SX77-cover 30-06-2008 17:16 Pagina 1

3231366 IM-UK323-02
UK-Issue 1

SX77 Series Advanced Process Controller

c
C US
UL
Installation and Maintenance Instruction LISTED

I1 I2 I3 Introduction
45.80 Installation
50 Electrical Connections
45.80 Operations
Displays
Commands
Setpoint Programmer
Technical Specifications

Printed in the UK © Copyright 2008

Information

c Please, read carefully these instructions before proceeding with the installation of
the controller.
Class II instrument, for indoor use only.
NOTES
This controller has been designed with compliance to:
ON ELECTRIC
Regulations on electrical apparatus (appliance, systems and installations) according to
SAFETY AND the European Community directive 73/23/EEC amended by the European Comunity direc-
tive 93/68/EEC and the Regulations on the essential protection requirements in electrical
ELECTROMAGNETIC
apparatus EN61010-1 : 93 + A2 : 95.
COMPATIBILITY
Regulations on Electromagnetic Compatibility according to the European Community
directive n° 89/336/EEC, amended by the European Community directive n° 92/31/EEC,
93/68/EEC, 98/13/EEC and the following regulations:
- Regulations on RF emissions:
EN61000-6-3: 2001 residential environments
EN61000-6-4: 2001 industrial environments
- Regulation on RF immunity:
EN61000-6-2: 2001 industrial equipment and system

It is important to understand that it’s responsibility of the installer to ensure the compliance
of the regulations on safety requirements and EMC.
Repairs: this device has no user serviceable parts and requires special equipment and spe-
cialised engineers. Therefore, a repair can be hardly carried on directly by the user. For this pur-
pose, the manufacturer provides technical assistance and the repair service for its Customers.
Please, contact your nearest Agent for further information.
All the information and warnings about safety and electromagnetic compatibility are
marked with the B sign, at the side of the note.
SX77 4-07-2008 8:58 Pagina 3

Table of contents

TABLE OF CONTENTS

1 INTRODUCTION.............................................................................................................page 4 5 DISPLAYS..................................................................................................................................page 53
1.1 PRODUCT CODING..........................................................................................page 5
6 COMMANDS ........................................................................................................................page 54
2 INSTALLATION .................................................................................................................page 6 6.1 COMMANDS FROM KEYBOARD ........................................................page 55
2.1 DESCRIPTION.........................................................................................................page 6 6.2 COMMANDS FROM DIGITAL INPUTS ...........................................page 58
2.2 OPERATING CONDITIONS ...........................................................................page 8 6.3 COMMANDS FROM SERIAL COMMUNICATION
2.3 INSTALLATION ........................................................................................................page 9 (PLEASE, REFER THE ADDENDUM ON THE SERIAL COMMUNICATION)

3 ELECTRICAL CONNECTIONS ................................................................page 10 7 SETPOINT PROGRAMMER ( OPTIONAL )...................................page 59

3.1 TERMINATION UNIT .........................................................................................page 10 7.1 PROGRAM ORGANISATION .....................................................................page 59
3.2 CABLING LAYOUT.............................................................................................page 11 7.2 OPERATING CONDITIONS ........................................................................page 60
3.3 EXAMPLE OF WIRING DIAGRAM ........................................................page 12 7.3 PARAMETERISATION - PROGRAM MENU ................................page 62
7.4 PROGRAM STATUS DISPLAYING.........................................................page 64
4 OPERATIONS ......................................................................................................................page 22 7.5 RUN/STOP OF A PROGRAM .................................................................page 65
4.1 KEYS FUNCTIONS AND DISPLAY .......................................................page 22
4.2 DATA SETTING.......................................................................................................page 24
4.3 CONFIGURATION ................................................................................................page 25 8 TECHNICAL SPECIFICATIONS .............................................................page 69
4.4 PARAMETERISATION .......................................................................................page 34
4.5 PARAMETERS .........................................................................................................page 42
4.6 ACCESS LEVELS .................................................................................................page 50

3
SX77 4-07-2008 8:58 Pagina 4

1 - Introduction

1 INTRODUCTION

Resources Operating mode

POWERFUL FEATURES
AND A WIDE RANGE Memory Chip Control Alarms Retransmission
OF FUNCTIONALITIES Data copy/Data store
(option)

Congratulations for having Main universal input (option) PV/SP/MV

chosen these universal PV OP1
1 Single OP1 OP2 OP3 OP4 OP5 OP6
controllers. They are the best 2 action OP5 OP1 OP2 OP3 OP4 OP6
Auxiliary input OP2
result of our experience in Split
AUX 3 Range OP5 OP6 OP1 OP2 OP3 OP4
designing and manufacturing OP3
of smart, powerful and high Digital input IL1 4 OP1 OP2 OP3 OP4 OP5 OP6
reliable controllers. IL2 OP4 5 Double OP1 OP5 OP2 OP3 OP4 OP6
IL3
The process controllers of the 6 action OP5 OP2 OP1 OP3 OP4 OP6
OP5
X5 series have been designed
7 OP5 OP6 OP1 OP2 OP3 OP4
for the industrial environment, OP6
are provided with a complete (option)
8 Valve OP1 OP2 OP3 OP4 OP5 OP6
set of functions, as a true X5
Setpoint Fuzzy tuning with automatic selection Continuous tuning
universal instrument.
One shot One shot Adaptive
Auto tuning Natural Frequency
They can be used as Digital inputs (IL1,IL2 or IL3) functions
Controllers-Programmers with (option)
4 Setpoint profiles of 16
segments. Modbus RS485 Master
link to other instruments
(option)

Modbus RS485 Slave

Supervision (option)

4
SX77 4-07-2008 8:58 Pagina 5

1 - Introduction

1.1 MODEL CODE Modello basic Accessories

Model: A B C D – E F G 0
The complete code is displayed Basic product code Power Supply Colour
on the instrument label. Outputs User manual
B C D Serial + mathematical package (MP) Setpoint
The information about product Options
coding are accessible from the
front panel by mean of a partic- Power supply A Options D
ular procedure described at sec- 100...240Vac (- 15% + 10%) 3 None 0
tion 5.1 page 53. 24Vac (-25...+12%) or Frequency input 1
5 2nd SSR drive/analogue
I1 I2 I3 24Vdc (-15... +25%)
output (OP6) 4
[1] Not available with split range
control mode 45.80 Outputs OP1 - OP2
Relay - Relay
B
1
Frequency input + OP6 6

Instrument label
50 Setpoint Programmer [1] E
Not fitted 0
45.80 Serial Communications
None
C
0
Mathematical package (MP) 1
4 programs with 16 segments 4

RS485 Modbus/Jbus SLAVE

+ MP 5
RS485 Modbus/Jbus
SLAVE + MASTER + MP 6
PROFIBUS DP SLAVE
+ MP 7
RS485 Modbus/Jbus
SLAVE + PROFIBUS + MP 8

5
SX77 4-07-2008 8:58 Pagina 6

2 - Installation

2 INSTALLATION 2.1 GENERAL DESCRIPTION

IP 20 Terminal Block
EN61010 - 1 (IEC1010 - 1)
Installation must only be carried out by
qualified personnel.
Panel
surface
Before proceeding with the installation of
this controller, follow the instructions illus-
trated in this manual and, particularly the
installation precautions marked with the
B symbol, related to the European
Community directive on electrical protection
and electromagnetic compatibility.

B Product code label

To prevent hands or metal touching parts
that may be electrically live, the controllers
must be installed in an enclosure and/or
Mounting clamps
in a cubicle.

Sealing front panel gasket

Front panel
IP65 protection
EN 650529 (IEC 529)

6
SX77 4-07-2008 8:58 Pagina 7

2 - Installation

2.1.1 DIMENSIONAL DETAILS 2.1.2 PANEL CUT-OUT

48 mm 65 mm min
1.89 in 2.56 in min

96 mm
3.78 in

113 mm min
4.45 in min
10 mm max. 10 mm max.
0.39 in max. 0.39 in max.

3.62+0.031 in
92+0.8 mm
110 mm
4.33 in

45+0.6 mm
1.78+0.023 in

7
SX77 4-07-2008 8:58 Pagina 8

2 - Installation

2.2 ENVIRONMENTAL RATINGS B

Operating conditions

M Altitude up to 2,000 m

T Temperature 0…50°C

%Rh Relative humidity 5…95 % non-condensing

Special conditions Suggestions

M Altitude > 2,000 m Use 24Vac supply version

T Temperature >50°C Use forced air ventilation

%Rh Humidity > 95 % Warm up

P Conducting atmosphere Use filter

Forbidden Conditions D
C Corrosive atmosphere

E Explosive atmosphere

8
SX77 4-07-2008 8:58 Pagina 9

2 - Installation

2.3 PANEL MOUNTING [1]

2.3.1 INSERT 2.3.2 INSTALLATION 2.3.3 CLAMPS 2.3.4 INSTRUMENT

THE INSTRUMENT SECURING REMOVING UNPLUGGING B
1 Prepare panel cut-out; 1 Fit the mounting clamps; 1 Insert the screwdriver in the 1 Push and
2 Check front panel gasket 2 Push the mounting clamps clips of the clamps; 2 Pull to remove the instrument.
position; towards the panel surface to 2 Rotate the screwdriver.
3 Insert the instrument through secure the instrument. Electrostatic discharges can
the cut-out. damage the instrument.
1
1MΩ
1
Before removing the instrument
the operator must discharge
himself to ground.
1

2
3
2 1
2 1
UL note
2
[1] For Use on a Flat Surface of a Type 2 and Type 3 ‘raintight’ Enclosure. 1
9
SX77 4-07-2008 8:58 Pagina 10

3 - Electrical Connections

3 ELECTRICAL 3.1 TERMINAL BLOCK [1] B

CONNECTIONS Rear 5.7 mm
1 13 25 terminal 0.22 in
cover
DP 1 13 25 L
2 14 26

(master)
Cable size

RS485
RS485

(Slave)
Profibus

DN 2 14 26 N 1 mm2 [2]
DG 3 C 15 C 27 3 0,5 15 27
Nm
VP 4 16 28 NC
5 17 POT 29 C OP3
35 screw terminals M3
4 16 28
LOGIC
INPUT

1
6 18 0% 30 NO
2 REM Option terminals
7 19 31 NO 5 17 29
3 OP1
8 20 32 C Holding screw 0.5 Nm
OP5

OP6
(option) OP2
9 21 33 NO 6 18 30
A
IN1
10 22 N/C 34 NO Positive screw-driver PH1
b IN2 OP4
11 RTD 23 35 C
TC
(option) 7 19 31 Negative screw-driver
B 24V—
12 24 36 0.8 x 4 mm
mV/V/mA OUT
8 20 32
Terminals
9 21 33 Pin connector
q 1.4 mm - 0.055 in max.
10 34
Fork-shape AMP 165004
11 23 Ø Ø 5.5 mm - 0.21 in
35
UL notes
[1] Use 60/70 °C copper (Cu) conductor only. 12 24 36 Stripped wire
L L 5.5 mm - 0.21 in
[2] Wire size 1 mm2 (18 AWG Solid/Stranded)
10
SX77 4-07-2008 8:58 Pagina 11

3 - Electrical Connections

PRECAUTIONS B 3.2 SUGGESTED WIRES ROUTING B

Despite the fact that the instru-
ment has been designed to work Conduit for supply and output cables
in an harsh and noisy environ-
mental (level IV of the industrial A B A B
standard IEC 801-4), it is recom-
mended to follow the following
suggestions. 1 13 25 1 13 25

A 2 14 26 2 14 26

3 15 27 3 15 27
All the wiring must comply with
the local regulations. 4 16 28 4 16 28

The supply wiring should be rout- 5 17 29 5 17 29

ed away from the power cables. 6 18 30 6 18 30

Avoid to use electromagnetic 7 19 7 19
31 31
contactors, power Relays and
8 20 32 8 20 32
high power motors nearby.
Avoid power units nearby, espe- 9 21 33 9 21 33

cially if controlled in phase angle 10 34 10 34

11 23 35 11 23 35 A= Supply
Keep the low level sensor input 12 24 36 12 24 36
B= Outputs
wires away from the power lines C= Analog inputs
and the output cables. D= Analogue output
If this is not achievable, use E= Digital input
shielded cables on the sensor EDC DC EDC DC Serial Comm.s
input, with the shield connected
to earth. Conduit for low level sensor cables

11
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3 - Electrical Connections

3.3 EXAMPLE OF WIRING DIAGRAM (VALVE CONTROL) B

Retransm. Commands Supervisory
V~
Notes:
Power 1] Make sure that the power supply voltage is
supply [3] the same indicated on the instrument.
switch
RS485 2] Switch on the power supply only after that
all the electrical connections have been
completed.
3] In accordance with the safety regulations,
PTC the power supply switch shall bring the
1 13 25
identification of the relevant instrument. The
2 14 26
V~ power supply switch shall be easily acces-
3 C C 15 27 sible from the operator.
OP3 Alarm 4] The instrument is PTC protected. In case
4 16 28
of failure it is suggested to return the instru-
5 IL1 17 29
[6] [5] ment to the manufacturer for repair.
6 IL2 18 30 5] To protect the instrument internal circuits
OP1 [5] use:
7 IL3 19 31
[6] - 2 AT fuse for Relay outputs (220 Vac)
8 20 32 - 4 AT fuse for Relay outputs (110 Vac)
[6] [5]
9 21 33 - 1 AT fuse for Triac outputs
OP2
10 34 Servomotor
6] Relay contacts are already protected with
11 23 35 Pt100 varistors.
Rj 24V
12 24 36 I Only in case of 24 Vac inductive loads,
°C use model A51-065-30D7 varistors (on
4…20mA
Transmitter request)
12
SX77 4-07-2008 8:58 Pagina 13

3 - Electrical Connections

3.3.1 POWER SUPPLY B 3.3.2 PV CONTROL INPUT B

Switching power supply with mul- A L-J-K-S-R-T-B-N-E-W thermocouple type
tiple isolation and PTC protection. • Connect the wires with the polarity as shown;
• Standard version: • Use always compensation cable of the correct type 11
Nominal voltage: for the thermocouple used;
100... 240Vac (-15...+10%); • The shield, if present, must be connected to a prop-
Frequency 50/60Hz. er earth. 12 Wire resistance
• Low Voltage version: 150Ω max.
Nominal voltage:
24Vac (-25...+12%); B For Pt100 resistance thermometer
Frequency 50/60Hz • If a 3 wires system is used, use always cables of the 10
or 24Vdc (-15...+25%); same diameter (1mm2 min.), maximum line resistance A
Power consumption 5W max. 20 Ω/line. Only for two wires sys-
• When using a 2 wires system, use always cables of the b
11 tem, put a jumper
PTC
included same section (1.5mm2 min.) and put a jumper between between terminals 11
25 L terminals 11 and 12 12 and 12.
B

Supply
26 N C For ∆T (2x RTD Pt100) Special
A When the distance between the controller and the
sensor is 15m using a cable of 1.5mm2 section, pro- A
10 Use wires of the same
27 duces an error on the measure of 1°C. R1 length and 1.5 mm2
11 size.
B
R1 + R2 must be <320Ω R2 Maximum line resis-
tance 20 Ω/line.
12
A

13
SX77 4-07-2008 8:58 Pagina 14

3 - Electrical Connections

3.3.2 PV CONTROL INPUT B 3.3.3 PV CONTROL INPUT - IN2 FREQUENCY INPUT B

C For mA, mV C1 With 2 wires transducer Using the frequency input (IN2),
the IN1 input is not yet avail- +5V
Transmitters able 10kΩ
V,mV mA 36 24V–
11 PV [1] 23
mA
4…20mA • Low level: 10kΩ
Rj Hz
11 0…2Volt /0.5mA max.
12 Rj • High level: 24
3…24Volt / ~ 0 mA max..
12
• Frequency range:
Input resistance = 30Ω per mA; 0…2kHz / 0…20kHz, selec-
Input resistance > 10MΩ per mV; table in configuration mode;
Input resistance = 10kΩ per Volt; C2 With 3 wires transducer • Use sensors with an NPN out-
put or a clean contact.
Transmitters
36 24V–
PV [1]
mA
11
4…20mA Rj
12

[1] Auxiliary power supply for exter-

nal transmitter 24Vdc ±20%/30mA
max without short circuit protec-
tion.
14
SX77 4-07-2008 8:58 Pagina 15

3 - Electrical Connections

3.3.4 AUXILIARY INPUT B 3.3.5 DIGITAL INPUT B

A - From Remote Setpoint B- From Potentiometer • The input is active when the TTL NPN Isolated
o.c. o.c. contact
logic state is ON, corre-
3
Current 0/4…20mA; for the measure of the position sponding to the contact Com.
C1
Input resistance = 30Ω. of the motor or the valve. closed.
5 IL 1
100% from 100Ω to 10kΩ max. C2
Voltage 1…5V, 0…5V, 0…10V; • The input is inactive when the 6 IL 2
Input resistance = 300kΩ. logic state is OFF, corre-
pot.h Operating Total C3
travel travel
sponding to the contact open. 7 IL 3
pot.I distance distance
18
Rj 0%
19
mV-V mA

16
100%
Not available with frequency
input 17
0%
18

15
SX77 4-07-2008 8:58 Pagina 16

3 - Electrical Connections

3.3.6 OP1 - OP2 - OP3 - OP4 - OP5 - OP6 OUTPUTS B

The functionality associated to Control outputs Alarms Retransmission
each of the OP1, OP2, OP4,
Main Secondary
OP5 and OP6 output is defined AL1 AL2 AL3 AL4 PV / SP / MV
during the configuration of the (Heat) (Cool)
instrument. A Single OP1 OP2 OP3 OP4 OP5 OP6
The suggested combinations
are: B action OP5 OP1 OP2 OP3 OP4 OP6
C Split range OP5 OP6 OP1 OP2 OP3 OP4
D OP1 OP2 OP3 OP4 OP5 OP6
E Double OP1 OP5 OP2 OP3 OP4 OP6
F action OP5 OP2 OP1 OP3 OP4 OP6
G OP5 OP6 OP2 OP3 OP4
L Valve drive s
OP1 OP2 t OP3 OP4 OP5 OP6
where:

OP1 - OP2 Relay output

OP3 - OP4 Relay outputs
OP5 - OP6 Analogue/ digital control or retransmission outputs

16
SX77 4-07-2008 8:58 Pagina 17

3 - Electrical Connections

3.3.6-A SINGLE ACTION RELAY 3.3.6-C DOUBLE ACTION

CONTROL OUTPUT B RELAY/RELAY CONTROL OUTPUT B
Fuse Fuse
31 31 32
OP1 [1] Coil of the heat OP1 [1] Coil of the heat OP2 [1]
load contactor load contactor
32 32 33
Fuse Coil of the cool
load contactor

3.3.6-B1 SINGLE ACTION SSR DRIVE 3.3.6-D1 DOUBLE ACTION

CONTROL OUTPUT B RELAY/SSR DRIVE CONTROL OUTPUT B
Static Fuse Static
Relay 31 Relay
8 8
OP1 [1] Coil of the heat
OP5 load contactor OP5
32
Heat 9 Cool 9
load load

3.3.6-B2 SINGLE ACTION 3.3.6-D2 DOUBLE ACTION CONTROL OUTPUT

ANALOGUE OUTPUT B RELAY/ANALOGUE CONTROL OUTPUT B

mA mV,V Fuse
8 31 mA mV,V
Heat 8
OP5 OP1 [1] Coil of the heat
load load contactor Cool OP5
9 32 load
9

17
SX77 4-07-2008 8:58 Pagina 18

3 - Electrical Connections

3.3.6-E1 DOUBLE ACTION Notes for pages 17 - 18 - 19

DIGITAL/RELAY CONTROL OUTPUT B OP1 - OP2 Relay output
• SPST Relay N.O., 2A/250 Vac (4A/120Vac)
Static
Relay 32 for resistive load,
8 • Fuse 2AT at 250V, 4AT at 110V.
OP2 [1]
OP5
33
Heat 9 Fuse Isolated digital outputs OP5-OP6
Coil of the cool • 0…24Vdc, ±20%, 30 mA max.
load load contactor
Isolated analogue outputs OP5-OP6
3.3.6-E2 DOUBLE ACTION • 0/4…20mA, 750Ω / 15V max.
ANALOGUE/RELAY CONTROL OUTPUT B 0/1…5V, 0…10V, 500Ω / 20mA max.

mA mV,V 32 [1] Varistor for inductive load 24Vac only

8
Heat OP5 OP2 [1]
load
9 33
Fuse Coil of the cool
load contactor

3.3.6-F1 DOUBLE ACTION

DIGITAL/DIGITAL CONTROL OUTPUT B
Static Static
Relay Relay
8 20
OP5 OP6

Heat 9 21 Cool
load load

18
SX77 4-07-2008 8:58 Pagina 19

3 - Electrical Connections

3.3.6-F2 DOUBLE ACTION CONTROL OUTPUT 3.3.6-G MOTOR POSITIONER OUTPUT

DIGITAL / ANALOGUE B RELAY/RELAY
Valve drive PID
Static
Relay V,mV mA without potentiometer
8 20 3 pole output with N.O. contacts
OP5 OP6 Cool (raise, lower, stop)
load
Heat 9 21
load
31
Raise
3.3.6-F3 DOUBLE ACTION CONTROL OUTPUT OP1
Vac
ANALOGUE / DIGITAL B 32 M
~
OP2 Lower
Static
mA mV,V Relay 33
8 20
Heat OP5 OP6
load
9 21 Cool
load

3.3.6-F4 DOUBLE ACTION CONTROL OUTPUT OR SPLIT RANGE

ANALOGUE / ANALOGUE B

mA mV,V V,mV mA
8 20
Heat OP5 OP6 Cool
load load
9 21

19
SX77 4-07-2008 8:58 Pagina 20

3 - Electrical Connections

3.3.7 OP1-2-3-4 ALARM OUTPUTS B 3.3.8 OP5 AND OP6 (OPTION) 3.3.9 SERIAL COMMUNICATIONS
ANALOGUE CONTROL OUTPUTS B (OPTION) [2] B
NC Fuse
28 mA mV,V
MASTER SLAVE
[1] AL3 load 8 1 13
OP3
Heat
29 V~ load
OP5
C
[1] AL3 load 9 2 14
30
NO Fuse 3 C C 15
V,mV mA
Fuse 20
34 Cool • Galvanic isolation 500Vac/1 min;
OP6
OP4 [1] AL4 load load Compliance to the EIA RS485 standard
21 for Modbus/Jbus;
35 V~
• Termination setting dip switches.
e The relay output OP1, OP2, can be used as OP5 and OP6 outputs can be configured for
alarm outputs only if they are not used as control action or PV/SP/MV retransmission:
MASTER
control outputs. • Galvanic isolation 500Vac/1 min: 1 2 3 4
• 0/4…20mA, 750Ω / 15Vdc max.
0/1…5V, 0…10V, 500Ω / 20mA max..
Fuse
31 Notes:
OP1 [1] AL1 load SLAVE
[1] Varistor for inductive load 24Vac only
32 Vac
[2] A Please, read the user manual:
OP2 [1] AL2 load “Serial communications and config-
33 uration software”.
Fuse

20
SX77 4-07-2008 8:58 Pagina 21

3 - Electrical Connections

3.3.10 PROFIBUS DP (OPTION) B

DP Termination resistors 220Ω and To make the connections easier, a D-Sub type (9 poles) connec-
1 390Ω (1/4 W, ±5%) for external tor: model AP-ADP-PRESA-DSUB/9P
mounting on the initial and end- Must be used with a 9PIN male ERNI type part no. 103648 or sim-
DN
2 ing PROFIBUS stations only. ilar connector.

DG
3 DP 5
220Ω 9

DN Initial
VP 390Ω
4 PROFIBUS
DG station
390Ω
6
VP 1
• Galvanic isolation 500 Vac/1 min
• Compliance to the EIA RS485 4-40UNC-2B 33

standard for PROFIBUS DP; DP

• Connecting cable: twisted Description according to
DN Other X5 D-SUB 9 poles Signal
pair cable as per PROFIBUS PROFIBUS specifications
PROFIBUS
specifications (e.g. Belden DG stations 1 3 RxD/TxD-P (DP) Receive
data plus
data/transmission
B3079A);
RxD/TxD-N (DN) Receive data/transmission
VP
• Max. lenght: 100 m at 12 Mb/s 2 8 data negative
Data transmission potential
DP
3 5 DGND (DG) (ground to 5V)
220Ω
Supply voltage of the termi-
DN Ending 4 6 VP (VP) nating resistance-P, (P5V)
390Ω PROFIBUS
DG station Detailed information concerning wiring and cables can be found on
390Ω
VP the PROFIBUS Product Guide or on Internet at:
[Link]
21
SX77 4-07-2008 8:58 Pagina 22

4 - Operation

4 OPERATION 4.1.1 KEY FUNCTIONS AND DISPLAYS IN OPERATOR MODE

Digital input status LEDs (yellows) Over Under

ó - IL1 active range range
ò - IL2 active
ô - IL3 active I1 I2 I3
____ 8888
8888 ----
PV control input in engineering units
Status LEDs (greens)
} Communications running
45.80 % Control output
Ä Tuning running
{ Manual operating mode
50 or Program status (see page 64)

Ö Timer/Program running
á Program Waiting
45.80 SP operating Setpoint
(Local/Remote or Stored)
Ü Remote Setpoint active
ú First stored Setpoint active Control output LEDs (red)
ù Second stored Setpoint active å OP1/OP4 ON - ç OP2/OP4 OFF
û Third stored Setpoint active
Run/stop Timer or a program
Alarm status LEDs (reds)
Å AL1 ON
Ç AL2 ON Entry key for selection and value setting confirmation
É AL3 ON
Ñ AL4 ON

Auto/Man Setpoint setting

Menu access

22
SX77 4-07-2008 8:58 Pagina 23

4 - Operation

4.1.2 KEYS FUNCTIONS AND DISPLAY IN PROGRAMMING MODE

A
The parameter setting procedure
has a timeout. If no keys are Parameter value
pressed for, at least, 30 seconds,
the controller switches back,
automatically, to the operator
35.0
mode.
P.b. Parameter mnemonic

After having selected the para-

meter or the code, press $
and % to display or modify the
value.
Back to the previous parameter
The value is entered when the
next parameter is selected, by
pressing the è key.
Pressing the back key ê or Entry key for selection
after 30 seconds from the last and value setting confirmation
modification , the value doesn't
change. Value modification

From every parameter, pressing Access to the menu for:

the í key, the controller switch- - Parameter setting
es to the operator mode. - Configuration
- Access selection

23
SX77 4-07-2008 8:58 Pagina 24

4 - Operation

4.2 PARAMETER SETTING

4.2.1 NUMERIC ENTRY 4.2.2 MNEMONIC CODES SETTING

(i.e. the modification of the Setpoint
274.8 Operator
mode (e.g. configuration see page 26)
value from 275.0 to 240.0 ) 275.0 working Setpoint
displayed Press the $ or % to display the next or previous mnemonic
for the selected parameter.
Press $ or % momentar- Continued pressing of $ or % will display further mnemonics
ily to change the value of 1 unit Local at a rate of one mnemonic every 0.5 s. The mnemonic displayed
every push 274.8 Setpoint display at the time the next parameter is selected, is the one stored in the
Continued pressing of $ or 275.0 parameter.
% changes the value, at rate
that doubles every second. ————Decrease
Releasing the button the rate of
change decreases. 274.8 Setpoint
°C Engineering
Units °f Degree
Fahrenheit
In any case the change of the modification Unit Degree Unit
value stops when it has reached
230.0 Centigrade

the max/min. limit set for the

————Increase
parameter.
°f Degree
Fahrenheit none no units
defined
In case of Setpoint modification:
274.8 Unit Unit
press $ or % once to dis- 240.0
play the local Setpoint instead after 2 s
of working Setpoint.
°C Degree
Centigrade
To evidence this change the dis-
play flashes once. Then the
°C Setpoint entry.
The operation is Unit ph Ph

Setpoint can be modified 240.0 acknowledged by Unit

one flash of the
display.
24
SX77 4-07-2008 8:58 Pagina 25

4 - Operation

4.3 CONFIGURATION PROCEDURE

Enter the configuration
password
274.8 Operator
Mode Conf Configuration
menu 33 from -999...9999
(33 default from factory)
275.8 Menu [Link] Must be equal to the
value
of the parameter
Press the key until
[Link] (see page.50)

NO Back to the operator mode

OK
Yes
Inputs Setpoint Output Digital inputs Alarm s Output
Configuration Configuration Configuration configuration configuration Configuration

InP. S.P. Out [Link] ALM EHit

Conf Conf Conf Conf Conf Conf

(see page 26) (see page 27) (see pages 28 e 29) (see page 30) (see page 31)

25
SX77 4-07-2008 8:58 Pagina 26

4 - Operation

4.3.1 INPUTS CONFIGURATION

Tab. 1 Input type Tab. 2 Engineering units

InP. LINEAR INPUT
ONLY Value Description éIPInp.
nP. Value Description Ué nit
tc. j 0…600°C 32…1112°F none None
Conf é 0 tc. k 0…1200°C 32…2192°F °C Degree centigrade
No. of decimals tc. l 0…600°C 32…1112°F °f Degree Fahrenheit
[Link] 0 /1 /2 /3 tc. s 0…1600°C
tc. r 0…1600°C
32…2912°F
32…2912°F
MA mA
MU mV
tc. t -200…400°C -328…752°F U Volt
é 0 tc. b 0…1800°C 32…3272°F bar bar
é0=10
Inp. Input type [Link] Low range
from min. range
tc. n 0…1200°C [1] 32…2192°F
[Link] 0…1100°C [2] 32…2012°F
psI PSI
rh Rh
see table 1 up to [Link]
tc.U3 0…2000°C 32…3632°F ph Ph
é9999 tc.U5 0…2000°C 32…3632°F Hz Hertz
énone High range tc. E 0…600°C 32…1112°F
Unit Engineering [Link] from [Link] cuSt Custom range on request Notes:
Units to max. range
rtd1 -200…600°C -328…1112°F
see table 2
éno rtd2 -99.9...300.0°C -99.9…572.0°F
[1] NiChroSil-NiSil thermocouple.
Square root del.t -50.0…50.0°C -58.0…122.0°F
Sqr no / yes M.50 0…50 mV [2] Ni-Mo thermocouple.
M.300 0…300 mV
éno
0=5 0…5 Volt Engineering
Linear inputs 1=5 1…5 Volt units
CHar characterisation
no / yes
0=10 0…10 Volt
0=20 0…20 mA
4=20 4…20 mA
Frq.L 0…2.000 Hz Frequency
Frq.H 0…20.000 Hz (option)
26
SX77 4-07-2008 8:59 Pagina 27

4 - Operation

4.3.2 SETPOINT CONFIGURATION

Tab. 3 Setpoint type

S.P. Value Description
loc Local only
éSP
. t
. y

Conf REMOTE
reM Remote only
l=r Local/remote only
INPUT ONLY loc.t Local - trim
reM.t Remote - trim
éLoc é4=20 Prog Programmed (option)
[Link] Setpoint [Link] Remote
input
Setpoint
Tab. 4 Rem. Setpoint é[Link]
type see table 4 Value Description
see table 3 not displayed if the
frequency input is present
0=5 0…5 Volt
éno éNo 1=5 1…5 Volt
Stored 0=10 0…10 Volt
[Link] Setpoint Tracking [Link] Remote Setpoint
Slope enable [1]
0=20 0…20 mA
see page 43
no / yes 4=20 4…20 mA
no/ yes
é[Link]
[Link] Setpoint slope
time limits
[Link]/
[Link]/
[Link]
[1] Not available with Setpoint
Programmer option
27
SX77 4-07-2008 8:59 Pagina 28

4 - Operation

4.3.3 OUTPUT CONFIGURATION

Out éOFF WITH OP5 ANALOGUE WITH OP6 ANALOGUE OUTPUT

Secondary output OUTPUT NOT USED AS MAIN NOT USED AS SECONDARY
Conf [Link] (Cool)
(Heat/Cool or split
CONTROL OUTPUT CONTROL OUTPUT
range see table 7
éno
Cool output on OP5 énone énone
éPid:r [Link].5 (Heat/Cool only) 1st retransmitted 2nd retransmitted
Control no/yes rt. 1 output selection rt. 2 output selection
[Link] type
see table 5 éOFF
none/ P.U/. S.P. none/P.U/S.P/. M.U.
Main output é4=20 é4=20
éOFF [Link] safety value 1st retransmission 2nd retransmission
Main output
OFF/-100…+100% [Link].1 output [Link].2 output
[Link] (Heat)
éOFF
see table 8 see table 8
see table 6 Main output é 0 é 0
[Link] forcing value
1st retransmission 2nd retransmission
OFF/-100…+100% rt.L1 low range
whole range
rt.L2 low range
whole range
é50.0
Split range % é9999 é9999
[Link] (split range only) 1st retransmission 2nd retransmission
0.0…+100.0% rt.H1 high range
whole range
rt.H2 high range
whole range

28
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4 - Operation

RETRANSMISSION
Retransmission
Tab. 5 Control mode
Value Description é[Link]
Tab. 7 Secondary output (Cool)
Value Description éSC
. O
. P
When OP5 and OP6 outputs
are not configured as control #rt.H1 high
output, they can retransmit the range
[Link] Reverse action
[Link] Direct action
On - Off Off Not used
OP 2 Relay / Triac Digital PV, SP or MV linearised value. #rt.H2
Example:
pid.d Direct action P.I.D. log Digital signal Retransmitted signals • T/C S: range 0…1600°C;
pid.r Reverse action 0=5 0…5 Volt
[Link] Direct action Main output • Output range, 4…20 mA;
Modul. 1=5 1…5 Volt
[Link] Reverse action valves 0=10 0…10 Volt
DC
signal
#rt. 1 none/P.U/. S.P. • Retransmitted signal PV on
[Link] Linear 800…1200°C range.
Heat/ 0=20 0…20 mA
[Link] Oil charac. 4=20 4…20 mA Secondary
H.C.H2 Water charac.
Cool #rt. 2 output mA
spl.1 Direct-Direct Tab. 8 Retransmission outputs
Split none/P.U/. S.P /M.U. #retr = 4=20
spl.2 Direct-Reverse éOr. t.1 20
range Value Description #rt.H = P.U.
spl.3 Reverse-Reverse éOr. t.2
[1] Output #rt.L1 = 800
spl.4 Reverse-Direct 0=5 0…5 Volt
1=5 1…5 Volt
#[Link].I range #rt.H1 =1200
Tab. 6 Main Output (Heat) 0=5 /1=5 /0=10
Value Description é[Link]
. P
0=10 0…10 Volt
0=20 0…20 mA
#[Link].2 0=20 / 4=20
Off Not used 4=20 4…20 mA The following parameters define
OP 1 Relay / Triac Digital the low and high range.
log Digital signal 4
Retransmission °C
0=5 0…5 Volt
1=5 1…5 Volt
#rt.L1 low 800 1200 1600
DC range
0=10 0…10 Volt
0=20 0…20 mA
signal
[1] Not available with
#rt.L2 With
rt.H1
[Link] greater than
it is possible to obtain
4=20 4…20 mA Setpoint Programmer option a reverse scale.
29
SX77 4-07-2008 8:59 Pagina 30

4 - Operation

4.3.4 DIGITAL INPUTS CONFIGURATION 4.3.5 ALARM S CONFIGURATION

Tab. 10 Digital Inputs éOFF

[Link] functions éIl1 ALM AL. 1
AL1 alarm type
see table 11
éIl2
Conf Value Description éIl3 Conf
Off Not used
NOT AVAILABLE
l=r Local/Remote
[Link] Auto/Man OF AL. 1 = OFF
s.p. 1 1st stored Setpoint éOP1
éOFF s.p. 2 2nd stored Setpoint AL1 addressing
s.p. 3 3rd stored Setpoint [Link] OP1 / OP2 [1]
IL1 IL1 digital input
function keb.I Keyboard lock [1] OP1 and OP2 outputs can be
OP3 / OP4 [2]
see table 10 slo.1 s.p. slope disable used as alarm outputs if they éno AL1 latching
éOFF [Link] Measure hold are not used as control out-

IL2 IL2 digital input [Link] Output forcing mode puts. Ltch no / yeS
function Prg.1 1st program
see table 10 Prg.2 2nd program up to
[2] OP3 and OP4 can be related éno
éOFF Prg.3 3rd program 3
to the program (if option AL1 start-up

IL3 IL3 digital input Prg.4 4th program installed). bloc disabling
no / yeS
function r.=H. Program Run/Stop
see table 10 rSt Program reset
BLck Reset blocking éno
Disables AL1 if a sen-
donb sor break occurs
no / yeS

30
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4 - Operation

éOFF AL2 alarm type

éOFF AL3 alarm type
éOFF Tab. 11 Alarm type
AL4 alarm type
éAl 1
AL. 2 see table 11 AL. 3 see table 11 AL. 4 see table 11
éAl 2
éAl 3
Value Description éAl 4
NOT AVAILABLE NOT AVAILABLE NOT AVAILABLE Not used or used by the
OF AL. 2 = OFF OF AL. 3 = OFF OF AL. 4 = OFF Off programme (AL3/AL4)
éOP2 éOP3 éOP4 fs.H Active High
AL2 addressing AL3 addressing AL4 addressing Absolute
[Link] OP1 / OP2 [1] [Link] OP1 / OP2 [1] [Link] OP1 / OP2 [1] fs.l Active Low
OP3 / OP4 [2] OP3 / OP4 [2] OP3 / OP4 [2]
éno éno éno deU.H Active High
AL21 latching AL3 latching AL4 latching Deviation
Ltch no / yeS Ltch no / yeS Ltch no / yeS deU.l Active Low
band Active Out Band
éno éno éno
AL2 start-up AL3 start-up AL4 start-up Loop break alarm
bloc disabling
no / yeS
bloc disabling
no / yeS
bloc disabling
no / yeS
lba (AL1 only)

éno éno éno

- Disables AL2 if a sen- Disables AL3 if a sen- Disables AL4 if a sen-
donb sor break occurs
no / yeS
donb sor break occurs
no / yeS
donb sor break occurs
no / yeS

31
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4 - Operation

4.3.6 AL1, AL2, AL3, AL4 ALARMS CONFIGURATION [A] OPERATING CONDITIONS [B] ALARM ACKNOWLEDGE
FUNCTION
Absolute alarm
It is possible to configure up to 4 Alarm occurrence display The alarm, once occurred, is pre-
On
alarms: AL1, AL2, AL3, AL4 (see This function can be enabled by the Active high sented on the display until to the time
page 31) selecting, for each of them: configuration software. Off é-fsH of acknowledge. The acknowledge
hyd hyu
A the type and the operating condi- Please, read the user manual: On operation consists in pressing any key.
tion of the alarm (table 11 page 31) “Serial communication and configu- Active low
B the functionality of the alarm
acknowledge (latching) l # tch
ration software”. é-fsl

Low range
Off
High range
Yes
Alarm threshold
C the start-up disabling (blocking)
b
# loc Deviation alarm Ltch
D alarm inhibition on sensor break On SP
E the physical output of the alarm The type of alarm is presented Active high
flashing, on the front panel in é-deH
O
# pI #Op2 O
# p3 O
# p4 alternation with the PV value. Off
hyd hyu
On After this operation, the alarm leaves
The outputs can be used for Active low the alarm state only when the alarm
alarms if they are not used as é-del
control outputs

(see par. 3.3.7 page 20)

3deH - range
∆SP

Alarm threshold
Off

+ range
condition is no longer present.

It is possible to route up to 4 alarm Band alarm

to a single output (OR of the alarms). 275.0 Active out
SP On

é-bnd Off
hyd hyu hyd hyu
∆SP ∆SP

full scale full scale

The red led of the activated Alarm threshold
alarm output is on.
32
SX77 4-07-2008 8:59 Pagina 33

4 - Operation

[C] START-UP DISABLING [D] ALARM DISABLING AT SENSOR BREAK LOOP BREAK ALARM LBA
For those alarm that are configured to be different than LBA, is possible to When the controller connection to
set the parameter d
# onb (disable on break). the sensor is discontinued or other

Yes Set:
no To maintain the alarm status when a sensor break is detected.
yes To disable the alarm intervention when a sensor break is detected. Once
faults are detected in the control
loop, the AL1 alarm becomes
active, after a predefined time of 1...
Bloc the sensor has been changed, the alarms that were active before the
sensor break are activated again. 9999 s, from the detection of the
failure (see page 37)
When a sensor failure occours, the
LBA interventrion is immediate. The
alarm state ceases when the fault
condition is no longer present.

PV
∆SP
SP
Disable
#[Link] = 500°C Ilba OP1
On ramp
down
Off
Start-up
∆SP
#-FS.H = 300°C
Sensor Sensor
275.0
1 2 3 4
threshold Process break replacement A/M
= variable PV
SP± range
SP ramp
∆SP Disable up #donb = no
On mA
AL1
Off °C
Start-up

#donb = yes
AL1 e In case of ON-OFF control, the
LBA alarm is not active.

33
SX77 4-07-2008 8:59 Pagina 34

4 - Operation

4.4 PARAMETERISATION - MAIN MENU

274.8 Operator
mode
A
275.0 The parameter setting procedure
has a timeout. If no keys are
pressed for, at least, 30 seconds,
the controller switches back, auto-
matically, to the operator mode.
Setpoint
programmer menu
(if the option is installed)

Setpoint
menu Prog Alarm
menu
PID
menu
Tuning
menu

S.P. Menu AL PId Tune

Menu Menu Menu Menu

(see page 36) (see pages 62 and 63) (see page 37) (see page 38) (see page 39)

34
SX77 4-07-2008 8:59 Pagina 35

4 - Operation

After having selected the parameter or the code,

press $ or % to modify the value (see page
24) The value is entered when the next parameter
is selected, by pressing the è key.

Pressing í go back to the Operator mode

Input Output Communication Access Configuration

menu menu menu menu menu

InP Out CoMM AccS Conf

Menu Menu Menu Menu Menu

(see page 39) (see page 40) (see page 41) (see page 50) (see page 25)

35
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4 - Operation

éLoc 4.4.1 PARAMETERISATION - SETPOINT MENU

S.P. Setpoint menu
L=r Setpoint selection Depending on the configuration index shown on page 27, the
Menu local/remote
Loc / reM
following parameters are present or not.
[1] The units of the slope parameters are Digit/s, digit/min digit/hr

LOCAL/REMOTE, LOCAL WITH TRIM OR

LOCAL ONLY REMOTE OR PROGRAMMED REMOTE WITH TRIM
INDEX L# oc INDEX L# =r r # eM P # rog INDEX #Loc.t #reM.t

énone é 1:00 éL.réange

Stored Setpoint Ratio Setpoint Setpoint
[Link] selection
none/ [Link]/
rtio -9.99…99.99 S.P. L low limit
full scale
[Link]. 1 / [Link]. 2/
é 0 [Link]
. 3 é 0 éH.réange
Remote Setpoint
S.P. 1 1st stored Bias Setpoint bias
full scale
S.P. H high limit
full scale
Setpoint
full scale
é 0 éOFF
2nd stored Slope up
S.P. 2 Setpoint
full scale
SL. u 0ff/1…9999 digit/
[1]

é 0 éOFF
3th stored Slope down
S.P. 3 Setpoint
full scale
SL. d digit/..
0ff/1…9999
0ff/1…9999
digit/ [1]

36
SX77 4-07-2008 8:59 Pagina 37

4 - Operation

4.4.2 PARAMETERISATION - ALARMS MENU

Alarms é 1 é 1 [1] A code, specifying the n° and the

AL menu
[Link] Alarm 1 hysteresis
asymmetric upper hy.3u Alarm 3 hysteresis
asymmetric upper
alarm type that has been configured
(see page 31), is displayed. At this
0…5% Span 0…5% Span
Menu in engineering units in engineering units
point, the user must enter the thresh-
é 1 é 1 old value, according to the following
Alarm 1 hysteresis Alarm 3 hysteresis table.
[Link] asymmetric lower hy.3d asymmetric lower
0…5% Span 0…5% Span
in engineering units in engineering units N° and
é 0 é 1 é 1 Type and value Mode
Alarm threshold 1 Alarm 1 delay Alarm 3 delay Param.
1--- [1] see table tf1- OFF/1...9999 tf3- OFF/1...9999 Absolute Active high -fs.H
full scale Active low -fs.l
é 0 é 1 é 1
Alarm threshold 2 Deviation Active high -de.H
2--- [1] see table hy.2u Alarm 2 hysteresis
asymmetric upper hy.4u Alarm 4 hysteresis
asymmetric upper full scale Active low -de.l
0…5% Span 0…5% Span
in engineering units in engineering units Band Active
é 0 é 1 é 1 full scale out of band -bnd
Alarm threshold 3 Alarm 2 hysteresis Alarm 4 hysteresis
3--- [1] see table hy.2d asymmetric lower hy.4d asymmetric lower
L.B.A.
0…5% Span 0…5% Span
in engineering units in engineering units 1…9999 s
Active high -lba
é 0 é 1 é 1
Alarm threshold 4 Alarm 2 delay Alarm 4 delay
4--- [1] see table tf2- OFF/1...9999 tf4- OFF/1...9999

37
SX77 4-07-2008 8:59 Pagina 38

4 - Operation

4.4.3 PARAMETERISATION - PID MENU (not shown for ON-OFF control action)

PID Menu
PID

Menu

é 5:0 éOFF é 5:0

Proportional
P.b. band [Link] Error
dead band P.b. C Proportional
Cool channel
band

0.5…999.9%c.s. 0ff/0.1...10.0 digits 0.5…999.9%c.s.

é 60 é 1:00 YES
é 60
Integral Overshoot control Heat / Cool
t.i. time O.C. 0.01…1.00
Algorithm OK
t.i. C Cool
Integral time
0ff/1…9999 s (not displayed if NO
0ff/1…9999 s
Heat/Cool)
é 12:0 é 50:0 é 12:0
Derivative Manual reset
t.d. time [Link] 0ff/1…100% output t.d. C Cool
Derivative time
0ff/0.1…999.9 s (not displayed if 0ff/0.1…999.9 s
Heat/Cool)

38
SX77 4-07-2008 8:59 Pagina 39

4 - Operation

4.4.4 PARAMETERISATION 4.4.5 PARAMETERISATION

TUNING MENU (not shown for ON-OFF control action) INPUT MENU
for AT
Tune Tuning
menu
N
# o InP Input
menu
OK
Menu
Menu y
# eS

Calculated Proportional
p.b. band [1] (display only)
(available when adaptive
tune is selected)
éOFF
Calculated Integral Filter time constant
t.i. time [1] (display only)
(available when adaptive
[Link] (user enabled/disabled)
Off/0.2…99.9 seconds
tune is selected)
éno é 0
Initial Calculated derivative Measure bias
tune tune start
(One shot tune)
t.d. time [1] (display only)
(available when adaptive
[Link] -60…60 digit
no/yes tune is selected)
éno é 0:11
Continuous [1] These values Sampling time
AdPt Tune start
Adaptive Tune (A.T.)
are not automati-
cally stored on the
[Link] 0.1…10.0 seconds
no/yes PID menu parame-
ters P.b.,t.i.,t.d.

39
SX77 4-07-2008 8:59 Pagina 40

4 - Operation

4.4.6 PARAMETERISATION - OUTPUT MENU

é 10:0
Out Output
menu t.c. Cycle time
(time proportional only)
0.2…100.0 s
Menu é 0:0
Control Output low limit Valve drive Heat / Cool
OP. L (not available in algorithm Algorithm
Heat/Cool configuration)
0…100%
é100:0 é 60 é 0:5
Control output Motor travel time Dead band
OP. H high limit [Link] 15…600 seconds [Link] 0.0…5.0%
0…100%
On-Off PID é Off é 0:5 é 10:0
Algorithm Algorithm Control output Minimum Cool cycle time
OP.r rate limit [Link] output step t.c. C (time proportional only)
(user enabled/disabled) 0.1…5.0% 0.2…100.0 s
0ff/0.01…99.99%s
é Off é100:0

é 1 [Link] Control Output

soft start value OP.C.H
Cool control output
high limit
(PID only)
(user enabled/disabled)
[Link] Output hysteresis
0…5% Span é 10
0ff/1…100%
é Off
0.0…100.0%
in engineering units Soft start function Cool output rate limit
[Link] activation time [Link] (user enabled/disabled)
1…9999 s 0ff/0.01…99.99%s

40
SX77 4-07-2008 8:59 Pagina 41

4 - Operation

Serial
CoMM 4.4.7 PARAMETERISATION - SERIAL COMMUNICATION MENU

communication Menu Depending on serial communication choosen (see model code on page 5), there are the
menu following parameters:
RS485 Modbus/Jbus Index
SLAVE + PROFIBUS DP c= 7-8
é 1
RS485 Modbus/Jbus
SLAVE Index Add.S SLAVE address
communication
c= 5 (if option installed)
é 1 0ff / 1…247
é9600
Add.S SLAVE address
communication RS485 Modbus/Jbus Index
bdr.S
SLAVE baud rate
1200/2400
(if option installed) SLAVE + MASTER c= 6 4800/9600/19200
0ff / 1…247
é9600 éno
éJbuS
bdr.S 1200
SLAVE baud rate
/2400 MaSt MASTER
enable Communication
4800/9600/19200 no / yeS Pro.S protocol
MbuS / jbuS
éJbuS é9600
SLAVE é 3
Pro.S communication protocol
MbuS / jbuS
bdr.M MASTER baud rate
1200/2400 PAr.y
Parity
none/EVEn/odd
4800/9600/19200
énone éJbuS
Parity MASTER é 3
PAr.y none/EVEn/odd Pro.M communication protocol
MbuS / jbuS Add.P PROFIBUS DP
address
3…124

41
SX77 4-07-2008 8:59 Pagina 42

4 - Operation

4.5 PARAMETERS 4.5.1 SETPOINT MENU

For a simpler use of the con- 1st stored

troller, its parameters have been #S.P. L Setpoint
low limit
Otherwise, the Setpoint value is
reached according to the con- # .P. 1
S Setpoint
organised in menu, according to Setpoint figured rate of change. 2nd stored
their functionality area. #S.P. H high limit #S.P. 2 Setpoint
High and low limit of the The new Setpoint value is called 3th stored
Setpoint SP. "Target Setpoint". It can be dis- #S.P. 3 Setpoint
The minimum span (S.P.L - S.P.H) played by means the parameter Values of the three Setpoints,
must be greater than 100 digit. #t.S.P. that are activated by mean of
(see procedure at page 53). logic inputs, communication
Setpoint parameters, and keyboard. The
s
# l. u ramp up When Remote Setpoint is con- Setpoint active is indicated by
Setpoint figured, we suggest to disable the ú, ù or û green led.
s# l. d ramp down #sl. u and #sl. d parameters
This parameter specifies the Off. See also page 56.
maximum rate of change of the
Setpoint. Remote Setpoint
Adjustable in digit/s,digit/min #[Link] Slope enable
Example Target Setpoint
and digit/hour (see page 27) = 350°C To enable or disable slopes when
the remote Setpoint is active.
Setpoint
change
When the parameter is OFF, s
# L. u = 10
Initial digit/minute
this function is disabled and
Setpoint
the new Setpoint is reached = 250°C
immediately after being t t = 10
entered.
42
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4 - Operation

Remote Setpoint Bias and Ratio

Stored Setpoint
#[Link] tracking r
# tio Remote
Setpoint Ratio Remote
signal
(see chapter 4.3.2 at page 27) Ratio is the coeff. which defines
Two different operation mode the remote Setpoint span with 10V ab
can be set: respect to the input span. bias = 20
ratio = 0.1
A- Stand-by mode # no
The memorised Setpoint is Remote a´ b´
active until its command is b
# ias Setpoint bias = 100
ratio = –0.1
active too. Then the controller Bias defines the starting point of
goes back to the Local Setpoint analogue Remote Setpoint in Range
which becomes the operating eng. units corresponding to the -200 0 20 100 600 °C
one. low limit (current or voltage) of LR a (b´ ) b (a´ ) HR
the remote signal. Remote
B- Tracking mode y # eS Setpoint span
Once the memorised Setpoint is
active, it remains operating also
when it command is not active
anymore.
The previous Local Setpoint
value will be lost. PV = Process variable
LR = PV low limit
HR = PV high limit
SR = Remote Setpoint
a (a´) = SR starting point
b (b´) = SR ending point
43
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4 - Operation

4.5.1 SETPOINT MENU 4.5.2 ALARM MENU

If SR starting point is lower (see also pages 32 and 33)
Setpoint reM.t (table 3, page 27)
then the ending point, both
SP = REM + (rtio • SL) + bias Asymmetric Alarm
expressed in engineering units:
biaS = starting point = a
SIGN = Remote signal % h
# y-u upper alarm t
# F1 delay
SPAN = HR-LR hysteresis Delay time for alarm activation.
rtio =
b-a
SIGN * SPAN Asymmetric OFF: alarm activated immediately
HR - LR
E.g.: biaS= 20
REM =
100 h
# y-d lower alarm 1...9999: alarm activated only if
100 - 20 80 hysteresis the condition persists for the set
rtio = = = 0.1 E.g.: Local Setpoint (SL) with an
time
600 - (-200) 800 external Trim with multiply- Example with high absolute alarm
If SR starting point is higher ing coefficient of 1/10: Alarm threshold
On
then the ending point, both Setpoint type = Loc.t
expressed in engineering units rtio= 0.1; biaS= 0 Off

biaS = starting point = a´ Remote Setpoint (SR) with an

internal Trim with multiplying #hy-d = #hy-u
rtio =
b´ - a´
HR - LR coefficient of 1/5:
E.g.: biaS= 100
Setpoint type = reM.t The parameter can be set
20 - 100 -80 rtio= 0.2; biaS= 0 between 0 and 5% of the con-
rtio = = = -0.1 figured Span and set in
600 - (-200) 800 Remote Setpoint range equal to
the Input range: Engineering units. e.g.
Working Setpoint (SP) as com- Range = -200…600°C
Setpoint type = Loc.t
bination of Local Setpoint (SL) Span = 800°C
and remote signal
rtio = 1; biaS=LR
SL = 0 Max. Hysteresis = 5% 800°= 40°C
Setpoint Loc.t (table 3, page 27)
For symmetrical hysteresis set
SP = SL + (rtio • REM) + biaS
h
# y-d =h
# y-u
44
SX77 4-07-2008 8:59 Pagina 45

4 - Operation

4.5.3 PID MENU 4.5.4 TUNING MENU

(not shown for ON-OFF
Not present with On-Off main Derivative Manual main control output)
output. # .d.
t Time #[Link] reset
Cool Derivative This term specifies the value of See page also 57
Proportional #t.d. C Time the control output when PV = SP, Two tuning method are provided:
# .b.
p Band It is the time required by the pro- in a PD only algorithm (lack of • Initial one shoot Fuzzy-Tuning
Cool Proportional portional term P to reach the level of the Integral term). • Continuous, self learning
#p.b. C Band D. When Off it is not included. Adaptive Tuning
This parameter specifies the pro- Error
portional band coefficient that Overshoot #[Link] Dead Band
The Fuzzy-Tuning determines

multiplies the error (SP - PV) #O.C. control Inside this band for (PV - SP), the con-
automatically the best PID term with
respect to the process behaviour.
(Automatically disabled when the trol output does not change to pro-
Integral adaptive tune is running) tect the actuator (output Stand-by) The controller provides 2 types of
# .i.
t Time This parameter specifies the “one shot” tuning algorithm, that
are selected automatically accord-
Cool integral span of action of the overshoot
#t.i. C Time control. Setting lower values ing to the process condition when
the operation is started.
It is the integral time value, that (1.00—>0.01) the overshoot
specifies the time required by the generated by a Setpoint change STEP response
integral term to generate an output is reduced. The overshoot con-
SP
equivalent to the proportional term. trol doesn’t affect the effective-
Setpoint change End of the tuning
When Off the integral term is not ness of the PID algorithm. operating and
included in the control algorithm. Setting 1, the overshoot control setting of the new
calculated terms
is disabled. PV variable
Start of autotune
operation
Control output

45
SX77 4-07-2008 8:59 Pagina 46

4 - Operation

4.5.4 TUNING MENU (Cont.)

Fuzzy-Tuning is selected when, Natural frequency The self-learning adaptive auto- amplitude of the signals. On the
at the start of the autotune oper- tuning start tune is not intrusive. It doesn’t basis of this data and their sta-
ation, the PV is far from the affect the process, at all, during tistical values, stored in the
PV variable
Setpoint of more than 5% of the the phase of calculation of the instrument, it modifies auto-
span. This method has the big End of the tuning optimal terms parameters. matically the PID term parame-
operating and setting
advantage of fast calculation, of the new calculated ters.
with a reasonable accuracy in terms. Continuous adaptive tune It is the ideal for all applications
the term calculation. Control output where it is required to change
Perturbation
continuously the PID terms para-
meters, in order to adjust the PID
Natural frequency is selected New to the changes of the process
when the PV is close to the SP parameters dynamic conditions.
Setpoint.
This method has the advantage Continuous adaptive tune is In case of power off with the
of a better accuracy in the term particularly suitable for con- Adaptive Tune enabled, the
calculation with a reasonable trolling process whose control values of the PID terms para-
speed calculation. characteristics change with meters are stored, in order to
time or are not linear in rela- be reused at the next power
The Fuzzy Tuning determines tion to the Setpoint values. on.
automatically the best method It doesn’t require any operation At power on the Adaptive Tune
to use to calculate the PID by the user. It is simple and starts automatically.
term, according the process works fine: it samples continu-
conditions. ously the process response to
the various perturbations, deter-
mining the frequency and the
46
SX77 4-07-2008 8:59 Pagina 47

4 - Operation

4.5.5 INPUT MENU 4.5.6 OUTPUT MENU

Input Control output Control output Soft start

#[Link] filter #[Link] hysteresis # p. H
O high limit #[Link] time
Time constant, in seconds, of SP On Cool output This value specifies the time the
the RC input filter on the PV Off #Op.C.H high limit start up phase lasts. The start
input. When this parameter is It specifies the maximum value up phase starts at power up of
hy
Off the filter is bypassed. the control output can be set. It the controller.
Filter response The parameter can be set is applied in manual mode, too.
between zero and 5% of the OP
100% 100%
configured Span and set in Heat output
63.2% PV
Filter time
Engineering units. # p.r
O maximum rate
Soft-Start
phase
#Op.r

e.g. Range = -200…600°C Cool output Speed in %/s

0 Time
Span = 800°C #[Link] maximum rate Start-up #[Link] Time
Max. Hyst. = 5% 800° = 40°C This value, specified in %/sec-
Measure onds, with range from 0.01 to
#[Link] Bias # .c.
t Control output
cycle time
99.99%/s provides the maxi- #[Link] Travel
time
This value is added to the mea- mum rate of change of the out- It provides the time required to
Cool
sured PV input value. Its effect
is to shift the whole PV scale of
#t.c. C cycle time put. When set to Off this func-
tion is disabled.
the motor positioner to go from
It’s the cycle time of the logic con- the 0% position to 100%
its value (±60 digits).
trol output. The PID control out- Soft start of the
#[Link] Sampling
Time
put is provided by the pulse width #[Link] control output #[Link] Minimum
step
modulation of the waveform. It specifies the value at which
Sampling time, in seconds, of It specifies the minimum allowed
Control Output the control output is set during time f activation of the output to
the instrument. This parameter
is normally used when control-
#Op. l low limit the start up phase. a motor positioner that produces
It specifies the minimum value of a sensible effect. It is related to
ling slow process, increasing the the control output signal.
sampling time from 0.1... 10 s. the deadband of the positioner
It is applied in manual mode, too.
47
SX77 4-07-2008 8:59 Pagina 48

4 - Operation

Heat/Cool Split Range % SP.L2 E.g.:

#[Link] deadband s
# [Link] (split range only) Output
100%
[Link] - sp.l1
This parameter specifies the The [Link] parameter allows to reverse
Main MCop = 4...20 (OP5)
width of the deadband between adjust the percentage of the output
the Cool and the Heat channel. sCop = 4...20 (OP6)
controller output (P.I.D. output) direct Secondary
output [Link] = 30%
Heat / Cool Algorithm
managed by main (OP1 or OP5) 0 Split 50% 100%
and secondary (OP2 or OP6) PID OP5: 4 mA = 0% (PID output)
Heat
100% outputs. 20 mA = 30% (PID output)
Heat Cool SPL3
The percent value adjusted as OP6: 4 mA = 30% (PID output)
#Op.H. #OpC.H Output
SP [Link] represents the percent 100%
of P.I.D. output managed by Secondary 20 mA = 100% (PID output)
P.b. [Link] P.b. / C reverse output
the main output. The balance Main SP.L1
100% 0 0 100% output
to 100% is managed by the reverse Output
Heat output Cool output 20 mA
secondary output. 0 Main direct
Split 50% 100% output
PID
SP.L1
Output Secondary
100%
SP.L4 4 mA
direct output
Output
Main 0%
output direct 100% Split 30% 100%
Secondary PID
reverse output
direct Secondary
output Main
output direct
0 Split 50% 100%
PID
0 Split 50% 100%
PID

48
SX77 4-07-2008 8:59 Pagina 49

4 - Operation

4.5.7 SERIAL COMMUNICATION MENU (OPTION)

X5 45.80 C - PROFIBUS DP SLAVE

SLAVE address Three serial comm.s options
#Add.S communication
- 1…247
are available:
50
45.80
MASTER
(Process Field bus protocol)
RS485
Industrial standard for peripheral
SLAVE A - Modbus/Jbus SLAVE Modbus/Jbus
#Add.P Profibus DP The parameters value can be read
devices connection to a machine
in a plant.
address and when possible modified. C1 X3
45.80
- 3…124 125.4 45.80 The protocol installed in this con-
troller, offers the following advan-
All the instrument connected to B - Modbus/Jbus MASTER SLAVE 1
tages against the standard normally
the same supervisor must have with Mathematical package SLAVE 2 SLAVE 3
supplied by other suppliers:
different addresses. Mathematical package Example:
• Communications baudrate
If set Off the serial comm.s is The transmission and inquiry of The MASTER (X5) reads the
Up to 12 Mb/s with electric
not active. parameters value to all the process variable from SLAVE 1
isolation.
SLAVE devices using Modbus/Jbus (C1) and SLAVE 2 (X3). It com-
# dr.S
b Baud rate SLAVE (e.g. PLC, etc.) is pairs the two values and send the
• The list of data transfer (profile
file) is user configurable.
MASTER allowed. higher to the SLAVE 3 (PLC).
#bdr.M Baud rate
It can be set by means the
configuration software [1]
It provides the baud rate in the The mathematical package can The available math. operations
range from 1200 to 19.200 bit/s manipulate the received data by are: Notes:
Parity means the serial comm.s.
#PAr.y [1] A Please, read the user
+ - / > <
May be set even EVEn or odd * manual:
”gammadue® and deltadue®
odd. To define the controller operations
controller series serial
If None is set, parity will be of this option, the configuration
communication and con-
excluded. software must be used [1].
figuration software”.

49
SX77 4-07-2008 8:59 Pagina 50

4 - Operation

4.6 PARAMETERISATION - ACCESS MENU - PASSWORD - CALIBRATION

274.8 Operator
Pressing í
go back to the Operator
[1] With the level of access set to full,
all the related parameters are dis-
mode mode played.
275.8

Press until
fUll Access
to all the levels Oper Operator
level Access
[Link] [1]
[Link]
AccS Access
menu
Menu Enter password
for access enable
none Execute
the following [Link] Change the
Configuration
from -999 to 9999 EHec operations
EHec password
(11 default value from factory)

11 If the password entered corre-

sponds to the one stored in the
YES
[Link]
[Link] [A] parameter, the
access configuration page is yes A/M enable
yes/nO
33 Enter
the Configuration
displayed. [Link] [Link] password
OK

NO

50
SX77 4-07-2008 8:59 Pagina 51

4 - Operation

X5

45.80
50
45.80
During the up-download of the data
to/from the Memory chip, the controller
Edit Access
to the edit level
display shows the segment clockwise
rotation of the digits.
[Link] Calibrate
the potentiometer
[Link] EHec (if present)

The valve
[Link] Change
the Access pass- load Load the data
from Memory chip stor Download the data
to Memory chip O go to low scale

EHec word
EHec EHec pot.l When the indication
(the valve) is stopped,
confirm the calibra-
tion value using

II Enter [A]
the Access Confirm and return
255 $ or %
The valve
[Link] password
back to the pot.H go to full scale
Operator mode

51
SX77 4-07-2008 8:59 Pagina 52

4 - Operation

4.6 PARAMETERISATION - ACCESS MENU - PASSWORD - CALIBRATION

Group of parameters Code Access level The parameters in the access
With the access level Edit, the level fast are recalled on the
read Visible
user defines which groups and
parameters are accessible to
pId Hide Not visible
front panel through the pro-
cedure of fast parameter
the operator Menu access illustrated in par. 5.2
page 53. The maximum number
After selecting and confirming of fast parameters is 10.
the access level Edit, enter in the Group of parameters Code Access level
parameters menu. At the end of the parameter list
AItr Visible and changeable
The code of the access level is
displayed on the front panel.
35.0 fast Included in “Fast view”
of the selected group, the con-
troller quits from the Edit access
p.b. read Visible only level.
Press the $% keys to select Hide Not visible and not changeable Therefore, the Edit level must
the proper level. be selected for each group of
parameters

The access level of groups and

parameters, is activated through

Oper Access
level operator
[Link]

Confirm

52
SX77 4-07-2008 8:59 Pagina 53

5 - Displays

5 DISPLAYS 5.1 STANDARD DISPLAY 5.2 FAST VIEW

(fast access to the parameters)
Manual Operator mode
274.8 mode 274.8 Automatic mode
With this procedure, simple and
63 63 fast, up to 10 parameters, select-
275.0 275.0 ed through the fast view (see par
Engineering 4.6 page 52) are displayed and
274.8 units can be modified by the oper-
ator without requiring the stan-
Product
°C dard parameter setting proce-
Fastview
identification parameters dure.
codes Press $% in order to mod-
Main output
63.0 (during the program no One shot
tune start ify the parameters
00A Software
release Op
run only)
tune
no/yes The value is entered by press-
ing è key
rel.
Target Alarm 3 threshold
On left side, please find as an
300.0 Setpoint value
local mode only
365.8 (high absolute
alarm)
example a list of parameters on
Fast view menu.
A B C D t.s.p. (not displayed if the
Slopes are disabled)
3fs.H full scale
Base
3150 product code
(see page 5) Stored Setpoint
Hard 30.0 Virtual valve
position
(0...100%)
none selection
none/[Link]/
Out [Link] [Link]
[Link]
. /[Link]
. I
. 3 .
. /
. 2

Back to the Operator mode Back to the Operator mode

53
SX77 4-07-2008 8:59 Pagina 54

6 - Commands

6 COMANDS COMMANDS TO THE CONTROLLER AND OPERATING PHASES

The commands can be

entered in 3 ways:

6.1 KEYPAD 6.2 DIGITAL INPUTS 6.3 SERIAL

see page 55 see page 58 COMMUNICATIONS
see the manual on this topic
• Setpoint modification
• Manual mode
• Local/remote selection
• Stored Setpoint display
• Tune Run / Stop
• Program start/stop
(see page 66)

54
SX77 4-07-2008 8:59 Pagina 55

6 - Commands

6.1 KEYPAD COMMANDS

6.1.1 SETPOINT MODIFICATION 6.1.2 AUTO/MANUAL MODE

The Setpoint is directly modi-

fied with the $% keys. 274.8 Operator
Select
manual
green
274.8 274.8 Operator
mode
(automatic)
Once entered, the new value is 63 mode
{ 63 63
checked and becomes operating
after 2 seconds. The end of this
275.0 led on
275.0 275.0
phase is flagged by flashing Example of
momentarily the display with SP. Setpoint modifica-
tion from 275.0 to The bumpless action is present
350.0 Modification of control switching between AUTO, MAN
output value and vice versa.
274.8 Modified A AUTO MAN AUTO
Setpoint value The new value is immediately 100%

350.0 working without any confirm.

Setpoint SP
SP (PV)
PV
SP
Op.r

0 SP = PV
100% output OP OPMAN=OPAUTO
after 2 seconds Modify
the output
value
274.8 O
with
change OP

OP
Y

35 0 OPAUTO=OPMAN

274.8 Flash momentarily

the SP value to
275.0 AIn case of power failure, the
350.0 confirm that it has
become operating.
AUTO/MAN status and the
back to the opera- Back to the output value remain stored in
operator mode the controller memory.
tor mode
55
SX77 4-07-2008 8:59 Pagina 56

6 - Commands

6.1.3 LOCAL/ REMOTE SELECTION 6.1.4 STORED SETPOINTS SELECTION (see also pages 42, 43)

274.8 S.P. The Setpoint is directly modified with the $% keys.

Once entered, the new value is checked and becomes operating
after 2 seconds. The end of this phase is flagged by flashing momen-
275.0 Menu tarily the display with SP.
Stored
Setpoint
displays
none
[Link]
Local/remote
selection
loc [Link]
l=r [Link]

Select reM
The selected
Setpoint becomes
1st stored
Setpoint s.s.p.1 The selected Setpoint
becomes operating
remote
l=r operating pressing the [Link] pressing the
è è key.
When in Remote, 2nd stored The three
the green led Setpoint ú ù û
Ü leds flag the Setpoint
Select
local
loc is on 3th stored
Setpoint
s.s.p.3 operating.

Back to the
l=r Back to the operator mode
[Link]
operator mode
56
SX77 4-07-2008 8:59 Pagina 57

6 - Commands

6.1.5 TUNE RUN / STOP

This controller is provided with

2 different Tuning algorithm: Press until
• Fuzzy tune (one shot tune) Fuzzy Tune Adaptive Tune
for calculating the optimal PID start-up start-up
terms parameters
• Adaptive Tune (continuous tune)
for a continuous calculation of
the PID terms parameters.
no no
tune Adpt
274.8 Operator
mode

The command
275.0 Confirm yes The command start/stop Confirm yes start/stop is executed
yes is executed pressing the yes pressing the
to start tune è key. to start Adpt è key.
When the controller is When the controller is
press until calculating the PID para- calculating the PID
meters, the green Ä parameters, the green
Confirm no led is ON. Confirm no Ä led is flashing
(blinking)
Tune Tuning
menu
no
to stop tune no
to stop Adpt
Menu After the execution of the tuning, the When this function is in progress, the
calculated values are automatically calculated values are visible in the
presented in the PID menu. Tuning menu but cannot be modified.
57
SX77 4-07-2008 8:59 Pagina 58

6 - Commands

6.2 DIGITAL INPUTS 6.2.1 DIGITAL INPUTS COMMANDS FOR LOCAL-REMOTE SETPOINT
COMMANDS
Parameter Performed operation
Function Notes
A function is assigned, through value Off On
the configuration procedure to
each IL1, IL3 and IL3 digital None
O
# FF — — Not used
input. (see the parameters set-
ting at tab. 10 at page 30).
Set manual mode
#[Link] Automatic Manual

The configured function is acti- With the keypad locked the commands from
vated when the digital input (free Keyboard lock
#keb.I Unlock Locked digital inputs and serial communications are
still operating
voltage contact or open collec- Normal
PV The value of PV is “frozen” at the time the digital
tor output) is in the On state
(closed). It is deactivated by set-
measure hold #[Link] operation
PV is hold input goes to the close state
Setpoint slopes Rate limiting Normal When the input is in the on state, the Setpoint is
ting the input to the Off state inhibition S # lo.1 is active operation changed in steps
(open). Normal Forced With ON command the output is equal to the
The activation of the function
Output forcing mode
F # O. ut output output forced value ( see page 28)
through the digital input has the 1st stored
highest priority than through the Setpoint #s.p. 1 Local 1st SP The permanent closure forces the chosen stored
value. Setpoint modification is not possible.
keypad or through the serial
2nd stored The impulsive closure, selects the stored value.
communication.
Setpoint #s.p. 2 Local 2nd SP Setpoint modification is allowed.
If more than one digital input is selecting a Setpoint,
3th stored the last to be activated is the operating one.
Setpoint # .p. 3
s Local 3th SP (see page 43)

Set Remote
mode l# =r Local Remote
Reactivation Reactivation of The blocking function is activated on closing
of blocking b # LcK — blocking the command from digital inputs
58
SX77 4-07-2008 8:59 Pagina 59

7 - Programmed Setpoint

7 PROGRAMMED 7.1 PROGRAM STRUCTURE

SETPOINT The program consists of a The program consists of: Ramp
INTRODUCTION sequence of segments. • 1 initial segment named O
• 1 end segment named f
When the Setpoint programmer For each segment, it is specified: • 1…14 normal segments #s.p.==
option is present, up to four pro- • the Setpoint
grams are available. to reach Initial segment - 0 #ti.==
#s.p. always Its main purpose is to define the
MAIN CHARACTERISTICS • the duration present value the process variable has Dwell
• 4 program, 16 segments of the segment to maintain before starting the
max/program #t.i. program.
• start, stop, hold etc, com- • the state of the OP3 output
mands from the keypad End segment - F #s.p.==
#ti.==
• time base in seconds, min- #s.p.== Its main purpose is to define the
utes or hours value the process variable has Step
• continuous or up to 1…9999 to maintain at the end of the pro-
time cycling of the program gram and until further changes
• two digital outputs (OP3 and of Setpoint. #s.p.==
OP4) related to the program.
• setting of the maximum #ti.== Normal segments - ===
#ti.== = 0
allowed deviation from the These segments build up the
Setpoint profile program. There are 3 s.p. = Target Setpoint
types of segments: ti. =Duration
=Previous segment
=Current segmente
=Next segment

59
SX77 4-07-2008 8:59 Pagina 60

7 - Programmed Setpoint

EXAMPLE OF SETPOINT PROFILE 7.2 SETPOINT PROGRAMMER O

°C Setpoint #sp. 4 #sp. 9 7.2.1 MAXIMUM

Maximum #sp.10 ALLOWED
#sp. 3 allowed deviation DEVIATION ( band )
350 band #sp.11
300 #sp. 2 If the PV controlled input value
#sp.12
exceeds the band, centred
250
Program #sp. I #sp.13 around the SP, the segment time
start is extended of the same time the
200 #sp.14
PV input stays out of the band.
The band width is defined in a
150 parameter of the program seg-
ment.
100 #sp. f The actual segment period is
calculated as ti.=. = +Ti
50
#sp. 0
0 30 50 70 80 110 170 190 210 230 250 time
Segment Initial 1° 2° 3° 4° 5° 9° 10° 11°/12° 13° 14° End
Time t0 t1 t2 t3 t4 t5 t9 t10 t11/t12 t13 t14

OP3 digital
# Io
C
output #Opn
OP4 digital
#CIo
output #Opn
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 SX77 4-07-2008 8:59 Pagina 61

7 - Programmed Setpoint

R OPERATION

A. Ramp 7.2.2 RE-START OF A PROGRAM AFTER A POWER FAILURE

#band The parameter f # ail . spec- If C

# ont is selected, If r# aMp is selected,
ifies the behaviour of the pro- the execution of the program the execution of the program
grammer at power up (see page starts from the point reached at starts from the point reached at
#band
SP 62). Selected between the fol- the power failure time. the power failure time.
lowing 3 choices: In this case, the programs con-
All the parameters, like tinue with PV reaching SP with
PV C
# ont Continue Setpoint and the remaining a ramp, whose slope corre-
Ti time are restored at the values sponds to the one of the seg-
# i.--
t
r
# es Reset they had at power off. ment running at the power off.
Power off during a dwell
#ti.-- + Ti
r
# aMp Ramp SP
Power Off Power Off

B. Dwell
PV

SP #band ti Power Off time ti

#band Power off during a ramp
PV If r
# es is selected,
Power Off
at power on the program ends
Ti and goes back to local mode.
#ti.--
ti.-- + Ti ti

61
SX77 4-07-2008 8:59 Pagina 62

7 - Programmed Setpoint

7.3 PARAMETERISATION - PROGRAM MENU (OPTION)

274.8 Operator
mode Prog Program
menu

275.8 Menu

Program number Program status N° of segments

[Link] 1/ 2/ 3/ 4 Stat res = reset [Link] 1…14 max
Hold = hold
run = start

Restart N° of program cycles

Fail after a power off
Cont = continue
Cyc. Off / 1…9999
[1] Two digital outputs are pro-
vided to be configured for res = reset
raMp = continue
program purposes. These
with the slope
output are usually OP3 and
OP4. If this functionality is not Time units Allowed deviation
required, it can be inhibited Unit [Link] = seconds band Off / 0...span/10
by setting Off the corre- [Link] = minutes
sponding parameter. [Link] = hours

62
SX77 4-07-2008 8:59 Pagina 63

7 - Programmed Setpoint

Continue for
Segment 0 Segment 1
ti. 0 time ti. 1 time all the 14 normal
segments
0.1…999.9 Unit 0.1…999.9 Unit

Segment 0 Segment 1 End

s.P. 0 Setpoint s.P. 1 Setpoint s.P. f segment Setpoint
whole range whole range whole range

Segment 0 Segment 1 End segment

OP. 3 Digital output [1] OP. 3 Digital output [1] OP. 3 digital output[1]
Clo = closed Clo = closed Clo = closed
Opn = open Opn = open Opn = open
Off = inhibited Off = inhibited Off = inhibited

Segment 0 Segment 1 End segment

OP. 4 Digital output [1] OP. 4 Digital output [1] OP. 4 digital output[1]
Clo = closed Clo = closed Clo = closed
Opn = open Opn = open Opn = open
Off = inhibited Off = inhibited Back to the 1st parameter Off = inhibited

63
SX77 4-07-2008 8:59 Pagina 64

7 - Programmed Setpoint

7.4 PROGRAM STATUS DISPLAYING

The function mode of the program as well On program run mode, each 3 s the display
its status is displayed clearly by means the shows alternatively:
Ö andá; leds as follows: - number of running program;
- number of operating segment as well its
status.
The control output value can be displayed
during the program run using the procedure
Function Status Led at page 53.
Öá
Local Reset OFF OFF Number of running Program
(program n° 3)
Program run Run ON OFF
Program hold Hold ON ON 246.9 each 3 s Operating segment
and its status
Program hold for Hold ON ON
63
PV outside Error band back
22.05 (Segment n°12) - ramp up

Program end (reset) End ON OFF

(Segment n°12) - ramp down

(Segment n°12) - dwell

(End segment)
Program end
64
SX77 4-07-2008 8:59 Pagina 65

7 - Programmed Setpoint

7.5 START/STOP OF A PROGRAM

The various commands, sup- Type of Local Programmed Programmed The different phase are dis-
operating
ported by the controller, are dif- setpoint played in a chained way, just for
ferent for each of the following Execution Hold
easing the understanding of the
operating phases: Phase Start of a of a program of a program functionality.
program
A] when in Local Setpoint mode Two different mode for starting
A B C
B] during the execution of a pro- and stopping a program are pro-
gram Setting
vided:
Supported
C]when the program is in hold commands of Local direct mode with the ê key
setpoint
(see page 66)
Commands supported by the through the parameter menu
controllers When the (see page 67)
Program Program Program program is
start hold continuation ended it comes
back to normal
mode

Program Program Program

stop stop stop
in local mode in local mode in local mode

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7 - Programmed Setpoint

7.5.1 START/STOP OF A PROGRAM BY DIRECT MODE WITH ê

Program
selection

274.8 Operator
mode 3
50 (local Setpoint) 50
275.0 [Link]
Program
start Note:
To reset the program see pro-
Program number dis- cedure at page 67
playing
Program
running
274.8 and
Ö led
continuously on 275.0
1 Program hold
50
[Link]
274.8 and alternatively
Program hold
á
led continuously on
275.0 Continue up to the
program end

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7 - Programmed Setpoint

7.5.2 START/HOLD/STOP OF A PROGRAM THROUGH THE PARAMETER MENU

Reset procedure Program

selection

274.8 Operator
mode 3 run
50 (local Setpoint)
[Link] Stat
275.0
Program start
Program
Press until
running

Prog Program
Ö led
continuously on
HoLd
50
menu
Stat
Menu Program hold
Program hold
á led
continuously on
reS
2 N° of program Stat
[Link] Program reset

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7 - Programmed Setpoint

7.5.3 DIGITAL INPUT COMMANDS FOR SETPOINT PROGRAMMER FUNCTION (OPTION)

Parameter Performed operation

Function Notes
value Off On
— —
None O
# FF Not used

Set manual mode #[Link] Automatic Manual

With the keypad locked the commands from digital inputs and
Keyboard lock #keb.I Unlock Locked serial communications are still operating
The value of PV is “frozen” at the time the digital input goes to
PV measure hold #[Link] Normal operation PV is hold the close state
Setpoint slopes inhibition S # lo.1 Rate limiting is active Normal operation When the input is in the on state, the Setpoint is changed in steps

Output forcing F # O . ut Normal operation Forced output value Digital input ON means activation forcing output value (see page 28)

1st Program selection P # rg.1 Local 1st program

2nd Program selection P # rg.2 Local 2nd program Program selection by permanent closure
of the digital input
3rd Program selection P # rg.3 Local 3rd program

4th Program selection P # rg.4 Local 4th program

When the input is in the On state, the program is executed up
Program Start/Hold #r.=H. HOLD RUN to the end. When off, the program is forced in hold.
Digital input ON means program reset and control switching to
Program reset r # St Normal operation Program reset Local setpoint
Reactivation of blocking The blocking function is activated at the time the digital input
Deactivation of blocking blck — goes to the close state
Next segment n
# eHt Skips to the next segment The program skips to the next segment of the program at the time
— the digital input goes to the close state

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8 - Technical Specifications

8 TECHNICAL SPECIFICATIONS
Features
Description
at 25°C env. temp.
Total configurability From keypad or serial communication the - the type of Setpoint - the type and functionality of the alarms
(see chapter 4.3 page 25) user selects: - the type of control algorithm - control parameter values
- the type of input - the type of output - access levels
A/D converter with resolution of 160,000 points
Common Update measurement time: 50 ms
Sampling time: 0.1… 10.0 s Configurable
characteristics Input shift: - 60… + 60 digit
Input filter with enable/disable: 0.1… 99.9 seconds
0.25% ±1 digits for temperature sensors Between 100…240Vac
Accuracy 0.1% ±1 digits (for mV and mA) the error is minimal
Resistance thermometer Max. wire Res: 20Ω max. (3 wires)
Pt100Ω a 0°C (IEC 751) 2 or 3 wires connection
(for∆T: R1+R2 must be Input drift: 0.1°C/10° Tenv
°C/°F selectable Burnout (with any combination)
<320Ω) <0.1°C/10Ω Wire Res.
PV Input
(see pages13,14 L,J,T,K,S, R, B, N, E, W3, W5 Internal cold junction
and page 26) Line: 150Ω max.
(IEC 584) compensation con NTC
Thermocouple Input drift: <2µV/°C. Tenv.
Rj >10MΩ Error 1°C/20°C ±0.5°C <5µV/10Ω Wire Res.
°C/°F selectable Burnout
DC input (current) 4... 20mA, 0... 20mA Rj =30Ω
Burnout. Engineering units
0... 50mV, 0... 300mV Rj >10MΩ conf. decimal point position
DC input (voltage) with or without √— Input drift: <0.1%/20°C Tenv.
<5µV/10Ω Wire Res.
1... 5, 0... 5, 0... 10V Rj>10kΩ Init. Scale -999… 9999
Full Scale -999… 9999
Frequency (option) Low level ≤2V (min. range of 100 digits)
0... 2,000/0... 20,000Hz High level 4... 24V
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8 - Technical Specifications
Features
Description
at 25°C env. temp.
Remote Current: 0/4...20mA: Rj = 30Ω Bias in engineering units and ± range
Setpoint Ratio: -9.99… +99.99
Not isolated
Auxiliary inputs Local + Remote Setpoint
accuracy 0.1% Voltage: 1... 5, 0... -5, 0... 10V: Rj = 300kΩ

Potentiometer 100Ω... 10kΩ Feedback valve position

The closure of the Auto/Man mode change, Local/Remote Setpoint mode change, 3 Stored Setpoint activation, keyboard lock, measure
Digital inputs external contact hold, slope inhibit and output forcing
3 logic produces any of the
following actions:
Program Hold/Run (if option installed), Program Selection and Skip to Next Segment
Control output Alarm Alarm Alarm Alarm Retransmission
Main Secondary AL1 AL2 AL3 AL4 PV / SP
OP1 OP2 OP3 OP4 OP5 OP6
Single Relay Relay Relay Relay Analog./Digital Analog./Digital
action OP5 OP1 OP2 OP3 OP4 OP6
Analog./Digital Relay Relay Relay Relay Analog./Digital
1 single, OP5 OP6 OP1 OP2 OP3 OP4
split range or Split range Analog./Digital Analog./Digital Relay Relay Relay Relay
Operating mode double action
P.I.D. loop or OP1 OP2 OP3 OP4 OP5 OP6
and Outputs On/Off with Relay Relay Relay Relay Analog./Digital Analog./Digital
1, 2,3 or 4 OP1 OP5 OP2 OP3 OP4 OP6
alarms Double Relay Analog./Digital Relay Relay Relay Analog./Digital
action
OP5 OP2 OP1 OP3 OP4 OP6
Heat/Cool
Analog./Digital Relay Relay/Triac Relay Relay Analog./Digital
OP5 OP6 OP1 OP2 OP3 OP4
Analog./Digital Analog./Digital Relay/Triac Relay Relay Relay
OP1 OP2 OP3 OP4 OP5 OP6
Valve drive Relay Relay Relay Relay Analog./Digital Analog./Digital

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8 - Technical Specifications

Features
Description
at 25°C env. temp.
Algorithm PID with overshoot control or On-off - PID with valve drive algorithm,for controlling motorised positioners
Proportional band (P) 0.5…999.9%
Integral time (I) 1…9999 s
Derivative time (D) 0.1…999.9 s OFF = O
Error dead band 0.1…10.0 digit
Overshoot control 0.01…1.00
Manual reset 0…100% Single action
Cycle time (Time proportional only) 0.2…100.0 s PID algorithm
Min./Max output limits 0…100% separately adjustable
Control output rate limit 0.01…99.99%/s
Soft-start output value 1…100% - Time 1…9999 s
OFF = O
Output safety value -100…100%
Control mode
Control output forcing value -100…100%
Control output hysteresis 0…5% Span in engineering units On-Off algorithm
Dead band 0.0…5.0%
Cool proportional band (P) 0.5…999.9%
Cool integral time (I) 1…9999 s
OFF = O Double action
Cool derivative time (D) 0.1…999.9 s PID algorithm
Cool cycle time (Time proportional only) 0.2…100.0 s (Heat / Cool)
Control output high limit 0…100%
Cool output max. rate 0.01…99.99%/s OFF = O
Motor travel time 15…600 s
Valve drive PID algorithm
Motor minimum step to 0.1…5.0% Raise/Stop/Lower
Feedback potentiometer 100Ω …10kΩ
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8 - Technical Specifications

Features
Description
at 25°C env. temp.
OP1-OP2 outputs SPST Relay N.O., 2A/250Vac (4A/120Vac) for resistive load

OP3 output SPDT relay N.O., 2A/250Vac (4A/120Vac) for resistive load
OP4 output SPST relay N.O. 2A/250Vac (4A/120Vac) for resistive load

Analogue/digital Galvanic isolation: 500 Vac/1 min Analogue: 0/1... 5V, 0…10V, 500Ω/20mA max.,
Control or PV/SP/MV Short circuit protected
OP5 and Resolution 12 bit 0/4... 20mA, 750Ω/15V max.
OP6 outputs retransmission Digital: 0/24Vdc ±10%; 30mA max. for solid state relay
Accuracy: 0.1 %
Hysteresis 0…5% Span in engineering units
Active high Deviation threshold ±range
Action type Band threshold 0… range
AL1 - AL2 - AL3 - AL4 Active low
alarms Absolute threshold whole range
Action
Sensor break, heater break alarm
Special functions Acknowledge (latching), activation inhibit (blocking)
Connected to Timer or program (if options installed) (only OP3-OP4)
Local + 3 memorised
Remote only
Local and Remote Up and down ramps 0.1...999.9 digit/min or digit/hour (OFF=0)
Setpoint Low limit: from low range to high limit
Local with trim High limit: from low limit to high range
Remote with trim
Programmable If option installed

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8 - Technical Specifications

Features
Description
at 25°C env. temp.
4 programs, 16 segments (1 initial and 1 end)
Programmable Setpoint From 1 to 9999 cycles or continuous cycling (Off)
(optional) Time values in seconds, minutes and hours
Start, stop, hold, etc. activated from the keypad, digital input and serial communications
Fuzzy-Tuning type . The controller selects automatically the best Step response
Tuning method according to the process conditions Natural frequency
Adaptive Tune self-learning, not intrusive, analysis of the process response to perturbations and continuously calculation of the PID parameters
Auto/Man station Standard with bumpless function, by keypad, digital input or serial communications
RS485 isolated, SLAVE Modbus/Jbus protocol, 1200, 2400, 4800, 9600, 19.200 bit/s, 3 wires
Serial comm. (option) RS485 isolated, MASTER Modbus/Jbus protocol, 1200, 2400, 4800, 9600, 19.200 bit/s, 3 wires
RS485 asynchronous/isolated, PROFIBUS DP protocol, from 9600 bit/s at 12MB/s selectable, max. lenght 100m (at 12 Mb/s)
Auxiliary Supply +24Vdc ± 20% 30mA max. - for external transmitter supply
Measure input Detection of out of range, short circuit or sensor break with automatic activation of the safety strategies and alerts on display
Operational Control output Safety and forcing value -100...100% separately adjustable
safety Parameters Parameter and configuration data are stored in a non volatile memory for an unlimited time
Access protection Password to access the configuration and parameters data - Fast wiew
Power supply 100... 240Vac (-15% +10%) 50/60Hz or
(PTC protected) Power consumption 5W max.
24Vac (-15% +25%) 50/60Hz and 24Vdc (-15% +25%)
Safety Compliance to EN61010-1 (IEC 1010–1), installation class 2 (2500V) pollution class 2, instrument class II
Electromagnetic
compatibility Compliance to the CE standards (see page 2)
General
characteristics
UL and cUL Approval File 176452
Protection EN60529
(IEC 529) IP65 front panel
Dimensions 1/ DIN - 48 x 96, depth 110 mm, weight 380 g max.
8

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Warranty

1 WARRANTY

We warrant that the products will

be free from defects in material
and workmanship for 3 years from
the date of delivery.
The warranty above shall not
apply for any failure caused by the
use of the product not in line with
the instructions reported on this
manual.

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Icons table

ICONS TABLE Digital input

connected functions
Main universal input Digital input

Thermocouple Isolated contact Auto/Manual

Run, Hold, Reset and

RTD (Pt100) NPN open collector
program selection

Delta Temp (2x RTD) TTL open collector PV hold

Setpoint slopes
mA and mV
inhibition
Setpoint

Custom Local
Output

Frequency Stand-by SPST Relay

Keypad lock Triac

Auxiliary input

Current transformer Outputs lock SPDT Relay

mA Remote setpoint Start-up function mA

Volt Remote setpoint Timer function mA mV

Feedback
Memorized Logic
potentiometer

Remote

Setpoint programmer

75