Amphenol TV-CTV Tri-Start

38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

MIL-DTL-38999 Series III
COMBINES HIGH COUPLING DURABILITY
WITH EMI-SHIELDING AND MOISTURE &
CORROSION RESISTANCE
TV-CTV Tri-Start MIL-DTL-38999 Series III connectors have high-
density contact arrangements in a miniature circular shell. Originally
designed for the high-performance requirements of military and
commercial aircraft, these circular connectors are perfect for
applications requiring extremely reliable interconnections. TV’s are
quick-mating and environmentally-sealed.
• Space-rated Class G outgassing available in 48 hours
• Intermateable with Deutsch, ITT Cannon, Souriau and all
MIL-DTL-38999 series III connectors
• Formerly MIL-C-38999

AP P L ICA T IO NS • High-performance military aircraft • Armored personnel carriers & tanks

• Commercial airlines • Missiles
• Communications equipment • Shipboard

F EA T U RES HIGH-RELIABILITY
D38999 - TV style connectors are used in some of the most rigorous environments and must
perform flawlessly under wide temperature ranges, high vibrations and be resistant to a vast array
of contaminants. Visual confirmation of mating is provided by the plug coupling nut covering
a red band on the mating shell.
OUTSTANDING EMI-SHIELDING PROTECTION
These connectors provide excellent signal integrity due to the shielded mating system that
utilizes 360-degree shell grounding fingers, providing protection of up to 65 dB at 10 GHz.
OPERATES AT EXTREME TEMPERATURES
These connectors operate in temperatures from -85°F to +392°F (-65°C to +200°C).
HIGH-DENSITY CONNECTORS
If space is at a premium, TV connectors offer up to 128 contacts per connector. Ideally suited for the
demands of digital electronics on fly-by wire aircraft, advanced robotics, and critical industrial equipment.
SELF-LOCKING CONNECTOR SYSTEMS
Self-locking coupling nuts and self-locking endbell accessory hardware provide the best
performance for threaded connectors in high-vibration applications.
BROAD RANGE OF MILITARY AND COMMERCIAL ACCESSORIES
Many military-standard endbells to M85049 specifications and a wide array of cable
termination styles are available. Straight, 45 and 90-degree endbells come in many styles
from cost-effective standard clamp to shielded, environmentally-sealed and everything in between.
CONTACT PROTECTION
TV connectors are designed to be scoop-proof. Pin contacts are recessed to prevent contact
damage and contact shorting when connector halves are mated.
MIL-DTL-38999-APPROVED
TV’s are fully-intermatable and intermountable with all other manufacturer’s MIL-DTL-38999
series III connectors.

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers.
Specifications subject to change. 221
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

TE CH NI CA L MATERIALS AND FINISHES

SP EC IF I CA T IO NS
Shell & Plating ALUMINUM ALLOY COMPOSITE STAINLESS STEEL MARINE MATERIAL
W - Olive drab chromate over J - Olive drab K - Conductive, RB - Nickel
cadmium over electroless cadmium plate corrosion-resistant aluminum
nickel per QQ-P-416 per QQ-P-416 steel passivated bronze

DT - DurmalonTM M - Conductive S - Electrodeposited

electroless nickel plating nickel per QQ-N-290
W52 - Olive drab zinc cobalt
F - Electroless nickel QQ-N-290
Z - Black zinc nickel
ZN - Black Zinc nickel (Europe only)

Contacts Copper alloy

Plating Gold-plated, 50 microinches per MIL-G-45204 type II, grade C,
class I
Insulator Hard dielectric wafer which contains tines for high-reliability retention
of crimp contacts
Grommet & Seals Silicone-based elastomer
Grounding Springs Beryllium copper (grounded plug only)

ELECTRICAL DATA
Contact Sizes 22D, 20, 16 and 12
Operating Voltage & Test Voltage SERVICE RATING
TEST VOLTAGES N M I II
(Unmated Condition)
Sea Level 1000 1300 1800 2300
100,000 Feet 200 200 200 200

Current Rating by WIRE SIZE 22D 20 16 12 10 8

Contact Size & 28 1.5 - - - - -
Wire Accommodation 26 2.0 - - - - -
(Test Amps) 24 3.0 3.0 - - - -
22 5.0 5.0 - - - -
20 - 7.5 7.5 - - -
18 - - 10.0 - - -
16 - - 13.0 - - -
14 - - - 17.0 - -
12 - - - 23.0 - -
10 (power) - - - - 33.0 -
8 (power) - - - - - 46.0

Contact Resistance of Mated CONTACT SIZE MAXIMUM MILLIVOLT DROP

Contacts End to-End 22D 73
20 55
16 49
12 42
10 (power) 33
8 (power) 26

Insulation Resistance 5,000 megohms minimum

MECHANICAL
Operating Temperature W, W52, RB, J & ZN plating -65°C to 175°C (-85°F to 347°F)
DT, F, M, K & S plating -65°C to 200°C (-85°F to 392°F)
Sealing Against sand, dust per MIL-STD-202 & ice resistance
Wire Sealing Range

CONTACT SIZE MINIMUM INCHES MAXIMUM INCHES MINIMUM MM MAXIMUM MM

22D 0.030 0.054 0.76 1.37
20 0.040 0.083 1.02 2.11
16 0.065 0.109 1.65 2.77
12 0.097 0.142 2.46 3.61
10 0.135 0.162 3.42 4.12
10 (power) 0.135 0.162 3.42 4.12
8 (power) 0.135 0.155 3.43 3.94
8 (coax) 0.135 0.155 3.43 3.94
8 (twinax) 0.124 0.134 3.15 3.40

222 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]
 38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III
TEC HNI CA L Insulation Strip Length CONTACT SIZE STRIP LENGTH
22D .125 (3.18)
SP EC IFI CA T IO NS 20 .188 (4.77)
16 .188 (4.77)
12 .188 (4.77)
10 (power) .335 (8.51)
8 (power) .470 (11.94)

Mating Life 500 cycles minimum

Salt Spray Finish W, S, K, T, & Z: 500 hours per MIL-STD-1334A method 1001 condition C
Finish F: 48 hours per MIL-STD-1334A method 1001 condition C
Finish J & K: 2000 hours per MIL-STD-1334A method 1001 condition C
Finish W52: 48 hours
Finish RB: 500 hours
Finish DT, DZ & ZN: 500 hours
Temperature Durability Finish W: 175°C (347°F), Finish F: 200°C (392°F), mated, wired
test period 1000 hours to MIL-STD-1344 Method 1005
Finish DT, M, K & S: 200°C (392°F)
Finish J, RB, W52, DZ & ZN: 175°C (347°F)
Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per
MIL-STD-1344A Method 1016 condition A-1
Sine Vibration 60g at -55°C per MIL-DTL-38999K 4.5.22.2.1
Random Vibration 49.5 grms at ambient temperatures
Shock 300 grms
EMI-Shielding 100 MHz to 10 GHz - minimum attenuation of 50dB
Effectiveness
Contact Type Crimp, fibre optic, coax, twinax, or printed circuit
Number of Circuits 2 to 128
Contact Insertion Rear-insertion/rear-extraction with simple plastic or high-quality metal hand tools
Contact Retention Per MIL-DTL-38999K tested to MIL-STD-1344A method 2007
CONTACT AXIAL LOAD NEWTONS ±10% AXIAL LOAD POUNDS ±10%
22D 44 10
20 67 15
16 111 25
12 111 25
10 111 25
8 111 25

Polarization Five keyways with optional master keyway rotations

(Note: insert and main keyways remain fixed)
Approvals MIL-DTL-38999

All dimensions in inches (millimeters in parenthesis)

CR OS S- SE CT ION

Scoop-Proof Design Spring Fingers Plug Barrel

Pin contacts are recessed to protect from (EMI/RFI)
shortening and damage when mating.
Socket Contact
Triple Lead Thread
Peripheral
Sealing Gasket
Coupling Nut

Pin Contact
Rigid Hard
Stainless Steel Dielectric Insulator
Silicone Wire Sealing Grommet Contact Shroud

Lead-in Chamber
Guides contacts together when mating.
Interfacial Seal
Receptacle Shell Five Keys and Keyway
Multiple-Tine Retaining Clip One Major/Four Minor assure proper alignment of connector
Assures positive retention with inwardly-deflecting halves before contact engagement.
tines that lock securely behind contact shoulder.

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 223
Specifications subject to change.
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

C RE ATE Y OU R PAR T NU MB ER - MI LITARY

1 2 3 4 5 6
D38999/20 F A35 P N -LC
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER

(military part number example)

STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE

Mates with
RECEPTACLES PLUGS

D38999/20 D38999/24 D38999/26

Straight Cable Plug
Wall Mount Receptacle Jam Nut Receptacle

Lanyard Release
Plug
Contact us for more details.

HERMETICS
Please contact us
D38999/21 - Box Mount
D38999/23 - Jam Nut
D38999/25 - Solder Mount
D38999/27 - Weld Mount

Available with PC pins. Contact us for details.

STEP 2: S EL E CT C LA SS

F = Electroless Nickel (Aluminum) CONTACT US FOR DETAILS

K = Stainless Steel - Firewall - 45dB
G = Space Grade, Outgassed
W = Olive Drab Chromate over Cadmium (Aluminum)
L = Corrosion-Resistant Steel/Electrodeposited Nickel
S = Stainless Steel/Electroless Nickel -65dB
Y = Hermetic Stainless Steel
J = Composite (Olive Drab Chromate over Cadmium)
N = Hermetic Stainless Steel/Electrodeposited Nickel
M = Composite (Electroless Nickel)
Z = Black Zinc Nickel
T = Nickel - PTFE (Aluminum) DurmalonTM

NOTE: Part numbers will be prefixed with the United States Government Certification Marks “J” or “JAN”. The Certification
and Registration 504,860 for “JAN” and 1,586,261 for the “J” Certification marks. EXAMPLE: JD38999/20FA35PN

224 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]
 38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III
C RE ATE Y OU R PAR T NU MB ER - MI LITARY

STEP 3: S ELE CT L AY OUT STEP 4: SELECT CONTACT

For listing by # of contacts,a see pages 228-231.

Military Contacts Available

D38999 Service Total in Hermetic P = Pin
Layout Rating Number 22D 20 16 12 10 8 Pin Layouts S = Socket
A35 M 6 6 P H = 1500-Mating Cycle Pins (Composite type only)
A98 I 3 3 P J = 1500-Mating Cycle Socket (Composite type only)
B2 I 2 2 A = Less Pin Contacts*
B5 I 5 5 P B = Less Socket Contacts*
B35 M 13 13 P * Use only for special contact types (PC Pin, Thermocouple, Fiberoptic).
B98 I 6 6 P
B99 I 7 7 STEP 5: S EL ECT PO L AR IZAT ION
C4 I 4 4 P
C8 I 8 8 P
C35 M 22 22 P
C98 I 10 10 P N = Normal Standard Receptacle Plug
A = Highly-Popular
D5 II 5 5 P
B = Limited Availability
D15 I 15 14 1 P
C = Check for Availability
D18 I 18 18 P D = Check for Availability
D19 I 19 19 P
D35 M 37 37 P
SHELL MINOR KEY LOCATION
D97 I 12 8 4 P SIZE ARº & APº BRº & BPº CRº & CPº DRº & DPº
E2 M 39 38 1QQ A N 105 140 215 265
E6 I 6 6 P A 102 132 248 320
B 80 118 230 312
E8 II 8 8 P C 35 140 205 275
E26 I 26 26 P D 64 155 234 304
E 91 131 197 240
E35 M 55 55 P
B N 95 141 208 236
E99 I 23 21 2 C A 113 156 182 292
F11 II 11 11 P D B 90 145 195 252
C 53 156 220 255
F18 M 18 14 4QQ D 119 146 176 298
F28 I 28 26 2 E 51 141 184 242
F32 I 32 32 P E N 80 142 196 293
F A 135 170 200 310
F35 M 66 66 P B 49 169 200 244
G11 I 11 11 C 66 140 200 257
D 62 145 180 280
G16 II 16 16 P
E 79 153 197 272
G35 M 79 79 P G N 80 142 196 293
G39 I 39 37 2 P H A 135 170 200 310
B 49 169 200 244
G41 I 41 41 P J C 66 140 200 257
G75 M 4 4Q (See Note) D 62 145 180 280
H21 II 21 21 P E 79 153 197 272
H35 M 100 100 P
H53 I 53 53 P STEP 6: MODIFIER
H55 I 55 55 P
J4 I 56 48 8 P
J7 TWINAX 99 97 2QQ
J8 TWINAX 8 8QQ Omit for standard contacts
J11 N 11 2 9 LC = For use with standard contacts but supplied without
J19 I 19 19 P contacts, seal plugs or tools. (P.O. must state Less Contacts.) LC
is not marked on parts.
J20 N 30 10 13 4u 3QQ
J24 I 24 12 12 P
UNIVERSAL MOD (KITTED NOT MARKED ON PART)
J29 I 29 29 U = Universal endbell for heat shrink tube or boots
J35 M 128 128 P US = Universal endbell with shielding spring
J37 I 37 37 UT = Universal endbell with shielding tape
J43 I 43 23 20 UW = Universal endbell with shielding tape and spring
J46 I 46 40 4 2Q SB or HSB = Heavy-duty heat shrink boot
J61 I 61 61 P
CG = Cord Grip Adapter
J90 I 46 40 4 2QQ

P - Pin inserts only (Contact us for socket availability) CA = Flexible Conduit Adapter
Note: MS connector G75 is supplied with size 8 twinax.
Propriety connector 21-75 is supplied with size 8 coax.
Coaxial type contacts are only rated for 175°C (347°F).
QCoax QQTwinax
uJ20 is supplied with 2-#12 coax and 2-#12 shielded contacts
Contact us for more information.

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 225
Specifications subject to change.
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

CR E ATE YOU R PAR T NU MB ER - C OMM ERC I AL

1 2 3 4 5 6
TVP00 RW- 9-35 P - -LC
SHELL STYLE FINISH LAYOUT CONTACT POLARIZATION MODIFIER

(example)

STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE

Mates with
RECEPTACLES PLUGS
NOTE: To be used with Service Classes RF, RK & RS
only for 200°C. TVS/CTVS TVPS/CTVPS

TVP00/TVPS00 TV01/TVS01 TV06/TVS06 TVS06RB_W88

CTVP00/ CTV01/CTVS01 CTV06/CTVS06 Straight Cable Plug
Heavy Duty Coupling Nut
CTVPS00 In-Line Receptacle Straight Cable Plug
Wall Mount Receptacle
TV09/TVS09
Flange Mounting Plug
Please contact us for details

NOTE: For high-vibration and harsh-environment

applications. Please contact us. (TV26/HTV26)

TVP02/TVPS02 TV07/TVS07
CTVP02/ CTV07/CTVS07
CTVPS02 Jam Nut Receptacle
Box Mount Receptacle

STEP 2: S EL EC T CL AS S

RB = Marine Nickel Aluminum Bronze RGQB = Same as RQB, Ground Plane

RF = Electroless Nickel (Aluminum) RQF = Same as RF, except with Quadrax Contacts
RK = Stainless Steel - Firewall - 45dB RGQF = Same as RQF, except with Quadrax Contacts
RW = Olive Drab Chromate over Cadmium (Aluminum) RQK = Stainless Steel, with Quadrax Contacts
RS = Stainless Steel/Electroless Nickel - 65dB RGQK = Same as RQK, Ground Plane
DZ = Black Zinc Nickel (ROHS-US) QDT = DurmalonTM (RoHS), with Quadrax Contacts
DT = DurmalonTM (ROHS) Contact us for details GQDT = Same as QDT, Ground Plane
ZN = Black Zinc Nickel (ROHS-EU) RQZ = Same as ZN, except with Quadrax Contacts
Y = Hermetic Stainless Steel RGQZ = Same as RQZ, Ground plane
YN = Hermetic Stainless Steel/Electroless Nickel RQW = Same as RW, except with Quadrax Contacts
RGF = Electroless Nickel Plated Ground Plane Aluminum, 200ºC RGQW = Same as RGW, except with Quadrax Contacts
RGW = Olive Drab Cadmium Plated Ground Plane Aluminum, 175ºC RX = Alternate Finish, requires special variation suffix
RQB = Marine Nickel Aluminum Bronze, with Quadrax Contact
CONTACT US FOR DETAILS
# Not Firewall Capable

HERMETICS
Please contact us
TVPS02 - Box Mount TVS07 - Jam Nut
TVSIY - Solder Mount TVSHIY - Weld Mount Available with PC pins. Contact us for details.

226 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]
 38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III
CR E ATE YOUR PA R T NUM BE R - C OM M ERC IA L

STEP 3: S ELE CT L AYO UT STEP 4: SELECT CONTACT

For listing by # of contacts, a see pages 228-231.
Commercial Contacts Available
TV/CTV
Service
Total in Hermetic P = Pin
Rating
Layout Number 22D 20 16 12 10 8 Pin Layouts S = Socket
9-5QG Grounded 1 1QQ H = 1500-Mating Cycle Pins (Composite type only)
9-35 M 6 6 P
J = 1500-Mating Cycle Socket (Composite type only)
9-94l M 2 2
9-98 I 3 3 P A = Less Pin Contacts*
11-01 Twinax 1 1QQ B = Less Socket Contacts*
11-2lG I 2 2
11-4l 4 4
* Use only for special contact types (PC pin, thermocouple, fibre optic).
11-5 I 5 5 P
11-35 M 13 13 P
11-54l II 4 4 STEP 5: S EL ECT PO L AR IZAT ION
11-98 I 6 6 P
11-99 I 7 7
13-4G I 4 4 P
13-8 I 8 8 P (omit for normal)
13-13 I,Fibre Optic 4 2 2 A = Highly-Popular Receptacle Plug
13-35 M 22 22 P B = Limited Availability
13-98 I 10 10 P
15-4l I 4 4 C = Check for Availability
15-5G II 5 5 P D = Check for Availability
15-15 I 15 14 1 P E = Check for Availability
15-18 I 18 18 P
15-19 I 19 19 P SHELL MINOR KEY LOCATION
15-35 M 37 37 P SIZE ARº & APº BRº & BPº CRº & CPº DRº & DPº
15-97 I 12 8 4 P 9 N 105 140 215 265
17-2l M 39 38 1QQ A 102 132 248 320
17-6 I 6 6 P B 80 118 230 312
17-8G II 8 8 P C 35 140 205 275
17-20 M 20 16 4 D 64 155 234 304
17-22lQ Coax 4 2Q 2Q E 91 131 197 240
17-26 I 26 26 P 11 N 95 141 208 236
17-35 M 55 55 P 13 A 113 156 182 292
17-52Q M 2 2QQ 15 B 90 145 195 252
17-60Q I/Coax 10 8 2Q C 53 156 220 255
17-99 I 23 21 2 D 119 146 176 298
19-ADQ I/Twinax 17 16 1QQ E 51 141 184 242
19-11G II 11 11 P 17 N 80 142 196 293
19-17 M 17 10 1 4 2QQ 19 A 135 170 200 310
19-18lQ M 18 14 4QQ B 49 169 200 244
19-28 I 28 26 2 C 66 140 200 257
19-31lQ M 15 12 1 2 D 62 145 180 280
19-32 I 32 32 P E 79 153 197 272
19-35 M 66 66 P 21 N 80 142 196 293
21-11G I 11 11 23 A 135 170 200 310
21-16G II 16 16 P 25 B 49 169 200 244
21-29 I 27 19 4 4 C 66 140 200 257
21-35 M 79 79 P D 62 145 180 280
21-39 I 39 37 2 P E 79 153 197 272
21-41 I 41 41 P
21-48 4 4QQQ
21-75QG M 4 4Q (See Note) STEP 6: MODIFIER
21-79Q II 19 17 2Q
23-6QG M 6 6QQ
23-14l I 14 14
23-21G II 21 21 P
23-35 M 100 100 P a See page 225 for more Modifiers.
23-53 I 53 53 P Omit for standard contacts
23-54l M 53 40 9 4 LC = For use with standard contacts but supplied without
23-55l I 55 55 P
contacts, seal plugs or tools. (P.O. must state Less Contacts.) LC
25-4 I 56 48 8 P
25-7lQ Twinax 99 97 2QQ is not marked on parts.
25-8lQG Twinax 8 8QQ W52 = Olive Drab Zinc Cobalt
25-11l N 11 2 9 W88 = Heavy-Duty Plug (RB Only)
25-17l M 42 36 6QQ
25-19G I 19 19 P
25-20lQ N 30 10 13 4u 3QQ
25-24G I 24 12 12 P
25-26l I 25 16 5 4Q l Not tooled for 02-R Q = Available in Quadrax Layouts
25-29G I 29 29 u 25-20 is supplied with 2-#12 coax and 2-#12 shielded contacts
25-35 M 128 128 P Q Coax QQ Twinax QQQ Power (EU version) available. Contact
25-37lG I 37 37 us for more information.
25-41 I 41 22 3 11 2Q 3QQ
25-43l I 43 23 20
G = Groundplane option available. 9-5 is exclusively groundplane.
25-46lQ I 46 40 4 2Q Note: Propriety connector 21-75 is supplied with size 8 coax.
25-61 I 61 61 P
25-62lQ I 12 8 4
Coaxial type contacts are only rated for 175°C (347°F).
25-90l I 46 40 4 2QQ
25-F4l M/I 66 49 13 4

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 227
Specifications subject to change.
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

LAYOUT BY N UM BE R O F CONTACT S

View of Mating-Face of Pin Insert

CONTACTS 1 2 3 4

D38999 LAYOUT - - - B2 - A98 - - C4

TV/CTV LAYOUT 9-5Q 11-01 9-94• 11-2• 17-52Q 9-98 11-4• 11-54 13-4
# OF CONTACTS 1-#8 1-#8QQ 2-#20 2-#16 2-#8QQ 3-#20 4-#20 4-#22D 4-#16
SERVICE RATING M TWINAX M I M I I II I

CONTACTS 4

D38999 LAYOUT - - - - G75

TV/CTV LAYOUT 13-13 15-4• 17-22•Q 21-48 21-75Q
# OF CONTACTS 2-#16, 2-#12 4-#12 2-#12Q, 2-#8Q 4-#8QQQ 4-#8Q or QQ
SERVICE RATING I, I COAX - M
FIBER OPTIC

CONTACTS 5 6

D38999 LAYOUT B5 D5 A35 B98 E6 -

TV/CTV LAYOUT 15-5 9-35 11-98 17-6 23-6Q
11-5• 6-#8QQ
# OF CONTACTS 5-#20 5-#16 6-#22D 6-#20 6-#12
SERVICE RATING II M I I M
I

CONTACTS 7 8 10

D38999 LAYOUT B99 C8 E8 J8 C98 -

TV/CTV LAYOUT 11-99 13-8 17-8 25-8•Q 13-98 17-60Q
# OF CONTACTS 7-#20 8-#20 8-#16 8-#8QQ 10-#20 8-#22D, 2-#8Q
SERVICE RATING I I II TWINAX I I/COAX

Q Coax QQ Twinax QQQ Power (EU version) available • Not Tooled for 02-R Q Quadrax Contact us for more information.

228 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]
 38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III
LAYOUT BY N UM BE R O F CONTACT S

View of Mating-Face of Pin Insert

CONTACTS 11 12

D38999 LAYOUT F11 G11 J11 D97 -

TV/CTV LAYOUT 19-11 21-11 25-11• 15-97 25-62Q
# OF CONTACTS 11-#16 11-#12 2-#20, 9-#10 8-#20, 4-#16 8-#16, 4-#8QQ
SERVICE RATING II I N I I

CONTACTS 13 14 15 16

D38999 LAYOUT B35 - D15 - G16

TV/CTV LAYOUT 11-35 23-14• 15-15 19-31•Q 21-16
# OF CONTACTS 13-#22D 14-#12 14-#20,1-#16 12-#22D, 1-#12, 2-#8Q 16-#16
SERVICE RATING M I I M II

CONTACTS 17 18

D38999 LAYOUT - - D18 F18

TV/CTV LAYOUT 19-ADQ 19-17 15-18 19-18•Q
# OF CONTACTS 16-#20, 1#8QQ 10-#22D,1-#20, 4-#16, 2-#8QQ 18-#20 14-#22D, 4-#8QQ
SERVICE RATING I/TWINAX M I M

CONTACTS 19 20

D38999 LAYOUT D19 - J19 -

TV/CTV LAYOUT 15-19• 21-79Q 25-19 17-20
# OF CONTACTS 19-#20 17-#22D, 2-#8Q 19-#12 16-#22D, 4-#12
SERVICE RATING I II I M

Q Coax QQ Twinax QQQ Power • Not Tooled for 02-R Q Quadrax Contact us for more information.

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 229
Specifications subject to change.
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

LAYOUT BY N UM BE R O F CONTACT S

View of Mating-Face of Pin Insert

CONTACTS 21 22 23 24

D38999 LAYOUT H21 C35 E99 J24

TV/CTV LAYOUT 23-21 13-35 17-99 25-24
# OF CONTACTS 21-#16 22-#22D 21-#20, 2-#16 12-#16, 12-#12
SERVICE RATING II M I I

CONTACTS 25 26 27 28

F28
D38999 LAYOUT - E26 -
19-28
TV/CTV LAYOUT 25-26•Q 17-26 21-29 26-#20, 2-#16
# OF CONTACTS 16-#20, 5-#12, 4-#8Q 26-#20 19-#20, 4-#16, 4-#12 I
SERVICE RATING I I I

CONTACTS 29 30 32 37

D38999 LAYOUT J29 J20 F32 J37

TV/CTV LAYOUT 25-29 25-20•Q 19-32 25-37•
# OF CONTACTS 29-#16 10-#20, 13-#16, 4-#12 u, 3-#8QQ 32-#20 37-#16
SERVICE RATING I N I I

CONTACTS 37 39 41

31 21

D35 E2
D38999 LAYOUT G39 G41 -
15-35 17-2
TV/CTV LAYOUT 37-#22D 21-39 21-41 25-41
# OF CONTACTS 38-#22D, 1-#8 QQ 37-#20;2-#16 41-#20 22-#22D, 3-#20, 11-#16, 2-#12Q, 3-#8QQ
M
SERVICE RATING M I I I

Q Coax QQ Twinax QQQ Power • Not Tooled for 02-R Q Quadrax Contact us for more information. u 25-20 is supplied with 2-#12 coax and 2-#12 shielded contacts

230 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]
 38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III
LAYOUT BY N UM BE R O F CONTACT S

View of Mating-Face of Pin Insert

CONTACTS 42 43 46

D38999 LAYOUT - J43 J46 J90

TV/CTV LAYOUT 25-17• 25-43• 25-46•Q 25-90
# OF CONTACTS 36-#22D, 6-#8QQ 23-#20, 20-#16 40-#20, 4-#16, 2-#8Q 40-#20, 4-#16, 2-#8QQ
SERVICE RATING M I I I

CONTACTS 53 55

D38999 LAYOUT H53 - E35 H55

TV/CTV LAYOUT 23-53 23-54• 17-35 23-55•
# OF CONTACTS 53-#20 40-#22D, 9-#16, 4-#12 55-#22D 55-#20
SERVICE RATING I M M I

CONTACTS 56 61 66

D38999 LAYOUT J4 J61 F35 -

TV/CTV LAYOUT 25-4 25-61 19-35 25-F4•
# OF CONTACTS 48-#20, 8-#16 61-#20 66-#22D 49-#22D, 13-#16, 4-#12
SERVICE RATING I I M M/I

CONTACTS 79 99 100 128

D38999 LAYOUT G35 J7 H35 J35

TV/CTV LAYOUT 21-35 25-7•Q 23-35 25-35
# OF CONTACTS 79-#22D 97-#22D, 2-#8QQ 100-#22D 128-#22D
SERVICE RATING M TWINAX M M

Q Coax QQ Twinax QQQ Power • Not Tooled for 02-R Q Quadrax Contact us for more information.

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 231
Specifications subject to change.
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

C ONTA CT S
PINS

Insert head first.

Trim excess.
COLOR BANDS WIRE RANGE
CONTACT WIRE SIZE PIN CONTACT WIRE STRIP WIRE HOLE
COLOR
SIZE AWG PART NUMBER 1 2 3 LENGTHS MIN. MAX. FILLER

M39029/58-360 Orange Blue Black

22D 22,24,26 & 28 .125 (3.18) .030 (0.76) .054 (1.37) MS27488-22-2 Black
M39029/107-620# Blue Red Black

M39029/58-363 Orange Blue Orange Red

20 20,22 & 24 .188 (4.77) .040 (1.02) .083 (2.11) MS27488-20-2
M39029/107-621# Blue Red Brown
M39029/58-364 Orange Blue Yellow Green
16 16,18 & 20 .188 (4.77) .065 (1.65) .109 (2.77) MS27488-16-2
M39029/107-621# Blue Red Brown

M39029/58-365 Orange Blue Green Yellow

12 12 & 14 .188 (4.77) .097 (2.46) .142 (3.61) MS27488-12-2
M39029/107-623# Blue Red Orange
10 10 & 12 M39029/58-528 Green Red Gray .335 (8.51) .135 (3.42) .162 (4.12) M85049/81-10 Green
Coax⁕
8 RG180B/U M39029/60-367 Orange Blue Violet Detailed .135 (3.42) .162 (4.12) MS27488-8-3 Red
RG195A/U instructions
included with
Twinax⁕⁕ Red
8 M39029/90-529 Green Red White contacts .124 (3.15) .134 (3.40) MS27488-8-3
M17/M176-0002
8 Power 8 10-497448-075 - - - .470 (11.94) .135 (3.42) .162 (4.12) MS27488-8-3 Red
8 Power 10 10-497448-095 - - - .470 (11.94) .135 (3.42) .162 (4.12) MS27488-8-3 Red
8 (Power-EU) 8 900-197 - - - .393 (10.0) .135 (3.42) .162 (4.12) MS27488-8-3 Red

#1500 Mating Cycle Contacts ⁕Coax ⁕⁕Twinax call for details. For fibre optic contacts, please contact us.

SOCKETS

Insert head first.

Trim excess.

SOCKET COLOR BANDS WIRE RANGE

CONTACT WIRE SIZE WIRE STRIP WIRE HOLE
CONTACT COLOR
SIZE AWG 1 2 3 LENGTHS MIN. MAX. FILLER
PART NUMBER
M39029/56-348 Orange Yellow Gray Black
22D 22,24,26 & 28 .125 (3.18) .030 (0.76) .054 (1.37) MS27488-22-2
M39029/106-614# Blue Brown Yellow

M39029/56-351 Orange Green Brown Red

20 20, 22 & 24 .188 (4.77) .040 (1.02) .083 (2.11) MS27488-20-2
M39029/106-615# Blue Brown Green
M39029/56-352 Orange Green Red Green
16 16,18 & 20 .188 (4.77) .065 (1.65) .109 (2.77) MS27488-16-2
M39029/106-616# Blue Brown Blue

M39029/56-353 Orange Green Orange Yellow

12 12 & 14 .188 (4.77) .097 (2.46) .142 (3.61) MS27488-12-2
M39029/106-617# Blue Brown Violet
10 10 & 12 M39029/56-527 Green Red Violet .355 (8.51) .135 (3.42) .162 (4.12) M85049/81-10 Green
Coax⁕ Red
8 RG180B/U M39029/59-366 Orange Blue Blue Detailed .135 (3.42) .162 (4.12) MS27488-8-3
RG195A/U instructions
included with
Twinax⁕⁕
8 M39029/91-530 Green Orange Black contacts .124 (3.15) .134 (3.40) MS27488-8-3 Red
M17/M176-0002
8 Power 8 10-497446-075 - - - .470 (11.94) .135 (3.42) .162 (4.12) MS27488-8-3 Red
8 Power 10 10-497446-095 - - - .470 (11.94) .135 (3.42) .162 (4.12) MS27488-8-3 Red
8 (Power-EU) 8 900-217 - - - .393 (10.0) .135 (3.42) .162 (4.12) MS27488-8-3 Red

#1500 Mating Cycle Contacts ⁕Coax ⁕⁕Twinax call for details. For Fiber Optic Contacts, please call.
All dimensions in inches (millimeters in parenthesis)

232 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]
 38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III
C ONTA CT TO OL S
PINS

PLASTIC COLOR BAND

POWER- USE METAL
CONTACT HAND-CRIMP TURRET INSERTION/ INSERTION EXTRACTION METAL INSERTION COLOR
CRIMP LOCATOR EXTRACTION
SIZE TOOL HEADS EXRTACTION TIP COLOR TIP COLOR TOOL BAND 1 2
TOOL COLOR TOOL
TOOL

22D M22520/2-01 WA22 M22520/2-09 - M81969/14-01 Green White MS27495A22M Black MS27495R22M Black White

20 M22520/1-01 WA27F M22520/1-04 Red M81969/14-10 Red Orange MS27495A20 Red MS27495R20 Red White

16 M22520/1-01 WA27F M22520/1-04 Blue M81969/14-03 Blue White MS27495A16 Blue MS27495R16 Blue White

12 M22520/1-01 WA27F M22520/1-04 Yellow M81969/14-04 Yellow White DAK95-12B - DRK95-12B - -

TP-201423
10 - - - M81969/14-05 Gray White M81969/8-11 Green M81969/8-12 Green White
or 1716P-1
8 M22520/2-01 WA22 M22520/2-31 (inner)
M81969/14-12 Green - - DRK264-8 - -
Coax M22520/5-01 HX23 M22520/5-05 (outer)

8 M22520/2-01 WA22 K709 (inner)

M81969/14-12 Green M81969/46-06 Red M81969/46-12 - -
Twinax M22520/5-01 HX23 Y631 (outer)
8 8 AWG 414DA-8N (Die) M81969/14-12
Power - 400B-1 - - Green - - DRK264-8 - -
4691 (positioner) (extraction only)
8 10 AWG 414DA-10N (Die) M81969/14-12
M3SP-6 400B-1 - - Green - - DRK264-8 - -
Power 4691 (positioner) (extraction only)
8 (Power- M81969/14-12
809-872 - 809-873 (Die Set) - - Green - - DRK264-8 - -
EU) (extraction only)

Contact us for more tool accessories.

SOCKETS

PLASTIC COLOR BAND

POWER- USE METAL
CONTACT HAND-CRIMP TURRET INSERTION/ INSERTION EXTRACTION METAL INSERTION COLOR
CRIMP LOCATOR EXTRACTION
SIZE TOOL HEADS EXRTACTION TIP COLOR TIP COLOR TOOL BAND 1 2
TOOL COLOR TOOL
TOOL

22D M22520/2-01 WA22 M22520/2-07 - M81969/14-01 Green White MS27495A22M Black MS27495R22M Black White

20 M22520/1-01 WA27F M22520/1-04 Red M81969/14-10 Red Orange MS27495A20 Red MS27495R20 Red White

16 M22520/1-01 WA27F M22520/1-04 Blue M81969/14-03 Blue White MS27495A16 Blue MS27495R16 Blue White

12 M22520/1-01 WA27F M22520/1-04 Yellow M81969/14-04 Yellow White DAK95-12B - DRK95-12B - -

TP-201423
10 - - - M81969/14-05 Gray White M81969/8-11 Green M81969/8-12 Green White
or 1716P-1

8 M22520/2-01 WA22 M22520/2-31 (inner)

M81969/14-12 Green - - DRK264-8 - -
Coax M22520/5-01 HX23 M22520/5-05 (outer)

8 M22520/2-01 WA22 K709 (inner)

M81969/14-12 Green M81969/46-06 Red M81969/46-12 - -
Twinax M22520/5-01 HX23 Y631 (outer)
8 8 AWG 414DA-8N (Die) M81969/14-12
Power - 400B-1 - - Green - - DRK264-8 - -
4691 (positioner) (extraction only)
8 10 AWG 414DA-10N (Die) M81969/14-12
M3SP-6 400B-1 - - Green - - DRK264-8 - -
Power 4691 (positioner) (extraction only)
8 (Power- M81969/14-12
809-872 - 809-873 (Die Set) - - Green - - DRK264-8 - -
EU) (extraction only)

Contact us for more tool accessories.

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 233
Specifications subject to change.
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

C ONTA CT S

COAX CONTACTS
COAX PIN COAX SOCKET CRIMPING TOOLS

M22520/5-01 Crimp Dies

COAX CABLE CONTACT PART NUMBER CRIMPING TOOLS

CONTACT SIZE TYPE
PIN SOCKET INNER CONTACT CRIMP FERRULE

RG-178B/U, 21-033122-564 21-033123-564 M22520/2-01 w/

RG-196A/U (M39029/76-425) (M39029/77-429) Positioner M22520/4-01 w/
16 M22522/2-35 or Positioner
w/ Daniels M22520/4-02
RG-174A/U, 21-033122-563 21-033123-563 Positioner K532
RG-188A/U, (M39029/76-424) (M39029/77-428)
RG-161/U,
RG-187A/U,
RG-316/U, 21-033122-546 21-033123-546 M22520/2-01 w/ M22520/31-01 w/
RG-179B/U (M39029/28-211) (M39029/75-416) Positioner Positioner
12 M22520/2-34 or M22520/31-02
w/ Daniels or Daniels GS-200 Tool
RG-180B/U, 21-033122-541 21-033123-541 Positioner K323 w/ Positioner G2P330
RG-195A/U (M39029/28-409) (M39029/75-417)

RG-187A/U, M22520/5-01 w/ die set

RG-179B/U, M22520/5-03 (A)
RG-174A/U, 21-033102-023 21-033101-023 or M22520/5-08 (A)
RG-188A/U, M22520/5-35 (B) or
RG-316/U, M22520/10-01 w/ die set
RG-161/U M22520/10-05 (A)

RG-142B/U, 21-033102-024 21-033101-024 M22520/2-01 w/ M22520/5-01 w/ die set

RG-223/U Positioner M22520/5-05 (A) or
8 M22520/2-31 or Solder M22520/5-19 (B) or
RG-180B/U, 21-033102-021 21-033101-021 M22520/10-01 w/ die set
RG-195A/U (M39029/60-367) (M39029/59-366) M22520/10-07 (A)

M22520/5-01 w/ die set

M22520/5-05 (B) or
M22520/5-41 (B) or
M22520/10-01 w/ die set
M22520/10-07 (B)

RG-400 21-033102-027 21-033101-027 M22520/2-01 w/ M22520/5-01 w/ die set

Positioner M22520/5-45 (A)
M22520/2-10

RG-58 21-033102-029 21-033101-029 Solder M22520/5-01 w/ die set

(M17/155-00001) M22520/5-05 (B)

PRINTED CIRCUIT BOARD CONTACTS - PIN

CONTACT STICKOUT MAX./MIN.
PCB TAIL D38999/20 D38999/26 D38999/24
PIN SIZE DIAMETER TVP00 TVP02 TV06 TV07
CONTACTS +/- .001 METAL COMPOSITE
10-407552-015 22D 0.019 .335 /.280 .555 / .500 .360 / .305 .329 / .279 .286 / .236
10-407552-055 22D 0.019 .224 / .169 .444 / .389 .249 / .194 .218 / .168 .175 / .125
10-407552-085 22D 0.019 .060 / .010 .280 / .230 .085 / .035 .054 / .009 .011 / NS
10-407552-115 22D 0.019 .002 / NS .222 / NS .023 / NS NS NS
10-497640-015 20 0.019 .348 / .298 .568 / .518 .373 / .323 .342 / .297 .299 / .254
10-497640-025 20 0.019 .213 / .163 .433 / .383 .238 / .188 .207 / .162 .164 / .119
10-497640-045 20 0.019 NS NS NS NS NS
10-497596-015 20 0.025 .058 / .012 .278 / .232 .083 / .037 .052 / .011 .009 / .044
10-497596-025 20 0.025 .148 / .102 .368 / .322 .173 / .127 .142 / .101 .099 / .058
10-497596-035 20 0.025 .229 / .183 .449 / .403 .254 /.208 .223 / .182 .180 / .058
10-497596-055 20 0.025 .346 / .300 .566 / .520 .371 / .325 .340 / .299 .297 / .256
10-497695-015 16 0.040 .255 / .205 .475 / .425 .280 / .230 .249 / .204 .206 / .161
10-497630-035 16 0.062 .060 / .010 .280 / .230 .085 / .035 .054 / .009 .011 / NS
10-497630-055 16 0.062 .228 / .178 .460 / .375 .253 / .203 .244 / .177 .201 / .190
10-597502-015 12 0.081 .228 / .178 .448 / .398 .252 / .203 .222 / .177 .179 / .134

= Standard PC tail used All dimensions in inches (millimeters in parenthesis)

234 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]
 38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III
C ONTA CT S

INSERTION/EXTRACTION TOOLS WIRE STRIP LENGTH WIRE SEALING RANGE

INSTALLATION TOOLS WIRE SEALING RANGE

WIRE STRIP LENGTHS
INSERTION REMOVAL MIN. MAX.

M81969/8-07 or M81969/14-03 M81969/8-08 or M81969/14-03 Contact us for details .065 (1.65) .109 (2.77)

M81969/8-09 or M81969/14-04 M81969/8-10 or M81969/14-04 Contact us for details .097 (2.46) .142 (3.61)

M81969/14-012 or
Hand insertion DRK264-8 or Contact us for details .135 (3.43) .155 (3.94)
11-9170

PRINTED CIRCUIT BOARD CONTACTS - SOCKET

CONTACT STICKOUT MAX./MIN.
PCB TAIL D38999/20 D38999/26 D38999/24
PIN SIZE DIAMETER TVP00 TVP02 TV06 TV07
CONTACTS +/- .001 METAL COMPOSITE
10-597878-011 22D 0.019 .291 / .226 .511 / .446 .316 / .251 .285 / .222 .242 / .182
10-597878-331 22D 0.019 .242 / .181 .471 / .399 .267 / .202 .258 / .180 .215 / .155
10-497623-025 22D 0.019 .868 /.803 1.088 / 1.023 .893 / .828 .862 / .802 .819 / .759
10-497623-035 22D 0.019 .348 / .283 .568 / .503 .373 / .308 .342 / .282 .299 / .239
10-597878-031 22D 0.019 .208 / .143 .428 / .363 .233 / .168 .202 / .142 .159 / .099
10-597878-071 22D 0.019 .146 / .081 .366 / .301 .171 / .106 .140 / .080 .097 / .037
10-497623-145 22D 0.019 .609 / .539 .829 / .759 .634 / .564 .603 / .538 .560 / .495
10-597878-151 22D 0.019 .423 / .358 .643 / .578 .448 / .383 .417 / .357 .374 / .314
10-497643-015 20 0.019 .348 / .294 .568 / .514 .373 / .319 .342 / .293 .299 / .250
10-497643-025 20 0.019 .213 / .159 .433 / .379 .238 / .184 .207 / .158 .164 / .115
10-597878-031 20 0.019 .555 / .501 .775 / .721 .580 / .526 .549 / .500 .506 / .457
10-497650-015 16 0.040 .255 / .201 .475 / .421 .280 / .226 .249 / .200 .206 / .157
10-597503-015 12 0.081 .184 / .130 .404 / .350 .209 / .155 .178 / .129 .135 / .086

= Standard PC tail used

All dimensions in inches (millimeters in parenthesis)

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 235
Specifications subject to change.
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

QU AD RA X CO NTACT S

QUADRAX CONTACTS

Pin Socket

Contact Part Number Inner

Cable Part Number Impedance Conductor Electrical Protocol
Pin Socket (AWG)
Draka Fileca F-4703-3, F4704-4, Filotex ET 2PC236, Ethernet, 1000Base-T
FilotexET2PF870, PIC Wire E50424ABS0972, 21-033384-021 21-033385-021 100Ω 24 Gigabit Ethernet
Tensolite23450/04090X-4(LD)
Tensolite 26473/02006X-4(LD)/Gore RCN8328 21-033384-031 21-033385-031 150Ω 26 -
(not for new designs, use 21-033450/1 series)
Tensolite NF24Q100, NF24Q100-0,
24443/9P025X-4(LD), S280W502-4,
24443/03130X-4(LD), 24443/C20714X-4(LD), Ethernet, 1000Base-T
24450/0120X-4(LD), NF24-2Q100, 21-033384-051 21-033385-051 100Ω 24 Gigabit Ethernet
TYCO CECRWC-18664, GORE GSC-01-81869-01,
24443/03166X-4(LD), ThermaxT956-4T200,
Pic Wire E51424, Thermax MX100Q-24,
NF24Q100-01-200C (Space), PIC E50424
Tensolite NF22Q100, NF22Q100-01, Thermax 956-5, 21-033384-061 21-033385-061 100Ω 22 -
Draka FilecaF-4704-5, GORE RCN 7688,
ABS1503 KD 24
Tensolite NF26Q100, NF26Q100-01, NF26-2Q100,
PIC E50426 21-033384-071 21-033385-071 100Ω 26 Ethernet (100 Mbps),
JSFY02-1 21-033384-091 21-033385-091 110Ω 24 1000 Base-T Gigabit
Gore RCN8487, JSFY18 21-033384-111 21-033385-111 110Ω 24 Ethernet (1 Gbps)
Draka Fileca F-4704-6, Gore RCN 8672 21-033384-151 21-033385-151 100Ω 26
Tensolite NF24Q100-01 (same as 21-03338( )-051,
uses EMI Piggyback) 21-033384-161 21-033385-161 100Ω 24
Gore RCN8513, JSF-118-3 21-033384-171 21-033385-171 100Ω 22
Tensolite NF24Q100, NF24Q100-01 for Serial FPDP Applications
2.5 Gbps applications 21-033384-191 21-033385-191 100Ω 24 (2.5 Gbps)
USB2 (28433/02171LX-4) 21-033384-101 21-033385-101 95Ω USB2.0 (480 Mbps)
Tensolite 24450/03089X-4(LD) 21-033384-211 21-033385-211 110Ω 24 IEEE 1394B Firewire
JSFY02-1, JSFY18 21-033384-221 21-033385-221 110Ω 24 Contact us for details
Gore RCN8487, JSFY18 21-033384-231 21-033385-231 110Ω 24
Tensolite 24450/03089X-4(LD)
Same as 21-03338( )-211 but Box pattern, 21-033384-241 21-033385-241 110Ω 24
mates with 21-03338( )-241 only

PCB types and transitions are available, please contact us.

236 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]
 38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III
QU AD RA X CON TA CT T OOL S

Crimping Tools

M22520/5-01 Crimp Dies Plastic Metal

Installation Inner Crimp Tool Outer Crimp Tool Plastic Metal Sealing Plug* Metalized
Instruction Sealing Piggyback
Sheet Tool (setting) Positioner Tool Die Set (location) Plug Grommet

L-2119-A M22520/2-01 (5) M22520/5-01 M22520/5-45 (A) T3-4008-59P 21-033899-8Q1 21-033321-023

L-2119-B M22520/2-01 (4) M22520/5-01 M22520/5-45 (A) T3-4008-59P 21-033899-8Q1 21-033321-023

L-2119-D M22520/2-01 (5) M22520/5-01 M22520/5-45 (A) T3-4008-59P 21-033899-8Q1 21-033321-023

Daniels K709
(M22520/2-37)

L-2119-H M22520/2-01 (5) M22520/5-01 M22520/5-45 (A) T3-4008-59P 21-033899-8Q1 21-033321-023

L-2119-AB M22520/2-01 (5) M22520/5-01 M22520/5-45 (A) T3-4008-59P 21-033899-8Q1 21-033321-023

L-2119-AD M22520/2-01 (5) M22520/5-01 M22520/5-45 (A) T3-4008-59P 21-033899-8Q1 21-033321-023

L-2119-AK M22520/2-01 (4) M22520/5-01 M22520/5-45 (A) T3-4008-59P 21-033899-8Q1 21-033321-023
L-2119-AW M22520/2-01 (4) M22520/5-01 M22520/5-45(A) T3-4008-59P 21-033899-8Q1 21-033321-023
L-2119-BE

L-2119-BN M22520/2-01 (5) M22520/5-01 M22520/5-45 (A) T3-4008-59P 21-033899-8Q1 21-033321-023

L-2119-BS M22520/2-01 (5) M22520/5-01 M22520/5-45 (A) T3-4008-59P 21-033899-8Q1 21-033321-023

Contact us for details

Contact us for details
L-2119-CD M22520/2-01 (5) Daniels K709 M22520/5-01 M22520/5-45 (A) T3-4008-59P 21-033899-8Q1 21-033321-023
L-2119-CR M22520/2-01 (4) (M22520/2-37) M22520/5-01 M22520/5-45 (A) T3-4008-59P 21-033899-8Q1 21-033321-023

Contact us for details

*Can be used when mating with contacts on mating half.

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 237
Specifications subject to change.
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

DIM ENS ION S

RECEPTACLES
TVP02R/TVPS02R
TVP00R/TVPS00R
CTVP02R/CTVPS02R
CTVP00R/CTVPS00R
D38999/20

L MAX. (TV) L1 MAX. (CTV)

M +.000/ M1 LL LL1
MS B THREAD D38999/20 AA
SHELL -0.005 +.000/ -.005 Z MAX. Z1 Max. D38999/20 +.006/ .000 ±.005/
SHELL CLASS 2A / MAX PANEL
SIZE (+.000/- (+.000/-.130) (TV) (CTV) /TVP02R / TVP02R CTVP02R (+.150/- (±.130)
CODE 1.0P-0.3L CTVP00R / THICKNESS
.130) TV CTV TVP01R .000) TV CTV
CTVP01R
9 A 0.625 .820 (20.83) .773 (19.63) .153 (3.89) .198 (5.03) .469 (11.91) .205 (5.21) .514 (13.06) .250 (6.35) .905 (22.99) .908 (23.06) .234 (5.94)

11 B 0.75 .820 (20.83) .773 (19.63) .153 (3.89) .198 (5.03) .469 (11.91) .205 (5.21) .514 (13.06) .250 (6.35) .905 (22.99) .908 (23.06) .234 (5.94)

13 C 0.875 .820 (20.83) .773 (19.63) .153 (3.89) .198 (5.03) .469 (11.91) .205 (5.21) .514 (13.06) .250 (6.35) .905 (22.99) .908 (23.06) .234 (5.94)

15 D 1 .820 (20.83) .773 (19.63) .153 (3.89) .198 (5.03) .469 (11.91) .205 (5.21) .514 (13.06) .250 (6.35) .905 (22.99) .908 (23.06) .234 (5.94)

17 E 1.188 .820 (20.83) .773 (19.63) .153 (3.89) .198 (5.03) .469 (11.91) .205 (5.21) .514 (13.06) .250 (6.35) .905 (22.99) .908 (23.06) .234 (5.94)

19 F 1.25 .820 (20.83) .773 (19.63) .153 (3.89) .198 (5.03) .469 (11.91) .205 (5.21) .514 (13.06) .250 (6.35) .905 (22.99) .908 (23.06) .234 (5.94)

21 G 1.375 .790 (20.07) .741 (18.82) .183 (4.65) .228 (5.79) .500 (12.70) .235 (5.97) .545 (13.84) .280 (7.11) .905 (22.99) .904 (22.96) .204 (5.18)

23 H 1.5 .790 (20.07) .741 (18.82) .183 (4.65) .228 (5.79) .500 (12.70) .235 (5.97) .545 (13.84) .280 (7.11) .905 (22.99) .904 (22.96) .204 (5.18)

25 J 1.625 .790 (20.07) .741 (18.82) .183 (4.65) .228 (5.79) .500 (12.70) .235 (5.97) .545 (13.84) .280 (7.11) .905 (22.99) .904 (22.96) .204 (5.18)

MS B Thread M M1 LL LL1 S S1 GG GG1

Shell Shell Class 2A +.000/ +.000/ Z Max. Z1 Max. L Max. L1 Max. +.006/ ± .005 ±.010 ±.010 ±.010 ±.010 V
Size Size 0.1P-0.3L- -.005 -.005 (TV) (CTV) (TV) (CTV) -.000 ±.130) (±.250) (±.250) (±.250) (±.250) Thread
Code TS (Plated) (+.000/ (+.000/ (± .150 CTV TV CTV TV CTV Metric
-.130) TV -.130) CTV -.000) TV
9 A 0.625 .820 .773 153 .198 .469 .514 .905 .908 .675 .635 .812 .699 M12X1-6g
(20.83) (19.63) (3.89) (5.03) (11.91) (13.06) (22.99) (23.06) (17.15) (16.13) (20.62) (17.75)
11 B 0.750 .820 .773 .153 .198 .469 .514 .905 .908 .800 .765 .905 .875 M15X1-6g
(20.83) (19.63) (3.89) (5.03) (11.91) (13.06) (22.99) (23.06) (20.32) (19.43) (22.99) (22.22)
13 C 0.875 .820 .773 .153 .198 .469 .514 .905 .908 .925 .885 1.093 1.007 M18X1-6g
(20.83) (19.63) (3.89) (5.03) (11.91) (13.06) (22.99) (23.06) (23.50) (22.47) (27.76) (25.57)
15 D 1.000 .820 .773 .153 .198 .469 .514 .905 .908 1.050 1.100 1.219 1.140 M22X1-6g
(20.83) (19.63) (3.89) (5.03) (11.91) (13.06) (22.99) (23.06) (26.67) (27.94) (30.96) (28.95)
17 E 1.1875 .820 .773 .153 .198 .469 .514 .905 .908 1.238 1.197 1.375 1.229 M25X1-6g
(20.83) (19.63) (3.89) (5.03) (11.91) (13.06) (22.99) (23.06) (31.45) (30.40) (34.93) (31.21)
19 F 1.250 .820 .773 .153 .198 .469 .514 .905 .908 1.300 1.260 1.469 1.380 M28X1-6g
(20.83) (19.63) (3.89) (5.03) (11.91) (13.06) (22.99) (23.06) (33.02) (32.00) (37.31) (35.05)
21 G 1.375 .790 .741 .183 .228 .500 .545 .905 .904 1.425 1.385 1.625 1.493 M31X1-6g
(20.07) (18.92) (4.65) (5.79) (12.70) (13.84) (35.18) (22.96) (36.20) (35.18) (41.28) (37.92)
23 H 1.500 .790 .741 .183 .228 .500 .545 .905 .904 1.550 1.510 1.750 1.626 M34X1-6g
(20.07) (18.92) (4.65) (5.79) (12.70) (13.84) (22.99) (22.96) (39.37) (38.35) (44.45) (41.30)
25 J 1.625 .790 .741 .183 .228 .500 .545 .905 .904 1.675 1.635 1.875 1.777 M37X1-6g
(20.07) (18.92) (4.65) (5.79) (12.70) (13.84) (22.99) (22.96) (42.55) (41.53) (47.63) (45.13)
All dimensions in inches (millimeters in parenthesis)

238 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]
 38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III
DIM ENS ION S

RECEPTACLES
TVP00R/TVPS00R
CTVP00R/CTVPS00R
TVP02R/TVPS02R
CTVP02R/CTVPS02R
D38999/20 (CONTINUED)

T TT V
R1 R2 S Max. +.008/-.006 +.008/-.006 Thread Metric
(+.200/-.130) (+.200/-.130)
.719 (18.26) .594 (15.09) .948 (24.10) .128 (3.25) .216 (5.49) M12X1-6g
.812 (20.62) .719 (18.26) 1.043 (26.50) .128 (3.25) .194 (4.93) M15X1-6g
.906 (23.01) .812 (20.62) 1.137 (28.90) .128 (3.25) .194 (4.93) M18X1-6g
.969 (24.61) .906 (23.01) 1.232 (31.30) .128 (3.25) .173 (4.39) M22X1-6g
1.062 (26.97) .969 (24.61) 1.323 (33.70) .128 (3.25) .194 (4.93) M25X1-6g
1.156 (29.36) 1.062 (26.97) 1.449 (36.90) .128 (3.25) .194 (4.93) M28X1-6g
1.250 (31.75) 1.156 (29.36) 1.575 (40.10) .128 (3.25) .194 (4.93) M31X1-6g
1.375 (34.92) 1.250 (31.75) 1.701 (43.30) .154 (3.91) .242 (6.15) M34X1-6g
1.500 (38.10) 1.375 (34.92) 1.823 (46.40) .154 (3.91) .242 (6.15) M37X1-6g

TV07R/TVS07R
CTV02R/CTVS07R
D38999/24

Shell Size A• B Thread C Max. D1 D2 H Hex S T• V

+.000/-.010 Class 2A 0.1P- Flange +.010/-.000 +.010/-.000 +.017/-.016 +.010/-.000 Thread
TV07/CTV07 D38999/24 (+.000/-.250) 0.3L-TS (Plated) Wrench (+.250/-.000) (+.250/-.000) (+.430/-.410) ±.010 (+.250/-.000) Metric
9 A 0.669 (16.99) 0.6250 1.199 (30.45) .700 (17.78) .670 (17.02) .875 (22.23) 1.062 (26.97) .697 (17.70) M12X1-6g
11 B 0.769 (19.53) 0.7500 1.386 (35.20) .825 (20.96) .770 (19.59) 1.000 (25.40) 1.250 (31.75) .822 (20.88) M15X1-6g
13 C 0.955 (24.26) 0.8750 1.511 (38.38) 1.010 (25.65) .955 (24.26) 1.188 (30.18) 1.375 (34.93) 1.007 (25.58) M18X1-6g
15 D 1.084 (27.53) 1.0000 1.636 (41.55) 1.135 (28.83) 1.085 (27.56) 1.312 (33.32) 1.500 (38.10) 1.134 (28.80) M22X1-6g
17 E 1.208 (30.68) 1.1875 1.761 (44.73) 1.260 (32.01) 1.210 (30.73) 1.438 (36.53) 1.625 (41.28) 1.259 (31.98) M25X1-6g
19 F 1.333 (33.86) 1.2500 1.949 (49.50) 1.385 (35.18) 1.335 (33.91) 1.562 (39.67) 1.812 (46.02) 1.384 (35.15) M28X1-6g
21 G 1.459 (37.06) 1.3750 2.073 (52.65) 1.510 (38.35) 1.460 (37.08) 1.688 (42.80) 1.938 (49.23) 1.507 (38.28) M31X1-6g
23 H 1.575 (40.01) 1.5000 2.199 (55.85) 1.635 (41.53) 1.585 (40.26) 1.812 (46.02) 2.062 (52.37) 1.634 (41.50) M34X1-6g
25 J 1.709 (43.41) 1.6250 2.323 (59.00) 1.760 (44.70) 1.710 (43.43) 2.000 (50.80) 2.188 (55.58) 1.759 (44.68) M37X1-6G

All dimensions in inches (millimeters in parenthesis)

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 239
Specifications subject to change.
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

DIM ENS ION S

PLUGS
TV06R/TVS06R
CTV06R/CTVS06R
D38999/26
Metal

SHELL SIZE B THREAD Q V

0.1P-0.3L-TS-2B DIAMETER THREAD
TV06/CTV06 D38999/26 (PLATED) MAX. METRIC
9 A 0.6250 .858 (21.80) M12X1-6g
11 B 0.7500 .984 (25.00) M15X1-6g
13 C 0.8750 1.157 (29.40) M18X1-6g
Composite 15 D 1.0000 1.280 (32.50) M22X1-6g
17 E 1.1875 1.406 (35.70) M25X1-6g
19 F 1.2500 1.516 (38.50) M28X1-6g
21 G 1.3750 1.642 (41.70) M31X1-6g
23 H 1.5000 1.768 (44.90) M34X1-6g
25 J 1.6250 1.890 (48.00) M37X1-6G

All dimensions in inches (millimeters in parenthesis)

PAN EL C UT OUT S
WALL MOUNT RECEPTACLE JAM NUT RECEPTACLE

Shell Size D38999/20 & TV/CTV Wall Mount D38999/24 & TV/CTV Jam Nut
H Diameter Front Back A B
+.005 (+.130) Mount Mount +.010 (+.025) +.000 (000)
D38999 TV/CTV G1 G2 -.000 (.000) J Min. J Min. -.000 (.000) -.010 (-.025)
A 9 .719 (18.26) .59 (15.09) .130 (3.25) .516 (13.11) .656 (16.66) .693 (17.60) .657 (16.70)
B 11 .81 (20.62) .71 (18.26) .130 (3.25) .625 (15.88) .796 (20.22) .825 (20.96) .770 (19.59)
C 13 .91 (23.01) .81 (20.62) .130 (3.25) .750 (19.05) .922 (23.42) 1.010 (25.65) .955 (24.26)
D 15 .97 (24.61) .90 (23.01) .130 (3.25) .906 (23.01) 1.047 (26.59) 1.135 (28.83) 1.085 (27.56)
E 17 1.06 (26.97) .96 (24.61) .130 (3.25) 1.016 (25.81) 1.219 (30.96) 1.260 (32.01) 1.210 (30.73)
F 19 1.16 (29.36) 1.06 (26.97) .130 (3.25) 1.141 (28.98) 1.297 (32.94) 1.385 (35.18) 1.335 (33.91)
G 21 1.25 (31.75) 1.15 (29.36) .130 (3.25) 1.266 (32.16) 1.422 (36.12) 1.510 (38.35) 1.460 (37.08)
H 23 1.38 (34.93) 1.25 (31.75) .155 (3.94) 1.375 (34.93) 1.547 (39.29) 1.635 (41.53) 1.585 (40.29)
J 25 1.50 (38.10) 1.37 (34.93) .155 (3.94) 1.484 (37.69) 1.672 (42.47) 1.760 (44.70) 1.710 (43.43)

All dimensions in inches (millimeters in parenthesis)

PA NE L T HI CK NE S S

WALL MOUNT RECEPTACLE JAM NUT RECEPTACLE

D38999/20 Rear Mount .125” (3.18) Max. D38999/24 Jam Nut
.125” (3.18) Max./.062” (1.57) Min.

240 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]
 38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III
TOOL ING A CC ES SO RI ES

CONNECTOR TOOLS
TG70 STRAP WRENCH TG69P NON-MARRING ADJUSTABLE ENDBELL PLIERS
The strap wrench is used FOR FIELD SERVICE
to connect or disconnect The TG69P pliers
coupling nuts in a confined have resilient jaws and
space, or to tighten or are used to tighten
loosen endbells without or remove endbells
damaging the connector without damaging the
plating. A strap wrench also connector plating. The
increases torque, allowing 3/8” Drive pliers are adjustable and will accommodate all of the connector
you to more easily mate or sizes in this catalog. Substitute tools, such as a pipe wrench or
unmate a connector pair. metal jaw pliers, should never be used due to the high probability
Substitute tools, such as a pipe wrench or pliers, should never of severe damage to the connector plating. Replacement jaws,
be used because of the high probability of severe damage to the part number G77015, are available.
connector plating or the coupling mechanism.

600 SERIES PRODUCTION SYSTEM

The 600 series is a complete system for the proper assembly and torquing of connector endbells. The system includes a bench-
mounted or hand-held torque wrench, plug and receptacle holders, and a range of endbell tightening tools. When used together,
these tools provide the user with consistent endbell installations. Each item is shipped with detailed assembly instructions.

PLUG AND RECEPTACLE HOLDERS

600H005-R# 600H005-P#

PINS WITH ALTERNATE KEYING SOCKETS WITH ALTERNATE KEYING

PA = E SA = F
PB = R SB = T
PC = W SC = X
PD = Y SD = Z

600-007 600-004
Bench-mounted Hand-held
torque wrench torque wrench

MIL-DTL-38999 SERIES III FOR TV-CTV

SHELL SIZE RECEPTACLES PLUGS

A 9 600H005-9R# 600H005-9P#
B 11 600H005-11R# 600H005-11P#
C 13 600H005-13R# 600H005-13P#
D 15 600H005-15R# 600H005-15P#
E 17 600H005-17R# 600H005-17P#
F 19 600H005-19R# 600H005-19P#
G 21 600H005-21R# 600H005-21P#
H 23 600H005-23R# 600H005-23P#
J 25 600H005-25R# 600H005-25P#

# Add polarizations: N, A, B, C, D, E

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 241
Specifications subject to change.
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

A CC ES S ORIE S

DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS

10-553974-XX= 10-552943-XX= 10-553970-XX= = 6” chain 10-552944-XX= = 5” chain

10-553120-XX= = 3.5” chain w/ loop
10-553998-XX= = 3.5” chain
w/ loop
RECEPTACLE DUST CAPS
D38999 TV/CTV DUMMY RECEPTACLES FOR FLANGED FOR JAM NUT PLUG CAP
A 9 D38999/22A⁕⁕ D38999/33⁕⁕9R D38999/33⁕⁕9N D38999/32⁕⁕9##
B 11 D38999/22B⁕⁕ D38999/33⁕⁕11R D38999/33⁕⁕11N D38999/32⁕⁕11##
C 13 D38999/22C⁕⁕ D38999/33⁕⁕13R D38999/33⁕⁕13N D38999/32⁕⁕13##
D 15 D38999/22D⁕⁕ D38999/33⁕⁕15R D38999/33⁕⁕15N D38999/32⁕⁕15##
E 17 D38999/22E⁕⁕ D38999/33⁕⁕17R D38999/33⁕⁕17N D38999/32⁕⁕17##
F 19 D38999/22F⁕⁕ D38999/33⁕⁕19R D38999/33⁕⁕19N D38999/32⁕⁕19##
G 21 D38999/22G⁕⁕ D38999/33⁕⁕21R D38999/33⁕⁕21N D38999/32⁕⁕21##
H 23 D38999/22H⁕⁕ D38999/33⁕⁕23R D38999/33⁕⁕23N D38999/32⁕⁕23##
J 25 D38999/22J⁕⁕ D38999/33⁕⁕25R D38999/33⁕⁕25N D38999/32⁕⁕25##

Olive drab chromate over cadmium over nickel (500-hour salt spray) Finish 10-No Suffix
## = Select code for ring or loop Olive Drab, Cadmium, -XX9
N = Ring to attach to backshell
Nickel Base
R = Loop for screw mounting
XX = Shell size Electroless Nickel -XXG
⁕⁕ Plating Material = Select code for plating
W = Olive drab chromate over cadium over nickel (1000-hour salt spray)
F = Electroless nickel (Fluid-resistant)
K = Stainless steel

CABLE CLAMPS

Straight Right Angle

CABLE RANGE
D38999 TV/CTV LOW-COST SELF-LOCKING LOW-COST SELF-LOCKING MIN. MAX.
A 9 M85049/38-9⁕⁕ M85049/38S9⁕⁕ M85049/39-9⁕⁕ M85049/39S9⁕⁕ .098 (2.49) .234 (5.94)
B 11 M85049/38-11⁕⁕ M85049/38S11⁕⁕ M85049/39-11⁕⁕ M85049/39S11⁕⁕ .153 (3.89) .234 (5.94)
C 13 M85049/38-13⁕⁕ M85049/38S13⁕⁕ M85049/39-13⁕⁕ M85049/39S13⁕⁕ .190 (4.83) .328 (8.33)
D 15 M85049/38-15⁕⁕ M85049/38S15⁕⁕ M85049/39-15⁕⁕ M85049/39S15⁕⁕ .260 (6.60) .457 (11.61)
E 17 M85049/38-17⁕⁕ M85049/38S17⁕⁕ M85049/39-17⁕⁕ M85049/39S17⁕⁕ .283 (7.19) .614 (15.60)
F 19 M85049/38-19⁕⁕ M85049/38S19⁕⁕ M85049/39-19⁕⁕ M85049/39S19⁕⁕ .325 (8.25) .634 (16.10)
G 21 M85049/38-21⁕⁕ M85049/38S21⁕⁕ M85049/39-21⁕⁕ M85049/39S21⁕⁕ .343 (8.71) .698 (17.73)
H 23 M85049/38-23⁕⁕ M85049/38S23⁕⁕ M85049/39-23⁕⁕ M85049/39S23⁕⁕ .381 (9.68) .823 (20.90)
J 25 M85049/38-25⁕⁕ M85049/38S25⁕⁕ M85049/39-25⁕⁕ M85049/39S25⁕⁕ .418 (10.62) .853 (21.67)
⁕⁕ Plating Material
W = Olive drab chromate over cadmium over nickel (1000-hour salt spray)
N = Electroless nickel (Fluid-resistant)
A = Black anodize
S = Stainless steel

All dimensions in inches (millimeters in parenthesis)

242 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]
 38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III
A CC ES S ORIE S

STANDARD MIL-SPEC ACCESSORIES

ORIENTATION
S = STRAIGHT
SEALED EMI/RFI A = 90° B = 45° ENDBELL TYPE DESCRIPTION
M85049/69 Y N S Heat Shrink Boot Adapters Designed for use with straight or right angle shrink boots.
A knurled rear section with a boot groove provides
excellent surface for the boot to grab the metal endbell.
Available with lock wire and drain holes. See Heat Shrink
Boots on a pages 491-492.
M85049/21 N N S Extender Backshell Non-environmental, designed for use with jacketed cable,
allows extra space to break out the wires and still provide
stain relief clamping to the outside of the cable jacket.

M85049/18 Y Y S Extender Backshell This EMI/RFI-shielding, environmentally-sealed endbell

features a standard-style cable clamp with gland seal
at the end of and extender-style backshell.
M85049/19 N Y S Extender Backshell This EMI/RFI-shielding, non-environmentally-sealed endbell
features a standard-style cable clamp.

Banding Y Y Banding Adapter Banding adapters utilize a band of metal that fastens and
grounds cable shields to the outside of endbells. This
method of terminating shields has advantages in that they
typically use tools to tighten and trim the bands. These
tools make the termination tight, repeatable, reworkable (if
M85049/88 S you make a mistake, just cut the band off and start again)
M85049/89 B and facilitates service. Banding adapters help lower the total
M85049/90 A applied cost by having simpler designs that have fewer
parts with uncomplicated assembly procedures.
M85049/14S N N S E-Nut Wire seal compression nut.

LOW-COST UNIVERSAL ENDBELLS

POTTED (PREFERRED)
Spring U = Unshielded
US = with EMI-shielding spring
UT = with EMI-shielding tape

Mesh Tape
CA = Flexible Conduit Q = Quick Thread
Adapter Converter
For use with Standard
Accessoried Thread
(Use when needed)
MS3057
Right Angle
CG = Cord Grips

EXCERPT FROM MIL-DTL-38999K

For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. 243
Specifications subject to change.
38999 - AMPHENOL TV-CTV TRI-START MIL-DTL-38999 SERIES III

AS S E M BLY INS TR UC TI ON S
WIRE STRIPPING WIRE SIZE A
22, 22M, 22D .125 (3.18)
Strip insulation from end of wire to be crimped. (See table
20 .188 (4.77)
for proper stripping dimensions.) Do not cut or damage
A 16 .188 (4.77)
wire strands.
12 .188 (4.77)
10 .335 (8.51)
8 (power) .470 (11.99)
CONTACT CRIMPING

Correct

Incorrect

STEP 1: Insert wire into rear of contact. Wire STEP 2: M22520 series crimp tool and locator is STEP 3: Insert contact and wire into tool jaws. To
insulation must press against rear of contact. Wire must recommended. See Contact and Tool Table on crimp, squeeze handles together fully until ratchet
be visible through inspection hole. a pages 232-233.for choice of turret head and releases and allows handles to expand; otherwise,
selection setting according to contact size, part number contact cannot be extracted from tool jaws. Maintain
and wire gauge size. slight insertion pressure on wire while crimping contact
to wire.
CONTACT INSERTION

STEP 1: Remove hardware from plug or STEP 2: Using proper plastic or metal insertion STEP 3: Press tool against contact shoulder
receptacle and slip over wire bundle in proper tool for corresponding contact, position wire and, with firm and even pressure, insert wired
order for reassembly. in tip of the tool so that the tool tip presses contact and tool tip into center contact cavity.
against the contact shoulder.

STEP 4: When contact bottoms, a slight “click” can STEP 5: Remove tool and pull back lightly on wire STEP 6: After all contacts are inserted, fill
be heard as tines of metal retaining clip snap into place to make sure contact is properly seated. Repeat any empty cavities with wire sealing plugs.
behind contact shoulder. operation with remainder of contacts to be inserted, Reassemble plug or receptacle hardware.
beginning with the center cavity and working outward
in alternating rows.

CONTACT EXTRACTION

STEP 1: Remove hardware from plug or STEP 2: Using plastic or metal extraction STEP 3: Insert tool into contact cavity until
receptacle and slide hardware back along tool with proper color code corresponding to tool tip bottoms against the contact shoulder,
wire bundle. contact size, place wire in tool. expanding clip retaining tines.

Note: LJT series shown.

STEP 4: Hold wire firmly in tool and extract STEP 5: Fill any empty cavities with wire sealing
wired contact and tool. Repeat operation for all plugs. Reassemble plug or receptacle hardware. All dimensions in inches (millimeters in parenthesis)
contacts to be extracted.

244 For assistance in North America: +1 800.642.8750 for Pricing/Delivery or +1 800.523.0727 Tech Support • www.peigenesis.com • [email protected]