Suitable B2 Size Offset Presses for

Installation in India: An Updated Report

1. Executive Summary:
This report provides an updated analysis of suitable B2 size offset printing presses for
installation in India, addressing the need for information on new and refurbished options,
price estimates, running costs, and best practices for selecting used machinery. The analysis
focuses on the Komori Lithrone G29 and Heidelberg Speedmaster CX 75 as prominent new
presses capable of handling 400 GSM substrate and incorporating automation features. The
report also explores the Indian market for refurbished B2 offset presses from reliable brands
and offers guidance on evaluating and selecting used equipment. Findings indicate that both
Komori and Heidelberg offer compelling solutions, with price and specific feature preferences
likely driving the final decision for new machines. The refurbished market presents a
cost-effective alternative, provided thorough due diligence is conducted.
2. Introduction:
The B2 size offset printing press holds a significant position within the Indian printing industry,
offering a versatile format suitable for a wide array of applications. Its dimensions,
approximately 500 x 700 mm (20 x 28 inches), strike a balance between productivity and
cost-effectiveness, making it a favored choice for numerous small to medium-sized print
businesses across India. These presses are adept at handling diverse printing tasks, ranging
from commercial materials such as brochures, flyers, and posters to packaging applications
including cartons and labels, as well as various specialty print jobs. The Indian market is
witnessing an increasing demand for high-quality, multi-color printing on an expanding
spectrum of substrates, including thicker materials like 400 GSM board, driven by evolving
consumer preferences and industry standards.
This report aims to provide an updated and comprehensive analysis to assist printing business
owners and managers in India who are considering investing in B2 offset printing technology.
The scope of this report encompasses a detailed examination of new machine options,
specifically the Komori Lithrone G29 and the Heidelberg Speedmaster CX 75, focusing on
their suitability for the Indian market. Furthermore, the report delves into the typical running
costs associated with B2 offset presses in India, considering crucial factors such as electricity
consumption, ink expenses, plate costs, and maintenance. Recognizing the potential for cost
savings, this analysis also explores the availability of reputable dealers and marketplaces
within India that offer used and refurbished B2 offset printing presses. To aid in making
informed decisions about pre-owned equipment, the report identifies specific older models
from reliable brands like Komori and Heidelberg that are commonly available as refurbished
options and meet the user's stated requirements. Finally, the report culminates in a set of best
practices for evaluating and selecting a good refurbished offset printing press, providing
actionable guidelines for potential buyers.
3. New B2 Offset Press Options and Price Estimates:
* Komori Lithrone G29:
* The Komori Lithrone G29, a 29-inch press falling within the B2 size category, is available in
configurations ranging from 2 to 8 colors, making a 4 or 5 color model suitable for the user's
requirements.1 This press boasts advanced automation features designed to enhance
productivity, notably the Full-APC (Fully Automatic Plate Changer) system, which can change
all four plates in approximately 2 minutes and 30 seconds.2 This rapid plate changing
capability significantly reduces makeready times, a critical factor for printing businesses
aiming to maximize output and handle frequent job transitions. The Lithrone G29 is also
well-equipped to handle heavier substrates, with a standard capability of up to 0.6mm (600
microns) and an option for even thicker stock up to 0.8mm (800 microns) in certain
configurations.3 This ensures its suitability for printing on the specified 400 GSM substrate.
Furthermore, the availability of Komori's innovative H-UV and H-UV L (LED) UV curing systems
2 allows for fast drying times, enabling quicker job turnaround and printing on a broader
range of materials, which can be advantageous for meeting diverse customer needs in the
Indian market. The design philosophy behind the Lithrone G29 emphasizes short makeready
times and high-speed printing 2, positioning it as a strategic partner for businesses dealing
with both short and long print runs.
* Estimating the price range for a new Komori Lithrone G29 in India proves challenging due to
the lack of direct pricing information within the provided research material. However, snippet
184 indicates a price "just shy of £500,000" for a new 4-color B2 Komori Lithrone G29
equipped with H-UV technology in the UK in 2025. It is important to note that this price serves
as a general benchmark, and the actual cost of a new machine in India will likely vary. Factors
such as import duties, taxes, specific configurations chosen (e.g., number of color stations,
additional automation features), and dealer margins will all contribute to the final price.
Therefore, for an accurate price estimate tailored to their specific requirements, potential
buyers in India should directly contact Komori India or their authorized distributors.
* Historically, there has been a perception in the printing industry that Komori presses might
offer a more competitive initial cost compared to Heidelberg, as suggested in snippet 12,
although this observation dates back to a 2000 forum discussion. While this view might have
evolved over time, the potential for a lower initial investment could still be a significant factor
for users in India, where budget considerations often play a crucial role in capital equipment
purchasing decisions.
* Heidelberg Speedmaster CX 75:
* The Heidelberg Speedmaster CX 75 is a B2 size offset press with a format of 50 x 70 cm,
available in configurations of 4, 5, or 6 color printing units, and can be equipped with an
optional coating unit.7 For the user's requirement of 4-5 color stations, the CX 75 offers
suitable models. This press incorporates advanced automation features, including Intellistart
3, which streamlines and accelerates job changes, and Push to Stop technology, enabling
navigated and largely autonomous printing operations throughout the entire production
process.10 The Speedmaster CX 75 is designed to handle a wide spectrum of substrates,
ranging from very thin paper (0.03mm) up to thicker materials like cardboard (0.8mm with the
optional "F format" specifically suited for board printing).8 This capability ensures that it can
readily handle the 400 GSM substrate specified by the user. Furthermore, Heidelberg offers
various drying technologies with the CX 75, including conventional UV, LE-UV (Low Energy
UV), and LED UV systems.8 These options provide flexibility for different printing applications,
including the specialized needs of packaging and label printing.10 Heidelberg positions the
Speedmaster CX 75 as a versatile and economical printing solution that emphasizes
automation, user-friendliness, and a compact machine footprint.7 This smaller footprint can
be particularly appealing to printing businesses in India that may face space constraints
within their production facilities.
* Similar to the Komori Lithrone G29, obtaining a precise price range for a new Heidelberg
Speedmaster CX 75 in India requires direct communication with Heidelberg India or their
authorized distributors. However, the research material provides some pricing context from
other markets. Snippets 9 and 9 indicate a starting price "from £500,000" for a 4-unit model
in the UK, while a typical 5-unit configuration is priced around €840,000 (approximately
£760,340). These figures offer a general idea of the investment required, but the actual cost
in India will be subject to factors such as import duties, taxes, chosen configurations, and
local market conditions. Therefore, it is essential for potential buyers in India to request a
direct quote from Heidelberg India to get an accurate price estimate for their specific needs.
* Comparative Insights: Based on the available information, both the Komori Lithrone G29 and
the Heidelberg Speedmaster CX 75 present themselves as highly capable B2 offset presses
suitable for installation in India. Both models offer advanced automation features aimed at
reducing makeready times and enhancing overall productivity.8 While snippet 12 suggests a
potential cost advantage for Komori, long-term value retention might favor Heidelberg.12 User
feedback in snippet 185 indicates varied preferences, with some valuing Komori's print quality
and speed, while others appreciate Heidelberg's user-friendliness and service support. The
Komori G29 boasts a slightly higher maximum printing speed of 16,500 sheets per hour
compared to the Heidelberg CX 75's 15,000 sheets per hour.8 Heidelberg emphasizes the CX
75's compact size, which could be a significant advantage for print shops in India with limited
space.7 Ultimately, the choice between these two presses will likely depend on the user's
specific priorities, including budget, desired level of automation, preference for specific
features like UV drying, and long-term operational considerations.
4. Estimated Running Costs for B2 Offset Presses in India:
* The typical running costs for B2 size offset presses with 4-5 color stations in India
encompass several key factors, including the consumption of electricity, the cost of inks, the
expenses associated with printing plates, and the ongoing maintenance required to keep the
press in optimal operating condition. Understanding these components is crucial for
accurately assessing the total cost of ownership and the profitability of a B2 offset press.
* A detailed breakdown of these cost components reveals the nuances involved in estimating
operational expenses:
* Electricity consumption for B2 offset presses can vary depending on the specific model, its
age, and the intensity of use. While the provided research material does not offer precise
electricity consumption figures for the Komori Lithrone G29 and Heidelberg Speedmaster CX
75 in India, it does provide some general context. Snippets 186 and 187 offer examples of
electricity consumption for digital presses, while 188 highlights that newer Heidelberg
Speedmaster models are designed for improved energy efficiency. In India, electricity costs
are determined by the local tariff rates, which can vary significantly from state to state and
based on the type of consumer (industrial) and consumption levels.13 To obtain a more
accurate estimate, the user should ascertain the specific power consumption (in kW) of their
chosen press model and consult their local electricity provider for the applicable industrial
tariff rates.
* Ink costs in India can fluctuate considerably based on the type of ink (e.g., process CMYK
inks, spot colors), the brand and quality, the required print quality for the job, and the ink
coverage specified in the artwork.18 Prices per kilogram can range from a few hundred to
several thousand INR. Given that the user intends to print on a 400 GSM substrate 24, which
is a heavier stock, it is possible that higher ink coverage might be needed to achieve the
desired print vibrancy and density compared to lighter paper stocks. Therefore, the user
should factor in potential variations in ink consumption based on their specific printing
requirements and the characteristics of the 400 GSM substrate.
* The cost of printing plates in India can also vary significantly depending on the type of plate
technology used (e.g., PS plates, CTCP plates, thermal plates, UV plates), the size of the plate
required for a B2 press 35, and the supplier.35 Prices can range from approximately INR 40 to
over INR 1000 per plate. For quality printing results, the use of new plates for each job is
generally recommended. Therefore, the user should factor in the cost of new plates for each
color used in their print jobs.
* Maintenance costs for a B2 offset press in India are influenced by several factors, including
the age and overall condition of the machine, the frequency and intensity of its use, the
establishment of a regular maintenance schedule (both routine and preventive), and the
potential need for repairs.50 While specific maintenance cost data for the Komori Lithrone
G29 and Heidelberg Speedmaster CX 75 in India is not available in the provided snippets,
Heidelberg suggests that newer models tend to have lower maintenance costs.65 Routine
maintenance typically involves regular cleaning and lubrication of the press 55, while
preventive maintenance packages can also be considered.57 It is prudent for the user to
budget for both scheduled maintenance and potential unexpected repairs to ensure the
longevity and consistent performance of their offset press.
* The research material does not contain specific, quantifiable running cost data for the
Komori Lithrone G29 and Heidelberg Speedmaster CX 75 in the Indian context. Therefore, the
user should focus on the general running cost factors discussed above and seek
model-specific data directly from the manufacturers or from current users of these presses in
India to obtain a more precise estimate of operational expenses.
5. Availability and Selection of Refurbished or Older B2 Offset Presses in India:
* The Indian market for used and refurbished offset printing presses is active and growing,
driven by economic considerations and the availability of pre-owned machinery.85 This
presents a viable option for printing businesses looking to acquire B2 size offset presses at a
potentially lower initial investment compared to new machines.
* Several reputable dealers and marketplaces in India specialize in selling used and
refurbished printing equipment. These include established manufacturers like Komori India
and Heidelberg India, who sometimes offer certified pre-owned equipment, as well as
independent dealers and online marketplaces. Based on the research snippets, some key
players in this market include Provin (distributor for RMGT presses who may also handle used
equipment), and marketplaces such as Justdial, Machineseeker India, TradeIndia,
ExportersIndia, IndiaBizzness, Offset Machines, BKI Graphics, Media Print and Pack, Used
Offset Printing Machine, Machinesdealer, Printers Club, PressCity, Allforprintmarket, Raos
Machines, and Safire Machinery.38 These resources can be valuable starting points for the
user's search.
* When considering specific older models that might be available as refurbished options in
India and meet the user's requirements (B2 size, 4-5 colors, 400 GSM capability, automation),
several models from Komori and Heidelberg stand out. For Komori, potential options in the B2
size range (around 28-29 inch) with 4-5 colors include various models from the Lithrone L
series (e.g., L-426, L-528) and potentially some older Sprint series presses.70 For Heidelberg,
potential older models in the B2 size range include various Speedmaster SM 74 models (4 and
5 color), Printmaster PM 74, and potentially some presses from the older GTO series.70
Additionally, snippet 12 mentions the Shinohara 52 as another option to consider in the used
market. When exploring these older models, it is crucial to ascertain their ability to handle
400 GSM substrate and whether they are equipped with the desired automation features.
6. Best Practices for Evaluating and Selecting a Good Refurbished Offset Printing Press:
* When considering a refurbished offset printing press, a thorough evaluation of its
mechanical and operational condition is paramount. Key inspection points include assessing
the running condition of the press by observing its operation, checking print samples for any
imperfections like slurring or dot gain, and listening for unusual noises that might indicate
underlying mechanical issues.183 It is also essential to carefully examine the bearers,
cylinders, and other auxiliary equipment for any signs of damage or excessive wear, and to
inquire about the history of any repairs or part replacements.183 Understanding the age of the
press and the reputation of the brand can also provide insights into its potential longevity and
the availability of spare parts.183 Furthermore, it is important to verify the functionality of any
upgrades or included accessories, such as UV coaters or dryers, and to inquire about the level
of dealer support and the machine's service history.183
* Asking the right questions to the seller is crucial when evaluating a used offset press. As
suggested in snippets 183, 153, 154, 155, essential questions include inquiring about the top
speed of the press and the typical speeds at which it was run, requesting to see production
records or print samples, and asking about the maintenance schedule and any history of
downtime. It is also important to know what parts have been replaced recently and, critically,
the reason why the seller is putting the press up for sale. These questions can help reveal the
true condition and potential issues with the machine.
* Warranty and after-sales support are critical considerations when purchasing a refurbished
offset press. While a full warranty might be rare for used equipment, buying from a reputable
dealer who offers at least a limited warranty can provide some protection.145 It is essential to
confirm the availability of technical support, spare parts, and qualified service technicians in
India for the specific model being considered.147 Researching the reputation and reliability of
the seller is also vital to ensure a smooth transaction and access to support if needed.146
Checking the seller's return policy can also provide recourse if the press does not meet
expectations or has undisclosed problems.
7. Summary Tables:
* Table 1: Estimated Price Ranges for New B2 Offset Presses in India

Model Configuration Estimated Price Notes

Range (INR)
Komori Lithrone G29 4-Color To be determined Based on UK price
around £500,000;
Indian price will vary.
Komori Lithrone G29 5-Color To be determined Indian price will vary.
Heidelberg 4-Color To be determined Based on UK price
Speedmaster CX 75 from £500,000; Indian
price will vary.
Heidelberg 5-Color To be determined Based on Euro price
Speedmaster CX 75 around €840,000;
Indian price will vary.

* Table 2: Estimated Running Costs for B2 Offset Presses in India​

Cost Component Estimated Cost (INR) Notes

Electricity Varies Dependent on press power
consumption and local tariff.13
Ink INR 200 - 3600+ per kg Varies by type, brand,
coverage, and substrate (400
GSM may increase
consumption).
Plates INR 40 - 1000+ per plate Dependent on type (PS, CTCP,
thermal, UV) and size.
Maintenance Varies Depends on machine age,
condition, usage, and
maintenance plan. Newer
models may have lower costs.
8. Conclusion and Recommendations:
The selection of a suitable B2 size offset press for installation in India involves careful
consideration of both new and refurbished options, along with a thorough understanding of
the associated costs and best practices for acquisition. New presses like the Komori Lithrone
G29 and the Heidelberg Speedmaster CX 75 offer the latest technology, enhanced
automation, and the capability to handle demanding substrates like 400 GSM board. While
direct pricing in the Indian market requires specific inquiries with local dealers, the provided
data from other regions offers a valuable benchmark for budgeting.
For businesses operating under budget constraints, the market for refurbished B2 offset
presses in India presents a compelling alternative. Older models from reputable brands like
Komori (Lithrone L series, Sprint series) and Heidelberg (Speedmaster SM 74 series,
Printmaster PM 74, GTO series) are commonly available through various dealers and online
marketplaces. However, it is crucial to exercise due diligence when considering used
equipment, paying close attention to the machine's condition, maintenance history, and the
reputation of the seller. Implementing a robust inspection process and asking pertinent
questions are essential steps in ensuring a reliable purchase.
Estimating the running costs for a B2 offset press in India involves analyzing electricity
consumption based on local tariffs and the press's specifications, ink costs influenced by
coverage and substrate, the recurring expense of printing plates, and the often variable costs
associated with maintenance. Obtaining specific data for the chosen press model and
consulting with local suppliers will be key to developing an accurate operational budget.
Ultimately, the optimal choice for the user will depend on a multitude of factors, including
their budget, production volume requirements, the desired print quality, and their risk
tolerance regarding used equipment. It is strongly recommended that the user directly
engage with Komori India and Heidelberg India, as well as reputable dealers of used printing
machinery in India, to obtain the most current and accurate information tailored to their
specific needs. Visiting print shops operating similar presses, both new and used, can also
provide invaluable insights into real-world performance and operational considerations.

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