Fosroc Nitoflor FC150 constructive solutions

Solvent free, high build , epoxy resin floor coating

Uses Specification

Nitoflor FC150 provides a hard wearing, chemical and The epoxy resin floor coating shall be Nitoflor FC150 from
abra-sion resistant floor finish. It is ideally suited for use in Fosroc. The total dry film thickness of the coating shall be a
wet areas where a high degree of resistance to chemicals, minimum of 400 microns and shall have a compressive
2 2
oils and grease is required such as : strength of 70 N/mm , flexural strength of 40 N/mm and a
2
tensile strength of 20 N/mm . The floor shall be prepared
 Dairies 
 and the coating mixed and applied in accordance with the
 Soft drinks production facilities  manufacturer’s current data sheet.

 Chemical manufacturing plants 
 Design criteria
 Car parks and workshops 
Nitoflor FC150 is applied as a floor coating system compris-
ing of two top coats (depending on the substrate conditions a
Advantages
primer might be required), each top coat to be a minimum of
 Durable, low maintenance costs.  200 microns thick. To provide a slip resistant texture, the first

top coat can be dressed with Nitoflor Antislip Grains*.
 Proven against a wide range of industrial chemicals. 

 Solvent free - no odour during application.  Typical Properties

 Slip resistant - different textures available to suit The following values were obtained when tested at 20°C and
condi-tions to avoid slipping.  30°C.

 Liquid applied providing complete protection.  @ 20°C @ 30°C

 Available in a wide range of colours to improve the
Pot life : 40 mins 20 mins
work-ing environment and identify slip hazard areas. 

 Specially formulated for use in Middle East conditions.  Cure time : 24 hours 18 hours
Maximum time
Description between coats : 36 hours 15 hours
Light traffic use after : 24 hours 18 hours
Nitoflor FC150 is a solvent free system based on epoxy
Full traffic use after : 48 hours 24 hours
resins and curing agents specially selected for their ability
Dry Slip Resistance @ 23°C : Extremely low
to withstand chemical attack. The system consists of pre-
(UK SRG classification)
weighed base & hardener components and a Nitoflor
Resistance to
colour pack, all of which contain reactive elements that
chemical spillage : 7 days
are essential to the installation of the system. 2
Compressive strength : 70 N/mm
2
A slip resistant texture can be provided by the use of one of Flexural strength : 40 N/mm
a range of Nitoflor Antislip Grains which have been Tensile strength
2
carefully graded to ensure an even texture. (ASTM D638-99) : 20 N/mm
Water absorption : <0.1%
(ASTM D570-98)
Shore D Hardness : 77 - 85
(ASTM D2240 : 1996)
Reaction to fire : Class A
(for Flame Spread Index(FSI) and Smoke Development
Index(SDI))
VOC : 6.4 g/l
Nitoflor FC150
Fosroc Nitoflor FC150

Chemical resistance Old concrete floors

Fully cured Nitoflor FC150 samples have been tested in a A sound, clean substrate is essential to achieve maximum
wide range of aggressive chemicals commonly found in adhesion. As for new concrete floors dry removal of
industrial environments. Tests were performed in accordance laitance deposits are best removed by light mechanical
to ASTM D 543 standards over 168 hours (7 days at 23°C+2) scabbling, grinding or grit/captive blasting. Oil and grease
penetration should be removed by the use of a proprietary
Acids
chemical de-greaser or by hot compressed air treatment.
Lactic acid 10% : Resistant
Citric acid 10% : Resistant Any damaged areas or surface irregularities should be
Acetic acid 10% : Resistant †
re-paired using one of the Nitoflor EU* range products.
Hydrochloric acid 50% : Resistant
Priming
Sulphuric acid 50% : Resistant
Nitric acid 25% : Resistant Priming is not normally required provided the substrate is
sound, untreated and good quality nonporous concrete. If any
Alkalis
doubts exist of the quality of the concrete, or if it is porous it
Sodium hydroxide 50% : Resistant
should be primed with Nitoprime SP*. Contact the local
Ammonia (0.880) 10% : Resistant
Fosroc office for advice.
Solvents
Nitoprime SP should be mixed in the proportions supplied.
Petrol : Resistant
Add the entire contents of the hardener can to the base can.
Oil : Resistant
When thoroughly mixed, preferably using a slow speed drill
Kerosene : Resistant
and paddle, the primer should be applied in a thin
Butanol : Resistant
continuous film, using rollers or stiff brushes. Work the
Skydrol : Resistant
primer well into the surface of the concrete taking care to
Industrial Methylated spirits : Resistant
avoid ponding or over application.
Others
The primer should be left to achieve a tack-free condition
Saturated sugar solution : Resistant
before applying the top coat. A second coat of primer may be
Urea (saturated) : Resistant
required if the substrate is excessively porous.
Bleach 5% : Resistant
Mixing the coating
All the above properties have been determined by labora-
tory controlled tests and are in excess of those expected in The base and hardener components of Nitoflor FC150 should
practice. be thoroughly stirred. The entire contents of the colour pot
should be poured into the base container and the two ma-
Nevertheless, success in use will be determined by the
terials mixed thoroughly, then add the hardener component
imple-mentation of good housekeeping practices.
and mix for at least 3 minutes. The use of a heavy-duty slow
speed, flameproof or air driven drill fitted with a Fosroc
Instructions for use
Mixing Paddle (MR3) is desirable. Mix these components in
Surface preparation the quantities supplied taking care to ensure all containers
are scraped clean. Do not add solvent thinners at any time.
The long term durability of any resin floor system is deter-
mined by the adhesive bond achieved between the flooring Standard application
material and the substrate. It is most important therefore that The first coat of Nitoflor FC150 should be applied using a
substrates are correctly prepared prior to application. good quality medium haired pile roller, suitable for epoxy
New concrete floors application, or squeegee to achieve a continuous coating.
Ensure that loose hairs on the roller are removed before use.
These should normally have been placed for at least 28 days
A minimum film thickness of 200 microns should be applied.
and have a moisture content of less than 5%. Floors should
This can be increased where specifications demand. When
be sound and free from contamination such as oil and
the base coat has reached initial cure (12 hours @ 20°C or 5
grease, mortar and paint splashes or curing compound
hours at 35°C). The top coat can be applied by medium
residues. Ex-cess laitance deposits are best removed by light
haired roller, at minimum film thickness of 200 microns. Care
mechanical scabbling, grinding or grit/captive blasting
should be taken to ensure that a continuous film is achieved.
followed by vacuum cleaning to remove dust debris.

- Page 2 of 4
Fosroc Nitoflor FC150

Antislip application Technical support

If a slip resistant texture is required, the base coat shall be Fosroc offers a comprehensive technical support service to
applied as per the standard application, but at a minimum film specifiers, end users and contractors. It is also able to offer on-
thickness of 250 microns. The base coat should then be site technical assistance, an AutoCAD facility and dedicat-ed
dressed with the chosen Nitoflor Antislip Grain. This should be specification assistance in locations all over the world.
done as soon as possible after laying. The recommended pro-
cedure is to completely blind the base coat i.e. apply excess Estimating
dressing aggregate to completely obliterate the base coating.
Supply
Alternatively, the Nitoflor Antislip Grains can be broadcast in Nitoprime SP : 4 & 8 litre packs
a light random dressing to provide a less dense finish. Nitoflor FC150
(Including colour pack) : 4.5 & 18 litre packs
When the base coat has reached initial cure (12 hours @
Nitoflor Antislip Grains : 25 kg bags
20°C or 5 hours at 35°C), the excess aggregate should
Fosroc Solvent 102 : 5 litre cans
be vacuum cleaned from the surface.

The top coat can now be applied by medium haired roller, at Standard coverage
2 2
a rate of 4.0m /litre. Care should be taken to ensure that a Nitoprime SP : 8m /litre
2
continuous film is achieved and the rough surface, caused Nitoflor FC150 (base coat) : 5.0m /litre
by the aggregate, is completely sealed. This top coat must @ 200 microns wft
2
be applied within 36 hours @ 20°C (15 hours @ 35°C) of Nitoflor FC150 (top coat) : 5.0m /litre
the application of the first coat. @ 200 microns wft
Expansion joints
Coverage - Antislip (approx.)
Expansion joints in the existing substrate must be retained and (for medium texture)
continued through the Nitoflor FC150 topping. Fosroc have Nitoprime SP : 8m²/litre
a range of joint sealants specifically designed for 2
Nitoflor FC150 (base coat) :
4.0m /litre @
flooring, contact local Fosroc office for advice. 250 microns wft
2
Antislip Grain No 2* : 1.25-3m /kg
Cleaning 2
Nitoflor FC150 (top coat) : 4.0m /litre
Tools and equipment should be cleaned with Fosroc Solvent Estimated system thickness : 1.5 - 2.0mm
102* immediately after use. Spillages should be absorbed
with sand or sawdust and disposed of in accordance with (for fine texture)
local regulations. Nitoprime SP : 8m²/litre
2
Nitoflor FC150 (base coat) :
4.0m /litre @
Limitations 250 microns wft
2
Antislip Grain No 3* : 1.25 - 3.5m /kg
- Nitoflor FC150 should not be applied on to surfaces known to, 2
Nitoflor FC150 (top coat) : 4.0m /litre
or likely to suffer from, rising dampness, potential osmosis
Estimated system thickness : 0.75 - 1.5mm
problems or have a relative humidity greater than 75% as
measured in accordance with BS 8203 Appendix A, or by a * Depending on the type of texture required.
Hammond concrete/mortar moisture tester type COCO.
Note: Coverage figures given are theoretical - due to wast-
- Fosroc does not recommend acid etching as a method of age factors and the variety and nature of substrates,
floor preparation. If used, the method should be practical coverage figures may be reduced, this will
approved by the project consultant. vary with site and application conditions.
- In common with all epoxy materials, some slight shade
changes may be experienced over the long term when
placed in adverse exposure conditions. Any such
change in shade is not regarded as being detremental to
perfor-mance.

Nitoflor FC150 - Page 3 of 4

Fosroc Nitoflor FC150
Fire

Storage Nitoprime SP and Fosroc Solvent 102 are flammable. Do

not expose to naked flames or other source of ignition. No
Shelf life
smoking during use. Containers should be tightly sealed
Nitoflor FC150 has a shelf life of 12 months when stored in when not in use. In the event of a fire, extinguish with CO 2
warehouse conditions below 35°C in the original, unopened or foam.
packs.
Flash points
Storage conditions Nitoprime SP : 57°C
Fosroc Solvent 102 : 33°C
Store under warehouse conditions, below 35°C in the origi-
For further information, refer to the product Material
nal, unopened packs.
Safety Data Sheet.
For further information, refer to the Product Material
Safety Data Sheet. Additional Information

Cleaning and disposal Fosroc manufactures a wide range of complementary

prod-ucts which include :
Spillages of component products should be absorbed on
to earth, sand or other inert material and transferred to a  waterproofing membranes & waterstops 
suitable vessel. Disposal of such spillages or empty packing 
 joint sealants & filler boards 
should be in accordance with local waste disposal regula- 
tions.  cementitious & epoxy grouts 

 specialised flooring materials 
Precautions
Fosroc additionally offers a comprehensive package of
Health and safety
prod-ucts specifically designed for the repair and
Nitoflor FC150, Nitoprime SP and Fosroc Solvent 102 refurbishment of damaged concrete. Fosroc’s ‘Systematic
should not come in contact with skin and eyes or be Approach’ to concrete repair features the following :
swallowed. Avoid prolonged inhalation of solvent vapours.  hand-placed repair mortars 
Some people are sensitive to epoxy resins, hardeners and 
 spray grade repair mortars 
solvents. Gloves, goggles and a barrier cream such as 
Kerodex Antisolvent or Rozalex Antipaint should be used.  fluid micro-concretes 

Ensure adequate ventilation and if working in enclosed
 chemically resistant epoxy mortars 
are-as, use suitable breathing apparatus. 
 anti-carbonation/anti-chloride protective coatings 
If mixed resin comes into contact with the skin, it must be 
removed before it hardens with a resin removing cream such as  chemical and abrasion resistant coatings 
Kerocleanse Standard Grade Skin Cleanser or Rozaklens
For further information on any of the above, please consult
Industrial Skin Cleanser, followed by washing with soap.

Should accidental eye contamination occur, wash well with

* Denotes the trademark of Fosroc International Limited
plenty of clean water and seek medical advice. If swallowed,
†
seek medical attention immediately. Do not induce vomiting. See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for the Supply of Goods and
Service. All Fosroc datasheets are updated on a regular basis. It is the user’s responsibility to obtain the latest version.

Tel: +254709106000
Fosroc Kenya LTD,

PO box 78527 – 00507,

Near Syokimau Raiway station, Email:
Nairobi [email protected] www.fosroc.com