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Manufacturing Processes (MET 201) : B.Tech. (3 Sem) Autumn 2021 Department of Mechanical Engineering NIT Srinagar

The document outlines the manufacturing processes taught in the MET 201 course at NIT Srinagar, including casting, machining, forming, welding, and rapid prototyping. It provides examples of problems related to machining time and material removal rate (MRR) calculations for turning operations. The document serves as a guide for students to understand the fundamentals of manufacturing processes and their applications.

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bhath314
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22 views13 pages

Manufacturing Processes (MET 201) : B.Tech. (3 Sem) Autumn 2021 Department of Mechanical Engineering NIT Srinagar

The document outlines the manufacturing processes taught in the MET 201 course at NIT Srinagar, including casting, machining, forming, welding, and rapid prototyping. It provides examples of problems related to machining time and material removal rate (MRR) calculations for turning operations. The document serves as a guide for students to understand the fundamentals of manufacturing processes and their applications.

Uploaded by

bhath314
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Manufacturing Processes

(MET 201)
[Link]. (3rd Sem) Autumn 2021
Department of Mechanical Engineering
NIT Srinagar

Course In-charge
Dr. Noor Zaman Khan
Manufacturing
• Manufacturing is a process of converting raw material of low utility into a finished
product.

Classification
• Casting process – Melting and solidification. (Sand mould C, Die C, Centrifugal
C, Investment C)
• Machining process- Removal of excess material (Turning, Milling, Drilling,
Boring, Shaping, Planning, Gear cutting etc)
• Forming process- Plastic deformation (Forging, Drawing, Deep drawing, Rolling,
Bending, Extrusion)
• Welding process- Heat and/or pressure (Gas, Arc, high energy beam welding, solid
state welding)
• Rapid Prototyping- layer by layer (SLS, FDM, LOM)
Cutting Speed
•
Cutting Speed
•
Problem: A mild steel rod having 50 mm diameter and 500 mm length is to be
turned on lathe. Determine the machining time to reduce the rod to 45 mm in
one pass. Cutting speed is 30 m/min and feed is 0.7 mm/rev. Take overtravel and
tool approach equal to 5 mm.
Sol: v =30 m/min
𝐿 𝑙+𝑙𝑜 +𝑙𝑎
Machining Time = =
𝑓𝑚 𝑓𝑚

500+5
Machining Time =
0.7∗𝑁

π𝐷𝑁 Over travel Approach length


v=
1000
1000∗𝑣
N= D = 50 mm
π𝐷
Problem: Determine the M.T to turn a shaft from 90 mm diameter to 78
mm. L = 300 mm, N = 500 rpm, feed 0.6 m/rev, doc = 2mm

• Sol: If over travel is not given, consider it as 2mm


𝐷−𝑑 90−78
• Total depth of cut = = =6
2 2

• Given doc = 2

• Number of passes = Required depth of cut/given depth of cut = 6/2 = 3

𝐿 𝑙+𝑙𝑜
• Machining Time = 𝑓 =
𝑚 𝑓𝑚

300+2
• Machining Time = 0.6∗500

• Machining Time = 1.007 min

• Total time = No. of passes * T = 3*1.007= 3.02 min


Problem

•
Mechanics of basic machining operation
MRR
• MRR = A x V = uncut chip thickness x width of cut
• MRR = t x b x V
• From metal cutting mechanics

• In orthogonal cutting t x b = f x d
• For orthogonal cutting: MRR = f x d x V

• t
MRR
•
MRR
Problem: Determine the machining time and MRR for turning the
diameter from 70 to 64 over a length of 200 mm at N = 600 rpm and
feed of 0.4 mm/rev. Overtravel = 2 mm
Sol: MRR = Vol of Material removed per unit time
𝐿 𝑙+𝑙𝑜
Machining Time = =
𝑓𝑚 𝑓𝑚

200+2
Machining Time =
0.4∗600
T = 0.84 min
π
MRR = (𝐷2 - 𝑑2 )* 𝑓𝑚
4
π
MRR = (702 - 642 )* 240 = 151473.6 𝑚𝑚3 /𝑚𝑖𝑛
4
MRR= f x d x V = 0.4 x 3 x V
Thank You

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