PSP Projects Limited

Document No: 01
Hazaed Identification and Risk Assessment

Sr. No. Activity

1 Administrative functions

2 Mobilization & demobilization

3 Housekeeping

4 Qc Laboratory (Mobilization & demobilization)

5 Excavation, Back filling and Compaction

6 Working with Concrete

7 Working with Re-bar

8 Shuttering & De-shuttering

9 Scaffolding Erection and Dismandling (Working at Heights)

10 Ladder

11 Structural Steel Reaction

12 Material Handling (Manual)

13 Portable Hand / Power Tools

14 Suspended working platform

15 Erection,Dismantling & operation ( Tower Crane , Material Hoist & Man Hoist)

16 Electrical Work

17 Storage of Building Materials

18 Confined Spaces/ Deep Trenches

19 Hot works

20 Movement of Trailers & Vehicles on Site

21 Pre-monsoon/Monsoon work

22 Human Behaviour

23 Canteen & Pantry

24 Security

25 Safety Department
Severity Scale (S) :

Rating Scale Severity scale Example related to health Example related to safety

Superficial injuries; minor cuts

Nuisance and irritation (e.g.
and bruises; eye irritation from
5 Slight Harm Headaches); Ill health leading to
dust.(First Aid / Minor Injury -
discomfort (diarrhea)
Medical Aid)
Partial hearing loss; dermatitis; Asthma; Lacerations; Burns;
Work related upper limb disorder; Ill Concussion; Serious sprains;
10 Moderate harm
health leading to permanent minor Minor fractures.(Serious Injury -
disability Lost Time Injury)
Fatal injuries; Amputations;
Acute fatal diseases; Severe life
Multiple injuries; Major
15 Extreme harm shortening diseases; Permanent
fractures.(Fatality / Multiple
substantial disability.
fatality - Life Threatering Injury)

Probability of occurrence Scale (P) :

Rating Scale Likelihood scale Examples for the likelihood scale Examples of Description

Typically experienced once in ten years

Remote, but not impossible /
2 Unlikely during the working lifetime of an
Has occurred in industry.
individual

Typically experienced once in 6 months

5 Likely Has occurred with our company
or an year by an individual

Typically experienced at least once in a Occurred several times with our

10 Very likely
month or more by an individual Company

Risk Matrix

Control
Severity of the harm (S) Controls in place
Likelihood score
of harm (P)
5 10 15 1 Elimination / Substitution

2 10 20 30 0.75 Only PPEs

5 25 50 75 0.50 Administrative Controls

10 50 100 150 0.25 Engineering

 Examples of
Risk Rating Risk Category Recommended actions
Description
No additional risk control measures Manage for
0-10 LOW RISK
may be needed. continual
Work can be carried out with Risk improvement
Incroporating risk
11 - 30 MEDIUM RISK
controls in place reducing measures
Don’t start work. Risk level must be
31 and above HIGH RISK Intolerable
reduced to Medium / low before
commencing work.

Initial Risk Score

Control
Score
10 20 25 30 50 75 100 150

1 10 20 25 30 50 75 100 150

0.75 7.5 15 18.75 22.5 37.5 56.25 75 112.5

0.50 5 10 12.5 15 25 37.5 50 75

0.25 2.5 5 6.25 7.5 12.5 18.75 25 37.5

Hierarchy of Controls Condition

Elimination
Physically remove the hazard
/Substitution Most Effective AN Abnormal
/Replace the Hazard
(1)

PPE's
Protect the worker with Personal
Controls Effective E Emergency
Protective Equipment
(0.75)

Administrative
Controls Change the way people work Effective N Normal
(0.50)

Engineering
Least
Control Isolate people from the Hazard
Effective
(0.25)

Hasn't happened yet but could / Once Known in the aviation industry or Unkown but possible in
every 10 years the aviation industry
Happens
several time Could happened or Known it to
Happened in the Company
per year on happen / Once a year
location

Happens Could easily happen / Once a month

Happened 2 or 3 times in the company
every day or week
 HAZARD IDENTIFICATION AND RISK ASSESSMENT

Probability of occurrence
Condition N /AN / E

Residual Risk Score

Residual Risk level

Severity of harm

Initial Risk Score

YES / NO

Initial Risk level

Control scale
Legal requirement
Department /
[Link] Function / Activity Hazard Harm Controls in place / Planned / PPEs / other details
Process

1 Administrative functions

Infrequent Work relief. Anti glare screens will be

Computer operations N CRT monitor radiations Eye strain N 3 5 25 MR 0.25 6.25 LR
provided for the monitors.

Computer operations; Key Fatigue relief allowed; no instances of continuous

Repetitive work; extended Repetitive strain
board operations; Seating N N 2 10 20 MR operations which other wise would result in stated 0.5 10 LR
work time (in one stretch) injury
systems harm

Improper Physical Infrastructure designed to provide sufficient light and

Office work N N 5 5 25 MR 0.25 6.25 LR
Ventilation/Illumination discomfort air.

Rotating Chair need to be Provide to Seating in front

Site Admin Rotating Chair for System Musculoskeletal of System & to rest the legs comfortably & to Rest
N Chronic Disorder N 2 5 10 MR 0.5 10 LR
Functions Work Disorder the Hip Resting Pads need to Placed to Avoid Back
Pain

Personnel competence ensured. While using Co2

Improper handling / fixing
type extinguishers care is taken to ensure the person
of portable fire N Fall of objects / equipment Injury N 2 10 20 MR 0.5 10 LR
holds the hose at the correct position
extinguishers / equipment

Personnel competence ensured. Emergency

preparedness, Fire drill and First Aid training
Burn injury / conducted to create awareness. No smoking signs
Fire fighting AN/E Fire / Smoke N 2 10 20 MR 0.5 10 LR
suffocation displayed wherever necessary. Proper house-keeping
and storage of materials ensured.
 Employees are encouraged to wear helmets.
Traveling of employees Counseling sessions are held to educate employees
from one office/Location to E Accident Injury Y 5 10 50 HR about safe driving. Car pooling is encouraged when 0.5 10 LR
other Location a group of people are traveling

2 Site Office (Mobilization & demobilization)

Before Entering the Site PPE's need to wear like

Bite
Snake,Reptiles,Parthenium, Helmet, Gum Boots/Safety Boots, On site
Biological Hazard N Injury,Allergy,Sli N 2 10 20 MR 0.25 5 LR
Algae Mobilization Emergency Requirements like First Aid
p/Trip/Fall
Kit, Emergency Stand By vehicle
Unknown Site condition
Total Site need to
Mark it as Mandatory PPE Zone in Brown Field &
segregate as Brown Field & N Body Part Injury N 2 10 20 MR 0.25 5 LR
Falling Parallely in Green Field Mark it as Safe Zone
Green Field
Object/Slip/Trip
[Link] Water(Wholesome,Labelled)
[Link]
Conviences(Sufficient Numbers,Separate for men &
Women,Provsion for the Disabled,Clean Lit &
Ventilated, Protected from Weather)

3. washing
Site Office Facilities(Close to toilets and changing
(Mobilization & To Control Epedimic Infections/Mass
Site Welfare Facilities N Y 5 5 25 MR rooms,Showers,Means of Drying) 0.5 10 LR
demobilization) Diseases Fever

[Link] & Eating Facilities(Sufficient seats and

tables,Away from work location,Hygienic
environment)

Burn Grade All Electrical Connections need to be Connected via

Temporary Electrical Short Circuit,Electrical
E Injury,Loss Of Y 5 10 50 HR RCCB, IP 65 Plug Top Need to Be used, 0.25 12.5 MR
Connection Shock
Property Earthing System is Mandatory for all Lines,
Temporary works like Brick
Injury,Cut Job Specific PPE's need to be used to avoid these
Work, plastering work Fall of objects / equipment
E Injury,Burn N 2 5 10 LR Hazards & work need to be Under Supervision , Fire 0.25 2.5 LR
Welding Activity, GI sheet & Fire/Smoke
Injury Fighting Equipments need to be Placed
Barricading Activity,

3 HOUSEKEEPING

Poor housekeeping Personal Injury Housekeeping checklist to be implemented

Flammable material & Property Sufficient Fire extinguisher to be installed
Slips, trips
Scrap Material Damage Proper supervision
Fire
Housekeeping No proper disposal N Fire & Explosion Y 5 5 25 HR Use of PPE 0.75 12.5 MR
arrangement Personal Debris disposal arrangement should be placed
Unhygienic condition
Dust Exposure
4 Qc Laboratory (Mobilization & demobilization)

1. Follow proper lifting / loading procedures.

[Link] to persons due to 2. Use proper restraining devices and procedure.
fall from the vehicle. 3. Proper supervision.
4. Use of certified restraining accessories.
[Link] to persons [Link] of trained and experienced personnel.
Lifting of Compression
due to fall of Materials [Link] competence of the personnel involved.
Testing machine from truck
from the vehicle Leg & Hand 7. Capacity of the vehicle should be related to the
/ trailer (Loading / AN Y 2 30 60 HR 0.5 30 MR
3. Equipment severe injury load to be carried.
unloading) Approx 1.5
stacked too high.
ton weight
4. Inadequate base for 8. Material to be stacked on adequate base.
storing equipment. 9. Materials to be secured/covered are kept under
Qc Laboratory shelter.
[Link] legal document should be available.
(Mobilization &
demobilization) [Link] use and 1. Equipment and lifting tackles regularly inspected
defective lifting equipment. and well maintained.
Lifting and fixing of
Compression testing Leg & Hand
AN 2. Lack of Y 2 30 60 HR 2. Ensure 0.5 30 MR
machine in Qc lab by severe injury
knowledge. safe operating procedures are conveyed to the
Mechanical method
3. Untrained operating personnel and these are followed
personnel. regularly.
1. Employing trained and experienced persons.
Lifting and fixing of [Link] / tripping of the
2. Proper lifting procedures.
comperssion testing M/C. 2. Leg & Hand
AN N 2 30 60 HR 0.5 30 MR
machine in Qc lab by Unbalance or loss of severe injury
Manual method. control of the M/C.

1. Relevant PPE like Lather gloves and safety shoe,

Burn goggles worn by worker.
Hot Air Oven for Sand, Soil Bursting and Heat/Leakage
N injury/Electrical Y 2 15 30 MR 0.25 7.5 LR
Moisture testing. of current
Shock 2. All
connection are given through RCCB
1. Relevant PPE like Lather gloves and safety shoe,
Burn goggles worn by worker.
Hot Air Oven for Sand, Soil Bursting and Heat/Leakage
N injury/injury/Elec Y 2 15 30 MR 0.25 7.5 LR
Moisture testing. of current
trical Shock 2. All connection
are given through RCCB
1. Relevant PPE like rubber gloves and safety shoe,
Compression Testing goggles worn by worker.
Machine of 200 tones N Flying of Objects injury Y 2 15 30 MR 0.25 7.5 LR
capacity [Link] operating machine ensure
door close.
1. Relevant PPE like rubber gloves and Nose mask
Eye worn by worker
Vibrating Machine and
N Noise/Dust/Vibration. injury/Hearing Y 2 5 10 LR 0.25 2.5 LR
Cube moulds
loss/ injury 2. Rotating part
should be providing safe guard.
 QC Laboratory Eye injury /
Sand sieve Analysis and Relevant PPE like Dust mask, goggles, rubber gloves
(operation) N Inhaling of Dust Breathing N 2 5 10 LR 0.25 2.5 LR
Coarse Aggregates sieves worn by worker.
problem

Vicat apparatus with Handling of ingredients

Hands might
mould, plunger and needle N with raw hands and sharp N 2 5 10 LR Relevant PPE like rubber gloves worn by worker 0.75 7.5 LR
get injured
for consistency of cement edge needle.

[Link] PPE like rubber gloves and gum boot

Handling of ingredients Hands and foot
worn by worker
Concrete trail mixer with raw hands and legs might get
N N 2 15 30 MR 0.25 7.5 LR
machine /Lekage of injured/Electrical
2. All connection are given through RCCB.
current/Rotating part shock
3.

Handling of ingredients Eye injury/Hand [Link] PPE like rubber gloves and goggles worn
Slump Test Apparatus N N 2 5 10 LR 0.75 7.5 LR
with raw hands injury by worker

Hand
[Link] material stacking
injury/foot
Cube moulds cleaning and
N Falling objects/applying oil injury/Eye N 2 5 10 LR 0.75 7.5 LR
maintenance [Link] PPE like rubber gloves and goggles worn
injury/skin
by worker
irritation

5 Excavation, Back filling and Compaction

First Aid center is established in the site to address

Poisoning this emergency. Qualified nurse administers first aid.
Site inspection, jungle Snake bite and other
E resulting in N 5 10 50 HR Snake bite kit is kept in all sites. The snake catcher 0.5 25 MR
clearance poisonous insect bite
death number is also displayed in the site in case the snake
needs to be captured

Marking Activity N Slip/Trip/Fall Injury/Fracture N 2 5 10 LR Area need to cordoned off & Authorize only 0.75 7.5 LR

Personnel competence ensured; Licensed operator

Accidental hits of
Operation of JCB / operates the machinery. Work carried out under
N Machinery and / or its Injury Y 5 10 50 HR 0.5 25 MR
Excavators supervision
parts on personnel
Proper barricading and sign boards ensured. Vehicles
Movement of vehicles / Injury to
Accidental fall of vehicles are not allowed to operate near the edge of
equipments close to the AN workers N 5 10 50 HR 0.25 12.5 MR
into the pit excavation
edge of excavation working below.
 Vehicles are not allowed to operate near the edge of
Suffocation /
Movement of vehicles / Vibration of machinery may excavation. The excavated soil heaps are kept at a
breathlessness
equipments close to the N cause cave-in or N 5 10 50 HR safe distance from the edge of excavation. Proper 0.5 25 MR
resulting in
edge of excavation collapse/land slide shoring and strutting ensured.
Personnel death
Fall of persons into trench Open trench Poor lighting Barricade all open trenches. Keep caution boards
Fall of equipment / No barricade Avoid vehicular movement within 2m of deep
machinery into trench Serious injury / trenches
E N 5 10 50 HR 0.5 25 MR
death Keep all machinery / equipment min. 1.2 m away
from face of excavation

Soil Investigation and proposal for excavation design

Absence of shoring Personnel (Slope/ benching/ shoring etc.)
getting trapped Clear loose soil at earliest. Don’t allow debris within
Trench collapse E N 2 10 20 MR 1.5m from face of trench 0.5 10 LR
Load of excavated earth and buried
inside trench Machinery operation in the vicinity to be limited
Inspection by competent person, prior to entry
Excavation
Erect barriers parallel to overhead lines. At least 6m
clearance required while working near live OH Cables.
Burn injury Survey persons to be cautious not to touch lines.
Contact with overhead Death due to Responsible person will supervise movement
E Lack of awareness Y 5 10 50 HR 0.5 25 MR
cables electrocution of plant and machinery if working beneath overhead
lines

The soil is cut in an angle inclined away from the

Suffocation / excavation so as to prevent the falling of loose soil.
i) Collapse / land slide of
Working at low levels of breathlessness Proper shoring of excavated soil done to prevent it
AN loose soil N 5 10 50 HR 0.5 25 MR
excavated areas resulting in from caving in. The excavated soil heaps are kept at
ii) Slips/Trips/Falls
Personnel death a safe distance from the edge of excavation.
sufficient angle of repose is maintained.
Dewatering done at regular intervals to prevent
Personnel walking at Slips / Falls in Water stagnation of water in the trenches thereby
AN Injury N 5 10 50 HR 0.5 25 MR
excavated work locations stagnated trenches preventing any slippage and fall of personnel.

Can cause Identify and provide suitable numbers of dewatering

Flooding due to excessive Slips / Falls in Water
N drowning N 5 5 25 MR pumps of adequate capacity 0.5 12.5 LR
rain / underground water stagnated trenches
situation
Industrial safety pin & plugs are used. Insulated &
Pumping out water from i) Live wire contact safely secured electrical conduits are used for
AN Electrical shock N 5 15 75 HR 0.5 37.5 MR
excavated pits ii) Slips / Falls transmission thereby avoiding any live wire contact.

Obtain permission from competent authorities, prior

to excavation if required. Locate the position of
Contact with buried electric buried utilities by referring to relevant drawings.
AN Electrocution Severe injury N 5 15 75 HR 0.5 37.5 MR
cables Start digging manually to locate the exact position of
buried utilities and thereafter use mechanical means
 Obtain permission from competent authorities, prior
to excavation if required. Locate the position of
Contact with buried Gas/oil buried utilities by referring to relevant drawings.
E Explosion Severe injury Y 5 15 75 HR 0.5 37.5 MR
pipelines Start digging manually to locate the exact position of
buried utilities and thereafter use mechanical means

Nausea; Use of face mask, hand gloves and safety shoes are
poisoning and mandatory
Inhaling of hazardous
Antitermite treatment N toxic side N 2 15 30 MR 0.25 7.5 LR
chemical vapours
effects; loss of
consciousness
Personnel competence ensured; Licensed operator
Accidental hits of operates the machinery. Work carried out under
Soil back-filling using
N Machinery and / or its Injury N 2 10 20 MR supervision 0.5 10 LR
Tipper / JCB
parts on personnel
Back filling
Ensure trained & experienced personnel are only
involved in the Activity
Untrained personnel for
Proper Communication system is followed with
the Job Personal Injury.
Cave-ins Continuous supervision
Erosion of soil
Documents for Clearance of backfilling should be
N Typical Characteristics of Property N 2 10 20 MR 0.5 10 LR
Burial under soil maintained
soil damage.
Soil test report should be correlated during
Slips /falls
backfilling operation
Precautionary action to be taken immediately during
any uneven settlement

Water stagnation to the

Compaction will block the Man Movement & Vehicle Movement need to stop or
Soil Compaction(Manually) N Injury/Sprain N 2 5 10 LR 0.25 2.5 LR
Access/Soil Slush May Slip Partition of Compaction can be followed to Achieve
the Personal.
Compaction
Vibration from(Earth
Every 15 Minutes after work need to be given Rest
Soil Rammer,Plate Muscles & Joint
N N 2 5 10 LR other wise Worker will be under Influence of 0.25 2.5 LR
Compaction(Mechanically) Compactor,Walk Behind Pain
Vibration induced fatigue.
Roller,Tandem Roller)

6 Working with Concrete

Working with concrete Safe Operating Procedure for Concreting,

Fall of material
pump Contact with Work Instruction compliance.
Spraying of cement water
Concrete Fall Of concrete Equipment inspection tagging / testing and
Splashing of Concrete into Injury
pipe Removal of pipe joints certification.
eyes Eye Injury
Personnel awareness, competence, training &
N Concreting without PPE Infection due to N 2 15 30 MR 0.25 7.5 LR
supervision.
Struck to Concrete pipeline cement water
Follow Proper Permit to work system.
Choke Up of concrete
Use of PPE & Safety Nets where appropriate.
Pipeline
Daily tool box meetings /Pre-job meetings for
erection team.
 Emergency Proper Planning need to be done before Erecting thr
Fixing / Placing RMC Pump N Blocking the Access N 5 5 25 LR 0.25 6.25 LR
Vehicle Pump line to avoid the Blocking for Access

RMC Pipe line fixing & Pipe Slip/Splashing of

N Injury/Eye injury N 2 5 10 LR Guide Rope to permanent Structure & Safety Goggles 0.25 2.5 LR
removing Concrete into Eyes

Placing in position of RMC Vehicle hitting structures / Helper at hand to indicate proper position
RMC Concreting N Injury N 5 10 50 HR 0.5 25 MR
truck personnel

Placing in position of RMC Vehicle hitting structures / Property Helper at hand to indicate proper position
N N 5 10 50 HR 0.5 25 MR
truck personnel damage

Steps taken to ensure that the noise is within the

allowable [Link] of the pump done at
Hearing
Pumping RMC N Noise of slurry pump Y 5 5 25 MR regular intervals to maintain noise within allowable 0.25 6.25 LR
impairment
limits.

Pumped concrete hitting Caution is exercised while executing the work. Work
Pumping RMC AB Injury N 5 5 25 MR 0.25 6.25 LR
persons due to line rupture executed under proper supervision. Area cordoned off

Preventive maintenance of hoists done at regular

Injury due to
Hoist operation; wire rope intervals to avoid any mishaps due to wire rope
Moving RMC by hoist N hit by falling Y 2 10 20 MR 0.5 10 LR
snapping snapping.
objects

Safety belt and helmet mandatory for working at

height. Safety nets are also provided at relevant
Concreting at edges / cut-
N Fall from height Severe Injury N 5 15 75 HR areas to arrest any fall. Proper guard rails / 0.25 18.75 MR
out areas / heights
barricades provided wherever required

Maintenance of the vibrators done at regular

Compacting of concrete by Personal intervals to maintain noise within allowable limits.
Laying Concrete N High vibration & High Noise Y 2 5 10 LR 0.25 2.5 LR
vibrator discomfort PPE usage is mandatory

Proper caution is exercised and work executed under

proper supervision. Ensure proper lighting
Laying concrete N Slips / Falls Injury N 5 5 25 MR 0.25 6.25 LR
arrangements if concreting is done at night
 Spreading, suspension of Long term PPE (Dust protection)
dust health effect Awareness, competence, training & supervision.
Cement Dust N 10 5 50 HR 0.25 12.5 MR
Non use of dust mask (Silcosis/Cement Personnel Health checks & Monitoring
osis)

Industrial safety pin & plugs are used. Insulated &

safely secured electrical conduits are used for
Operation of electrical
AN Live wire contact Electrical shock N 2 15 30 MR transmission thereby avoiding any live wire contact. 0.25 7.5 LR
concrete mixer
Proper Earthing of equipments ensured.
Site Mix

Hands and foot Relevant PPE like rubber gloves and gum boots worn
Handling of ingredients
Mixing of ingredients N might get N 5 5 25 MR by workers 0.25 6.25 LR
with raw hands and legs
injured

Work carried out under supervision. Safety cages

Parts of body or cloth of provided around motors so as to prevent cloth or
Revolving of concrete mixer AN personnel getting caught Injury N 5 10 50 HR parts of the body from getting caught while in 0.5 25 MR
while in operation operation

7 Working with Re-bar

Proper PPE's like Shoulder Pad, Safety

Loading & Unloading with Trip & Fall of Worker/ Cut Injury,
N Y 5 10 50 HR Shoes/Competent Vehicle Operators/Loading & 0.25 12.5 MR
transports vehicals Vehicle Collapse Laceration
Unloading Area
Caution is exercised while executing the work.
Handling and shifting of Slips / falls / hit by falling
N Severe injury N 5 10 50 HR Personnel are provided with PPE and work executed 0.5 25 MR
steel bars objects
under proper supervision.
Cutting and bending steel Dust generation and flying Caution is exercised while executing the work.
N Injury to eye N 2 10 20 MR 0.25 5 LR
bars manually of small parts Personnel are provided with PPE
Barbending Yard Maintanace of Power tools/ Machine Daily or Weekly
Cutting and bending steel
Flying Materials//Fire Cut Injury,Burn checking by Competent P&M Persons,Through RCCB
bars by machine / Power AN N 5 5 25 MR 0.25 6.25 LR
Hazard Injury Connection,Body Earth,Cable Routing,Illumination &
tools
Ventilation/Job Specific PPE's

Maintanace of Power tools/ Machine Daily or Weekly

Cutting and bending steel
checking by Competent P&M Persons,Through RCCB
bars by machine / Power AN Electrical Hazard Electrical Shock N 5 15 75 HR 0.25 18.75 LR
Connection,Body Earth,Cable Routing,Illumination &
tools
Ventilation/Job Specific PPE's
Caution is exercised while executing the work.
Placing / Laying of Personnel are provided with PPE and work executed
N Trip / fall Injury N 5 5 25 MR 0.25 6.25 LR
reinforcement bars under proper supervision.

Proper caution is exercised and work executed under

Slab , Footings
Tying of Re-bars N Contact with sharp edges Injury N 5 5 25 MR proper supervision. 0.25 6.25 LR
and Columns
Safety shoes will be provided to personnel in the
site. Exposed portion of the rod to be provided with
Walking near re-bars N Contact with sharp edges Injury N 5 5 25 MR 0.25 6.25 LR
protective covering
 Storage of Scrap Steel Scrap Segregation & Cut
N Piercing Injury,Slip/Trip/Fall N 2 10 20 MR Proper Stacking & segrigation 0.25 5 LR
Steels Stack Injury,Laceration
REINFORCEMENT Exposure to steel
Protruding Edges Puncture Personnel Awareness, competence, training &
Steel Rods, Cutting of steel
Sharp Design Cuts supervision
Binding Wires, Working on bar bending
Difficult Access Abrasions N 5 15 75 HR Tool Box Talk 0.25 18.75 MR
Placing of Steel machine
Outdoor work Injury Training, PPE
reinforcement Back rotation of Bar
Fatality
bending machine

8 Conventional (Shuttering & De-shuttering) / FORMWORK

Fall while removing nails / Use of PPE is mandatory

Shuttering Work Shuttering Work N Injury N 5 10 50 HR 0.5 25 MR
contact with pointed objects

1. Personnel
1. Sharp edges Injury
2. Fall of shuttering plates 2. Damage to 1. Use of proper lifting procedures
due to improper lifting / material 2. Good housekeeping
De-shuttering
De-shuttering Work positioning 3. Collapse of N 5 10 50 HR 3. Use of necessary PPE 0.5 25 MR
Work
3. Improper storage of shuttering 4. Use of trained and experienced personnel
shuttering plates. structure etc. 5. Proper supervision
4. Tripping and
falling down

9 Scaffolding Erection and Dismandling (Working at Heights)

Caution is exercised while executing the work.

Transport & Handling of scaffold Personnel are provided with PPE and work executed
N Fall / hit of objects Injury N 5 5 25 MR 0.25 6.25 LR
Handling elements under proper supervision.

Injury due to
Caution is exercised while executing the work.
fall from height
Erection of scaffolding N Working at height N 5 10 50 HR Personnel are provided with safety belts and helmets 0.5 25 MR
/ hit by falling
and work executed under proper supervision.
Scaffolding objects
Proper care taken to ensure scaffolding is erected by
Erection &
a competent person and checked regularly for any
Dismandling
possible defects. Scaffolds are designed for
Anchoring and bracing N Collapse of scaffold Injury N 5 10 50 HR 0.5 25 MR
maximum load carrying capacity. Care is taken not to
overload the scaffolds.
Working at heights for
various purposes, viz,
scaffold fabricating, Use of safety belt, helmet is mandatory. Safety nets
concreting, window, grill N Fall from height Severe injury N 5 10 50 HR are also provided at relevant places to arrest any fall. 0.5 25 MR
and frame fixing,
plastering, painting,
Work at height external finishing
 Work at height Working at heights for
various purposes, viz,
scaffold fabricating, Work area barricaded; Use of helmet mandatory.
Hit by objects falling from
concreting, window, grill N Severe injury N 5 10 50 HR Care is taken not to throw or drop materials from 0.5 25 MR
above
and frame fixing, height.
plastering, painting,
external finishing

10 Ladder

1. Never use metallic ladder when working near

existing live line
2. Inspect the ladder before use
3. Wooden ladder should never be painted
4. Place the ladder on firm ground
5. Place the ladder at an angle of 75 degree
6. Secure the ladder at the top
7. Wear safety harness while carry out the job
8. Ladder should be one meter more than the
working platform
9. Do not carry tools while ascending and descending
10. Do not use one ladder by two people at one time
1. Slip and fall hazards
1. Minor / Major 11. Adequately trained and experienced employees
2. Collapses of Ladder
Face Ladder/A- injury shall be engaged for the job
Ladders N 3. Electric shock N 5 10 50 HR 0.5 25 MR
type Ladder 2. Electrocution 12. Do not use the ladder with greasy/ oily hands
4. Missing of rungs
3. Fatality 13. Every rungs to be inspected before use
14. Do not modify ladder
15. Tool box talk / Awareness training
16. Do not extend length of ladder by joining two
ladders

11 STRUCTURAL STEEL ERECTION

 Exposure to heights Compliance of Procedure for Structural Steel Erection
Work Instruction compliance
Exposure to steel Equipment inspection tagging / testing and
certification
Fall of erection material Fall from Height Impact Personnel awareness, competence, training &
Fall of Material Penetration supervision.
Structural Steel
Failure of equipment AN Caught In between Injury N 5 15 75 HR Follow Proper Permit to work system 0.25 18.75 MR
Erection
Struck due to load Fatality Use of safety harnesses, lifelines, fall arrestors and
Fall of nut bolts other PPE’s
Use of Safety Nets where appropriate
Fall from height Safety and Operational inspections prior to work
Daily tool box meetings /Pre-job meetings for
erection team

12 Material Handling (Manual)

Caution is exercised while executing the work. Work

executed under proper supervision.
Shifting of material N Fall Injury N 5 5 25 MR 0.25 6.25 LR
Batching plant /
concrete mixer
Signs mentioning the speed limit for vehicles inside
operation
construction site area is kept at relevant places.
Shifting of material N Hit by moving vehicle Injury N 5 10 50 HR Licensed personnel drive the vehicles. 0.5 25 MR

Normally disposed of by burying them in deep

trenches so as to avoid possible contact
Material Disposal Disposal of broken glass N Contact with sharp edges Injury N 2 10 20 MR 0.25 5 LR

Surface tidiness ensured

Injury due to
Handling of Materials N Spillage of materials N 5 5 25 MR 0.25 6.25 LR
slip and fall

Stores
Stores Personnel are provided with safety shoes
Slippage of materials
Handling of Materials N resulting in material falling injury N 2 10 20 MR 0.25 5 LR
on the person

13 Portable Hand / Power Tools

Work carried out under supervision. Additional cover

Usage of vibrators for Cloth of personnel getting is provided for the vibrator so as to prevent the cloth
N Injury N 5 5 25 MR 0.25 6.25 LR
concreting caught while in operation from getting caught.
 Cutting of stone slabs / Trained personnel operate the equipment
Marbles / Tiles / Concrete N Contact with sharp blades Injury N 5 10 50 HR 0.5 25 MR
bricks
i) Proper PPE is provided to personnel involved in the
job
ii) The equipment is provided with a hood for
Sawing wood with machine N Hit by chipped wood pieces Injury N 5 10 50 HR guarding against any mishaps. Proper PPE is 0.5 25 MR
provided to personnel involved in the job. Hand
extension tool is in practice for cutting small pieces.
Power Tools
Traning on usage of power tools is provided to all
the workmen.
Usage of power tools AN/E Improper usage Injury / death N 5 10 50 HR Introduced a system of issuing power tools only to 0.5 25 MR
authorized workmen. The issue time and duration
are all tracked.

Awareness, competence, training & supervision.

Human error Procedure for inspection, maintenance & certification
Missing Guards of tools prior to use
Contact with electrical Poor Quality Pre job and tool box meetings
E Serious injury N 5 10 50 HR 0.5 25 MR
device Lack of inspection & Procurement of proper quality tools
maintenance Use PPE appropriate to the job.
First Aid & Emergency Preparedness

14 Suspended working platform

[Link] team to be engaged for the activity under

the competent Supervision.
[Link] shall be carried out according to the
[Link] installation 1. Injury / Fatal standard work Procedure (Method
Suspended Erection & Dismantling [Link] of Person / Material 2. Amputation Statement)provided by company.
N N 5 10 50 HR 0.5 25 MR
working platform Platform [Link] Hazard 3. Material [Link] communication shall be ensured between
[Link] Failure Damage tower operator & erection team through signalman
[Link] Harness to be ensured while working at slab
Edges.
[Link] has to be barricaded for unauthrized Entry
 [Link] maintain the platform Neat & Clean.
2. A competent person must inspect ropes for
defects prior to each shift and after every occurrence
that could affect a rope’s integrity.
[Link] to be displayed at working Platform & never
exceed the SWL.
[Link] the Loads Shall be Evenly Distributed over the
[Link] / Trip / Fall [Link] platform.
[Link] load [Link] of [Link] signs to be displayed.
Suspended Operation of Suspended
N [Link] Collapse Material Y 5 10 50 HR [Link] check to be done on Suspended platform 0.5 25 MR
working platform working Platform
[Link] of Person [Link] according to the Checklist provided.
[Link] of Material [Link] [Link] wind force should not allowed to work on the
platform.
[Link] to be down into the building, when not in
use to prevent the accidental damage.
[Link] two people engaged for rolling the
platform.
[Link] platform covered by safety Net & Hard
Barricading for avoid the man & Material Fall.

15 Erection,Dismantling & operation ( Tower Crane , Material Hoist & Man Hoist)

Earth pits are provided and regularly maintained to

Operation of Electrical Hoist N Leakage of Current Electrical Shock Y 5 5 25 MR 0.25 6.25 LR
avoid any leakage of any current.

Prepare sequence of crane assembly for the

Un trained personnel
individual crane, by plant and machinery dept.
Wrong Sequence of the
Ensure the sequence is communicated to the
assembly
P &M Collapse of crane or employees involved
Job at Height
section of crane Ensure the crane mainframe structure is well
Weight of the Parts Personal Injury
Erection/ supported, at least two support for each section &
E Poor supporting of the / Damage to N 5 10 50 HR 0.5 25 MR
dismantling on either side of the working area
structures the property
Use certified lifting tools & tackles.
Usage without testing &
Fall of person while Use proper PPE, permit to work system & provide
certification by Competent
proper access & platform for the Job
person
Ensure the crane is tested & certified by third party
(Competent Authority) & SWL is marked

16 Electrical Work

Insulated tools are used; High voltage protection

Provisioning of temporary
AN Contact with live wire Electrical shock Y 5 15 75 HR hand gloves and shoes are in use 0.25 18.75 MR
electrical supply
Connections provided by authorized and trained
Provisioning of permanent
Contact with high voltage personnel; maintenance work carried out after
electrical supply; HT Yard; AN Severe injury N 5 15 75 HR 0.25 18.75 MR
line isolating the supply
Installation of transformers
 Industrial safety pin and plugs. Insulated and safely
secured electrical conduits are used for transmission.
Can cause
Electrical installation and Rubber hand gloves, rubber mats and other PPE are
N short circuiting Electrocution or N 5 15 75 HR 0.25 18.75 MR
usage provided. All connections are given through ELCBs.
Electrical Work Fire
Earthing of machineries and equipments ensured.

Display voltage and current ratings prominently with

Bursting of
'Danger' signs. Ensure approved cable size, voltage
Electrical installation and Overloading of electrical system can
N N 5 15 75 HR grade and type. Do not allow unauthorized 0.25 18.75 MR
usage system occur which
connections.
leads to fire
Do not lay unarmoured cable directly on ground,
Improper laying of Can cause
Electrical installation and wall, trees etc. Maintain the required safe distance
N overhead and underground Electrocution N 5 15 75 HR 0.25 18.75 MR
usage from HT cables.
transmission lines / cables and prove fatal

17 Storage of Building Materials

Light weight materials at kept at the top. Proper

racking arrangement is done for the materials.
Storage of materials in Fall of stored materials on
Store N Injury N 2 5 10 LR Heavy materials are stored at the floor level. 0.5 5 LR
Store person

Personnel competence is ensured. 'A - Frames' are

used to keep the granite intact thereby preventing
Storage of
N Fall of material Severe injury N 5 10 50 HR the fall 0.5 25 MR
Granite/Tiles/Glass

Oil absorbing material available near storage area to

arrest any possible leakage. Surface tidiness ensured
Storage of Diesel / Petrol / Slippery floor due to
AN Slips / falls N 5 5 25 MR 0.25 6.25 LR
Paints/ Oils leakage

All the inflammable materials are stored separately.

Storage of Diesel / Petrol / Fire extinguishers and fire - buckets are kept readily
Storage of
Paints /thinner / Kerosine E Fire hazard Burn injury N 5 15 75 HR available near the storage. 0.25 18.75 MR
Building Materials
/Oils

Dust mask is given to personnel involved in the job

Storage of cement / sand Respiratory
N Dust generation N 2 5 10 LR 0.75 7.5 LR
and aggregate problems

Speed controls are in place. Licensed personnel

i) Person getting hit by
operate the vehicle.
Vehicle movement inside moving vehicle
N Injury N 5 10 50 HR 0.5 25 MR
the site. ii) Collision with moving
objects
18 Confined Spaces/ Deep Trenches

Goggle and helmet are worn

Manual chipping of concrete N Flying concrete chips Eye injury N 5 5 25 MR 0.25 6.25 LR
Disc cutting/
grinding/
Chiseling/ Daily inspection of work area done before the work
chipping Working starts for any possible oxygen deficiency and as and
in confined Suffocation when it is needed. A stand-by person is stationed
Inadequate supply of
spaces / deep Working in confined areas leading to outside the confined space for monitoring and
N oxygen Y 5 15 75 HR 0.25 18.75 MR
trenches and ducts unconsciousness handling any emergency.
Insufficient light
/ death Artificial lighting arrangements are done to execute
the work.
Non-compliance to permit
Ladder etc. and Work Instruction compliance.
to Work System
Equipment inspection tagging / testing and
Faulty Detector (O2/ H2S)
certification.
WORKING IN Absence of Buddy System.
Personnel awareness, competence, training &
CONFINED Lack of procedures Injury
Lack of O2 supervision.
SPACE / AREA (inappropriate/, not Asphyxia
Presence of Toxic gases Follow Proper Permit to work system.
complied with), Disability
Y 5 10 50 HR Use of safety harnesses, lifelines, fall arrestors and 0.5 25 MR
Excavations Lack of emergency Impact
Explosive atmosphere other PPE’s.
Manholes preparedness Fatality
Use of Safety Nets where appropriate.
Tanks Poor ventilation/ lighting
Safety and Operational inspections prior to use.
arrangement
Daily tool box meetings /Pre-job meetings
Using more than 17 V
Arrangement for securing of tools & equipments.
supplies.

19 Hot works

Mask are used

Exposure to fumes Usage of welding shields and other relevant PPE
Arc welding, gas cutting, Suffocation
N Exposure to welding arc N 5 5 25 MR insisted 0.25 6.25 LR
welding, grinding Eye injury
Flying splinters Goggles are worn

Industrial safety pin & plugs are used. Insulated &

Arc welding, gas cutting, safely secured electrical conduits are used for
AN Contact with live wires Electrical shock N 5 10 50 HR 0.5 25 MR
welding, grinding transmission thereby avoiding any live wire contact.

Arc welding, gas cutting, PPE provided

N Exposure to hot surface Burn injury N 5 5 25 MR 0.25 6.25 LR
welding, grinding
 Preventive maintenance of equipments done at
Arc welding, gas cutting,
Hot works N Broken grinding wheel Injury N 2 10 20 MR regular intervals 0.5 10 LR
welding, grinding

Arc welding, gas cutting,

E Fire Burn injury N 2 10 20 MR Fire extinguishers available in close proximity 0.5 10 LR
welding, grinding

Injury due to Certified cylinders in use

Water proofing AN LPG Cylinders Y 5 10 50 HR 0.5 25 MR
cylinder burst

Leaking cylinders are taken off the site. Cylinders are

Arc welding, gas cutting, Fire due to explosion of Severe burn
E Y 5 10 50 HR kept in vertical position. Cylinders are certified 0.5 25 MR
welding, grinding cylinders injury

Awareness, competence, training &

Human error
supervision.
Poor Housekeeping
Permit to work system
( Flammable material )
Limit the number of cylinders and ensure
GAS CUTTING Incorrect Gas cylinder
Fire proper identification, storage & transportation.
OPERATION condition.
Flash-back Explosion Use of trolley for gas cylinder transport &
Oxygen cylinders Poor Condition of Gas
Explosive atmosphere E Injury N 5 10 50 HR during operation. Flashback arrestors in the 0.5 25 MR
Acetylene cutting set.
Burn gas cutting set
cylinders Bad upkeep of gas hoses
Fatal Use of proper clips for hoses (Jubilee clips)
No Flashback arrestor
High temperature protection PPE
No Fire Extinguisher /
Maintain Fire Extinguisher & water bucket.
water bucket
First Aid / emergency preparedness
WELDED/ Marking the job as hot
CUT METAL Supervision and segregation of the job &
Plates &Hot Human error activity area
surfaces No identification or marking Personnel awareness on the safety requirements of
Contact with hot objects AN Burns N 2 10 20 MR 0.5 10 LR
Unattended Temperature of the surface the activity
welding/ cutting Availability & use of PPE to handle high temperature
Jobs activity

Supervision
Contact With Flammable Welding splinters falling on
AN Fire N 5 10 50 HR Cover with asbestos sheet 0.5 25 MR
Material machinery or oily rags
WELDING
OPERATION
Permit to work,
Leakage of electric current Injury
Contact with live Electric Hot Work Procedures ,
E due to cable damage and Fatality Y 5 15 75 HR 0.5 37.5 MR
cables Risk Assessment
exposed wiring
 Exposure to heat, fumes,
PAINT STORAGE Contact with fire source N Fire / Injury N 5 10 50 HR Maintain separate storage area for flammables 0.25 12.5 MR
flammable materials

20 MOVEMENT OF TRAILERS & VEHICLES ON SITE

Prepare sequence of crane assembly for the

individual crane, by plant and machinery dept.
Ensure the sequence is communicated to the
employees involved
Ensure the crane mainframe structure is well
supported, at least two support for each section &
on either side of the working area
Use certified lifting tools & tackles.
Untrained Drivers / Use proper PPE, permit to work system & provide
Operators proper access & platform for the Job
MOVEMENT OF Personal injury /
Struck hazard Poor condition of the Ensure the crane is tested & certified by third party
TRAILERS & Damage to
Vehicle Accident AN Vehicles & machineries Y 5 10 50 HR (Competent Authority) & SWL is marked 0.5 25 MR
VEHICLES ON property
Caught in between Lack of Vehicle Vehicle pass & access control system to be
SITE
movement control maintained.
The Driver’s license & experience to be
checked, and to be provided with proper training
Speed restriction & zone restriction to be maintained
within the construction area
Patrolling to be ensured with penalization for the
violators
Regular servicing for vehicle fitness
Assistant during Heavy Vehicle reversing

21 PRE-MONSOON / MONSOON WORK

Before starting the job, electrical inspection to be

Untrained Personnel for Fire & Explosion
done
PRE-MON the Job Cold Burn
Electrical shock Clearing rain water drains
SOON / Unauthorized entry Personal Injury
N N 5 10 50 HR Welding machine and electrical cables secured 0.5 25 MR
MONSOON WORK Pressure in oxygen supply Property
Short circuit Provision of Gumboots
line Damage
All electrical equipments properly covered

22 Human Behaviour
 1. Unawareness / Lack of Tool box talks are conducted on daily basis
Knowledge explaining safety and importance of work.
Safety videos are shown on daily basis focussing on
2. Over confident / behaviours during work.
Taking Risk
3. Negligence
Can result in an
Behavioural Hazard N N 2 10 20 MR 0.5 10 LR
accident
4. Arrogance

Human Behaviour 5. Physical &

emotional

6. Distracting,teasing,
1. Can result in Tool box talks are conducted on daily basis
an accident explaining safety and importance of work.
1. Fear to operate / work Safety videos are shown on daily basis focussing on
Human Behaviour N 2. Can N 2 10 20 MR behaviours during work. 0.5 10 LR
2. Wrong habits create health
problems/Intoxic
ation

23 Canteen & Pantry

Proper storage of the waste is ensured. Dustbins of

Improper sufficient quantity are placed in the canteen. The
storage and waste is disposed off periodically to piggeries / waste
disposal of bio haulers. The waste water from the canteen is
Canteen Operations N Improper storage of waste N 5 5 25 MR 0.25 6.25 LR
degradeable collected in a pit which is then hauled by the
waste resulting authorized vendors
in health hazard

Cleanliness is ensured by regular cleaning and

Canteen Chances of food
Unhygienic conditions in mopping of the canteen. The food is stored in closed
poisoning and
Canteen Operations N the canteen where the N 5 5 25 MR condtions. 0.25 6.25 LR
people falling
food is prepared
sick

Certified cylinders in use

Injury due to
Canteen Operations E LPG Cylinders burst Y 5 10 50 HR 0.5 25 MR
Cylinder burst

24 Security

Training is provided to all the security personnel on

proper checking of the vehicles
Security - Checking of the incoming Hit by the vehicle / fall
N Injury N 2 5 10 LR 0.5 5 LR
Inspection vehicles / materials from the vehicle
 Security personnel are trained on fire fighting and
Could result in emergency preparedness in case of break out of fire
Security - Security not aware of fire
E Fire hazard injuries due to N 2 10 20 MR 0.5 10 LR
Firefighting fighting procedures
burns

Security personnel are trained on administering first

Could result in
aid
Security not aware of first aggreviating the
Security - Firstaid E Improper first aid N 2 5 10 LR 0.5 5 LR
aid procedures sustained
injuries

25 Safety Department

1. Main Gate to Induction

room without PPE entry Issue Safety Helmets at Security Cabin Itself /Bring
Falling
the labours via Non PPE Zone Path Way
AN Object,Slip/Trip/Fall,Vehicle Body Part Injury N 5 5 25 MR 0.25 6.25 LR
2. Checking Medical Checkup to Caught
Movement & Site Condition
for Under Age & Unfit the same & Legal Requirement
Safety Induction Persons,Handicap etc..

Unknown Site
Without Induction Allowing
N condition,Company Rules & Accidents Y 5 10 50 HR Identy Cards issue,Security Check,Gate Entry 0.5 25 MR
the labours to Work
Regulations

Falling Safe Places need to Select/plan for the TBT & PPE's.
Mass Strength of Labors
AN Object,Slip/Trip/Fall,Vehicle Body Part Injury N 5 5 25 MR Monthly Scheduling for all the 0.25 6.25 LR
can cause Slip/Trip/Fall
Movement & Site Condition Trades for different days
Tool Box Talk
Failing to
Without Tool Box Talk Covering all the Topics via there own Trades &
Updation,Unknown Recent
Allowing the labours to N Accidents Y 5 10 50 HR Showing Related Video,[Link] same 0.5 25 MR
Site condition,Company
Work through Documentation.
Rules & Regulations

Safe Places need to Select/plan for the Special

Falling
Mass Strength of Labors Training & PPE's.
AN Object,Slip/Trip/Fall,Vehicle Body Part Injury N 5 5 25 MR 0.25 6.25 LR
can cause Slip/Trip/Fall Monthly
Movement & Site Condition
Special & Other Scheduling for all the Trades for different days
Training/Reverse
Training Failing to
Without Special & other
Updation,Unknown Recent Covering all the topics with related Documents to
Training Allowing the N Accidents Y 2 10 20 MR 0.25 5 LR
Site condition,Company give Awareness of the Subject
labours to Work
Rules & Regulations

Mass Strength of Labors Falling Object,Slip/Trip/Fall

AN Body Part Injury N 5 5 25 MR Issuing Specific Power tool Card for Trained Persons 0.25 6.25 LR
can cause Slip/Trip/Fall , Site Condition
Power Tools
Training
 Training
Without Power tool Lack of Knowledge of Power tool Training With ID Card ,Concerns are
Training Allowing the N Power tools ,major Major Accidents Y 5 10 50 HR need to Monitor & to Avail the Power tools ID card 0.25 12.5 MR
labours to Work Accidents need to Display
Safe Places need to Select/plan for the Mock Drill &
Mass Strength of Labors Falling
PPE's need to ensure.
can cause Slip/Trip/Fall, AN Object,Slip/Trip/Fall,Vehicle Body Part Injury N 2 5 25 MR 0.25 6.25 LR
Panic Condition Movement & Site Condition
Mock Drill - Site Monthly/Quarterly Scheduling for drills.
& Labour Camp Lack of Awareness &
Without Mock Drill Conducting Drills Monthly Once Activity Wise &
Knowledge ,Incase
Allowing the labours to AN Major Accidents Y 2 15 30 MR Quaerterly once Emergency Evacuation Drill at 0.25 7.5 LR
Accidents occur not able to
Work/Stay Labour Camp,Site Maintaing Related Documents
Handle