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Flowmeter Ultrasonics

Siemens offers SITRANS F US Inline ultrasonic flowmeters for measuring the flow of both electrically conductive and non-conductive liquids, suitable for various applications including water treatment, power generation, and the oil industry. These flowmeters provide flexibility with sensor sizes, communication options, and ease of service with self-diagnostics and transducer exchange without interrupting operation. They are designed for high accuracy and can be used in a range of conditions, supported by various approvals and certifications.

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0% found this document useful (0 votes)
66 views115 pages

Flowmeter Ultrasonics

Siemens offers SITRANS F US Inline ultrasonic flowmeters for measuring the flow of both electrically conductive and non-conductive liquids, suitable for various applications including water treatment, power generation, and the oil industry. These flowmeters provide flexibility with sensor sizes, communication options, and ease of service with self-diagnostics and transducer exchange without interrupting operation. They are designed for high accuracy and can be used in a range of conditions, supported by various approvals and certifications.

Uploaded by

pwakm5
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Inline ultrasonic flowmeters

■ Overview ■ Application
Siemens offers two types of ultrasonic flowmeters, inline flowme- Inline ultrasonic flowmeters are suitable for measuring the flow of
ters and clamp-on flowmeters. This offers the end user the max- liquids with good acoustic permeability, independent of conduc-
imum flexibility to choose the technology that best fits his needs. tivity, viscosity, temperature, density and pressure.
This chapter shows the inline versions. • max. 3 % solids
• max. 3 % air and gas
• max. 350 cSt
The main applications can be found in the following sectors:
• Raw water intake for water treatment plants
3 • Treated waste water
• Power generation and utility
• Oil industry and petrochemical industry
• Irrigation systems
• Cooling water plants within the industry and in power stations
• Plants transporting non-conductive liquids
• Custody transfer - district heating (MID-004)
• Cryogenic fluids
• HART/4 to 20 mA output
• PROFIBUS PA
• ATEX
SITRANS F US inline ultrasonic flowmeters measure flow of elec-
trically conductive and non-conductive liquids.

■ Benefits
• Greater flexibility:
- Sensor sizes from DN 50 to DN 3000 mm (2" to 120")
- Inline retrofit as 1-path and 2-path up to DN 3000 (120")
- Compact and remote transmitter installation
- HART and PROFIBUS PA communication
- Mains or battery powered solutions
- Dedicated transmitter portfolio for HVAC, power generation,
utility and general industry as well as more demanding ap-
plications
• Easier service:
- Comprehensive self-diagnostic for error indication and log-
ging
- Exchange of the transducers without interrupting operation
- Battery lifetime of up to 6 years
• Approvals/certificates:
- Custody transfer approvals within district heating
- ATEX
- Standard with calibration certificate

3/238 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
System information SITRANS F US Inline ultrasonic flowmeters
Please see Product selector on the Internet, since some con-
strains might be related to some of the features:
www.pia-portal.automation.siemens.com

SONO 3300/ SONO 3100/ SONOKIT/ FUE380 FUS380


FUS060 FUS060 FUS060
FUS080
7ME3300... 7ME3100... 7ME3210.../ 7ME3410... 7ME3400...
7ME3220...
Industry
Water, treated waste water
Irrigation
XXX
XX
XX
XX
XXX
XXX
XXX
XXX
3
Utility, district heating water, cooling XXX XX XXX XXX XXX
Utillity, district heating, CT approvals required XXX
Oil XX XXX XX X
Cryogenic fluids (only on request) XXX
Onshore and Offshore applications XX XXX XX X
Chemical XXX XXX X
Design
Compact transmitter mounted on pipe ● ●
Remote transmitter - Sensor up to 100 m ● ● ● ● ●
Transducers can be replaced under pressure ● ●
Retrofit on existing steel pipes/non-weldable ●

Transmitter enclosure
Polyamid, IP67 ● ● ●
Die-cast aluminum (painted), IP65 ● ● ●

Communication
HART ● ● ●
PROFIBUS PA ● ● ●

Power supply
3.6 V Battery ● ● ●
115 … 230 V AC ● ● ● ● ●
115 … 230 V AC and 3.6 V battery backup ● ● ●
24 V AC/DC ● ● ●

Accuracy
0.25 % (with 4-path system on request) ●
0.50 % ● ● ● ● ●

Sensor design
1-path ultrasonic measurement ● ●
2-path ultrasonic measurement ● ● ● ● ●
4-path ultrasonic measurement (special request) ● (DN 200 ... 1200) ● (DN 200 ... 1500)

Dimension
DN 50 2" ● U-pipe, on request Die cast bronze Die cast bronze
DN 65 2½" ● U-pipe, on request Die cast bronze Die cast bronze
DN 80 3" ● U-pipe, on request Die cast bronze Die cast bronze
DN 100 4" ● ● 1-path only ● ●
DN 125 5" ● ● 1-path only ● ●
DN 150 6" ● ● 1-path only ● ●
DN 200 8" ● ● ● ● ●
DN 250 10" ● ● ● ● ●
DN 300 12" ● ● ● ● ●
DN 350 14" ● ● ● ●
DN 400 16" ● ● ● ●
DN 500 20" ● ● ● ●
DN 600 24" ● ● ● ●
DN 700 28" On request ● ● ●
DN 800 32" On request ● ● ●
DN 900 36" On request ● ● ●
DN 1000 40" On request ● ● ●
DN 1200 48" On request ● ● ●
DN 1400 ... 2400 54" ... 96" ●
DN 2500 ... 3000 100" ... 120" 2-path only
> DN 1200 > 48" FUS060 only
X = can be used, XX = often used, XXX = most often used, ● = available

Siemens FI 01 · 2018 US Edition 3/239


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
System information SITRANS F US Inline ultrasonic flowmeters
Please see Product selector on the Internet, since some con-
strains might be related to some of the features:
www.pia-portal.automation.siemens.com

SONO 3300/ SONO 3100/ SONOKIT/ FUE380 FUS380


FUS060 FUS060 FUS060
FUS080
7ME3300... 7ME3100... 7ME3210.../ 7ME3410... 7ME3400...
7ME3220...
Process connection

3 Flanges
Flangeless (for weld-in)
● ●

● ●

Flanges Norm
EN 1092-1 ● ● ● ●

EN 1759-1 ● ●

ANSI B16.5 ●

Pressure rating
PN 6 ●

PN 10 ● ● ●

PN 16 ● ● ● ● ●

PN 25 ● ● ● ●

PN 40 ● ● ● ● ●

Class 150 ● ●

Class 300 ● ●

Pipe, flange
Carbon steel ● ● ● ● ●

Die cast bronze (DN 50, 65, 80) ● ●

Media temperature
°C °F
-20 -4 ● ●

-10 +14 ● ● ●

+2 +35.6 ● ● ● Min. 5 °C (41 °F) ●

+60 +140 ● ● ● ● ●

+120 +248 ● ● ● Compact Compact

+150 +302 ● ● ● Die cast bronze Die cast bronze

+160 +320 ● ● ● ● ●

+190 +374 ● ● ● ●

+200 +392 ● ● ● ●

-200 ... +100 -328 ... +212 Cryogenic

Measuring principle
Transit time principle ● ● ● ● ●

Approvals
Custody transfer approval
MID, MI-004, EN 1434 ●
(European energy meter standard)
Other country-specific type approval available for:
• Russia ● ● ● ● ●
• China (CPA/CMC) ●
• Korea KC ● ● ● ● ●
Ex approval
Ex d ATEX ● ●

Ex i ATEX ● ● ●
● = available

3/240 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
System information SITRANS F US Inline ultrasonic flowmeters

■ Function
Physical principle (single path) 2-path solution

B
1A 1B

3
2A 2B
Θ

Ultrasonic 2-path flowmeter with 4 transducers. In the upper path trans-


A ducers 1A / 1B and in the lower path 2A / 2B are displayed.
B
The accuracy of ultrasonic flowmeters depends on the pipe ge-
ometry before and after the flowmeter and the number of ultra-
sonic measuring paths.
When water flows through a pipe, it has a tendency to swirl
and/or flow with different velocities inside the pipe, depending
on the pipe design.
A 2-path ultrasonic flowmeter offers:
• less sensitivity to upstream obstruction like bends, pumps or
valves.
• high security in the measurements as the meter continues to
measure even if, for some reason, one path stops working.
A
Typical straight inlet requirements are upstream 10 x Di
(Di = diameter of the flowmeter) and downstream 3 x Di.
Velocity distribution along sound path Typical accuracy that can be reached with 2-path ultrasonic
A sound wave traveling in the same direction as the liquid flow flowmetering is ± 0.5 % with installations according to above de-
arrives at point B from point A in a shorter time than the sound mands.
wave traveling against the direction of flow (from point B to A). 4-path ultrasonic flowmeters
The difference in sound transit time indicates the flow velocity in
the pipe. Some applications require accuracy under extreme short inlet
conditions and swirl that cannot be obtained with 2-path solu-
Since delay time is measured at short intervals both in and tions.
against flow direction, viscosity and temperature have no influ-
ence on measurement accuracy. For these applications we can offer a 4-path solution
– customer-specified – according to actual inlet conditions.
Measuring principle
Please contact Siemens Flow Instruments for specific applica-
In SITRANS F US flowmeters the two ultrasonic transducers are tions.
placed at an angle θ in relation to the pipe axis. The transducers
function as transmitters and receivers of the ultrasonic signals.
Measurement is performed by determining the time the ultra-
sonic signal takes to travel with and against the flow. The princi-
ple can be expressed as follows:
v = K ⋅ (tB,A – tA,B) / (tA,B ⋅ tB,A) = K ⋅ Δt/t²
v = Average flow velocity
t = Transit time
K = Proportional pipe geometry factor
This measuring principle offers the advantage that it is indepen-
dent of variations in the actual sound velocity of the liquid, i.e. in-
dependent of the temperature.
Proportional factor K is determined by wet calibration.
Direct signal processing
The ultrasonic signal is sent directly between the transducers.
The advantage gained sending signals from point to point is an
extremely good signal strength.

Siemens FI 01 · 2018 US Edition 3/241


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
System information SITRANS F US Inline ultrasonic flowmeters

■ Technical specifications
MGD m 3/h l/min. l/s GPM
(US) (US)
105
0")
500 (12
3 000 04") 20
DN 00 (1 106
50 26 88"
)
20
2") DN 0 (
(11 2 2 0 104
200 2 800 4") DN ") 50
DN 00 (9 (72
3 20 DN
24
(80
") DN
1 800
(60
")
50
105
100 2 000 1 500 8")
DN ") DN 00 (4
(64 12 20 50
104 600 6") DN ")
1
DN 00 (5 (40
50 1 000
14 DN 20
DN ") ")
(44 (32
105
50 1100 8 00 20
DN ") DN
(36 ") 103
20 900 (24 50
D N 6 00
") DN
(28 104
20 700 )
10 D N
( 18" 500
450
) DN 20
( 20" (14
") 50
103 00 50
5 D N5 ) N3
( 16" D 200
400 (10
") 104
500 DN 50
(1 2") D N2 20
3 00 100
2 DN 50
)
(8" (6"
) 103
200 200 1 50 50
1 DN DN
20
) 500
100 (4"
00
0.5 (5"
) D N1
20
125
DN 103
50
200
0.2 ) 10
(3" 500
80
DN 100
20
2. 5") 5
0.1 6 5(
DN )
(2" 200 50
10 50
DN
0.05
2
100
5
20
1
0.02 50
10
2
0.5
0.01
20
5
1
0.005
0.2
10
0.5
0.25 0.3 0.5 1 m/s 1.5 2 5 10 m/s

1 ft/s 1.5 2 5 10 ft/s 15 20 33 ft/s

Nominal size and flow

3/242 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
System information SITRANS F US Inline ultrasonic flowmeters
Guidelines for selection of sensor Reductions
• Min. measuring range: 0 … 1 m/s The flowmeter can be installed between two reducers (e.g.
• Max. measuring range: 0 … 10 m/s DIN 28545). At 8° the pressure drop curve below applies.
Nominal flow velocity:
Example:
• Normal: 1 … 3 m/s
• Minimum: not permanently below 0.5 m/s A flow velocity of 3 m/s (V) in a sensor with a diameter reduction
• Maximum: up to 8 m/s from DN 250 to DN 200 (d1/d2 = 0.8) gives a pressure drop of
Flow velocity calculation formula: 3 mbar.
• v = (4 x Qmax ) / (π x Di2 x 3600)
• v in m/s, Qmax in m³/h, Di in m ȻG˺G_¶

Ȼ
Additional to the flow velocity check it is recommended to ob-
serve the Reynolds number (Re): 3

‹X

‹Y
The optimal performance of the flowmeter is with a Re above
10 000, which is typical for flow velocities (water) above 0.5 m/s.
Avoid an Re value between 2000 and 5000. In order to observe min. 10 x Di
this and to be above the recommended 0.5 m/s flow velocity limit
the sensor size must be reduced.
Re formula: Re = V x Di / Viscosity
Δp [psi] Δp [mbar]
V in m/s, Di in m, Viscosity in cSt (X x E-6 m2/s) 0.5 0.6 0.7 0.8 0.9 1
Example: Viscosity for water at 20 °C = 1 x E-6 m2/s 1.50 100

Inlet and outlet conditions


0.75 50
0.60 40
min. 10 x Di min. 3 x Di
0.45 30

0.30 20

0.15 10
V=8 m/s
[25 ft/sec.]
5 V=7 m/s
0.075 [23 ft/sec.]
min. 20 x Di 4
0.060 V=6 m/s
0.045 3 [20 ft/sec.]
V=5 m/s
[16 ft/sec.]
0.030 2
min. 40 x Di
V=4 m/s
0.015 1 [13 ft/sec.]
Recommended inlets and outlets
V=3 m/s
To maximize performance inlet and outlet must be straight. There [10 ft/sec.]
0.0075 0.5
must be a certain distance between flowmeter and bends, 0.4
0.0060 V=2 m/s
pumps and valves. It is also important to centre the flowmeter in [6 ft/sec.]
relation to pipe flanges and gaskets. 0.0045 0.3

Valves must always be installed after the flowmeter. The only ex- V=1.5 m/s
0.0030 0.2 [5 ft/sec.]
ception is installation of the sensor in a vertical pipe. In this case
a valve below the sensor is necessary to allow zero point adjust- V=1 m/s
ment. It is important to select a valve which does not alter the [3 ft/sec.]
flow when fully open. 0.0015 0.1
0.5 0.6 0.7 0.8 0.9 1
Recommended inlet/outlet d1 /d2
SONO 3300, FUS380/FUE3801) SONOKIT
SONO 3100, 1-path The sensor must always be completely filled with liquid:
SONOKIT 2-path
90° bend 10 x Di 10 x Di 20 x Di
Fully opened 10 x Di 10 x Di 20 x Di
valve
Partially 40 x Di 40 x Di 40 x Di
opened valve
2 x 90° bends 15 x Di 15 x Di 25 x Di
in same plane
2 x 90° bends 20 x Di 20 x Di 40 x Di
in two planes
Reductions 10 x Di 10 x Di 20 x Di
(Outlet 0 x Di)
Pumps 20 x Di 20 x Di 40 x Di
The following installations must be avoided:
Outlet 3 x Di 3 x Di 3 x Di
1) Inlet for FUE380 approved systems: Minimum straight inlet pipe: 1.5 m, but
• Installation at the highest point of the pipe system
note further recommendations above. • Installation in vertical pipes with free outlet

Siemens FI 01 · 2018 US Edition 3/243


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
System information SITRANS F US Inline ultrasonic flowmeters
Pressure/temperature curve to EN (DIN) flanges

(Material: Carbon steel, P250 GH, material group 3E0)

Process pressure (bar)


180
PN 160

150

120
PN 100

90
PN 63
60

3
PN 40
30 PN 25 PN 16
PN 10
PN 6
0
0 100 150 200 250 300 350 400
Process temperature (°C)

(Material: bronze)

w™–ŠŒššG—™Œššœ™ŒGO‰ˆ™P
60

50
PN 40
40

30
PN 25

20
PN 16

10 PN 10

With partially full pipes or pipes with free outlet the flowmeter 0
should be located in a U-shaped tube: 0 40 80 120 160 200 240
Process temperature (°C)

Pressure/temperature curve to ANSI B16.5 flanges

(Material: Carbon steel, A-105)


60
3URFHVVSUHVVXUH EDU

Class 300
50

40

30
Class 150
20
Installing the transducers in horizontal position is recommended:
10

0
-100 0 100 200 300 400 500 600
Process temperature (°C)

Note: The pressure/temperature curves only assist in the selec-


tion of a system. No responsibility is taken for the correctness of
the information. For further information on the PED standard and
requirements, see page 10/15.

3/244 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
System information SITRANS F US Inline ultrasonic flowmeters
Reference conditions
To ensure continuous accurate measurement, flowmeters must
be calibrated. The calibration is conducted at Siemens flow fa-
cilities with traceable instruments referring directly to the physi-
cal unit of measurement according to the International System of
Units (SI).
Therefore the calibration certificate ensures recognition of the
test results worldwide, including the US (NIST traceability).
Siemens offer accredited calibrations assured to ISO 17025.
Siemens Flow Instruments accredited laboratories are recog-

3
nized by ILAC MRA (International Laboratory Accreditation Cor-
poration - Mutual Recognition Arrangement) ensuring interna-
tional traceability and recognition of the test results worldwide.
Flowmeter calibration data are stored in the internal EEPROM of
the transmitters FUS060 or FUS080.
The system accuracy refers to the following systems:
SONO 3300/FUS060, SONO 3100/FUS0601) which are typically
calibrated on the frequency output.

2.5 Standard calibration better than:


2.0 v ≥ 0.5 m/s (1.6 ft/s) --> E: ± 0.5 % of measured value
Error [%]

v < 0.5 m/s (1.6 ft/s) --> E: ± (0.25/v) % of measured value


1.5
v: Flow velocity
1.0 E: Meter uncertainty as a percentage of measured value
0.5
0.0
-0.5
-1.0
-1.5
-2.0
-2.5
0 1 2 3 4 5 6 7 8 9 10
Velocity [m/s]

Typical calibration reference


conditions:
Fluid Water
Fluid temperature 22 ± 5 °C
Ambient temperature 22 ± 5 °C
Supply voltage 115/230 V AC +10 … -15 %
24 V DC +25 … -15 %,
24 V AC ±15 %
Straight inlet length 20 x Di
Outlet 3 x Di
Rangeability 0 … 1 m/s to 0 … 10 m/s
Repeatability Better than 0.25 % in the range
0.5 … 10 m/s
Linearity (for water)
• Reynolds number Better than 1 %
1000 < Re < 5000
• Reynolds number > 5000 Better than 0.5 %
1) Only systems with transmitter FUS060. For systems with transmitter
FUS080 see chapter on FUS380 and FUE380.
Additional effects of deviations from reference conditions
• Current output: As frequency output (± 0.1 % of actual flow
+0.05 % FSO)
• Effect of ambient temperature: Frequency/pulse output:
< 0.005 % SPAN/K; Current output: < ± 0.0075 % SPAN/K
• Effect of supply voltage: 0.005 % of measuring value at 1 %
change

Siemens FI 01 · 2018 US Edition 3/245


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS060

■ Overview ■ Function
Displays and keypad
Operation of the SITRANS FUS060 transmitter can be carried out
using:
• Keypad and display unit
• HART communicator
• PC/laptop and SIMATIC PDM software via HART communica-
tion
• PC/laptop and SIMATIC PDM software using PROFIBUS PA
3 communication

min. 230 Ω

Operating and PC/


SITRANS FUS060 is a transit time based transmitter designed display panel laptop
for ultrasonic flowmetering with dedicated sensors in the FUS in-
line series up to DN 3000. SITRANS FUS060 is engineered for
high performance and is suitable for 1-path, 2-path and 4-path
flowmeters.
HART Coupling
■ Benefits communicator module RS 232

• Superior signal resolution for optimum turn down ratio


HART communication
• Simple menu-based local operation with two-line display and
four optical input elements, for unlimited use in potentially ex-
plosive atmospheres PROFIBUS DP PROFIBUS PA
T
• Self-monitoring and diagnostic
Bus
• Operate up to 4 paths Master term.
+
• ATEX II 2 G Ex dem [ia/ib] IIC T6/T4/T3 Gb
• Remote installation up to 120 m from sensor .......
Coupler with
• 1 analog output (4 to 20 mA) standard with HART-protocol, power supply
1 digital frequency or pulse output, 1 relay output for limit, Transmitter with
alarms, flow direction PROFIBUS PA interface
• PROFIBUS PA Profile 2, 1 digital frequency or pulse output
PROFIBUS PA communication
■ Design The operating and display panel permits simple operation with-
The transmitter type FUS060 is designed for remote installation out supplementary equipment. It is not necessary to open the
in non-hazardous or hazardous areas. housing. All changes to a setting can therefore also be carried
out in the potentially explosive atmosphere.
The transmitter is designed for use in a flowmeter system
together with sensors type SONOKIT, SONO 3300 and
SONO 3100.
The FUS060 is ordered as part of a complete flowmeter system. LCD-Display (2 lines
It can be ordered separately as spare part and manually pro- à 16 characters with
grammed with the sensor data. backlight)

■ Application Optical keypad


The main application for flowmeters with the transmitter
SITRANS FUS060 is measurement volume of flow within the gen-
eral, petrochemical and chemical industries, power engineering
and water and waste water, as well as various types of oils and
liquid gases. Infrared key

■ Integration
The transmitter output is often used as input for an automation
system or as input for systems of remote reading. Operating and display panel
The SITRANS FUS060 transmitter offers current, pulse and relay
outputs as standard output functions and supports HART or
Profibus PA communication.
The settings of the transmitter output functions are individually
programmed via keypad and display menu.

3/246 Siemens FI 01 · 2018 US Edition


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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS060
The individual functions and parameters are selected using a
hierarchical, multi-language input menu and four infrared keys. ■ Technical specifications
The parameters can be specifically selected and modified using Input
codes, e.g.:
• Operating parameters such as measuring range, physical di- Measurement Flow by measuring the transit
time difference of ultrasonic sig-
mensions, device information nals through ultrasonic transduc-
• Limits for flow, totalizer, ultrasonic velocity or ultrasonic ampli- ers in DN 100 (4") ... 3000 (120")
tude 2-path sensor pipes (depending
• Noise suppression using damping, error stages and hystere- on selected size, 1-path or 4-path
sis special solutions are possible).
• Display parameters (freely-configurable display) Nominal diameters and number of 2-path DN 100 (4") ... DN 3000
• Display in volume or mass dimensions paths (120") (depending on size, option-
• Density as constant input value for conversion of volume into
mass dimensions
Max. cable length
ally also 1-path and 4-path)
120 m (395 ft) (shielded coaxial
3
• Forward/backward measurement cable). For Ex version the trans-
• Flow direction ducer cable length is restricted to
• Diagnostics functions and control values 3 m (9.84 ft) in order to meet
• Functions of the PROFIBUS PA output: requirements for electrical immu-
flow, net quantity (volume or mass), ultrasonic velocity, ultra- nity. For systems with sizes
sonic amplitude, forward quantity (volume or mass), back- ≥ DN 1500 (60") cable length is
ward quantity (volume or mass) recommended to be max. 30 m
• Functions of the analog output: (98.4 ft).
flow, ultrasonic velocity or ultrasonic amplitude Analog output
• Functions of digital output 1: Function Current output programmable for
pulse output, frequency output, limit, flow direction or device flow, sound velocity or amplitude
status level.
• Functions of digital output 2: Active current output (13.2 V <
limit, flow direction or device status open loop voltage < 15.8 V)
• Simulation of output signal via analog output, digital output 1
and digital output 2 • Signal range 4 ... 20 mA
• Upper limit 20 ... 22.5 mA, adjustable
The HART protocol is implemented via the analog output (cur-
rent output). Using this communication facility, the device can be • Signal on alarm 3.6 mA, 22 mA, or 24 mA
parameterized with a PC/laptop and SIMATIC PDM software in • Load Max. 600 Ω; for non Ex version
addition to local operation. ≥ 230 Ω for HART communication
≤ 330 Ω for Ex-version
In the version with PROFIBUS PA, the analog output is replaced
by the digital PROFIBUS PA output. The device can then be pa- • Only PROFIBUS PA version: Analog output omitted, is
rameterized via PROFIBUS communication and with replaced by digital PROFIBUS PA
SIMATIC PDM in addition to local operation. interface
Digital output 1
Function Pulse, frequency or status
output - programmable for
pulses, frequency, alarm,
limit or status.
• Active or passive signal, Active: 24 V DC, ≤ 24 mA,
can be configured with positive Ri = 300 Ω
or negative logic Passive: open collector,
30 V DC, ≤ 200 mA
• For explosion protection Only passive: open collector
(ATEX version) and PROFIBUS PA 30 V DC, ≤ 100 mA
version
• Output function, configurable Pulse output
• Adjustable pulse significance
≤ 5 000 pulses/s
• Adjustable pulse width
≥ 0.1 ms
Frequency response
• fEND selectable up to 10 kHz
Limit for flow, totaliziers,ultrasonic
velocity or ultrasonic amplitude
device status, flow direction

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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS060

Digital output 2 Rated operation conditions


Function Relay output - programmable for Ambient conditions
alarm, limit or status indication. Ambient temperature
• Relay, NC or NO contact Switching capacity max. 5 W
Max. 50 V DC, max. 200 mA DC • Operation -20 ... +50 °C (-4 ... +122 °F)
Self-resetting fuse, • In potentially explosive Observe temperature classes
Ri = 9 Ω atmospheres
• For explosion protection Max. 30 V DC, max. 100 mA DC, • Storage -25 ... +80 °C (-13 ... +176 °F)
(ATEX version) 50 mA AC (cf. EC-Type Examina- Enclosure rating IP65 (NEMA 4)
tion certificate)
Electromagnetic compatibility For use in industrial environments
• Output function, configurable Limit for • Emitted interference To EN 55011/CISPR-11
3 flow, ultrasonic velocity or ultra-
sonic amplitude
flow direction
• Noise immunity To EN/IEC 61326-1 (Industry)
Medium conditions The measuring media must be
device status ultrasonic signal compatible. It
• Only PROFIBUS PA version: Digital output 2 omitted must be homogeneous and not
two-phased to transfer the acous-
Communication via tic ultrasonic signals.
analog output 4 ... 20 mA
• Process temperature -200 ... +250 °C (-328 ... +482 °F)
• PC/laptop or HART communicator (not directly influenced by
with SITRANS F flowmeter medium temperature)
- Load with connection of min. 230 Ω • Gases/solids Influence accuracy of measure-
coupling module (max. 330 Ω for Ex-version) ment (approx. max. 3 % gases or
- Load with connection of min. 230 Ω solids)
HART communicator Design
- Cable 2-wire shielded Separate version Transmitter is connected to the
≤ 3 km (≤ 1.86 miles) transducers via 3 ... 120 m
Multi-core shielded (9.8 ... 395 ft) long specially
≤ 1.5 km (≤ 0.93 miles) shielded cables (coaxial cable)
- Protocol HART, version 5.1 For ATEX versions mounted in the
Ex area only with 3 m (9.8 ft) long
Communication via Layers 1 + 2 according to cables.
PROFIBUS PA interface PROFIBUS PA
Communication system accord- Enclosure material Die-cast aluminum, painted
ing to IEC 61158/EN 50170 Wall mounting bracket Stainless steel
• Power supply Separate supply, four-wire device (standard and special) (standard: always incl.)
Permissible bus voltage 9 ... 32 V Weight of transmitter 4.4 kg (9.7 lb)
See certificates and approvals
Electrical connection Cable glands (always incl.)
• Current consumption from bus 10 mA; ≤ 15 mA in event of error
with electronic current limiting • Power supply and outputs
- 2 x M20 (HART)/
Electrical isolation Outputs electrically isolated from M25 (PROFIBUS) or
power supply and from one - 2 x ½"-NPT (HART)
another • Transducers/sensor
Accuracy - 2/4 x M16 or
- 2/4 x ½" NPT
Error in measurement
(at reference conditions) Displays and controls
• Pulse output ≤ ± 0.5 % of measured value at Display LCD, two lines with 16 characters
0.5 ... 10 m/s or each
≤ ± 0.25/V[m/s] % of measured • Multi-display: Flow, volume, mass flow, mass,
value at flow < 0.5 m/s 2 freely-selectable values are dis- flow velocity, speed of sound,
played simultaneously in two lines ultrasonic signal information, cur-
• Analog output 4 ... 20 mA As pulse output plus ± 0.1 % of rent, frequency, alarm information
measured value, ± 20 µA
Operation 4 infrared keys,
• Repeatability ≤ ± 0.25 % of measured value at hierarchical menu shown with
0.5 ... 10 m/s codes
Reference conditions (water) Power supply
• Process temperature in the 25 °C ± 5 °C (77 °F ± 9 °F) Supply voltage
connected sensor
• Standard version 120 ... 230 V AC ± 15 %
• Ambient temperature at the 25 °C ± 5 °C (77 °F ± 9 °F) (50/60 Hz) or 19 ... 30 V DC/
transmitter 21 ... 26 V AC
• Transmitter warming-up time 30 min. • Ex version 19 ... 30 V DC/21 ... 26 V AC
Installation conditions of connected Upstream section > 10 x DN and Power failure No effect for at least 1 period
sensor downstream section > 5 x DN (> 20 ms)
Power consumption Approx. 10 VA/10 W
Certificates and approvals
Explosion protection ATEX II 2 G Ex dem [ia/ib] IIC
T6/T4/T3 Gb
T6 for media < 85 °C (185 °F)
T5 for media < 100 °C (212 °F)
T4 for media < 135 °C (275 °F)
T3 for media < 200 °C (392 °F)

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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS060

Coaxial cable ■ Dimensional drawings


Standard Coaxial Coaxial cable with SMB
cable (75 Ω) straight plug on one
end for connection to 205 (8.07) 98.5 (3.88) 153 (6.02)
the FUS060 100 (3.94) 33.5 (1.32)
Pre-terminated, can be
shortened on sensor
side

250 (9.84)
220 (8.66)
Outside diameter Ø 5.8 mm

248 (9.76)

248 (9.76)
Length 3, 15, 30, 60, 90, 120 m
(9.84, 49.21, 98.43,
3

150 (5.91)
196.85, 295.28,
393.70 ft) between sen-
sor and transmitter
Material (outside black PE
jacket)
Ambient temperature -10 ... +70 °C Ø80 (3.15)
(14 ... 158 °F)
High temperature Coaxial cable with SMB SITRANS FUS060 with standard mounting bracket,
Coaxial cable (75 Ω) straight plug on one dimensions in mm (inch)
end for the connection
to FUS060 205 (8.07) 92 (3.62) 153 (6.02)
Fix terminated, can
NOT be shortened
Outside diameter Ø 5.13 mm (first 0.3 m

89 (3.50) 105 (4.13)


248 (9.76)

(0.98 ft) part to the


transducer), Ø 5.8 mm

150 (5.91)
(for remaining cable to
the transmitter - with
SMB plug at the end)
and between these is a
black hot melt junction
Ø 16 mm (length
70 mm) 154 (6.06) Ø80 (3.15)

Length 3, 15, 30 m
(9.84, 49.21, 98.43 ft) SITRANS FUS060 with optional special mounting bracket,
between sensor and dimensions in mm (inch)
transmitter (max 3 m
9.84 ft) transducer
cable length for Ex
■ Schematics
area mounted transmit-
ters) Earth connection for signal cable screen
Material (outside Brown PTFE (0.3 m Digital output 2 (relays) (only for HART)
jacket) (0.98 ft) part) and
black PE (for remain- Digital output 1 (active/passive)
ing cable) Analog output (active) 4 ... 20 mA
(or PROFIBUS)
Ambient temperature -200 ... +200 °C
(-328 ... +392 °F)
(brown PTFE trans- Power L/N for 120 ... 230 V AC
ducer part) and supply: L+/L- for 24 V AC/DC
-10 ... +70 °C Earth terminal for PE
(14 ... 158 °F) (black PE
for remaining transmit-
ter cable part)

3 4 5 6 7 8 1 2
+ – + – L N
20 mA L+ L–

Electrical connection SITRANS FUS060

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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS060

■ Transmitter FUS060 operating instructions, accessories and spare parts


Operating instructions
Description Article No.
• English A5E01204521
• German A5E02123845
All literature is available to download for free, in a range of languages, at
www.siemens.com/processinstrumentation/documentation

3 Accessories
Description Article No. Process Device Manager SIMATIC PDM
Standard wall mounting 7ME5933-0AC04 SIMATIC PDM See page 8/13,
bracket Details about the SIMATIC chapter "Com-
PDM tool can be found on munication and
page 8/5, chapter "Communi- Software"
cation and Software"
HART modem for communication with FUS060 HART, PC and
SIMATIC PDM
Special wall-/pipe mounting 7ME5933-0AC05 HART modem
bracket kit With USB connection 7MF4997-1DB

Safety clamp for electronic 7ME5933-0AC06


cover with glass plate
(7ME5933-0AC01)

Spare parts
SITRANS FUS060 transmitter, available standard and Ex versions
The transmitter configuration is made in the flowmeter Order codes (together with the sensors).
The information below is for spare part ordering only and with fixed standardized pre-settings for a DN 2000 2-path system.
Description Version Enclosure Supply Article No.
FUS060, 230 V, HART, Transmitter for remote IP65 (NEMA 4) 115 … 230 V AC 7ME3050-2BA10-1BA1
Metric cable glands connection 50/60 Hz
FUS060, 230 V, HART, Transmitter for remote IP65 (NEMA 4) 115 … 230 V AC 7ME3050-2BA10-1BA2
Imperial cable glands connection 50/60 Hz
FUS060, 230 V, PROFIBUS, Transmitter for remote IP65 (NEMA 4) 115 … 230 V AC 7ME3050-2BA10-1DA1
Metric cable glands connection 50/60 Hz
FUS060, 230 V, PROFIBUS, Transmitter for remote IP65 (NEMA 4) 115 … 230 V AC 7ME3050-2BA10-1DA2
Imperial cable glands connection 50/60 Hz
FUS060, 24 V, HART, Transmitter for remote IP65 (NEMA 4) 19 ... 30 V DC/ 7ME3050-2BA20-1BA1
Metric cable glands connection 21 ... 26 V AC
FUS060, 24 V, HART, Transmitter for remote IP65 (NEMA 4) 19 ... 30 V DC/ 7ME3050-2BA20-1BA2
Imperial cable glands connection 21 ... 26 V AC
FUS060, 24 V, PROFIBUS, Transmitter for remote IP65 (NEMA 4) 19 ... 30 V DC/ 7ME3050-2BA20-1DA1
Metric cable glands connection 21 ... 26 V AC
FUS060, 24 V, PROFIBUS, Transmitter for remote IP65 (NEMA 4) 19 ... 30 V DC/ 7ME3050-2BA20-1DA2
Imperial cable glands connection 21 ... 26 V AC
FUS060, ATEX, 24 V, HART, Transmitter for remote IP65 (NEMA 4) 19 ... 30 V DC/ 7ME3050-2BA21-1CA1
Metric cable glands connection ATEX approval 21 ... 26 V AC

Ordering of pre-configured FUS060 spare transmitters only via PVR (product variation request - special request)

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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS060
Description Article No. Description Article No.
Operating/Display module 7ME5933-0AC00 M20 cable gland set for A5E02246356
FUS060 ATEX version power
and output connection, PA
plastic,
1 x in blue (ATEX Ex i) and
1 x gray (ATEX Ex-e)
• cables Ø 5 ... 9 mm
(0.20" ... 0.35")
• -20 ... +95 °C (-4 ... +203 °F)
Electronics cover with glass 7ME5933-0AC01 1/2" NPT cable gland set for A5E02246396
plate (non Ex) . Die cast alu- FUS060 (NPT) power and out-
3
minum, with corrosion-resis- put connection, gray PA plas-
tant Basic Polyester powder tic, 2 pcs.
coating (min. 60 µm) • cables Ø 6 ... 12 mm
(0.24" ... 0.47")
• -40 ... +100 °C
(-40 ... +212 °F)
Cover for sensor cable and 7ME5933-0AC02
gasket. Die cast aluminum, M25 cable gland set for the A5E02246378
with corrosion-resistant Basic FUS060 PA (M25) power and
Polyester powder coating output connection, gray PA
(min. 60 µm) plastic, 2 pcs.
• cables Ø 9 ... 16 mm
Cover for mains 7ME5933-0AC03 (0.35" ... 0.63")
supply/communication. Die • -40 ... +100 °C
cast aluminum, with corro- (-40 ... +212 °F)
sion-resistant Basic Polyester
powder coating (min. 60 µm) M16x1.5 cable gland set for A5E02593526
FUS060 (M16) sensor con-
nection, gray PA plastic,
2 pcs. and 2 pcs. blind.
• cables Ø 5 ... 9 mm
FUS060 Sensor connection A5E02551331 (0.20" ... 0.35")
PCBA, • -40 ... +100°C
Standard versions only, 1 pc. (-40 ... +212 °F)

M16 x 1.5 cable gland set for A5E02246369


FUS060 (M16) sensor con-
nection, brass chrome, 2 pcs.
FUS060 Sensor connection A5E02551334 and 2 pcs. blind
PCBA, • cables Ø 5 ... 9 mm
ATEX version only, 1 pc. (0.20" ... 0.35")
• -20 ... +105°C (-4 ... +221 °F)

½" NPT cable gland set for A5E02247877


M20 cable gland set for A5E02246350
FUS060 (NPT) sensor con-
FUS060 (M20) power and out-
nection,
put connection,
4 pcs. M16 bush to ½" NPT
gray PA plastic, 2 pcs.
and 4 pcs. ½" NPT gray PA
• cables Ø 6 ... 12 mm
plastic glands
(0.24" ... 0.47")
• cables Ø 5 ... 9 mm
• -40 ... +100 °C
(0.20 ... 0.35")
(-40 ... +212 °F)
• -20 ... +100 °C (-4 ... +212°F)

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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS060
Cables for FUS060
Description Length m (ft) Article No.
Coaxial cable for FUS060, (75 Ω, max. 70 ºC (158 ºF), black PVC) 3 (9.84) A5E00875101
(2 pcs.) 15 (49.21) A5E00861432
30 (98.43) A5E01278662
60 (196.85) A5E01278682
90 (295.28) A5E01278687
120 (393.70) A5E01278698
High temp. coaxial cable for FUS060; with 0.3 m brown PTFE high temp. trans- 3 (9.84) A5E00875105
ducer part, max. 200 °C (392 °F) and black PVC for remaining transmitter part with 15 (49.21)
3 SMB plug, max. 70 ºC (158 ºF), impedance 75 Ω (2 pcs.)
30 (98.43)
A5E00861435
A5E01196952
Special coaxial cable sets for low temperature cryogenic systems; with SMB plug 10 (32.84) A5E02085593
for transmitter SITRANS FUS060, PTFE material, temp. -200 ... +200 °C 15 (49.21) A5E03262088
(-328 ... .+392 °F), impedance 75 Ω (2 pcs.)
30 (98.43) A5E02085644
40 (131.23) A5E02085649

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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS080/FUE080

■ Overview The transmitter is available in an IP67/NEMA 4X/6 enclosure and


is designed for use in the flowmeters series:
• SONOKIT (1-path or 2-path)
• FUS380 (2-path)
• FUE380 (2-path)
The transmitter FUS080 is always ordered as part of a complete
flowmeter system.
It can be manually ordered separately as spare part prepro-
grammed with the given sensor data.

■ Integration 3
The flowmeter pulse output is often used as input for an energy
meter or as input for digital systems for remote reading.
SITRANS FUS380 has two pulse outputs, with functions that can
be individually selected.
The settings of the transmitter, eg. flow and pulse output rate, are
defined when ordering the complete flowmeter.
If the flowmeter forms part of an energy meter system for cus-
SITRANS FUS080 is a transit time based transmitter designed tody transfer, no further approvals are needed, except eventually
for ultrasonic flow metering with any sensor in the FUS inline se- local approvals on the flowmeter.
ries SONOKIT, FUS380 and FUE380 up to DN 1200.
The ultrasonic flowmeter transmitter SITRANS FUS080 comes as ■ Technical specifications
battery or mains powered version.The SITRANS FUS080 is de- Input
signed to measure flow water applications.
Measurement Flow by measuring the transit
The SONOKIT retrofit flowmeter series are shown from time difference of ultrasonic
page 3/277. The standard flowmeter series SITRANS FUS380 is signals through ultrasonic trans-
described from page 3/288. The type approved flowmeter series ducers in the sensor pipes.
for flow metering in energy meter custody transfer systems are Supporting of 1-path or 2-path
named SITRANS FUE380 - see page 3/294. sensors in sizes DN 50 ... 1200
measuring on water.

■ Benefits Measuring rate

• Battery-powered up to 6 years • Battery mode 0.5 Hz

• 115/230 V mains-powered with back-up battery option in case • Mains supply Up to 15 Hz


of mains power failure • Back-up mode 0.5 Hz (at mains supply drop)
• Fast measuring frequency 15 Hz/0.5 Hz (230 V AC/Battery) Flow rate 0.02 ... 9 m/s (0.065 ... 29.5 ft/s),
• Easy one button straight forward display bidirectional flow metering
• IrDA optical interface for local communication Output 2 pulse or status outputs (A and
B), individual galvanically isolated
• 2-path measuring principle for optimum accuracy MOS relay outputs, passive
• Compact or remote mounting mode, max. ±35 V AC/DC, max.
50 mA
• Measures on all district water qualities and water conductivities
Max. pulse frequency 100 Hz at Qs (Qmax)
• No pressure drop
Pulse value and length Selectable with the ordering of the
• Long-term stability flowmeter
• 2 galvanic isolated digital outputs for easy connection to a cal-
Output A function Pulse: forward, reverse, forward
culator (potential free) net, reverse net (preset: forward)
• 1 analog 4 to 20 mA output Output B function Pulse: forward, reverse, forward
• Bidirectional measurement, with 2 totalizers and outputs net, reverse net (preset: forward)
or alarm indication or call-up indi-
• Dynamic range Qi (min) : Qs (max) up to 1:400 cation (preset: alarm)
• Compact version with triax cables for highest EMC-protection
Pulse value A and B 0.1 l/p, 0.25 l/p, 0.5 l/p, 1 l/p,
2.5 l/p, 10 l/p, 25 l/p, 50 l/p,
■ Application 100 l/p, 250 l/p, 500 l/p, 1 m3/p,
2.5 m3/p, 5 m3/p, 10 m3/p,
The main application for flowmeters with the transmitter 25 m3/p, 50 m3/p, 100 m3/p,
SITRANS FUS080 is measurement of water flow in district heat- 250 m3/p, 500 m3/p, 1 000 m3/p
ing plants, local networks, boiler stations, substations, chiller Pulse length (depending on Qmax 5, 10, 20, 50, 100, 200, 500 ms
plants, irrigations plants and other general water applications. by DN selection) (standard 5 ms)

■ Design
Alarm indication Path 1 (F1), path 2 (F2) internal,
failure (F3, F4), powers supply
warning or low battery indication
The transmitter type SITRANS FUS080 is designed with fiber- (F5), Qmax overflow (F6), pulse
glass reinforced polyamide enclosure for remote or compact in- overflow (F7, F8), internal data
stallation in normal areas. The remote versions are available with logger warning (F9)
up to 30 meter distance from flowmeter to transmitter. When or- Analog output Passive current output 4 ... 20 mA
dering as a compact version in the series FUS380 and FUE380 Data span pre-selectable
the transducer cables are pre-mounted at the sensor. depending on pipe size

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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS080/FUE080
Rated operation conditions SONOKIT, FUS380, FUE380
Ambient conditions The flow values and settings are predefined according to dimen-
sion selection.
Ambient temperature
• Operation -10 ... +60 °C (14 ... 140 °F) (MID The transmitter settings are changeable by using the SW tool
version: max. +55 °C (131 °F)) PDM (for FUE380 series some of the setting are only readable,
restriction of the approval requirements).
• Storage -40 ... +85 °C (-40 ... +185 °F)
(battery included) Accuracy/Error in measurement:
(at reference conditions for FUS380 and FUE380 series,
Enclosure rating IP67/NEMA 4X/6 to EN 60529 and SONOKIT series will differ in the accuracy)
DIN 40050
3
• Pulse output
Electromagnetic compatibility - ≤ ±0.5 % of measured value at 0.5 ... 10 m/s or
- ≤ ±0.25/V [m/s] % of measured value at flow < 0.5 m/s
• Emitted interference To EN 55011/CISPR-11
• Repeatability ≤ 0.25 % of measured value at 0.5 ... 10 m/s
• Immunity To EN/IEC 61326-1 (Industry)
• Reference conditions
• MID approved (FUE380 series) Environment class E2 and M1 - Process temperature and ambient temperature: 25 °C ± 5 °C
Mechanical vibration 2 g, 1 ... 800 Hz sinusoidal in all (77 °F ± 9 °F)
directions according to - Transmitter warming-up time 30 min.
IEC 68-2-6 - Installation conditions of the sensor: Upstream section
Weight of transmitter Approx. 1.5 kg (3.3 lb) > 10 x DN and downstream section > 5 DN
Design
[%]
Enclosure material Fibre-glass reinforced polyam-
ide, light gray color
5
Wall mounting kit IP67/NEMA 4X/6 terminal box for
the wall mounting of the transmit- 4
ter, fiber-glass reinforced polyam-
ide with stainless steel bracket,
cable glands entries: 2 x 2 M20 or 3
PG 13.5 for power supply and
outputs and 2 x M20 or PG 13.5 2
for the sensor cables, glands
(supply and outputs and double
cable entries for sensor cables) 1 Type accuracy limits FUS380
are included.
Sensor cable Coaxial cable sets for remote 0
transmitter up to 30 m (98.4 ft) 0 0.2 0.4 0.6 0.8 1 1.5 2 2.5 3 [m/s] 10
long transducer cable, 75 Ω
impedance, cables sets are pre- 0 0.5 1 2 5 8 [ft/s] 33
pared for the connection to the
sensors
Triax cables for integral version
[%]
Display and controls
Display LCD, 8 digits, additional 2 digits 5
and symbols for status information
Resolution Totalized information can be dis- 4
played with 1, 2 or 3 decimals or
automatic adjustment (default) 3 FUE380 - admissible limits according
Display setting Flow unit: Preset: m3/h to OIML R 75 class 2
Volume unit: Preset: m3 2
FUE380 - admissible limits according
Push button One push button for menu selec- to EN 1434 class 2
tion and display information 1

Communication (IrDA optical eye) IrDA – optical communication and


control interface with Modbus 0
RTU protocol for read or write 0 0.2 0.4 0.6 0.8 1 1.5 2 2.5 3 [m/s] 10
transmitter settings and data via
PC and PDM tool 0 0.5 1 2 5 8 [ft/s] 33
Power supply
Battery D-cell battery pack, 3.6 V LiSOCI
(Lithium Thionyl Chloride, 34 Ah),
replaceable, life- and working-
time up to 6 years
Mains 87 ... 265 V AC (50 ... 60 Hz) or
87 ... 265 V AC (50 ... 60 Hz) with
D-cell single battery backup,
2.6 V LiSOCI (Lithium Thionyl
Chloride, 17 Ah), replaceable, life
time up to 8 years
Power consumption
Mains version Approx. 2.5 VA

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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS080/FUE080
Output configuration Current output

)RUZDUG 5HYHUVH mA
22.6 mA 
20.5 mA 
20 mA 

4 mA

3
3.6 mA 
&XWRII 4 &XWRII 4 

-100% Cut-off 100% Q


 Upper alarm limit
1 
PR [s] = Upper current limit
PF [Hz]
 Upper current scaling point
PD[
 Lower current scaling point
PLQ  Lower alarm limit

3: DQGPV Bidirectional flow


35 SXOVHUDWH
3) SXOVHIUHTXHQF\ mA
22.6 mA 

Pulse volume: output A/B configured as volume per pulse, cal- 20.5 mA 
culated on forward/reverse or net forward/reverse flow. The vol- 20 mA 
ume per pulse is free scaleable (via PDM software).

Alarm output On

Off 4 mA
3.6 mA 

Error
-100% Cut-off 100% Q
Alarm status No error
 Upper alarm limit
 Upper current limit
Pulse output B can be used as stated above or as alarm or call-  Upper current scaling point
up function.
 Lower current scaling point
 Lower alarm limit
Call-up output On

Off Positive flow

mA
Call-up reset 22.6 mA 
20.5 mA 
On
20 mA 
Call-up status Off

Call-up: the call-up output is active until manually reset by use of


PDM tool. The call-up function is activated when an alarm is ac- 4 mA
tivated. 3.6 mA 


-100% Cut-off 100% Q


 Upper alarm limit
 Upper current limit
 Upper current scaling point
 Lower current scaling point
 Lower alarm limit

Negative flow

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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS080/FUE080
Sensor coaxial cable for SONOKIT series with FUS080
Coaxial cable
Standard coaxial
cable (75 Ω)
Outside diameter Ø 5.8 mm
Length 15, 30 m (49.2, 98.4 ft)
between sensor and
transmitter

3 Material (outside
jacket)
Black PE

Ambient temperature -10 ... +70 °C


(14 ... 158 °F)

Sensor coaxial cable for FUS380/FUE380 series


Coaxial cable
High temperature With special designed
coaxial cable (75 Ω) glands for connection
in the sensor/trans-
ducer
Outside diameter Ø 5.13 mm (first 0.3 m
(0.98 ft) part to the
transducer), Ø 5.8 mm
(for remaining cable to
the transmitter – black
holt melt junction part
between (Ø 16 mm,
length 70 mm)
Length Up to 30 m (98.4 ft)
between sensor and
transmitter
Material (outside Brown PTFE (0.3 m
jacket) (9.84 ft) part) and black
PE (for remaining
cable)
Ambient temperature -200 ... +200 °C
(-328 ... +392 °F)
(brown PTFE trans-
ducer part) and
-10 ... +70 °C
(14 ... 158 °F) (black PE
for remaining transmit-
ter cable part)

3/256 Siemens FI 01 · 2018 US Edition


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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS080/FUE080

■ Transmitter FUS080 operating instructions, accessories and spare parts


Operating instructions Spare part transmitter for FUE380 approved systems (7ME3410)
Description Article No. (only with MID approval marks, no MID verification – only a com-
for use with SONOKIT plete flowmeter can be MID-verified, i.e. sensor together with the
• English A5E03059912 transmitter)
integrated in FUS/FUE380 Description Article No.
• English A5E00730100 FUE080 transmitter 3.6 V battery A5E02734600
• German A5E00740611 (no battery included, to be
ordered separate) as spare part
All literature is available to download for free, in a range of languages, at
3
transmitter for FUE380 flow-
www.siemens.com/processinstrumentation/documentation meter series. Transmitter Article
Accessories No. 7ME3450-0AA10-2AB0

Description Article No. FUE080 transmitter 3.6 V A5E02734568


battery (battery included) as
Sun lid for FUS080 transmitter A5E02328485 spare part transmitter for
(frame and lid) FUE380 flowmeter serie.s1).
Transmitter Article No.
7ME3450-0AA20-2AB0
FUE080 transmitter 230 V A5E02734539
mains as spare part transmitter
for FUE380 flowmeter series.
Brace (holder) for optical IrDA A5E00695277 Transmitter Article No.
eye 7ME3450-0AA30-2AB0
FUE080 transmitter 230 V A5E02734585
mains with backup-battery as
spare part transmitter for
IrDA infrared interface adapter FDK:087L4163 FUE380 flowmeter series.
with USB for data acquisition Transmitter Article No.
with 1.2 m (3.9 ft) cable 7ME3450-0AA40-2AB0
When ordering: Inform on flowmeter Article No. and flowmeter serial
no. (e.g. 7ME3410-xxxxx-xxxx-Z, XX.... and xxxxxxHxxx)
Process Device Manager SIMATIC PDM
Spare part transmitter for SONOKIT systems (7ME3210/7ME3220)
SIMATIC PDM See page 8/13,
chapter "Com- Description Article No.
Details about the SIMATIC PDM
tool can be found on page 8/5, munication
FUS080 transmitter 3.6V bat- A5E03048726
chapter "Communication and and Software"
tery
Software" (no battery included, to be
ordered separate) as spare
Spare parts part transmitter for SONOKIT
A spare part transmitter can be ordered for a specific system. In the flowmeters. Transmitter Article
No. 7ME3450-0AA10-2AA0
description of the following spare part transmitters the related trans-
mitter Article No. found on the device silver front label is noted. FUS080 transmitter 3.6V bat- A5E03048714
tery (battery included) as
Spare part transmitter for FUS380 systems (7ME3400) spare part transmitter for
SONOKIT flowmeters1).
Description Article No.
Transmitter Article No.
FUS080 transmitter 3.6 V A5E02729700 7ME3450-0AA20-2AA0
battery (no battery included, to
FUS080 transmitter 230V A5E03048701
be ordered separate) as spare
mains as spare part transmitter
part transmitter for FUS380 flow-
for SONOKIT flowmeters.
meter series. Transmitter Article
Transmitter Article No.
No. 7ME3450-0AA10-2AA0
7ME3450-0AA30-2AA0
FUS080 transmitter 3.6 V A5E02729035
FUS080 transmitter 230V A5E03048719
battery (battery included) as
mains with backup-battery as
spare part transmitter for FUS380
spare part transmitter for
flowmeter series1).
SONOKIT flowmeters.
Transmitter Article No.
Transmitter Article No.
7ME3450-0AA20-2AA0
7ME3450-0AA40-2AA0
FUS080 transmitter 230 V mains A5E02699309
When ordering: Inform on flowmeter Article No. and flowmeter serial
as spare part transmitter for
no. (e.g. 7ME3220-xxxxx-xxxx-Z, XX.... and xxxxxxHxxx)
FUS380 flowmeter series.
Transmitter Article No. 1)
Lithium batteries are subject to special transportation regulations accord-
7ME3450-0AA30-2AA0 ing to United Nations "Regulation of Dangerous Goods, UN 3090 and
FUS080 transmitter 230 V mains A5E02729610 UN 3091". Special transport documentation is required to observe these
regulations. This may influence both transport time and costs.
with backup-battery as spare
part transmitter for FUS380 flow-
meter series. Transmitter Article
No. 7ME3450-0AA40-2AA0
When ordering: Inform on flowmeter Article No. and flowmeter serial
no. (e.g. 7ME3400-xxxxx-xxxx-Z, XX.... and xxxxxxHxxx)

Siemens FI 01 · 2018 US Edition 3/257


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS080/FUE080
Spare part transmitter for FUS880 retrofitting systems (7ME3440)
Description Article No.
Description Article No. Internal battery pack, one set
Sparepart FUS080 A5E03412669 of 2 D-cell (3.6 V 34 Ah)1)
transmitter 3.6 V, incl. 3.6V • 1 pc. pack A5E02679676
dual batterie pack, USA ver-
sion • 24 pcs. pack A5E02896941
Transmitter Article No.:
7ME3450-0AA20-1CA0:
Label, 0:
Siemens FUS080 transmitter; Single battery back-up to main A5E02679923
Version, 0: supply (17 Ah)1)
Without connection box;
3 Enclosure, A:
IP67/NEMA 4X/6;
Code A: Standard;
Supply Voltage, 2:
3.6V DC battery;
Ex. Approval, 0:
no Ex approval; Battery cover for transmitter A5E00694468
Display, 1: FUS080
With display and unit label;
Region version, C: USA:
AcFt,CFS;
Application, A: PG 13.5 cable gland set for FDK:083G0228
Standard FUS080 (for FUS080 power and output
SITRANS Retrofit - 7ME344); connection, black PA plastic,
Code, 0: Standard 2 pcs.
FUS080 transmitter for 7ME3440- • cables Ø 6 ... 12 mm
FUS880 retrofit systems, 0AA01-2DA4 (0.24" ... 0.47")
USA version,
• -40 ... +100 °C (-40 ... +212 °F)
incl. wall-mounting kit, 2
transducers and 2 pcs. 60 ft PG 13.5 cable gland set A5E00694500
(20 m) of cables. (two cable entries) for FUS080
sensor connection, black PA
Label, 0: plastic, 2 pcs.
Siemens FUS080 transmitter;
Diameter, 0A: None; • cables Ø 6 ... 12 mm
Wall Thickness, A: None; (0.24" ... 0.47")
Pipe Material, 0: No Pipe; • -40 ... +100 °C (-40 ... +212 °F)
Track configuration, 1:
1-Track; SITRANS FUS/FUE380 wall A5E00694509
Region version, 2: USA: mounting kit for remote trans-
AcFt,CFS; mitter mounting, including con-
Transmitter, D: FUS080,IP67, nection plate
Battery, Remote, unit label; (DN 50 ... DN 1200/2" ... 48")
Template, A: None;
Transducer coax cable,
4: 20 m with gland
FUS080 transmitter for 7ME3440-
FUS880 retrofit systems, 0AA03-2DA4 SITRANS FUS/FUE380 termi- A5E01208138
USA version, nal box for compact transmitter
mounting, including connec-
incl. wall-mounting kit, 4 tion plate, (bronze sensors
transducers and 4 pcs. 60 ft only, DN 50 ... DN 80/2" ... 3")
(20 m) of cables:
SITRANS FUS/FUE380 termi- A5E00694660
Label, 0:
nal box for compact transmitter
Siemens FUS080 transmitter;
mounting, including connec-
Diameter, 0A: None;
tion plate, (steel sensors only,
Wall Thickness, A: None;
DN 100 ... DN 1200/4" ... 48")
Pipe Material, 0: No Pipe;
Track configuration, 3: FUS080 display and keypad A5E00873496
2-Track (X-Configuration); with Siemens logo
Region version, 2: USA:
AcFt,CFS;
Transmitter, D: FUS080 ,IP67,
Battery, Remote,unit label;
Template, A: None;
Transducer coax cable, 4:
20 m with gland FUS080 display and keypad A5E33147123
neutral (without logo)

1) Lithium batteries are subject to special transportation regulations accord-


ing to United Nations "Regulation of Dangerous Goods, UN 3090 and
UN 3091". Special transport documentation is required to observe these
regulations. This may influence both transport time and costs.
Downloads for DEVICE description FUE380
http://support.automation.siemens.com/WW/view/en/23036121/133100

3/258 Siemens FI 01 · 2018 US Edition


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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS080/FUE080
Sensor cables for FUS380/FUE380 flowmeters Sensor cables for FUS880 retrofitting systems (7ME3440)
Description Article No. Description Article No.
DN 50 to 80 flowmeters Coaxial cable with trans-
ducer connection
Coaxial cable for FUS080;
with 0.3 m brown PTFE high for use in FUS880 and
temp. transducer part, SONO 3300 sensors; with
max. 200 °C (392 °F) and 0.3 m brown PTFE high tem-
black PVC for remaining trans- perature transducer part, max.
mitter part, max. 70 °C 200 °C (392 °F) and black PVC
(158 °F); impedance 75 Ω for the remaining transmitter
part, max. 70 °C (158 ºF);
5 m (16.4 ft) cable set (4 pcs.) A5E01208092 cable impedance 75 Ω.
for DN 50 ... DN 80 (2" ... 3")
remote mounting • 1 x 10 m (32.8 ft) FDK:085L2400 3
10 m (32.8 ft) cable set A5E01208114 • 1 x 20 m (65.6 ft) FDK:085L2401
(4 pcs.) for DN 50 ... DN 80 • 1 x 30 m (98.4 ft) FDK:085L2402
(2" ... 3") remote mounting
Transducer spare part set of FDK:087H3007
20 m (65.6 ft) cable set A5E01208117 two transducers with gas-
(4 pcs.) for DN 50 ... DN 80 kets for STRANS FUS880
(2" ... 3") remote mounting retrofitting systems
30 m (98.4 ft) cable set A5E01208121
(4 pcs.) for DN 50 ... DN 80
(2" ... 3") remote mounting
0.5 m (1.64 ft) cable set A5E01208126
(4 pcs.) for DN 50 ... DN 80
(2" ... 3") for compact version
of FUS380/FUE380
DN 100 to 1200 flowmeters
Coaxial cable for FUS080;
with 0.3 m brown PTFE high
temp. transducer part,
max. 200 °C (392 °F) and
black PVC for remaining trans-
mitter part, max. 70 °C
(158 °F); impedance 75 Ω
5 m (16.4 ft) cable set (4 pcs.) A5E00695476
for DN 100 ... DN 1200
(4" ... 48") remote mounting
10 m (32.8 ft) cable set A5E00695479
(4 pcs.) for DN 100 ... DN 1200
(4" ... 48") remote mounting
20 m (65.6 ft) cable set A5E00695480
(4 pcs.) for DN 100 ... DN 1200
(4" ... 48") remote mounting
30 m (98.4 ft) cable set A5E00695483
(4 pcs.) for DN 100 ... DN 1200
(4" ... 48") remote mounting
1 m (3.28 ft) cable set A5E00695486
(4 pcs.) for DN 100 ... DN 1200
(4" ... 48") for compact version
of FUS380/FUE380

Sensor cables for SONOKIT flowmeter with FUS080


Description Article No.
15 m (49.2 ft) cable set A5E02478541
(2 pcs.) remote mounting with
SONOKIT flowmeters
30 m (98.4 ft) cable set A5E02478751
(2 pcs.) remote mounting with
SONOKIT flowmeters

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© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS080/FUE080

■ Dimensional drawings
FUS080 transmitter IP67/NEMA 4X/6, wall mounting and compact mounting

71 (2.8)
6 (0.24)
155 (6.10) 133 (5.24)
13 (0.5)

Ø8 (0.3) 240 (9.45)


71 (2.8)

178 (7.01)
3
Ø12 (0.5)
155 (6.10)

Ø8 (0.3)
102 (4.02)

13 (0.5)
(0.98)
25

8.5 (0.34)

170 (6.69)
190 (7.45)

Transmitter wall mounted, dimensions in mm (inch) Transmitter compact mounted, dimensions in mm (inch)

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Flow Measurement
SITRANS F US Inline
Transmitter SITRANS FUS080/FUE080

■ Schematics

Internal connection
Top of connection Board

External connection
3
Connection Variant
Passive output Positive logic
Open drain V
0V
Output A Shield I < 50 mA
V ≤ 35 V DC
Signal
R
Output B
Negative logic
V
0V
V ≤ 35 V DC
I < 50 mA
R
Signal

Electrical connection of SITRANS FUS080

   

Analog module SITRANS FUS080

Siemens FI 01 · 2018 US Edition 3/261


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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3300/FUS060

■ Overview ■ Technical specifications


The transmitter related to this system is the
SITRANS FUS060.
Technical specifications to the FUS060 see page 3/247.
2-path sensor with flanges and inline transducers
Error in measurement
Error in measurement at reference v > 0.5...10 m/s, < ± 0.5 % of rate
conditions (v=flow speed)
Max. flow velocity 10 m/s (32 ft/s)

3 Nominal size DN 50, DN 65, DN 80, DN 100,


DN 125, DN 150, DN 200,
DN 250, DN 300 (2" … 12")
Media temperature Separate version: -10 … +160 °C
(14 … 320 °F)
Ambient temperature (sensor) Separate version: -20 ... +60 °C
(-4 ... +140 °F)
Storage: -40 … +85 °C
(-40 … +185 °F)
Enclosure Standard version: IP67
(NEMA 4X/NEMA 6)
ATEX version: As standard, but
The combination of SONO 3300 sensor and FUS060 transmitter with ATEX approval (see below)
is ideal for applications within the general industry. Measure-
Process connections
ments are independent of liquid temperature, density, pressure
and conductivity. Transducers cannot be replaced. PN designated • DN 50 ... 300 (2" … 12"),
EN 1092-1, type 11 (B) PN 40
■ Benefits • DN 100 ... 300 (4" … 12"),
PN 16
• Robust remote transmitter FUS060
• DN 200 ... 300 (8" … 12"),
• Robust design for industrial applications PN 10
• Measures all liquids less than 350 cSt, conductive or non-con- Class designated • DN 50 ... 300 (2" ... 12"),
ductive EN 1759-1 class 150
• No pressure drop • DN 50 ... 300 (2" ... 12"),
• Reliable and accurate flow measurements class 300
• Long-time stability Transducer Inline version welded into pipe
• ATEX approval Materials
Pipe • DN 50 ... 80 (2" … 3"):
■ Application Cast steel EN 1.1131-GS-15Mn5

The main application for SONO 3300/FUS060 ultrasonic flow- • DN 100 ... 300 (4" … 12"): Car-
bon steel EN 1.0345-P235GH
meter is measurement of volume.
Flange • DN 50 ... 300 (2" … 12"):
SONO 3300/FUS060 can be used for water and treated waste EN 1.0025-S235JRG2
water, oil, hot water/cooling systems.
Class ASTM A105

■ Design Transducer Stainless steel AISI 316 or similar

The SONO 3300/FUS060 consists of a casted sensor


(DN 50 to 80 (2" to 3")), welded pipes (DN 100 to 300 (4" to 12"))
and a transmitter FUS060.
The transmitter can only be mounted separately.
The internal signal cables from transducers to sensor connec-
tion box are protected from an aggressive environment by stain-
less steel pipes.
Sensor installation
See system information.

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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3300/FUS060
Certificates and approvals Coaxial cable between sensor SONO 3300 and
transmitter FUS060
Conformity certificate The devices are supplied as stan-
dard with a Siemens Certificate of Standard Coaxial Coaxial cable with SMB
Conformity on DVD cable (75 Ω) straight plug on one
end for the FUS060
Material certificate Material certificate according to connector
EN 10204-3.1 is optionally avail-
able Outside diameter Ø 5.8 mm
NDT examination report Extended material certificate is Length 3, 15, 30, 60, 90, 120 m
available on special request (9.84, 49.21, 98.43,
(PVR) 196.85, 295.28,
393.70 ft) between sen-
Calibration report A standard calibration report is
3
sor and transmitter
shipped with each flowmeter.
Material (outside black PE
Extended accredited ISO/IEC Optionally available jacket)
17025 calibration certificates
Ambient temperature -10 ... +70 °C
Approvals No custody transfer approvals (14 ... 158 °F)
Ex approval System ATEX approval for High temperature Coaxial cable with SMB
SONO 3300 with remote transmit- Coaxial cable (75 Ω) straight plug on one
ter FUS060-Ex (ATEX II 2 G Ex end for the FUS060
dem [ia/ib] IIC T6/T4/T3 Gb) connector
For Ex version the transducer
cable length is restricted to 3 m Outside diameter Ø 5.13 mm (first 0.3 m
(9.84 ft), in order to meet require- (0.98 ft) part to the
ments. transducer), Ø 5.8 mm
(for remaining cable to
The sensors are approved according to EU directive 2014/68/EU dated the transmitter - with
27 June 2014 regarding fluid group 1, classified in category III. SMB plug at the end)
Design according to EN 13480 (PED Directive). and between these is a
black hot melt junction
Ø 16 mm (length
70 mm)
Length 3, 15, 30, 60, 90, 120 m
(9.84, 49.21, 98.43,
196.85, 295.28,
393.70 ft) between sen-
sor and transmitter
(max. 3 m (9.84 ft))
transducer cable
length for Ex area
mounted transmitters)
Material (outside Brown PTFE (0.3 m
jacket) (0.98 ft) part) and
black PE (for remain-
ing cable)
Ambient temperature -200 ... +200 °C
(-328 ... +392 °F)
(brown PTFE trans-
ducer part) and
-10 ... +70 °C
(14 ... 158 °F) (black PE
for remaining transmit-
ter cable part)

Siemens FI 01 · 2018 US Edition 3/263


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3300/FUS060
Selection and Ordering data Article No. Order code Selection and Ordering data Article No. Order code
Sensor SONO 3300 with 7 ME 3 3 0 0 - Sensor SONO 3300 with 7 ME 3 3 0 0 -
transmitter FUS060 transmitter FUS060
7 77 7 0 - 7 7 7 7 7 7 7 7 77 7 0 - 7 7 7 7 7 7 7
Click on the Article No. for the online con- FUS060 output module
figuration in the PIA Life Cycle Portal. HART, 4 ... 20 mA, 1 pulse output, 1 relay B
Diameter Qn setting [m3/h] HART, Ex version, 4 ... 20 mA, 1 pulse output, C
1 relay
DN 50 (2") 10 1A
DN 50 (2") 26 1B PROFIBUS PA, 1 pulse/frequency D
DN 50 (2") 60 1D Transducer coaxial cable

3 DN 65 (2½") 15 1E 4 x 3 m, max. 70 °C (158 °F), the only option 0


DN 65 (2½") 42 1F for Ex i
DN 65 (2½") 100 1H 4 x 15 m, max. 70 °C (158 °F) 1
4 x 30 m, high temp. max.200 °C (392 °F) 2
DN 80 (3") 20 1J 4 x 30 m, max. 70 °C (158 °F) 3
DN 80 (3") 60 1K
DN 80 (3") 150 1M 4 x 60 m, max. 70 °C (158 °F) 4
4 x 90 m, max. 70 °C (158 °F) 5
DN 100 (4") 36 1N
4 x 120 m, max. 70 °C (158 °F) 6
DN 100 (4") 100 1P
DN 100 (4") 230 1R 4 x 3 m, high temp. max. 200 °C (392 °F), the 7
only option for Ex i
DN 125 (5") 50 1S 4 x 15 m, high temp. max. 200 °C (392 °F) 8
DN 125 (5") 150 1T
DN 125 (5") 360 1V
DN 150 (6") 80 2A Selection and Ordering data Order code
DN 150 (6") 220 2B Additional information
DN 150 (6") 500 2D
Please add „-Z" to Article No. and specify
DN 200 (8") 120 2E Order code(s) and plain text.
DN 200 (8") 380 2F Calibration
DN 200 (8") 900 2H
Production calibration DN 50 ... DN 300 Included
DN 250 (10") 200 2J (with certificate, 2 x 3 points in 10 %, 25 % and
DN 250 (10") 600 2K 100 % Qn)
DN 250 (10") 1400 2M Accredited Siemens ISO/IEC 17025 calibration D20
DN 300 (12") 300 2N for DN 50 to DN 200 with Qn as selected in Dia-
DN 300 (12") 850 2P meter. Calibration certificate: 2 x 5 points in 5 %,
10 %, 25 %, 50% and 100 % Qn
DN 300 (12") 2200 2R (max. flow 630 m3/h).
Flange norm and pressure rating Accredited Siemens ISO/IEC 17025 calibration for D21
(All sizes are not available in all pressure DN 200 to DN 300 with Qn as selected in Diameter.
ratings) Calibration certificate: 2 x 5 points in 5 %, 10 %,
EN 1092-1 25 %, 50 % and 100 % Qn (max. flow 2000 m3/h).
PN 10 (DN 200 ... 300 (8" ... 12")) B Material certificate
PN 16 (DN 80 ... 300 (3" ... 12")) C
EN 10204-3.1 F10
PN 40 (DN 50 ... 300 (2" ... 12")) E
Tag name plate
ANSI B16.5
class 150 (DN 50 ... 300 (2" ... 12")) H Stainless steel TAG plate (1 x 24 x 80 mm), Y17
class 300 (DN 50 ... 300 (2" ... 12" )) J wire fixed. Font size depends on text length:
8 mm for 1 ... 10 characters, 4 mm for
Sensor type (approval) and transmitter 11 ... 20 characters (specify in plain text).
mounting
Please use online Product selector to get latest
IP67 standard, remote transmitter 1
updates. Product selector link:
IP67 Ex-version (ATEX), remote transmitter 3
(Ex-version) www.pia-portal.automation.siemens.com

Cable gland entries in FUS060 and


SONO 3300
Cable glands M20 in sensor and in 1
transmitter M25/20/16 x 1.5
Transmitter version of SITRANS FUS060
IP65 (NEMA 4), 120/230 V AC N
IP65 (NEMA 4), 24 V AC/DC P
IP65 (NEMA 4), 24 V AC/DC, Ex-version Q
(ATEX)

3/264 Siemens FI 01 · 2018 US Edition


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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3300/FUS060

■ Flowmeter SONO 3300 with FUS060 operating instructions, accessories and spare parts
Operating instructions
Description Article No.
SITRANS FUS060
• English A5E01204521
• German A5E02123845
SITRANS F US SONO 3300
• English A5E01365400
• German A5E02690975
3
All literature is available to download for free, in a range of languages, at
www.siemens.com/processinstrumentation/documentation

Accessories
Potting kit
Description Article No.
Potting kit for terminal box of SONO 3200 transducers for IP68/NEMA 6P (not for Ex sensors) FDK:085L2403

Cable connection boxes


(Optional for the connection of individually transducer cables with the FUS060 transducer cables)
Description Article No.
Junction box for coaxial cable
• IP65 metal box for 4 coaxial cables (2 pair) FDK:085B1361

Spare parts
Cables for SONO 3300 with FUS060 (only as spare parts)
Description Length m (ft) Article No.
Coaxial cable for FUS060, (75 Ω, max. 70 ºC (158 ºF), black PVC) (2 pcs.) 3 (9.84) A5E00875101
15 (49.21) A5E00861432
30 (98.43) A5E01278662
60 (196.85) A5E01278682
90 (295.28) A5E01278687
120 (393.70) A5E01278698
High temp. coaxial cable for FUS060; with 0.3 m brown PTFE high temp. trans- 3 (9.84) A5E00875105
ducer part (max. 200 °C (392 °F)) and black PVC transmitter part with SMB plug
(max. 70 ºC (158 ºF)); impedance 75 Ω (2 pcs.) 15 (49.21) A5E00861435
30 (98.43) A5E01196952

Cable glands (for the SONO 3300 terminal box) (only as spare parts)

Type Material Temperature range [°C (°F)] Article No.


M20 Nickel-plated brass, -25 ... +200 (-13 ... +392) A5E02246329
2x cables Ø 5 ... 6 mm
(2 pcs.)

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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3300/FUS060
Description Article No. Description Article No.
SONO 3300 terminal box lid, FDK:085U1505 SONO 3300 stainless steel A5E00836867
in stainless steel painted terminal box (1 pc.),
black (1 pc.) M20 cable gland version,
incl. lid in stainless steel
(painted black) and gasket
in EPDM
Gasket for SONO 3300 ter- FDK-085U1820
minal lid in EPDM (1 pc.) Coax cable connecting A5E02593568
plate (1 pc.) for SONO 3300
terminal box and use with
transmitter type FUS060

■ Dimensional drawings
(2.95)
75

L Di
D

Sensor SONO 3300, dimensions in mm (inch)

DN EN 1092-1
PN 10 PN 16 PN 40
L1) D Di L1) D Di L1) D Di
mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
50 475 18.70 165 6.50 52.60 2.07
65 475 18.70 185 7.28 62.70 2.47
80 380 14.96 200 7.87 78.00 3.07 400 15.75 200 7.87 78.00 3.07
100 375 14.76 220 8.66 102.40 4.00 400 15.75 235 9.25 102.40 4.00
125 375 14.76 250 9.84 128.30 5.05 400 15.75 270 10.63 128.30 5.05
150 360 14.17 285 11.22 154.20 6.07 400 15.75 300 11.81 154.20 6.07
200 400 15.75 340 13.39 207.30 8.16 400 15.75 340 13.39 207.30 8.16 450 17.72 375 14.76 206.50 8.13
250 400 15.75 395 15.55 260.40 10.25 400 15.75 405 15.94 260.40 10.25 500 19.69 450 17.72 258.80 10.19
300 400 15.75 445 17.52 309.70 12.19 420 16.54 460 18.11 309.70 12.19 500 19.69 515 20.28 307.90 12.12

DN ANSI Weight2)
150 Ib 300 Ib EN and ANSI EN ANSI
L1) D Di L1) D Di A
mm inch mm inch mm inch mm inch mm inch mm inch mm inch kg lb kg lb
50 mm/2" 510 20.08 152 5.98 52.6 2.07 520 20.47 165 6.50 52.6 2.07 180 7.09 14 30.9 17 37.5
65 mm/2½" 510 20.08 178 7.01 62.7 2.47 520 20.47 190 7.48 62.7 2.47 186 7.32 16 35.3 20 44
80 mm/3" 420 16.54 191 7.52 78.0 3.07 440 17.32 210 8.27 78.0 3.07 193 7.60 19 42 23 51
100 mm/4" 420 16.54 229 9.01 102.4 4.03 440 17.32 254 10 102.4 4.03 205 8.07 25 55 35 78
125 mm/5" 440 17.32 254 10.00 128.3 5.05 460 18.11 279 10.98 128.3 5.05 218 8.58 29 64 40 89
150 mm/6" 430 16.93 279 10.98 154.2 6.07 450 17.71 318 12.52 154.2 6.07 232 9.13 35 78 50 111
200 mm/8" 480 18.90 343 13.50 202.7 7.98 500 19.69 381 15 202.7 7.98 256 10.08 54 119 72 160
250 mm/10" 490 19.29 406 15.98 254.5 10.02 520 20.47 444 17.48 254.5 10.03 283 11.14 85 189 98 217
300 mm/12" 550 21.65 483 19.02 306.3 12.06 580 22.83 521 20.51 306.3 12.06 309 12.17 115 256 142 322
1) Length tolerance (mm): DN 50 ... 100 +2/-3, DN 125 ... 200 +3/-4, DN 250 ... 300 +4/-5
2) Approximate weights without transmitter FUS060 - weight of FUS060 is 4.4 kg (9.7 lb)

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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3300/FUS060

■ Schematics

85F1674.10
3

Electrical connection of SITRANS FUS060 and SONO 3300

Siemens FI 01 · 2018 US Edition 3/267


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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3100/FUS060

■ Overview ■ Design
The SONO 3100 in combination with FUS060 consists of a
SONO 3100 sensor, SONO 3200 transducers with O-rings or
flanges depending on selection - and a FUS060 transmitter.
SONO 3100 is basically supplied in a 2-path solution with
flanges in sizes from DN 100 to DN 600 and without flanges in
sizes from DN 100 to DN 300.
2 path standard, 1-path or 4-path special versions are available
on request, depending on size (DN 25 to DN 1200).
SONO 3100 is as standard available in carbon steel from DN 100

3
to DN 600.
FUS060 is designed for remote wall mounting only.

■ Technical specifications
The transmitter related to this system is the SITRANS FUS060.
Technical specifications to the FUS060 see page 3/247.
2-path sensor fitted with four SONO 3200 transducers
Error in measurement
The combination of the SONO 3100 sensor and the FUS060 Error in measurement at reference v > 0.5 ... 10 m/s, < ± 0.5 % of rate
transmitter is ideal for applications where process shut-down is conditions (v=flow velocity)
impossible during service and where there is a need for extreme Max flow velocity 10 m/s (32 ft/s)
high/low temperatures and pressures.
Nominal size DN 100 ... 600 (4" ... 24")
Transducers can be changed without interrupting operation.
SONO 3100 can optionally be delivered as a 4-path solution for Media temperature
absolute best performance and accuracy. • Standard -10 ... +200 °C (14 ... 392 °F)

■ Benefits • ATEX Ex d version -20 ... +180 °C (-4 … +356 °F)


• ATEX Ex i version -10 ... +190 °C (14 ... 374 °F)
• Transducers can be replaced under pressure
• Measurement of all liquids less than 350 Cst, conductive or • Specials -200 °C (-328 °F) or
up to 250 °C (482 °F)
non-conductive
• No pressure drop Ambient temperature
• Reliable and accurate flow measurements • Standard and Ex-i version -20 ... +60 °C (-4 ... +140 °F)
• Long-time stability • Ex d version -20 ... +180 °C (-4 ... +356 °F)
• On request as special versions: Enclosure IP67 (NEMA 4X/6)/IP68 (NEMA 6P)
- Special sensor material, e.g. Duplex, stainless steel and ATEX (see below)
- High/low temperature sensor version: +250 °C (+482 °F)/
-200 °C (-328 °F) sensors Process connections
- Pressure rating 430 bar (6235 psi) PN designated, EN 1092-1,
- Special sensor sizes down to DN 25 type 11 (B)
- 1-path or 2-path sensor technology Pipe material carbon steel • DN 200 ... 600 (8" ... 24"), PN 10
• DN 100 ... 600 (4" ... 24"), PN 16
■ Application • DN 200 ... 600 (8" ... 24"), PN 25
• DN 100 ... 500 (4" ... 20"), PN 40
The main application for SONO 3100 in combination with trans- Class designated, EN 1759-1
mitter type FUS060 is to measure volume flow within:
Pipe material carbon steel • DN 100 … 600 (4" … 24")
• Petrochemical industry Class 150
• Power engineering • DN 100 … 300 (4" … 12")
Class 300
• Water and waste water
• Oil and liquefied gases Without flanges (EN 10217), • DN 350 … 600 (14" … 24"), PN 10
(weld-in version) • DN 100 … 600 (4" … 24"), PN 16
SITRANS FUS060 holds ATEX for hazardous areas, HART and only in carbon steel • DN 200 … 600 (8" … 24"), PN 25
PROFIBUS PA. SONO 3100 holds ATEX Ex approval. • DN 100 … 500 (4" … 20"), PN 40
Transducer SONO 3200 O-ring or flange versions
Materials
Pipe Steel EN 1.0345-P235GH
Flange
PN EN 10025-S235JRG2, 1E1
Class ASTM A105,1,1
Transducer body Stainless steel AISI 316 or similar
Transducer terminal house Stainless steel AISI 316 or plastic
PA 6.6

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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3100/FUS060
Certificates and approvals Selection and Ordering data Article No. Order code
System ATEX approval for ATEX II 2G Ex dem [ia/ib] IIC SITRANS F US SONO 3100 sensor 7 ME 3 1 0 0 -
SONO 3100 together with trans- T6/T4/T3 Gb or 2-path
mitter FUS060-Ex ATEX II 2G Ex d IIC T3-T6 Gb with 7777 7 - 7 7 7 7 777
SONO 3200 Exd transducers (for
Click on the Article No. for the online con-
standard FUS060 transmitter,
figuration in the PIA Life Cycle Portal.
installed outside of Ex zone)
For FUS060 Ex version the trans- Diameter Qn setting [m3/h]
ducer cable length is restricted to DN 100 (4") 28 1N
3 m (9.84 ft), in order to meet
DN 100 (4") 100 1P
requirements for electrical immunity.
DN 100 (4") 220 1R
Conformity certificate CE The devices are supplied as stan-
dard with a Siemens Certificate of
Conformity on DVD
DN 125 (5")
DN 125 (5")
44
150
1S
1T 3
DN 125 (5") 350 1V
Material certificate Material certificate according to
EN 10204-3.1 is optionally available DN 150 (6") 64 2A
NDT examination report Extended material certificate is DN 150 (6") 220 2B
optionally available DN 150 (6") 500 2D
Pressure certificate Pressure test according DN 200 (8") 110 2E
EN 10204-2.3 optionally available DN 200 (8") 380 2F
Calibration report A standard calibration report is DN 200 (8") 900 2H
shipped with each flowmeter. DN 250 (10") 180 2J
Optionally available: DN 250 (10") 600 2K
Extended accredited ISO/IEC DN 250 (10") 1300 2M
17025 calibration certificates DN 300 (12") 250 2N
Approvals No custody transfer approvals DN 300 (12") 850 2P
The sensor SONO 3100 with transmitter FUS060 conforms to Product DN 300 (12") 2000 2R
Family Standard EN 61326/A3 appendix A (Title: Electrical Equipment DN 350 (14") 350 2S
for Measurement control and laboratory use – EMC requirements). DN 350 (14") 1000 2T
The sensors are approved according to EU directive 2014/68/EU dated DN 350 (14") 28001) 2V
27 June 2014 regarding fluid group 1, classified in category III. Design
according to EN 13480 (PED Directive). DN 400 (16") 450 3A
The SONO 3100 as weld-in version does not include the flanges. Thus, it DN 400 (16") 1300 3B
can neither be tested nor approved according to PED. After the installa- DN 400 (16") 3600 3D
tion, all installation-related activities (welding, pressure test etc.) are the DN 500 (20") 1300 3J
responsibility of the customer.
DN 500 (20") 2200 3K
DN 500 (20") 4200n) 3M
DN 600 (24") 1300 3S
DN 600 (24") 3200 3T
DN 600 (24") 4200n) 3V
Flange norm and pressure rating
(All sizes are not available in all pressure rat-
ings)
EN 1092-1
PN 10 (DN 200 ... DN 600) B
PN 16 (DN 100 ... DN 600) C
PN 25 (DN 200 ... DN 600) D
PN 40 (DN 100 ... DN 500) E
ANSI B16.5
class 150 (DN 100 ... DN 600) H
class 300 (DN 100 ... DN 300) J
Pipe without flanges (EN 10217) (weld-in
version)2)
PN 10 (DN 200 ... DN 600) P
PN 16 (DN 100 ... DN 600) Q
PN 25 (DN 200 ... DN 600) R
PN 40 (DN 100 ... DN 500) S

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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3100/FUS060
Selection and Ordering data Article No. Order code Selection and Ordering data Order code
SITRANS F US SONO 3100 sensor 7 ME 3 1 0 0 - Additional information
2-path
7777 7 - 7 7 7 7 777 Please add „-Z" to Article No. and specify Order
code(s) and plain text.
Pipe and flange material
Calibration
Carbon steel (DN 100 ... 1200) 1
Production calibration DN 100 ... DN 600 Included
Transducer type and approval (with certificate)
IP67 (NEMA 4X/6) PA housing, PN 40, 1 Accredited Siemens ISO/IEC 17025 calibration for D20
O-ring, 50 mm, 100 °C (212 °F) DN 100 to DN 200 with Qn as selected in diameter.
(DN 100 ... 600) Calibration certificate: 2 x 5 points in 5 %, 10 %,

3
IP68 SS housing, PN 40, O-ring, 50 mm, 2 25 %, 50 % and 100 % Qn (max. flow 630 m3/h).
200 °C (392 °F) (DN 100 ... 600) D21
IP68 SS housing, PN 40, O-ring, 50 mm, 3 Accredited Siemens ISO/IEC 17025 calibration for
180 °C (356 °F), Ex d ATEX approval (only DN 200 to DN 600 with Qn as selected in diameter.
with standard FUS060) (DN 100 ... 600) Calibration certificate: 2 x 5 points in 5 %, 10 %,
25 %, 50 % and 100 % Qn (max. flow 2800 m3/h).
IP67 (NEMA 4X/6) PA housing, PN 40, 4 D22
flange, 88 mm, 100 °C (212 °F) Accredited Siemens ISO/IEC 17025 calibration for
(DN 100 ... 300) DN 400 to DN 600 with Qn as selected in diameter.
Calibration certificate: 2 x 5 points in 5 %, 10 %,
IP68 SS housing, PN 40, flange, 88 mm, 5 25 %, 50 % and 100 % Qn (max. flow 8000 m3/h).
200 °C (392 °F) (DN 100 ... 300)
IP68 SS housing, PN 40, flange, 88 mm, 6 Material certificate
180 °C (356 °F), Ex d ATEX approval (only EN 10204-3.1 F10
with standard FUS060) (DN 100 ... 300) EN 10204-3.1 and 100 % NDT on weldings, F11
IP67 SS housing, PN 40, O-ring, 50 mm, 7 DN 100 ... DN 400
190 °C (374 °F), Ex i ATEX approval (only EN 10204-3.1 and 100 % NDT on weldings, F12
with FUS060 Ex-version) (DN 100 ... 600) DN 500 ... DN 600
IP67 SS housing, PN 40, flange, 88 mm, 8 Pressure certificate
190 °C (374 °F), Ex i ATEX approval (only EN 10204-2.3 F21
with FUS060 Ex-version) (DN 100 ... 300)
Tag name plate
Cable gland entries
Stainless steel TAG plate (1 x 24 x 80 mm), Y17
Cable glands M20 in transducers and in 1 wire fixed. Font size depends on text length:
transmitter M25/20/16 x 1.5 8 mm for 1 ... 10 characters, 4 mm for
Cable glands ½" NPT in transducers and in 2 11 ... 20 characters (specify in plain text).
transmitter
Transmitter version of SITRANS FUS060 Please use online Product selector to get latest
IP65 (NEMA 4), 120/230 V AC N updates. Product selector link:
IP65 (NEMA 4), 24 V AC/DC P www.pia-portal.automation.siemens.com
IP65 (NEMA 4), 24 V AC/DC ATEX Ex version Q
FUS060 output module
HART, 1 pulse output, 1 relay B
HART Ex, 1 pulse output, 1 relay C
PROFIBUS PA, 1 pulse/frequency D
Transducer coaxial cable
4 x 3 m, max. 70 °C (158 °F), 0
the only option for Ex i
4 x 15 m, max. 70 °C (158 °F) 1
4 x 30 m, high temp. max. 200 °C (392 °F) 2
4 x 30 m, max. 70 °C (158 °F) 3
4 x 60 m, max. 70 °C (158 °F) 4
4 x 90 m, max. 70 °C (158 °F) 5
4 x 120 m, max. 70 °C (158 °F) 6
4 x 3 m, high temp. max. 200 °C (392 °F), 7
the only option for Ex i
4 x 15 m, high temp. max. 200 °C (392 °F) 8
1) Reduced Q value during calibration (Qn setting unchanged).
2)
For weld-in sensor versions according to EN 10217 (flangeless sensors
7ME3100-xxYxx-xxxx, Y = P, Q, R, S) the tube roundness shall be agreed
via the PVR process (only if the factor of Du / Wxx > 100).

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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3100/FUS060

■ Flowmeter SONO 3100 with FUS060 operating instructions, accessories and spare parts
Operating instructions
Description Trans- Article No.
Description Article No. ducer
SITRANS FUS060 length
• English A5E01204521 Extraction tool for 50 mm FDK:085B5331
• German A5E02123845 replacement of (1.97")
SONO 3200 O-ring trans-
SITRANS F US SONO 3100 transducers ducers
• English A5E00814513 under pressure and
for hot-tapping (work-

3
All literature is available to download for free, in a range of languages, at ing conditions:
www.siemens.com/processinstrumentation/documentation typically water,
max. 40 bar and max.
Accessories 60 °C (max. 580 psi
Description Article No. and max. 140 °F))

Potting kit for terminal box of FDK:085L2403 Cable connection boxes


SONO 3200 transducer for (For the connection of individually transducer cables with the
IP68/NEMA 6P FUS060 transducer cables)
(not for Ex sensors)
Description Article No.
Junction box for coaxial cable
• IP65 metal box for 4 coaxial FDK:085B1361
cables (2 pair)
• IP65 EEx e plastic box for 4 FDK:085B1363
coaxial cables (2 pair), no
ATEX approval

Spare parts
Transducer SONO 3200 spare parts, complete units
Type Material Gasket Press. Terminal housing Approv. Temp. range [°C (°F)] Length Article No.
rating mm (inch)
O-ring 316 SS O-ring PN 40 Plastic, PA 6.6 M20 -20 ... +100 (-4 ... +212) 50 (1.97) FDK:085B5453
O-ring 316 SS O-ring PN 40 316 SS M20 -20 ... +200 (-4 ... +392) 50 (1.97) FDK:085B5450
O-ring 316 SS O-ring PN 40 316 SS M20 Ex d1) -20 ... +180 (-4 ... +356) 50 (1.97) FDK:085B5451
O-ring 316 SS O-ring PN 40 316 SS M20 Ex i2) -10 ... +190 (14 ... 374) 50 (1.97) A5E00836448
O-ring 316 SS O-ring PN 40 Plastic, PA 6.6 ½" NPT -20 ... +100 (-4 ... +212) 50 (1.97) A5E00839472
O-ring 316 SS O-ring PN 40 316 SS ½" NPT -20 ... +200 (-4 ... +392) 50 (1.97) A5E00839431
Flange 316 SS Graphite PN 40 Plastic, PA 6.6 M20 -20 ... +100 (-4 ... +212) 88 (3.47) FDK:085B5461
Flange 316 SS Graphite PN 40 316 SS M20 -20 ... +200 (-4 ... +392) 88 (3.47) FDK:085B5462
Flange 316 SS Graphite PN 40 316 SS M20 Ex d1) -20 ... +180 (-4 ... +356) 88 (3.47) FDK:085B5463
Flange 316 SS Graphite PN 40 316 SS M20 Ex i2) -10 ... +190 (14 ... 374) 88 (3.47) A5E00836465
Flange 316 SS Graphite PN 40 Plastic, PA 6.6 ½" NPT -20 ... +100 (-4 ... +212) 88 (3.47) A5E00839479
Flange 316 SS Graphite PN 40 316 SS ½" NPT -20 ... +200 (-4 ... +392) 88 (3.47) A5E00839440
Flange 316 SS Copper PN 40 316 SS PG13.5 -200 ... +100 (-328 ... +212) 88 (3.47) FDK:085B5416
ring (cryogenic version)
Flat 316 SS Flat PN 40 316 SS M20 -200 ... +100 (-328 ... +212) 88 (3.47) A5E02593524
flange gasket (cryogenic version)
1)
ATEX (Ex) IIC 2G Ex d IIC T3-T6 Gb
2)
For systems with FUS060 ATEX IIC 2G Ex dem [ia/ib] T6/T4/T3

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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3100/FUS060
Terminal housing for SONO 3200 sensor
Type Pressure rating Material Temp. range [°C (°F)] Article No.
Terminal housing (M20 cable gland) N/A PA 6.6 -20 ... +100 (-4 ... +212) FDK:085B5501
Terminal housing (M20 cable gland) N/A ASTM 316 -20 ... +200 (-4 ... +392) FDK:085B5504
Terminal housing (½" NPT cable gland) N/A PA 6.6 -20 ... +100 (-4 ... +212) A5E00839460
Terminal housing (½" NPT cable gland) N/A ASTM 316 -20 ... +200 (-4 ... +392) A5E00839427
Ex d1) terminal housing (M20 cable gland) N/A ASTM 316 -20 ... +180 (-4 ... +356) FDK:085B5505
Ex i2) terminal housing (M20 cable gland) N/A ASTM 316 -10 ... +190 (14 ... 374) A5E00835255

3
1) ATEX (Ex) IIC 2G EEx d IIC T3 ... T6
2) For systems with FUS060 ATEX IIC 2G Ex dem [ia/ib] T6/T4/T3

SONO 3200 spare parts, transducer body without terminal housing, including insert
Type Material Gasket Pressure rating Temp. range [°C (°F)] Length Article No.
mm (inch)
O-ring 316 SS O-ring PN 40 -20 ... +200 (-4 ... +392) 50 (1.97) FDK:085B1405

Flange 316 SS Graphite PN 40 -20 ... +200 (-4 ... +392) 88 (3.47) FDK:085B1464

SONO 3200 spare parts, transducer insert


Type Temp. range [°C (°F)] Length Article No.
mm (inch)
Insert -20 ... +200 (-4 ... +392) 50 (1.97) FDK:085B1411
Insert -20 ... +200 (-4 ... +392) 88 (3.47) FDK:085B1459

Transducer SONO 3200 gaskets


Type Pressure rating Material Temperature range Article No.
[°C (°F)]
Gasket O-ring (3 pcs. for o-ring trans- PN 40 FKM -20 … +200 (-4 ... +392) FDK:085B1089
ducers)

Gasket flange PN 40/160 Graphite -20 … +200 (-4 ... +392) FDK:085B1080

Gasket and 12 mm (0.47") bolts and nuts PN 40 AISI 316 or equal -20 … +200 (-4 ... +392) FDK:085B1083
for flange transducers (4 pcs.)

Gasket and 16 mm (0.63") bolts and nuts PN 160 Graphite, 316 SS -20 … +200 (-4 ... +392) FDK:085B1084
for flange transducers (4 pcs.)

Gasket for cryogenics transducer with PN 40 Graphite/metal -200 … +100 (-328 ... +212) A5E02593522
flat flange (2 pcs.) composite

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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3100/FUS060
SONO 3200 cable glands Cables for SONO 3100 with FUS060
Type/des- Tempera- Appr. Article No. Description Length Article No.
cription ture range m (ft)
[°C (°F)]
Coaxial cable for 3 (9.84) A5E00875101
black PA -20 ... 100 A5E02246304 FUS060, (75 Ω, max.
plastic, (-4 ... +212) 70 ºC (158 ºF), black 15 (49.21) A5E00861432
cable PVC) 30 (98.43) A5E01278662
Ø 5 ... 13 mm
(1 pc.) (2 pcs.) 60 (196.85) A5E01278682
90 (295.28) A5E01278687

½" NPT -20 ... 100 A5E02246309 120 (393.7) A5E01278698


gray PA
plastic,
(-4 ... +212) High temp. coaxial 3 (9.84)
cable for FUS060;
A5E00875105 3
cable with 0.3 m brown 15 (49.21) A5E00861435
Ø 5 ... 9 mm PTFE high temp.
(1 pc.) 30 (98.43) A5E01196952
transducer part,
max. 200 °C
½" NPT -40 ... 100 A5E02246258 (392 °F) and black
crome- (-40 ... +212) PVC for remaining
plated transmitter part
brass, with SMB plug, max.
cable 70 ºC (158 ºF);
Ø 5 ... 9 mm (impedance 75 Ω)
(1 pc.) (2 pcs.)
M20 stain- -25 ... 200 Ex i A5E02246194 SITRANS F US 10 (32.84) A5E02085593
less steel, (-13 ... +392) special coaxial
cable cable sets for low 15 (49.21) A5E03262088
Ø 4 ... 6 mm temperature cryo-
(1 pc.) 30 (98.43) A5E02085644
genic systems, with
SMB-plug for trans- 40 (131.23) A5E02085649
mitter SITRANS
M20 Stain- -60 ... 180 Ex d A5E02246311 FUS060,
less steel, (-76 ... +356)
cable PTFE material, temp.
Ø 5 ... 8 mm -200 ... +200 °C
(1 pc.) (-328 ... .+392 °F),
impedance 75 Ω
(2 pcs.)

■ Schematics
1
Xi
4
Path 1 Sensor
1
4 1A
1A 1B

1 2A 2B
2B
4
1A 2B

Path 2 Sensor
1B 2A
1
2A
4

Electrical connection of SITRANS FUS060 and SONO 3100

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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3100/FUS060

■ Dimensional drawings of sensor SONO 3100


H
L10 ... L300
L
D10 ... D300
Du
B

3
A**

Sensor SONO 3100 with EN norm


PN 10 PN 16 PN 25 PN 40
DN DU L1) 4) B 5) θ H Wmin2) D10 L101) Wmin2) D16 L161) Wmin2) D25 L251) Wmin2) D40 L401)
[mm] [mm] [mm] [°] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
100 114.3 860 305 453) 42.8 - - - 3.6 220 960 - - - 3.6 235 990
125 139.7 862 325 453) 64.5 - - - 4.0 250 970 - - - 4.0 270 990
150 168.3 862 350 453) 78.1 - - - 4.5 285 970 - - - 4.5 300 1010
200 219.1 668 430 453) 102.1 6.3 340 790 6.3 340 790 6.3 360 820 6.3 375 840
250 273.0 714 480 453) 127.6 6.3 395 850 6.3 405 850 7.1 425 890 7.1 450 920
300 323.9 607 525 453) 151.8 7.1 445 740 7.1 460 760 8.0 485 790 8.0 515 830
350 355.6 639 550 453) 166.4 8.0 505 770 8.0 520 800 8.0 555 840 8.8 580 880
400 406.4 703 600 453) 191.3 8.0 565 850 8.0 580 875 8.8 620 925 11.1 660 975
500 508.0 797 690 453) 241.1 7.1 670 950 8.0 715 980 10.0 730 1050 14.2 755 1080
600 610.0 912 830 60 294.8 7.1 780 1075 8.8 840 1105 11.0 845 1165 - - -
1) 4)
Length tolerance (mm): DN 100 +2/-3, DN 125 ... 200 +3/-4, DN 250 ... 400 L is the length of sensor versions without flanges (weld-in version)
+4/-5, DN 500 ...600 +5/-6 For weld-in sensor versions according to EN 10217 (flangeless sensors
2)
Wall thickness for pressure rates PN 6 ... 40. For weld-in sensor versions 7ME3100-xxYxx-xxxx, Y = P, Q, R, S) the tube roundness shall be agreed
according EN10217 (flangeless sensors 7ME3100-xxYxx-xxxx, Y=P, Q, R, S ) via the PVR process (only if the factor of Du/Wxx > 100).
5)
the tube roundness shall be agreed via the PVR process (only if the factor of B dimension value is an approximate information and may differ a little by
Du/Wxx > 100). flange pressure rate.
Wmin wall thickness are min. values. The delivered sensor can have larger wall A**) Space required for replacement of transducer min. 230 mm (9.1 inch).
thicknesses to meet the selected pressure rate. Any specific required wall For replacement with special tool (extraction tool) see more information
thickness must be ordered as PVR. on page 3/271.
3)
For all sensors with flange transducers path angle are 60º

SONO 3100, 2-path


Nominal diam. Flange type - Weight [kg (lb)]
DN PN 10 PN 16 PN 25 PN 40
100 (4") - 32 (70.5) - 35 (77.2)
125 (5") - 38 (83.8) - 44 (97.0)
150 (6") - 45 (99.2) - 52 (114.6)
200 (8") 59 (130.0) 58 (127.9) 70 (154.3) 79 (174.2)
250 (10") 73 (161.0) 75 (163.3) 96 (211.6) 117 (257.9)
300 (12") 83 (183.0) 92 (202.8) 114 (251.3) 151 (332.9)
350 (14") 98 (216.0) 113 (249.1) 145 (332.9) 191 (421.1)
400 (16") 119 (262.4) 141 (310.9) 191 (421.1) 275 (606.3)
500 (20") 153 (337.3) 207 (456.4) 284 (626.0) 379 (836.0)
600 (24") 193 (425.5) 276 (608.5) 363 (800.3) -
Weight of system incl. process flanges and standard O-ring transducers. For sensors with flange transducer please add approx. 10 kg (22.05 lb).
For SS terminal housings instead of the standard PA housing add approx. 5 kg (11.03 lb).

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Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3100/FUS060
H
L10 ... L300
D10 ... D300 L
Du
B

3
A**

Sensor SONO 3100 with ANSI norm


Class 150 Class 300
Size (DN) DU L1) 4) B 5) θ H Wmin2) D150 L1501) Wmin2) D300 L3001)
inch (mm) [inch] [inch] [inch] [°] [inch] [inch] [inch] [inch] [inch] [inch] [inch]
4 (100) 4.50 33.86 12.01 453) 1.69 0.14 9.00 39.86 0.25 10.00 40.62
5 (125) 5.50 33.94 12.80 453) 2.54 0.15 10.00 40.94 0.27 11.00 41.70
6 (150) 6.63 33.94 13.78 453) 3.07 0.16 11.00 40.94 0.30 12.50 41.70
8 (200) 8.63 26.30 16.93 453) 4.02 0.16 13.50 34.30 0.29 15.00 35.06
10 (250) 10.75 28.11 18.90 453) 5.02 0.18 16.00 36.11 0.34 17.50 37.35
12 (300) 12.75 23.90 20.67 453) 5.98 0.20 19.00 32.90 0.39 20.50 34.14
14 (350) 14.00 25.16 21.65 453) 6.55 0.21 21.00 35.16 - - -
16 (400) 16.00 27.68 23.62 453) 7.53 0.22 23.50 33.74 - - -
20 (500) 20.00 31.38 27.17 453) 9.49 0.26 27.50 42.76 - - -
24 (600) 24.00 35.91 32.68 60 11.61 0.30 32.00 47.91 - - -
1)
Length tolerance (mm): 4" +0.08"/-0.12" (+2/-3mm), 5" ... 8" +0.12"/
-0.16" (+3/-4mm), 10" to 16" +0.16"/-0.20" (+4/-5mm), 20" ... 24" +0.20"/
-0.24" (+5/-6mm)
2)
Minimum wall thickness for pressure rates Class 150 or Class 300. For weld-in sensor versions according to EN 10217 (flangeless sensors 7ME3100-xxYxx-
xxxx, Y = P, Q, R, S) the tube roundness shall be agreed via the PVR process (only if the factor of Du/Wxx > 100).
Wmin wall thickness are min. values. The delivered sensor can have larger wall thicknesses to meet the selected pressure rate. Any specific required wall
thickness must be ordered as PVR.
3)
For all sensors with flange transducers path angle are 60º
4)
L is the length of sensor versions without flanges (weld-in version)
For weld-in sensor versions according to EN 10217 (flangeless sensors
7ME3100-xxYxx-xxxx, Y = P, Q, R, S) the tube roundness shall be agreed via the PVR process (only if the factor of Du/Wxx > 100).
5)
B dimension value is an approximate information and may differ a little by flange pressure rate.
A**) Space required for replacement of transducer min. 230 mm (9.1 inch). For replacement with special tool (extraction tool) see more information in „Sensor
SONO 3100 accessories and spare parts" on page 3/271.

Siemens FI 01 · 2018 US Edition 3/275


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SONO 3100/FUS060
Approximate weights for SONO 3100 sensor with ANSI B16.5 flanges

Nominal diameter Weight [kg (lb)]1)


DN DN CL150 CL300
[inch] [mm] [kg] [lb] [kg] [lb]
4 100 32 70.5 35 77.2
5 125 38 83.8 44 97.0
6 150 45 99.2 52 114.6
8 200 58 127.9 79 174.2

3 10
12
250
300
75
92
165.3
202.8
117
151
257.9
332.9
14 350 113 249.1 - -
16 400 141 310.9 - -
20 500 207 456.4 - -
24 600 276 608.5 - -
1)
Weight of system incl. process flanges and standard O-ring transducers. For sensors with flange transducer please add approx. 10 kg (22.05 lb). For SS
terminal housings instead of the standard PA housing add approx. 5 kg (11.03 lb).

3/276 Siemens FI 01 · 2018 US Edition


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Flow Measurement
SITRANS F US Inline
Flowmeter SONOKIT (with FUS060 or FUS080)

■ Overview ■ Design
The SONOKIT package box contains all necessary parts to build
an ultrasonic flowmeter on existing pipes depending on choices
at ordering:
• Papers to wrap around pipes for alignment of sensors
• Transducer alignment tools
• Mounting plates, transducer holders and SONO 3200 trans-
ducers
• Transducer cables
• SITRANS FUS060 or FUS080 transmitter for wall mounting
• 4-path version (up to DN 1500 (60")) is available on special re-
3
quest (PVR)

■ Technical specifications
The transmitter related to this system is the
SITRANS FUS080 or FUS060.
Technical specifications to the FUS060 see page 3/247 and to
SONOKIT is a transit time based ultrasonic flowmeter for retrofit- FUS080 see page 3/253.
ting on existing pipelines. Accuracy
The kit offers all necessary parts and special tools to make the Typical, depending on accuracy of • 2-path: ≤ ± (0.5 … 1.5 %)
installation as 1-path or 2-path flowmeter. measurements of installation • 1-path: ≤ ± (1 … 3 %)
The set is made for installation on empty pipes or pipes under Note:
pressure without process shut-down (hot-tap). Accuracy depends on the accuracy of the measurements taken at loca-
tion. This means that inaccurate measurements of angles, distance
Please contact Siemens for further information on hot-tap tools between transducers, wall thickness and pipe diameter have a direct
and instructions. effect on the accuracy. Values measured are entered into the memory of
the FUS060 or FUS080 transmitter.
SONOKIT has inline transducers (in contact with media) which
assure superior accuracy and performance. Requirements for pipes
Size FUS060:
■ Benefits DN 100 … DN 3000 (4" … 120")
• Cost-effective solution – contains all the necessary compo- FUS080:
nents for retrofitting DN 100 … DN 1200 (4" … 48")

• SONOKIT is easy to install in pipeline sizes DN 200 to Line pressure max. 40 bar (580 psi)
DN 3000 (8" to 120") 1-path DN 100 to DN 2400 (4" to 96"). Media temperature
• No bypass installation necessary – withstands pressures up to • Standard -10 ... +200 °C (14 ... 392 °F)
40 bar (580 psi) and media temperatures between -20 °C and
• ATEX Ex d version -20 .... +180 °C (-4 … +356 °F)
+200 °C (-4 °F and +392 °F)
• High accuracy – the bigger the pipe, the more accurate the result • ATEX Ex i version -10 ... +190 °C (14 ... 374 °F)

• Solid construction and no moving parts for a 100 % mainte- Ambient temperature (sensor)
nance and obstruction-free flowmeter • Standard and Ex-i version -20 ... +60 °C (-4 ... +140 °F)
• The SONOKIT comes with transducers in IP68 enclosure • Ex d version -20 ... +180 °C (-4 ... +356 °F)
• Available in a robust version that can be buried and with- Transducer enclosure/
stands constant flooding approvals/certificates
• Inline transducers assure superior accuracy and performance Standard version IP67 (NEMA 6)/IP68 (NEMA 6P)
• Automatic calculation of the calibration factor when pipe Ex approval System ATEX approval for
geometry data are entered in the transmitter SONO 3200 Ex i transducers
• FUS060 transmitter versions with HART or PROFIBUS PA together with transmitter
FUS060-Ex:
• FUS080 transmitter, battery or mains-powered ATEX II 2 G Ex dem [ia/ib] IIC
T6/T4/T3 Gb or
■ Application ATEX II 2G Ex d IIC T3-T6 Gb with
SONO 3200 Ex d transducers (for
• Raw water intake for water treatment plants standard FUS060 transmitter,
• Water distribution systems installed outside of Ex zone)
• Irrigation systems Material certificates EN 10204-3.1 material certificate
• Power generation (energy and water) on transducer mounting parts
• District heating plants Transducer materials
• Cooling water plants within the industry and in power stations Terminal housing Standard version: PA 6.6, 100 °C
• Systems within the oil and refinery business (212 °F) or stainless steel
AISI 316, 200 °C (392 °F)
• Sewage treatment plants
• Plants transporting non-conductive liquids Transducer body Standard version: Stainless steel
AISI 316, 200 °C (392 °F)

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Flow Measurement
SITRANS F US Inline
Flowmeter SONOKIT (with FUS060 or FUS080)
Materials of existing pipeline Dimension of the package box 856 x 390 x 344 mm
(L x W x H, approx.) (33.7" x 15.4" x 13.5")
Steel Transducer holder: EN 10273 or
EN 10216 (P235GH) Weight example of a package approx. 53 kg (116.8 lb)
(standard 2-path with FUS060)
Mounting plates1): EN 10273 or
EN 10216 (P235GH) Certificates and approvals
Concrete Transducer holder: Stainless steel Conformity certificate The devices are supplied as
AISI 316 or similar standard with a Siemens
Certificate of Conformity on a
Mounting plates1): (not included) DVD
Stainless steel Transducer holder: Stainless steel Material certificate Material certificate for the trans-
AISI 316 or similar ducer parts according to
3 Mounting plates1): Stainless steel
AISI 316 or similar
EN 10204-3.1 is optionally avail-
able
Pipe wall thickness Approvals No custody transfer approvals
Steel pipe (AISI 316 and St. 37.2 or Transducer and holder available Information on PED approval:
corresponding material) in length L = 160, allowing a pipe The SONOKIT includes the pipe mounting parts only and therefore it
wall thickness up to 20 mm cannot be PED-approved. After the installation, all installation-related
(0.79") activities (welding, pressure test etc.) are the responsibility of the cus-
Concrete pipe Transducer and holder available tomer.
in length L = 230, allowing a pipe 1)
Mounting plates are only included for empty pipe installation types (refer to
wall thickness up to 200 mm selection "A"). For hot tap mounting the mounting plates are not included
(7.9") and pipe sizes ≥ DN 600 (refer to selection "B").

Installation requirements
The space requirements (in mm) around the pipe for retrofitting a SITRANS F US ultrasonic flowmeter type SONOKIT are given below
in mm:
min. (1 x DN) + 1000

min. (1 x DN) + 1500


min. (1 x DN) + 1000

min. (1 x DN) + 1500

min. 500 min. 500 min. 1400 min. 1400


min. 100

min. 100

Empty pipe installation Hot-tap installation

3/278 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SONOKIT (with FUS060 or FUS080)
Selection and Ordering data Article No. Ord. code Selection and Ordering data Article No. Ord. code
SITRANS F US SONOKIT 7 ME 3 2 1 0 - SITRANS F US SONOKIT 7 ME 3 2 1 0 -
1-path sensor 1-path sensor
7 77 7 7 - 7 7 7 7 7 7 7 7 77 7 7 - 7 7 7 7 7 7 7
Click on the Article No. for the online con- IP68 SS housing, Sylgard potting kit, PN 40, 4
figuration in the PIA Life Cycle Portal. O-ring, 200 °C (392 °F), no approval
Diameter Qn setting [m3/h] IP67 SS housing, PN 40, O-ring, 190 °C 5
(374 °F), Ex i type, ATEX approval
DN 100 (4") 100 1P (only with FUS060 Ex)
DN 125 (5") 150 1T
DN 150 (6") 220 2B Cable gland entries
Cable glands M20 in transducers and in 1
3
DN 200 (8") 380 2F transmitter M25/20/16 x 1.5
DN 250 (10") 600 2K (FUS080 only M20)
DN 300 (12") 850 2P Cable glands ½" NPT in transducers and in 2
DN 350 (14") 1000 2T transmitter (only with FUS060)
DN 400 (16") 1300 3B Transmitter version of SITRANS FUS060
DN 450 (18") 1700 3F (only DN 100 ... 2400 (4" ... 96")
DN 500 (20") 2200 3K IP65 (NEMA 4), 120/230 V AC N
DN 550 (22") 2600 3P IP65 (NEMA 4), 24 V AC/DC P
DN 600 (24") 3200 3T IP65 (NEMA 4), 24 V AC/DC Ex version Q
DN 650 (26") 3600 4B Transmitter version of SITRANS FUS080
DN 700 (28") 4200 4F (only DN 100 ... 1200 (4" ... 48"))
DN 750 (30") 4800 4K PDM software tool and IrDA-adapter, which
DN 800 (32") 5500 4P are needed for settings update, to be
ordered separately, see FUS080 accessories
DN 900 (36") 7500 5B
DN 1000 (40") 9000 5K IP67/NEMA 4X/6 115 ... 230 V AC U
IP67/NEMA 4X/6 3.6 V battery version, V
DN 1100 (44") 10000 5P incl. dual battery pack
DN 1200 (48") 13200 5T IP67/NEMA 4X/6 115 ... 230 V AC, incl. 3.6 V W
Only for FUS060 single battery backup
IP67/NEMA 4X/6 3.6 V battery version X
DN 1300 (52") 14000 6A (no battery pack included)2)
DN 1400 (56") 16800 6C
DN 1500 (60") 19000 6E Transmitter output module

DN 1600 (64") 22800 6G Transmitter SITRANS FUS080:


DN 1700 (68") 25000 6J Pulse and/or alarm output (standard for A
DN 1800 (72") 27600 6L FUS080).
Transmitter SITRANS FUS060:
DN 1900 (76") 31000 6N HART, 1 pulse output, 1 relay B
DN 2000 (80") 36000 6Q HART Ex version, 1 pulse output, 1 relay C
DN 2100 (84") 37000 6S
PROFIBUS PA, 1 pulse/frequency D
DN 2200 (88") 42000 6U
DN 2300 (92") 45000 6W Transducer coaxial cables
(with FUS080 only, 15 and 30 m, 70°C
DN 2400 (96") 51000 7A (158 °F) cable types)
Installation method1) 2 x 3 m, max. 70 °C (158 °F), the only option 0
Empty pipe (incl. transducer holder and A for Ex i
mounting plates). Alignment rods and tools 2 x 15 m, max. 70 °C (158 °F) 1
must be ordered as accessories.
2 x 30 m, high temp. max. 200 °C (392 °F) 2
Hot tap, mounting under pressure (mounting B
plates not incl.). Special mounting tools to 2 x 30 m, max. 70 °C (158 °F) 3
be ordered separately. 2 x 60 m, max. 70 °C (158 °F) 4
Transducer holder 2 x 90 m, max. 70 °C (158 °F) 5
Carbon steel, length = 160 mm, mounting 1 2 x 120 m, max. 70 °C (158 °F) 6
plates in carbon steel 2 x 3 m, high temp. max. 200 °C (392 °F), 7
Stainless steel, length = 160 mm, mounting 2 the only option for Ex i
plates in stainless steel 2 x 15 m, high temp. max. 200 °C (392 °F) 8
Stainless steel, length = 230 mm, for con- 3
crete pipe (DN 600 ... DN 2400) Special version (add Order code):
No transducer cable, cable length 2 x 3 m, 9 R0A
Transducer type and approval the only option for Ex i
IP67 (NEMA 4X/6) PA housing, PN 40, 1 No transducer cable, cable length 2 x 15 m 9 R0B
O-ring, 100 °C (212 °F), no approval
2 No transducer cable, cable length 2 x 30 m 9 R0C
IP68 SS housing, PN 40, O-ring, 180 °C
(356 °F), Ex d, ATEX approval (only with No transducer cable, cable length 2 x 60 m 9 R0D
standard FUS060) No transducer cable, cable length 2 x 90 m 9 R0E
IP68 PA housing, Sylgard potting kit, PN 40, 3 No transducer cable, cable length 2 x 120 m 9 R0F
O-ring, 100 °C (212 °F), no approval 1)
Mounting tools must be ordered separately as "-Z"-options.
2)
Lithium batteries are subject to special transportation regulations accord-
ing to United Nations "Regulation of Dangerous Goods, UN 3090 and UN
3091". Special transport documentation is required to observe these regu-
lations. This may influence both transport time and costs."

Siemens FI 01 · 2018 US Edition 3/279


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SONOKIT (with FUS060 or FUS080)
Selection and Ordering data Order code Operating instructions
Additional information Description Article No.
Please add „-Z" to Article No. and specify Order SITRANS FUS060
code(s) and plain text. • English A5E01204521
Material certificate • German A5E02123845
EN 10204-3.1, transducer body material F30 SITRANS FUS080
EN 10204-3.1, transducer holder material F31
EN 10204-3.1, mounting plate material F32 • English A5E03059912

Regional specific approval • German A5E31628428


SITRANS F US SONOKIT 1-path
3
KCC marking for Korea W28
Tag name plate • English A5E00814557

Stainless steel TAG plate (1 x 24 x 80 mm), Y17 • German A5E02610428


wire fixed. Font size depends on text length: All literature is available to download for free, in a range of languages, at
8 mm for 1 ... 10 characters, 4 mm for www.siemens.com/processinstrumentation/documentation
11 ... 20 characters (specify in plain text).
Accessories
Please use online Product selector to get latest
Alignment rods-set for DN 100 ... 650 (4" ... 26") S10 updates. Product selector link:
∅ = 25 mm, L = 500 mm, 3 pcs.
www.pia-portal.automation.siemens.com
Alignment rods-set for DN 700 ... 1900 (28" ... 76") S11
∅ = 25 mm, L = 500 mm, 6 pcs.
Alignment rods-set for DN 2000 ... 2400 (80" ... 96") S12
∅ = 25 mm, L = 500 mm, 8 pcs.
Spanner key for tranducer mounting type SONO 3200 T11
O-ring type
Tool set with various mounting/spare parts for T12
SONOKIT installation

3/280 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SONOKIT (with FUS060 or FUS080)
Selection and Ordering data Article No. Ord. code Selection and Ordering data Article No. Ord. code
SITRANS F US SONOKIT 7 ME 3 2 2 0 - SITRANS F US SONOKIT 7 ME 3 2 2 0 -
2-path sensor 2-path sensor
7 77 7 7 - 7 7 7 7 7 7 7 7 77 7 7 - 7 7 7 7 7 7 7
Click on the Article No. for the online con- Transducer holder
figuration in the PIA Life Cycle Portal. Carbon steel, length = 160 mm, mounting 1
Diameter Qn setting [m3/h] plates in carbon steel
Stainless steel, length = 160 mm, mounting 2
DN 200 (8") 380 2F plates in stainless steel
DN 250 (10") 600 2K Stainless steel, length = 230 mm, for con- 3
DN 300 (12") 850 2P crete pipe (DN 600 ... DN 3000)

3
DN 350 (14") 1000 2T Transducer type and approval
DN 400 (16") 1300 3B IP67 (NEMA 4X/6) PA housing, PN 40, 1
DN 450 (18") 1700 3F O-ring, 100 °C (212 °F), no approval
DN 500 (20") 2200 3K IP68 SS housing, PN 40, O-ring, 180 °C 2
DN 550 (22") 2600 3P (356 °F), EEx d, ATEX approval
DN 600 (24") 3200 3T (only with standard FUS060)
IP68 PA housing, Sylgard potting kit, PN 40, 3
DN 650 (26") 3600 4B
DN 700 (28") 4200 4F SS, O-ring, 100 °C (212 °F), no approval
DN 750 (30") 4800 4K IP68 SS housing, Sylgard potting kit, PN 40, 4
SS, O-ring, 200 °C (392 °F), no approval
DN 800 (32") 5500 4P
IP67 SS housing, PN 40, O-ring, 190 °C 5
DN 900 (36") 7500 5B
DN 1000 (40") 9000 5K (374 °F), Ex i, ATEX approval (only with
FUS060 Ex)
DN 1100 (44") 10 000 5P
Cable gland entires
DN 1200 (48") 13 200 5T
Cable glands M20 in transducers and in 1
Only for FUS060 transmitter M25/20/16 x 1.5
(FUS080 only M20)
DN 1300 (52") 14 000 6A
DN 1400 (56") 16 800 6C Cable glands ½" NPT in transducers and in 2
DN 1500 (60") 19 000 6E transmitter (only with FUS060)
DN 1600 (64") 22 800 6G Transmitter version of SITRANS FUS060
(only DN 200 ... 4000 (8" ... 160"))
DN 1700 (68") 25 000 6J
DN 1800 (72") 27 600 6L IP65 (NEMA 4), 120/230 V AC N
DN 1900 (76") 31 000 6N IP65 (NEMA 4), 24 V AC/DC P
IP65 (NEMA 4), 24 V AC/DC Ex version Q
DN 2000 (80") 36 000 6Q
DN 2100 (84") 37 000 6S Transmitter version of SITRANS FUS080
(only DN 200 ... 1200 (8" ... 48"))
DN 2200 (88") 42 000 6U
PDM software tool and IrDA-adapter, which
DN 2300 (92") 45 000 6W
are needed for settings update, to be
DN 2400 (96") 51 000 7A ordered separately, see FUS080 accessories
DN 2500 (100") 53 000 7C
IP67/NEMA 4X/6 115 ... 230 V AC U
DN 2600 (104") 60 000 7E IP67/NEMA 4X/6 3.6 V battery version, incl. V
DN 2700 (108") 62 000 7G dual battery pack
DN 2800 (112") 72 000 7J IP67/NEMA 4X/6 115 ... 230 V AC, incl. 3.6 V W
DN 2900 (116") 71 000 7L single battery backup
DN 3000 (120") 78 000 7N IP67/NEMA 4X/6 3.6 V battery version (no X
battery pack included)4)
Installation method1)
Transmitter output module
Empty pipe (incl. transducer holder and A
mounting plates). Alignment rods and tools Transmitter SITRANS FUS080:
must be ordered as accessories.
Pulse and/or alarm output (standard for A
Hot tap, mounting under pressure (mounting B FUS080).
plates not incl.). Special mounting tools to
Transmitter SITRANS FUS060:
be ordered separately.
HART, 1 pulse output, 1 relay B
1)
Mounting tools must be orderd separately as "-Z" options HART Ex version, 1 pulse output, 1 relay C
PROFIBUS PA, 1 pulse/frequency D

Siemens FI 01 · 2018 US Edition 3/281


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SONOKIT (with FUS060 or FUS080)
Selection and Ordering data Article No. Ord. code Selection and Ordering data Order code
SITRANS F US SONOKIT 7 ME 3 2 2 0 - Additional information
2-path sensor Please add „-Z" to Article No. and specify Order
7 77 7 7 - 7 7 7 7 7 7 7
code(s) and plain text.
Transducer coaxial cables
(with FUS080 only, 15 and 30 m, Material certificate
70°C (158 °F) cable types) EN 10204-3.1, transducer body material F30
4 x 3 m, max. 70 °C (158 °F), the only option 0 EN 10204-3.1, transducer holder material F31
for Ex i
4 x 15 m, max. 70 °C (158 °F) 1 EN 10204-3.1, mounting plate material F32
4 x 30 m, high temp. max. 200 °C (392 °F) 2 Tag name plate
4 x 30 m, max. 70 °C (158 °F) 3
3
Stainless steel TAG plate (1 x 24 x 80 mm), Y17
4 x 60 m, max. 70 °C (158 °F) (up to DN 3000) 4 wire fixed. Font size depends on text length:
8 mm for 1 ... 10 characters, 4 mm for
4 x 90 m, max. 70 °C (158 °F) (up to DN 3000) 5
11 ... 20 characters (specify in plain text).
4 x 120 m, max. 70 °C (158 °F) 6
(up to DN 3000) Regional specific approval
4 x 3 m, high temp. max. 200 °C (392 °F), 7 KCC marking for Korea W28
the only option for Ex i
Accessories
4 x 15 m, high temp. max. 200 °C (392 °F) 8
Alignment rods-set for DN 100 ... 750 (4" ... 30") S10
Special version (add Order code):
∅ = 25 mm, L = 500 mm, 3 pcs.
No transducer cable, cable length 4 x 3 m, 9 R0A
the only option for Ex i Alignment rods-set for DN 800 ... 2100 (32" ... 84") S11
∅ = 25 mm, L = 500 mm, 6 pcs.
No transducer cable, cable length 4 x 15 m 9 R0B
Alignment rods-set for DN 2200 ... 3000 (88" ... 120") S12
No transducer cable, cable length 4 x 30 m 9 R0C ∅ = 25 mm, L = 500 mm, 8 or 10 pcs.
No transducer cable, cable length 4 x 60 m 9 R0D Spanner key for tranducer mounting type T11
(up to DN 3000)
SONO 3200 O-ring type
No transducer cable, cable length 4 x 90 m 9 R0E Tool set with various mounting/spare parts for T12
(up to DN 3000) SONOKIT installation
No transducer cable, cable length 4 x 120 m 9 R0F
(up to DN 3000)
Operating instructions
Description Article No.
SITRANS FUS060
• English A5E01204521
• German A5E02123845
SITRANS FUS080
• English A5E03059912
• German A5E31628428
SITRANS F US SONOKIT 2-path
• English A5E02445496
• German A5E02554972
All literature is available to download for free, in a range of languages, at
www.siemens.com/processinstrumentation/documentation

Please use online Product selector to get latest


updates. Product selector link:
www.pia-portal.automation.siemens.com

3/282 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SONOKIT (with FUS060 or FUS080)

■ Flowmeter SONOKIT accessories and spare parts


Accessories
Potting kit for SONO 3200 terminal housing
Description Article No.
Potting kit for terminal box of SONO 3200 transducers for IP68/NEMA 6P (not for Ex sensors) FDK:085L2403

3
Tools for SONO 3200 transducers and SONOKIT
Description Article No.
Extraction tool for replacement of SONO 3200 O-ring transducers under pressure and for hot-tapping
(working conditions: typically water, max. 40 bar and max. 60 °C (max. 580 psi and max. 140 °F))
For transducer length:
• Up to 160 mm (6.3") FDK:085B5333
• Up to 230 mm (9.1") FDK:085B5335

Angle measurement tool for SONOKIT FDK:085B5330

Hot-tap drilling tool for SONOKIT, the extraction tool is required, max. pressure 40 bar (580 psi) FDK:085B5392

Alignment tool for SONOKIT (typically for hot-tapping) FDK:085B5393


For use on pipe sizes in the range DN 300 to DN 1200.

Description Article No.


Alignment rods-set for DN 100 ... 650 (4" ... 26"), ∅ = 25 mm, L = 500 mm, 3 pcs. A5E02609214
Alignment rods-set for DN 700 ... 1900 (28" ... 76"), ∅ = 25 mm, L = 500 mm, 6 pcs. A5E02609215
Alignment rods-set for DN 2000 ... 3000 (80" ... 120"), ∅ = 25 mm, L = 500 mm, 10 pcs. A5E02609216

Spanner key for tranducer mounting type SONO 3200 O-ring type A5E02609218

Tool set with various mounting/spare parts for SONOKIT installation A5E02609219

Siemens FI 01 · 2018 US Edition 3/283


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SONOKIT (with FUS060 or FUS080)
Cable connection boxes
(For the connection of individual transducer cables with the
FUS060 transducer cables)
Description Article No.
Junction box for coaxial cable
• IP65 metal box for 2 coaxial FDK:085B1360
cables
• IP65 metal box for 4 coaxial FDK:085B1361
cables
• IP65 EEx e plastic box for FDK:085B1362

3 2 coaxial cables, no ATEX


approval
• IP65 EEx e plastic box for FDK:085B1363
4 coaxial cables, no ATEX
approval

Spare parts
Transducer SONO 3200 spare parts, complete transducer with ½"-NPT cable glands
Trans- Material Gasket Pressure Terminal Approval Temperature range Length Article No.
ducer type rating housing [°C (°F)] [mm (inch)]
O-ring 316 SS O-ring PN 40 Plastic PA 6.6 -20 … +100 160 (6.3) A5E00839476
(-4 ... +212)
O-ring 316 SS O-ring PN 40 316 SS -20 … +2001) 160 (6.3) A5E00839435
(-4 ... +392)
O-ring 316 SS O-ring PN 40 Plastic PA 6.6 -20 … +100 230 (9.41) A5E00839477
(-4 ... +212)
O-ring 316 SS O-ring PN 40 316 SS -20 … +2001) 230 (9.41) A5E00839437
(-4 ... +392)
1)
316 SS housing for -20 ... +200 °C (-4 ... +392 °F) media temp. but cable glands only for -20 ... +100 °C (-4 ... +212 °F) ambient temp.

Transducer SONO 3200 spare parts, complete transducer with M20 cable glands
Trans- Material Gasket Pressure Terminal Approval Temperature range Length Article No.
ducer type rating housing [°C (°F)] [mm (inch)]
O-ring 316 SS O-ring PN 40 Plastic PA 6.6 -20 … +100 160 (6.3) FDK:085B5454
(-4 ... +212)
O-ring 316 SS O-ring PN 40 316 SS -20 … +2001) 160 (6.3) FDK:085B5455
(-4 ... +392)
O-ring 316 SS O-ring PN 40 Plastic PA 6.6 -20 … +100 230 (9.41) FDK:085B5458
(-4 ... +212)
O-ring 316 SS O-ring PN 40 316 SS Ex d2) -20 … +180 160 (6.3) FDK:085B5452
(-4 ... +356)
O-ring 316 SS O-ring PN 40 316 SS Ex i3) -10 … +190 160 (6.3) A5E00836462
(14 ... 374)
O-ring 316 SS O-ring PN 40 316 SS -20 … +2002) 230 (9.41) FDK:085B5459
(-4 ... +392)
1)
316 SS housing for -20 ... +200 °C (-4 ... +392 °F) media temp. but cable glands only for -20 ... +100 °C (-4 ... +212 °F) ambient temp.
2)
ATEX (Ex) IIC 2G Ex d IIC T3-T6 Gb
3)
For systems with FUS060 ATEX IIC 2G Ex dem [ia/ib] T6/T4/T3

Transducer SONO 3200 spare parts, transducer terminal housing with M20 cable glands
Type Article No.
Material: PA 6.6, Temperature range: -20 … +100 °C (-4 ... +212 °F) FDK:085B5501
Material: AISI 316, Temperature range: -20 … +200 °C (-4 ... +392 °F) FDK:085B5504
Material: AISI 316, Ex d1), Temperature range: -20 … +180 °C (-4 ... +356 °F) FDK:085B5505
Material: AISI 316, Ex i2), Temperature range: -10 … +190 °C (14 ... 374 °F) A5E00835255

1)
ATEX (Ex) IIC 2G Ex d IIC T3-T6 Gb
2)
For systems with FUS060 ATEX IIC 2G Ex dem [ia/ib] T6/T4/T3

3/284 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SONOKIT (with FUS060 or FUS080)
Transducer SONO 3200 spare parts, transducer terminal housing with ½"-NPT cable glands
Type Article No.
Material: PA 6.6, Temperature range: -20 … +100 °C (-4 ... +212 °F) A5E00839460
Material: AISI 316, Temperature range: -20 … +200 °C (-4 ... +392 °F) A5E00839427

Transducer SONO 3200 spare parts transducer body with insert as well as insert only
Temperature range [°C (°F)] Gasket Length [mm (inch)] Article No. 3
-20 … +200 (-4 ... +392) O-ring (FFKM O-ring material)1) 160 (6.3) FDK:085B1406
-20 … +200 (-4 ... +392) O-ring (FKM 602 O-ring material)2) 160 (6.3) FDK:085B5510
-20 … +200 (-4 ... +392) O-ring 230 (9.41) FDK:085B5511

1) Chemical resistant O-ring material. Body specially for Ex-approved transducers.


2) Body specially for standard transducers.

Temperature range [°C (°F)] Length [mm (inch)] Article No.


-20 … +200 (-4 ... +392) 160 (6.3) FDK:085B1419
-20 … +200 (-4 ... +392) 230 (9.41) FDK:085B1420

Transducer SONO 3200 gasket


Type Pressure rating Material Temperature range Article No.
[°C (°F)]
Gasket O-ring (3 pcs. for O-ring transducers) PN 40 FKM -20 … +200 FDK:085B1089
(-4 ... +392)

Cables for SONOKIT SONO 3200 transducers with FUS060


Description Length [m (ft)] Article No.
Coaxial cable for FUS060, (75 Ω, max. 70 ºC (158 ºF), black PVC) 3 (9.84) A5E00875101
(2 pcs.) 15 (49.21) A5E00861432
30 (98.43) A5E01278662
60 (196.85) A5E01278682
90 (295.28) A5E01278687
120 (393.70) A5E01278698
High temp. coaxial cable for FUS060; with 0.3 m brown PTFE high temp. 3 (9.84) A5E00875105
transducer part, max. 200 °C (392 °F) and black PVC transmitter part
with SMB plug, max. 70 ºC (158 ºF); (impedance 75 Ω) 15 (49.21) A5E00861435
(2 pcs.) 30 (98.43) A5E01196952

Cables for SONOKIT SONO 3200 transducers with FUS080


Description Length [m (ft)] Article No.
Coaxial cable for FUS080, (75 Ω, max. 70 ºC (158 ºF), black PVC) 15 (49.21) A5E02478541
(2 pcs.) 30 (98.43) A5E02478751

Siemens FI 01 · 2018 US Edition 3/285


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SONOKIT (with FUS060 or FUS080)
Transducer holder for SONOKIT SONO 3200 transducers SONO 3200 cable glands
Description Article No. Type/ Tempera- Appr Article No.
description ture range
1-path (each incl. 1 pc.) [°C (°F)]
• 160 mm (6.3") stainless steel FDK:085L1103 black PA -20 ... 100 A5E02246304
45°, DN 100 … DN 150 plastic, (-4 ... +212)
(4" ... 6") cable Ø
• 160 mm (6.3") carbon steel FDK:085L1102 5 ... 13 mm
45°, DN 100 … DN 150 (1 pc.)
(4" ... 6")
• 230 mm (9.1") for concrete FDK:085L1107 ½" NPT gray -20 ... 100 A5E02246309
3
pipe 60°, DN 600 … DN 2400 PA plastic, (-4 ... +212)
(24" ... 96") cable
• 160 mm (6.3") stainless steel FDK:085L1105 Ø 5 ... 9 mm
60°, DN 200 … DN 2400 (1 pc.)
(8" ... 96")
• 160 mm (6.3") carbon steel FDK:085L1104 ½" NPT -40 ... 100 A5E02246258
60°, DN 200 … DN 2400 crome- (-40 ... +212)
(8" ... 96") plated
2-path (each incl. 1 pc.) brass, cable
Ø 5 ... 9 mm
• 230 mm (9.1") for concrete FDK:085L1111 (1 pc.)
pipe 60°, DN 600 … DN 3000
(24" ... 120")
M20 stain- -25 ... 200 Ex i A5E02246194
• 160 mm (6.3") stainless steel FDK:085L1109 less steel, (-13 ... +392)
60°, DN 200 … DN 3000 cable
(8" ... 120") Ø 4 ... 6 mm
(1 pc.)
• 160 mm (6.3") carbon steel FDK:085L1108
60°, DN 200 … DN 3000
(8" ... 120") M20 stain- -60 ... 180 Ex d A5E02246311
less s (-76 ... +356)
The other transducer holder parts are either completely in stain- teel, cable
less steel for the concrete and stainless steel pipes Ø 5 ... 8 mm
(AISI 316L/1.4404 or similar). For carbon pipes the part welded (1 pc.)
onto the pipe is in carbon steel (St.37 or similar). Thread part is
stainless steel (AISI 316L/1.4404 or similar).

Mounting plate for SONOKIT SONO 3200 transducers


Description Article No.
1-path (each incl. 1 pc.)
• Stainless steel plate, 45°, FDK:085L1113
DN 100 … DN 150 (4" ... 6")
• Carbon steel plate, 45°, FDK:085L1112
DN 100 … DN 150 (4" ... 6")
• Stainless steel plate, 60°, FDK:085L1115
DN 200 … DN 2400 (8" ... 96")
• Carbon steel plate, 60°, FDK:085L1114
DN 200 … DN 2400 (8" ... 96")
2-path (each incl. 1 pc.)
• Stainless steel plate, 60°, FDK:085L1119
DN 200 … DN 3000
(8" ... 120")
• Carbon steel plate, 60°, FDK:085L1118
DN 200 … DN 3000
(8" ... 120")

The mounting plates are either in stainless steel


(AISI 316L/1.4404 or similar) or carbon steel (St.37 or similar).

3/286 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SONOKIT (with FUS060 or FUS080)

■ Schematics
1
Xi
4
Path 1 Sensor
1
4 1A
1A 1B

1
2B
2A 2B 3
4
1A 2B

Path 2 Sensor
1B 2A
1
2A
4

Electrical connection of SITRANS FUS060 and SONOKIT 2-path. Max. 30 m transducer cable length for sizes ≥ DN 3000.

1
1B
4 1A 1B
Track 1 Sensor

1
4 1A

1A 2B

1B 2A

Electrical connection of SITRANS FUS060 and SONOKIT 1-path

2A 1A 2A 1A

2A 1A 2A 1A

2A 1A 2A 1A

1B 2B 1B 2B

1B 2B 1B 2B
1B 2B 1B 2B

1A 1B
1A 1B

2A 2B

Electrical connection of SITRANS FUS080 and SONOKIT 2-path Electrical connection of SITRANS FUS080 and SONOKIT 1-path

Siemens FI 01 · 2018 US Edition 3/287


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUS380 standard

■ Overview ■ Design
The 2-path design of SITRANS FUS380 ensures maximum accu-
racy under short inlet conditions. The flowmeter consists of a
flow sensor pipe, 4 transducers/transducer cables and a trans-
mitter SITRANS FUS080.
The unit is available in a compact or a remote version. Both ver-
sions are pre-mounted with short coax-cables. Remote transmit-
ter up to a distance of 30 m by one Sensor link cable (SSL).
Compact mounting is only possible up to 120 °C (248 °F). The
sensor must be isolated to protect transmitter from heat. The
3 transmitter is available in an IP67/NEMA 4X/6 enclosure.

■ Integration
The flowmeter digital output is often used as input for an energy
meter or as input for digital systems for remote reading.
SITRANS FUS380 has two digital output functions that can be in-
dividually selected.
Pulse output rate is defined when ordering. To get optimal ben-
efit the pulse value must be selected as low as possible.
If the flowmeter forms part of an energy meter system for cus-
tody transfer, no further approvals are needed, except possible
local approvals on the flowmeter.

The 2-path flowmeter SITRANS FUS380 comes as battery or


■ Function
mains-powered and is designed to measure water flow in district Together with the SIMATIC PDM tool the FUS380 offers the pos-
heating plants local networks, boiler stations, substations, chiller sibility of testing and verifying the flowmeter on site and creating
plants (including glycol mixes), and other general water applica- a printed ”Qualification Certificate” with specific data that de-
tions. fines the quality status of the measurement.
The type-approved flowmeter version is named
SITRANS FUE380 - see page 3/294. The Qualification Certificate shows information about the actual
status of the flowmeter:
Technically, the meter types SITRANS FUS380 and
SITRANS FUE380 are completely identical, only difference is the • General settings, flowmeter and battery information, totalizer
calibration limit and the type approval for custody transfer. values, and pulse output settings
• Detailed information about the transmitter and the sensor
■ Benefits functionality, and a main parameter list for evaluating the func-
tionality of the flowmeter
• Battery-powered up to 6 years
• 115/230 V mains-powered with back-up battery option in case
of mains power failure
• Fast measuring frequency 15 Hz/0.5 Hz (230 V AC/Battery)
• Easy one-button straight forward display
• 2-path measuring principle for optimum accuracy
• Compact or remote mounting
• Measures on most district water qualities and water conduc-
tivities
• No pressure drop
• Long-term stability
• 2 galvanically isolated digital outputs for easy connection to a
calculator (potential-free)
• Analog output 4 to 20 mA
• Bidirectional measurement, with 2 totalizers and outputs
• Dynamic range Qi (min) : Qs (max) up to 1:400

■ Application
The main application for SITRANS FUS380 is measurement of
water flow or water flow in energy meter systems in district heat-
ing networks or chilled water (including glycol mixes).

3/288 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUS380 standard

■ Configuration SITRANS FUS380


Selection guide SITRANS FUS380, standard version
DN Qs (m3/h) Qmax (m3/h) Qp (m3/h) Qi (m3/h) Cut-off (m3/h) Cut-off Typical pulse
(105 % of Qs) (1:100 of Qp) (% of Qmax) value1) (l/pulse)
50 15 15.75 15 0.15 0.075 0.48 1
50 45 47.25 15 0.15 0.075 0.16 1
50 45 47.25 30 0.3 0.150 0.32 1
65 25 26.25 25 0.25 0.125 0.48 1
65 72 75.6 25 0.25 0.125 0.17 1
65 72 75.6 50 0.5 0.250 0.33 1
80
80
40
120
42
126
40
40
0.4
0.4
0.200
0.200
0.48
0.16
2.5
2.5
3
80 120 126 80 0.8 0.400 0.32 2.5
100 60 63 60 0.6 0.300 0.48 2.5
100 180 189 60 0.6 0.300 0.16 2.5
100 240 252 120 1.2 0.600 0.24 2.5
125 10 10.5 100 1 0.500 4.76 2.5
125 280 294 100 1 0.500 0.17 2.5
125 400 420 200 2 1.000 0.24 2.5
150 150 157.5 150 1.5 0.750 0.48 10
150 420 441 150 1.5 0.750 0.17 10
150 560 588 300 3 1.500 0.26 10
200 250 262.5 250 2.5 1.250 0.48 10
200 700 735 250 2.5 1.250 0.17 10
200 900 945 500 5 2.500 0.26 10
250 400 420 400 4 2.000 0.48 10
250 1 120 1 176 400 4 2.000 0.17 10
250 1 400 1 470 800 8 4.000 0.27 10
300 560 588 560 5.6 2.800 0.48 50
300 1 560 1 638 560 5.6 2.800 0.17 50
300 2 100 2 205 1 120 11.2 5.600 0.25 50
350 750 787.5 750 7.5 3.750 0.48 50
350 2 100 2 205 750 7.5 3.750 0.17 50
350 2 800 2940 1 500 15 7.500 0.26 50
400 950 9 97.5 950 9.5 4.750 0.48 50
400 2 660 2 793 950 9.5 4.750 0.17 50
400 3 600 3 780 1 900 19 9.500 0.25 50
500 1 475 1 548.75 1 475 14.75 7.375 0.48 100
500 4 130 4 336.5 1 475 14.75 7.375 0.17 100
500 5 500 5 775 2 950 29.5 14.750 0.26 100
600 2 150 2 257.5 2 150 21.5 10.750 0.48 100
600 6 020 6 321 2 150 21.5 10.750 0.17 100
600 8 000 8 400 4 300 43 21.500 0.26 100
700 2 900 3 045 2 900 29 14.500 0.48 100
700 8 120 8 526 2 900 29 14.500 0.17 100
700 10 800 11 340 5 800 58 29.000 0.26 100
800 3 800 3 990 3 800 38 19.000 0.48 100
800 10 640 11 172 3 800 38 19.000 0.17 100
800 14 200 14 910 7 600 76 38.000 0.25 100
900 5 000 5 250 3 800 38 19.000 0.36 100
900 14 000 14 700 5 000 50 25.000 0.17 100
900 20 000 21 000 5 000 50 25.000 0.12 100
1 000 6 000 6 300 3 800 38 19.000 0.30 100
1 000 16 800 17 640 6 000 60 30.000 0.17 100
1 000 24 000 25 200 12 000 120 60.000 0.24 100
1 200 9 000 9 450 3 800 38 19.000 0.20 100
1 200 25 200 26 460 9 000 90 45.000 0.17 100
1 200 36 000 37 800 18 000 180 90.000 0.24 100
The values Qi, Qp and Qs are shown on the system label of the FUS380. Qi (Qmin) means the minimal and Qp (Qnom) the nominal flow
rate. Qs is the highest operatable flow rate. The maxium flow rate (Qmax) is 105 % of Qs. The low flow cut-off is 50 % of Qi.
In order to obtain best pulse output resolution in the range Qmin to Qs of approx. 100 Hz at Qs, two or three flow values for every
dimension can be selected at ordering. Therefore the ordering data table also shows Qp (Qn). This flow rate is between Qi (Qmin) and
Qs and indicates the normal or typical flow.
To get optimal benefit of the pulses the pulse value and pulse length shall be selected as low as possible. The following calculation
formula can be used for determining the shortest pulse value at a pulse length of 5 ms: L/pulse > Qs (m3/h) /360.
For example Qs = 300 m3/h; L/pulse > 300/360; L/pulse > 0.83; therefore the pulse value must be 1 l/pulse
1)
Typical pulse values for SITRANS FUS380 with pulse length 5 ms. Other values are possible - please see the selections at the 7ME340 Order codes.

Siemens FI 01 · 2018 US Edition 3/289


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUS380 standard

■ Technical specifications
The sensors are approved according to EU directive 2014/68/EU
Sensor design 2-path sensor with flanges and
inline transducers wet-calibrated dated 27 June 2014 regarding fluid group 1, classified in category
from factory III. Design according to EN 13480 (PED Directive).
Nominal size DN 50, 65, 80, 100, 125, 150, 200, SITRANS FUS380 uncertainty
(DN 50 ... DN 80 in bronze) 250, 300, 350, 400, 500, 600, 700,
800, 900, 1000, 1200 FUS380
Pressure rate PN 16, PN 25, PN 40 Flow value setting Predefined settings according to
EN 1092-1 flanges: dimension
• type 01 (B): DN 100 to DN 125
Approval No approval
• type 11 (B): DN 150 to DN 1200
3 • type 11 (B) 'design': DN 50 to
DN 80
Flow rate vf
Output A
0.02 … 9 m/s (0.065 … 29.5 ft/s)
Pulse: forward, reverse, forward
Pipe material • DN 100 ... DN 1200: Carbon Steel net, reverse net (Preset: forward)
EN 1.0345/P235 GH, painted in
light-gray. Output B Pulse (forward, reverse, forward
• DN 50 ... 80: Die-cast bronze net, reverse net, alarm, call-up
G-CuSn10/W2.1050.01 (EN 1982) (Preset: alarm)
Transducer design • DN 100 ... DN 1200: Inline version Pulse value A & B 0.1 l/p, 0.25 l/p, 0.5 l/p, 1 l/p,
and welded onto the pipe (depending on DN value) 2.5 l/p, 10 l/p, 25 l/p, 50 l/p,
• DN 50 ... DN 80: 100 l/p, 250 l/p, 500 l/p, 1 m3/p,
Screwed into the pipe 2.5 m3/p, 5 m3/p, 10 m3/p,
25 m3/p, 50 m3/p, 100 m3/p,
Transducer material Stainless steel (AISI 316/1.4404)/ 250 m3/p, 500 m3/p, 1000 m3/p
brass (CuZn36Pb2As)
Pulse width 5/10/20/50/100/200/500 ms
Sensor operating conditions
Flow unit setup Preset: m3/h
Ambient temperature
Volume unit setup Preset: m3
• Operation -10 … +60 °C (14 ... 140 °F)
(MID version:
-10 … +55 °C (14 ... 131 °F))
Flowmeter Calibration and traceability
• Storage -40 … +85 °C (-40 ... +185 °F) To ensure continuous accurate measurement, flowmeters must
be calibrated. The calibration is conducted at Siemens flow fa-
Measured media Heating water, according to cilities with traceable instruments referring directly to the physi-
VDI-2035 (pH 8.2 - 10.5),
industrial VdTÜV information sheet cal unit of measurement according to the International System of
1466 and AGFW information sheet Units (SI).
FW 510. Therefore, the calibration certificate ensures recognition of the
Media/surface temperature test results worldwide, including the US (NIST traceability). Sie-
• DN 100 ... DN 1200 Remote: 2 … 200 °C mens offers accredited calibrations assured to ISO 17025 in the
(35.6 … 392 °F) flow range from 0.0001 m³/h to 10 000 m³/h. Siemens Flow Instru-
• DN 50 ... DN 80 Remote: 2 … 150 °C ments accredited laboratories are recognized by ILAC MRA
(35.6 … 302 °F) (International Laboratory Accreditation Corporation - Mutual
• DN 50 ... DN 1200 Compact: 2 … 120 °C Recognition Arrangement) ensuring international traceability
(35.6 … 248 °F) and recognition of the test results worldwide.
Degree of protection Sensor connection A standard calibration certificate with Qn as selected flow is
IP67/NEMA 4X/6 shipped with each SITRANS FUS380. This production calibra-
Max. flow velocity DN 50 … DN 1200: 9 m/s (29.5 ft/s) tion protocol consists of 2 x 3 points at Qi, 10 % Qp and Qp
Electromagnetic compatibility
(max. 4 200 m3/h).
• Emitted interference To EN 55011/CSPRI-11 Accuracy SITRANS FUS380:
• Noise immunity To EN/IEC 61236-1 (Industry) ± 0.5 % for 0.5 m/s < v < 10 m/s and ± 0.25/Vact. [%] below 0.5 m/s
Transmitter
The transmitter related to this system is the SITRANS FUS080. [%]
Technical specifications to the FUS080 see page 3/253 ff.
Sensor cable 5

Transducer cable length Pre-mounted with short coax-


4
cables
Sensor link cable length (SSL) 5, 10, 20, 30 m
3
(16.4, 32.8, 65.6, 98.4 ft)
Certificates and approvals 2
Conformity certificate (CE) The devices are supplied as stan-
dard with a Siemens Certificate of Type accuracy limits FUS380
1
Conformity on DVD
Material certificate Material certificate according
0
EN 3.1 is optionally available 0 0.2 0.4 0.6 0.8 1 1.5 2 2.5 3 [m/s] 10
Calibration report A standard calibration report is
shipped with every flowmeter. 0 0.5 1 2 5 8 [ft/s] 33
Extended accredited ISO/IEC
17025 calibration certificates
optionally available
Approvals No custody transfer approvals

3/290 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUS380 standard
Selection and Ordering data Article-No. Order code
Flowmeter SITRANS FUS380 (standard) 7ME3400 - 7 7 7 7 0 - 7 7 A 7 7 7 7
Click on the Article No. for the online configuration in the PIA Life Cycle Portal.
Diameter Approval Pressure rating Flow setting [m3/h]
Qp (Qn) is the normal flow according to the
approval requirements.
Qp and Qs is shown on the system label.
Qp (Qn) Qs

Pipe material: Die-cast bronze


DN 50 (2") EN 1434 PN 40 15 15 1A
DN 50 (2")
DN 50 (2")
EN 1434
OIML R75
PN 40
PN 40
15
30
45
45
1C
1D
3
DN 65 (2½") EN 1434 PN 40 25 25 1E
DN 65 (2½") EN 1434 PN 40 25 72 1G
DN 65 (2½") OIML R75 PN 40 50 72 1H
DN 80 (3") EN 1434 PN 40 40 40 1J
DN 80 (3") EN 1434 PN 40 40 120 1L
DN 80 (3") OIML R75 PN 40 80 120 1M
Pipe material: Carbon steel
DN 100 (4") EN 1434 PN16, PN 40 60 60 1N
DN 100 (4") EN 1434 PN16, PN 40 60 180 1Q
DN 100 (4") OIML R75 PN16, PN 40 120 240 1R
DN 125 (5") EN 1434 PN16, PN 40 100 100 1S
DN 125 (5") EN 1434 PN16, PN 40 100 280 1U
DN 125 (5") OIML R75 PN16, PN 40 200 400 1V
DN 150 (6") EN 1434 PN16, PN 40 150 150 2A
DN 150 (6") EN 1434 PN16, PN 40 150 420 2C
DN 150 (6") OIML R75 PN16, PN 40 300 560 2D
DN 200 (8") EN 1434 PN16, PN 25, PN 40 250 250 2E
DN 200 (8") EN 1434 PN16, PN 25, PN 40 250 700 2G
DN 200 (8") OIML R75 PN16, PN 25, PN 40 500 900 2H
DN 250 (10") EN 1434 PN16, PN 25, PN 40 400 400 2J
DN 250 (10") EN 1434 PN16, PN 25, PN 40 400 1 120 2L
DN 250 (10") OIML R75 PN16, PN 25, PN 40 800 1 400 2M
DN 300 (12") EN 1434 PN16, PN 25 560 560 2N
DN 300 (12") EN 1434 PN16, PN 25 560 1 560 2Q
DN 300 (12") OIML R75 PN16, PN 25 1 120 2 100 2R
DN 350 (14") EN 1434 PN16, PN 25 750 750 2S
DN 350 (14") EN 1434 PN16, PN 25 750 2 100 2U
DN 350 (14") OIML R75 PN16, PN 25 1 500 2 800 2V
DN 400 (16") EN 1434 PN16, PN 25 950 950 3A
DN 400 (16") EN 1434 PN16, PN 25 950 2 660 3C
DN 400 (16") OIML R75 PN16, PN 25 1 900 3 600 3D
DN 500 (20") EN 1434 PN16, PN 25 1 475 1 475 3J
DN 500 (20") EN 1434 PN16, PN 25 1 475 4 130 3L
DN 500 (20") OIML R75 PN16, PN 25 2 950 5 500 3M
DN 600 (24") EN 1434 PN16, PN 25 2 150 2 150 3S
DN 600 (24") EN 1434 PN16, PN 25 2 150 6 020 3U
DN 600 (24") OIML R75 PN16, PN 25 4 300 8 000 3V
DN 700 (28") EN 1434 PN16, PN 25 2 900 2 900 4E
DN 700 (28") EN 1434 PN16, PN 25 2 900 8 120 4G
DN 700 (28") OIML R75 PN16, PN 25 5 800 10 800 4H
DN 800 (32") EN 1434 PN16, PN 25 3 800 3 800 4N
DN 800 (32") EN 1434 PN16, PN 25 3 800 10 640 4Q
DN 800 (32") OIML R75 PN16, PN 25 7 600 14 200 4R

Siemens FI 01 · 2018 US Edition 3/291


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUS380 standard
Selection and Ordering data Article-No. Order code
Flowmeter SITRANS FUS380 (standard) 7ME3400 - 7 7 7 7 0 - 7 7 A 7 7 7 7
Diameter Approval Pressure rating Flow setting [m3/h]
Qp (Qn) Qs

Remote only
DN 900 (36") EN 1434 PN16, PN 25 5 000 5 000 5A
DN 900 (36") EN 1434 PN16, PN 25 5 000 14 000 5C
DN 900 (36") OIML R75 PN16, PN 25 10 000 20 000 5D
DN 1 000 (40") EN 1434 PN16, PN 25 6 000 6 000 5J

3 DN 1 000 (40")
DN 1 000 (40")
EN 1434
OIML R75
PN16, PN 25
PN16, PN 25
6 000
12 000
16 800
24 000
5L
5M
DN 1 200 (48") EN 1434 PN16 9 000 9 000 5S
DN 1 200 (48") EN 1434 PN16 9 000 25 200 5U
DN 1 200 (48") OIML R75 PN16 18 000 36 000 5V
Flange norm and pressure rating
System without sensor - only a transmitter FUS080 as spare part - settings as defined with this Article No. A
EN 1092-1 Flanges
PN 16 (DN 100 ... DN 1 200) C
PN 25 (DN 200 ... DN 1 000) D
PN 40 (DN 50 ... DN 250) E
Compact/remote connection
Note: Sensor cable always firmly connected to connection box.
Compact version, Liquid max. 120 °C (248 °F) 0
Remote version, Liquid max. 150/200 °C (302/392 °F)
Sensor link cable (SSL)
• 5 m (16.4 ft) 2
• 10 m (32.8 ft) 3
• 20 m (65.6 ft) 4
• 30 m (98.4 ft) 5
Pulse output value setup
To get optimal benefit of the pulses the pulse value and pulse length shall be selected as low as possible. The
following calculation formula can be used for determining the shortest pulse value at a pulse length of 5 ms:
L/pulse > Qs (m3/h) /360. For example Qs = 300 m3/h; L/pulse > 300/360; L/pulse > 0.83; therefore the pulse
value must be 1 l/pulse
Pulse value
• 0.1 l/pulse 1
• 1 l/pulse 2
• 2.5 l/pulse 3
• 10 l/pulse 4
• 50 l/pulse 5
• 100 l/pulse 6
• 250 l/pulse 7
• 1 m3/pulse 8
• 0.25 l/pulse 9 N0A
• 0.5 l/pulse 9 N0B
• 5 l/pulse 9 N0C
• 25 l/pulse 9 N0D
• 500 l/pulse 9 N0E
• 2.5 m3/pulse 9 N0F
• 5 m3/pulse 9 N0G
• 10 m3/pulse 9 N0H
• 25 m3/pulse 9 N0J
• 50 m3/pulse 9 N0K
• 100 m3/pulse 9 N0L
• 250 m3/pulse 9 N 0M
• 500 m3/pulse 9 N0N
• 1000 m3/pulse 9 N0P

3/292 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUS380 standard
Selection and Ordering data Article-No. Order code
Flowmeter SITRANS FUS380 (standard) 7ME3400 - 7 7 7 7 0 - 7 7 A 7 7 7 7
Transmitter variant FUS080 power/analaog output
115 ... 230 V AC B
3.6 V Lithium battery, dual pack is included D
115 ... 230 V AC, backup 3.6 V DC Lithium battery, single pack is included E
3.6 V battery version (no battery pack included) G
Option with 4 ... 20 mA analog output module
• 115 ... 230 V AC R
• 115 ... 230 V AC, backup 3.6 V DC, Lithium battery, single pack is included U
Note:
Lithium batteries are subject to special transportation regulations according to United Nations "Regulation of 3
Dangerous Goods, UN 3090 and UN 3091". Special transport documentation is required to observe these reg-
ulations. This may influence both transport time and costs.
Pulse width setup
Pulse width
• 5 ms (standard) 2
• 10 ms 3
• 20 ms 4
• 50 ms 5
• 100 ms 6
• 200 ms 7
• 500 ms 8

Selection and Ordering data Order code ■ Flowmeter SITRANS FUS380 operating instructions,
Additional information accessories and spare parts
Please add „-Z" to Article No. and following add-
on code(s) with plain text. Operating instructions
Description Article No.
Calibration/certificate FUS380
• English A5E00730100
Production calibration for DN 50 ... DN 1200 with Included
Qn as selected in diameter. • German A5E00740611
Incl. Calibration protocol: 2 x 3 points, Qi, 10 %
Qp and Qp (max. 8000 m3/h). All literature is available to download for free, in a range of languages, at
www.siemens.com/processinstrumentation/documentation
Accredited Siemens ISO/IEC 17025 calibration D20
for DN 50 ... DN 200 with Qn as selected in
diameter. Certificate: 2 x 5 points, Qi, 5 %, 10 %,
50 % and 100 % of Qp (max. 630 m3/h). For accessories and spare parts see chapter of transmitter
SITRANS FUS080/FUE080 on page 3/257.
Accredited Siemens ISO/IEC 17025 calibration D21
for DN 250 ... DN 600 with Qn as selected in
diameter. Certificate: 2 x 5 points, 5 %, 10 %,
50 % and 100 % of Qp (max. 2800 m3/h).
Accredited Siemens ISO/IEC 17025 calibration, D22
DN 500 ... DN 1200 with Qn as selected in diameter.
Certificate: 2 x 5 points, Qi, 5 %, 10 %, 50 % and
100 % of Qp (max. 8000 m3/h).
Output B as reverse flow pulses. E21
No calibration/verification of this function.
Material certificate
EN 10204-3.1 (pipe material) C12
Regional specific approval
KCC marking for Korea W28
Tag name plate
Stainless steel TAG plate (1 x 24 x 80 mm), Y17
wire fixed. Font size depends on text length:
8 mm for 1 ... 10 characters, 4 mm for
11 ... 20 characters (specify in plain text).

Please use online Product selector to get latest


updates. Product selector link:
www.pia-portal.automation.siemens.com

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Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUE380 with CT approval

■ Overview ■ Design
The 2-path design of SITRANS FUE380 ensures maximum accu-
racy under short inlet conditions. The approved flowmeter con-
sists of a flow sensor pipe, 4 transducers/transducer cables and
a transmitter SITRANS FUE080.
The unit is available in a compact or a remote version. Both ver-
sions are pre-mounted with short coax-cables. Remote transmit-
ter up to a distance of 30 m by one Sensor link cable (SSL).
Compact mounting is only possible up to 120 °C (248 °F). The
sensor must be isolated to protect transmitter from heat. The
3 transmitter is available in an IP67/NEMA 4X/6 enclosure.
FUE380 MI-004 approval
The SITRANS FUE380 program is type-approved according to
international energy meter standard EN 1434. On 1 November
2006 the MI-004 energy meter directive became effective pro-
viding that all energy meters with a MI-004 verification label can
be sold across the EU borders.
The FUE380 are MI-004 verified and labeled products according
to Directive 2014/32/EU of the European Parliament and Council
of 26 February, 2014 on measuring instruments, Annex VI Ther-
mal Energy Meters (MI-004), in sizes from DN 50 to DN 1200.
The MID certification is obtained as module B + module D ap-
The 2-path flowmeter SITRANS FUE380 comes as battery or provals according to the above-mentioned directive.
mains-powered and is designed to measure water flow in district Module B: MI-004 Type MID approval according to
heating plants, local networks, boiler stations, substations, EN 1434: 2007 (approved for media water)
chiller plants (including glycol mixes without type approval) and
other general water applications. Module D: Quality insurance MID approval of production
The flowmeter FUE380 is approved according to energy meter The MID system label with the approval information is placed on
standards EN 1434 class 2, OIML R 75 class 2 and MID class 2. the side of the transmitter and on the sensor. An example of the
Metrological parameters are protected against manipulation. product label is shown below:
The type-approved flowmeter version is named SITRANS
FUE380. For a standard flowmeter type FUS380 without a type
approval, see separate FUS380 chapter.
Technically, the meter types SITRANS FUS380 and
SITRANS FUE380 are completely identical, only difference is the
calibration limit and the type approval for custody transfer.

■ Benefits
• Battery-powered up to 6 years
• 115/230 V mains-powered with back-up battery option in case
of mains power failure
• Fast measuring frequency 15 Hz/0.5 Hz (230 V AC/Battery)
• Easy one-button straight forward display
• 2-path measuring principle for optimum accuracy
• Compact or remote mounting
• Measures on most district water qualities and water conduc-
tivities
• No pressure drop
• Long-term stability
FUE380 transmitter label (with MID first verification)
• 2 galvanically isolated digital outputs for easy connection to a
calculator (potential-free)
• Analog output 4 to 20 mA
• Bidirectional measurement, with 2 totalizers and outputs
• Dynamic range Qi:Qp up to 1:50/100 or max. range Qi:Qs up
to 1:400

■ Application
The main application for SITRANS FUE380 is measurement of
water flow or water flow in energy meter systems for custody
transfer in district heating networks or chilled water (including
glycol mixes without type approval).
Combined with an energy calculator and a pair of temperature
sensors, SITRANS FUE380 can be used as part of an energy
meter system. For this purpose Siemens offers energy calculator
SITRANS FUE950. FUE380 sensor label (with MID first verification)

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Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUE380 with CT approval

■ Integration
The flowmeter digital output is often used as input for an energy
meter or as input for digital systems for remote reading.
SITRANS FUE380 has two digital output functions that can be in-
dividually selected.
Pulse output rate is defined when ordering. To get optimal ben-
efit the pulse value must be selected as low as possible.
If the flowmeter forms part of an energy meter system for cus-
tody transfer, no further approvals are needed, except possible
local approvals on the flowmeter.

■ Function 3
Together with the SIMATIC PDM tool the FUE380 offers the pos-
sibility of testing and verifying the flowmeter on site and creating
a printed ”Qualification Certificate” with specific data that de-
fines the quality status of the measurement.
The Qualification Certificate shows information about the actual
status of the flowmeter:
• general settings, flowmeter and battery information, totalizer
values, and pulse output settings
• detailed information about the transmitter and the sensor func-
tionality, and a main parameter list for evaluating the function-
ality of the flowmeter

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Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUE380 with CT approval

■ Configuration SITRANS FUE380 type-approved


Selection guide SITRANS FUE380, type-approved flowmeter
DN Qs (m3/h) Qmax (m3/h) Qp (m3/h) Qi (m3/h) Qi (m3/h) Cut-off Cut-off Typical pulse
(105 % of Qs) (1:50 of Qp) (1:100 of Qp) (m3/h) (% of Qmax) value (l/pulse)
EN 1434/MID OIML R 75/MID
50 30 31.5 15 0.3 - 0.075 0.24 1
50 45 47.25 15 0.3 - 0.075 0.16 1
50 45 47.25 30 - 0.30 0.150 0.32 1

3
65 50 52.5 25 0.5 - 0.125 0.24 1
65 72 75.6 25 0.5 - 0.125 0.17 1
65 72 75.6 50 - 0.50 0.250 0.33 1
80 80 84 40 0.8 - 0.200 0.24 2.5
80 120 126 40 0.8 - 0.200 0.16 2.5
80 120 126 80 - 0.80 0.400 0.32 2.5
100 120 126 60 1.2 - 0.300 0.24 2.5
100 180 189 60 1.2 - 0.300 0.16 2.5
100 180 189 120 - 1.20 0.600 0.32 2.5
125 200 210 100 2.0 - 0.500 0.24 2.5
125 280 294 100 2.0 - 0.500 0.17 2.5
125 280 294 200 - 2.00 1.000 0.34 2.5
150 300 315 150 3.0 - 0.750 0.24 10
150 420 441 150 3.0 - 0.750 0.17 10
150 420 441 300 - 3.00 1.500 0.34 10
200 500 525 250 5.0 - 1.250 0.24 10
200 700 735 250 5.0 - 1.250 0.17 10
200 700 735 500 - 5.00 2.500 0.34 10
250 800 840 400 8.0 - 2.000 0.24 10
250 1 120 1 176 400 8.0 - 2.000 0.17 10
250 1 120 1 176 800 - 8.00 4.000 0.34 10
300 1 120 1 176 560 11.2 - 2.800 0.24 50
300 1 560 1 638 560 11.2 - 2.800 0.17 50
300 1 560 1 638 1120 - 11.20 5.600 0.34 50
350 1 500 1 575 750 15.0 - 3.750 0.24 50
350 2 100 2 205 750 15.0 - 3.750 0.17 50
350 2 100 2 205 1 500 - 15.00 7.500 0.34 50
400 1 900 1 995 950 19.0 - 4.750 0.24 50
400 2 660 2 793 950 19.0 - 4.750 0.17 50
400 2 660 2 793 1 900 - 19.00 9.500 0.34 50
500 2 950 3 097.5 1 475 29.5 - 7.375 0.24 100
500 4 130 4 336.5 1 475 29.5 - 7.375 0.17 100
500 4 130 4 336.5 2 950 - 29.50 14.75 0.34 100
600 4 300 4 515 2 150 43.0 - 10.75 0.24 100
600 6 020 6 321 2 150 43.0 - 10.75 0.17 100
600 6 020 6 321 4 300 - 43.00 21.50 0.34 100
700 5 800 6 090 2 900 58.0 - 14.50 0.24 100
700 8 120 8 526 2 900 58.0 - 14.50 0.17 100
700 8 120 8 526 5 800 - 58.00 29.00 0.34 100
800 7 600 7 980 3 800 76.0 - 19.00 0.24 100
800 10 640 11 172 3 800 76.0 - 19.00 0.17 100
800 10 640 11 172 7 600 - 76.00 38.00 0.34 100
900 10 000 10 500 5 000 100.0 - 25.00 0.24 100
900 14 000 14 700 5 000 100.0 - 25.00 0.17 100
900 14 000 14 700 10 000 - 100.00 50.00 0.34 100

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Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUE380 with CT approval
DN Qs (m3/h) Qmax (m3/h) Qp (m3/h) Qi (m3/h) Qi (m3/h) Cut-off Cut-off Typical pulse
(105 % of Qs) (1:50 of Qp) (1:100 of Qp) (m3/h) (% of Qmax) value (l/pulse)
EN 1434/MID OIML R 75/MID
1 000 12 000 12 600 6 000 120.0 - 30.00 0.24 100
1 000 16 800 17 640 6 000 120.0 - 30.00 0.17 100
1 000 16 800 17 640 12 000 - 120.00 60.00 0.34 100
1 200 18 000 18 900 9 000 180.0 - 45.00 0.24 100
1 200 25 200 26 460 9 000 180.0 - 45.00 0.17 100
1 200 25 200 26 460 18 000 - 180.00 90.00 0.34 100

Dynamic range Qi:Qp: better than 1:100 or 1:50 according to OIML R 75 class 2 and MID EN 1434 class 2. 3
Qi (Qmin) means the minimal and Qp (Qnom) the nominal flow rate according to the approval requirements.
Qs is the highest operatable flow rate. The maximum flow rate (Qmax) is 105 % of Qs. The low flow cut-off is 50 % of Qi.
Qi, Qp and Qs are shown on the system nameplate of the FUE380.
In order to obtain best pulse output resolution in the range Qmin to Qs of approx. 100 Hz at Qs, two or three flow values for every
dimension can be selected at ordering. Therefore the ordering data table also shows Qp (Qn). This flow rate is between Qi (Qmin) and
Note:
The minimum flow (Qi) should be checked in the PIA-portal or product master data base (PMD)
To get optimal benefit of the pulses the pulse value and pulse length shall be selected as low as possible. The following calculation
formula can be used for determining the shortest pulse value at a pulse length of 5 ms: L/pulse > Qs (m3/h) /360.
For example Qs = 300 m3/h; L/pulse > 300/360; L/pulse > 0.83; therefore the pulse value must be 1 l/pulse

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Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUE380 with CT approval

■ Technical specifications
Pipe design 2-path sensor with flanges and Certificates and approvals
inline transducers wet-calibrated
from factory Conformity certificate (CE) The devices are supplied as stan-
dard with a Siemens Certificate of
Nominal size welded version DN 50, 65, 80, 100, 125, 150, 200, Conformity on DVD
(DN 50 ... DN 80 in bronze) 250, 300, 350, 400, 500, 600, 700,
800, 900, 1000, 1200 Material certificate Material certificate according
EN 10204-3.1 is optionally available
Pressure rate PN 16, PN 25, PN 40
Calibration report A standard calibration report is
EN 1092-1 flanges: shipped with every flowmeter.
• type 01 (B): DN 100 to DN 125
• type 11 (B): DN 150 to DN 1200 Extended accredited

3 • type 11 (B) 'design': DN 50 to


DN 80
ISO/IEC 17025 calibration certifi-
cates optionally available

Pipe material • DN 100 ... DN 1200: Carbon Steel Approvals • Approval standards: EN 1434 and
EN 1.0345/P235 GH, painted in OIML R 75 Class 2
light-gray. • Type approval: MID, MI-004, class
• DN 50 ... DN 80: Die-cast bronze 2 approval and certification
G-CuSn10/W2.1050.01 (EN 1982) (according to EN 1434)
• CPA/CMC (China)
Transducer design • DN 100 ... DN 1200: Inline version
and welded onto the pipe The sensors are approved according to EU directive 2014/68/EU
• DN 50 ... DN 80: dated 27 June 2014 regarding fluid group 1, classified in category
Screwed into the pipe III. Design according to EN 13480 (PED Directive).
Transducer material Stainless steel (AISI 316/1.4404)/ Type-dependent settings
brass (CuZn36Pb2As)
Sensor operating conditions Flow value Predefined according to EN 1434/
OIML R 75/MID
Ambient temperature
Approval Country specific
• Operation -10 … +60 °C (14 ... 140 °F)
(MID version: Flow rate vf 0.02 … 9 m/s (0.065 … 29.5 ft/s)
-10 … +55 °C (14 ... 131 °F)) Output A Preset: Forward pulses
• Storage -40 … +85 °C (-40 ... +185 °F) Output B Preset: Alarm
Measured media Heating water, according to Pulse value A & B Preset: See scheme - previous page
VDI-2035 (pH 8.2 - 10.5), industrial (depending on DN Preset for SITRANS FUE950 or free selectable
VdTÜV information sheet 1466 and value) depending on flow rate (Qs)
AGFW information sheet FW 510.
Pulse width Preset: 5 ms
Media/surface temperature
Flow unit setup Preset: m3/h
• DN 100 ... DN 1200 Remote: 2 … 200 °C
(35.6 … 392 °F) Volume unit setup Preset: m3
MID: min. +15 °C/+59 °F
Flowmeter Calibration and traceability
• DN 50 ... DN 80 Remote: 2 … 150 °C
(35.6 … 302 °F) To ensure continuous accurate measurement, flowmeters must be
MID: min. +15 °C/+59 °F calibrated. The calibration is conducted at Siemens flow facilities
• DN 50 ... DN 1200 Compact: 2 … 120 °C with traceable instruments referring directly to the physical unit of
(35.6 … 248 °F) measurement according to the International System of Units (SI).
MID: min. +15 °C/+59 °F
Therefore, the calibration certificate ensures recognition of the
Degree of protection Sensor connection IP67/NEMA 4X/6 test results worldwide, including the US (NIST traceability). Sie-
Electromagnetic compatibility mens offers accredited calibrations assured to ISO 17025 in the
flow range from 0.0001 m³/h to 10 000 m³/h. Siemens Flow Instru-
• Emitted interference To EN 55011/CISPR-11 ments accredited laboratories are recognized by ILAC MRA (In-
• Noise immunity To EN/IEC 61326-1 (Industry) ternational Laboratory Accreditation Corporation - Mutual Rec-
• MID Environment class E2 and M1 ognition Arrangement) ensuring international traceability and
recognition of the test results worldwide.
Max. flow velocity at Qs DN 50 … DN 1200: 9 m/s (29.5 ft/s)
A standard calibration certificate with Qn as selected flow is
shipped with each SITRANS FUE380. This production calibra-
Transmitter tion protocol consists of 2 x 3 points at Qi, 10 % Qp and Qp (max.
The transmitter related to this system is the SITRANS FUE080.
4 200 m3/h).
Technical specifications to the FUE080 see page 3/253 ff.
Sensor cable
Transducer cable length Pre-mounted with short coax-
cables
Sensor link cable length (SSL) 5, 10, 20, 30 m
(16.4, 32.8, 65.6, 98.4 ft)

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Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUE380 with CT approval
Typical accuracy SITRANS FUE380:
±(0.5 + 0.02 Qp/Q) [%]
Qp according to EN 1434/OIML requirements.
Example: DN 100, Qp = 60 m3/h at Q = 1.2 m3/h:
Accuracy at 1.2 m3/h = typical 1.5 %

[%]

4
3
3
FUE380 - Admissible limits according to
OIML R 75 class 2
2
FUE380 - Admissible limits according to
EN 1434 class 2
1

0
0 0.2 0.4 0.6 0.8 1 1.5 2 2.5 3 [m/s] 10

0 0.5 1 2 5 8 [ft/s] 33

SITRANS FUE380 fulfils the requirements


Ef = ± (2 + 0.02 Qp/Qi) max. ± 5 %, according to EN 1434 and
OIML R 75, class 2 or MID class 2 requirements.

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Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUE380 with CT approval
Selection and Ordering data Article No. Order code
Flowmeter SITRANS FUE380 (type-approved) 7ME3410 - 7 7 7 7 7 - 7 7 7 7 7 7 7
Click on the Article No. for the online configuration in the PIA Life Cycle Portal.
Diameter Approval Pressure rating Flow setting [m3/h]
Qp (Qn) is the normal flow according to the
approval requirements.
Qp and Qs is shown on the system label.
Qp[m3/h] Qs [m3/h]
Pipe material: Die-cast bronze
DN 50 (2") EN 1434 PN 40 15 30 1B
3 DN 50 (2")
DN 50 (2")
EN 1434
OIML R75
PN 40
PN 40
15
30
45
45
1C
1D
DN 65 (2½") EN 1434 PN 40 25 50 1F
DN 65 (2½") EN 1434 PN 40 25 72 1G
DN 65 (2½") OIML R75 PN 40 50 72 1H
DN 80 (3") EN 1434 PN 40 40 80 1K
DN 80 (3") EN 1434 PN 40 40 120 1L
DN 80 (3") OIML R75 PN 40 80 120 1M
Pipe material: Carbon steel
DN 100 (4") EN 1434 PN16, PN 40 60 120 1P
DN 100 (4") EN 1434 PN16, PN 40 60 180 1Q
DN 100 (4") OIML R75 PN16, PN 40 120 180 1R
DN 125 (5") EN 1434 PN16, PN 40 100 200 1T
DN 125 (5") EN 1434 PN16, PN 40 100 280 1U
DN 125 (5") OIML R75 PN16, PN 40 200 280 1V
DN 150 (6") EN 1434 PN16, PN 40 150 300 2B
DN 150 (6") EN 1434 PN16, PN 40 150 420 2C
DN 150 (6") OIML R75 PN16, PN 40 300 420 2D
DN 200 (8") EN 1434 PN16, PN 25, PN 40 250 500 2F
DN 200 (8") EN 1434 PN16, PN 25, PN 40 250 700 2G
DN 200 (8") OIML R75 PN16, PN 25, PN 40 500 700 2H
DN 250 (10") EN 1434 PN16, PN 25, PN 40 400 800 2K
DN 250 (10") EN 1434 PN16, PN 25, PN 40 400 1 120 2L
DN 250 (10") OIML R75 PN16, PN 25, PN 40 800 1 120 2M
DN 300 (12") EN 1434 PN16, PN 25 560 1 120 2P
DN 300 (12") EN 1434 PN16, PN 25 560 1 560 2Q
DN 300 (12") OIML R75 PN16, PN 25 1 120 1 560 2R
DN 350 (14") EN 1434 PN16, PN 25 750 1 500 2T
DN 350 (14") EN 1434 PN16, PN 25 750 2 100 2U
DN 350 (14") OIML R75 PN16, PN 25 1 500 2 100 2V
DN 400 (16") EN 1434 PN16, PN 25 950 1 900 3B
DN 400 (16") EN 1434 PN16, PN 25 950 2 660 3C
DN 400 (16") OIML R75 PN16, PN 25 1 900 2 660 3D
DN 500 (20") EN 1434 PN16, PN 25 1 475 2 950 3K
DN 500 (20") EN 1434 PN16, PN 25 1 475 4 130 3L
DN 500 (20") OIML R75 PN16, PN 25 2 950 41 30 3M
DN 600 (24") EN 1434 PN16, PN 25 2 150 4 300 3T
DN 600 (24") EN 1434 PN16, PN 25 2 150 6 020 3U
DN 600 (24") OIML R75 PN16, PN 25 4 300 6 020 3V
DN 700 (28") EN 1434 PN16, PN 25 2 900 5 800 4F
DN 700 (28") EN 1434 PN16, PN 25 2 900 8 120 4G
DN 700 (28") OIML R75 PN16, PN 25 5 800 8120 4H
DN 800 (32") EN 1434 PN16, PN 25 3 800 7 600 4P
DN 800 (32") EN 1434 PN16, PN 25 3 800 10 640 4Q
DN 800 (32") OIML R75 PN16, PN 25 7 600 10 640 4R

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Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUE380 with CT approval
Selection and Ordering data Article No. Order code
Flowmeter SITRANS FUE380 (type-approved) 7ME3410 - 7 7 7 7 7 - 7 7 7 7 7 7 7
Diameter Approval Pressure rating Flow setting [m3/h]
Qp[m3/h] Qs [m3/h]
Remote only
DN 900 (36") EN 1434 PN16, PN 25 5 000 10 000 5B
DN 900 (36") EN 1434 PN16, PN 25 5 000 14 000 5C
DN 900 (36") OIML R75 PN16, PN 25 10 000 14 000 5D
DN 1000 (40") EN 1434 PN16, PN 25 6 000 12 000 5K
DN 1000 (40")
DN 1000 (40")
EN 1434
OIML R75
PN16, PN 25
PN16, PN 25
6 000
12 000
16 800
16 800
5L
5M 3
DN 1200 (48") EN 1434 PN16 9 000 18 000 5T
DN 1200 (48") EN 1434 PN16 9 000 25 200 5U
DN 1200 (48") OIML R75 PN16 18 000 25 200 5V
Flange norm and pressure rating
System without sensor - only a transmitter
EN 1092-1
PN 16 (DN 100 ... DN 1 200) C
PN 25 (DN 200 ... DN 1 000) D
PN 40 (DN 50 ... DN 250) E
Compact/remote connection
Note: Sensor cable always firmly connected to connection box.
Compact version, Liquid max. 120 °C (248 °F) 0
Remote version, Liquid max. 150/200 °C (302/392 °F)
Sensor link cable (SSL)
• 5 m (16.4 ft) 2
• 10 m (32.8 ft) 3
• 20 m (65.6 ft) 4
• 30 m (98.4 ft) 5
Approvals/pulse output
Without approval (neutral) 0
With CT approval 1
With CT approval MID004, authority seal 2
Pulse output value setup
To get optimal benefit of the pulses the pulse value and pulse length shall be selected as low as possible. The
following calculation formula can be used for determining the shortest pulse value at a pulse length of 5 ms:
L/pulse > Qs (m3/h) /360. For example Qs = 300 m3/h; L/pulse > 300/360; L/pulse > 0.83; therefore the pulse
value must be 1 l/pulse
Pulse value 1
• 0.1 l/pulse 1
• 1 l/pulse 2
• 2.5 l/pulse 3
• 10 l/pulse 4
• 50 l/pulse 5
• 100 l/pulse 6
• 250 l/pulse 7
• 1 m3/pulse 8
• 0.25 l/pulse 9 N0A
• 0.5 l/pulse 9 N0B
• 5 l/pulse 9 N0C
• 25 l/pulse 9 N0D
• 500 l/pulse 9 N0E
• 2.5 m3/pulse 9 N0F
• 5 m3/pulse 9 N0G
• 10 m3/pulse 9 N0H
• 25 m3/pulse 9 N0J
• 50 m3/pulse 9 N0K
• 100 m3/pulse 9 N0L
• 250 m3/pulse 9 N 0M
• 500 m3/pulse 9 N0N
• 1 000 m3/pulse 9 N0P

Siemens FI 01 · 2018 US Edition 3/301


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Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUE380 with CT approval
Selection and Ordering data Article No. Order code
Flowmeter SITRANS FUE380 (type-approved) 7ME3410 - 7 7 7 7 7 - 7 7 7 7 7 7 7
Transmitter variant FUE080 power/analog output
115 ... 230 V AC B
3.6 V Lithium battery, dual pack is included D
115 ... 230 V AC, backup 3.6 V DC Lithium battery, single pack is included E
3.6 V battery version (no battery pack included) G
Option with 4 ... 20 mA analog output module
• 115 ... 230 V AC R
• 115 ... 230 V AC, backup 3.6 V DC, Lithium battery, single pack is included U
3 Note:
Lithium batteries are subject to special transportation regulations according to United Nations "Regulation of
Dangerous Goods, UN 3090 and UN 3091". Special transport documentation is required to observe these reg-
ulations. This may influence both transport time and costs.
Country specific design
Neutral, no approval mark A
China, PA 2008-T222 C
Russia, EN 1434/OIML R75 M
MID-Approval (MI004), Language on name plate English R
MID-Approval (MI004), Language on name plate German S
MID-Approval (MI004), Language on name plate Polish T
MID-Approval (MI004), Language on name plate French U
Pulse width setup
Pulse width 2
• 5 ms (standard) 2
• 10 ms 3
• 20 ms 4
• 50 ms 5
• 100 ms 6
• 200 ms 7
• 500 ms 8

Selection and Ordering data Order code ■ Flowmeter SITRANS FUE380 operating instructions,
Additional information accessories and spare parts
Please add „-Z" to Article No. and following add-on
code(s) with plain text. Operating instructions
Description Article No.
Calibration/certificate FUE380
• English A5E00730100
Approval, verification and approval sealing as
defined with the article number. See Order code. • German A5E00740611
Production calibration for DN 50 ... DN 1200 with Included All literature is available to download for free, in a range of languages, at
Qn as selected in diameter www.siemens.com/processinstrumentation/documentation
Incl. Calibration protocol: 2 x 3 points,
Qi, 10 % Qp and Qp (max. 8000 m3/h). For accessories and spare parts on page 3/257 see chapter
of transmitter FUS080/FUE080.
3.1 Inspection certificate (EN 10204-3.1) - pipe C12
material
Accredited Siemens ISO/IEC 17025 calibration for D20
DN 50 ... DN 200 with Qn as selected in diameter.
Certificate: 2 x 5 points, Qi, 5 %, 10 %, 50 % and
100 % of Qp (max. 630 m3/h).
Accredited Siemens ISO/IEC 17025 calibration for D21
DN 250 ... DN 600 with Qn as selected in diameter.
Certificate: 2 x 5 points, Qi, 5 %, 10 %, 50 % and
100 % of Qp (max. 2800 m3/h).
Accredited Siemens ISO/IEC 17025 calibration, D22
DN 500 ... DN 1200 with Qn as selected in diameter.
Certificate: 2 x 5 points, Qi, 5 %, 10 %, 50 % and
100 % of Qp (max. 8000 m3/h).
Output B as reverse flow pulses. E21
No calibration/verification of this function.
Tag name plate
Stainless steel TAG plate (1 x 24 x 80 mm), Y17
wire fixed. Font size depends on text length:
8 mm for 1 ... 10 characters, 4 mm for
11 ... 20 characters (specify in plain text).

3/302 Siemens FI 01 · 2018 US Edition


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Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUS380 and FUE380

■ Dimensional drawings
Transmitter IP67/NEMA 4X/6, wall mounting
   

71 (2.8)

13 (0.5)
Ø8 (0.3)

240 (9.45)
$

71 (2.8)
3
Ø12 (0.5)

155 (6.10)
Ø8 (0.3)

102 (4.02)
13 (0.5)

(0.98)
25

8.5 (0.34)
170 (6.69)
190 (7.45)

/ Dimensions in mm (inch)

Sensor dimensions for FUS380 and FUE380


Size PN 16 PN 25 PN 40
L Weight L Weight L Weight A1 Lift hug
DN mm kg mm kg mm kg mm
50 - - - - 300 +0/-2 10 350 No
65 - - - - 300 +0/-2 15 363 No
80 - - - - 350 +0/-2 18 370 No
100 350 +0/-2 15 - - 350 +0/-2 18 372 No
125 350 +0/-2 18 - - 350 +0/-2 24 385 No
150 500 +0/-3 28 - - 500 +0/-3 34 399 No
200 500 +0/-3 38 500 +0/-3 47 500 +0/-3 55 425 Yes
250 600 +0/-3 60 600 +0/-3 76 600 +0/-3 91 452 Yes
300 500 +0/-3 66 500 +0/-3 81 - - 478 Yes
350 550 +0/-3 94 550 +0/-3 121 - - 495 Yes
400 600 +0/-3 124 600 +0/-3 153 - - 520 Yes
500 625 +0/-3 194 625 +0/-3 231 - - 570 Yes
600 750 +0/-3 303 750 +0/-3 365 - - 622 Yes
700 875 +0/-3 361 875 +0/-3 553 - - 673 Yes
800 1000 +0/-3 494 1000 +0/-3 770 - - 724 Yes
900 1230 +0/-6 535 1300 +0/-6 835 - - 775 Yes
1000 1300 +0/-6 594 1370 +0/-6 1000 - - 826 Yes
1200 1360 +0/-6 732 - - - - 928 Yes

Notes:
• Weight for transmitter/electronics 1.5 kg (compact version) or approximately 3 kg (remote version including 10 m cable set)
• - Means not available
• All weights are approximate
• For flange values - see norm EN 1092-1

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© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUS380 and FUE380

Size PN 16 PN 25 PN 40
L Weight L Weight L Weight A1 Lift hug
inch inch lb inch lb inch lb inch
2 - - - - 11.81 +0/-0.08 22 13.78 No
2½ - - - - 11.81 +0/-0.08 33 14.30 No
3 - - - - 13.78 +0/-0.08 40 14.57 No
4 13.78 +0/-0.08 33 - - 13.78 +0/-0.08 40 14.65 No
5 13.78 +0/-0.08 40 - - 13.78 +0/-0.08 53 15.16 No

3 6
8
19.68 +0/-0.12
19.68 +0/-0.12
62
84
-
19.68 +0/-0.12
-
104
19.68 +0/-0.12
19.68 +0/-0.12
75
121
15.71
16.74
No
Yes
10 23.62 +0/-0.12 132 23.62 +0/-0.12 168 23.62 +0/-0.12 201 17.80 Yes
12 19.68 +0/-0.12 146 19.68 +0/-0.12 179 - - 18.82 Yes
14 21.65 +0/-0.12 207 21.65 +0/-0.12 267 - - 19.49 Yes
16 23.62 +0/-0.12 273 23.62 +0/-0.12 337 - - 20.48 Yes
20 24.61 +0/-0.12 428 24.61 +0/-0.12 509 - - 22.45 Yes
24 29.53 +0/-0.12 668 29.53 +0/-0.12 805 - - 24.49 Yes
28 34.45 +0/-0.12 796 34.45 +0/-0.12 1246 - - 26.50 Yes
32 39.37 +0/-0.12 1089 39.37 +0/-0.12 1698 - - 28.51 Yes
36 48.43 +0/-0.24 1179 51.18 +0/-0.24 1841 - - 30.52 Yes
40 51.18 +0/-0.24 1310 53.94 +0/-0.24 2205 - - 32.52 Yes
48 53.54 +0/-0.24 1614 - - - - 36.54 Yes

Notes:
• Weight for transmitter/electronics 3.3 lb (compact version) or approximately 6.6 lb (remote version including 32.8 ft cable set)
• - Means not available
• All weights are approximate
• For flange values - see norm EN 1092-1

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Flow Measurement
SITRANS F US Inline
Flowmeter SITRANS FUS380 and FUE380

■ Schematics

Internal connection
Top of connection Board

External connection
3
Connection Variant
Passive output Positive logic
Open drain V
0V
Output A Shield I < 50 mA
V ≤ 35 V DC
Signal
R
Output B
Negative logic
V
0V
V ≤ 35 V DC
I < 50 mA
R
Signal

Electrical connection of transmitter SITRANS FUS/FUE380

Internal connection

Base of connection board 2A 1A

2A 1A

1B 2B
1B 2B

1A 1B

Flow direction

2A 2B

Electrical connection of sensor SITRANS FUS/FUE380

Siemens FI 01 · 2018 US Edition 3/305


© Siemens AG 2018

Flow Measurement
SITRANS F US Inline
SITRANS FUE950 energy calculator

■ Overview ■ Application
The SITRANS FUE950 is able to handle 3 kinds of applications,
means energy calculation in:
• District heating applications
• Chilled water applications
• Combined cooling/heating applications
Energy metering in heating, hot water applications
(code "A" and "B")

3 s

INFOCAL 5

SITRANS FUE950 is a universal thermal energy calculator, which Heat


meets the requirements EN 1434 and has the MID and PTB K7.2
approval for energy metering with the media water.
SITRANS FUE950 has been developed for the SITRANS FUS380/ Energy metering in cooling, chilled water applications
FUE380 and alternatively MAG 5000/6000 or FST020. SITRANS (code "C" and "D")
FUE950 is modular in construction and can by order be fitted with
optional modules depending on the application. The FUE950 sup-
ports none of the SITRANS FX, FC products and only some of the s

INFOCAL 5

FUS clamp-on products.

■ Benefits
Basic functions
• Prepared for heating, cooling measurement
V2
• Approval for MID for heat metering and PTB K7.2 for cooling V1
• High-accuracy thermal energy metering, meets EN1434 re-
Cooling
quirements
• Measured temperature range -20 … +190 °C (-4 … +374 °F)
• Instantaneous values for energy/volume flow Energy metering in combined cooling/heating applications
• Battery or mains powered (code "E" and "F")
• Battery version with battery lifetime of typically up to 10 years
• Optical data interface s

INFOCAL 5

• Real date and time


• Auto-detection of 2-wire or 4-wire temperature sensors
Cooling 7+
Additional functions
• Individual tariff functions 7&
• Advanced functions for cooling/heating applications or the
combination
• Memory for 24 periods (months, weeks, days)
Heat
• Data logger function
• Expandable functionality with 2 optional plug and play add-on
modules
• Communication over M-Bus, RS 485 or RS 232
Add-on modules
• Plug-in module with 2 extra pulse inputs
• Plug-in module with 2 pulse outputs
• Plug-in module with combination of input and output pulses
• Plug-in module for M-Bus communication
• Plug-in module for RS 232 or RS 485 communication
• Plug-in module with 2 passive current outputs (4 ... 20 mA)

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Flow Measurement
SITRANS F US Inline
SITRANS FUE950 energy calculator

■ Design Data logger memory (LOG)


The LOG of the calculator is stored every 24 hours with all cumu-
SITRANS FUE950 has an easy-read 8-digit LCD display with as- lative values in the EEPROM. The storage frequency can be se-
sociated pictograms for the various functions. As the display has lected from various storage intervals (5, 6, 10, 12, 15, 20, 30, 60
been made for several applications, some figures/symbols not minutes or the default setting of 24 hours). The data which are
used for normal district heating applications will be shown. stored in the LOG could be read out using a software tool and
SITRANS FUE950 has a push button for simple operation and can be used for evaluations.
provides user-friendly control via the various display menu Extract of possible LOG settings
loops. The display will always be configured for the application
chosen, and for the selected display settings. Storage Values Number of Recording
interval data records period
The integrator has an IP54 plastic housing and is designed for
wall or panel mounting. The housing comes with prepared rub-
ber gaskets cable entries for fast and easy installation.
5 minutes
15 minutes
• Error status
• Overload time tem-
440
440
36.6 hours
110 hours
3
perature
Operation menu loop structure 1 hour • Overload time flow 440 18.3 days
rate
24 hours • Forward temperature 440 440 days
The FUE950 display has six menu loops and the menus are num-
(default setting) • Return temperature
bered in the display from 1 to 6. Some display menus consist of
two values (to maximum seven) that are shown alternately at 4- • Date and time
• Energy
second intervals. • Tariff energy 1
The main menu loop no. 1 with the current data, e.g. for energy, • Tariff energy 2
volume, flow rate and temperature, is preprogrammed as default • Tariff definition 1
• Tariff definition 2
setting. • Volume
In the combined heating/cooling configuration the menu loop no. • Error day counter
5 (tariff menu loop) will be activated additionally.
Maximal Values
Display and output pulses The integrator creates max. values for power and flow rate
Units: MWh, GJ, Gcal, MBtu, m3, gal, m3/h, GPM, °C, °F and kW; based on consumption time, which are stored in the EEPROM.
all decimal points are statically (the unit "gal" is shown with factor The integration intervals are adjustable to 6, 15, 30 or 60 minutes
x 100). and 24h. Default setting is 60 minutes.
The display unit and the last fractional digit are typical used for Tariff/Accounting date function
the pulse outputs.
The calculator includes two independent memories in which the
accumulated energy at two programmable tariff dates are
■ Function stored.
Technical principle • Last accounting date
• Last but one accounting date
Calculation of energy is based on the following formula:
Energy = Volume x (THot - TCold) x Kfactor (Ti) Values stored
3 • Energy
Volume: Volume [m ] of a given amount of volume pulses
• Volume
THot: Measured temperature in the hot line • Tariff counter 1
TCold: Measured temperature in the cold line • Tariff counter 2
Kfactor (Ti): Thermal coefficient of media enthalpy and heat • Pulse counter 1
content • Pulse counter 2
The energy calculation is made by a counter and depends on • Date
temperature difference, pulse input frequency and legal require-
ments. The integrator offers two optional tariff memories for monitoring
plant load states. Here it concerns threshold value tariffs. Exten-
The calculator always carries out at least one energy calculation sive tariff conditions make it possible to adapt the calculator in-
every 2 seconds. If the connected flowmeter has not sent dividually to the required customer-specific applications.
enough pulses the energy calculation and flow indication is also
based on the 8 seconds value. Both tariffs are separately configurable and independent from
each other. Energy or time can be measured alternatively per
Data memory tariff register dependent on the tariff mode adjusted in each
case.
The FUE950 has a history memory of 24 periods (months,
weeks, days). The following values are stored monthly, weekly or With the "time triggered tariff function" the switch-on time and the
daily in the EEPROM on the programmed day of 1…31 (via soft- switch-off time are adjustable independent from each other for
ware tool). each day of the week in steps of 15 minutes.
• Date/Time • Volume
• Energy • Error day counter
• Tariff energy 1 • Maximum monthly flow rate
• Tariff energy 2 • Maximum monthly power
• Tariff definition 1 • Date of maximum monthly flow rate
• Tariff definition 2 • Date of maximum monthly power
• Pulse counter input 1 • Pulse counter input 2
• Operation hours

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Flow Measurement
SITRANS F US Inline
SITRANS FUE950 energy calculator
The following tariff limit types of the tariff function are possible: Pulse input module
(This example applies to the display at 1 fractional digits after
comma) Two pulse inputs are available. The pulse value and the unit is
configurable for energy, water, gas or electrical meter by param-
Type Description Limit Limit eterization software. Data are separate cumulated in different
resolution registers and are also stored on the two accounting day's (Tariff
dT Temperature difference 1 ... 190 °C 1 °C registers).
-dT Negative temperature difference 1 ... 190 °C 1 °C Combined Pulse Input/Output module
TR Return temperature (low) 1 ... 190 °C 1 °C Two pulse inputs combined with one pulse output are available
TV Forward temperature (high) 1 ... 190 °C 1 °C on one module. The pulse inputs are configurable with value and
the unit by parameterization software.

3
P Power 10 ... 2 500 kW 10 kW
The pulse output is also programmable using the parameteriza-
Q Flow 1 ... 255 m3/h 1 m3/h
tion software.
FE "Theoretically forward energy" with
return temperature of 0 °C Pulse output
Z "Time triggered" counting energy The calculator provides levels for two optional external pulse
E "External" counting energy outputs, which can be freely programmed using the parameter-
ization software tool.
Error handling and memory Default setting is one pulse which occurs per change in the least
Events such as changes and faults are stored in a non-volatile significant digit in the display with the unit and resolution selec-
memory with a capacity of up to 127 entries. The following ted by the device ordering.
events are recorded: Possible pulse output values
• Checksum error • Energy (default setting)
• Temperature measurement error • Volume (default setting)
• Error hours • Tariff energy 1
• Start and end of test mode • Tariff energy 2
If SITRANS FUE950 records an error, this will be automatically in- • Tariff condition 1, limit switch
dicated by a "alarm symbol" on the display.
• Tariff condition 2, limit switch
To protect the reading data, all the relevant data are saved in a • Energy error
non-volatile memory (EEPROM). This memory saves the mea-
sured values, device parameters and types of error at regular in- • Volume error
tervals. • Volume with specific resolution (0.1, 1.0, 10 or 100)
The following events are recorded: • Energy with specific resolution (0.1, 1.0, 10 or 100)
• Temperature sensor error Combined current output module
• Swapped hot and cold temperature sensors Optional module with 2 passive 4 ... 20 mA outputs.
• Battery low warning
Possible output values:
• Power supply failure
• Power (default setting for output #1)
• Optical communication warning
• Flow (default setting for output #2)
• RAM checksum error
• Hot, cold or difference temperature
Outputs/Inputs/Communication The settings can be configured by parameterization software.
Communication interfaces: The current output module occupies both ports, means no other
plug-in module will possible to plug in.
SITRANS FUE950 is fitted with an optical infra-red send/receive
port in accordance with EN1434/IEC 61107, protocol standard, Module combinations
EN 1434/EN 60870-3 (M-Bus protocol).
The calculator has a group of extension modules for communi-
A specific optical head with a permanent magnet (IrDA-adapter) cation and another group of extension modules for additional
in accordance with EN 1434 can be used for readout data or functionality. These modules are available first selected within
communication with the parameterization software. the calculator, or for retrofitting in the field.
2 ports for optionally plug-in modules One single function module as well as one single communication
module out of following modules is selectable.
The calculator features 2 ports for the plug-in modules.
Function modules:
One slot is for the function modules and the other for the com-
munication modules. • Pulse input module, 2 inputs
• Pulse output module, 2 outputs
Communication modules
• Combined pulse module 2 inputs, 1 output
The following communication modules are available as options:
• Combined current output module, 2 x passive 4 ... 20 mA
RS 232 module, RS 485 module and M-Bus module. The RS 232
(occupies both ports)
and RS 485 communication modules are serial interfaces and
permit data exchange with the calculator. For this purpose a Communication modules:
special data cable is necessary. • M-Bus (M-Bus protocol according EN 1434-3)
The M-Bus module is a serial interface for communication with • RS 232 (M-Bus protocol according EN 1434-3)
external devices (M-Bus Master/Centre). According to the
• RS 485 (M-Bus protocol according EN 1434-3)
M-Bus structure a number of calculators can be connected to a
control centre.

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Flow Measurement
SITRANS F US Inline
SITRANS FUE950 energy calculator

■ Integration User interface (always included)


Display 8-digit LCD display with associ-
SITRANS FUE950 is a multi-purpose energy calculator for media ated pictograms/symbols
water which meets the requirements of EN 1434. Further, the en-
ergy calculator has been specially developed to process volume Units MWh, GJ, Gcal, MBtu, m3, m3/h,
GPM, gal, °C, °F, kW, MBtu/h
pulses from SITRANS FUS380/FUE380 or alternatively (gal is shown with factor x 100)
MAG 5000/6000 or FST020 transmitter.
Totalizer value range 99 999 999 or 9 999 999.9 (0 and

■ Technical specifications
1 digit after comma). Display dig-
its: Flow in 6 digits; Volume,
power and energy in 8 digits
Approval MID approved in accordance with
energy meter EN 1434 and PTB Values Power, energy, volume, flow rate,
K7.2 (German national cooling
approval) Push button
temperatures
Single push button for the menu
3
Approved temperature range controlling
• Heating 0 ... 180 ºC (32 ... 356 °F) Optical interface ZVEI optical interface with M-Bus
IrDA interface protocol as per EN 1434, connec-
• Cooling 0 ... 105 °C (32 ... 221 °F) tion via separate IrDA-adapter
Absolute temperature range -20 ... +190 °C (-4 ... -374 °F) baud rate: 300 or 2400

Differential temperature Rated operation conditions

• Heating 3 ... 177 K (starting at 0.1 K) Enclosure IP54 in accordance with IEC 529

• Cooling 3 ... 102 K Material

Measuring accuracy Meets requirements of EN 1434 • Housing C Lexan 141R (or similar); colors:
Typically max. ± (0.5 + 3K/ΔΘ) [%] light gray (top part) and black
of measured value (bottom part)

Measuring rates • Pipe/wall fitting PA 6.6 GF25 (or similar)

• Battery type D-cell Volume: 1 s, temperature: 4 s • Other plastic parts ABS Cycolac GPM500 (or similar)

• Mains versions Volume: 1/8 s, temperature: 2 s • Gaskets Neoprene and rubber cable
bushings: EPDM 50
Flow range Depends on pulse input value
(IN0), see "Selection and Order- • Rubber cable bushings EPDM 50
ing data". Temperature
Power range value Depends on pulse input value as • Ambient 5 ... 55 °C (41 … 131 °F)
follows:
• Storage -25 ... +70 °C (-13 … +158 °F)
Pulse input Max power [kW] Relative ambient humidity < 93 %
value
(l/P or gal/P) Environment class
1 15 000 • Mechanic class M1/M2
2.5 15 000 • Electromagnetic class E1/E2 (MID) or C (DIN EN 1434)
5 15 000 Temperature input
10 150 000 (always included)
25 150 000 Function The temperature sensors must be
50 150 000 connected to terminals 1-5 and
6-2 (TH) and 3-7 and 8-4 (TC)
100 1 500 000 depending on cable type (2-wire
250 *) 1 500 000 or 4-wire).
500 *) 1 500 000 Temperature range -20 ... 190 °C (-4 … 374 °F) for TH
1 000 *) 15 000 000 Absolute measuring range and TC

*) not available for gal/pulse Temperature difference Start 0.1 K, min. 3 K, max. 177 K
Measurement cut-off 0.125 K
16-bit digital resolution AD con-
Typical accuracy of FUE950 verter
Display resolution TH and TC: 0.1 K , ΔT: 0.1 K
2.0
Max. error

Sensor types Pt100 or Pt500 as 2-wire or 4-


1.5
wire; Standard is Pt500.
EN 1434 Sensor cable length: up to 10 m
1.0 (according EN 1434 and MID-
type approval).
0.5 Sensor connection 4-wire or 2-wire; auto detection of
connection version
0
Flow input (IN0)
-0.5 (always included)

-1.0
Function Used as standard for flow input of
the external flowmeter. The input
-1.5 is marked as 10 (+ Flow Pulse),
11 (- Gnd) on the terminal strip.
-2.0 Note: The pulse input value selec-
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 tion must be the same as the
∆Θ pulse output setting of the flow-
meter.

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Flow Measurement
SITRANS F US Inline
SITRANS FUE950 energy calculator
Pulse value 1 ... 1 000 l/pulse or 1 ... 100 Possible pulse output selection • Energy
gal/pulse, selection by corre- (default setting for 'Out1')
sponding Order code. Will be • Volume
shown at the device label (default setting for 'Out2')
Pulse frequency ≤ 100 Hz (200 Hz) • Tariff energy 1
Pulse ON-time ≥ 3 ms • Tariff energy 2
Pulse OFF-time ≥ 2 ms • Tariff condition 1 (limit switch)
Type Active pulse input • Tariff condition 2 (limit switch)
• Energy error
Terminal voltage 3.6 V DC (supplied internally by
FUE950) • Volume error

3 Flowmeter installation place The flowmeter installation place


can be in the hot line or cold line
• Volume with specific display res-
olution (or with factor 0, 1, 10 or
100 thereof)
("forward or return pipe") selected
by corresponding Order code. • Energy with specific display
The "installation place" will be resolution (or factor 0.1 thereof)
shown at the device display and
Pulse input
nameplate
Function Add-on module for two additional
Connected cable Max. 10 m (shielded cables are
counters. The pulse input 1 is
highly recommended) marked as I1, 'gnd' and the input
Ports for option modules 2 as I2, 'gnd' on the terminal strip
and indicated in the display as
Type The calculator features 2 ports for separate registers IN1 and IN2
optional plug-in modules. and can also be transferred via
Function modules (Port 1 or 2) • Pulse input module, 2 inputs the communication modules.
(In1, In2) Type Passive "open collector" pulse
• Pulse output module, 2 outputs inputs, outputs not potential iso-
(Out1, Out2) lated to each other, data are sep-
• Combination module of 2 inputs arate cumulated in different
(In1, In2) and 1 output (Out1) registers and are also stored on
the two accounting day's.
Current output module (Port 1) 2 passive 4 ... 20 mA (#1, #2)
(occupies both port 1 and 2) Pulse value Pulse value and the unit are con-
figurable for energy, water, gas or
Communication modules M-Bus, RS 232 or RS 485 (M-Bus electrical meter by a software tool
(Port 1 or 2) protocol, according EN 1434-3) Default: Pulse input 0.1 m3 or
1 gal (if unit 'gal' is ordered with
Pulse output the Z-option "L05")
Function The module contains connections Pulse frequency ≤ 8 Hz
for 2 pulse outputs, which can be
programmed as desired using a Pulse length ≥ 10 ms
software tool. The pulse outputs
are marked as standard as O1, External voltage supply 3 V DC (supplied internally by
'gnd' and O2, 'gnd' on the termi- FUE950)
nal strip and Out1 respectively Current based on Ri = 2.2 MΩ
Out2 in the display.
Cable length < 10 m connection limit
Type Passive "open collector" pulse
output, outputs potential isolated Current output module
to each other Function The module contains connections
Pulse value Last significant digits of the dis- for 2 passive current outputs,
play (unit/pulse), selection by cor- which can be programmed indi-
responding Order code and vidually using the software tool.
setting can be read via display The outputs are marked „#1" and
menu, settings changeable via „#2" with corresponding polarity
software tool „+" and „-" on the terminal strip.
The module will be connected on
Pulse output 1
port 1 only, but both ports are
• Pulse frequency ≤ 4 Hz occupied by the module.
• Pulse width 125 ms ± 10 % Terminal voltage External supply: 10 … 30 V DC
(passive output)
• Pulse duration 125 ms ± 10 %
Signal range 4 … 20 mA; 4 mA = 0 value and
• Pulse break ≥125 ms -10 % 20 mA = default maximum values
Pulse output 2 (for #1: Power in kW and for #2:
Flow with the max. values and
• Pulse frequency ≤ 100 Hz, depending on the selected unit).
selected pulse length
Defaults:
• Ratio Pulse duration/pulse break ~1:1 For power it is the max. selectable
Pulse length 5, 10, 50, 100 ms (default: 5 ms) value x 100 000 the last digit of
display (e. g. 20 mA = 10 000 kW
External voltage supply 3 … 30 V DC (1 digit res.) or 100 000 kW
Current ≤ 20 mA with a residual voltage of (0 digit res).
≤ 0.5 V For flow it is the max. selectable
value x 10 000 the last digit of
display (e. g. 20 mA = 1 000.0
m3/h (1 digit res.) or 10 000 m3/h
(0 digit res.).

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Flow Measurement
SITRANS F US Inline
SITRANS FUE950 energy calculator
Load Max. 800 Ω Power consumption
Upper limit Up to 20.5 mA (exceed causes 230 V and 24 V versions Typical current appr. 0.15 VA
the error current value)
3.6 V D-cell battery Typical battery lifetime 10 years
Signal on alarm Errors are indicated with 3.5 mA under normal conditions (no add-
or 22.6 mA (programmable, on modules, max. 40 °C ambient
default: 3.5 mA) temperature)
Output values Power, flow, temperature (config- Supply data Internal voltage 3.6 V by the bat-
uring via software tool; default: for tery or plug-in power supply mod-
#1: Power and for #2: Flow) ule
M-Bus output Battery, 3.6 V type (option) 3.6 V lithium D-cell, battery lifetime
typically 16 years with inde-
Type The optional M-Bus plug-in mod-
ule is a serial interface for com-
munication with external devices 230 V AC module (option)
pendently powered flowmeter
Plug-in module for 230 V AC
3
(M-Bus Repeater) (195 ... 253 V AC), 50/60 Hz (incl.
battery backup)
Protocol M-Bus according EN 1434-3
24 V AC module (option) Plug-in module for 24 V AC
Connection The connection is not polarity- (12 ... 30 V AC) (incl. battery
conscious and is electrically iso- backup)
lated, connection of 2 x max.
2.5 mm2 wires, 300 or 2400 baud Battery backup (option) Only with mains supply modules
(auto baud detection), current by internal 3.0 V lithium battery
drawn: one M-Bus load. (type CR 2032)
M-Bus address: Displayed values, date and time
Each port has its own primary are still updated, but the measur-
M-Bus address (Prim1 = the last ing functions have stopped,
two digits of the serial number; including the flow rate measure-
Prim2 = 0). The secondary ment. Communication via optional
address is unique for each calcu- modules M-Bus, RS 485, RS 232
lator and is factory-set to equal or optical interface is maintained,
the serial number. affecting the backup battery life-
time.
RS 232 output
Type The optional module RS 232 is a
Accessories/Software
serial interface for data transmis- The parameterization software based on the M-Bus is a conve-
sion with external devices, e.g. nient tool for handling the calculator. It runs on Windows and is
PC; baud rate: 300 or 2400. The
module contains a 3-pole terminal
used for configuration of the calculator functionality, reading out
strip with terminals marked 62 different memories, printing out calculator logs. For further de-
(TX), 63 (RX) and 64 (GND). For tails please contact your local Siemens representative.
this purpose a special data cable
is necessary.
A specific optical head with a permanent magnet in
(IrDA adapter with bluetooth) accordance with EN 1434 can be
Protocol M-Bus according EN 1434-3 used for programming/altering programming of readout data,
Connection The module contains a 3-pole ter- configuration data, etc. The reader head can also be used to
minal strip with terminals marked change measuring data.
62, 63, 64 (max. 2.5 mm2); Con-
nected cable length: max 10 m;
For communication with a PC a
■ Dimensional drawings
special adapter cable is required
(Article No. A5E02611774).
54.7 (2.15)

RS 485 output
Function The optional RS 485 module is a
serial interface for data transmis-
sion with external devices, e.g.
PC; baud rate: 2400. The module
contains a 4-pole terminal strip
with terminals marked D+, D-, 150 (5.90)
Vcc and GND.
Protocol M-Bus protocol according
EN 1434-3
Connection Terminals D+ and D-; electrically
isolated; 2400 baud only.
99 (3.90)

An external supply of 12 V DC
± 5 V (<5 W) is needed for the
module (terminals Vcc and GND).
The module terminals are max. for
2.5 mm2 wires. Connected cable
length: max. 10 m
SITRANS FUE950, dimensions in mm (inch)

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Flow Measurement
SITRANS F US Inline
SITRANS FUE950 energy calculator

■ Technical specifications
Temperature sensor pairs:
2-wire Pt500
Pt500 2-wire temperature sensor pair (EN 1434)
Measuring insert Pt500 temperature sensor,
EN 60751, tolerance class B,
2-wire
Pairing Paired to EN 1434
(10 ... 130 °C/14 ... 266 ºF)

3 Media temperature
Response time T0.5
0...150 °C (32 ... 302 ºF)
See sensor pocket specifications
Medium Typically heating water
Pressure rating See sensor pocket specifications
Wall mounting Protection IP65
Pipe material AISI 304Ti/1.4303
) Dimension ∅ 6 mm
11
(0.
x .3 Sensor tube length 50 mm
ma

Cable length Up to 10 m (32.8 ft), fixed con-


nected silicon cable, 2 connec-
tion wire terminals, terminal
sleeves to DIN 46228
12
8(
5.0
4) 4-wire Pt500
94
(3.7)

Pt500 4-wire temperature sensor pair (with MID and PTB K7.2
approval)

(2.75)
70

  
 Measuring insert Pt500 temperature sensor,
 EN 60751, tolerance class to
4x ISO 751 Class B; 4-wire
Ø4
(0.1
5)
Pairing Matched paired according to
EN 1434 at 10, 75 and 140 °C
(50, 167 and 284 °F)
Panel mounting, dimensions in mm (inch)
Type approval MID (DE-06-MI004-PTB011) and
PTB K7.2 (PTB 22.77/09.01).
Only to be mounted with related
Pt500 temperature sensor pairs sensor pockets according to the
type approvals.
■ Application Media temperature 0...150 °C (32 ... 302 °F)
The temperature sensor set is designed for use with the Permissible temp. pair range for ΔT
Siemens energy calculator type SITRANS FUE950 for measure- • Heating 3 ... 150 K
ment of the energy consumption in a district heating or cooling
net. • Cooling 3 ... 85 K
Medium Approved for heating/cooling
Temperature sensors are one of the integral components of ev- water
ery thermal energy meter in heating or cooling applications.
They are used for determining temperature changes in fluids Protection IP65
due to energy taken from or supplied to the loop. The tempera- Environment
ture is thus measured by mounting temperature sensors up-
stream and downstream from the point where the exchange in • Mechanic class M3
the thermal energy of the system is. • Electromagnetic class E1 (MID)
To ensure an accurate measurement of the temperature differ- Pressure rating See sensor pocket specifications
ence according to MID (EN 1434) or PTB K7.2 the sensors are Material
delivered as matched pairs.
• Protective tube Stainless steel AISI 304Ti/1.4571
By selection with the corresponding Order code the Pt500 sen- (or similar), diameter of protec-
sor pair sets can be delivered with heating approval or with ap- tive tube: 6 mm
provals for combined heating/cooling applications. • Connector cable Silicon cable, 4 connection wire
terminals, terminal sleeves to
DIN 46228
Sensor tube length 140 or 230 mm
(5.51 or 9.06 inch)
Cable length 5 m (16.4 ft), fixed connected

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Flow Measurement
SITRANS F US Inline
SITRANS FUE950 energy calculator
Sensor pockets
Pt500 4-wire temperature sensor pair (with MID and PTB K7.2 approval)
Stainless steel sensor pocket (for 4-wire Pt500 types only - standard)
Media temperature 0 ... 150 °C (32 ... 302 ºF)

(2.36)
Approval Approved only together with 4-wire sensors

Ø6
Medium Approved for heating/cooling water; up to max.
5 m/s flow velocity
Pressure rating PN 40 140/230 (55.1/90.6) 5000 (1969)

Length Face-to-face length 120/135 and 210/225 mm


(4.72"/5.23" and 8.27"/8.86") Pt500 4-wire temperature sensor, dimensions in mm (inch)
External diameter
Internal diameter
Protective tube 8/11 mm (0.32"/0.43")
Protective tube 6 mm (0.24")
Stainless steel sensor pocket (for 2-wire Pt500 types only)
3
Pipe connection Thread G 1/2" (with sealing screw for sensor)
Length L1 (mm) 92 127 168 223
Material Protective tube AISI 316Ti/1.4571 (or similar)
L (mm) 82 117 155 210
Use • Use with related 4-wire Pt500 sensors only
(according type approval)
• For flow velocities up to 5 m/s
• Recommended to install with welded sleeve L1
(according to EU standard)

Ø 8 (0.32)
Stainless steel sensor pocket (for 2-wire Pt500 types only - some
only available as spare part)
Media temperature 0 ... 180 °C (32 ... 356 ºF)
Medium Approved for heating water L

Response time T0.5 Typically 13 s at 0.4 m/s without pasta


Sensor pocket (for 2-wire Pt500 types only), stainless steel, dimensions
Typically 5 s at 0.4 m/s with pasta in mm (inch)
Pressure rating PN 25
Length L1 (mm) 92 127 168 223
Stainless steel sensor pocket (for 4-wire Pt500 types only)
L (mm) 82 117 155 210
Material Stainless steel: AISI 316Ti/1.4571
Use For 2-wire Pt500 types only 135/225
(5.32/8.86)

Brass sensor pocket (for 2-wire Pt500 types only - some only avail-
(0.32/0.43)

able as spare part)


Ø8/11

Media temperature 0 ... 150 °C (32 ... 302 ºF)


Medium Approved for heating water
Response time T0.5 Typically 9 s at 0.4 m/s without pasta 120/210
Typically 5 s at 0.4 m/s with pasta (4.72/8.27)

Pressure rating PN 16
Stainless steel sensor pocket, dimensions in mm (inch)
Length L1 (mm) 47 92 127
L (mm) 40 82 117
Brass sensor pocket (for 2-wire Pt500 types only)
Material Brass: CuZn40Pb2 (Ms58)
Length L1 (mm) 47 92 127
Use For 2-wire Pt500 types only
L (mm) 40 82 117

■ Dimensional drawings L1

Pt500 2-wire temperature sensor pair (EN 1434) G½


Ø 8 (0.32)

Cable length 2, 3, 5 or 10 m ('C' at the dimensional drawing)


(0.24)
Ø6

50 (1.97) C Sensor pocket, brass (for 2-wire Pt500 types only), dimensions in mm
(inch)

Pt500 2-wire temperature sensor, dimensions in mm (inch)

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Flow Measurement
SITRANS F US Inline
SITRANS FUE950 energy calculator
Selection and Ordering data Article No. Order code
Energy calculator SITRANS FUE950, MID or PTB K7.2 custody transfer approved 7 ME 3 4 8 0 - 77 777 - 7777 777

Click on the Article No. for the online configuration in the PIA Life Cycle Portal.
Flow input setting (IN0)
The pulse input value selection must be the same as the pulse output setting of the selected flowmeter.
To get optimal function and performance the pulse value must be selected as low as possible according
to the maximum flow rate.
The following calculation formula can be used for determining the lowest pulse value at a pulse length of
5 ms: L/pulse > Qmax (m3/h)/360.
For example Qmax = 300 m3/h; L/pulse > 300/360; L/pulse > 0.83; therefore the pulse value must be
1 l/pulse.

3 Pulse input
in l/pulse
Flow limit
Qmax in m3/h
Flow limit Qmax
in GPM *)
or in gal/pulse (with option L05)
(with option
L05)
1 360 6 000 2A
2.5 900 15 000 2B
5 1 800 30 000 2C
10 3 600 60 000 3A
25 9 000 150 000 3B
50 18 000 300 000 3C
100 36 000 600 000 4A
250 90 000 - 4B
500 180 000 - 4C
1 000 360 000 - 5A
*) GPM = Gallons per minute
Calculator application/Flowmeter installation place
For heating, flowmeter in return pipe (cold pipe), typical standard A
For heating, flowmeter in forward pipe (hot pipe) B
For cooling, media water, flowmeter in forward pipe (cold pipe) C
For cooling, media water, flowmeter in return pipe (hot pipe) D
For combined cooling/heating, flowmeter in forward pipe (hot pipe as heating) E
(MID conformity declaration for heating)
For combined cooling/heating, flowmeter in return pipe (cold pipe as heating) F
(MID conformity declaration for heating)
Temperature sensor type
Pt500 setup, no sensor pair included (standard) 0
Pt500 setup and Pt500 sensor pair (6/140 mm), 4-wire with 5 m connection cable, 6 mm sensor diameter 3
and 140 mm sensor length. MID approved DE-06-MI004-PTB011, PTB approved 22.77/09.01, incl. factory
test report (mentioned approvals are only valid if temp. sensors are used with the applicable temperature
sensor pockets).
Pt500 setup and Pt500 sensor pair (6/230 mm), 4-wire with 5 m connection cable, 6 mm sensor diameter 4
and 230 mm sensor length. MID approved DE-06-MI004-PTB011, PTB approved 22.77/09.01, incl. factory
test report (mentioned approvals are only valid if temp. sensors are used with the applicable temperature
sensor pockets).
Pt100 setup, no sensor pair included 5
Pt 500 setup and PT500 sensor pair (6/50 mm), 2-wire type incl. 5 m cable, 6 mm sensor diameter and 6
50 mm length, with MID approval (only for use with the applicable temperature sensor pockets)
Pt 500 setup and PT500 sensor pair (6/50 mm), 2-wire type incl. 10 m cable, 6 mm sensor diameter and 7
50 mm length, with MID approval (only for use with the applicable temperature sensor pockets)
Temperature sensor pocket sets: (for 6 mm sensor diameter)
No pockets (standard) 0
Brass pockets for 6 mm 2-wire sensors, length 82/92 mm, G½ inch, max. PN 16 (2 pcs.) 2
Stainless steel pocket, 120/135 mm length for 6 mm sensor diameter, max. PN 40 and max. 5 m/s 5
(2 pcs. for 140 mm 4-wire sensors above)
Stainless steel pockets for 6 mm 2-wire sensors, length 117/127 mm, G½ inch, max. PN 25 (2 pcs.) 6
Stainless steel pocket, 210/225 mm length for 6 mm sensor diameter, max. PN 40 and max 5 m/s 7
(2 pcs. for 230 mm 4-wire sensors above)
Stainless steel pockets for 6 mm 2-wire sensors, length 155/168 mm, G½ inch, max. PN 25 (2 pcs.) 8
Voltage supply
Battery 3.6 V DC (Litium D-cell type) (standard) 1
Mains power module for 230 V AC supply (incl. back-up battery) 2
Mains power module for 24 V AC supply (incl. back-up battery) 3
No power supply module (power supply ordering separate) 4

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Flow Measurement
SITRANS F US Inline
SITRANS FUE950 energy calculator
Selection and Ordering data Article No. Order code
Energy calculator SITRANS FUE950, MID or PTB K7.2 custody transfer approved 7 ME 3 4 8 0 - 77 777 - 7777 777

Option modules
No module (standard) A
1 module (communication module)
M-Bus module B
RS 232 module (M-Bus protocol) C
RS 485 module (M-Bus protocol) D
1 module (function module)

3
Pulse output, 2x output (Out1 "Energy" and Out2 "Volume") E
Pulse input, 2x input (In1 and In2) F
Pulse out-/input combination, 2x input and 1x output G
Combination of 2 modules (communication and function module)
M-Bus module and Pulse output, 2x output (Out1 "Energy" and Out2 "Volume") H
M-Bus module and Pulse input, 2x input (In1 and In2) J
M-Bus module and Pulse out/-input combination, 2x input and 1x output K
RS 232 module (M-Bus) and Pulse output, 2x output (Out1 "Energy" and Out2 "Volume") L
RS 232 module (M-Bus) and Pulse input, 2x input (In1 and In2) M
RS 232 module (M-Bus) and Pulse out/-input combination, 2x input and 1x output N
RS 485 module (M-Bus) and Pulse output, 2x output (Out1 "Energy" and Out2 "Volume") P
RS 485 module (M-Bus) and Pulse input, 2x input (In1 and In2) Q
RS 485 module (M-Bus) and Pulse out/-input combination, 2x input and 1x output R
Combination current output module, 2x passive 4 ... 20 mA (Out 1 "Power", Out 2 "Flow") S
(occupies both module Ports 1 and 2)
Display units and resolutions
MWh & kW, m3, m3/h in 2 digit resolution; Temperature: no decimal figures C
MWh & kW, m3, m3/h in 1 digit resolution; Temperature: no decimal figures D
MWh & kW, m3, m3/h in 0 digit resolution; Temperature: no decimal figures E
GJ & kW, m3, m3/h in 2digit resolution; Temperature: no decimal figures H
GJ & kW, m3, m3/h in 1 digit resolution; Temperature: no decimal figures J
GJ & kW, m3, m3/h in 0 digit resolution; Temperature: no decimal figures K
Gcal & kW, m3, m3/h in 2 digit resolution; Temperature: no decimal figures M
Gcal & kW, m3, m3/h in 1 digit resolution; Temperature: no decimal figures N
Gcal & kW, m3, m3/h - in 0 digit resolution; Temperature: no decimal figures P
MBTU & MBTU/h, m3, m3/h in 2 digit resolution; Temperature: no decimal figures Q
MBTU & MBTU/h, m3, m3/h in 1 digit resolution; Temperature: no decimal figures R
MBTU & MBTU/h, m3, m3/h - in 0 digit resolution; Temperature: no decimal figures S
Verification/Approval
Without type approval mark, neutral label (standard)) 0
With MID type approval mark (only for heating combinations, selection "A, B, E and F") 1
With MID approval mark and first MID verfication (only for heating, selection A, B, E and F") 2
Cooling approval mark, German national cooling approval according PTB-TR-K7.2 (only for cooling and 7
media water, selection "C and D")
Cooling approval mark, German national cooling approval according PTB-TR-K7.2 and first verification 8
(only for cooling and media water, selection "C and D")
Further designs
Please add "-Z" to Article No. and specify Order code
Certificate
Including factory test report (certificate) of FUE950 ALWAYS INCLUDED
Cooling, setup for non water
Water/glycol setting for media type "Tyfocor LS (R)" (only with neutral label, no verification and approval) C02
Optional settings/programming
Tariff function settings (specify in clear text, up to max. 20 characters) D02
Pulse output setting of option module (specify in clear text, up to max. 20 characters) D06
Pulse input setting of option module (specify in clear text, up to max. 20 characters) D08
Pulse input setting of 4 ... 20 mA option module (please specify 20 mA related type and value in clear text, D10
up to max. 20 characters)
Special display units
Flow in 'GPM' and Volume in 'gal' (x100) (digits/resolution as selected above, only with 0 digit resolution) L05
Temperature in deg. F (digit resolution as selected above) L31

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Flow Measurement
SITRANS F US Inline
SITRANS FUE950 energy calculator

■ Flowmeter SITRANS FUE950 operating instructions, Description Article No.


accessories and spare parts Pt500 4-wire temperature sensor pair, with MID
MI004 and PTB K7.2 approvals and verification (for
Operating instructions related 4-wire sensor pocket types only)
Description Article No. Pt500 sensor pair (6/140 mm), 4-wire with 5 m con- A5E03462872
nection cable, 6 mm sensor diameter and 140 mm
• English A5E03424739
sensor length. MID approved DE-06-MI004-PTB011,
All literature is available to download for free, in a range of languages, at PTB approved 22.77/09.01 (mentioned approvals are
www.siemens.com/processinstrumentation/documentation only valid if temp. sensors are used with the applica-
ble temperature sensor pockets).
Accessories
PT500 sensor pair (6/230 mm), 4-wire with 5 m con- A5E03462878

3 Description Article No. nection cable, 6 mm sensor diameter and 230 mm


sensor length. MID approved DE-06-MI004-PTB011,
Infrared optical head (Bluetooth type) for data A5E02611768 PTB approved 22.77/09.01 (mentioned approvals are
acquisition & programming of FUE950 only valid if temp. sensors are used with the applica-
Bracket for SITRANS FUE950 wall mounting (20 pcs.) A5E02611769 ble temperature sensor pockets).
Cable for data acquisition via RS 232 PC/D-sub A5E02611774 FUE950 enclosure (only for 7ME348 versions)
9F/3 wire Bottom part of FUE950 enclosure (1 pc.) A5E03461508
Snap fit for FUE950 enclosure (1 pc.) A5E30461731

Spare parts Pocket for Pt500 temperature sensors (for corres-


ponding 2-wire Pt500 types only, 1pc.)
Description Article No.
Brass pocket 6 mm, G½B x 40 mm (PN 16), 1 pc. A5E02611778
Add-on modules for FUE950 (only for 7ME348 ver-
sions) Brass pocket 6 mm, G½B x 85 mm (PN 16), 1 pc. A5E02611779

Pulse input module (2 inputs) A5E03461432 Brass pocket 6 mm, G½B x 120 mm (PN 16), 1 pc. A5E02611780

Pulse output module (2 outputs) A5E03461436 Stainless steel 6 mm, G½B x 85 mm (PN 25), 1 pc. A5E02611781

Combined pulse in-/output module (2 inputs and A5E03461437 Stainless steel 6 mm, G½B x 120 mm (PN 25), 1 pc. A5E02611783
1 output) Stainless steel 6 mm, G½B x 155 mm (PN 25), 1 pc. A5E02611792
RS 232 module (M-Bus protocol) A5E03461459 Stainless steel 6 mm, G½B x 210 mm (PN 25), 1 pc. A5E02611793
RS 485 module (M-Bus protocol) A5E03461512 Pt500 temperature sensor pair, 2-wire cable, 6 mm
M-Bus module A5E03461516 sensor diameter, with MID/EN-approval (for corres-
sponding 2-wire sensor pocket types only)
Combined current output module, 2 x passive A5E03461583
4 ... 20 mA Cable length:

Connection cable for option modules (types: Pulse, A5E03461585 2m A5E02611794


RS 232/RS 485, M-Bus, mA) (special connection 3m A5E02611795
cable with 2 plugs)
5m A5E02611796
Power supply for FUE950 (only for 7ME348 ver-
sions) 10 m A5E02611798
3.6 V D-cell battery for SITRANS FUE950 A5E03461708
230 V AC supply module (incl. internal fuse T50 mA L A5E03461717 ■ Schematics
250 V and back-up battery) for SITRANS FUE950
24 V AC supply module for SITRANS FUE950, incl. A5E03461719
Electrical connection for SITRANS FUS380/FUE380/FUE950
back-up battery and MAG 5000/6000/FUE950
Pocket for temperature sensors Pt500 (for related
4-wire Pt500 type only, 1 pc.)
Stainless steel pocket (1 pc.), 135 mm length for A5E03462868
6 mm sensor diameter, max. PN 40 and max. 5 m/s
(recommended for 140 mm sensor length).
Stainless steel pocket (1 pc.), 225 mm length for A5E03462870
6 mm sensor diameter, max. PN 40 and max. 5 m/s
(recommended for 230 mm sensor length).
56 +
57 -

The diagram shows the connection between SITRANS FUE950 (terminals


10 and 11) and FUS380/FUE380 and MAG 5000/6000 (terminals 56 and
57). Temperature sensors must be connected to terminals 5 (1) and
6 (2) (TH) and 7 (3) and 8 (4) (TC).
Note:
The right flowmeter pulse output value must be equal to the
FUE950 pulse input value and must be checked via the user
menu of the transmitter MAG 5000/6000 or nameplate of FUE380
or FUS380.

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Flow Measurement
SITRANS F S Clamp-on
Clamp-on ultrasonic flowmeters SITRANS FS230

■ Overview ■ Applications
SITRANS FS230 standard functions are suitable for a wide vari-
ety of liquid applications, including the following:
• Water industry
- Raw water
- Potable water
- Chemicals
• Wastewater industry
- Raw sewage
- Effluent
- Sludges
- Mixed liquor 3
- Chemicals
• HVAC industry
- Condensers
- Hot and cold water systems
• Power industry
- Nuclear
- Fossil
SITRANS F S clamp-on ultrasonic flowmeters provide highly ac- - Hydroelectric
curate measurement while minimizing installation time and main- • Processing industry
tenance expense. - Process control
- Batching
■ Benefits - Rate indication
- Volumetric and mass measurement
• Easy installation; no need to cut pipe or stop flow
SITRANS FS230 hydrocarbon functions are ideal for applica-
• Minimal maintenance; external sensors do not require peri-
tions carrying crude oil, refined petroleum or liquefied gas.
odic cleaning
• No moving parts to foul or wear Standard volume (high end system)
• No pressure drop or energy loss • Standard (net) volume flow measurement
• Wide turn-down ratio • Suitable for use in leak detection systems
• Choice of single and dual path versions to suit your operating • Mass flow output measurement
conditions and requirements. • Chemical and petrochemical processing
System performance • Precise identification of interfaces on multi-liquid pipelines
Pending approvals • ATEX Zone 2 • Product identification
• IECEx Zone 2 • Standard density indication
• FM Class I Div. 2 • Applications with multiple liquids having a wide viscosity
• FMc Class I Div. 2 range
Accuracy ± 0.5 ... 1 % for velocities above
• Automatic gross volume compensation due to viscosity
0.3 m/s and >10 diameters straight
run
Repeatability ± 0.25 % (based on ISO 11631)
Pipe size range 12.7 ... 10 m (0.5 ... 394")
Wall Thickness Range 0.64 ... 76.2 mm (0.025 ... 3.0")
Pipe material Any sonically conductive material
(steel, plastic, aluminum, glass,
cement, ductile iron, copper)

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Flow Measurement
SITRANS F S Clamp-on
System information SITRANS F S Clamp-on ultrasonic flowmeters
System information and selection guide
SITRANS F S clamp-on flowmeters FS230 (Standard) FS230 (Hydrocarbon)
Industry/Applications
Water and aqueous solutions X
Utility district heating, cooling X
Chemical X
Hydrocarbons/petrochemical, multiple products or varying viscosity, liquefied gases, X
net and gross volume
Hydrocarbons (single product with limited viscosity range) gross volume X X

3 Very low flow (< 0.1 m/s) in small pipes


High temperature applications < 232 °C (450 °F)
X
X X
Refrigeration liquids X
Food products X
Design
Field clamp-on (non-intrusive) X X
Standard volume or mass flow; per API MPMS chapter 11.1 X
Interface detection X
Standard density output X
Temperature measurement X X
Analog input X X
Large graphical display X X
Configuration and diagnostic software PDM compatible X X
Number of acoustic paths and channels
1-path X X
2-path X X
Size
12.7 ... 10000 mm (0.5" ... 394") X
38 ... 10000 mm (1.5" ... 394") X
Pending approvals
FM/FMc1) X X
ATEX X X
UL/ULc X X
IECEx X X
1)
NEMA 4X associated equipment in DIV 2 connected to DIV 1 sensors.

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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow sensor SITRANS FSS200

■ Function based on the pipe diameter range alone, so wall thickness is


less important to the selection process.
Operating Principle The second sensor type is the "WideBeam" sensor (called high
The SITRANS F S system is a transit-time ultrasonic meter that precision), which utilizes the pipe wall as a kind of waveguide to
provides exceptional performance using a non-intrusive clamp- optimize the signal to noise ratio and provide a wider area of vi-
on approach. Ultrasonic sensors transmit and receive acoustic bration. This makes this kind of sensor less sensitive to any
signals directly though the existing pipe wall, where the fluid re- change in the fluid medium.
fraction angle is governed by Snell’s law of refraction. The WideBeam sensor is designed for steel pipes, but can also
be used with aluminum and titanium. It is the preferred sensor for
HPI applications. Note that unlike the universal type, this sensor
selection is dependent only on the pipe’s wall thickness.
3
A B

A B
θ
Di

C
Clamp-on sensor mounted in a reflect configuration
The beam refraction angle is calculated as follows:
sinθ = c / Vφ Multi-path flowmeters
c = Velocity of sound in fluid For improved flow profile averaging, redundancy or better cost
Vϕ = Phase velocity (a constant in the pipe wall) per measurement, clamp-on meters can be supplied with 1 or 2
path measurement systems.
The flowmeter automatically compensates for any change in
fluid sound velocity (or beam angle) in response to variations in In the standard FS230 systems, these can be installed on a sin-
the average transit time between sensors A and B. By subtract- gle pipe as shown below (two paths on same pipe).
ing the computed fixed times (within the sensors and pipe wall)
from the measured average transit time, the meter can then infer
Path 1 Path 2
the required transit time in the fluid (TFluid).
The sound waves traveling in the same direction as the flow
(TA,B) arrive earlier than sound waves traveling against the direc-
tion of flow (TB,A). This time difference (Δt) is used to compute
the line integrated flow velocity (v) as shown in the equation be-
low:
v = Vϕ / 2 ⋅ Δt / TFluid
Once the raw flow velocity is determined, the fluid Reynolds
Number (Re) must be determined to properly correct for fully
developed flow profile. This requires the entry of the fluid’s kine-
matic viscosity (visc) as shown in the equations below, where Q
represents the final flow profile compensated volumetric flow
rate.
Re = Di ⋅ v / visc ⋅ Q = K(Re) ⋅ ( π / 4 ⋅ Di2 ) ⋅ v
v = Flow velocity Dual path installation example
visc = μ / ρ = (dynamic viscosity / density)
K(Re) = Reynolds flow profile compensation
In wetted type ultrasonic flowmeters the meter constants are
configured prior to leaving the factory. As this is not possible with
clamp-on meters, the settings must be made by the customer at
the time of installation. These settings include pipe diameter, wall
thickness, liquid viscosity, etc.
SITRANS clamp-on flowmeters that include temperature sensing
can be configured to dynamically infer changes in fluid viscosity
for the purpose of computing the most accurate flow profile com-
pensation (KRe).
Ultrasonic sensor types
Two basic types of clamp-on sensors can be selected for use
with the SITRANS F S flowmeter. The lower cost "universal" sen-
sor is the most common type in the industry and is suitable for
most single liquid applications where the sound velocity does
not vary much. This sensor type can be used on any sonically
conductive pipe material (including steel) making it well suited
for portable survey applications. Universal sensors are selected

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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow sensor SITRANS FSS200
SITRANS meter family description General installation guidelines for transit time clamp-on sensor
SITRANS FS230 clamp-on flowmeters • Minimum measuring range: 0 to ± 0.3 m/s velocity (see meter
accuracy graph below for more detail)
The FS230 system is a basic function, permanent (or dedicated)
Clamp-on meter that is available with a full range of safety ap- • Maximum measuring range: 0 to ± 12 m/s (± 30 m/s for high
provals and I/Os. This meter can be used in a wide range of ap- precision sensors). Final flow range determination requires
plications. application review

FST030 transmitter standard flow functions Typical clamp-on meter accuracy for various
When configured with standard flow functions, the FST030 trans- pipe sizes
mitter is typically programmed with a fixed viscosity and specific 5

Error [%]
gravity entry, which can limit the mass flow and volumetric flow
3
4
accuracy when highly variable (multi-product) liquid properties DN 400 DN 100 DN 25 DN 10
3
flow through the same pipeline.
2
It will have the ability to accommodate clamp-on RTDs, or ana- 1
log input from a temperature transmitter.
0 DN 1000
FST030 hydrocarbon flow functions -1
When configured with hydrocarbon functions, the FST030 can -2
be used for applications that will flow a wide range of viscosity -3
with a standard volume (mass) and interface detection functions -4
available. All functions rely on a variable referred to as "LiquIdent
-5
(TM)", which is used to infer the liquid’s viscosity and density. 0.0 1.0 2.0 3.0 4.0 5.0
This variable represents the measured liquid sonic velocity com-
pensated by the operating temperature and pressure, so for a Flow velocity [m/s]
given liquid product the measured LiquIdent (TM) output will re-
main constant over a wide range of pressure or temperature.
Standard volume description: • Pipe must be completely full within the sensor installation vol-
This LiquIdent (TM) variable can also be used to identify the liq- ume for accurate flow measurement
uid flowing through the pipe as well as it’s physical properties • Typical MINIMUM straight pipe requirements are: 10 Diame-
(density, viscosity and compressibility) at base conditions. With ters upstream/5 Diameters downstream. Additional straight
this information the meter can be configured to output a tem- run is required for double out-of-plane elbows and partially
perature and pressure compensated (standard) volume flow open valves.
rate using the API MPMS chapter 11.2.1 methods as shown be- • Sensors should be installed at least 20° off vertical for horizon-
low. tal pipes. This reduces the chance of beam interference from
Correction for temperature: gas buildup at the top of the pipe
Compute thermal expansion coefficient (αb): • Operation inside the Reynolds transition region, between
1000 < Re < 5000 should be avoided for best accuracy
αb = KO / ρb2 + K1 / ρb
• Submersible and direct burial installations can be accommo-
where: KO and K1 are constants dependent on type of liq- dated. Consult sales representative for details
uid and ρb is the liquid density at base conditions
• Ultrasonic coupling compound is provided with all sensor or-
Compute temperature correction factor (KT): ders. Insure that a permanent coupling compound is used for
KT = ρb * EXP (- αb ΔT (1 + 0.8 αb ΔT)) long term installations
where: ΔT = (T – base temperature) • Refer to the "Sensor type selection guide" to insure proper
application of the equipment
Correction for pressure:
Compute compressibility factor (F):
F = EXP(A + B T + (C + D T) / ρb2
where: A, B, C and D are constants, and "T" is liquid
temperature
Compute pressure correction factor (Kp):
Kp = 1 / (1 – F (Pact – Pbase) * 10-4)
Final volume correction: Qstd = Qact * Kt * Kp

Available outputs from this meter include: API, standard density,


mass flowrate, standard volume flowrate and liquid identifica-
tion.

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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow sensor SITRANS FSS200
Sensor type selection guide

Standard sensor supported in MLFB


Considerations for sensor selection High precision Universal Notes
Media
General survey (clean liquids) on non-steel pipes
General survey (clean liquids) on a limited range of X
X
3
steel pipes
Moderately aerated liquid or slurry, X
up to 121 °C (250 °F)
Permanent installation on steel pipe (clean liquids) X
Installation in offshore or corrosive environment X1) X2) Sensor size C/D/E come standard as corrosion
resistant. Size A and B optional stainless steel
Liquid temperature greater than 120 °C (248 °F) O X FSS200 high temperature metal block sensors
(up to 232 °C (450 °F))
Operation on single pipeline flowing multiple products X O
Pipe material
Steel X
Steel pipe with diameter/wall thickness ratio <10 O X
Non-steel pipe material (copper, ductile iron, cast O X High precision sensors can also be used on plastic
iron, etc.) and aluminum pipes in special cases
Wall thickness > 31.75 mm (1.25") O X
O = not suitable X = preferred choice
1)
For steel and stainless steel pipes only
2)
Not preferred for steel pipes

Definitions
Sensor chart Description
FSS200 Formerly 1011 clamp-on sensors of the 1010 systems
Standard Standard system sensor, selectable as part of a configured product
Special Sensors available for non-standard applications and pipes. Contact tech support for application use
Corrosion resistant Stainless steel metal parts on all Size C, D and E and all high temperature sensors
Aluminum Aluminum metal parts on all HP and Universal size A and B (Corrosion resistant on request for size B)
Spare Not available as part of a configured product, must be ordered separately
CE Transmitter and sensors certified for sale in the EU
Trackless mount Sensors fixed only by straps, no other mounting (spacer bar as an option) - not recommended
Tracks Permanent installation for universal size A/B, high precision size A/B and all sizes of high temperature. Tracks always come
as dual-part for either direct or reflect mounting, and always with straps.
Frames Three sizes, for permanent installation for universal size C/ D/ E, and for high precision size C/D. For universal and high pre-
cision size B available for pipes > 125 OD (Spare)
T1 Usable from -40 ... +120 °C (-40 ... +248 °F), but best for Ø temperature below 80 °C (< 176 °F), standard
T2 Usable from -40 ... +120 °C (-40 ... +248 °F), but best for Ø temperature above 80 °C (> 176 °F)
Submersible Sensors can be used submerged; adding Denso for supplemental protection is recommended

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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow sensor SITRANS FSS200
Sensor availability guide
Availability

best use < 80 °C (176 °F)

best use > 80 °C (176 °F)


High precision mount
ATEX/FM/FMc/IECEX

Corrosion restistant

Submersible
Spare only

Trackless
Standard

Catalog
Frames
Tracks

T1

T2
3
Sensor models
FSS200 Universal Sensor -40 … 120 °C (-40 ... +248 °F) Polyetherimide - stainless steel housing CE IP68
A1 Universal for pipe OD – 5.8 … 50.8 mm (0.23" … 2") X X X X1) X X
A2 Universal for pipe OD – 12.7 … 50.8 mm (0.5" … 2") X X X X1) X X X
B1 Universal for pipe OD – 12.7 … 76 mm (0.5" … 3") X X X X1) X X X
B2 Universal for pipe OD – 12.7 … 76 mm (0.5" … 3") X X X X1) X X X
B3 Universal for pipe OD – 19 … 127 mm (0.75" … 5"") X X X X1) X X X X
C1 Universal for pipe OD – 51 … 254 mm (2" … 10") X X X X X X
C2 Universal for pipe OD – 51 … 254 mm (2" … 10") X X X X X X
C3 Universal for pipe OD – 51 … 305 mm (2" … 12") X X X X X X X
D1 Universal for pipe OD – 102 … 508 mm (4" … 20") X X X X X X
D2 Universal for pipe OD – 152 … 610 mm (6" … 24") X X X X X X
D3 Universal for pipe OD – 203 … 610 mm (8" … 24") X X X X X X X
*E1 Universal for pipe OD – 254 … 3048 mm (10" … 120") X X X X X X
*E2 Universal for pipe OD – 254 … 6096 mm (10" … 240") X X X X X X X
*E3 Universal for pipe OD – 304 … 10007 mm (12" … 394") X X X X X X X
FSS200 High Precision Sensor -40 ... +120 °C (-40 ... +248 °F) Polyetherimide - stainless steel housing T1/T2 CE IP68
A1H (High Precision) for pipe WT - 0.64 ... 1.0 mm (0.025" ... 0.04") X X X X1) X X X X
A2H (High Precision) for pipe WT - 1.0 ... 1.5 mm (0.04" ... 0.06") X X X X1) X X X X
A3H (High Precision) for pipe WT - 1.5 ... 2.0 mm (0.06" ... 0.08") X X X X1) X X X X
B1H (High Precision) for pipe WT - 2.0 ... 3.0 mm (0.08" ... 0.12") X X X X1) X X X X X X
B2H (High Precision) for pipe WT - 3.0 ... 4.1 mm (0.12" ... 0.16") X X X X1) X X X X X X
B3H (High Precision) for pipe WT - 2.7 ... 3.3 mm (0.106" ... 0.128") X X X X1) X X X X X X
C1H (High Precision) for pipe WT - 4.1 ... 5.8 mm (0.16" ... 0.23") X X X X X X X X X X
C2H (High Precision) for pipe WT - 5.8 ... 8.1 mm (0..23" ... 0.32") X X X X X X X X X X
* D1H (High Precision) for pipe WT - 8.1 ... 11.2 mm (0..32" ... 0.44") X X X X X X X X X X
* D2H (High Precision) for pipe WT - 11.2 ... 15.7 mm (0.44" ... 0.62") X X X X X X X X X X
* D3H (High Precision) for pipe WT - 7.4 ... 9.0 mm (0..293" ... 0.354") X X X X X X X X X X
* D4H (High Precision) for pipe WT - 15.7 ... 31.8 mm (0..62" ... 1.25") X X X X X X X X X X
FSS200 High Temperature Universal Sensor -40 ... +230 °C (-40 ... +446 °F)
High Temperature size 1 ... 230 °C (Ø 12.7 ... 100 mm) X X X X
High Temperature size 2 ... 230 °C (Ø 30 ... 200 mm ) X X X X X
High Temperature size 3 ... 230 °C (Ø 150 ... 610 mm) X X X X X
High Temperature size 4 ... 230 °C (Ø 400 ... 1200 mm) X X X X X
High Temperature size 2A ... 230 °C (Ø 30 ... 200 mm) X X X X
High Temperature size 3A ... 230 °C (Ø 150 ... 610 mm) X X X X
High Temperature size 4A ... 230 °C (Ø 400 ... 1200 mm) X X X X
1) Usable, but not recommended for selection.

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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow sensor SITRANS FSS200
Sensor mounting availability guide
Sensor
FSS200 FSS200 FSS200
Dedicated Dedicated High temperature
Universal High precision Universal
Mounting
Trackless1) X X
Tracks universal dedicated X
Tracks HP dedicated X
Frames universal dedicated
Frames HP dedicated
X
X
3
Tracks high temperature universal X
High precision mounting single enclosure X
High precision mounting dual enclosure X
SpacerBar X X
Straps X X X
Chains EZ-Clamp 1 Size C, D Size C
Chains EZ-Clamp 2 Size E Size D
Denso X X
1)
Usable but not recommended

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Flow Measurement
SITRANS F S Clamp-on
Transmitter SITRANS FST030, wall mount housing

■ Overview ■ Benefits
Flow calculation and measurement
• Dedicated volume flow calculation with DSP technology
• 100 Hz update rate for all output on all primary process values
• Maximum data age from sensor to output is 20 ms
• Independent low flow cut-off settings for volume and mass
flow, standard volume flow and velocity
• Zero-point adjustment on command from discrete input or
host system
3 Operation and display
• User-configurable operation display
- Full graphical display 240 x 160 pixels with up to
6 programmable views
- Self-explaining alarm handling/log in clear text
- Help text for all parameters appears automatically in the con-
figuration menu
• SensorFlash technology stores production specific system
FST030 is based on the latest developments within Digital Signal documentation and provides removable memory of all flow-
Processing (DSP) technology – engineered for high measuring meter setups and functions
performance, fast response to step changes in flow, high immu- - Calibration certificates (with ordered calibration)
nity against process noise, easy to install commission and main- - Non-volatile memory backup of operational data
tain. - Transfer of user configuration to other flowmeters
- 4GB SD card for storage and data logging
The FST030 transmitter delivers true multi-parameter measure- - Audit trail of all parameter changes
ments i.e. volume flow, standard volume flow, density, mass flow, - Alarm logging
fluid sound velocity and temperature.
Alarms and safety
The multiple outputs and bus communication mean that all pri- • Advanced diagnosis and service menu enhances trouble-
mary process information can be read either instantaneously shooting and meter validation
(10 ms update) or periodically as required by plant operations.
• Configurable upper and lower alarm and warning limits for all
Process values process values
• Volume flow • Alarm handling can be selected between Siemens and
• Mass flow NAMUR standard configurations
• Flow velocity Outputs and control
• Sound velocity • Monitoring comprising of 3 individually configurable totalizers
• Standard volume flow (hydrocarbon variant only) • Multi-parameter outputs, configurable outputs assigned indi-
• Density vidually to any of the following parameters:
- Volume flow
• Kinematic viscosity
- Standard volume flow
• Pressure - Mass flow
• Medium temperature - Flow velocity
- Sound velocity
• Specific gravity (hydrocarbon variant only)
- Density
• Totalizer 1 - Process viscosity
• Totalizer 2 - Process pressure
- Process/medium temperature
• Totalizer 3
• Standard density (hydrocarbon variant only) Up to six I/O channels are configured as follows.
• Standard specific gravity (hydrocarbon variant only) Channel 1
• Standardizing factor (hydrocarbon variant only) Channel 1 is 4 to 20 mA analog output with HART 7.5. The cur-
• LiquIdent (hydrocarbon variant only) rent signal can be configured for massflow, volumeflow and in-
• API gravity (hydrocarbon variant only) cludes the availability of active or passive function selected by
wiring on the non-Ex terminals. Alternative Modbus RTU RS 485
• Standard API gravity (hydrocarbon variant only) is available.
• Standard kinematic viscosity (hydrocarbon variant only)
Channel 2
• Liquid identifier (hydrocarbon variant only)
Channel 2 is a signal output which can be freely configured for
any process variable.
• Analog current (0/4 to 20 mA)
• Frequency or pulse
• Operational and alarm status
Channels 3 and 4
Channels 3 and 4 can be ordered with signal (freely configured
for any process variable) or relay outputs, or signal input.

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Flow Measurement
SITRANS F S Clamp-on
Transmitter SITRANS FST030, wall mount housing
Signal output
■ Function
Signal output can be user configured to:
The following functions are available:
• Analog current (0/4 to 20 mA)
• Up to four configurable outputs and 2 RTD input channels se-
• Frequency or pulse lected at ordering
• Redundant frequency or pulse (linked to channel 2) • Outputs can be individually configured for mass flow, volume
• Operational and alarm status flow etc.
Signal input • Three built-in totalizers which can count positive, negative or
net flows
Signal input can be user-configured for:
• Independent low flow cut-offs, adjustable
• Totalizer reset functions
• Force outputs or freeze process values
• Uni/bidirectional flow measurement
• Flow direction adjustable
3
• Initiate automatic zero point adjustment
• Alarm system consisting of alarm-log, alarm pending menu
Relay • Change log, logs all changes made to menu parameters or via
Relay output(s) can be user configured to: communications
• Alarm status • Internal data logger
• Display of operating time with real-time clock
4-20 mA signal outputs and inputs are ordered as active or pas-
sive for Ex versions, active and passive for non-Ex versions - • Flowrate outputs are freely configurable between maximum
function selected by wiring on the terminals. negative and maximum positive flows according to the sensor
capacity
During initial commissioning of the flowmeter, all outputs can be
• Limit switches programmable for flow, density and tempera-
forced to a preset value for simulation, verification or calibration
ture. Limit points can be graded as warning and alarm for val-
purposes.
ues both above and below nominal process conditions
Channels 5 and 6 • Zero adjustment menu, with zero point evaluation display
• RTD temperature inputs for 1000, 500 or 100 Ω RTD's - • Full service menu for effective and straight forward application
2, 3 or 4 wire RTD's supported and meter troubleshooting
Approvals and certificates • Precise temperature measurement ensures optimal accuracy
on massflow and density
The SITRANS FST030 transmitter was designed to comply with
or exceed the requirements of international standards and regu- • Fully compatible with Siemens PDM version 8.2 service pack
lations. 1 or higher

■ Design
The SITRANS FST030 is designed in an IP67/NEMA 4X alumi-
num enclosure with corrosion resistant coating. It can be wall or
pipe mounted and the enclosure can be locked with a padlock
or wired with lead security seals. Includes all flow and DSL func-
tions integrated into one unit.
The FST030 is available as standard with one current, HART 7.5
output and can be ordered with additional input/output func-
tions.
The transmitter has a modular design with discrete, replaceable
electronic modules and connection boards to maintain separa-
tion between functions and facilitate field service. All modules
are fully traceable and their provenance is included in the trans-
mitter setup.
SensorFlash
SensorFlash is a standard, 4 GB micro SD card with the ability to
be updated by PC. It is supplied with each transmitter and
comes with a complete set of certification documents including
report if ordered. Factory conformance certificates are optional
at ordering.
The Siemens SensorFlash memory unit offers the following fea-
tures and benefits:
• Copy site setups to SD card for easy transfer to other similar
transmitters
• Permanent database of operational and functional information
from the moment that the flowmeter is switched on
• New firmware updates can be downloaded from the Siemens
internet portal for Product Support and placed onto Sensor-
Flash (unmounted from the transmitter and inserted into a PC’s
SD card slot). The firmware is then inserted into the existing
flowmeter for system/firmware upgrade.

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Flow Measurement
SITRANS F S Clamp-on
Transmitter SITRANS FST030, wall mount housing

■ Technical specifications
Process media • Suitable for virtually any sonically Galvanic isolation All inputs and outputs are galvani-
conductive fluid, including hazard- cally isolated, isolation voltage 500 V
ous liquids
Alarm and warning limit Available for all process values
• Aggregate state: Light slurry and
liquid Totalizer Three counters for forward, net and
reverse flow
Process variables • Volume flow
• Mass flow Display • Background illumination with alpha-
numerical text to indicate flow rate,
• Flow velocity totalized values, settings and faults
• Sound velocity • Adjustable damping constant of

3 • Standard volume flow


(hydrocarbon variant only)
0 ... 100 s
• Reverse flow indicated by nega-
tive sign
• Density
• Kinematic viscosity SD card functions • Parameter change log
• Configurable data logger
• Pressure
• FW update log
• Medium temperature
• Diagnostic log
• Specific gravity • Error and alarm log
(hydrocarbon variant only)
• Parameter backup
• Totalizer 1
Ambient temperature
• Totalizer 2
• Totalizer 3 Operation
• Transmitter -40 ... +60 °C (-40 ... +140 °F),
• Standard density
(humidity max. 95 %)
(hydrocarbon variant only)
• Display -20 ... +60 °C (-4 ... +140 °F)
• Standard specific gravity
(hydrocarbon variant only) Storage
• Standardizing factor • Transmitter -40 ... +70 °C (-40 ... +158 °F)
(hydrocarbon variant only) (humidity max. 95 %)
• LiquIdent Communication HART 7.5
(hydrocarbon variant only)
Modbus RTU RS 485
• API gravity
(hydrocarbon variant only) Enclosure
• Standard API gravity Material Aluminum
(hydrocarbon variant only)
Rating IP66/67, NEMA 4X to IEC 529 and
• Standard kinematic viscosity
DIN 40050 (1 mH2O for 30 min.)
(hydrocarbon variant only)
• Liquid identifier Mechanical load 18 ... 400 Hz random,
(hydrocarbon variant only) 3.17 g RMS, in all directions

Current output Power supply


Current 0 … 20 mA or 4 … 20 mA Universal 20 ... 27 V DC
(channel 1 only 4 … 20 mA) 100 ... 240 V AC, 47 ... 63 Hz
Load < 500 Ω per channel Fluctuation No limit
Time constant 0 … 100 s adjustable Power consumption 20 W/22 VA
Digital output1) NAMUR NAMUR requirements fulfilled when
using Triax cable. Within the value
Pulse 41.6 µs … 5 s pulse duration
limits according to "General require-
Frequency 0 … 10 kHz, 50 % duty cycle, ments" with error criteria A in accor-
120 % overscale provision dance with NE 21.
Time constant 0 … 100 s adjustable Icons according to NE 107 status.
Active 0 … 22 V DC, 30 mA, short-circuit- Environment
protected Environmental conditions acc. to • Altitude up to 2000 m
Passive 3 … 30 V DC, max. 110 mA IEC/EN/UL 61010-1
• Pollution degree 2
Relay • Overvoltage category II
Type SPDT dry contact relay
Maintenance The flowmeter has a built-in error
Load 30 V AC/100 mA log/pending menu which should be
Functions Alarm level, alarm number, limit, inspected on a regular basis
flow direction Cable glands Cable glands are available in nylon,
Digital input nickel plated brass or stainless
steel (316L/W1.4404)
Voltage 15 … 30 V DC (2 … 15 mA)
Current 4 ... 20 mA
Functionality Reset totalizer 1, 2 and 3, force out-
put, freeze process values, zero
point adjustment

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Flow Measurement
SITRANS F S Clamp-on
Transmitter SITRANS FST030, wall mount housing
Approvals
For non-hazardous area No approval required
For hazardous area
(transmitter pending)
• ATEX
- Sensor Zone 0, 1, 2
- Transmitter with integrated DSL Zone 2
• FM
- Sensor Class 1, Div 1, 2

3
- Transmitter Class 1, Div 2
• FM Canada
- Sensor Class 1, Div 1, 2 (Zone 0, 1, 2)
- Transmitter with integrated DSL Class 1, Div 2 (Zone 2)
• Combination Approval:
ATEX, IECEx, FM, FM Canada
- Sensor Zone 0, 1, 2 (Div 1,2)
- Transmitter with integrated DSL Zone 2 (Div 2)
Certificates
CE conformity marking • Low voltage directive
• WEEE
• RoHS
EMC performance
Emission CISPR 11:2009/A1:2010 and
EN 55011:2009/A1:2010
Immunity IEC/EN 61326-1:2013

■ Dimensional drawing

287 (11.3)
114 (4.5)
264 (10.4) 30 (1.2) 233 (9.2)
94 (3.7)
284 (11.2)

233 (9.2)
183 (7.2)

SITRANS FST030, wall mount version, dimensions in mm (inch)

Siemens FI 01 · 2018 US Edition 3/327


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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS230 - Ordering data
Selection and Ordering data Article No. Ord. code
SITRANS FS230 clamp-on flowmeter 7 M E 3 7 2 7 - 7777 7 - 7 7 7 7 777

Click on the Article No. for the online configuration in the PIA Life Cycle Portal.
Transmitter model
No transmitter, external DSL only 0
Transmitter FST030 3
Pipe material/temperature
Transmitter only - no sensor 0

3
Steel (stainless steel, carbon steel), temperature range: best use < 80 °C (176 °F) 1
Steel (stainless steel, carbon steel), temperature range: best use > 80 °C (176 °F) 2
Plastic (PVC) (for liquid applications), temperature: -40 ... +121 °C (-40 ... 250 °F) 6
Any material, temperature: -40 ... +121 °C (-40 ... 250 °F) 7
Any material, very high temperature: -40 ... +230 °C (-40 ... 446 °F) 8
Pipe outer diameter range
Transmitter only - no sensor A
13 ... 19 mm (0.5 ... 0.75") B
19.3 ... 30.5 mm (0.76 ... 1.20") C
30.7 ... 50.8 mm (1.21 ... 2.00") D
51 ... 76 mm (2.01 ... 3.00") E
78 ... 127 mm (3.1 ... 5.0") F
129 ... 203 mm (5.1 ... 8.0") G
206 ... 305 mm (8.1 ... 12.0") H
307 ... 508 mm (12.1 ... 20.0") J
510 ... 813 mm (20.1 ... 32.0") K
815 ... 9144 mm (32.1 ... 360") L
Pipe wall thickness range
Transmitter only - no sensor A
0.635 ... 1.016 mm (0.025 ... 0.04") B
1.016 ... 1.524 mm (0.04 ... 0.06") C
1.524 ... 2.032 mm (0.06 ... 0.08") D
2.032 ... 3.048 mm (0.08 ... 0.12") E
3.048 ... 4.064 mm (0.12 ... 0.16") F
4.064 ... 5.842 mm (0.16 ... 0.23") G
5.842 ... 8.128 mm (0.23 ... 0.32") H
8.128 ... 11.176 mm (0.32 ... 0.44") J
11.176 ... 15.748 mm (0.44 ... 0.62") K
15.748 ... 31.75 mm (0.62 ... 1.25") L
31.75 ... 50.8 mm (1.25 ... 2.00") M
Sensor mounting
Transmitter only - no sensor 0
Mounting straps only 1
Standard frames and tracks 2
Magnetic - no straps 4
Magnetic - with straps 6
High precision mount (single enclosure) 7
High precision mount (dual enclosure) 8
Number of paths (sensor pairs)
Transmitter only - no sensor 0
One path 1
Two path 2
Environment
Standard 1

3/328 Siemens FI 01 · 2018 US Edition


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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS230 - Ordering data
Selection and Ordering data Article No. Ord. code
SITRANS FS230 clamp-on flowmeter 7 M E 3 7 2 7 - 7777 7 - 7 7 7 7 777

Transmitter/DSL material and mounting style


Wallmount transmitter, internal DSL, transmitter: aluminum wallbox, NEMA 4X, DSL: none, U
direct connected sensor cables, (max 2-path, max. 20 meter sensor cable)
Ex approvals
Non-Ex A
ATEX, wallbox enclosure (pending) B
FM, wallbox enclosure (pending) G
FMc, wallbox enclosure (pending) L 3
ATEX, IECEx, FM, FMc, wallbox (pending) P
Local User Interface
Blind version transmitter 1
Graphical local user interface, 240 x 160 pixels 3

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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS230 - Ordering data
Selection and Ordering data Order code Selection and Ordering data Order code

Further designs Ex Passive


Please add "-Z" to Article No. and specify Order • Ch2: current/freq./pulse, Ch3: none, Ch4: none F21
code(s).
• Ch2: current/freq./pulse, Ch3: current/freq./pulse F22
Cable glands - transmitter, DSL Ch4: None
(not for sensor cables)
• Ch2:current/freq./pulse, Ch3: current/freq./pulse F23
No glands, metric threads on transmitter A01 Ch4:current/freq./pulse
• Ch2: current/freq./pulse, Ch3: current/freq./pulse F24
No glands, metric thread with NPT thread adapters, A60
Ch4: relay
stainless steel: quantity based on selection "U" in data
place 14 • Ch2: current/freq./pulse, Ch3: relay, Ch4: relay F25

3
• Ch2: current/freq./pulse, Ch3: relay, Ch4: none F26
No glands, metric thread with NPT thread adapters, A61
nickel plated brass: quantity based on selection "U" in Temperature sensors and pockets
data place 14
1000 Ω platinum standard clamp-on RTD J61
Nickel plated brass glands: quantity based on selection A62
1000 Ω platinum submersible clamp-on RTD J62
"U" in data place 14
Sensor to transmitter cables
Plastic glands: quantity based on selection "U" in data A64
place 14 10 m (32.8 ft) standard/submersible coax sensor cable K24
pair with nylon glands
Stainless steel glands: quantity based on selection "U" A66
in data place 14 20 m (65.6 ft) standard/submersible coax sensor cable K25
pair with nylon glands
Software functions and CT approvals
10 m (32.8 ft) standard/submersible coax sensor cable K29
Software: for standard industry applications B11
pair with nickel plated brass glands
Software including hydrocarbon process values B39
20 m (65.6 ft) standard/submersible coax sensor cable K30
I/O configuration Ch1 pair with nickel plated brass glands
Non-Ex, 4 ... 20 mA HART, menu selected pas- E02 10 m (32.8 ft) standard/submersible coax sensor cable K34
sive/active pair with stainless steel glands
Ex, 4 ... 20 mA HART, active E06 20 m (65.6 ft) standard/submersible coax sensor cable K35
pair with stainless steel glands
Ex, 4 ... 20 mA HART, passive E07
20 m (65.6 ft) plenum rated coax sensor cable pair with K37
Modbus RTU 485 E14 nylon glands
I/O configuration Ch2, Ch3 and Ch4 20 m (65.6 ft) plenum rated coax sensor cable pair with K39
None F00 nickel plated brass glands
Non-Ex 20 m (65.6 ft) plenum rated coax sensor cable pair with K41
stainless steel glands
• Ch2: current/freq./pulse, Ch3: none Ch4: none. F01
Active/passive menu selected 10 m (32.8 ft) armored sensor cable pair with nickel K53
plated brass glands
• Ch2: current/freq./pulse, Ch3: current/freq./pulse F02
Ch4: none. Active/passive menu selected 20 m (65.6 ft) armored sensor cable pair with nickel K54
plated brass glands
• Ch2:current/freq./pulse, Ch3: current/freq./pulse F03
Ch4:current/freq./pulse.
Active/passive menu selected
• Ch2:current/freq./pulse, Ch3: current/freq./pulse F04
Ch4: relay. Active/passive menu selected
• Ch2: current/freq./pulse, Ch3: relay Ch4: relay. Ac- F05
tive/passive menu selected
• Ch2: current/freq./pulse, Ch3: relay Ch4: none. Ac- F06
tive/passive menu selected
Ex Active
• Ch2: current/freq./pulse, Ch3: none Ch4: none F11
• Ch2: current/freq./pulse, Ch3: current/freq./pulse F12
Ch4: none
• Ch2: current/freq./pulse, Ch3: current/freq./pulse F13
Ch4: current/freq./pulse
• Ch2: current/freq./pulse, Ch3: current/freq./pulse, F14
Ch4: relay
• Ch2: current/freq./pulse, Ch3: relay, Ch4: relay F15
• Ch2: current/freq./pulse, Ch3: relay, Ch4: none F16

3/330 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS230 - Ordering data
Selection and Ordering data Order code
RTD cable (clamp temperature sensor to transmitter)
6 m (20 ft) standard RTD cable R50
15 m (50 ft) standard RTD cable R51
30 m (100 ft) standard RTD cable R52
46 m (150 ft) standard RTD cable R53
61 m (200 ft) standard RTD cable R54
91 m (300 ft) standard RTD cable R55
6 m (20 ft) submersible RTD cable R56
15 m (50 ft) submersible RTD cable R57 3
30 m (100 ft) submersible RTD cable R58
46 m (150 ft) submersible RTD cable R59
61 m (200 ft) submersible RTD cable R60
91 m (300 ft) submersible RTD cable R61
RTD cable (insert temperature sensor to transmitter)
15 m (50 ft) RTD cable with nickel plated gland R74
15 m (50 ft) RTD cable with stainless steel gland R75
30 m (100 ft) RTD cable with nickel plated gland R76
30 m (100 ft) RTD cable with stainless steel gland R77
91 m (300 ft) RTD cable with nickel plated gland R78
91 m (300 ft) RTD cable with stainless steel gland R79
15 m (50 ft) insert RTD cable with nickel plated gland R80
15 m (50 ft) insert RTD cable with stainless steel gland R81
30 m (100 ft) insert RTD cable with nickel plated gland R82
30 m (100 ft) insert RTD cable with stainless steel gland R83
91 m (300 ft) insert RTD cable with nickel plated gland R84
91 m (300 ft) insert RTD cable with stainless steel gland R85
Tag plate
Tag plate for transmitter, stainless steel Y15
Tag name plate, stainless steel Y17

Siemens FI 01 · 2018 US Edition 3/331


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS230 - Accessories/Spare parts

Selection and Ordering data Article No.

System spare parts


Tool kits andand loose parts
"F" connector tool kit, 2 per A5E38145699
Bag of loose spare parts; for wallmount, including cable strain relief components, mounting tool, seals and gasket, A5E38288072
assorted screws and washers, hex cap nut, blind plugs, and O-rings
Electronics assemblies and modules
Wall box
• Display and keypad assembly A5E37697615

3
• Digital Sensor Link (DSL), internal, for wall box A5E38014726
• SensorFlash (4 GB micro SD card) -40 °C … +85 °C A5E38288507
• Power supply, for wall box, (240 V AC, 47 ... 63 Hz), (24 ... 90 V DC) A5E38263021
• Foam insert for wall box with connectors A5E38287828
Cassettes, I/O configuration and communication
Ex
• Ch1: I/O and comm (active) 4 ... 20 mA output and HART 7.2 A5E38012278
• Ch1: I/O and comm (passive) 4 ... 20 mA output and HART 7.2 A5E38013025
• Ch1: communication Modbus RTU 485 A5E38013054
Non Ex
• Ch1: I/O and comm (active/passive) 4 ... 20 mA output and HART 7.2 A5E38013040
• Ch1: communication Modbus RTU 485 A5E38013069
• Ch2: current/freq./pulse, Ch3: None Ch4: none. Menu select active/passive A5E38006256
• Ch2: current/freq./pulse, Ch3: current/freq./pulse Ch4: none. Menu select active/passive A5E38006558
• Ch2: current/freq./pulse, Ch3: current/freq./pulse Ch4: current/Freq./Pulse. Menu select active/passive A5E38006598
• Ch2: current/freq./pulse, Ch3: current/freq./pulse Ch4: relay. Menu select active/passive A5E38006896
• Ch2: current/freq./pulse, Ch3: relay Ch4: relay. Menu select active/passive A5E38006900
• Ch2: current/freq./pulse, Ch3: relay Ch4: none. Menu select active/passive A5E38011432
Ex Passive
• Ch2: current/freq./pulse, Ch3: None Ch4: none A5E38012039
• Ch2: current/freq./pulse, Ch3: current/freq./pulse Ch4: none A5E38012056
• Ch2: current/freq./pulse, Ch3: current/freq./pulse Ch4: current/freq./pulse A5E38012121
• Ch2: current/freq./pulse, Ch3: current/freq./pulse Ch4: relay A5E38019235
• Ch2: current/freq./pulse, Ch3: relay Ch4: relay A5E38019263
• Ch2: current/freq./pulse, Ch3: relay Ch4: none A5E38019378
Ex Active
• Ch2: current/freq./pulse, Ch3: none Ch4: none A5E38011478
• Ch2: current/freq./pulse, Ch3: current/freq./pulse Ch4: none A5E38011509
• Ch2: current/freq./pulse, Ch3: current/freq./pulse Ch4: current/freq./pulse A5E38011541
• Ch2: current/freq./pulse, Ch3: current/freq./pulse Ch4: relay A5E38011600
• Ch2: current/freq./pulse, Ch3: relay Ch4: relay A5E38011618
• Ch2: current/freq./pulse, Ch3: relay Ch4: none A5E38011908
Miscellaneous parts
Wall bracket "pipe mounting" A5E38288020
Wall bracket "panel mounting A5E38288032
Metal kit: PSU cover, back plane A5E38415145
Power input cover plate A5E38415205
Blind plug brass-nickel 10 pcs (Ex version) A5E38145685
Blind plug stainless steel 10 pcs (Ex version) A5E38145689
F connectors, 4 pcs A5E38268608

3/332 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS230 - Accessories/Spare parts
Article No./Sensor Crossreference
Steel (T1) Steel (T2) Plastic (liquid)
Data place 8,9,10 Sensor Sensor Data place 8,9,10 Sensor Sensor Data place 8,9,10 Sensor Sensor
of 7ME372.-... part number Size Code of 7ME372.-... part number Size Code of 7ME372.-... part number Size Code
combination combination combination
1BB 7ME3950-5LG01 A1HT1 2BB 7ME3950-5LB11 A1 6BB 7ME3950-5LB01 A2
1BC 7ME3950-5LH01 A2HT1 2BC 7ME3950-5LB01 A2 6BC 7ME3950-5LB01 A2
1BD 7ME3950-5LB11 A1 2BD 7ME3950-5LB11 A1 6BD 7ME3950-5LB01 A2
1BE 7ME3950-5LB01 A2 2BE 7ME3950-5LB01 A2 6BE 7ME3950-5LB01 A2
1BF 7ME3950-5LB11 A1 2BF 7ME3950-5LB11 A1 6BF 7ME3950-5LB01 A2
1CB 7ME3950-5LG01 A1HT1 2CB 7ME3950-5LB11 A1 6CB 7ME3950-5LB01 A2
1CC
1CD
7ME3950-5LH01
7ME3950-5LJ01
A2HT1
A3HT1
2CC
2CD
7ME3950-5LB01
7ME3950-5LB11
A2
A1
6CC
6CD
7ME3950-5LB01
7ME3950-5LB01
A2
A2
3
1CE 7ME3950-5GK01 B1HT1 2CE 7ME3950-5GK21 B1HT2 6CE 7ME3950-5LB01 A2
1CF 7ME3950-5LB11 A1 2CF 7ME3950-5LB11 A1 6CF 7ME3950-5LB01 A2
1CG 7ME3950-5LB11 A1 2CG 7ME3950-5LB11 A1 6CG 7ME3950-5LB01 A2
1DB 7ME3950-5LG01 A1HT1 2DB 7ME3950-5LC11 B1 6DC 7ME3950-5LC01 B3
1DC 7ME3950-5LH01 A2HT1 2DC 7ME3950-5LC21 B2 6DD 7ME3950-5LC01 B3
1DD 7ME3950-5LJ01 A3HT1 2DD 7ME3950-5LC11 B1 6DE 7ME3950-5LC01 B3
1DE 7ME3950-5GK01 B1HT1 2DE 7ME3950-5GK21 B1HT2 6DF 7ME3950-5LC01 B3
1DF 7ME3950-5GL01 B2HT1 2DF 7ME3950-5GL21 B2HT2 6DG 7ME3950-5LC01 B3
1DG 7ME3950-5LC01 B3 2DG 7ME3950-5LC01 B3 6DH 7ME3950-5LC01 B3
1DH 7ME3950-5LC21 B2 2DH 7ME3950-5LC21 B2 6EC 7ME3950-5LC01 B3
1EB 7ME3950-5LG01 A1HT1 2EB 7ME3950-5LC11 B1 6ED 7ME3950-5LC01 B3
1EC 7ME3950-5LH01 A2HT1 2EC 7ME3950-5LC21 B2 6EE 7ME3950-5LC01 B3
1ED 7ME3950-5LJ01 A3HT1 2ED 7ME3950-5LC11 B1 6EF 7ME3950-5LC01 B3
1EE 7ME3950-5GK01 B1HT1 2EE 7ME3950-5GK21 B1HT2 6EG 7ME3950-5LC01 B3
1EF 7ME3950-5GL01 B2HT1 2EF 7ME3950-5GL21 B2HT2 6EH 7ME3950-5LC01 B3
1EG 7ME3950-5GM00 C1HT1 2EG 7ME3950-5GM20 C1HT2 6EJ 7ME3950-5LC01 B3
1EH 7ME3950-5GN00 C2HT1 2EH 7ME3950-5GN20 C2HT2 6EK 7ME3950-5LC01 B3
1EJ 7ME3950-5LC01 B3 2EJ 7ME3950-5LC01 B3 6FE 7ME3950-5LD00 C3
1EK 7ME3950-5LC01 B3 2EK 7ME3950-5LC01 B3 6FF 7ME3950-5LD00 C3
1FC 7ME3950-5LH01 A2HT1 2FC 7ME3950-5LD10 C1 6FG 7ME3950-5LD00 C3
1FD 7ME3950-5LJ01 A3HT1 2FD 7ME3950-5LD10 C1 6FH 7ME3950-5LD00 C3
1FE 7ME3950-5GK01 B1HT1 2FE 7ME3950-5GK21 B1HT2 6FJ 7ME3950-5LD00 C3
1FF 7ME3950-5GL01 B2HT1 2FF 7ME3950-5GL21 B2HT2 6FK 7ME3950-5LD00 C3
1FG 7ME3950-5GM00 C1HT1 2FG 7ME3950-5GM20 C1HT2 6GF 7ME3950-5LD00 C3
1FH 7ME3950-5GN00 C2HT1 2FH 7ME3950-5GN20 C2HT2 6GG 7ME3950-5LD00 C3
1FJ 7ME3950-5GP00 D1HT1 2FJ 7ME3950-5GP20 D1HT2 6GH 7ME3950-5LD00 C3
1FK 7ME3950-5LD10 C1 2FK 7ME3950-5LD10 C1 6GJ 7ME3950-5LD00 C3
1GD 7ME3950-5LJ01 A3HT1 2GD 7ME3950-5LD10 C1 6GK 7ME3950-5LD00 C3
1GE 7ME3950-5GK01 B1HT1 2GE 7ME3950-5GK21 B1HT2 6GL 7ME3950-5LD00 C3
1GF 7ME3950-5GL01 B2HT1 2GF 7ME3950-5GL21 B2HT2 6HG 7ME3950-5LE00 D3
1GG 7ME3950-5GM00 C1HT1 2GG 7ME3950-5GM20 C1HT2 6HH 7ME3950-5LE00 D3
1GH 7ME3950-5GN00 C2HT1 2GH 7ME3950-5GN20 C2HT2 6HJ 7ME3950-5LE00 D3
1GJ 7ME3950-5GP00 D1HT1 2GJ 7ME3950-5GP20 D1HT2 6HK 7ME3950-5LE00 D3
1GK 7ME3950-5GQ00 D2HT1 2GK 7ME3950-5GQ20 D2HT2 6HL 7ME3950-5LE00 D3
1GL 7ME3950-5LD00 C3 2GL 7ME3950-5LD00 C3 6HM 7ME3950-5LE00 D3
1HE 7ME3950-5GK01 B1HT1 2HE 7ME3950-5GK21 B1HT2 6JJ 7ME3950-5LE00 D3
1HF 7ME3950-5GL01 B2HT1 2HF 7ME3950-5GL21 B2HT2 6JK 7ME3950-5LE00 D3
1HG 7ME3950-5GM00 C1HT1 2HG 7ME3950-5GM20 C1HT2 6JL 7ME3950-5LE00 D3
1HH 7ME3950-5GN00 C2HT1 2HH 7ME3950-5GN20 C2HT2 6JM 7ME3950-5LE00 D3
1HJ 7ME3950-5GP00 D1HT1 2HJ 7ME3950-5GP20 D1HT2 6KK 7ME3950-5LF00 E2
1HK 7ME3950-5GQ00 D2HT1 2HK 7ME3950-5GQ20 D2HT2 6KL 7ME3950-5LF00 E2
1HL 7ME3950-5GR00 D4HT1 2HL 7ME3950-5GR20 D4HT2 6KM 7ME3950-5LF00 E2
1JG 7ME3950-5GM00 C1HT1 2JG 7ME3950-5GM20 C1HT2 6LM 7ME3950-5LF00 E2
1JH 7ME3950-5GN00 C2HT1 2JH 7ME3950-5GN20 C2HT2
1JJ 7ME3950-5GP00 D1HT1 2JJ 7ME3950-5GP20 D1HT2
1JK 7ME3950-5GQ00 D2HT1 2JK 7ME3950-5GQ20 D2HT2
1JL 7ME3950-5GR00 D4HT1 2JL 7ME3950-5GR20 D4HT2
1KH 7ME3950-5GN00 C2HT1 2KH 7ME3950-5GN20 C2HT2
1KJ 7ME3950-5GP00 D1HT1 2KJ 7ME3950-5GP20 D1HT2
1KK 7ME3950-5GQ00 D2HT1 2KK 7ME3950-5GQ20 D2HT2
1KL 7ME3950-5GR00 D4HT1 2KL 7ME3950-5GR20 D4HT2
1LJ 7ME3950-5GP00 D1HT1 2LJ 7ME3950-5GP20 D1HT2
1LK 7ME3950-5GQ00 D2HT1 2LK 7ME3950-5GQ20 D2HT2
1LL 7ME3950-5GR00 D4HT1 2LL 7ME3950-5GR20 D4HT2

Siemens FI 01 · 2018 US Edition 3/333


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS230 - Accessories/Spare parts

Other (Univ) Other (VH)


Data place 8,9,10 Sensor Sensor Data place 8,9,10 Sensor Sensor
of 7ME372.-... part number Size Code of 7ME372.-... part number Size Code
combination combination
7BB 7ME3950-5LB01 A2 8BB 7ME3950-5LA13 1
7BC 7ME3950-5LB01 A2 8BC 7ME3950-5LA13 1
7BD 7ME3950-5LB01 A2 8BD 7ME3950-5LA13 1
7BE 7ME3950-5LB01 A2 8BE 7ME3950-5LA13 1
7BF 7ME3950-5LB01 A2 8BF 7ME3950-5LA13 1
7CB 7ME3950-5LB01 A2 8CB 7ME3950-5LA13 1
7CC 7ME3950-5LB01 A2 8CC 7ME3950-5LA13 1

3 7CD
7CE
7ME3950-5LB01
7ME3950-5LB01
A2
A2
8CD
8CE
7ME3950-5LA13
7ME3950-5LA13
1
1
7CF 7ME3950-5LB01 A2 8CF 7ME3950-5LA13 1
7CG 7ME3950-5LB01 A2 8CG 7ME3950-5LA13 1
7DB 7ME3950-5LC01 B3 8DB 7ME3950-5LA13 1
7DC 7ME3950-5LC01 B3 8DC 7ME3950-5LA13 1
7DD 7ME3950-5LC01 B3 8DD 7ME3950-5LA13 1
7DE 7ME3950-5LC01 B3 8DE 7ME3950-5LA13 1
7DF 7ME3950-5LC01 B3 8DF 7ME3950-5LA13 1
7DG 7ME3950-5LC01 B3 8DG 7ME3950-5LA13 1
7DH 7ME3950-5LC01 B3 8DH 7ME3950-5LA13 1
7EB 7ME3950-5LC01 B3 8EB 7ME3950-5LA13 1
7EC 7ME3950-5LC01 B3 8EC 7ME3950-5LA13 1
7ED 7ME3950-5LC01 B3 8ED 7ME3950-5LA13 1
7EE 7ME3950-5LC01 B3 8EE 7ME3950-5LA13 1
7EF 7ME3950-5LC01 B3 8EF 7ME3950-5LA13 1
7EG 7ME3950-5LC01 B3 8EG 7ME3950-5LA13 1
7EH 7ME3950-5LC01 B3 8EH 7ME3950-5LA13 1
7EJ 7ME3950-5LC01 B3 8EJ 7ME3950-5LA13 1
7EK 7ME3950-5LC01 B3 8EK 7ME3950-5LA13 1
7FC 7ME3950-5LD00 C3 8FC 7ME3950-5LA23 2
7FD 7ME3950-5LD00 C3 8FD 7ME3950-5LA23 2
7FE 7ME3950-5LD00 C3 8FE 7ME3950-5LA23 2
7FF 7ME3950-5LD00 C3 8FF 7ME3950-5LA23 2
7FG 7ME3950-5LD00 C3 8FG 7ME3950-5LA23 2
7FH 7ME3950-5LD00 C3 8FH 7ME3950-5LA23 2
7FJ 7ME3950-5LD00 C3 8FJ 7ME3950-5LA23 2
7FK 7ME3950-5LD00 C3 8FK 7ME3950-5LA23 2
7GD 7ME3950-5LD00 C3 8GD 7ME3950-5LA23 2
7GE 7ME3950-5LD00 C3 8GE 7ME3950-5LA23 2
7GF 7ME3950-5LD00 C3 8GF 7ME3950-5LA23 2
7GG 7ME3950-5LD00 C3 8GG 7ME3950-5LA23 2
7GH 7ME3950-5LD00 C3 8GH 7ME3950-5LA23 2
7GJ 7ME3950-5LD00 C3 8GJ 7ME3950-5LA23 2
7GK 7ME3950-5LD00 C3 8GK 7ME3950-5LA23 2
7GL 7ME3950-5LD00 C3 8GL 7ME3950-5LA23 2
7HE 7ME3950-5LE00 D3 8HE 7ME3950-5LA43 3
7HF 7ME3950-5LE00 D3 8HF 7ME3950-5LA43 3
7HG 7ME3950-5LE00 D3 8HG 7ME3950-5LA43 3
7HH 7ME3950-5LE00 D3 8HH 7ME3950-5LA43 3
7HJ 7ME3950-5LE00 D3 8HJ 7ME3950-5LA43 3
7HK 7ME3950-5LE00 D3 8HK 7ME3950-5LA43 3
7HL 7ME3950-5LE00 D3 8HL 7ME3950-5LA43 3
7HM 7ME3950-5LE00 D3 8HM 7ME3950-5LA43 3
7JG 7ME3950-5LE00 D3 8JG 7ME3950-5LA43 3
7JH 7ME3950-5LE00 D3 8JH 7ME3950-5LA43 3
7JJ 7ME3950-5LE00 D3 8JJ 7ME3950-5LA43 3
7JK 7ME3950-5LE00 D3 8JK 7ME3950-5LA43 3
7JL 7ME3950-5LE00 D3 8JL 7ME3950-5LA43 3
7JM 7ME3950-5LE00 D3 8JM 7ME3950-5LA43 3
7KH 7ME3950-5LF00 E2 8KH 7ME3950-5LA73 4
7KJ 7ME3950-5LF00 E2 8KJ 7ME3950-5LA73 4
7KK 7ME3950-5LF00 E2 8KK 7ME3950-5LA73 4
7KL 7ME3950-5LF00 E2 8KL 7ME3950-5LA73 4
7KM 7ME3950-5LF00 E2 8KM 7ME3950-5LA73 4
7LJ 7ME3950-5LF00 E2 8LJ 7ME3950-5LA73 4
7LK 7ME3950-5LF00 E2 8LK 7ME3950-5LA73 4
7LL 7ME3950-5LF00 E2 8LL 7ME3950-5LA73 4
7LM 7ME3950-5LF00 E2 8LM 7ME3950-5LA73 4

3/334 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS230 - Accessories/Spare parts
Selection and Ordering data Article No. Selection and Ordering data Article No.
Spare parts (system) Spare parts (system)
SITRANS FS230 7M E 3 9 5 0 - 7 7 7 7 7 SITRANS FS230 7M E 3 9 5 0 - 7 7 7 7 7
IP65/IP66 (NEMA 4X) IP65/IP66 (NEMA 4X)
Approvals High temperature universal liquid sensors
All, FM/FMc, ATEX, IECEX - Flow sensors 5 Very high temperature up to 230 °C (446 °F)
All, FM/FMc, ATEX, IECEX - Temperature sen- 1 • Size 1 (Ø 12.7 ... 100 mm (0.47 ... 3.94")) 5 LA1 3
sors
• Size 2 (Ø 30 ... 200 mm (1.18 ... 7.87")) 5 LA2 3
Spare sensor code
• Size 2A (Ø 30 ... 200 mm (1.18 ... 7.87")) 5 LA3 3
For liquid flow sensors pipe ranges please
refer to catalog sensor selection chart in the
FSS200 section
• Size 3 (Ø 150 ... 610 mm (5.9 ... 24.0"))
• Size 3A (Ø 150 ... 610 mm (5.9 ... 24.0"))
5 LA4 3
5 LA6 3
3
Flow sensors for use with mounting • Size 4 (Ø 400 ... 1200 mm (16.75 ... 47.24")) 5 LA7 3
frames or tracks
Suitable for pipes other than steel or stainless • Size 4A (Ø 400 ... 1200 mm (16.75 ... 47.24")) 5 LA8 3
steel. Standard RTD temperature sensors
Temperature -40 ... +121 °C (-40 ... +250 °F) Standard clamp-on RTD 1 TA0 0
• A1 Universal 5LB1 1 Submersible clamp-on RTD 1 TB0 0
• A2 Universal 5LB0 1
Insertion style RTD (size 1), 140 mm (5.5") 1TJ00
• B1 Universal 5LC1 1
Insertion style RTD (size 2), 216 mm (8.5") 1TJ01
• B2 Universal 5LC2 1
• B3 Universal 5LC0 1 Insertion style RTD (size 3), 292 mm (11.5") 1TJ02
• C1 Universal 5LD1 0 Insertion style RTD (size 4), 368 mm (14.5") 1TJ03
• C2 Universal 5LD2 0
• C3 Universal 5LD0 0
• D1 Universal 5LE10
• D2 Universal 5LE20
• D3 Universal 5LE00
• E1 Universal 5LF10
• E2 Universal 5LF00
• E3 Universal 5LF20
Gas and liquid sensors for use with
mounting frames or tracks
Suitable for steel or stainless steel pipes
Temperature T1
• A1H high precision 5 LG0 1
• A2H high precision 5LH0 1
• A3H high precision 5LJ01
• B1H high precision 5 GK 0 1
• B2H high precision 5GL 0 1
• B3H high precision 5GT 0 1
• C1H high precision 5 GM 0 0
• C2H high precision 5 GN 0 0
• D1H high precision 5GP 0 0
• D2H high precision 5 GQ 0 0
• D3H high precision 5 GU 0 0
• D4H high precision 5 GR 0 0
Temperature T2
• A1H high precision 5 LG2 1
• A2H high precision 5LH2 1
• A3H high precision 5LJ21
• B1H high precision 5 GK 2 1
• B2H high precision 5GL 2 1
• B3H high precision 5GT 2 1
• C1H high precision 5 GM 2 0
• C2H high precision 5 GN 2 0
• D1H high precision 5GP 2 0
• D2H high precision 5 GQ 2 0
• D3H high precision 5 GU 2 0
• D4H high precision 5 GR 2 0

Siemens FI 01 · 2018 US Edition 3/335


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS230 - Accessories/Spare parts
Selection and Ordering data Article No. Selection and Ordering data Article No.
Spare parts (Miscellaneous) Spare parts (Miscellaneous)
SITRANS F S Clamp-on 7ME 3 9 6 0 - 7 7 7 7 7 SITRANS F S Clamp-on 7ME 3 9 6 0 - 7 7 7 7 7
Click on the Article No. for the online Universal sensor size A or B 0 MA 0 0
configuration in the PIA Life Cycle Portal.
High precision sensor size A or B 0 MB 0 0
FS230 dedicated sensor mounting hardware
Stainless mounting tracks for
Sensor mounting frames for high temperature 991 sensors
• Universal sensor size B CQO:1012FN-PB Size 1 high temperature sensor pair CQO:
(for pipes > 125 mm (5 inch) 992MTNHMSH-1

3 • Universal sensor size C


• Universal sensor size D
0 MC 0 0
0 MC 0 1
Size 2 high temperature sensor pair CQO:
992MTNHMSH-2
Size 3 high temperature sensor pair CQO:
• Universal sensor size E 0 MC 0 1 992MTNHMSH-3
• High precision sensor size B CQO:1012FNH-PB Size 4 high temperature sensor pair CQO:
(For pipes > 125 mm (5 inch) 992MTNHMSH-4
• High precision sensor size C 3 MD 0 0 Clamp-on RTD mounting hardware for
• High precision sensor size D 3MD 0 1 dedicated systems
• Magnetic mounting frames for size C, D, E, 3 MD 0 2 RTD mounting hardware for dedicated system
universal and high precision sensors • 1152 ... 610 mm (6 ... 24") 0 MR 0 0
Spacer bars (for indexing sensors on pipe) • 12.7 ... 50.8 mm (0.5 ... 2") 0 MR 0 1
Spacer bar for pipes to 200 mm/8 inch (liquid), 3 MS 1 0 • 31.8 ... 203.2 mm (1.25 ... 8") 0 MR 0 2
600 mm/24 inch (gas)
• 508 ... 1219 mm (20 ... 48") 0 MR 0 4
Spacer bar for pipes to 500 mm/20 inch 3 MS 2 0
(liquid), DN 1200/48 inch (gas) Junction box for clamp on RTD's CQO:992ECJ
Spacer bar for pipes to 800 mm/32 inch 3 MS 3 0 Insert RTD thermowells
(liquid)
Thermowell standard duty
Spacer bar for pipes to 1200 mm/48 inch 3 MS 4 0
(liquid). Must be used with 7ME39600SM30 • Uninsulated pipe 140 mm (5.5") CQO:1012TW-1

Mounting straps (slotted stainless steel) • Uninsulated pipe 216 mm (8.5") CQO:1012TW-2

For pipes • Uninsulated pipe: 292 mm (11.5") CQO:1012TW-3

DN 50 ... DN 150 0 SM 0 0 • With lagging 140 mm (5.5") CQO:1012TW-1L


DN 50 ... DN 300 0 SM 1 0 • With lagging 216 mm (8.5") CQO:1012TW-2L
DN 300 ... DN 600 0 SM 2 0 • With lagging 292 mm (11.5") CQO:1012TW-3L
DN 600 ... DN 1200 0 SM 3 0 Sensor cables
DN 1200 ... DN 1500 0 SM 4 0 Coax (CE mark)
DN 1500 ... DN 2100 0 SM 5 0 • 10 m (32.8 ft) armored sensor cable pair with A5E38028474004
DN 2100 ... DN 3000 0 SM 6 0 nickel plated brass glands
High precision mounting enclosures for • 20 m (65.6 ft) armored sensor cable pair with A5E38028474005
sensors nickel plated brass glands
Stainless steel mounts for high precision size 0 WS 5 0 • 10 m (32.8 ft) standard/submersible Coax A5E39669934004
"C" sensors, single enclosure sensor cable pair with Nylon glands
Stainless steel mounts for high precision size 0 WS 6 0 • 20 m (65.6 ft) standard/submersible Coax A5E39669934005
"D/E" sensors, single enclosure sensor cable pair with Nylon glands
Stainless steel mounts for high precision size 0 WD 5 0 • 10 m (32.8 ft) standard/submersible Coax A5E39669934009
"C" sensors, dual enclosure sensor cable pair with nickel plated brass
glands
Stainless steel mounts for high precision size 0 WD 6 0
"D/E" sensors, dual enclosure • 20 m (65.6 ft) standard/submersible Coax A5E39669934010
sensor cable pair with nickel plated brass
Stainless steel bands for high precision glands
mounting enclosures
• 10 m (32.8 ft) standard/submersible Coax A5E39669934014
Mounting strap for pipe diameter to sensor cable pair with stainless steel glands
• 300 mm (13") 0 SM 0 1 • 20 m (65.6 ft) standard/submersible Coax A5E39669934015
• 600 mm (24") 0 SM 1 1 sensor cable pair with stainless steel glands
• 1200 mm (48") 0 SM 2 1 • 20 m (65.6 ft) plenum rated Coax sensor A5E39669934020
cable pair with Nylon glands
• 1500 mm (60") 0 SM 3 1
• 20 m (65.6 ft) plenum rated Coax sensor A5E39669934025
• 2130 mm (84") 0 SM 4 1 cable pair with nickel plated brass glands
• 3050 mm (120") 0 SM 5 1 • 20 m (65.6 ft) plenum rated Coax sensor A5E39669934030
• 5486 mm (216") 0 SM 6 1 cable pair with stainless steel glands

ADAPTER, MTG STRAP, TEMP COMP CQO-1012WSM-A2


Sensor mounting tracks (aluminum with
mounting straps) for pipes < 125 mm
(5 inch)

3/336 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS230 - Accessories/Spare parts
Selection and Ordering data Article No. Selection and Ordering data Article No.
Spare parts (Miscellaneous) Spare parts (Miscellaneous)
SITRANS F S Clamp-on 7ME 3 9 6 0 - 7 7 7 7 7 SITRANS F S Clamp-on 7ME 3 9 6 0 - 7 7 7 7 7
Cable glands and adapters Universal sensor test blocks
Cable gland set M20, nylon A5E38145321 Test block for size A and B universal sensors 0 TB1 0
Cable gland set M20, nickel/brass A5E38145323 Test block for size C and D universal sensors 0 TB2 0
Cable gland set M20, stainless steel A5E38145327 Thickness gauge
Iris glands, set of 2, nickel plated brass A5E38635890 Stand alone thickness gauge 7ME39510TG20
Iris glands, set of 2, stainless steel A5E38635986
M20xNPT adapters, set of 8, brass/nickel A5E38145635 3
M20xNPT adapters, set of 8, brass/nickel, Ex A5E38309159
M20xNPT adapters, set of 8, stainless steel A5E38145643
RTD temperature sensor cables
6 m (20 ft) standard RTD cable 0 CR 5 0
15 m (50 ft) standard RTD cable 0 CR 5 1
30 m (100 ft) standard RTD cable 0 CR 5 2
46 m (150 ft) standard RTD cable 0 CR 5 3
61 m (200 ft) standard RTD cable 0 CR 5 4
91 m (300 ft) standard RTD cable 0 CR 5 5
6 m (20 ft) submersible RTD cable 0 CR 5 6
15 m (50 ft) submersible RTD cable 0 CR 5 7
30 m (100 ft) submersible RTD cable 0 CR 5 8
46 m (150 ft) submersible RTD cable 0 CR 5 9
61 m (200 ft) submersible RTD cable 0 CR 6 0
91 m (300 ft) submersible RTD cable 0 CR 6 1
Dedicated cable termination kits for:
Standard, plenum sensor cable 0CT 0 1
(NEMA 4X and NEMA 7 wall)
Submersible sensor cable 0CT 1 1
(NEMA 4X and NEMA 7 wall)
Clamp-on RTD cable termination kit for 0CT 2 1
standard RTD
Clamp-on RTD cable termination kit for 0CT 3 1
submersible RTD
Insert RTD cable termination kit 0CT 4 1
Termination kit for armored cable CQO:1012CNFX-TK
Ultrasonic couplants
Temporary water based for portable systems: 0 UC 1 0
350 ml (12 oz): -34 ... +38 °C (-30 ... +100 °F)
Permanent synthetic polymer based: 90 ml 0 UC 1 0
(3 oz) -40 ... +190 °C (-40 ... +375 °F)
Dry coupling pad kit (10 pieces) 0 UC 1 0
Permanent high temperature fluoroether: 163 0 UC 1 0
ml (5.5 oz): -40 ... +230 °C (-40 ... +450 °F)
Permanent vulcanizing silicone rubber cou- CQO:CC112
plant: 90 ml (3 oz): -40…+120C (-40…+250F)
Permanent high temperature silicone grease: CQO:CC117B
12 ml (0.4 oz): -40 ... +230 °C (-40 ... +450 °F)
Permanent high temperature silicone grease: CQO:CC117A
150 ml (5 oz): -40 ... +230 °C (-40 ... +450 °F)
Couplant for submersible sensor applications CQO:CC120
Pipe damping films
B1, B2, B3, C1 and C2 sensors 0 DM 1 0
D1 and D3 sensors 0 DM 2 0
D2 sensor 0 DM 3 0
D4 sensor 0 DM 4 0

Siemens FI 01 · 2018 US Edition 3/337


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS220

■ Overview ■ Applications
The SITRANS FS220 can be used for the following application
conditions:
• Pipe sizes from 10 mm to 10 m
• Pipe materials: ideal for all metals, glass, FRP and most
PVC variants; NOT for concrete pipes and special compound
pipes
• Pipe wall thickness from 1 to 35 mm; specials on request up
to 65 mm

3
• Media temperatures from -40 to 121 °C; universal high tem-
perature sensors for up to 230 °C max.
• Underground/submerged locations, non-ideal environments,
strong pipe vibrations
SITRANS FS220 flowmeters are suitable for most clean liquid ap-
plications, including the following:
• Water and wastewater industry
- Potable water
- Water and aqueous solutions
The SITRANS FS220 is a clamp-on ultrasonic flow system con- - Wastewater, influent & effluent
sisting of an FST020 transmitter and FSS200 clamp-on sensors. - Processed sewage, sludge
The transmitter classification FST020 describes a basic clamp- • Chemical feed industry
on ultrasonic flowmeter for basic application requirements. - Sodium hypochlorite
Based on the same digitalized platform as the FST030 this sys- - Sodium hydroxide
tem provides the same accuracy and similar functions on a • HVAC and power industries
lower cost level. This system is ideal for water measurement and - Coolant flow
any application not requiring temperature or viscosity compen- - Fuel flow
sation. - Utility district heating, cooling
- Refrigeration liquids
■ Benefits • Process control
• Easy installation at any time; no production stop, no need to - Chemicals
cut pipe or stop flow - Pharmaceuticals
- Food products
• Minimal maintenance; external sensors do not require peri- - Very low flow sensitivity (< 0.1 m/s)
odic cleaning - High temperature liquids > 120 °C (248 °F).
• No moving parts to foul or wear. No contact with media
• No pressure drop or energy loss
• Wide turn-down ratio, bidirectional and high stability at zero
flow conditions
• Anomaly compensation tool for correction of non-ideal straight
pipe runs. Automatic compensation during backflow
• Optional WideBeam technology ensures highest performance
and accuracy
• Compatible with all previously installed transit time sensors

3/338 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow sensor SITRANS FSS200

■ Function Ultrasonic sensor types


Two basic types of clamp-on sensors can be selected for use
Operating Principle with the SITRANS F S flowmeter. The lower cost "universal" sen-
The SITRANS F S system is a transit-time ultrasonic meter that sor is the most common type in the industry and is suitable for
provides exceptional performance using a non-intrusive clamp- most single liquid applications where the sound velocity does
on approach. Ultrasonic sensors transmit and receive acoustic not vary much. This sensor type can be used on any sonically
signals directly though the existing pipe wall, where the fluid re- conductive pipe material (including steel) making it well suited
fraction angle is governed by Snell’s law of refraction. for temporary survey applications. Universal sensors are se-
lected based on the pipe diameter range alone, so wall thick-
ness is less important to the selection process.
The second sensor type is the "WideBeam" sensor (called high
3
A B
precision), which utilizes the pipe wall as a kind of waveguide to
optimize the signal to noise ratio and provide a wider area of vi-
bration. This makes this kind of sensor less sensitive to any
change in the fluid medium.
θ
The WideBeam sensor is designed for steel pipes, but can also
Di

v
be used with aluminum, titanium and plastic pipe. It is the pre-
c ferred sensor for HPI and gas applications. Note that unlike the
universal type, this sensor selection is dependent only on the
pipe’s wall thickness.

Clamp-on sensor mounted in a reflect configuration


A B
The beam refraction angle is calculated as follows:
sinθ = c / Vφ
c = Velocity of sound in fluid
Vϕ = Phase velocity (a constant in the pipe wall)
The flowmeter automatically compensates for any change in
fluid sound velocity (or beam angle) in response to variations in
C
the average transit time between sensors A and B. By subtract-
ing the computed fixed times (within the sensors and pipe wall)
from the measured average transit time, the meter can then infer
the required transit time in the fluid (TFluid).
The sound waves traveling in the same direction as the flow
General installation guidelines for SITRANS FSS200 clamp-on
(TA,B) arrive earlier than sound waves traveling against the direc-
sensors
tion of flow (TB,A). This time difference (Δt) is used to compute
the line integrated flow velocity (v) as shown in the equation be- • Minimum measuring range: 0 to ±0.3 m/s velocity (see meter
low: accuracy graph on next page for more detail)
v = Vϕ / 2 ⋅ Δt / TFluid • Maximum measuring range: 0 to ±12 m/s (±30 m/s for high
precision sensors). Final flow range determination requires
Once the raw flow velocity is determined, the fluid Reynolds application review
Number (Re) must be determined to properly correct for fully
developed flow profile. This requires the entry of the fluid’s kine-
matic viscosity (visc) as shown in the equations below, where Q
represents the final flow profile compensated volumetric flow
rate.
Re = Di ⋅ v / visc ⋅ Q = K(Re) ⋅ ( π / 4 ⋅ Di2 ) ⋅ v
v = Flow velocity
visc = μ / ρ = (dynamic viscosity / density)
K(Re) = Reynolds flow profile compensation
In wetted type ultrasonic flowmeters the meter constants are
configured prior to leaving the factory. As this is not possible with
clamp-on meters, the settings must be made by the customer at
the time of installation. These settings include pipe diameter, wall
thickness, liquid viscosity, etc.
SITRANS clamp-on flowmeters that include temperature sensing
can be configured to dynamically infer changes in fluid viscosity
for the purpose of computing the most accurate flow profile com-
pensation (KRe).

Siemens FI 01 · 2018 US Edition 3/339


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow sensor SITRANS FSS200

Typical clamp-on meter accuracy for various


pipe sizes
5
Error [%]

4
DN 400 DN 100 DN 25 DN 10
3
2
1
0 DN 1000
-1

3
-2
-3
-4
-5
0.0 1.0 2.0 3.0 4.0 5.0
Flow velocity [m/s]

• Pipe must be completely full within the sensor installation vol-


ume for accurate flow measurement
• Typical MINIMUM straight pipe requirements are: 10 Diame-
ters upstream/5 Diameters downstream. Additional straight
run is required for double out-of-plane elbows and partially
open valves.
• Sensors should be installed at least 20° off vertical for horizon-
tal pipes. This reduces the chance of beam interference from
gas buildup at the top of the pipe
• Operation inside the Reynolds transition region, between
1000 < Re < 5000 should be avoided for best accuracy
• Submersible and direct burial installations can be accommo-
dated. Consult sales representative for details
• Ultrasonic coupling compound is provided with all sensor or-
ders. Insure that a permanent coupling compound is used for
long term installations
• Refer to the "Sensor type selection guide" to insure proper
application of the equipment

3/340 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow sensor SITRANS FSS200
Sensor type selection guide

Standard sensor supported in MLFB


Application condition High precision Universal Notes
Note all that apply before making selection.
Media
General survey (clean liquids) on non-steel pipes X
3
General survey (clean liquids) on a limited range of X
steel pipes
Moderately aerated liquid or slurry, X
up to 121 °C (250 °F)
Permanent installation on steel pipe (clean liquids) X
Installation in offshore or corrosive environment X With optional stainless steel mounting
Liquid temperature greater than 120 °C (248 °F) O X High temperature metal block sensors available to
230 °C (446 °F)
Operation on single pipeline flowing multiple products X O
Pipe material
Steel X
Steel pipe with diameter/wall thickness ratio <10 O X
Non-steel pipe material (copper, ductile iron, cast O X High precision sensors can also be used on plastic
iron, etc.) and aluminum pipes in special cases
O = not suitable X = preferred choice

Definitions
Sensor chart Description
FSS200 Formerly 1011 clamp-on sensors of the 1010 systems
Standard Standard system sensor, selectable as part of a configured product
Special Sensors available for non-standard applications and pipes. Contact tech support for application use
Corrosion resistant Stainless steel metal parts on all Size C, D and E and all high temperature sensors
Aluminum Aluminum metal parts on all HP and Universal size A and B (Corrosion resistant on request for size B)
Spare Not available as part of a configured product, must be ordered separately
CE Transmitter and sensors certified for sale in the EU
Trackless mount Sensors fixed only by straps, no other mounting (spacer bar as an option) - not recommended
Tracks Permanent installation for universal size A/B, high precision size A/B and all sizes of high temperature. Tracks always come
as dual-part for either direct or reflect mounting, and always with straps.
Frames Three sizes, for permanent installation for universal size C/ D/ E, and for high precision size C/D. For universal and high pre-
cision size B available for pipes > 125 OD (Spare)
T1 Usable from -40 ... +120 °C (-40 ... +248 °F), but best for Ø temperature below 80 °C (< 176 °F), standard
T2 Usable from -40 ... +120 °C (-40 ... +248 °F), but best for Ø temperature above 80 °C (> 176 °F)
Submersible Sensors can be used submerged; adding Denso for supplemental protection is recommended

Siemens FI 01 · 2018 US Edition 3/341


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow sensor SITRANS FSS200
Sensor availability guide
Availability

best use 80 ... 120 °C (176 ... 248 °F)


best use below 80 °C (176 °F)
Corrosion restistant
3

Submersible
Spare only

Trackless
Standard

Catalog
Frames
Tracks

T1

T2
Sensor models
Universal Sensor -40 … 120 °C (-40 ... +248 °F) housing CE IP68
A1 Universal for pipe OD – 5.8 … 50.8 mm (0.23" … 2") X X X
A2 Universal for pipe OD – 12.7 … 50.8 mm (0.5" … 2") X X X X
B1 Universal for pipe OD – 12.7 … 76 mm (0.5" … 3") X X X X
B2 Universal for pipe OD – 12.7 … 76 mm (0.5" … 3") X X X X
B3 Universal for pipe OD – 19 … 127 mm (0.75" … 5") X X X X X
C1 Universal for pipe OD – 51 … 254 mm (2" … 10") X X X X X
C2 Universal for pipe OD – 51 … 254 mm (2" … 10") X X X X X
C3 Universal for pipe OD – 51 … 305 mm (2" … 12") X X X X X X
D1 Universal for pipe OD – 102 … 508 mm (4" … 20") X X X X X
D2 Universal for pipe OD – 152 … 610 mm (6" … 24") X X X X X
D3 Universal for pipe OD – 203 … 610 mm (8" … 24") X X X X X X
E1 Universal for pipe OD – 254 … 3048 mm (10" … 120") X X X X X
E2 Universal for pipe OD – 254 … 6096 mm (10" … 240") X X X X X X
E3 Universal for pipe OD – 304 … 9144 mm (12" … 360") X X X X X
High Precision Sensor -40 ... +120 °C (-40 ... +248 °F) T1 (T2) CE IP68
A1H (High Precision) for pipe WT - 0.64 ... 1.0 mm (0.025" ... 0.04") X X X X X
A2H (High Precision) for pipe WT - 1.0 ... 1.5 mm (0.04" ... 0.06") X X X X X
A3H (High Precision) for pipe WT - 1.5 ... 2.0 mm (0.06" ... 0.08") X X X X X
B1H (High Precision) for pipe WT - 2.0 ... 3.0 mm (0.08" ... 0.12") X X X X X X X
B2H (High Precision) for pipe WT - 3.0 ... 4.1 mm (0.12" ... 0.16") X X X X X X X
B3H (High Precision) for pipe WT - 2.7 ... 3.3 mm (0.106" ... 0.128") X X X X X X X
C1H (High Precision) for pipe WT - 4.1 ... 5.8 mm (0.16" ... 0.23") X X X X X X X X
C2H (High Precision) for pipe WT - 5.8 ... 8.1 mm (0.23" ... 0.32") X X X X X X X X
D1H (High Precision) for pipe WT - 8.1 ... 11.2 mm (0.32" ... 0.44") X X X X X X X X
D2H (High Precision) for pipe WT - 11.2 ... 15.7 mm (0.44" ... 0.62") X X X X X X X X
D3H (High Precision) for pipe WT - 7.4 ... 9.0 mm (0.293" ... 0.354") X X X X X X X X
D4H (High Precision) for pipe WT - 15.7 ... 31.8 mm (0.62" ... 1.25") X X X X X X X X
High Temperature Universal Sensor -40 ... +230 °C (-40 ... +446 °F)
High Temperature size 1 ... 230 °C (Ø 12.7 ... 100 mm) X X X X
High Temperature size 2 ... 230 °C (Ø 30 ... 200 mm ) X X X X
High Temperature size 3 ... 230 °C (Ø 150 ... 610 mm) X X X X
High Temperature size 4 ... 230 °C (Ø 400 ... 1200 mm) X X X X
High Temperature size 2A ... 230 °C (Ø 30 ... 200 mm) X X X
High Temperature size 3A ... 230 °C (Ø 150 ... 610 mm) X X X
High Temperature size 4A ... 230 °C (Ø 400 ... 1200 mm) X X X

3/342 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow sensor SITRANS FSS200
Sensor mounting availability guide
Sensor (Dedicated)

High Temperature
High Precision
Universal

universal
Mounting
Trackless (straps only)
Tracks universal dedicated
X
X
X
3
Tracks HP dedicated X
Frames universal dedicated X
Frames HP dedicated X
Tracks high temperature universal X
High precision mount single enclosure for one pair sensors X
High precision mount dual enclosure for one pair sensors X
Spacer Bar X X
Straps X X X
Denso X X

Siemens FI 01 · 2018 US Edition 3/343


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow transmitter SITRANS FST020

■ Overview Alarms and safety


• Advanced diagnosis and service menu enhances trouble-
shooting and meter validation
• Configurable upper and lower alarm and warning limits for all
process values
Outputs and control
• Monitoring comprised of 3 individually configurable totalizers
• Single parameter outputs that can be assigned individually to
any of the following parameters:
- Volume flow
3 - Flow velocity
- Sound velocity
- Flow direction
Channel 1 is 4 to 20 mA analog output. The current signal can
be configured for passive volume flow.
Relay output(s) can be user configured to Alarm status or warn-
ing.
Modbus RTU RS 485 comes as standard.
The SITRANS FST020 is the basic device for simple and cost-ef-
Signal input
fective clamp-on applications. As a single-path device, it is suit-
able for flow measurement on liquids that do not require tem- The signal input can be user-configured for:
perature or viscosity consideration and where highest • Totalizer reset functions
accuracies are not required.
• Forcing outputs or freezing process values
Historically, the FST020 comes from the clamp-on family of ana-
• Initiating automatic zero point adjustment
log FUS1010 transmitters. Since the revision in 2017, the up-
dated transmitter is now part of a digital platform based on the Approvals and certificates
latest developments within Digital Signal Processing (DSP) tech-
nology - engineered for high measuring performance, fast re- The SITRANS FST020 transmitter was designed to comply with
sponse to step changes in flow, high immunity against process or exceed the requirements of international standards and regu-
noise and simplicity in installation, commissioning and mainte- lations.
nance.
The FST020 transmitter delivers standard parameter measure- ■ Design
ments i.e. volume flow, flow speed or sound velocity by analog • Field clamp-on (non-intrusive)
outputs and Modbus communication. • Single path, for only one pair of sensors on one pipe
Process values • IP65 (NEMA 4X) wall mount housing, constructed of polycar-
• Volume flow bonate
• Flow velocity • Available AC or DC power, 100 to 240 V AC, 11.5 to 28.5 V DC
• Sound velocity
• Totalizer 1, 2 and 3 ■ Function
• 240 x 160 pixel graphical display with 4 key navigation and
■ Benefits backlight
Flow calculation and measurement • 6 user programmable views for individual process and diag-
nostic information
• Dedicated volume flow calculation with DSP technology
• Modbus RTU communication
• 100 Hz update rate for all primary process values
• 100 Hz update rate for all primary process values
• Maximum data age from sensor to output is 20 ms
• Independent low flow cut-off settings for volume and flow ve-
• Independent low flow cut-off settings for volume flow and ve- locity
locity
• Fully compatible with Siemens PDM version 8.2 service pack
• Zero-point adjustment on command from discrete input or 1 or higher
host system
• Bidirectional flow operation
Operation and display • Menus available in English and German
• User-configurable operation display
- Fully graphical display 240 x 160 pixel display with up to 6
programmable views
- Self-explaining alarm handling/log in clear text
- Help text for all parameters appears automatically in the con-
figuration menu
• SensorFlash technology stores production specific system
documentation and provides removable memory of all flow-
meter setups and functions
- Calibration certificates (with ordered calibration)
- Non-volatile memory backup of operational data
- Transfer of user configuration to other flowmeters
- 4GB SD card for storage and data logging
- Audit trail of all parameter changes
- Alarm logging

3/344 Siemens FI 01 · 2018 US Edition


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow transmitter SITRANS FST020

■ Technical specifications
Rangeability Accuracy For velocities above 0.3 m/s
Flow range ±12 m/s (±40 ft/s), depending on (1 ft/s), ±1.0 % of flow
pipe size higher or lower Repeatability ± 0.25 % (according to ISO 11631)
Flow direction bi-directional Zero Drift 0.1 % of rate;
Flow sensitivity 0.001 m/s (0.003 ft/s) flow rate inde- < ±0.001 m/s (±0.003 ft/s)
pendent Data refresh rate 100 Hz
Digital inputs Transmitter conditions
Totalizer Hold Optically isolated diode Operating temperature -10 … +50 °C (14 … 122 °F)
Activated On: Input voltage:
3
Storage temperature -20 … +60 °C (-4 … +140 °F)
2 ... 10 V DC
Degree of protection IP65, NEMA 4X
Totalizer Reset Optically isolated diode
Activated On: Input voltage: Design
2 ... 10 V DC
Weight 1.4 kg (3.0 lb)
Output Channel 1 Dimensions (W x H x D) 176 x 240 x 87 mm
Current 4 ... 20 mA (isolated) (6.9 x 9.5 x 3.4 inch)
Externally powered 10 ... 30 V DC Enclosure material Polycarbonate
Relay 30 V DC, 3 V AC max.
Power supply 100 ... 240 V AC @ 20 VA or
Pulse rate Optically isolated transistor 11.5 ... 28.5 V DC @ 10 W
10 mA, 30 V DC max.
Certificates and approvals
Pulse: 41.6 ms ... 5 s pulse duration
Unclassified locations
Frequency: 0 ... 12.5 kHz (50 %
duty cylce) • General Safety UL, ULc, CE

■ Dimensional drawings
175.6 (6.9) 130.6 (5.1)

227.6 (9.0)
240.2 (9.5)

80.4 (3.17)
87.2 (3.43)
(1.61)

Ø26.7
40.9

(1.05)

Sensor 38.1 Ø21.1 (0.83)


Cables (1.5)
Entry (2)
76.2 (3.0)

SITRANS FST020 IP65 (NEMA 4X), wall mount enclosure, dimensions in mm (inch)

Siemens FI 01 · 2018 US Edition 3/345


© Siemens AG 2018

Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow transmitter SITRANS FST020, wall mount housing - Ordering data
Selection and Ordering data Article No. Ord. code
Transmitter SITRANS FST020 (Basic), IP65 (NEMA 4X) 7 M E 3 5 7 0 - 777 4 0 - 0 7 7 7 777
Click on the Article No. for the online configuration in the PIA Life Cycle Portal.
Number of ultrasonic paths
Single path 1
Flowmeter functions and I/O configurations
With display, keypad, 1x 4 ... 20 mA, 1x relay, 1x pulse/frequency, 2x digital input, Modbus RTU J
Power supply
100 ... 240 V AC A
3 11.5 ... 28.5 V DC B
Sensor FSS2001)
When ordering a flow system, sensors always come automatically with suitable mounting equipment.
Smaller sensor sizes A & B come with mounting tracks, while sensor sizes C, D & E are supplied with
frames and spacer bars. Straps provided are for the indicated maximum OD listed below.Strap kits are
available to accommodate larger pipes (refer to spare part list). Refer to "Sensor Selection Charts" to find
the most suitable sensors for specific pipe sizes and wall thicknesses.
No sensor A
For the following Universal sensors, temperature range is -40 ... +121 °C (-40 ... +250 °F),
FSS200 Universal: select according to outer pipe diameter
FSS 200 Universal A2 12.7 ... 50 mm (0.5 ... 2") Track mount and straps provided up to B
75 mm (3”)
FSS 200 Universal B3 19 ... 127 mm (0.75 ... 5") Track mount and straps provided up to C
125 mm (5”)
FSS 200 Universal C3 51 ... 305 mm (2 ... 12") Mounting frame, straps and spacer bar D
provided up to 330 mm (13”)
FSS 200 Universal D3 203 ... 610 mm (8 ... 24") Mounting frame and straps and spacer bar E
provided up to 600 mm (24”)
FSS 200 Universal E2 304 ... 9144 mm (12 ... 360") Mounting frame and straps and spacer bar F
provided up to 1200 mm (48”)
For the following High Precision sensors T1, temperature range is -40 ... +120 °C (-40 ... +248 °F),
FSS200 High Precision: select according to pipe wall thickness
FSS200 HP A1H 0.6 ... 1.0 mm (0.025 ... 0.4") Track mount and straps provided up to G
75 mm (3")
FSS200 HP A2H 1.0 ... 1.5 mm (0.04 ... 0.06") Track mount and straps provided up to H
75 mm (3")
FSS200 HP A3H 1.5 ... 2.0 mm (0.06 ... 0.08") Track mount and straps provided up to J
75 mm (3")
FSS200 HP B1H 2.0 ... 3.0 mm (0.08 ... 0.12") Track mount and straps provided up to K
125 mm (5")
FSS200 HP B2H 3.0 ... 4.1 mm (0.12 ... 0.16") Track mount and straps provided up to L
125 mm (5")
FSS200 HP C1H 4.1 ... 5.8 mm (0.16 ... 0.23") Mounting frame, straps and spacer bar M
provided up to 600 mm (24")
FSS200 HP C2H 5.8 ... 8.1 mm (0.23 ... 0.32") Mounting frame, straps and spacer bar N
provided up to 600 mm (24")
FSS200 HP D1H 8.1 ... 11.2 mm (0.32 ... 0.44") Mounting frame, straps and spacer bar P
provided up to 1200 mm (48")1)
FSS200 HP D2H 11.2 ... 15.7 mm (0.44 ... 0.62") Mounting frame, straps and spacer bar Q
provided up to 1200 mm (48")1)
FSS200 HP D4H 15.7 ... 31.8 mm (0.62 ... 1.25") Mounting frame, straps and spacer bar R
provided up to 1200 mm (48")1)
For the following High Temperature sensors, temperature range is -40 ... +230 °C (-40 ... +446 °F),
FSS200 High Temperature: select according to outer diameter
FSS200 HT Size 2 30 ... 200 mm (1 ... 8") Mounting track and straps provided up to Z P1A
250 mm (10")
FSS200 HT Size 3 150 ... 610 mm (6 ... 24") Mounting track and straps provided up to Z P2A
650 mm (26")
FSS200 HT Size 4 400 ... 1200 mm (16 ... 48") Mounting track and straps provided bar Z P3A
provided up to 1250 mm (50")

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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flow transmitter SITRANS FST020, wall mount housing - Ordering data
Selection and Ordering data Article No. Ord. code
Transmitter SITRANS FST020 (Basic), IP65 (NEMA 4X) 7 M E 3 5 7 0 - 777 4 0 - 0 7 7 7 777
Sensor cable (pair - terminated)
No sensor cable A
Sensor cable, HDPE jacket, submersible, length
• 5 m (16.4 ft) P
• 10 m (32.8 ft) Q
• 20 m (65.6 ft) R

Approvals
UL, ULc, CE
1)
1
3
Supplied spacer bar supports pipes up to 1050 mm (42"). For pipes larger than 1050 mm (42") purchase also, spare part 7ME3960-0MS40 (1012BN-4)
2)
Made of stainless steel construction.

Selection and Ordering data Order code


Further designs
Please add "-Z" to Article No. and specify Order code(s).
Cable termination kit for customer supplied sensor
cable pair
Sensor cable termination for standard and plenum T01
cable
Tag and name plates
Tag plate, transmitter and sensor Y19

■ MLFB example
Application example
A basic clamp-on meter is required for a DN 150 - 168.3 x
4.5 mm (6“ schedule 40) carbon steel wastewater line. Meter
electronics are to be located in an instrumentation shed with
available AC power. 10 m (32 ft) of sensor cable is needed to
reach pipe location.
MLFB Article No.: 7ME3570-1JA40-0MQ1

Selection and Ordering data Article No. Ord. code


SITRANS FST020 (Basic) 7 M E 3 5 7 0 - 777 4 0 - 0 7 7 7 7 7 7
IP65 (NEMA 4X)
Single channel 1
Standard I/O option J
100 ... 240 V AC power option A
Sensor FSS200 HP C1H M
Sensor cable: HDPE jacket, Q
submersible, length 10 m (32 ft)
UL, ULc, CE 1

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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS220 - Accessories/Spare parts

■ Accessories/Spare parts for clamp-on ultrasonic flowmeters


Description Article No. Description Article No.
FSS200 Universal Sensors 7ME3950-... Magnetic mounting frames 7ME3960-
Selected for general purpose Magnetic mounting frames are 0MD02
measurement. designed to simplify clamp-on
Since they are selected based sensor installation on pipelines
on diameter only, a wide range 8 inches (DN 200) and larger
of pipe sizes and materials can by eliminating the need for
be covered with a minimum straps to secure them.
number of sensors. These can
also be selected for cost sav- They feature powerful mag-
ings on applications where nets to ensure quick and accu-

3 standard accuracy is sufficient.


FSS200 High Precision 7ME3950-...
rate setup.
Compatible with all C, D and E
universal and high-precision
Sensors sensors belonging to the
Selected for increased perfor- SITRANS FSS200 clamp-on
mance on steel pipes. They family. Magnetic mounting
provide the highest accuracy frames are constructed in alu-
achievable by the meters and minum for a high level of dura-
therefore should be selected bility. Ideal use on temporary
whenever higher accuracy / installations.
repeatability is required primar-
ily based on pipe wall thick- Test Block 7ME3960-...
ness. Used for checking operation of
FSS200 High Temperature 7ME3950-... a meter and sensors prior to a
Sensors field installation, or as a trou-
bleshooting tool. Selected by
Selected whenever pipe tem- sensor size, each block
perature will exceed 250 ºF accommodates 2 sensor sizes.
(120 ºC) up to a maximum of Available only for universal
450 ºF (232 ºC). They are uni- sensors.
versal type and can therefore
be used on any pipe material Straps 7ME3960-...
and are selected by pipe diam- Used to fasten sensors or
eter. Constructed in stainless mounting frames to pipe for
steel. Connection junction box dedicated meter installations.
included. Stainless steel construction for
Mounting tracks 7ME3960-... corrosion resistance.
Typically used on smaller pipes Cable Gland Kit A5E41693895
for easier and more stable
Cable gland kit for use with
mounting of dedicated univer-
SITRANS FST020 transmitters
sal style sensor size A or B;
housed in IP65 NEMA 4X wall
also available for dedicated
mount enclosures. Kit contains
high precision sensor size A or
two single port glands for
B.
power and one dual port gland
Mounting Frames 7ME3960-... for sensor cables.
These items are useful in sim- Ultrasonic Couplant 7ME3960-...
plifying sensor installation.
Fills any voids between sensor
They are strapped to the pipe
emitting surface and pipe wall
first and then the sensors are
to allow maximum energy
installed, making the installa-
transfer between sensor and
tion less cumbersome and
pipe. Several different types of
more precise. They also enable
couplants are employed as
easy repeated mounting of the
determined by the application
sensors assuring alignment to
conditions and type of installa-
the original sensor positioning.
tion (Temporary or permanent).
They may be left in place at
each measurement location Dry Couplant 7ME3960-...
where periodic flow surveys
The dry coupling pad is
are conducted to simplify sub-
intended for use in any liquid,
sequent installations and
clamp-on transit time or Dop-
ensure repeatable results.
pler applications that require a
more durable coupling material.
Installation is easy by simply
placing one strip of material
between sensor and pipe. Not
intended for clamp-on gas
where damping material is
used. The temperature range is
-34 to +200 °C (-30 to +392 °F).

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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS220 - Ordering data
Description Article No. Description Article No.
Termination Kit 7ME3960-... Sensor cable pair, 20 m A5E39669934
(Flow Sensors) Sensor cable for connection 033
Termination kit for one pair of between FSS200 sensors and
sensor cables. These can be FST020 transmitter, 20 meters
provided in cases where users in length
will be purchasing bulk cable
directly and cutting to length at Enclosure mounting kit QCB:
site, or when existing cable 1012NMB-1
length is to be altered. Mounting kit to fix enclosure on
Selected by cable type. a 2" stanchion pipe

3
FST020 Transmitter module A5E41693884
Main transmitter module for
FST020 including SD-card and
firmware load

FST020 Transmitter module A5E41693888


cover AC
Cover for FST020 Main trans-
mitter module for AC powered
units; includes label and
screws
FST020 Transmitter module A5E41693889
cover DC
Cover for FST020 Main trans-
mitter module for DC powered
units; includes label and
screws
FST020 Enclosure cover A5E38846901
Enclosure lid for FST020;
includes display module, con-
nection label and screws

FST020 Power Supply AC 7ML1830-


Power supply module for 1MD
FST020, AC power

FST020 Power Supply DC 7ML1830-


Power supply module for 1ME
FST020, DC power

SensorFlash SD-card A5E38288507


4 GB micro SD card
-40 °C ... +85 °C for FST020 or
FST030 for data storage, firm-
ware and back-up
Hardware kit A5E41944763
Various nuts, screws, and
grounding strap for FST020
transmitter

Sensor cable pair, 5 m A5E39669934


Sensor cable for connection 031
between FSS200 sensors and
FST020 transmitter, 5 meters in
length

Sensor cable pair, 10 m A5E39669934


Sensor cable for connection 032
between FSS200 sensors and
FST020 transmitter, 10 meters
in length

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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS220 - Ordering data
Selection and Ordering data Article No. Selection and Ordering data Article No.
Spare parts (FSS200 sensors) Spare parts (Miscellaneous)
SITRANS F US clamp-on 7M E 3 9 5 0 - 5 7 7 7 7 SITRANS F US clamp-on 7ME 3 9 6 0 - 7 7 7 7 7
Temperature range for all sensors is unless Click on the Article No. for the online con-
otherwise noted figuration in the PIA Life Cycle Portal.
-40 °C ... +120 °C (-40 °F ... +248 °F)
Dedicated sensor mounting hardware
Ideal operating temperatures as follows:
Sensor mounting tracks (dual part aluminum
T1: -40 ... +80 °C (-40 ... +176 °F) 0 with mounting straps) for pipes < 125 mm
(5 inch)
T2: 80 ... 121 °C (176 ... 250 °F) 2
• Tracks for Universal sensor pair size A or B 0 MA 0 0
3 Spare sensor code
(Stainless steel construction) • Tracks for High precision sensor pair size A
or B
0 MB 0 0
Liquid flow sensors for use with mounting
frames or tracks Sensor mounting frames pair with mounting
straps
FSS200 A2 universal LB0 1
• Frames for Universal sensor size B CQO:1012FN-PB
FSS200 B3 universal LC0 1 (for pipes >125 mm (5 inch))
FSS200 C3 universal LD0 0 • Frames for Universal sensor size C 0 MC 0 0
FSS200 D3 universal LE0 0 • Frames for Universal sensor size D 0 MC 0 1
FSS200 E2 universal LF00 • Frames for Universal sensor size E 0 MC 0 2
FSS200 A1H (high precision) LG0 1 • Frames for High precision sensor size B CQO:1012FNH-PB
FSS200 A2H (high precision) LH0 1 (for pipes >125 mm (5 inch)
FSS200 A3H (high precision) LJ01 • Frames for High precision sensor size C 0 MD 0 0
FSS200 B1H (high precision) GK 1 • Frames for High precision sensor size D 0 MD 0 1
FSS200 B2H (high precision) GL 1 Mounting straps for mounting frames
(slotted stainless steel)
FSS200 B3H (high precision) GT 1
• Straps for pipes from DN 50 to DN 150 0 SM 0 0
FSS200 C1H (high precision) GM 0
• Straps for pipes from DN 50 to DN 300 0 SM 1 0
FSS200 C2H (high precision) GN 0
• Straps for pipes from DN 300 to DN 600 0 SM 2 0
FSS200 D1H (high precision) GP 0
• Straps for pipes from DN 600 to DN 1200 0 SM 3 0
FSS200 D2H (high precision) GQ 0
• Straps for pipes from DN 1200 to DN 1500 0 SM 4 0
FSS200 D3H (high precision) GU 0
• Straps for pipes from DN 1500 to DN 2100 0 SM 5 0
FSS200 D4H (high precision) GR 0
• Straps for pipes from DN 2100 to DN 3000 0 SM 6 0
High temperature universal liquid sensors up
to 230 °C (446 °F) Spacer bars (for indexing sensors on pipe)
FSS200 High temp. sensor size 1 for 12.7 to LA1 3 • Spacer bar for pipes to 200 mm/8 inch 0 MS 1 0
100 mm diam. (liquid), 600 mm/24 inch (gas)
FSS200 High temp. sensor size 2 for 30 to LA2 3 • Spacer bar for pipes to 500 mm/20 inch 0 MS 2 0
200 mm diam. (liquid), DN 1200/48 inch (gas)
FSS200 High temp. sensor size 3 for 150 to LA4 3 • Spacer bar for pipes to 800 mm/32 inch 0 MS 3 0
600 diam. (liquid)
FSS200 High temp. sensor size 4 for 400 to LA7 3 • Spacer bar-extension for pipes to 0 MS 4 0
1200 diam. 1200 mm/ 48 inch (liquid)
Only use in conjunction with 7ME3960-0MS30
High precision mounting enclosures. Spacer
bar is included; straps should be ordered sep-
arately
• Stainless steel mounts for high precision size 0 WS 5 0
"C" sensor pair, single enclosure (each)
• Stainless steel mounts for high precision size 0 WS 6 0
"D/E" sensor pair, single enclosure (each)
• Stainless steel mounts for high precision size 0 WD 5 0
"C" sensor pair, dual enclosure (pair)
• Stainless steel mounts for high precision size 0 WD 6 0
"D/E" sensor pair, dual enclosure (pair)

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Flow Measurement
SITRANS F S Clamp-on
Ultrasonic flowmeter SITRANS FS220 - Ordering data
Selection and Ordering data Article No.
Spare parts (Miscellaneous)
SITRANS F US clamp-on 7ME 3 9 6 0 - 7 7 7 7 7
Stainless steel straps for weld seal enclosure
mounting (2 x required for dual enclosures)
Mounting strap for pipe diameter to 300 mm 0 SM 0 1
(13 inch)
Mounting strap for pipe diameter to 600 mm 0 SM 1 1
(24 inch)
Mounting strap for pipe diameter to 1200 mm 0 SM 2 1
(48 inch)
Mounting strap for pipe diameter to 1500 mm 0 SM 3 1
3
(60 inch)
Mounting strap for pipe diameter to 2130 mm 0 SM 4 1
(84 inch)
Mounting strap for pipe diameter to 3050 mm 0 SM 5 1
(120 inch)
Stainless mounting tracks for High temp.
991 sensors, with straps, dual part for
direct and reflect mount, incl. straps
Size 1 high temp sensor pair CQO:992MTNHMSH-1
Size 2 high temp sensor pair CQO:992MTNHMSH-2
Size 3 high temp sensor pair CQO:992MTNHMSH-3
Size 4 high temp sensor pair CQO:992MTNHMSH-4
Sensor cables FSS220 (IP65 NEMA 4X)
wall mount
Sensor cable pair, terminated, 5 m A5E39669934031
Sensor cable pair, terminated, 10 m A5E39669934032
Sensor cable pair, terminated, 20 m A5E39669934033
Dedicated cable termination kits
For externally supplied sensor cables, stan- 0CT 0 1
dard and plenum
Cable gland kit (normally supplied with A5E41693895
transmitter)
for IP65 NEMA 4X enclosures
Ultrasonic couplant
Temporary water based for portable systems: 0 UC 1 0
350 ml (12 oz): -34 ... +38 °C (-30 ... +100 °F)
Permanent synthetic polymer based: 90 ml 0 UC 2 0
(3 oz) -40 ... +190 °C (-40 ... +375 °F)
Permanent high temp fluoroether: 0 UC 3 0
-40 ... +230 °C (-40 ... +450 °F)
Permanent vulcanizing silicone rubber CQO:CC112
couplant: 90 ml (3 oz): -40 …+120 °C
(-40 …+250 °F)
Permanent high temp silicone grease: 12 ml CQO:CC117
(0.4 oz): -40 ... +230 °C (-40 ... +450 °F)
Permanent high temp silicone grease: 150 ml CQO:CC117A
(5 oz): -40 ... +230 °C (-40 ... +450 °F)
Couplant for submersible sensor applications CQO:CC120
Dry coupling pads (qty of 10): 0 UC 4 0
-34 to +200 °C (-30 to +392 °F)
Universal Sensor Test Blocks
Test block for size A and B universal sensors 0 TB1 0
Test block for size C and D universal sensors 0 TB2 0

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Flow Measurement
SITRANS F US Clamp-on
Thickness gauge

■ Overview ■ Function
The thickness gauge measurement is based on the transit time
ultrasonic wave propagation principle: a high frequency ultra-
sonic beam is transmitted into the pipe being measured through
a probe acting as a sender and receiver. When the probe sub-
sequently retrieves that same signal, an internal counter calcu-
lates the time taken for the signals to be sent and received
through the pipe. This value is used to evaluate the speed of
sound through the pipe and consequently, the thickness of the
pipe wall.

3 ■ Technical specifications
Display type 4-digit LCD
Display resolution 0.1 mm (0.004“)
Measurement units Metric and imperial
Sound velocity range 1 000 ... 9 999 m/s
(3 280 ... 32 805 ft/s)
Operating temperature -10 ... +50 °C (14 ... 122 °F)
The thickness gauge is used to measure the wall thickness of the Probe/pipe temperature 70 °C (158 °F)
pipe that a clamp-on ultrasonic flowmeter is installed on. The
Update rate 4 Hz
wall thickness value is a vital factor in the flow computation
model and a prerequisite for precise clamp-on ultrasonic flow Frequency 5 MHz
measurement. When measuring any pipe wall thickness the Power source 2 x 1.5 V AAA dry cells
thickness gauge can also be used as a stand-alone tool used to
measure the wall thickness of any metallic or non-metallic pipe Power consumption Working current is less than 3 mA
materials capable of acting as an ultrasonic wave conductor. Battery life Approx. 250 h on a set of
batteries
■ Benefits Dimensions (W x H x D) 61 x 108 x 28 mm
(2.4 x 4.3 x 1.1“)
The thickness gauge is an indispensable tool in accurate clamp-
on ultrasonic flow measurement. For a flowmeter to measure cor- Weight 150 g (5.3 oz)
rectly it needs to know the exact wall thickness of the pipe it is
measuring on. Since even the smallest miscalculation can have
a major effect on the flow reading, the pipe thickness gauge has Selection and Ordering data Article No.
to be extremely precise. This is why the standard probe operates Thickness gauge 7ME3951-0TG20
at a 5 MHz frequency making it capable of measuring pipe thick-
ness ranging from 0.1 to 200 mm (0.03“ to 7.9“) with a very high
resolution of up to 0.1 mm (0.004“).

■ Application
The thickness gauge can be used in any field application where
there is a need for flow measurement.

■ Design
The hand-held micro-processor controlled gauge is designed to
measure the thickness of various metallic or non-metallic pipe.
Such materials include steel, aluminum, titanium, plastics and
ceramics. Measurement results are shown in either inches or mil-
limeter; only a simple pre-calibration to a known thickness or
sound velocity is required. The simple-to-read 4-digit LCD dis-
play featuring a basic user friendly menu is easily navigable with
only three conveniently located push buttons. The lightweight
computing unit weighs a mere 150 g (5.3 oz) making it ideal for
quick and easy on-site pipe wall thickness measurement and
with two AAA alkaline batteries trouble-free operation is ensured
for 250 hours.

3/352 Siemens FI 01 · 2018 US Edition

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