30{540}
RF2080VRP-SC HCP
SS 2.65{270}
* Urethane lining is available only for RF2030VRP.
Special Attachment
◆ Model numbering example: Double Plus chain, Center roller chain
RF2040 VRPA - LMC + 160L - JR
High Precision
◆ Model numbering example: Connecting link
RF2060 VRP - SC - JL
Please refer to the page 101-102 for the standard-length units. If it exceeds
④ Number of links
this standard-length, it will be divided into standard-length and fractional
links.
⑤ End link Indicates the configuration of the chain ends. See page 18
VRP : Double Plus chain, engineering plastic rollers, urethane lining
⑥ Roller type
VR : Double Plus chain, steel rollers
Engineering Manual
(connecting link)
CR : Center roller chain
⑦ Part name JL : Connecting link
100
Double Plus Chain
Chain
No.
Overview
■ Base Chain
Corrosion Resistant
General Use/
t
W2 W1 W2
L1
D
L2
R
R1
Lube Free
H
P P
Special
Roller Dia. Width Plate Pin Approx. Mass k /m No. of Links per Unit
Pitch Engineering Engineering
Size Steel Steel
P R R1 W1 W2 t T H D L1 L2 Plastic Plastic
Roller Roller
Roller Roller
3.5
Special Attachment
RF2030 19.05 11.91 18.3 8.0 4.0 1.5 1.5 9.0 12.05 13.25 0.6 1.4 160
(3.00)
RF2040 25.40 15.88 24.6 10.3 5.7 2.0 1.5 12.0 3.97 15.8 17.0 1.0 2.5 120
RF2050 31.75 19.05 30.6 13.0 7.1 2.4 2.0 15.0 5.09 19.55 21.25 1.4 3.7 96
RF2060 38.10 22.23 36.6 15.5 8.5 3.2 3.2 17.2 5.96 24.5 26.4 2.0 5.6 80
High Precision
RF2080 50.80 28.58 48.0 20.0 15.0 4.0 4.0 23.0 7.94 35.8 38.0 3.9 8.6 60 30
101
Double Plus Chain with Snap Cover
Chain
No.
Overview
p.100 p.134 p.100 p.136–
■ Base Chain
Corrosion Resistant
General Use/
T
t
W2 W1 W2
L1
D
L2
R
R1
Lube Free
H
P P
Snap covers prevent small parts from falling into the frame.
Special
Roller Dia. Width Plate Pin Approx. Mass k /m No. of Links per Unit
Pitch Engineering Engineering
Size & Series Steel Steel
P R R1 W1 W2 t T H D L1 L2 Plastic Plastic
Roller Roller
Roller Roller
3.59
Special Attachment
RF2030-SC 19.05 11.91 18.3 8.0 4.0 1.5 1.5 9.0 12.05 13.25 0.6 1.4 160 80
(3.00)
RF2040-SC 25.40 15.88 24.6 10.3 5.7 2.0 1.5 12.0 3.97 15.8 17.0 1.0 2.5 120 60
RF2050-SC 31.75 19.05 30.6 13.0 7.1 2.4 2.0 15.0 5.09 19.55 21.25 1.4 3.7 96 48
RF2060-SC 38.10 22.23 36.6 15.5 8.5 3.2 3.2 17.2 5.96 24.5 26.4 2.0 5.6 80 40
High Precision
RF2080-SC 50.80 28.58 48.0 20.0 15.0 4.0 4.0 23.0 7.94 35.8 38.0 3.9 8.6 60 30
Free Flow
102
Center Roller Chain
Chain
No.
Overview
Steel
Small Roller ratio of 1:1.
RF2040CR 1.57{160}
–10 to 150
RF2050CR 2.45{250}
Special Attachment
For use at temperatures of 60°C or more, lubricate chain with high-temperature lubricant.
RF2060CR 3.73{380}
(Refer to Table 27 on page 162.)
RF2080CR 5.30{540}
■ Base Chain
T
t
High Precision
W2 W1 W2
L1
D
L2
R
R1
Free Flow
P P
Size & Roller Pitch Roller Dia. Width Plate Pin Approx. Mass No. of Links
Type P R R1 W1 W2 t T H D L1 L2 kg/m per Unit
Sprockets
RF2040CR 25.40 15.88 24.6 10.3 5.7 2.0 1.5 12.0 3.97 15.8 17.0 2.5 120
RF2050CR 31.75 19.05 30.6 13.0 7.1 2.4 2.0 15.0 5.09 19.55 21.25 3.7 96
RF2060CR 38.10 22.23 36.6 15.5 8.5 3.2 3.2 17.2 5.96 24.5 26.4 5.6 80
RF2080CR 50.80 28.58 48.0 20.0 15.0 4.0 4.0 23.0 7.94 35.8 38.0 8.6 30
Note: The above dimensions are nominal dimensions and may differ from actual dimensions.
Engineering Manual
• Center Roller Chain with snap cover is also available. • Use special sprockets for Double Plus Chain.
103
Accessories for Double Plus Chain
Overview
Frames
1) Aluminum Frame
This is a frame for Double Plus chain (including chain with snap
Corrosion Resistant
General Use/
covers) that uses engineering plastic for the rollers.
2) Aluminum Frame with Steel Rail
Steel rails are laid on the small roller area on the conveying side
of the aluminum frame. (See the dimensional drawing.)
This aluminum frame can be used with all Double Plus Chains
(including chain with snap covers) and Center Roller Chains. Aluminum Frame Aluminum Frame
with Steel Rail
3) Frame for Drive and Driven Sections
Lube Free
The frame is provided with a notch on the end face for receiving
the return-side section of the chain.
Standard length: 1 m (for all sizes)
Aluminum frames and aluminum frames with steel rails are Aluminum Frame for Drive and
Driven Sections
available.
Special
1) This rail is installed on the 1) The plastic rail is installed
side of the aluminum frame on the pallet guide rail for
to guide the pallet. smooth pallet sliding.
Special Attachment
available for the middle for the middle section, and
section, and drive and drive and driven sections.
driven sections.
High Precision
Double Plus Chain on the attaching the return guide.
return side at both ends of the
aluminum frame.
Examples of Use
Frame Joint
Frame Joint
Aluminum Frame
for Drive Section
Frame Joint
Frame Joint
Engineering Manual
Sprocket
Bracket
Return Guide
104
Accessories for Double Plus Chain
Overview
H1
10.5
6.5
10.5
6.5
M
N
32.2
60
60
32.2
5
E
37.95
9.3 9.3
37.95
M
N
B
G
H2
D
5
5
Special
14
14
6.5
L
6.5
10.5 10.5
F
K
20.5 20.5 J
35 35 C
A
Special Attachment
8.5
High Precision
I O Steel Rail 25
14.3
13.5
23
H1 23 13.5
M
N
13.5
8.5
8.5
E
46.75
140
M
N
6
103
125
7.5
68
B
40
50
G
80
23
Free Flow
H2
D
15
55
24
9
L
15
K 10.5 10.5
F
17.5 17.5
J
70 57.5
C 100 80
A
Sprockets
Note: Refer to page 147 for the attachment position of steel rails for aluminum frames with steel rails.
RF2040VRP-R4 RF2040VRP-R4S 63 66 44.5 35.25 18.5 13 34.9 11.4 12 13.5 13.5 8.5 7.5 6.5 10.5 5.0 2.6 3.7
RF2050VRP-R4 RF2050VRP-R4S 78 80 55.5 41.75 23.0 15 43.0 14.3 15 16.5 17.5 10.5 9.0 8.5 13.5 7.5 3.6 5.0
RF2060VRP-R4 RF2060VRP-R4S 95 91 72.5 51.25 23.5 15 50.5 17.2 18 19.5 17.5 10.5 9.0 8.5 13.5 7.5 4.2 5.9
Note: 1. Stock items.
2. Sold in standard lengths. Can be cut to any length and/or holes can be added. Contact a Tsubaki representative for details.
3. For steel roller base chain, use an aluminum frame with steel rail.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
105
Overview
■ Frames for Drive and Driven Sections
• The cross-sectional shape, dimensions, and material of these frames are the same as those of frames for the middle section.
• The dimension Q is different in frames for drive and driven sections.
• Refer to page 147 for the attachment position of steel rails for aluminum frames with steel rails.
Corrosion Resistant
General Use/
R
Lube Free
Q
Special
RF2040VRP-R1K RF2040VRP-R1J RF2040VRP-R1SK RF2040VRP-R1SJ 300 100 1m 25 2.4 3.5
Special Attachment
2. Sold in standard lengths. Can be cut to any length and/or holes can be added. Contact a Tsubaki representative for details.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
■ Accessory Cut Specifications for Double Plus Chain (Custom Quote Product)
Applicable products: Aluminum Frame, Aluminum Frame with Steel Rail (including drive and driven sections),
Pallet Guide Rails, Plastic Rails
Cutting Examples
Cutting Accuracy and
High Precision
Example 1: Cutting RF2060VRP-R4 into Example 2: Cutting RF2040VRP-PGR4 End Face Treatment
two (2) 1500-mm lengths into a single 2500-mm length
Cut Length L Accuracy
ess l ess l
Excateria Excateria Greater than 120 but
m m ±0.5
less than 400
finished).
3. Surface roughness of the cut
Note: 1. Cutting allowance will be around 5 mm.
surface will be worse than that
2. Tsubaki will dispose of the excess material.
of an end face of a standard cut
3. Please contact us if you would like the excess material shipped to you.
length.
4. For Aluminum Frame with Steel
Cutting for Drive and Driven Rail, depending on the cut length,
Sections steel rails and inner rails can be
Engineering Manual
Cut length L
tapped (extra charge applies).
Cut processing can also be
performed on the return side for drive
and driven sections.
Specify the dimensions Q and S. r Standard Delivery Time
The r dimension is the same as in the One (1) month
dimension table above. (For details, contact a Tsubaki
representative.)
106
Accessories for Double Plus Chain
Overview
17.9
18.2
Pallet guide rail: PGR
Plastic rail: PR
5.5
8.5
12
6.5 5.5
7
Special
12
24
4.5 6
7
10.5
6.5
5.5
63.8
73.5
73.1
83
53.75
5.5
8.5
22
5
Special Attachment
38
10.5
5.5 2
6.5
26
18
9.5
10
5.5
5
2
5.5 6.5
8.5 10.5
12.5 14.5
High Precision
Plastic Rail
13.5
8.5
Plastic Rail
Plastic Rail
3
11.5 5 7.5
15
9
15
11.5 5
9
62.5
13.5
28.5
8.5
71 0 11.5
15
4
9
13.5
104.9
8.5
7.5
88.8
Sprockets
100
116
144
155
2.5
28.5
13.5
8.5
11.5 5
15
9
64.8
25
3
13.5
8.5
71 0
80
7.5
13.5
7.52.5
8.5
46.25
62.5
32
Engineering Manual
23
13.5
7.5
7.5
14
14.5
7.5
3.5
4
3
107
Overview
Pallet Guide Rail No. Standard Length
Approx. Mass
For Drive and Driven Material
For Middle Section For Drive and Driven Sections For Middle Section kg/m
Sections
RF2030VRP-PGR3 RF2030VRP-PGR1 3m 1m 1.0
RF2040VRP-PGR4 RF2040VRP-PGR1 4m 1m 1.6
Corrosion Resistant
General Use/
RF2050VRP-PGR4 RF2050VRP-PGR1 4m 1m 2.1 Aluminum
RF2060VRP-PGR4 RF2060VRP-PGR1 4m 1m 2.4
RF2080VRP-PGR3 RF2080VRP-PGR1 3m 1m 3.5
Lube Free
RF2050VRP-PR4 RF2050VRP-PR1 4m 1m 0.09
weight polyethylene
RF2060VRP-PR4 RF2060VRP-PR1 4m 1m 0.09
RF2080VRP-PR3 RF2080VRP-PR1 3m 1m 0.09
Note: 1. Stock items.
2. Sold in standard lengths. Can be cut to any length and/or holes can be added. Contact a Tsubaki representative for details.
3. Plastic rails are not supplied with a pallet guide rail. The rail for the middle section and the rail for the drive and driven sections are different only in their
standard length.
■ Return Guides
Special
For Double Plus Chain (Return guides for RF2030 and RF2040 can also be used for Double Plus Chain with snap cover.)
Can also be used with Center Roller Chain.
A Approx. Mass
18 3 B Return Guide No. A B C D E F r R Applicable Chain
kg
D
Special Attachment
E
RF2050VRP-RG 56 15 35 10 32 M8 50 60 0.12
R r RF2060VRP-RG 60 18 39 12.5 32 M8 47.5 60 0.12 Double Plus Chain
3
RF2080VRP-RG 70 23 45 15 41 M8 65 80 0.26
C
Note: Material: Ultra-high molecular weight polyethylene. Stock items.
High Precision
RF2050VRP-RG-SC 56 15 35 10 32 90.3 57 43 90 100 0.18
RF2060VRP-RG-SC 60 18 39 12.5 32 90.3 57 43 87.5 100 0.18
E
H
Note: 1. The return guides for RF2030 and RF2040 can also be used as the return guides for
Double Plus Chain.
G C 2. Material: Ultra-high molecular weight polyethylene
I
34 6 22 20.5
RF2040VRP-GB 60 15 30 44.5 8.2 20 30 3 8.5 8.5 0.026
17
■ Frame Joints
Approx. Mass
Engineering Manual
108
Outboard Roller Chain
Overview
Outboard Roller Chain is a Free Flow Chain on which the pins of a Double Pitch or RS Chain are extended,
and free-running outboard rollers are installed on the extended pins.
Construction
Corrosion Resistant
General Use/
Inner Plate
Lube Free
Roller
Bush
Cotter Pin Connecting Pin
Washer
Outboard Roller
Special
Outer Link
Inner Link
Connecting Link
Inner Plate
Roller
Cotter Pin Connecting Pin Bush
High Precision
Outboard Roller
Washer
Outer Link
Inner Link
Connecting Link
Free Flow
Outboard Roller
Outer Plate
Washer
Parts marked with ⊗ are press fit. Other parts are slip fit.
109
Overview
Features
Pallet
1) Outboard rollers allow for a compact conveyor, while the ability to
flex backwards allows easy layout on the return side.
Corrosion Resistant
General Use/
2) Since numerous rollers can be installed, Outboard Roller Chain is Pin for Attaching
Outboard Roller
suitable for conveyors on which small objects are placed directly. Outboard Roller
Base Chain Rail
Lube Free
Conductive Plastic Roller Electro-Conductive Roller Steel Roller
Size Roller Type Series Plastic Roller KV Roller Lambda Roller
Roller with Brake with Spring Brake (Stainless Steel Roller*3)
Standard 〇 〇 〇 〇 〇
LMC*1 〇 〇 〇 〇 〇 〇
S
LMCNP*1 〇 〇 〇 〇 〇 〇
SS*2 〇 〇 〇 〇 〇 〇
Standard 〇 〇 〇 〇 〇
RF2040 LMC*1 〇 〇 〇 〇 〇 〇
R
LMCNP*1 〇 〇 〇 〇 〇 〇
SS*2 〇 〇 〇 〇 〇 〇
Special
LMC*1 〇 〇 〇 〇 〇 〇
RP LMCNP*1 〇 〇 〇 〇 〇 〇
SS*2 〇 〇 〇 〇 〇 〇
Standard 〇 〇 〇 〇 〇
LMC*1 〇 〇 〇 〇 〇 〇
S
LMCNP*1 〇 〇 〇 〇 〇 〇
SS*2 〇 〇 〇 〇 〇 〇
Special Attachment
Standard 〇 〇 〇 〇 〇
RF2050 LMC*1 〇 〇 〇 〇 〇 〇
R
LMCNP*1 〇 〇 〇 〇 〇 〇
SS*2 〇 〇 〇 〇 〇 〇
LMC*1 〇 〇 〇 〇 〇 〇
RP LMCNP*1 〇 〇 〇 〇 〇 〇
SS*2 〇 〇 〇 〇 〇 〇
Standard 〇 〇 〇 〇 〇
LMC*1 〇 〇 〇 〇 〇 〇
High Precision
S
LMCNP*1 〇 〇 〇 〇 〇 〇
SS*2 〇 〇 〇 〇 〇 〇
Standard 〇 〇 〇 〇 〇
RF2060 LMC*1 〇 〇 〇 〇 〇 〇
R
LMCNP*1 〇 〇 〇 〇 〇 〇
SS*2 〇 〇 〇 〇 〇 〇
LMC*1 〇 〇 〇 〇 〇 〇
RP LMCNP*1 〇 〇 〇 〇 〇 〇
SS*2 〇 〇 〇 〇 〇 〇
Standard 〇 〇 Free Flow
RF2080 S LMC*1 〇 〇 〇 〇
SS*2 〇 〇 〇
Standard 〇 〇
RF2100 S
SS*2 〇 〇 〇
Standard 〇 〇 〇 〇 〇 〇
LMC*1 〇 〇 〇 〇
RS40 −
SS*2 〇 〇 〇
PC 〇 〇 〇
Sprockets
Standard 〇 〇 〇 〇 〇 〇
LMC*1 〇 〇 〇 〇
RS50 −
SS*2 〇 〇 〇
PC 〇 〇 〇
Standard 〇 〇 〇 〇 〇 〇
LMC*1 〇 〇 〇 〇
RS60 −
SS*2 〇 〇 〇
〇 〇 〇
Engineering Manual
PC
RS80 − Standard 〇 〇 〇
RS100 − Standard 〇 〇
Note: 1. “Base chain” refers to all parts of the chain, except the outboard rollers.
2. *1: Even if the base chain is LMC or LMCNP chain, the steel outboard rollers need to be lubricated.
3. *2: Pins for attaching outboard rollers are made of precipitation-hardened stainless steel.
4. Chains with conductive rollers and NP base chain use a spring brake.
5. When the outboard roller is a KV roller, the rollers of the base chain are S rollers.
6. *3: When the base chain is an SS chain, the rollers are stainless steel.
110
Outboard Roller Chain
Overview
Base chain is available with steel rollers (R, S) or plastic R rollers. • The bushes on the base chain are special oil-impregnated
RS Chain is available with steel rollers. R roller for Double Pitch sintered bushes and can be used with no lubrication.
Chain is available in steel or plastic. (Lubrication is required on steel outboard rollers. Lambda
1) Steel Roller Chain rollers require no lubrication.)
(1) All parts are made of heat-treated steel. • The allowable tension of LMC chain is the same as that of
(2) Operating temperature range: –10˚C to 150˚C standard chain. The inner and outer plates are treated with a
(3) Lubrication required. black oxide finish for identification.
• Operating temperature range: –10˚C to 150˚C
• Do not use the chain in environments where it will come
into contact with chemicals or water, or in cleansing and
degreasing environments.
Lube Free
Base Chain
3. SS (stainless steel)
(1) The R roller on the base chain is made of engineering plastic.
(2) Features of engineering plastic R roller chain SS chain is available with stainless steel rollers (R, S) or plastic R
① Lightweight (30% weight reduction compared with rollers.
steel roller chain) RS Chain is available with stainless steel rollers. S roller for
Double Pitch Chain is available in stainless steel and R roller for
② Low noise (5 to 7 dB noise reduction compared with
Double Pitch Chain is available in plastic or stainless steel.
steel roller chain)
Special Attachment
③ Lower running resistance (30% less resistance 1) Stainless Steel Roller Chain
compared with steel roller chain) (1) All parts except pins (precipitation-hardened stainless
④ Color of engineering plastic roller: White steel) are made of 18-8 stainless steel.
⑤ Operating temperature range: –10˚C to 80˚C (2) Operating temperature range: –20˚C to 400˚C
⑥ Lubrication is required between the pins and the (3) Lubrication required.
bushes. 2) Plastic R Roller Chain (available only for Double Pitch Chain)
(1) The R roller of the base chain is made of engineering plastic.
Base Chain Pins are made of precipitation-hardened stainless steel.
(2) Features of plastic R roller chain
High Precision
4. Poly Steel
(1) This chain comprises inner links made of engineering
plastic and outer links made of 18-8 stainless steel.
(The pins are made of precipitation-hardened stainless
steel.)
(2) No lubrication is needed, and is corrosion resistant.
(3) Lightweight (50% weight reduction compared with steel
roller chain)
Sprockets
111
Overview
Outboard Roller Specifications
Operating Operating
Roller Outboard Roller Outboard
Material Temp. Description Material Temp. Description
Category Roller Type Category Roller Type
Range Range
Corrosion Resistant
General Use/
Plastic Polyacetal –20°C to Steel Hardened –10°C to
SRP(L) SR(L) Lubrication required
roller (white) 80°C roller steel 150°C
The use of special Stainless –20°C to Requires additional
18-8
steel SR(L) lubrication when base
Steel roller
Plastic Special engineering plastic with stainless steel 400°C
engineering –20°C to a large coefficient of roller chain is SS.
roller w/ SRPB(L)
plastic 80°C friction assures proper Can be used lube-free.
Engineering plastic roller
Lube Free
Offers superb heat,
chemical, and flame
Super resistance, and
engineering –20°C to conforms to the Japan
KV roller SRPKV(L)
plastic 180°C Food Sanitation Act.
(black) In general, base chain
is SS. (For RF2060 or Note: (L) indicates double pitch chain with outboard rollers when the base
smaller) chain uses R rollers.
Special
Lambda Rollers
Special Attachment
outboard roller noise.
rollers. A roughly 10 dB reduction in noise can be expected
compared to steel rollers (based on Tsubaki in-house tests).
High Precision
0 1 Link 2 3 4 5 6 7 8 9 10 Links 0 1 Link 2 3 4 5 6 7 8 9 10 Links
1) The diagram above shows outboard rollers installed on every 1) The diagram above shows outboard rollers installed on every second link in a
link in a staggered arrangement. crosswise arrangement. When the base chain is double pitch chain, outboard rollers
2) It is standard to install plastic brake rollers on every third link can be spaced every one or more links (two links or more in the case of RS chain). Free Flow
(the shaded part in the diagram above) when outboard rollers 2) It is standard to install plastic brake rollers on every sixth link
are installed on every link in a staggered arrangement. (the shaded part in the diagram above) when outboard rollers
are installed on every second link in a crosswise arrangement.
Sprockets
Double pitch sprockets can be used with all Double Pitch Chains with outboard rollers.
RS Roller Chain sprockets can only be used if they have S rollers and 30 or more teeth.
below. When the number of sprocket teeth is other than listed below, the RS Roller Chain sprocket can be used as is.
No. of
Size Teeth 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
RS40 20 24 28 32 36 40 44 48 52 56 60 64 68 72 76
RS50 26 31 36 41 46 51 56 61 66 71
RS60 32 38 44 50 56
RS80 44 76 92
RS100 62 72 81
Refer to page 135 for detailed information on dimensions of sprockets for RS Chain with outboard rollers.
112
Outboard Roller Chain
Overview
R F2040 S - L MC - 1 L S RP - T + 1 60L - J R - T
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
Lube Free
R S40 - L MC - 2 L S RP - H + 3 20L - J R - T
① ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨
Special
Special Attachment
R F2040 R - 1 L S RL - H + 1 20L - J R
① ② ④ ⑤ ⑥ ⑦ ⑧
High Precision
Free Flow
R S40 - P C - 2 L S RP - H + 2 40L - J R
① ③ ④ ⑤ ⑥ ⑦ ⑧
Sprockets
Engineering Manual
113
Overview
◆ Model numbering example: Connecting link
1) Staggered installation on every link 2) Staggered installation on every 2nd link
R F2040-1LSR-T - J L R F2040-2LSR-T - J L
Corrosion Resistant
General Use/
①+④+⑤+⑥ ⑩ ①+④+⑤+⑥ ⑩
Lube Free
3) Staggered installation on every 3rd link 4) Crosswise installation on every link
R F2040-3LSR-T - J L R F2040-1LSR-H - J L
①+④+⑤+⑥ ⑩ ①+④+⑤+⑥ ⑩
Special
5) Crosswise installation on every 2nd link 6) Crosswise installation on every 3rd link
R F2040-2LSR-H - J L R F2040-3LSR-H - J L
Special Attachment
①+④+⑤+⑥ ⑩ ①+④+⑤+⑥ ⑩
High Precision
① Size Indicates chain size.
Indicates the type of roller of the base chain.
S : S roller
② Roller type of base chain See page 11
R : R roller
RP : Plastic R roller
Indicates base chain specifications.
Blank : Standard
Free Flow
NP : Nickel-plated
③ Series LMC : Lambda See page 111
LMCNP : Nickel-plated Lambda
SS : Stainless steel
PC : Poly Steel
④ Outboard roller spacing Indicates the spacing between the outboard rollers.
Indicates the type of outboard roller.
SR(L) : Steel roller (when base chain is stainless steel, so are the rollers)
Sprockets
installation
H : Crosswise
Specify the number of links. Chains are configured in standard-length units (3 meters),
⑦ Number of links plus (if necessary) one fractional length having the number of links needed to make up
the total chain length.
⑧ End link Indicates the configuration of the chain ends. See page 18
⑨ Options Indicates options available for meeting special user requirements. See page 18
⑩ Part name JL : Connecting link
114
Double Pitch Chain with Outboard Rollers
Overview
Base Chain S Roller: Staggered Installation Base Chain S Roller: Crosswise Installation
D S D S
Corrosion Resistant
General Use/
HS
HS
T
T
L2
L2
T
R R
W
D D
L1
L3
H
H
P P P P
Lube Free
Base Chain R Roller: Staggered Installation Base Chain R Roller: Crosswise Installation
D S D S
HS
HS
T
T
L2
L2
T
T
R R
W
W
D D
L1
L3
Special
H
H
P P P P
Special Attachment
Size, Roller Type, Series, Outboard Roller Type Width Plate Pin Outboard Roller Approx. Mass kg/m
Roller Type
Roller Between
Pitch
Plastic Outboard Roller Dia. Inner Link Thickness Width Dia. Base Base
P Plates L1 L2 L3 DS HS Chain Chain
Standard Lambda SS R W T H D Steel Roller Plastic Roller
Size, Roller Type, Series, Outboard Roller Type Width Plate Pin Outboard Roller
Roller Type
Roller Between
Pitch Approx. Mass
Steel Outboard Roller Dia. Inner Link Thickness Width Dia.
Free Flow
P Plates L1 L2 L3 DS HS kg/m
Standard Lambda SS R W T H D
RF2040S-SR RF2040S-LMC-SR RF2040S-SS-SR 25.40 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 7.8
15.88 1.02
(7.2)
9.4
RF2050S-SR RF2050S-LMC-SR RF2050S-SS-SR 31.75 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 (8.7) 1.53
12.6
RF2060S-SR RF2060S-LMC-SR RF2060S-SS-SR S 38.10 11.91 12.70 3.2 17.2 5.96 16.95 29.65 32.05 22.23 (11.7) 2.56
15.8
RF2080S-SR RF2080S-LMC-SR RF2080S-SS-SR 50.80 15.88 15.88 4.0 23.0 7.94 20.95 36.65 39.65 28.58 (14.9) 4.30
on the left) or on every second link in a crosswise installation (as illustrated above in the diagram on the right).
2. Even if the chain with steel outboard rollers is LMC chain, the outboard rollers need to be lubricated. Lambda rollers require no lubrication.
3. Figures inside〈 〉are for stainless steel chain and figures inside ( ) are for Lambda rollers.
4. Contact a Tsubaki representative regarding pin lengths (L1, L2, L3) for base chains that use R or plastic R rollers.
5. All connecting links use cotter pins.
6. The above dimensions are nominal dimensions and may differ from actual dimensions.
115
Chain
No.
Overview
p.113·114 p.29·30 p.112 p.136–
HS
HS
T
T
L2
L2
W T
Corrosion Resistant
General Use/
R R
W
D D
L1
L3
H
H
P P
P P
Lube Free
Size, Roller Type, Series, Outboard Roller Type Width Plate Pin Outboard Roller Approx.
Roller Type
Roller
Pitch Between Inner
Plastic Outboard Roller Dia. Mass
P Link Plates Thickness Width Dia.
L L L DS HS
Standard Lambda SS R W T H D
1 2 3
kg/m
RF2040S-SRPB RF2040S-LMC-SRPB RF2040S-SS-SRPB 25.40 7.92 7.95 1.5 12.0 3.97 9.65 19.3 19.3 15.88 7.8 1.02
RF2050S-SRPB RF2050S-LMC-SRPB RF2050S-SS-SRPB S 31.75 10.16 9.53 2.0 15.0 5.09 11.90 21.3 23.3 19.05 9.4 1.53
RF2060S-SRPB RF2060S-LMC-SRPB RF2060S-SS-SRPB 38.10 11.91 12.70 3.2 17.2 5.96 16.95 31.05 31.05 22.23 12.6 2.56
Special
RF2040R-SRPBL RF2040R-LMC-SRPBL RF2040R-SS-SRPBL 25.40 15.88 7.95 1.5 12.0 3.97 9.65 24.5 24.5 23.0 13.0 −
RF2050R-SRPBL RF2050R-LMC-SRPBL RF2050R-SS-SRPBL R 31.75 19.05 9.53 2.0 15.0 5.09 11.90 26.9 26.9 27.0 13.0 −
RF2060R-SRPBL RF2060R-LMC-SRPBL RF2060R-SS-SRPBL 38.10 22.23 12.70 3.2 17.2 5.96 16.95 31.05 31.05 30.0 12.6 −
Note: 1. The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation (as illustrated above in the diagram
Special Attachment
on the left) or on every second link in a crosswise installation (as illustrated above in the diagram on the right).
2. If using an electro-conductive roller, the brake is a spring brake with chain number SRPBE.
3. All connecting links use cotter pins.
4. The dimensional drawing is of an electro-conductive type (spring brake). Chains with plastic brakes have the same structure as those with no brakes.
5. The above dimensions are nominal dimensions and may differ from actual dimensions.
High Precision
and tab guide attachments.
D S
R
HS
L2
T
T
D
L1
Connecting Link
Free Flow
N
HA
P P
RF2050R-SRL 31.75 19.05 9.53 15.0 2.0 5.09 11.9 25.3 27 13.0 20.0 24.0 1.50 2.22
RF2060R-SRL 38.10 22.23 12.70 17.2 3.2 5.96 16.95 29.65 30 12.6 25.4 27.0 2.41 3.16
Note: 1. The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation or on every second link in a
crosswise installation.
2. All connecting links use cotter pins.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
116
RS Chain with Outboard Rollers
Chain
No.
Overview
HS
HS
L2
T
L2
R
T
T
R
W
D D
L1
L3
Connecting Link Connecting Link
H
Lube Free
P P P P
RS40-SRP RS40-LMC-SRP RS40-SS-SRP 12.70 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 0.94
RS50-SRP RS50-LMC-SRP RS50-SS-SRP 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 9.4 1.42
RS60-SRP RS60-LMC-SRP RS60-SS-SRP 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 12.6 2.11
RS80-SRP RS80-LMC-SRP RS80-SS-SRP 25.40 15.88 15.88 3.2 24.1 7.94 19.25 35.05 37.95 28.58 15.8 3.57
Special Attachment
RS100-SRP — RS100-SS-SRP 31.75 19.05 19.05 4.0 30.1 9.54 22.85 42.55 45.65 39.69 19.0 5.56
Size & Outboard Roller Type Roller Width Plate Pin Outboard Roller Approx.
Pitch Between Inner
Steel Outboard Roller Dia. Link Plates Thickness Width Dia. Mass
P L1 L2 L3 DS HS
Standard Lambda SS R W T H D kg/m
7.8
RS40-SR RS40-LMC-SR RS40-SS-SR 12.70 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 1.67
(7.2)
9.4
RS50-SR RS50-LMC-SR RS50-SS-SR 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 2.42
(8.7)
High Precision
12.6
RS60-SR RS60-LMC-SR RS60-SS-SR 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 3.63
(11.7)
15.8
RS80-SR RS80-LMC-SR RS80-SS-SR 25.40 15.88 15.88 3.2 24.1 7.94 19.25 35.05 37.95 28.58 5.92
(14.9)
RS100-SR — RS100-SS-SR 31.75 19.05 19.05 4.0 30.1 9.54 22.85 42.55 45.65 39.69 19.0 10.02
Note: 1. The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation (as illustrated above in the diagram
on the left) or on every second link in a crosswise installation (as illustrated above in the diagram on the right).
2. Even if the chain with steel outboard rollers is Lambda chain, the outboard rollers need to be lubricated. Lambda rollers require no lubrication.
3. Figures inside ( ) are for Lambda rollers.
4. All connecting links use cotter pins.
Free Flow
5. The construction of the spring brake is the same as for Double Pitch Chain.
6. The above dimensions are nominal dimensions and may differ from actual dimensions.
RS40-SRPB RS40-LMC-SRPB RS40-SS-SRPB 12.70 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 0.94
Sprockets
RS50-SRPB RS50-LMC-SRPB RS50-SS-SRPB 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 9.4 1.42
RS60-SRPB RS60-LMC-SRPB RS60-SS-SRPB 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 12.6 2.11
Note: 1. The mass given in the above table assumes that outboard rollers are installed on every link in a staggered installation (as illustrated above in the diagram
on the left) or on every second link in a crosswise installation (as illustrated above in the diagram on the right).
2. If using an electro-conductive roller, the brake is a spring brake with chain number SRPBE.
Engineering Manual
117
Poly Steel Chain with Plastic Outboard Rollers
Chain
No.
Overview
p.113·114 p.135 p.112 p.136–
Corrosion Resistant
General Use/
HS
HS
L2
L2
T
T
R R
T
W
W
D D
L1
L3
Connecting Link
Lube Free
P P
P P
RS40-PC-SRP 12.70 7.92 7.95 1.5 12.0 3.97 9.65 17.9 19.3 15.88 7.8 0.69
Special
RS50-PC-SRP 15.875 10.16 9.53 2.0 15.0 5.09 11.9 21.6 23.2 19.05 9.4 0.96
RS60-PC-SRP 19.05 11.91 12.70 2.4 18.1 5.96 15.25 27.95 30.35 22.23 12.6 1.40
Note: 1. Since offset links are not available, use a chain with an even number of links.
2. The mass given in the above table assumes that outboard rollers are installed as illustrated above.
3. All connecting links use cotter pins.
Special Attachment
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
High Precision
Free Flow
Sprockets
Engineering Manual
118
Top Roller Chain
Overview
Top Roller Chain is a Free Flow Chain on which the plate of a Double Pitch or RS Roller Chain is extended upward and a
free-running top roller is installed on the plate.
Construction
Corrosion Resistant
General Use/
Inner Plate
Cotter Pin
Bush Outer Plate
Roller
Inner Link
Special
Outer Link
Inner Link
Connecting Link
Connecting Plate
Special Attachment
Inner Plate
Cotter Pin
Outer Plate
Bush
Roller
Free Flow
Inner Link
Outer Link
Connecting Link
Connecting Plate
Parts marked with ⊗ are press fit. Other parts are slip fit.
Sprockets
Features
1) The width of the chain is smaller than that of other types Top Roller Pallet
Base Chain
119
Overview
Base Chain and Roller Combinations
Corrosion Resistant
General Use/
Size Roller Type Series Plastic Roller KV Roller
(Stainless Steel Roller*2)
Lambda Roller
Standard 〇 〇
LMC*1 〇 〇 〇
S
LMCNP*1 〇 〇 〇
SS 〇 〇 〇
Standard 〇 〇
RF2040 LMC*1 〇 〇 〇
R
LMCNP*1 〇 〇 〇
SS 〇 〇
LMC*1 〇 〇 〇
〇 〇 〇
Lube Free
RP LMCNP*1
SS 〇 〇
Standard 〇 〇
LMC*1 〇 〇 〇
S
LMCNP*1 〇 〇 〇
SS 〇 〇 〇
Standard 〇 〇
RF2050 LMC*1 〇 〇 〇
R
LMCNP*1 〇 〇 〇
SS 〇 〇
Special
LMC*1 〇 〇 〇
RP LMCNP*1 〇 〇 〇
SS 〇 〇
Standard 〇 〇
LMC*1 〇 〇 〇
S
LMCNP*1 〇 〇 〇
Special Attachment
SS 〇 〇 〇
Standard 〇 〇
RF2060 LMC*1 〇 〇 〇
R
LMCNP*1 〇 〇 〇
SS 〇 〇
LMC*1 〇 〇 〇
RP LMCNP*1 〇 〇 〇
SS 〇 〇
Standard 〇 〇
LMC*1 〇 〇 〇
High Precision
S
LMCNP*1 〇 〇 〇
SS 〇 〇
Standard 〇 〇
RF2080 LMC*1 〇 〇 〇
R
LMCNP*1 〇 〇 〇
SS 〇 〇
LMC*1 〇 〇 〇
RP LMCNP*1 〇 〇 〇
SS 〇 〇
Standard 〇 〇 Free Flow
LMC*1 〇 〇
S
LMCNP*1 〇 〇
SS 〇 〇
Standard 〇 〇
RF2100 LMC*1 〇 〇
R
LMCNP*1 〇 〇
SS 〇 〇
LMC*1 〇 〇
Sprockets
RP LMCNP*1 〇 〇
SS 〇 〇
Standard 〇 〇 〇
RS40 −
LMC*1 〇 〇 〇
Standard 〇 〇 〇
RS50 −
LMC*1 〇 〇 〇
Standard 〇 〇 〇
RS60 −
Engineering Manual
LMC*1 〇 〇 〇
Standard 〇 〇
RS80 −
LMC*1 〇 〇 〇
Standard 〇 〇
RS100 −
LMC*1 〇 〇
Note: 1. “Base chain” refers to all parts of the chain, except the top rollers.
2. *1: Even if the base chain is Lambda chain, the steel top rollers need to be lubricated.
3. *2: When the base chain is an SS chain, the rollers are stainless steel.
120
Top Roller Chain
Overview
rollers. R rollers.
1) Steel Roller Chain 1) Stainless Steel Roller Chain
(1) All parts are made of heat-treated steel. (1) All parts are made of 18-8 stainless steel.
(2) Operating temperature range: –10˚C to 150˚C (2) Operating temperature range: –20˚C to 400˚C
(3) Lubrication required. (3) Lubrication required.
2) Plastic R Roller Chain 2) Plastic R Roller Chain (available only for Double Pitch Chain)
(1) The R roller on the base chain is made of engineering plastic. (1) The R roller of the base chain is made of engineering plastic.
(2) Features of engineering plastic R roller chain (2) Features of plastic R roller chain
① Lightweight (30% weight reduction compared with steel ① Lightweight (30% weight reduction compared with steel
Lube Free
with a black oxide finish for identification. Do not use NP chain if it will come in direct contact with food or
(3) Operating temperature range: –10˚C to 150˚C where coating flakes or wear dust can contaminate food. Also, in non-
(4) Do not use the chain in environments where it will come food applications, appropriately cover the chain or contact a Tsubaki
into contact with chemicals or water, or in cleansing and representative about chain selection if using in environments where
degreasing environments. coating flakes or wear dust present problems. Though nickel is not subject
to the Japan Food Sanitation Act or the Industrial Safety and Health Act,
plating on sliding parts can peel.
Operating Operating
Roller Roller
Roller Type Material Temp. Description Roller Type Material Temp. Description
Category Category
Range Range
Plastic Polyacetal –20°C to
TRP(S)
Engineering plastic roller
Lambda Rollers
Lambda Rollers feature an oil-impregnated sintered bearing
Sprockets
inserted into a steel top roller. These rollers can be used Watch a video
Oil-impregnated
sintered bearing without lubrication. They can minimize the unusual noise that showing the
would otherwise occur if using unlubricated top rollers. difference in
Steel top roller
A roughly 10 dB reduction in noise can be expected compared noise.
to steel rollers (based on Tsubaki in-house tests).
Sprockets
Engineering Manual
121
Overview
Basic Structure of Model Numbers
◆ Model numbering example: Double pitch chain with top rollers
Corrosion Resistant
General Use/
◆ Model numbering example: Double pitch chain with top rollers
(when top rollers are installed on each even-numbered outer link)
RF2060 S - 2L TR + 80L - JR
Lube Free
◆ Double pitch chain with top rollers
(when top rollers are installed on each even-numbered inner link)
Special
◆ Model numbering example: RS chain with top rollers
Special Attachment
◆ Model numbering example: RS chain with double-strand top rollers
RS60 - 2 - 1L TRPS + 160L - JR
RS40 - TRP - JL
High Precision
① Size Indicates chain size.
② Roller type of base Indicates the type of roller of the base chain.
See page 11
chain S : S roller・R : R roller・RP : Plastic R roller Free Flow
Indicates base chain specifications.
③ Series Blank : Standard NP : Nickel-plated LMC : Lambda See page 121
LMCNP : Nickel-plated Lambda SS : Stainless steel
TR(S) : Steel roller (when base chain is stainless steel, so are the rollers)
TRP(S) : Plastic roller・TRLM(S) : Lambda roller・TRPKV(S) : KV roller
⑥ Top roller type See page 121
Note: 1. (S) indicates RS chain with top rollers when top rollers are installed on every link.
2. When top rollers are installed on each even-numbered link.
Installed on inner link : TRRL Installed on outer link : TR
122
Double Pitch Chain with Top Rollers
Overview
d
Base Chain S Roller
T
L1
R
W
D
Corrosion Resistant
General Use/
L2
D F ℓ2 ℓ1
XS
CS
H
P P
Lube Free
T
L1
W
D
L2
Connecting Link ℓ2 ℓ1
d D F
Special
XS
CS
H
R
P P
Special Attachment
Size, Roller Type, Series, Top Roller Type Width Roller Dia. R Pin Plate Top Roller Approx. Mass kg/m
Pitch Between
Plastic Top Roller Inner Link S R Dia. Width Thickness S R Plastic
P Plates L1 L2 DF CS XS ℓ1 ℓ2 d
Standard LMC SS W Roller Roller D H T Roller Roller R Roller
RF2040S-TRP RF2040S-LMC-TRP RF2040S-SS-TRP 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 0.91 — —
RF2050S-TRP RF2050S-LMC-TRP RF2050S-SS-TRP 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 1.44 — —
RF2060S-TRP RF2060S-LMC-TRP RF2060S-SS-TRP 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 2.77 — —
RF2080S-TRP RF2080S-LMC-TRP RF2080S-SS-TRP 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 4.29 — —
High Precision
RF2100S-TRP RF2100S-LMC-TRP RF2100S-SS-TRP 63.50 19.05 19.05 39.69 9.54 〈21.8 24.5 4.8 39.69 35.4 49.7 22.1 27.2 14.52 6.51 —
22.3〉〈24.9〉 28.6 〈5.0〉 〈6.63〉
—
RF2040R-TRP RF2040R-LMC-TRP RF2040R-SS-TRP 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 — 1.27 0.92
RF2050R-TRP RF2050R-LMC-TRP RF2050R-SS-TRP 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 — 1.90 1.43
RF2060R-TRP RF2060R-LMC-TRP RF2060R-SS-TRP 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 — 3.46 2.75
RF2080R-TRP RF2080R-LMC-TRP RF2080R-SS-TRP 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 — 5.40 4.52
RF2100R-TRP RF2100R-LMC-TRP RF2100R-SS-TRP 63.50 19.05 19.05 39.69 9.54 〈21.8 24.5 4.8 39.69 35.4 49.7 22.1 27.2 14.52 — 〈8.77 6.60
22.3〉〈24.9〉 28.6 〈5.0〉 8.89〉〈6.72〉
Size, Roller Type, Series, Top Roller Type Width Roller Dia. R Pin Plate Top Roller Approx. Mass kg/m
Free Flow
Pitch Between
Steel Top Roller Inner Link S R Dia. Width Thickness S R
P Plates L1 L2 DF CS XS ℓ1 ℓ2 d
Standard LMC SS W Roller Roller D H T Roller Roller
RF2040S-TR RF2040S-LMC-TR RF2040S-SS-TR 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 1.33 —
RF2050S-TR RF2050S-LMC-TR RF2050S-SS-TR 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 2.04 —
RF2060S-TR RF2060S-LMC-TR RF2060S-SS-TR 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 3.68 —
RF2080S-TR RF2080S-LMC-TR RF2080S-SS-TR 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 5.65 —
RF2100S-SS-TR 63.50 19.05 19.05 39.69 9.54 〈21.8 24.5 4.8 39.69 35.4 9.11
RF2100S-TR RF2100S-LMC-TR 22.3〉〈24.9〉 28.6 〈5.0〉
49.7 22.1 27.2 14.52 〈9.23〉 —
RF2040R-TR RF2040R-LMC-TR RF2040R-SS-TR 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 — 1.69
Sprockets
RF2050R-TR RF2050R-LMC-TR RF2050R-SS-TR 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 — 2.50
RF2060R-TR RF2060R-LMC-TR RF2060R-SS-TR 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 — 4.36
RF2080R-TR RF2080R-LMC-TR RF2080R-SS-TR 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 — 6.76
11.37
RF2100R-SS-TR 63.50 19.05 19.05 39.69 9.54 〈21.8
24.5 4.8 39.69 35.4
RF2100R-TR RF2100R-LMC-TR 22.3〉〈24.9〉 28.6 〈5.0〉
49.7 22.1 27.2 14.52 — 〈11.49〉
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
123
Chain
No.
Overview
p.122 p.134·43– p.121 p.136–
Corrosion Resistant
General Use/
T
T
L1
R
W
D
L2
D F ℓ2 ℓ1
d
XS
CS
Lube Free
H
XSA
Connecting Link
(spring clip type) P P
Connecting Link N
(cotter pin type) Topple Prevention Attachment
Special
Roller Type P Plates L1 L2 DF CS XS ℓ1 ℓ2 d N XSA
W Roller Roller D H T
RF2040-TR 25.40 7.95 7.92 15.88 3.97 8.25 9.95 12.0 1.5 15.88 15.0 21.0 8.25 9.65 3.97 19.1 12.7
RF2050-TR 31.75 9.53 10.16 19.05 5.09 10.3 12.0 15.0 2.0 19.05 19.0 26.5 10.3 11.9 5.09 23.8 15.9
RF2060-TR 38.10 12.70 11.91 22.23 5.96 14.55 16.55 17.2 3.2 22.23 23.0 31.6 14.55 16.95 5.96 28.6 19.1
RF2080-TR 50.80 15.88 15.88 28.58 7.94 18.3 20.9 23.0 4.0 28.58 29.0 40.5 18.5 21.3 11.32 38.1 25.4
RF2100-TR 63.50 19.05 19.05 39.69 9.54 21.8 24.5 28.6 4.8 39.69 35.4 49.7 22.1 27.2 14.52 47.6 31.8
Special Attachment
Note: 1. Sprockets for base chains with R or plastic R rollers are made-to-order.
2. Topple prevention attachments are installed on the inner links.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
High Precision
T
W
L1
R
L2
Connecting Link
d D F ℓ2 ℓ1
Free Flow
XS
CS
H
P P
Sprockets
RF2100-2-TR 63.50 19.05 39.1 19.05 39.69 9.54 41.4 44.1 28.6 4.8 39.69 35.4 49.7 41.65 46.75 14.52
Note: 1. When the base chain uses an S roller, RF2040 and RF2050 can use RS sprockets having 30 or more teeth. On a chain size of RF2060 or larger, the
dimension C is different from that of RS standard sprockets. Consequently, special sprockets are needed for these chain sizes.
2. Special sprockets are required for base chains with R or plastic R rollers.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
124
RS Chain with Top Rollers
Overview
Top Rollers Installed on Every Second Link Top Rollers Installed on Every Link
T
T
Corrosion Resistant
General Use/
T
L1
L1
W
W
D
L2
L2
DF 2
DF 1
d N Connecting Link N d ℓ2 ℓ1
Connecting Link
Lube Free
XS
XS
CS
CS
H
H
P P P P D
R
R
Size, Series, Top Roller Type Width Base Pin Plate Top Roller Approx. Mass kg/m
Between Chain
Pitch Inner
Special
Plastic Top Roller Link Roller Dia. Width Thickness On Every On Every
P L1 L2 DF1 DF2 CS N XS ℓ1 ℓ2 d
Plates Dia. D H T Link 2nd Link
Standard Lambda SS W R
RS40-TRP RS40-LMC-TRP RS40-SS-TRP 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 11.0 15.88 12.7 9.5 17.45 8.25 9.65 3.97 0.92 0.85
RS50-TRP RS50-LMC-TRP RS50-SS-TRP 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 15.0 19.05 15.9 12.7 22.25 10.3 11.9 5.09 1.56 1.38
Special Attachment
RS60-TRP RS60-LMC-TRP RS60-SS-TRP 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 18.0 22.23 18.3 15.9 26.25 12.85 15.25 5.96 2.30 2.03
RS80-TRP RS80-LMC-TRP RS80-SS-TRP 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 24.0 28.58 24.6 19.1 34.15 16.25 19.25 7.94 3.90 3.44
RS100-TRP RS100-LMC-TRP RS100-SS-TRP 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 30.0 39.69 31.8 25.4 44.5 19.75 22.85 9.54 6.06 5.41
Size, Series, Top Roller Type Width Base Pin Plate Top Roller Approx. Mass kg/m
Between Chain
Pitch Inner
Steel Top Roller Link Roller Dia. Width Thickness On Every On Every
P L1 L2 DF1 DF2 CS N XS ℓ1 ℓ2 d
Plates Dia. D H T Link 2nd Link
Standard Lambda SS W R
High Precision
RS40-TR RS40-LMC-TR RS40-SS-TR 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 11.0 15.88 12.7 9.5 17.45 8.25 9.65 3.97 1.83 1.41
RS50-TR RS50-LMC-TR RS50-SS-TR 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 15.0 19.05 15.9 12.7 22.25 10.3 11.9 5.09 2.39 2.18
RS60-TR RS60-LMC-TR RS60-SS-TR 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 18.0 22.23 18.3 15.9 26.25 12.85 15.25 5.96 3.60 3.18
RS80-TR RS80-LMC-TR RS80-SS-TR 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 24.0 28.58 24.6 19.1 34.15 16.25 19.25 7.94 6.09 5.27
RS100-TR RS100-LMC-TR RS100-SS-TR 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 30.0 39.69 31.8 25.4 44.5 19.75 22.85 9.54 9.30 8.85
Note: 1. “On Every Link” and “On Every 2nd Link” described in the “Approx. Mass” column refer to the spacing for the installation of the top rollers.
Free Flow
2. Offset links are not available on RS chain with top rollers when the top rollers are installed on every link or on every second link (outer links).
3. Even if the chain with steel top rollers is LMC chain, the top rollers need to be lubricated. Lambda rollers require no lubrication.
4. When top rollers are installed on every link, the top roller type is designated as TRPS (plastic top roller) or TRS (steel top roller).
5. The above dimensions are nominal dimensions and may differ from actual dimensions.
Sprockets
Engineering Manual
125
Chain
No.
Overview
p.122 p.33-, 43– p.121 p.136–
Corrosion Resistant
General Use/
Installation of Top Rollers: Outer Link Installation of Top Rollers: Inner Link
d d
T
T
T
T
L1
L1
W
R
W
D D
L2
L2
DF D F
N ℓ2 ℓ1 N
Lube Free
Connecting
Connecting
Link
Link
XS
XS
CS
CS
H
H
XSA
XSA
R
Topple Prevention
Topple Prevention Attachment
P P Attachment N P P N
Special
Width
Roller Pin Plate Top Roller & Attachment
Size & Top Pitch Between
Inner Link Dia. Dia. Width Thickness
Roller Type P Plates L1 L2 DF CS N XS ℓ1 ℓ2 d XSA
W R D H T
RS40-TR 12.70 7.95 7.92 3.97 8.25 9.95 12.0 1.5 15.88 12.7 9.5 17.45 8.25 9.65 3.97 17.4
RS50-TR 15.875 9.53 10.16 5.09 10.3 12.0 15.0 2.0 19.05 15.9 12.7 22.25 10.3 11.9 5.09 23.05
RS60-TR 19.05 12.70 11.91 5.96 12.85 14.75 18.1 2.4 22.23 18.3 15.9 26.25 12.85 15.25 5.96 26.85
Special Attachment
RS80-TR 25.40 15.88 15.88 7.94 16.25 19.25 24.1 3.2 28.58 24.6 19.1 34.15 16.25 19.25 7.94 35.45
RS100-TR 31.75 19.05 19.05 9.54 19.75 22.85 30.1 4.0 39.69 31.8 25.4 44.5 19.75 22.85 9.54 44.0
Note: 1. When top rollers are installed on the outer links, topple prevention attachments are fitted on the inner links. When top rollers are installed on the inner
links, topple prevention attachments are fitted on the outer links.
2. When top rollers are installed on every link, topple prevention attachments are fitted on the inner links.
3. The above dimensions are nominal dimensions and may differ from actual dimensions.
High Precision
This chain allows a larger conveying capacity than single-strand Top Roller Chain.
d
Installation of Top Rollers: Outer Link
T
T
W
L1
D R
L2
D F Free Flow
N ℓ2 ℓ1
Connecting Link
XS
CS
H
P P
Sprockets
RS50-2-TR 15.875 9.53 10.16 18.1 5.09 19.35 21.15 15.0 2.0 19.05 15.9 12.7 22.25 19.35 21.15 5.09
Engineering Manual
RS60-2-TR 19.05 12.70 11.91 22.8 5.96 24.25 26.25 18.1 2.4 22.23 18.3 15.9 26.25 24.25 26.75 5.96
RS80-2-TR 25.40 15.88 15.88 29.3 7.94 30.9 33.9 24.1 3.2 28.58 24.6 19.1 34.15 30.9 33.9 7.94
RS100-2-TR 31.75 19.05 19.05 35.8 9.54 37.7 40.8 30.1 4.0 39.69 31.8 25.4 44.5 37.7 40.8 9.54
Note: 1. Dimension DF changes when top rollers are installed on every link.
2. RS standard sprockets (double-strand) can be used.
3. When a top roller is installed on each even-numbered link, the top roller is installed on the outer link unless otherwise specified.
4. The above dimensions are nominal dimensions and may differ from actual dimensions.
126
MEMO
127
General Use/
Overview Corrosion Resistant Lube Free Special Special Attachment High Precision Free Flow Sprockets Engineering Manual
Sprockets
Overview
Applicable Sprockets
Corrosion Resistant
General Use/
Chain Sprocket
Double Pitch
Use double pitch sprockets.
S rollers RS sprockets can be used when the number of sprocket teeth is 30 or
more.
Lube Free
RS Attachment Chain RS sprockets can be used.
Special
Center Roller Chain
Special Attachment
number of sprocket teeth is 30 or more.
High Precision
Double Pitch Chain
with Top Rollers
Use double pitch sprockets.
S rollers RS sprockets can be used when the number of sprocket teeth is 30 or
more.
Free Flow
Bearing Bush Chain Double pitch sprockets for R rollers can be used.
128
Double Pitch Sprockets
Overview
DF DC L1
Model No. (M×S) (N·m)
S1 32.0 24.0 12.0 M4×16 4.2
S2 42.0 32.0 14.0 M5×18 8.3
S3 48.5 38.5 15.5 M5×20 8.3
S4 56.0 46.0 15.5 M5×20 8.3
S5 66.0 56.0 17.5 M5×22 8.3
S6 80.0 68.0 21.0 M6×25 16.8
S7 101.0 86.0 24.5 M8×30 40.5
Applicable
DF=80.0 DF=101.0
Sleeve
9½ 18 195.57 209 107 50
Model No./ S6(12) DC=68.0 S7(5) DC=86.0
L1=21.0 L1=24.5
Dimensions
129
Overview
Double Pitch S Type Lock Sprockets (for R Rollers)
Configuration A Configuration B ◆ S Type Lock Sleeve Dimensions
Sleeve Bolt Size Tightening Torque
Corrosion Resistant
General Use/
DF DC L1
Model No. (M×S) (N·m)
S1 32.0 24.0 12.0 M4×16 4.2
S2 42.0 32.0 14.0 M5×18 8.3
S3 48.0 38.5 15.5 M5×20 8.3
S4 56.0 46.0 15.5 M5×20 8.3
S5 66.0 56.0 17.5 M5×22 8.3
S6 80.0 68.0 21.0 M6×25 16.8
S7 101.0 86.0 24.5 M8×30 40.5
Lube Free
Model Numbering Example Ordering Example
Special
RF2040R Shaft Bore Dia. d 15 16 17 18 19 20 22 24 25 28 30 32 35
No. of Tooth Outer Hub Hub Max. Allowable 174 186 198 209 221 232 256 167 174 195
PCD
Effective Width Dia. Dia. Length Torque
Dp (N·m) 223 232 260 279 298 325
Teeth T Do DH L
DF=48.5
10 7.3 82.20 93 52 25 S3(3) DC=38.5
L1=15.5
Special Attachment
11 7.3 90.16 102 63 25 Applicable S2(5)
12 7.3 98.14 108 63 25 Sleeve DF=42.0
Model No./
S4(4)
13 7.3 106.14 118 63 25 DC=32.0 DF=56.0
Dimensions L1=14.0
14 7.3 114.15 127 63 25 DC=46.0
15 7.3 122.17 135 68 28 L1=15.5
16 7.3 130.20 143 68 28
High Precision
10 8.9 102.75 117 73 28
DF=42.0
11 8.9 112.70 127 73 28 S2(6) DC=32.0
12 8.9 122.67 138 73 28 Applicable L1=14.0 S4(8) S5(5)
Sleeve DF=56.0 DF=66.0
13 8.9 132.67 148 73 28
Model No./ DC=46.0 DC=56.0
14 8.9 142.68 158 73 28 Dimensions L1=15.5 L1=17.5
15 8.9 152.71 168 73 28
16 8.9 162.75 179 73 28
PCD
Effective Width Dia. Dia. Length Torque 883 930 976 1046 1116 1162 1279 2140 2319 2497
Dp (N·m)
Teeth T Do DH L
10 15 164.39 187 107 45 DF=66.0
11 15 180.31 204 107 45 S5(10) DC=56.0 DF=80.0
12 15 196.28 220 107 45 Applicable L1=17.5 S6(6) DC=68.0 S7(5)
Sleeve L1=21.0
13 15 217.27 237 107 45 DF=101.0
Model No./ DC= 86.0
14 15 228.29 253 107 45 Dimensions L1= 24.5
15 15 244.33 269 107 45
Engineering Manual
Fit Bore
Model Numbering Example
Corrosion Resistant
General Use/
Shaft Bore Tolerance Shaft Bore Chamfer Keyway Width Tolerance Tapped Hole Drilling Surface Treatment
H H7 N Tsubaki standard W None 0 None [Blank]None
(see table below)
Lube Free
· Machining dimensions in whole numbers only · Parallel keyway only · Drilling size: Selectable
In 1 mm units · Tolerance: Selectable · Drilling locations (up to 2): Selectable
Inch sizes unavailable JIS-compliant keyway width/height (see page 133 for positions)
· Tolerance: Selectable · Set screw included
High Precision
21 – 32 C1.2 18 – 44 N A B —
33 – 50 C1.6 45 – 170 N A B C
51 – 80 C2.5 Note: Determine amount from keyway height (an amount that will not exceed
81 – 170 C3 keyway height).
Note: If there is no keyway, use half values of the table above.
If Tsubaki standard shaft bore chamfer and user-designated chamfer
overlap, user designation will be limited.
131
Overview
Fit Bore Quick Delivery Items
From among available models, you can specify shaft bore machining, keyway machining, and tapped hole drilling.
Some models can also be given a surface treatment.
Corrosion Resistant
General Use/
Double Pitch Sprockets (All models have unhardened teeth)
Steel Stainless Steel
Roller Type S R S R
Model/No. of Teeth RF2040S RF2050S RF2060S RF2080S RF2100S RF2120S RF2160S RF2040R RF2050R RF2060R RF2080R RF2100R RF2040S RF2050S RF2060S RF2080S RF2040R RF2050R RF2060R
912T ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○
1000T ◎ ◎ ◎ ◎
1012T ◎ ◎ ◎ ◎ ○ ○ ○ ○
1100T ◎ ◎ ◎ ◎ ◎ ○ ○ ○
Lube Free
1112T ◎ ◎ ◎ ◎ ○ ○ ○ ○
1200T ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○
1212T ◎ ◎ ◎ ◎ ○ ○ ○ ○
1300T ◎ ◎ ◎ ◎ ○ ○ ○
1400T ◎ ◎ ◎ ◎
1500T ◎ ◎ ◎ ◎
1600T ◎ ◎ ◎ ◎
Special
(All models have unhardened teeth)
Model/No. Steel
of Teeth RF2030VRP RF2040VRP RF2050VRP RF2060VRP RF2080VRP
10T ○ ○ ○ ○ △
RS Sprockets (Applicable models other than those listed below are also available.)
Special Attachment
Steel Stainless Steel
Model/No. of Teeth
Model/No. of Teeth
35 40 50 60 80 100 120 140 160 35 40 50 60 80
1B 1A 1B 1C SD 2B 1A 1B 1C SD 2B 1A 1B 1C SD 2B 1A 1B 1C SD 2B 1A 1B 1C 2B 1A 1B 2B 1B 1B 1B 1B 1B 1B 1B
9 ◎ ◎ ◎ ◎ ○ 9
10 ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 10
11 ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 11
12 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 12
13 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 13
14 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 14
High Precision
15 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 15
16 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 16
17 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 17
18 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 18
19 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 19
20 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 20
21 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 21
22 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 22
23 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 23
24 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 24
Free Flow
25 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 25
26 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 26
27 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ 27
28 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 28
30 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 30
32 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 32
34 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ 34
35 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 35
36 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 36
Sprockets
38 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ 38
40 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 40
42 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ 42
45 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ 45
48 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 48
50 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ 50
54 ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 54
Engineering Manual
60 ◎ ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 60
65 ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ 65
70 ◎ ◎ ◎ ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 70
75 ◎ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ 75
◎…Models
Models to which a surface treatment can be applied ○…ModelsModels for which shaft bores can be machined (no surface treatments)
△…Models
Models for which shaft bores can be machined (limited machining options apply)
Models with hardened teeth Models without hardened teeth (and not suitable for teeth to be hardened)
Models without hardened teeth (but optional teeth hardening can be applied)
132
Double Pitch Sprockets, Sprockets for Double Plus Chain
Overview
− 0
0
Lube Free
1
Special
3
Special Attachment
4
High Precision
1
Free Flow
− 3
Sprockets
4
Engineering Manual
Note: Contact a Tsubaki representative regarding bore and keyway dimensional tolerances and tapped hole positioning.
133
Sprockets for Free Flow Chain
Overview
Sprockets for Double Plus Chain (steel) Same as for Double Plus Chain with snap cover
L
M Model Numbering Example
Corrosion Resistant
General Use/
T T
RF2030 VRP -10T
Size
Double Plus No. of teeth: 10
chain
DO
DH
DP
d
Lube Free
No. of Tooth Total Tooth Bore Dia. d Total Approx.
Tsubaki Pitch Dia. Outer Dia. Hub Dia.
Actual Width Width Width Mass Material
Sprocket No. DP (DO) DH
Teeth T M Pilot Bore Max. L kg
RF2030VRP-10T 10 61.65 63 3.0 15.3 12.7 20 37 25 0.2
structural carbon
RF2040VRP-10T 10 82.20 85 4.0 20.4 15.9 32 52 40 0.8
Machine-
steel
RF2050VRP-10T 10 102.75 107 5.0 25.5 15.9 45 66 45 1.5
RF2060VRP-10T 10 123.30 128 6.0 30.5 19 55 81 50 2.5
RF2080VRP-10T 10 164.39 172 12.0 47.5 23 72 110 67 7.0
Special
Note: 1. The teeth are not hardened on any model.
2. All models are stock items.
3. We can also manufacture stainless steel sprockets having the same dimensions as above.
Special Attachment
Sprockets for Double Pitch Chain with Top Rollers (steel)
High Precision
Size Top roller
Hub type No. of teeth: 12
DO
DP
DH
d
134
Sprockets for Free Flow Chain
Overview
T
Model Numbering Example
Corrosion Resistant
General Use/
DO
DH
DP
d
No. of teeth: 9 Hardened
teeth
(Machined)
Lube Free
135
Engineering
Manual
6. H
3. C
2. T
4. C
Indexing Drive
Rollers and Attachments
Load
Type
entatively Determine Chain
SI Units G F(kN) = W × f1 × KV ×
3. Type, mass, and size of materials to be conveyed 1000
4. Conveyor capacity, interval between conveyed objects Gravimetric Units F{kgf} = W × f1 × KV
5. Conveying speed W : Total mass {weight} of conveyed objects on conveyor kg{kgf}
6. Conveyor length f1 : Coefficient of friction (Table 3) KV = Speed coefficient (Table 4)
7. Lubrication status G : 9.80665m/s2
Special Attachment
Double Pitch
Stainless Steel Roller Resistant Low-Noise
RS Attachment (Standard) Plastic Roller Poly Steel
Size (SS, HS, AS) Plastic Roller Plastic Roller
Lambda/X-Lambda Chain
KV
R Roller S Roller R Roller S Roller R Roller S Roller R Roller R Roller
RS25 — — — — — — — — 0.005{0.5} Base Chain
RS35 — — — — — — — — 0.015{1.5} Allowable
RF2040·RS40 0.64{ 65} 0.15{ 15} 0.20{ 20} 0.05{ 5} 0.20{ 20} 0.02{2} 0.20{20} 0.14{14} 0.02 {2.0} Roller Load
RF2050·RS50 0.98{100} 0.20{ 20} 0.29{ 30} 0.06{ 6} 0.29{ 30} 0.03{3} 0.29{30} 0.21{21} 0.04 {4.0} Load
RF2060·RS60 1.57{160} 0.29{ 30} 0.49{ 50} 0.09{ 9} 0.49{ 50} 0.05{5} 0.49{50} 0.34{35} 0.06 {6.0}
RF2080·RS80 2.65{270} 0.54{ 55} 0.79{ 80} 0.15{15} 0.88{ 90} 0.09{9} — 0.62{63} —
Free Flow
Unit: kN {kgf}/roller
Double Pitch Chain RS Chain ◆The mounting hole of an A attachment is
Size Double Pitch* Stainless Steel Size Attachment* Stainless Steel regarded as the point where the allowable
RF2040 0.262{ 26.7} 0.108{ 11.0} RS25 0.028{ 2.9} 0.012{ 1.2} vertical load acts on the attachment.
RF2050 0.455{ 46.4} 0.189{ 19.3} RS35 0.094{ 9.6} 0.036{ 3.7}
RF2060 1.06 {108 } 0.419{ 42.7} RS40 0.130{ 13.3} 0.054{ 5.5}
◆For K attachments, double the values
RF2080 1.67 {170 } 0.646{ 65.9} RS50 0.243{ 24.8} 0.101{ 10.3} shown for A attachments.
◆Load should not exceed maximum
Engineering Manual
RF2100 2.51 {256 } 1.15 {117 } RS60 0.376{ 38.3} 0.148{ 15.1}
RF2120 3.68 {375 } 1.79 {183 } RS80 0.591{ 60.3} 0.233{ 23.8} allowable roller load.
RF2160 5.84 {596 } 3.13 {319 } RS100 0.933{ 95.1} 0.361{ 36.8}
RS120 1.39 {142 } 0.629{ 64.1} Load
RS140 1.82 {186 } 0.869{ 88.6}
RS160 2.36 {241 } 1.19 {121 }
Note: 1. * Includes corrosion-resistant chain (NP/NEP series).
2. See page 91 for details on Bearing Cage Chain and Bearing Bush Chain.
137
Overview
Step 4: Calculate Maximum Chain Load (F)
In this catalog, values are indicated in both SI and gravimetric units. The weight (kgf) used to calculate the max. load in the
gravimetric units is the same value as the mass (kg).
Corrosion Resistant
General Use/
F : Max. static load applied to chain : kN {kgf}
■ Table 3-1:
V : Conveying speed (chain speed) : m/min f1: Coefficient of Friction of Base Chain Rollers Rolling on Rail
H : Center distance between sprockets (vertical direction) : m Low-Noise Bearing
Plastic
Steel Roller Plastic Bush
L : Center distance between sprockets (horizontal direction) : m Roller Lambda Roller*
Roller Chain
Type Chain
C : Center distance between sprockets : m Dry Lubricated Dry Dry
M : Mass {weight} of moving parts (chain, bucket, R roller 0.12 0.08 0.08 0.08 0.1 0.21
apron, etc.) : kg/m {kgf/m} S roller 0.21 0.14 0.14 ̶ ̶
Lube Free
W : Total mass {weight} of conveyed objects on Note: * Includes heat-resistant plastic rollers.
conveyor (max. value) : kg {kgf}
C ■ Table 3-2:
For countable items: W = × Mass
Loading interval f1: Coefficient of Friction of Base Chain Plates Sliding on Rail
{weight} of conveyed items Steel Plate
kW : Power required Dry Lubricated
Plastic Roller
f1 : Coefficient of friction between chain and guide rail (Table 3) 0.3 0.2 0.25
η : Transmission efficiency of drive unit
Special
G : Gravitational acceleration: 9.80665 m/s2
Formula
SI Units {Gravimetric Units}
Horizontal Conveyance
Special Attachment
Goods are directly loaded on the conveyor
F(W2.1MC)f 1
G FV 1
F(W2.1MC)f L =C
kW
1
1000 6120
FV 1
kW
60
High Precision
Vertical Conveyance
H =C
G
F(WMC) FWMC
1000 Free Flow
WV G 1 WV 1
kW kW
60 1000 6120
Inclined Conveyance*
Goods are directly loaded on the conveyor
C
Sprockets
L
Engineering Manual
Lf 1 H G Lf 1 H
F (W MC) 1.1M( Lf −H)
1 F(WMC) 1.1M(Lf 1 H)
C 1000 C
V G 1 V 1
kW F M(H Lf 1) kW FM(HLf )
1
60 1000 6120
* When calculating the value for F, if L x f1–H<0, make L x f1–H=0. Also when calculating the value for kW, if H–L x f1<0, make H–L x f1=0.
138
Selection
Overview
Horizontal/Inclined Conveyance*
Goods are directly loaded on the conveyor
Corrosion Resistant
General Use/
C2
H
C1 L1
Lube Free
W W W W
F ( 2.1 M)C1 f1 ( M) (L1 f1 H F ( 2.1 M) C1 f1 ( M) (L1 f1 H)
C1 C2 C1 C2 C1 C2 C1 C2
G
1.1 M (L1 f1 H) 1.1 M(L1 f1 H)
1000
V G 1 V 1
kW F M (H L1 f1 ) kW F M (H L1 f1 )
60 1000 6120
Special
* When calculating the value for F, if L1 x f1–H<0, make L1 x f1–H=0. Also when calculating the value for kW, if H–L1 x f1<0, make H–L1 x f1=0.
}
Bearing Cage Chain
■ Table 4: Speed Coefficient (Kv)
Bearing Bush Chain : 30 m/min or less
Chain Speed m/min Speed Coefficient KV Chain Speed m/min Speed Coefficient KV Indexing Table Chain, Mini Tact Chain
15 or less 1.0 70 to 90 2.2 Plastic Roller Chain : 70 m/min or less
15 to 30 1.2 90 to 110 2.8 Poly Steel Chain : 70 m/min or less
High Precision
Double Pitch Chain, Lambda Chain (including LMC and NP), X-Lambda Chain (Maximum Allowable Load)
Lambda
Size General Use
Free Flow
X-Lambda
RF2040 2.65{ 270} 2.65{ 270}
RF2050 4.31{ 440} 4.31{ 440}
RF2060 6.28{ 640} 6.28{ 640}
RF2080 10.7 {1090} 10.7 {1090}
RF2100 17.1 {1740} 17.1 {1740}
RF2120 23.9 {2440} 23.9 {2440}
RF2160 40.9 {4170} ̶
Sprockets
RF2060 1.57{160} 2.78{283} 1.57{160} 1.03{105} 1.03{105} 6.28{ 640} 6.28{ 640}
RF2080 2.65{270} 4.77{486} 2.65{270} 1.77{180} 1.77{180} 10.7 {1090} 10.7 {1090}
RF2100 2.55{260} ̶ ̶ ̶ ̶ 17.1 {1740} 17.1 {1740}
RF2120 3.82{390} ̶ ̶ ̶ ̶ 23.9 {2440} ̶
RF2160 6.37{650} ̶ ̶ ̶ ̶ 40.9 {4170} ̶
139
Overview
Plastic Roller Chain (Maximum Allowable Load)
General Use Low Noise
Size Heat Resistant
Standard NP SS LSC (S Roller) Standard NP SS
RF2040 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.23{ 23} 0.44{ 45} 0.44{ 45} 0.44{ 45} 0.44{ 45}
Corrosion Resistant
General Use/
RF2050 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.34{ 34} 0.69{ 70} 0.69{ 70} 0.69{ 70} 0.69{ 70}
RF2060 1.03{105} 1.03{105} 1.03{105} 0.54{ 55} 1.03{105} 1.03{105} 1.03{105} 1.03{105}
RF2080 1.77{180} 1.77{180} 1.77{180} 0.88{ 89} 1.77{180} 1.77{180} 1.77{180} ̶
RF2100 2.55{260} 2.55{260} 2.55{260} ̶ ̶ ̶ ̶ ̶
Hollow Pin Chain (Maximum Allowable Load) Curved Chain (Max. Allowable Load)
Size General Use LMC NP SS Size General Use
RF2040 1.77{180} 1.47{150} 1.77{180} 0.44{ 45} RF2040 1.86{190}
RF2050 3.14{320} 2.55{260} 3.14{320} 0.69{ 70} RF2050 2.84{290}
Lube Free
RF2060 4.22{430} 3.43{350} 4.22{430} 1.03{105} RF2060 4.02{410}
RF2080 7.65{780} 6.18{630} 7.65{780} 1.77{180} RF2080 6.96{710}
Special
RF2080 1.77{180}
Special Attachment
BC100 0.69{ 70}
BC150 1.27{130}
RS Chain Strengths
RS Attachment Chain, Lambda Chain (including LMC and NP), X-Lambda Chain (Maximum Allowable Load)
Size General Use Lambda X-Lambda
RS25 0.64{ 65} ̶ ̶
RS35 1.52{ 155} 1.52{ 155} ̶
RS40 2.65{ 270} 2.65{ 270} 2.65{ 270}
High Precision
RS50 4.31{ 440} 4.31{ 440} 4.31{ 440}
RS60 6.28{ 640} 6.28{ 640} 6.28{ 640}
RS80 10.7 {1090} 10.7 {1090} 10.7 {1090}
RS100 17.1 {1740} 17.1 {1740} 17.1 {1740}
RS120 23.9 {2440} 23.9 {2440} ̶
RS140 32.4 {3300} 32.4 {3300} ̶
RS160 40.9 {4170} ̶ ̶
Corrosion Resistant Small Size Conveyor Chain (Maximum Allowable Load) Free Flow
Stainless Steel RS Attachment Chain Surface-Treated RS Attachment Chain
Size Poly Steel Chain
SS HS AS NS LSC NP NEP
RS25 0.12{ 12} ̶ ̶ 0.12{ 12} ̶ 0.64{ 65} ̶ 0.08{ 8}
RS35 0.26{ 27} ̶ ̶ 0.26{ 27} ̶ 1.52{ 155} ̶ 0.18{18}
RS40 0.69{ 70} 1.19{121} 0.69{ 70} 0.44{ 45} 0.44{ 45} 2.65{ 270} 2.65{ 270} 0.44{45}
RS50 1.03{105} 1.85{189} 1.03{105} 0.69{ 70} 0.69{ 70} 4.31{ 440} 4.31{ 440} 0.69{70}
RS60 1.57{160} 2.78{283} 1.57{160} 1.03{105} 1.03{105} 6.28{ 640} 6.28{ 640} 0.88{90}
Sprockets
RS80 2.65{270} 4.77{486} 2.65{270} 1.77{180} 1.77{180} 10.7 {1090} 10.7 {1090} ̶
RS100 3.82{390} ̶ ̶ ̶ ̶ 17.1 {1740} 17.1 {1740} ̶
RS120 3.82{390} ̶ ̶ ̶ ̶ 23.9 {2440} ̶ ̶
RS140 4.61{470} ̶ ̶ ̶ ̶ 32.4 {3300} ̶ ̶
RS160 6.37{650} ̶ ̶ ̶ ̶ 40.9 {4170} ̶ ̶
Hollow Pin Chain (Maximum Allowable Load) Curved Chain (Max. Allowable Load)
Engineering Manual
Driven-side sprocket
mass {weight} M2 k {k f}
Lube Free
m W Note:
M1 M2 is an approximate calculated value for the inertial force of the sprocket
2
converted to the mass (weight) of the chain.
2) Find the additional load from inertia from F1 = mα based on the maximum acceleration α (m/s2)
and the formula in 1) above.
For example, when using a cam indexing system,
Special Attachment
3) Find FΣ, the total working load taking the additional 3) Find FΣ, the total working load taking the additional
tension due to inertia into consideration. tension due to inertia into consideration.
FΣ = F + F1/1000 FΣ = F + F1/G
F: Chain load based on frictional force (kN) F: Chain load based on frictional force (kgf)
(Maximum static tension) (Maximum static tension)
Free Flow
141
Overview
Free Flow Chain Selection
Corrosion Resistant
General Use/
① Type, mass, dimensions, and quantity of the Conveyed Objects During Accumulation
conveyed objects (including pallet) Chain Type Type of Transfer Roller Dry Lubricated
④ Environment Outboard
Plastic outboard roller 0.06 ̶
Outboard roller with plastic brake 0.20* ̶
Roller Chain
Step 2: Select Chain Type Steel outboard roller (0.09) 0.06
Lube Free
Plastic top roller 0.06 ̶
Top Roller Chain
Select the base chain and roller type according to the Steel top roller (0.09) 0.06
operating conditions and environment. Figures inside ( ) are given for reference purposes.
Note: Coefficient of friction for each outboard roller with plastic brake. When
Step 3: Tentatively Determine Chain Type the number of brake outboard rollers accounts for about one third of
the total number of outboard rollers, the coefficient of friction is 0.1.
(Refer to "Installation of Outboard Rollers" on page 112.)
Perform tentative checking of chain load.
SI units : F = 9.80665 × WT × f × KV/1000 ■ Table 9:
Special
f3 : Coefficient of Friction Between Chain and
Gravimetric units : F = WT × f × KV Rail During Accumulation
Chain Type Type of Base Chain Roller Dry Lubricated
Note: In this catalog, values are indicated in both SI and
A/C/UA 0.20 ̶
gravimetric units. The weight (kgf) used to calculate Double Plus Chain B/D/UB 0.25 ̶
the max. load F in the gravimetric units is the same Steel roller ̶ 0.10
Special Attachment
value as the mass (kg). Center Roller Chain Steel roller ̶ 0.10
S roller (0.21) 0.14
Steel roller
F : Max. tension applied to chain kN {kgf} Outboard Roller Chain R roller (0.12) 0.08
Top Roller Chain S roller ̶ ̶
WT : Total mass of conveyed objects excluding chain kg Plastic roller
R roller 0.08 ̶
f : Coefficient of friction f2 (Table 8)+ f3 (Table 9) Poly Steel Chain ̶ 0.25 ̶
Kv : Speed coefficient (Table 13) Figures inside ( ) are given for reference purposes.
High Precision
When two chains arranged in parallel are used,
their working loads will be unequal. Allowing for the
imbalance of working loads, determine the model and Coefficient of Friction: Reference Diagram of f1, f2, and f3
size of a chain tentatively to ensure the maximum Conveyed Object
allowable load (Tables 14 and 15) of the chain is
F×0.6 or more.
Double Plus
Chain
■ Table 7: Chain
Free Flow
f1 : Coefficient of Friction Between Chain and Rail
During Conveyance
Rail
Chain Type Type of Base Chain Roller Dry Lubricated
Plastic A/B/C/D Conveyed Object
0.08 ̶
Double Plus Chain roller UA/UB
Outboard Roller
Steel roller ̶ 0.05
Chain
Center Roller Chain Steel roller ̶ 0.08 Chain
Sprockets
Rail
142
Selection
Overview
Step 4: Check Allowable Roller Load 2) Allowable Load of Base Chain Roller
Size Aluminum Frame Aluminum Frame with Steel Rail RF2050·RS50 0.29{ 30} 0.06{ 6}
RF2030 0.39{ 40} 0.78{ 80} 1.57{160} RF2060·RS60 0.49{ 50} 0.09{ 9}
(Urethane roller) 0.20{ 20} 0.20{ 20} ̶ RF2080·RS80 0.78{ 80} 0.15{15}
RF2040 0.59{ 60} 1.18{120} 2.35{240} RF2100·RS100 1.17{120} 0.25{25}
RF2050 0.78{ 80} 1.57{160} 3.14{320} Note: 1. The above values for Poly Steel Chain represent the allowable load
RF2060 0.98{100} 1.96{200} 3.92{400} for each plastic inner link.
Special Attachment
Note: The allowable load of Lambda rollers is the same as that of steel
rollers.
Engineering Manual
143
Overview
Step 5 : Calculate Chain Load (F) F : Maximum load applied to chain : kN {kgf}
L1 : Length of conveying portion : m
L2 L1
W1 : Mass of conveyed objects in conveying portion : kg/m
Accumulating Portion Conveying Portion
L2 : Length of accumulating portion : m
Corrosion Resistant
General Use/
W2 : Mass of conveyed objects in accumulating portion : kg/m
f1 : Coefficient of friction between chain and rail during
conveyance
f2 : Coefficient of friction between chain and conveyed
SI Units : objects during accumulation
G f3 : Coefficient of friction between chain and rail during
F= ×(W
{ 1 + M)× L1 × f1 + W2 × L2 × f2
1000 accumulation
+(W2 + M)× L2 × f3 + 1.1 × M ×(L1 + L2)× f1}
M : Mass of chain : kg/m
Lube Free
F·W 1
kW = × 1.1 × kW : Power required : kW
60 η
V : Chain speed : m/min
η : Transmission efficiency of drive unit
G : Gravitational acceleration: 9.80665 m/s2
Gravimetric Units :
Since the free flow conveyor uses two strands of chain generally
F =(W1 + M)
L1· f1 + W2 · L2 · f2 +(W2 + M)× L2 · f3
laid in parallel, the chain mass is assumed to be that of two strands
+ 1.1M(L1 + L2)f1 of chain. Consequently, "F" in the above formula represents the
Special
F·V 1 maximum chain load applied to two strands of chain. Allowing for
kW = × 1.1 ×
6120 η the imbalance of the working loads, it is assumed that a load of 0.6
F is applied to a single strand.
Special Attachment
Multiply the maximum load (0.6 F) applied to a single strand of chain by the speed coefficient (Kv) given in Table
13 for a chain that satisfies the following formula:
0.6 F × Kv ≦ Maximum allowable chain load
■ Table 13: Speed Coefficient (Kv) ■ Table 14: Max. Allowable Chain Load (1) Unit: kN {kgf}
Chain Speed m/min Speed Coefficient Kv Chain Speed m/min Speed Coefficient Kv
Roller Type A/C/ B/D/
High Precision
15 or less 1.0 70 to 90 2.2 Size & Base UA UB
Roller Type Chain Type
15 to 30 1.2 90 to 110 2.8
Standard
30 to 50 1.4 110 to 120 3.2
HCP 0.55{ 56} 0.27{ 28}
50 to 70 1.6 RF2030VRP
Lambda
SS 0.27{ 28}
The recommended speed of the following chains is as follows : Standard
Double Plus Chain : 5 to 15 m/min or less HCP 0.88{ 90} 0.44{ 45}
RF2040VRP
Lambda
Plastic R roller chain : 70 m/min or less
SS 0.44{ 45}
Poly Steel Chain : 70 m/min or less Free Flow
Standard
HCP 1.37{140} 0.69{ 70}
■ Table 15: Max. Allowable Chain Load (2) Unit: kN {kgf}
RF2050VRP
Lambda
Chain Single-Strand Top Roller SS 0.69{ 70}
Outboard Roller Chain Standard
Type Chain
Steel Plastic Poly Stainless Steel Plastic Stainless HCP 2.06{210} 1.03{105}
Size RF2060VRP
Roller R Roller Steel Steel Roller Roller R Roller Steel Roller Lambda
RS40 2.65 0.44 0.44 0.69 2.65 0.44 0.69 SS 1.03{105}
RF2040 { 270} { 45} { 45} { 70} { 270} { 45} { 70} Standard
Sprockets
144
Selection
Overview
Aluminum Frame for the Drive and Driven Sections Size &
RF2030VRP RF2040VRP RF2050VRP
Sprocket Roller Type
RF2030VRP-R3 RF2040VRP-R4 RF2050VRP-R4
Rail No.
RF2030VRP-R3S RF2040VRP-R4S RF2050VRP-R4S
Z 21.3 14.7 16.1
L 40 50 60
Size &
Z
RF2050VRP RF2060VRP RF2080VRP
Roller Type
Lube Free
RF2060VRP-R4
Rail No. RF2050VRP-R3HS RF2080VRP-R3S
RF2060VRP-R4S
Bracket Return Guide
Z 76.2 14.9 24
L L 60 70 100
Size &
RF2050VRP
Roller Type
frame for the drive and driven sections. Add a frame
Rail No. RF2050VRP-R3HS
for the middle section, referring to the dimensions in
X (drive side) 340
Table 17. X (driven side) 120
Y 30
Special Attachment
RF2050VRP-R4S
*RF2050VRP-R3HS M8 ×20ℓ M8 M8 M10 M8 M8 ×10ℓ 142.5 37
RF2060VRP-R4S
RF2080VRP-R3S M8 ×25ℓ M8 M8 M10 M8 M8 ×12ℓ 130 47
145
Overview
4. Conveyor Leg Pitch ■ Table 19
Determine the conveyor leg pitch based on the Geometrical Moment of Inertia
Type Frame No. (I)
mass of the conveyed objects and the geometrical (cm4)
moment of inertia given in Table 19.
Corrosion Resistant
General Use/
RF2030VRP-R3 17.127
RF2040VRP-R4 40.185
Aluminum Frame
RF2050VRP-R4 84.039
RF2060VRP-R4 135.137
RF2030VRP-R3S 17.821
RF2040VRP-R4S 44.312
Aluminum Frame RF2050VRP-R4S 95.623
with
Leg Pitch ( ) Steel Rail RF2050VRP-R3HS 442.093
RF2060VRP-R4S 171.761
■ Calculation of Leg Pitch (ℓ)
Lube Free
RF2080VRP-R3S 360.726
The geometrical moment of inertia (I) of the frame for the drive and driven
{ 5 ×384EI ×δ × 10 }
1
ℓ= 7 4
= (mm) sections is the same as given in the table above.
(0.6W)
O : Geometrical moment of inertia (cm4) (See Table 19)
W : Total conveyed mass (kg/m)
δ : Slack (2mm)
E : 7.0 × 103 (kg/mm2)
Special
Note: The total conveyed mass (W) is not always distributed evenly
between the two conveyor strands. This is taken into account with
the factor (0.6).
Special Attachment
1) Cross Section
RF2030VRP RF2040VRP to RF2080VRP
1 Base Frame 1 Base Rail
High Precision
2 Inner Rail
4 Small Pan Head Screw 4 Small Pan Head Screw
Frame No. Steel Rail (No. 3) Steel Rail Mounting Screw Inner Rail Mounting Screw
Free Flow
For Drive and Driven Dimensions (No. 4) (No. 5)
For Middle Section Dimension A Cross-Recessed Pan Head Screw Cross-Recessed Countersunk Head Screw
Sections (Plate Thickness × Width)
RF2030VRP-R3S RF2030VRP-R1SK,-R1SJ 3 × 13 4.75 M3 × 7ℓ ̶
RF2040VRP-R4S RF2040VRP-R1SK,-R1SJ 3 × 13 8.4 M4 × 5ℓ M4 × 6ℓ
RF2050VRP-R4S RF2050VRP-R1SK,-R1SJ 3 × 13 8.4 M4 × 6ℓ M4 × 6ℓ
RF2050VRP-R3HS ̶ 3 × 13 8.4 M4 × 6ℓ M4 × 6ℓ
RF2060VRP-R4S RF2060VRP-R1SK,-R1SJ 3 × 13 8.4 M4 × 6ℓ M4 × 6ℓ
Sprockets
146
Selection
Overview
4000
(3000)
Steel Rail Steel Rail
30 Installation Pitch 485×4 60 Installation Pitch 485×4 30
Corrosion Resistant
General Use/
10 485 485 20 A
A-A View
A
◆ RF2050VRP-R3HS has no frame for the drive and driven sections.
High Precision
◆ A notch is provided on the right-end bottom in the diagram above (See page 106).
If there is a difference in level on the abutting surface of the steel rail after connecting the frame (in vertical and horizontal
directions), chamfer the corners slightly to avoid chain rollers getting caught.
Engineering Manual
147
Overview
Please use the dimensional information given below as
Design Information on Film Gripper Chain (KUM) Conveyors reference when configuring and installing your conveyor.
1. Special Sprocket
The chain clamp will be in its maximum open position when it is located 180 degrees opposite the alignment pin
Corrosion Resistant
General Use/
(section A in the drawing). Drill a hole for the alignment pin on the side where the special sprocket is mounted.
Section A
Lube Free
Alignment pin
Alignment pin
Special
The drawing below shows the position of the alignment pin on the special sprocket. The sheet/film should be
inserted from below. The chain clamp at the sheet/film entry point is at its maximum open position.
Contact a Tsubaki representative when using Film Gripper Chain.
Special Attachment
Chain clamp max.
open position
Sheet/film
High Precision
Alignment pin
Bottom of clamp
Chain Clamp Sliding Parts
148
Selection
Overview
Both the conveying and return sides are Up to 250 Max. allowable load in catalog × 0.5
supported by rails. The most recommended
Take-Up
and streamlined layout. A sag is produced on
Drive
Shaft the take-off side of the sprocket.
size over the one originally selected (2) Excessive elongation due
conveyor that are most commonly used: 150 to 250 to reduce bearing pressures. When to softening.
standard chain is to be used, evaluate (3) Insufficient lubrication
whether or not the chain can be used and chain seizure due to
at a reduced allowable load (see Table deterioration of lubricant.
Slats are installed using A attachments, 22 above). (4) Excessive wear and
and the rollers roll over the rails on both the chain seizure due to
conveying and return sides. Consider corrosion-resistant SS or AS
250 to 400 formation of scale.
chain.
Sprockets
149
Overview
5. Cautions on Use in Special Environments Countermeasures for Corrosion
As a general rule, conveyor chain should be used in clean • Use surface-treated attachment chain.
air environments. When used in a special environment, • Install a cover or casing to prevent acids or alkalis from
reference should be made to the following items. contacting the chain.
Corrosion Resistant
General Use/
• Adopt a high-grade material with anti-corrosive
1) Use in Wet Conditions properties.
If the chain is splashed with water or goes through heated
vapor, the following problems may occur. In general, embrittlement fractures (stress corrosion
(1) Increase in wear elongation due to improper or cracking) occur around the link plate holes. This is the area
insufficient lubrication. where the pin and bush are press-fitted to the link plate
(2) Decrease in fatigue strength from rust and corrosion having the highest concentration of stress. Cracks occur
(pitting) of the chain. even when there is no tension on the chain. Conveyor chain
Lube Free
in general is more susceptible to acids than alkalis, and in
Countermeasures special cases, embrittlement fractures (stress corrosion
• Reduce bearing pressure using a larger sized chain to cracking) are generated by seawater or pit water.
improve wear resistance.
• Use corrosion-resistant small size conveyor chain for rust
prevention.
Special
If the chain is exposed to acids or alkaline conditions, such
as battery acid and liquid used in plating processes, the
following problems may occur.
(1) Embrittlement fracture of link plates and pins. Hydrogen embrittlement cracking
(2) Fatigue breakage of link plates and pins due to rust and
pitting corrosion. 3) Use Under Conditions Where Wear Is a Problem
Special Attachment
(3) Wear from usual mechanical wear and corrosion. If the chain is exposed to strong abrasive materials that
(4) Reduction in volume of the whole chain from corrosion. promote wear such as sand, coke, and metal particles, the
(5) In special cases where the chain is underwater following problems may occur.
(immersed in liquid), electrochemical corrosion may (1) When abrasive materials penetrate between the pins
occur. and bushes, chain wear is promoted and poor
(6) There are also circumstances where even stainless articulation occurs.
steel chain will corrode. The photograph below (2) When abrasive materials penetrate between the bushes
High Precision
shows an example of chain that was used in a plating and rollers, chain wear is promoted and poor roller
apparatus. The chain fell to pieces within one month due rotation occurs.
to the effects of acid. (3) When abrasive materials penetrate between the link
plates, poor articulation occurs.
Countermeasures
• Apply a dust-proof casing.
• Remove foreign particles by regularly washing the chain.
• Reduce bearing pressure using a larger sized chain to Free Flow
improve wear resistance.
• Adopt a chain that has specially processed parts where
wear is a problem.
150
Selection
Overview
PCSY
Chemical,
LSC
LSC
Engineering Plastic
Engineering Plastic
Chemical, Chemical, (Steel
SS
AS
NS
TI
PC
SS
SS
AS
NS
TI
PC
SS
Food Product Food Product Food Product
Chain)
Cola syrup A A A A A A A A A Sodium hydroxide (caustic soda) 25% 20°C A A A × A A A A A Potassium hydroxide B
Concentrated nitric acid 65% 20°C A × A × A × A × A Sodium hypochlorite 10% 20°C × × A × A × A B × Seawater ×
Concentrated nitric acid Boiling B × B × A × × × B Sodium perchlorate 10% Boiling point A × A - A - - - A Soapy water B
Creosote20°C A A A - A - - - A Sodium sulfate Saturated 20°C A A A A A - - - A Sodium chloride ×
Developer (photo) 20°C A B A - A A A A A Sodium thiosulfate 25% Boiling point A A A A A - - - A Sodium hydroxide (20%) ×
Ether (ethyl ether) 20°C A A A A A A A A A Soft drinks 20°C A A A A A A A A A Soft drinks A
Ferric chloride 5% 20°C B × B B A - - × B Stearic acid 100% Boiling point × × A × A × - A × Sulfuric acid ×
Formalin (formaldehyde) 40% 20°C A A A A A - - B A Sugar solution 20°C A A A A A A A A A Vegetable juice B
Sprockets
Overview
Free Flow Chain Guidlines for Use
1. Double Plus Chain (Common with Double Plus ⑧ Transfering Objects Between Conveyors (straight
Chain with Snap Cover) line transfer)
Corrosion Resistant
General Use/
①Recommended conveyor length is 15 m or less. To convey pallets in a stable condition at the
transfer portion of the conveyor, install a roller
②Avoid using a chain with engineering plastic rollers
between the two conveyors or the shafts of
in an environment where it will be exposed to oil or
sprockets. Be sure that the distance (ℓ) from the
water. (Use in such an environment may cause the
ends of the rail to the roller that supports the
double-speed capability to deteriorate.)
pallets is less than 1/2.5 times the pallet’s length in
③Use caution not to drop pallets or conveyed the conveying direction.
objects on the chain and avoid any operation that
Pallet-Supporting Roller
Lube Free
may expose the chain to impact and pressure by
Conveying Surface
pressing it down. Conveying Direction
④ When unusual noises are heard from a curved
section around a sprocket after use for an extended
period, apply a small amount of lubricant (SAE10 to
20) onto the pin through the gap between the outer Sprocket
plate and inner plate ("A" in the diagram below). Conveying Surface
Special
Wipe off excess oil from plastic rollers. Conveying Direction
C C
A A AB BA
Outer Plate Outer Plate
Pallet-Supporting Roller
Special Attachment
Pallet Length in Conveying Direction
2.5
Inner Plate Inner Plate
Large Roller Small Roller ⑨ Take-Up (1)
Lubrication of Plastic Roller Lubrication of Steel Roller
Note: Since noise is unlikely to occur between pins and bushes on Lambda
Chain, Lambda Chain is suitable for use where lubrication is best avoided. Slight Sag
High Precision
a small amount of lubrication (SAE10 to 20) in Take-up amount ℓ = Chain pitch × 2 + Allowance
areas "A," "B", and "C." A lubricator with a sharp length
pointed tip like a syringe is convenient to use for Allow for a little sag up to 10% of span on the
lubrication. Wipe off excess oil from the periphery chain under the drive-side sprocket during
of large and small rollers. operation. When the amount of sagging increases,
⑥ Finishing the Ends on the Conveying Side adjust the take-up or cut the chain.
Put a chamfer on the ends of the upper rail that Aluminum Frame
Drive-Side Sprocket Conveying Direction Free Flow
the chain’s small rollers travel on.
Running Surface of Small Roller
Sag 0.1 L L
Chamfer
Sprockets
RF2060 50 150
RF2080 65 190
The sag in the table above is given on the basis of the conveyor design
information on page 145.
Large Roller Support
152
Handling
Overview
153
Overview
Installation
1. Sprocket Installation precisely centered, the chain will wobble and weave. This will
Proper installation of the sprockets is critical to smooth have a significant impact on the life of the conveyor chain.
Corrosion Resistant
General Use/
operation of a conveyor, and it also affects chain life. The 3. Rails
installation should be properly carried out in accordance
In general, rails wear faster than chain. While it is important
with the procedures described below.
that the rail material be matched to the chain material,
① Check the levelness of the shafts with a level. Adjust to in general, rolled steel for general structures (SS400) or
1
within a tolerance of ± 300 . plastic material (ultra-high molecular weight polyethylene) is
recommended.
Level 1) Wear is a complex phenomenon and is influenced
Shaft
Lube Free
by a variety of factors, including corrosion, lubrication,
load speed, and operating time. Deducing the precise
Level relationship between chain life and rail material is difficult.
Shaft
2) Chain life is influenced by the rail. For new installations,
verify the wear state by selecting rail material that is
slightly softer than the chain. The smoother the finish on
Figure 1: Levelness of Shafts
the rail surface, the better.
② Check the parallelism of the shafts with a scale. Adjust 3) Operating conditions must be taken into consideration
Special
the shafts so that the parallelism as calculated with when selecting materials. In environments involving
A̶B 1 mechanical impact and other special conditions, there
formula is to within 100 .
L
may be cases when plastic should not be used.
A
4) Precautions before putting rails into operation
1. Lubricate all rail connecting parts, chamfer
Special Attachment
edges, and eliminate uneven levels and gaps.
Measure with a L
piano wire or a scaled (See Figure 4.)
transit instrument
2. After welding rail, remove spatter or scale.
B 3. During the trial run, run the conveyor unloaded.
Figure 2: Parallelism of Shafts Lubricate the chain and check the condition of
chain and rails.
③ Align the sprocket axis to match.
High Precision
Tolerance relative to center distance:
Up to 1 m : within 1 mm
Distance between shafts (mm) Rail Width W
1 to 10 m : within 1000
10 m or longer : within 10 mm
Shaft
Rail width W is generally the sprocket tooth width.
Sprocket
Spaces are required to account for
Sprockets
154
Handling
Overview
Grind down the riveted heads Figure 10: Cradle and Support Blocks
of the pins until they are level
with the outer plate.
Pin to Be Removed
Special
Figure 11-1: Cradle Cross Section Figure 11-2: Chain Vise Usage
side facing up and gently tighten the vise to secure the
chain (Figures 8 and 9). 3) R Roller (A, SA, EP attachments)
This method cannot be used with plastic rollers.
Secure the non-attachment side plate of the chain in the
vise and support the R rollers on the vise (Figure 13).
Ensure that the chain is supported on both sides of the vise
Figure 8: Setting Chain in Chain Vise (Figure 12).
High Precision
Attachment
port
Chain Vise Sup k
Bloc
port
Sup k Chain Vise
Free Flow
155
Overview
3. Pin Removal 5. Cutting Double Plus Chain
1) Using a primary punch suitable for the chain size (refer Outer Link to Be Cut Punch
Corrosion Resistant
General Use/
the pin that was ground down and strike with a hammer.
Be sure to strike the pins on the outer link alternately to
remove them evenly and at the same time. Strike the pins
until they are just about to release from the outer plate
Chain Vise (optionally available RSCV-1)
(Figure 14).
① Shear off the rivet on the pin end of the outer link
to be cut using a hand grinder.
Primary Punch
② Set the Double Plus Chain (for chain with snap cover,
Lube Free
remove the snap covers from about three links of the
Outer Plate area to be cut) on a chain vise (or its equivalent) and
drive in the pin using a punch or other means until
Vise
the outer plate on the upper side is removed.
③ The chain can be cut by using a chain vise and a
Figure 14: Tapping Pin with Primary Punch
fork-shaped tool.
2) Using a secondary punch (refer to the Accessories Punch
Special
section of the Tsubaki Drive Chain and Sprockets
catalog) and a hammer, completely remove the pair Fork
of pins from the outer link. Check that the bush of the
removed pins has not come loose from the inner plate,
and that the bush has not become deformed in the
process. If the bush has come loose or is deformed, do
Special Attachment
Double Plus Chain
not continue to use it. Chain Vise
High Precision
force is applied to engineering plastic components in this Outer Link to Be Cut
Punch Rivet on Pin End
process. Outer Plate S Roller
Cradle
◆ Cutting Chain When the Base Chain Roller ◆ Cutting Poly Steel Chain with Outboard Rollers
Is an R Roller • When the Outboard Rollers Are Arranged in a
Outer Link to Be Cut Rivet on Pin End Staggered Installation
Outer Plate Punch R Roller Washer
Corrosion Resistant
General Use/
Cradle
Lube Free
② Shear off the rivets on the pin ends (four rivets) ①Determine the outer link to be cut and mark the
using a hand grinder so as to remove the four link for identification.
outboard rollers. In doing so, shear down to the ②Although the chain can be set in a chain vise in the
washers with the grinder to remove the washers. same manner as shown in "Cutting Chain When
③ Remove the four outboard rollers. (Receive the the Base Chain Roller Is an S Roller" on page 156,
Special
outboard roller on the cradle, apply the punch this setting damages the chain because the inner
on the pin end face, and tap the pin out until the link is made of engineering plastic. For this reason
washer is removed. Follow the same procedure to this cutting method cannot be used.
remove the washers on the other side.) ③Lightly tighten the washer on the pin end with
④ Set the chain on the cradle as shown above and a chain vise, as shown above. Since no rivet is
Special Attachment
remove the two pins by tapping the punch with a provided on the pin end on this chain, proceed to
hammer. Prepare a cradle yourself as appropriate. cutting the chain.
⑤ Follow steps ④ and ⑤ of "Cutting Chain When the ④Use a pin with a diameter slightly smaller than the
Base Chain Roller Is an S Roller" on page 156. pin diameter of the chain (using a Tsubaki Punch
or its equivalent), tap the punch lightly with a
⑥ If outboard rollers are spaced every two or more
links, the rivet parts to be sheared off will differ hammer, and pull out the pin of the chain gradually
(see the above diagram). When the pin is removed
High Precision
Cradle
157
Overview
• When the Outboard Rollers Are Arranged in a 7. Cutting Top Roller Chain
Crosswise Installation ① Mark the outer link to be cut for identification.
Punch Outer Link to Be Cut
Punch
Corrosion Resistant
General Use/
Outer Link to Be Cut Outboard Roller A
Lube Free
Chain Vise Outboard Roller B
Special
link is made of engineering plastic. For this reason
means (three rivets on one side of the chain).
this cutting method cannot be used.
③Turn the chain side ground by the grinder upward
③Support outboard roller "A" on the upper side with
and set the chain on a cradle, as shown above.
a chain vise as shown above and lightly tighten the
Prepare a cradle yourself as appropriate. To
chain vise. Bring the outer link to be cut to the end
remove the three pins including the top roller pin
Special Attachment
of the chain vise, as shown above.
at the same time, prepare a cradle integrating the
④Apply the punch to the pin end of outboard roller part shown by the phantom line.
"A" and lightly tap the punch with a light hammer.
④Tap the punch (or its equivalent) with a hammer
Outboard roller "A" will be removed as shown below.
until the two (three) pins are removed from the
Outboard Roller A
outer plate (up to the position shown in the
diagram).
High Precision
⑤Change the setting of the cradle as shown below
to remove the top roller pin. (When top rollers are
not attached to the outer link, this procedure is not
necessary.)
⑥Remove the top roller pin by repeating Step ④.
Outboard Roller B
Punch
⑤Turn the chain upside down and remove outboard
roller "B" by following the same procedure for Free Flow
removing outboard roller "A" .
⑥Set the chain after removing outboard rollers "A"
and "B" on the cradle as shown below, tap the
punch lightly with a hammer, and remove the two Level Table
pins. Pull out the pins up to a position where the
upper outer link is removed. (Prepare a cradle
Sprockets
Level Table
Connecting Plate Securely install the cotter pins in the holes provided on
Spring Clip
Cotter-Pin Type the ends of the pins. Failure to install the cotter pins or
Connecting
Links: Large chain sizes improper installation may result in an accident.
Inner Link
RF2080 and above, and
Spring-Clip Type RS80 and above 1) After the cotter pin has been fully inserted into the hole
Connecting Links: Chain
sizes RF2040 to RF2060,
Connecting
Plate
on the end of the pin, open the legs of the cotter pin to
and RS25 to RS60 Cotter Pin an angle of around 60 (Figure 22). Do not re-use cotter
pins. Do not use commercially available cotter pins.
Special
inner links, place the link plate over the pin ends, and
slide the spring clip over the ends of the pins so that
the slot and the fingers of the clip engage the grooves
High Precision
Figure 24
Sprockets
Spring Clip
Figure 25
Pin
Corrosion Resistant
General Use/
1) Connecting Using a Spring Clip (RF2060 or smaller) Slip-Fit Pin
Cotter Pin
① Pass the two pins of the connecting link through the bushes of Connecting Plate
the inner link and then through the holes of the connecting plate.
Pin Groove
Lube Free
Inner Link Connecting Link
Slip-Fit Pin Washer
Clip-Type Connecting Link
(press fit)
② Fit the spring clip securely into the pin groove. ①Pass the two pins of the connecting link through the holes of the
inner link and then through the slip-fit connecting plate.
②Insert a cotter pin through each pin and open the legs of the
Special
cotter pin to an angle of about 60 degrees.
2) When the Outboard Rollers Are Arranged in a
Spring Clip Crosswise Installation
(leg)
ink Press Fit
ingL
ect Cotter Pin
nn
Co
Special Attachment
Clip Installation Completed
Slip-Fit Pin
Pin
Spring Clip
High Precision
Direction of Chain Travel
Connecting Plate
2) Connecting Using a Cotter Pin (for RF2080)
Outboard Roller
①Pass the two pins of the connecting link through the bushes of Washer (slip fit)
the inner link and then through the holes of the connecting plate.
② Pass the cotter pin through the hole of the pin and open the legs ①Pass the two pins of the connecting link through the holes of the
of the cotter pin to an angle of about 60 degrees. inner link and then through the slip-fit connecting plate.
②When installing outboard rollers on both sides of a pin as shown
above, pass the pin through the outboard rollers and washer,
and attach cotter pins in two places. Open the legs of the cotter Free Flow
pins to an angle of about 60 degrees.
Connecting Plate
Cotter Pin
Inner Link
Cotter Pin-Type Connecting Link
Sprockets
Cotter Pin
Engineering Manual
Connecting Plate
60˚
160
Handling
Overview
③Fit a cotter pin or spring clip securely on the pin. Open the legs
of the cotter pin to an angle of about 60 degrees. Refer to the
Double Plus Chain section (page 160) for detailed information on
fitting the spring clip.
High Precision
Free Flow
Sprockets
Engineering Manual
161
Overview
Lubrication
Proper lubrication of roller chain is essential for peak performance and full chain life. In particular, the greater the level of
performance demanded of the chain, the more the need for lubrication increases.
Corrosion Resistant
General Use/
1) The purpose of lubrication is to reduce wear on chain 3) Lubrication locations
parts, prevent corrosion (rust), and economize on power Since wear between pins and bushes causes chain
demands. elongation, lubrication must be maintained on all contact
2) Lubricate the chain periodically (about once a week) surfaces. Also, areas where chain parts (plates, etc.) come
so that the chain always remains damp with oil. Drip into contact with guide rails must be lubricated (see Figure
lubricate (using lube listed below) or apply lube with a 26).
brush.
Lube Free
Area Between Area Between
Bush and Pin Roller and Bush
Area Between Pin
Area Between Pin Area Between
and Outboard
and Outboard Roller Roller and Bush
Roller
Steel Top Roller Area Between
Bush and Pin
Special
plates slide on rail Base Chain Roller
RS/Double Pitch S Roller Double Pitch R Roller Outboard Roller Chain Top Roller Chain
Special Attachment
■ Table 25: Lubrication (SAE Numbers)
Lubrication Method Drip or Brush
Ambient Temperature –10°C to 0°C 0°C to 40°C 40°C to 50°C 50°C to 60°C
Tsubaki Chain No.
RS50/RF2050 or lower small-pitch chain SAE10W SAE20 SAE30 SAE40
RS60 to 100、RF2060 to 2100 SAE20 SAE30 SAE40
RS120/RF21200 or higher large-pitch SAE50
SAE30 SAE40 SAE50
chain
High Precision
■ Table 26: Commercially Available Lubricants (As of June 1, 2020)
Ambient and –50°C to –25°C –25°C to 0°C –10°C to 60°C 60°C to 200°C 150°C to 250°C
Operating Temperature
Note: The product names on this page are trademarks or registered trademarks of their respective owners.
162
Handling
Overview
Tension Adjustment
The correct amount of chain slack is essential for proper operation of the chain. When the chain is too tight, working parts
such as chain, sprocket wheel, shaft, bearings, etc., carry a much heavier load, accelerating chain wear. On the other hand,
Corrosion Resistant
General Use/
too much slack is also harmful and causes the chain to ride up on the sprocket teeth.
necessary, should be made at regular intervals. link plate and the side of the sprocket teeth to interfere
Assuming eight hours of operation a day, the frequency with each other and result in an overload condition. When
schedule for inspection and adjustment is given in the table the right and left sides are uneven, the two chains should
below. When working hours are increased, the frequency be made even by replacing a portion of the right and left
of adjustment should be increased accordingly. Neglecting chains.
careful inspection increases the chances of an accident.
1st week after start
Special
Once a day
of operation
2nd to 4th week after
Twice a week
start of operation
Thereafter Twice a month
Special Attachment
Take-Up
Some Slack
Drive
Free Flow
163
Overview
Trial Run
After installing the chain, carry out a trial run and check the following items before you actually start running the chain.
1. Before Trial Run 2. Trial Run
Corrosion Resistant
General Use/
1) Connecting spring clips and cotter pins are installed 1) There are no strange noises.
correctly. 2) There is no excessive chain vibration.
2) Chain slack is adjusted properly. 3) The chain does not ride up on the sprockets.
3) Lubrication is adequate. 4) The chain is not jammed into the sprockets.
4) The chain does not come into contact with casing or 5) The rails and sprockets are installed correctly.
covers.
6) The rollers rotate smoothly.
7) There are no stiff areas during chain articulation.
Lube Free
Caution
An unloaded trial run should be conducted after
installation by intermittently switching the system on and
off several times. After inspection, a continuous unloaded
trial run should be conducted. Prior to the trial run, be
Special
sure to lubricate the chain to allow lubricant to work into
various components.
Inspection
Special Attachment
Frequently inspect the chain during the initial operating period in order to carry out necessary adjustment.
Inspect the following items.
High Precision
with other components due to eccentricity, debris
4) Wear of the sprocket.
accumulation in teeth valleys.
When the sprocket properly engages with the chain, 5) Unusual wear or breakage of the chain.
even contact is represented by the trace of contact
shown as A in the illustration, while uneven trace
of contact shown as B in the illustration represents
improper installation of the sprocket or a twisted chain.
Rechecking is needed. P roper contact should be traced Free Flow
a little above the valley. However, when initial tension
remains in the slacked side of the chain, the chain
slightly contacts the valley. However, even in this case,
strong contact should be traced around A. With idlers
and tighteners, contact happens at the middle of the
valley.
Sprockets
164
Handling
Overview
Usage Limits
1. Chain Wear Elongation 3. S Rollers
The chain should be measured by stretching it slightly to The chain has reached the end of its service life as soon as
Corrosion Resistant
General Use/
remove any backlash or looseness. Measure the distance holes or cracks appear on the rollers due to wear.
of the inside (L1) and outside (L 2 ) of rollers at both ends
of the measured links to obtain measurement (L). When 4. Link Plates
measuring, use at least 6 to 10 links to help keep any For conveyor configurations in which link plates move
measuring error to a minimum. directly on the material to be conveyed or on a guide rail,
L1 L2
the service life has come to an end when the worn section
L
2 equals H/8, as shown in the drawing.
L1
L2
H
Lube Free
For Lambda Chain, if the chain elongation reaches around and the size of the chain to a certain extent, if the sprocket
0.5%, then its oil has run out. Indicators of this condition is replaced when the wear reaches 0.3 to 1.0 mm, damage
are red wear dust between the plates and occurrence of to the chain can be avoided. When the sprocket is worn in
poor chain articulation. In this situation the chain is no the direction of the tooth width as illustrated below (to the
longer usable and should be replaced. right), the shaft may not be properly aligned and should be
2. R Rollers corrected.
Special Attachment
Wear
When wear between the bush and roller causes the under
surface of the link plate to contact the guide rail, the chain
has usually reached the end of its usable service life. When
the link plate starts contacting the guide rail, rolling contact
suddenly turns into sliding contact between the link plate
and rail, resulting in greater wear, an increase in chain load,
Wear
and a reduction in transmitted power.
Figure 32: Wear of Sprocket Teeth
High Precision
Other Precautions
1. Shutdown/Restart noting the product name, chain number, date of purchase,
Stop the conveyor under unloaded conditions to prevent and equipment it is intended to be used on.
remaining material from overloading the system when the
conveyor starts again. Also, if the conveyor system has 5. Record of Use and Maintenance
been shut down for a long period of time, be sure to inspect Beyond the maintenance and inspection items mentioned
the chain before restarting. above, after installing the conveyor, prepare a record of
Free Flow
165
Overview
Troubleshooting
When there is significant damage and breakage to the chain and sprockets, please carry out the following procedures.
Corrosion Resistant
General Use/
1. General
Symptom Possible Causes Remedy
The chain and sprocket do not match Replace the chain and sprocket with the correct size.
Lube Free
Elongation of the chain due to wear
Replace with new chain and sprockets.
or excessively worn sprocket teeth
Angle of chain wrap on the sprocket is Angle of chain wrap should be at least 120 degrees or chain must
insufficient be engaged with at least three sprocket teeth.
Chain rides up on the Inadequate back-tension Install or adjust the catenary or take-up idler.
sprocket
Special
Distance between the center of the chain
Inspect and correct.
and the sprocket do not match
Special Attachment
Chain casing or bearings are loose Tighten all bolts and nuts.
Excessive or insufficient slack in the Adjust the distance between the shafts to obtain the proper
chain amount of slack.
Excessively worn chain or sprocket Replace with new chain and sprockets.
High Precision
Unusual noises
Lack of or unsuitable lubrication Provide proper lubrication according to the operating conditions.
166
Handling
Overview
Check the condition of the guides and increase the gap between
sides of the link plates
the guides and the chain.
and pin heads
Contamination from metal debris or Remove the chain, wash it thoroughly, and provide
dirt because of improper lubrication proper lubrication.
Special
Excessive load, bent pin, or cracked Reduce the load or increase the number of strands or the size of
bush the chain.
Spreading of link plates Replace with new chain and correct installation.
Free Flow
Sprockets
Engineering Manual
167
Overview
2. Link Plates
Symptom Possible Causes Remedy
Corrosion Resistant
General Use/
Excessively large shock load actions smoother. Install a shock absorber.
Increase the number of strands or the size of the chain.
Breakage of link plate Vibration in the chain Install an anti-vibration device such as a tensioner or idler.
Lube Free
Special
1) Static Fracture 3) Offset Link Plate Fatigue
Stretching the link plate with a Offset link plates are bent at
tensile load beyond its breaking the center, and the resulting
load will cause it to stretch and concentration of stress at the
then break. bend can cause a fatigue
2) Fatigue Fracture break. Avoid using offset
By repeatedly applying a load past links in high-pressure
Special Attachment
its fatigue limit (fatigue strength), applications.
the fatigue will start at holes and
then suddenly cause the chain to
break.
High Precision
direction of pull Reduce excessive loads. Increase the size of the chain to increase
Repetitive load on attachments
the allowable load of the attachments.
Free Flow
cracking.
Engineering Manual
168
Handling
Overview
3. Pins
Symptom Possible Causes Remedy
actions smoother.
Subject to a repetitive load greater than Remove the large repetitive load.
Breakage of pin
the fatigue limit of the pin Increase the number of strands or the size of the chain.
4. Bushes/Rollers
High Precision
Roller and/or bush Provide adequate lubrication according to the operating conditions.
Inadequate lubrication
cracks (falls off) Replace with new chain.
The inner link plate is moving inward, Replace with new chain.
Free Flow
the frame
Rust on the bush and rollers Select the appropriate specifications (materials).
Excessive load
169
MEMO
170
Small Size Conveyor Chain Inquiry Sheet
Please give us the following information when placing an order for or inquiring about a chain:
Minimum Tensile
Machine Used kN{kgf}
Strength
Object to be Chain Pitch mm
Conveyed
Hole Dia. of
Conveyor Length m Dia. H8・H7
Sprocket Shaft
No. of Strands strands (spacing m) Key Groove Not required ( ) JIS・b × t parallel / Driving
Brief description of machine used and chain: Configuration of conveyor, method for loading and unloading of objects to be conveyed, rail configuration, method of
receiving on return side, and other remarks.
Name: Tel:
Date: Fax:
171
For Your Safety When Using the Chain
Warning To avoid danger, observe the following rules.
Do not use chain or chain accessories for any purpose other than their originally intended use.
Never perform additional work on chain.
• Do not anneal any chain parts.
• Do not clean chain with acids or alkalis. These may cause cracking.
• Never attempt to electroplate chain or chain parts. This may cause hydrogen embrittlement.
• Do not weld chain. Heating effects will cause weakening and cracking.
• When a torch is used to heat or cut chain, remove the links on each side and do not reuse them.
When replacing a worn or damaged part, do not replace just the worn or damaged part. Replace all parts with new parts.
If a material that causes hydrogen embrittlement (acid, strong alkali, battery fluid, etc.) comes in contact with the chain,
immediately stop using the chain and replace it with new chain.
When using chain in a lifting device, set up a safety barrier and do not allow anyone to go under the equipment.
Always install safety equipment (safety covers, etc.) on chain and sprockets.
Strictly observe the rules and regulations concerning occupational safety and health in your region/country.
When installing, removing, inspecting, maintaining, and oiling chain:
• Perform the work as instructed in the manual, catalog, or other documentation that was provided with the product.
• Before starting work, turn off the power switch and take measures to prevent it from being turned on accidentally.
• Secure the chain and parts to prevent them from moving freely.
• Use a press tool or other special tools to separate or connect chain, and follow the correct procedures.
• Remove and insert pins and rivets in the correct direction.
• Wear clothing and protective gear (safety glasses, gloves, safety shoes, etc.) that are appropriate for the work.
• Only experienced personnel should perform chain replacement.
Understand the structure and specifications of the chain that you are handling.
Before installing chain, inspect it to make sure no damage occurred during delivery.
Inspect and maintain chain and sprockets at regular intervals.
Chain strength varies by manufacturer. Only Tsubaki products should be used when chain is selected using Tsubaki catalogs.
Minimum tensile strength refers to the failure point when the corresponding load is applied to the chain once and does not refer
to the allowable operational load.
Always ensure that the final customer receives the instruction manual.
• If you do not have the instruction manual, contact a Tsubaki representative with the product name, series name, and chain/
model number to receive the appropriate manual.
The product information given in this catalog is mainly for selection purposes. Thoroughly read the instruction manual before
actually using this product, and use the product properly.
Warranty
1. Warranty Period should the Products experience problems or anomalies under the following
Products manufactured by Tsubakimoto Chain Co. (“Products”) situations.
are warranted against defects in materials and workmanship for (1) Placement, installation (including connecting and disconnecting),
eighteen (18) months from the date of shipment from the factory or lubrication, or maintenance of the Products not in accordance
twelve (12) months from the date the Products are first placed into with Tsubakimoto Chain’s catalogs, installation manuals (including
operation (calculated from the date the Products have been installed documents specially prepared and provided to the customer), or the
on the customer’s equipment), whichever comes first. like.
2. Scope of Warranty (2) Use of the Products (including operating conditions, environment, and
During the warranty period, if defects arise in the Products allowances) not in accordance with Tsubakimoto Chain’s catalogs,
when installed, used, and maintained correctly in accordance to installation manuals (including documents specially prepared and
Tsubakimoto Chain’s catalogs, installation manuals (including any provided to the customer), or the like.
documents specially prepared and provided to the customer) and (3) Inappropriate disassembly, modification, or processing of the Products
the like, Tsubakimoto Chain will repair or replace such defective by the customer.
Products thereof free of charge upon confirmation of said defect (4) Use of the Products with damaged or worn products.
by Tsubakimoto Chain. This warranty shall only apply to Products (Example: Use of the Products with a worn sprocket, drum, rail, or the
received, and Tsubakimoto Chain shall not be liable for the following like.)
costs and/or damages (including installation manuals or other (5) When the operating conditions exceed the performance of the Products
documents specially prepared and provided to the customer): as selected using the Tsubakimoto Chain selection method.
(1) Costs required for removing the defective Products from or (6) Use of the Products in conditions other than what have been discussed.
re-installing the replacement Products on the customer’s
(7) When consumables such as bearings, oil seals, and lubricant in the
equipment for replacement or repair of the defective Product, as
Products deplete, wear, or degrade.
well as any associated installation costs.
(8) When secondary damage occurs to the Products due to initial or
(2) Costs required to transport the customer’s equipment, if
primary damage or failure to the customer’s equipment.
needed, to a repair shop or the like.
(9) Damage or failure of the Products due to forces majeure such as natural
(3) Any consequential or indirect damages or loss of profits or
disasters.
benefits the customer may incur due to the defects or repair of
the Products. (10) Damage or failure of the Products due to unlawful conduct by third
parties.
3. Out of Warranty Service and Repair
(11) Damage or failure of the Products due to causes not attributable to
Regardless of the warranty period, Tsubakimoto Chain will provide
Tsubakimoto Chain
investigation, repair, and/or manufacture of the Products for a fee
The logos, brand names, or product names in this catalog are trademarks or registered trademarks of
Tsubakimoto Chain Co. and/or its subsidiaries and/or affiliates in Japan and/or other countries.
TSUBAKIMOTO CHAIN CO.
Japan Tsubakimoto Chain Co. [Link]
AMERICAS
United States U.S. Tsubaki Power Transmission, LLC [Link]
Brazil Tsubaki Brasil Equipamentos Industriais Ltda. [Link]
Canada Tsubaki of Canada Limited [Link]
EUROPE
Netherlands Tsubakimoto Europe B.V. [Link]
France Kabelschlepp France S.A.R.L. [Link]
Germany Tsubaki Deutschland GmbH [Link]
Tsubaki Kabelschlepp GmbH [Link]
Italy Kabelschlepp Italia S.R.L. [Link]
Spain Tsubaki Ibérica Power Transmission S.L. [Link]
United Kingdom Tsubakimoto UK Ltd. [Link]
Slovakia Kabelschlepp-Systemtechnik, spol. s.r.o. [Link]
Poland Kabelschlepp Sp. z o.o. [Link]
EAST ASIA
Republic of Korea Tsubakimoto Korea Co., Ltd. [Link]
Taiwan Taiwan Tsubakimoto Trading Co., Ltd. [Link]
CHINA
China Tsubakimoto Chain (Shanghai) Co., Ltd. [Link]
The Tsubaki Eco Link logo is used only on products that satisfy the
standards for environmental friendliness set by the Tsubaki Group.
Note: In accordance with the policy of TSUBAKIMOTO CHAIN CO. to constantly improve its products, the specifications in this catalog are subject to change without notice.
Catalog No. ME2101 ©2023/4 TSUBAKIMOTO CHAIN CO. Printed in Japan 1,000