Coiled Tubing

Coiled tubing

Prepared by

Team work
Mostafa Elazab Ahmed Ibrahim

Admarine -2
 Table of content
[Link] to Coiled Tubing Services
[Link] of Coiled Tubing
[Link] of coiled tubing
[Link] barge ,well information and well bore sketch
[Link] of Coiled tubing system

[Link] pack [Link] tank 250 bbl

[Link] [Link] tank 150 bbl
[Link] cabin [Link] Tank
[Link] [Link] Mixer
[Link] head [Link] Pump
[Link] stack and riser [Link] Triplex Pump
5.7 batch mixer [Link] Tank and its pump
[Link] Filter
[Link] common failures in CTU and drifting the CTU
 Table of content
[Link]-blast run(BHA)
[Link] connector
[Link] flapper check valve
[Link] Disconnect
[Link] hole inline filter
[Link]-Blast Indexing Tool
[Link] blast

[Link]-blast run on EDFU A5

[Link] run (BHA)
[Link] Connector
[Link] Pressure Valve(baker)
[Link] Load Disconnect (baker)
[Link] Actuated Circulating Valve(baker)
[Link] Motor
[Link] mill
 [Link] to Coiled Tubing Services

• The coiled tubing unit is a portable, hydraulic-powered

unit designed to inject and retrieve the coiled tubing work
string safely under pressure to perform well maintenance
and remedial services.

available sizes of coiled tubing (in)

1 1 1/4 1 1/2 1 3/4 2 2 3/8 2 7/8 3 1/2

• Reel is driven hydraulically by large spool

• The system, adaptable to either land or offshore
applications, is designed so that components can be taken
off the trailer and placed on a barge for water work.
 [Link] of Coiled Tubing
Coiled tubing offers the following advantages:
Self-Contained unit, requires no rig
Saves time and money do not have to kill well
Land or offshore system designs
No work over rig required when using coiled tubing
Reduced the damage to formation
Can be and is typically used on live wells (no kill fluids introduced in
to well)
Act as tool transport medium for deviated and horizontal wells
Performance and Efficiency
Computer prepares to optimize job design
Fast
Tubing Management
 [Link]
Halliburton coiled tubing units have been used in a variety of remedial
functions:
Cleaning operations using a down hole motor, or acid wash
Halliburton HYDRA-BLAST operations
Mud displacement and killing of wells
Unloading the tubing with nitrogen, foam or other media
Injection of paraffin or corrosion inhibitors
Light to intermediate fishing operations
Squeeze, plug and abandonment cementing
Salt washing with water
Sand washing with nitrogen, foam or other media
Spotting acid
Coiled tubing completions
Coiled tubing drilling
Applications with the red color applied on EDFU A5 by admarine-2 (ADES barge)
[Link] barge ,well information and bore sketch
safety engineer room
Bridge or radio room

accommodation

Personal basket

Smoking room
All equipment on the main deck
platform
Power pack

Reel

Batch mixer

filter
Well
WELL information
INFORMATION
Well bore sketch
 According to the well
information and wellbore sketch
Coiled tubing units are chosen
 [Link] of Coiled tubing system

Coiled tubing system has the following components

• power pack
• Reel
• Control cabin
• Crane
• Injector head
• BOP stack and riser
• Fluid Pumps (Triplex),Tanks, Batch Mixer, Filter
• Nitrogen tanks and its pump
• In some cases, its own fluid pump and tank for kill
fluids
 [Link] pack
It is a diesel-hydraulic unit used to supply power to the coiled tubing
unit.
It consists of :-
Diesel engine.
System of hydraulic pump.
Hydraulic tank.
Hydraulic pressure controls.

tubing size range(in)

power pack
from to
80K/100K 1.5 3.5
60K 1.25 2.375
30 K 1.25 1.75
15 K 1 1.5
 [Link] pack

Hydraulic tank

Diesel engine

Hydraulic pump

Hydraulic pressure lines

 [Link] pack

problems
Power Pack Failure
In the case of power pack failure, the following steps should be
taken:
Hang-off coiled tubing in slips and manually lock.
Close coiled-tubing pipe rams and manual lock.
Apply the reel brake
Maintain circulation if required.
Repair or replace the power unit and resume operations.
 [Link] tubing reel
A large steel storage drum suspended on a shaft or open centre
bearings
powered by a bi-directional hydraulic motor
The CTU reel must:
provide back tension during all injection operations
be equipped with rotating swivel for fluid injection while turning
(running pipe in or out of well);
Have variable core diameter for specific tubing diameters. The
coiled tubing reel is a fabricated steel spool with a core diameter of
48 to 130 inches and an 8 to 15 ft side-flange diameter

H
The capacity of the Reel depend upon:
 Core diameter (D)

D
 Width (L)
 flange height (H)
L
 [Link] tubing reel

Reel Swivel and Manifold

Reel

Line form manifold

 [Link] tubing reel

Drum
CTU

Depth counter
 [Link] Cabin
CT control cabin unit in which
the operator can :

Control raising and lowering the

CT.
Monitor the CT depth, CT
pressure, CT Wt, Running speed
,Pumping rate and other
parameters

Controlling the Opening and

closing of BOP rams and Stripper.
 [Link]

port side crane Starboard side crane

Used for lifting the equipment and People Used for suspending CTU or slick line
from boats to barge and vice versa head instead of using the mast
 [Link] injector head

Tubing injector heads are designed to:

Provide the thrust to snub tubing into the well against
pressure or wellbore friction.
Control the rate of tubing entry into and removal from the
well under various well conditions.
Support the full-suspended tubing weight and accelerate
it to operating speed.
There are four sizes of Halliburton injectors:
tubing size range(in)
Injector Axial load(LB)
from to
80K/100K 1.5 3.5 80000
60K 1.25 2.375 60000
30 K 1.25 1.75 30000-38000
15 K 1 1.5 15000
 [Link] injector head
Mechanism
Power is delivered to the injector through a pair of high pressure 1-1/2
inch hoses to the counter balance which distribute the power to the two
bi-directional hydraulic motors
The output of the two motor is directed to roller chain sprockets that turn
the gripper chains in opposite directions for snubbing the CTU down hole.

It includes the following components:

5.5.1-Drive System/Inner Frame:
The injector head uses dual opposing drive chains to drive the coiled tubing
into and out of the well. support the weight of the tubing and down hole
tools.
5.5.2-Outer Frame
The outer frame assembly supports the total load of the inner frame and work
string over the wellhead
 [Link] injector head

Drive system
injector
Outer frame

stripper
Stuffing box

Quad BOP
 [Link] injector head

Coiled tubing

gooseneck

Two hydraulic motors

 [Link] injector head
5.5.1-Drive System/Inner Frame:
 [Link] injector head
5.5.1-Drive System/Inner Frame:

roller chain

sprockets
Gripper block

Gripper chain
 [Link] injector head
5.5.3-Load Cell/Pin
The load cell/pin is located at the bottom of the inner frame and the
outer frame assembly, which, in turn, is rigidly connected to the
wellhead equipment. Give the weight of the CTU string (weight
indicator)

Spring for absorbing vibration

Load cell
 [Link] injector head
[Link] Guide(goose neck)

The tubing guide is attached to the top of the injector and used to
receive CTU from the reel.

It provides the support, straightening and alignment functions for

properly guiding the tubing into the gripper chains of the injector.
when it attached, becomes an integral part of the injector.

It consists of a semi-circular support frame (gooseneck) carrying

multiple roller assemblies or high-density plastic wear blocks.
 [Link] injector head
[Link] Guide(goose neck)
Lifting bail

high-density plastic wear blocks.

Tubing guide

Tubing retainer

swivel
 [Link] injector head

HALLI supervisor checking the

wearing of high-density plastic
wear blocks.
 [Link] injector head
[Link] or stuffing box
It placed below the base of the injector head. contains a split
elastomer element which is compressed against the CTU to
form a dynamic seal isolating the well pressure.
The design of the stripper allows replacement of worn
elastomer elements whilst the well is under pressure with CT
in the hole.
It contains:
• Piston operated hydraulically to open or close the stripper
• Packing Rubber element
• Teflon (to isolate between the stripper and the upper nut)
• Tapered bushing nut
[Link] injector head
Tapered Bushing
Nut

Teflon

Packing element
(stripper)
 [Link] injector head
[Link] or stuffing box

stripper

Hydraulic line to control the stripper

 [Link] injector head
Stripper problems
Leaking Stripper Assembly
In the case of a leaking stripper assembly, the following steps should be
taken if increasing the hydraulic pressure fails to stop the leak.
Stop coiled tubing movement.
Close the slip rams and lock manually.
Close the pipe rams and lock manually.
Bleed down the surface pressure within the well control stack through
the kill line
Reduce the hydraulic pressure to the stripper assembly, and bleed
down to relax the stripper element.
Replace the stripper elements.
Pressure test of
Tapered bushing nut
Stuffing box Teflon
against Swab stripper
valve
1- Make sure that the CTU below stuffing box.
2-pump the fluid through CTU.
Blind Ram

3- Apply low pressure 500 psi hold, ok.

4- Apply high pressure gradually Shear Ram

to 5000 psi, hold, ok. Kill Line

Slips Ram

Swab Valve is closed Tubing Ram

 [Link] BOP

kill line

Slip ram

Tubing ram
 [Link] of quad BOP
Blind ram
seal off the wellbore when no tubing is in
the wellbore.
Shear ram
Designed to cut the coiled tubing and/or wireline
in the wellbore in an emergency situation.
kill line
allows kill fluids to be pumped down
the outside of the CT when the tubing is
intact, or allows kill fluids to be pumped
down the CT after the tubing is cut. It is
not used for taking returns
Slip ram
hold the pipe either in the pipe-light
(snub) or pipe-heavy position.
Tubing ram
seal off the annular area around the
coiled tubing.
 [Link] BOP

Hydraulic lines for controlling quad BOP

 Selection of BOP
[Link] BOPsize
Selection of BOP size

BOP Bore Size Working Pressure Range (psi) Tubing Size

2.50'' 5000-10000 up to 2.00"

3.06'‘=3 1/16 5000-10000-150000 up to 2.00"

4.06'' 5000-10000-150000 up to 2.00"

5.12'' 5000-10000-150000 up to 2.87"

7.06'' 5000-10000 up to 3.50"

3 1/16” 10 K psi quad BOP.

[Link] BOP and riser

riser

Single BOP
Slips ram
TBG ram

Adaptor flange
 Testing of BOP
1- Pressure test of single BOP:
1-RIH till CTU reach blow single BOP.
2-Close single BOP around CTU.
3- Apply low pressure 500 psi for 5 min hold, ok.
4- Apply high pressure gradually to 5000 psi for
10 min hold, ok.

Single BOP Wing Valve

Closed Swab Valve

UMV
Open
LMV
 Testing of Quad BOP
2- Pressure test of tubing ram of quad BOP:

1- RIH till CTU reach blow

tubing ram of quad BOP.
2- Close tubing ram around Blind Ram
CTU.
3- Apply low pressure 500 psi Shear Ram
hold, ok.
Kill Line
4- Apply high pressure
gradually to 5000 psi, hold, Slips Ram
ok.
Tubing Ram

Swab Valve is closed

 Testing of Quad BOP

1-POOH till CTU reach above

blind ram of quad BOP.
2-Close blind ram which Blind Ram
closes the well.
3-Pump the fluid through the Shear Ram
kill line.
4-Apply low pressure 500 Kill Line
psi hold, ok. Slips Ram
5-Apply high pressure
gradually to 5000 psi, hold,
Tubing Ram
ok.

Swab Valve is closed

 [Link] mixer
• Used for mixing fluids.
• Contains hopper and agitator.
• Has C pump (centrifugal pump) which:
1- Takes the water from the source.
2- Reverse the mixture from downward to upward for
mixing the fluids.
3- pump the mixture to the tanks after mixing it.
• Maximum capacity 50 BBL.

• For Example:
In Cleaning job it is used for mixing Water with Xanthan Gum.

1 sack of xanthan + 50 bbl of water 30 cp High Vis

2 sacks of xanthan + 50 bbl of water 50 cp High Vis
 [Link] mixer

Xanthan Gum

hopper

Batch mixer

C pump
 [Link] Filter

Inlet

outlet
[Link] tank 250 bbl
[Link] tank 150 bbl
 [Link] Tank

Storage tank of acid

Used to store the raw acid

which is very dangerous .
It is coated to prevent the
reaction of acid with the metal
of the tank
 [Link] Mixer

Coated tank used for mixing acid

with other additives and using
Acid mixer
vacuum pumps to transport acid
from acid tanks to the mixer or
wash tanks
High corrosion resistance

The facility for pressure-pumping

hydrochloric acid through a
flexible pipe such as a rubber hose
must be equipped with a pressure
gauge, and an anticorrosive
pressure-resistant hose must be
used.
vacuum pump
 [Link] Pump
Triplex pump ( 3 piston )
Single-acting plunger type
Maximum pressure rating of 15,000 psi
Acid-resistant steel plungers capable of pumping
•acid
•water
•drilling fluids and other fluids
•cement slurries

Contains centrifugal pump (c pump) to transport the fluids

from tanks to the triplex pump
Contains a tank with 20 bbl capacity for preparing and mixing small
HVP and slurry because if any other tank is used to prepare this 20 bbl
we must prepare the 20 bbl + the dead volume of the tank (10 bbl)
[Link] Pump

3 Pistons

C-Pump

Suction Lines
 [Link] Pump
Discharge lines and manifold
From backup From master
pump pump Line to CT reel

Kill line
Manifold line
[Link] Triplex Pump
 [Link] Tank and its pump
Properties of N2
Nitrogen (N2) is a colorless, odorless and tasteless gas that makes up
78.09% (by volume) of the air we breathe. It is nonflammable and it will
not support combustion
Nitrogen gas is slightly lighter than air and slightly soluble in water. It
is commonly thought of and used as an inert gas
Nitrogen condenses at its boiling point, -195.8o C (-320.4o F), to a
colorless liquid that is lighter than water.

Lines for transporting the

N2 liquid from the tank to
N2 pump(covered by ice
layer due to low temp. )
 [Link] Tank and its pump
The liquid to gas expansion ratio of nitrogen is 1:700, which
means liquid nitrogen boils to fill a volume with nitrogen gas very
quickly. So that N2 is stored and transported in liquid phase

If anything cooled in liquid nitrogen touches your skin it will

instantaneously freeze to you. You should gloves and goggles (not
glasses) when working around liquid nitrogen.

Halliburton nitrogen services can improve practically every aspect of a

well including:
•Coiled Tubing Services
•Aids in acid spotting
•well cleanout
•chemical placement
•squeeze cementing operations
 [Link] Tank and its pump

Bleed the N2 (gas phase ) from

This tank consist of other inner the tank due to vaporization of
tank to store the liquid N2 and liquid N2 with changing the
isolate between these tanks temperature
 [Link] Pump

Control panel
Diesel tank

Heat exchanger
 [Link] common failures in CTU
A Hole in the CTU above the Stripper
Stop the injector and the reel.
Reduce the pump pressure as much as possible, but do not shut down
the pumps completely.
Inspect the hole.
If it is a pinhole or if there is only minimal leakage
continue to pull out of the hole.
If the hole is large-and leaks significantly
run in the hole with the CTU, and position the hole between the stripper
and pipe Rams
Close the slips and pipe rams.
Initiate a kill procedure down the coiled tubing to eliminate the
surface pressure.
When the well is dead, pull out of the hole and repair or replace the
coiled tubing string.
 [Link] common failures in CTU
CTU Buckled between the Stripper and Injector
Close the slip and pipe rams.
Close the shear rams, and cut the CTU.
Pick up the CTU 1 to 2 feet, and close the blind rams.
Discuss options for killing the well, if required, and fishing the CTU
out of the well.

A Hole in the CTU Downhole

Stop pumping and observe the pressure on the CTU annulus.
If there is no pressure on the annulus pull out of the hole while
pumping slowly and repair or replace the CTU string.
If there is pressure on the annulus
kill the well by bull-heading through the CTU, kill line. Pull out
of the hole while pumping slowly and repair or replace the CTU string.
 Drifting of coiled tubing
Drifting the CTU for the first run
Cut 1 m of CTU and drifted by 1’’ ball
Drift the CTU with 7/8’’ ball by inserting the ball into the reel manifold
inside the reel
Record the volume pumped to calculate the actual capacity of the reel
during drifting

CTU

1m

7/8’’ ball
 [Link]-blast run

The cleaning by Hydra-Blast depend on the jetting effect of the

fluid by its small nozzles in removing any obstruction ( Scale
or Salt) inside TBG.

There are two types of hydra-blast tool the first one is bottom blast
which it used to open path in the obstruction and the second
one used to widen the path and removing the scale by jetting
effect
 [Link]-blast BHA

Coil connector
1.75’’

Hyd. X-over Hydra-Blast

indexing Tool

Down hole
In-Line Filter
Hydraulic
Disconnect
Side Blast Nozzle
2’’
 [Link] connector
It is used for attaching a tool string to the end of the coiled tubing.
When installed correctly, provide strong sealed connection to the
coiled tubing
All of the connectors have been designed with a fishing neck
The connectors utilize o-ring seals to seal off the coiled tubing in order
to maintain pressure integrity for the tool string.
Advantages
High tensile strength
High torsional strength for motor applications
Large ID for maximum flow rates and pump through of
actuation balls
Manufactured with fishing profile on top of connector
 [Link] connector
Make up the connector
1 Remove any sharp edges @the end of CTU end

2 Use the threader to make threads at the end of the coiled tubing
3 Connect the coil connector to the end of CTU
4 Push the socket to slide the slips to the connector and fasten the
socket with connector
5 Fasten the connector with end of CTU and socket with connector
tightly

connector

slips
1 2 3 4 5
 [Link] connector
pulling test of coil connector
1-install pull test sub with needle valve
2-put T shape above test sub
3-pull CTU till reach to riser .
T shape prevent coil connector from entering
the riser
5- Pull gradually till 15 klb, hold, ok

Coil connector

T shape
Test sub
Needle valve
 [Link] connector
pressure test of coil connector riser
1-open needle valve and pump the
fluid to bleed gases in the CTU

2-close needle valve and increase Coil

pump pressure to low pressure 300 psi
hold for 5 min
connector

3- Increasing pump pressure to high

pressure gradually till reach to 3000 psi
hold for 10 min Test sub

Needle valve
 [Link] flapper check valve

It is normally run directly below the coiled tubing connector

in CTU operations and at the top of the BHA in snubbing
operations.
It is run as a well control measure to prevent wellbore
pressure from entering the work string.
The Back Pressure Valve is a flapper type valve that allows
flow down the tubing, but stops flow coming back up the
tubing. The Back Pressure Valve has two flappers and
flapper seals.
 [Link] flapper check valve
Pressure test of dual flapper check valve
method-1
1- the string between stuffing box and swab
valve
2- Pump the fluid through the kill line

3- Fluid flow from annulus to inside the BHA

5- Apply pressure gradually to 1500 psi, hold,

ok

Swab Valve is closed

 [Link] flapper check valve
method-2

1- Install bit sub (box-box) to connect between the lower end

of check valve and the pin of the coil connector

2- Pump the fluid through the CTU

Coil connector
3-Apply pressure gradually to 1500 psi, hold, ok
Bit sub

Dual flapper
Installed in opposite direction
 [Link] Disconnect
Description of the Hydraulic Disconnect
Releases the tubing from other downhole tools run below.
It is activated by a ball and tubing pressure.
The hydraulic disconnect is used as an emergency
safety joint with other downhole tool assemblies.

Applications
Hydraulic-disconnect assemblies are used in at least two
distinct operational situations:
The assembly allows mechanical packers, bridge plugs,
and tubing hangers for velocity strings to be run, set,
and released from coiled tubing.
For an emergency disconnect, the hydraulic-disconnect
assembly can be incorporated into other CT bottomhole
assemblies, such as the heavy-duty workstring.
 [Link] Disconnect
Operation
Pump a ball down to the seat of the hydraulic
disconnect to activate it.
Apply pressure above the ball
prop in the hydraulic disconnect and allow the tubing
string to be disconnected from the bottomhole
assembly.
Hydraulic pressure > = shear strength of one shear pin
X no. of the shear pin
For example
Shear pin sheared at 1100 psi and number of shear
pin 3
The required hydraulic pressure to disconnect the
string=3X1100 =3300 psi
4. Trip the ball and prop of the hydraulic disconnect
out of the hole with the tubing.
 [Link] hole inline filter
CT Downhole Inline Filter
It is used between the coiled tubing and jet
cleaning tools to prevent contaminants from
entering and plugging the jet orifices.
Benefits
It extends the life of jet orifices.
Screens are reusable after cleaning.
Applications
The primary application for this tool is for filtering
the cleaning fluid used in Hydra-Blast service
operations. However, the filter can be used in
other tool strings when clean fluid is important.
Operation
Install the filter between the coiled tubing and the jetting tools.
Retrieve and clean the filter if pumping pressures rise during the job.
 [Link] hole inline filter

Double pin connection

Straight bar

Pin for installing the filter in straight bar

Pin for installing the filter in indexing tool

 [Link]-Blast Indexing Tool
Hydra-Blast Indexing Tool
uses a series of nozzles, high-pressure fluid from the coiled
tubing, and an indexing tool to cut, erode, or dissolve deposits
on the tubing or casing wall without damaging any of the
surfaces.
Benefits
Service is performed without killing the well.
It uses no mills or abrasives, reducing wear on tubulars.
It can clean diameters much larger than the tool OD
application
Scale buildup can cause a choking effect, increasing the bottom
hole pressure required to maintain flow capacity. By combining
fluid-jet technology with the proven performance of CTU the
Hydra-Blast service provides an extremely effective solution for
many wellbore cleanout problems.
 [Link]-Blast Indexing Tool

Operation
Follow these steps to operate the Hydra-Blast indexing tool:
1. Use coiled tubing to run the tool to the desired depth.
2. Pump and run the tool over the depth interval to be cleaned.
3. Decrease pressure to a point below 200 psi.
4. Increase pressure to a point above 200 psi. indexing tool rotate the
nozzle 30°. Pull the Hydra-Blast tool over the same interval.
5. Repeat Steps 2 and 4 until you determine that the cleanup is
complete.
6. Stop the pumping operation.
7. Retrieve the tool from the well.
[Link] blast
0 30 60 90 120 150 180 210 240 270 300 330 360
 [Link]-blast
Types of hydra-blasting tool

bottom blast
Side blast nozzle nozzle

Hydra-blast without indexing tool

Hydra-blast with indexing tool
Nozzles on the bottom
Nozzles on the side
 [Link] blast
The following fluids have been pumped through the H-B Pro tool:
Water
HCl acid
Turpine
Acetic acid
Nitrogen foams

Indexing tool
Side hydra-blast
 [Link]-blast
Function test of hydra-blast
1. Make up the hydra-blat with the string
2. Start the pumping and noticed the
jetting of fluid through the nozzles
3. Decrease pressure to a point below 200 psi.
4. Increase pressure to a point above 200 psi.
indexing tool rotate the nozzle 30°.
5. Repeat Steps 2 and 4 until you determine
Complete cycle
 [Link]-blast run on EDFU A5
surface

5-10 BPm

HVP 30 cp 4000 ft
Water +xanthane

20-30 BPm

Change the fluid from 8000 ft

to end of tbg 8000 ft
20-30 BPm
Nitrified HVP 9000 ft
N2+HVP 30cp
5-10 BPm
10230 ft

End of tbg
 [Link] run
Removing scale is one of the most common through-tubing
applications on coiled tubing. The Scale build up along the tubing
and liner section which affects the well performance and may lead
to complete loss of production.

Cleaning the wells by removing the hard scale by milling using

Tungsten carbide Mill that rotates by mud motor.

Milling run starts by making pilot hole with small size and then
enlarge this small hole with a larger size.
 [Link] BHA(baker Hughes)

CTU High load VIP motor

Connector disconnect 2.13’’
2.13’’ 2.13’’

Dual back
Dual
pressure
circulating
valve 2.13’’
sub 2.13’’ Taper mill
2.5’’
 [Link] Connector

CTU Connectors provide a means of attaching a tool

string to the end of the coiled tubing. The connectors,
when installed correctly, provide a reliable, strong
sealed connection to the coiled tubing.
 [Link] Pressure Valve

The Back Pressure Valve is a flapper type valve that allows

flow down the tubing, but stops flow coming back up the
tubing. The Back Pressure Valve has two flappers and flapper
seals.
The flapper is designed so that a ball can be pumped
through it at minimum fluid flow rate.
It is normally run directly below the coiled tubing connector in
CT operations and at the top of the BHA in snubbing
operations.
It is run as a well control measure to prevent wellbore pressure
from entering the work string.
 [Link] Pressure Valve(baker)
Advantages
Dual flapper valves
Flapper valve seats
Short length
Large ID
High pressure/high temperature
 [Link] Load Disconnect (baker)
Function of high load disconnect
Releases the tubing from other down hole tools run
below.
It is activated by a ball and tubing pressure.
The hydraulic disconnect is used as an emergency
safety joint with other down hole tool assemblies
Advantages
Used for jarring and motor applications
Large ID
Shear screws have a predetermined value
Can be fitted with smaller piston to run below jars
9.4Dual Actuated Circulating Valve(baker)
The Dual Actuated Circulating Valve is designed to allow a
circulation path above a mud motor from tubing to annulus.
When the motor service is complete, fluids may need to be
pumped for several hours to clean or displace the wellbore.
The use of this valve can save unnecessary wear on the mud
motor during this operation.
it is a ball actuated and is normally run below the hydraulic
disconnect and above the down hole motor.
Operation
Pumping a ball which will shift the piston sleeve, exposing
circulation ports.
When the bottom hole assembly becomes plugged, increased
pressure from the surface will rupture the disc and allow
circulation of an actuation ball
[Link] Actuated Circulating Valve(baker)

Advantages
Saves wear on the mud motor
Large ID permits maximum flow rates
Predetermined values on shear
screws and secondary rupture disc
ports
 [Link] Motor
It is a PDM design with modular capabilities and “fit for purpose” power
section configurations.
The Navi-Drill V.I.P. can be configured and aligned to suit a wide range of
thru-tubing applications.
Operation:
Separate stator, top sub and bearing housing to allow “plug and
play” of new modular power sections tailored to suit specific
work over applications.
The operating pressures and flow rates required to run the Navi-Drill
V.I.P. are aligned with coiled tubing and slim pipe to achieve optimum
horsepower.
Slower rotational speeds improve performance of milling and cutting
products, and increase reliability during workover operations such as
milling, underreaming, cutting, wash over, or any other operation
requiring rotation of a down hole assembly.
 [Link] Motor

stator
Stop ring
rotor
rotor

Flex shaft
Retaining disk
Drive shaft stator
 [Link] Motor
Benefits
• Modular design for customized operations
• Controlled rotational speeds protects cutting matrix
• May be powered by fluid/air/foam
• Capable of operating in temperatures over 300°F (149°C)
 [Link] mill

nozzles
 [Link] mill
Different sizes of taper mill
 [Link] mill
Function test of motor with taper mill
Pumping the fluid which rotate the motor @ different rates and
pressure Q (BPM) 0.25 0.5 0.75 1 1.25
P (psi) ……. …… ….. …… ……

VIP motor

Taper mill
 Thank you

Mostafa elazab Ahmed Ibrahim

01066099889 01061121949
azabmm@[Link] Hadyai@[Link]