Flame Detector IPES-IR3 Operating Manual
Flame Detector IPES-IR3 Operating Manual
Operating Manual
Table of Content
1. Introduction........................................................................................................... 3
2. Purpose .................................................................................................................. 3
Specification. ........................................................................................................... 22
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1. Introduction
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3.16 11 IPES-IR3 remains serviceability in case of presence of
moisture condensates on it owing to temperature decrease under relative air humidity not less
than 95%.
3.17 IPES-IR3 remains serviceability under influence of direct mechanical shock of 7 J.
3.18 IPES-IR3 remains serviceability under influence of single impact half-sine pulses
with peak acceleration of 50 m/s2 and pulse duration from 10 to 20 ms.
3.19 The IPES-IR3 case corresponds to a group IP66.
3.20 IPES-IR3 remains serviceability under influence of electrostatic discharges with
amplitude not lower than:
8kV for contact ones;
15kVfor air ones.
3.21 IPES-IR3 remains serviceability under influence of radiofrequency electromagnetic
fields with the following parameters.
- root-mean-square values of electromagnetic field density with an amplitude modulation
depth of 80 % and frequency 1 kHz are not lower than 10 V/m and 5 V/m under frequencies
from 0,1 to 150 MHz and from 150 to 500 MHz, accordingly.
3.22 Average mean-time-between-failures of IPES-IR3 is not lower than 60’000 h.
3.23 Average service life of IPES is no less than 10 years.
3.24 Safety.
IPES-IR3 is made in an explosion-proof version; the type of implosion protection is
“Explosion-proof casing” according to FM 3615, its class of implosion protection is
“explosion-proof” with explosion-protection marking Class I, Division 1 & 2, Group C & D, T4
according to FM 3600.
Explosion protection of IPES is ensured by:
1. Enclosing of the IPES current-carrying parts into an explosion-proof casing with slit
implosion protection at the points where parts and units of the explosion-proof casing join
each other; the casing should be able to withstand the explosion pressure and prevent
propagation of explosion into the explosive environment. The points of parts mating are
marked in the drawings with word “Explosion” and permissible values of the explosion-
protection parameters:
maximum width and minimum length of the slits,
roughness of the surfaces forming the explosion-proof joints,
number of complete intact threads,
and axial length and pitch of thread of the threaded explosion-proof joints according to
FM 3615;
2. Limiting the heating temperature of the detector’s outer parts (not higher than 135°С);
3. Sealing of cables in the cable entry with a special rubber ring according to FM 3615;
4. Preventing all the bolts securing the parts and providing the IPES explosion
protection, as well as the current-carrying and earthing clamps, against spontaneous
unscrewing by using spring washers or lock-nuts;
5. Ensuring high mechanical strength of the IPES according to FM 3600;
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6. Providing the IPES casing cover with warning
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Switcher S1 fixes the “fast/slow” mode and determines the time of
signal accumulation. Position ON corresponds to the 4-sec accumulation period; position OFF
corresponds to the 2-s accumulation period.
Switcher S2 fixes the “remote/close” mode. Position OFF corresponds to the maximum
sensitivity – the “remote” mode.
Switcher S3 being in position ON does not fix the alarm state, i.e., the “alarm” state is
cancelled after the signal causing the IPES operation is eliminated. If the switcher is OFF, the
“alarm” can be reset only by switching on/off the power supply or by resetting by using the
magnetic bangle or digital channel.
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Table 2.
N IPES status “Fire” relay “Fault” Output Indicating LED
contacts relay signal condition
condition contacts
condition
1 No power-supply open open 0 off
voltage
2 After switching on open open 4 First 10 s
during 45 s continuous green
light and then
flashing one
3 Dirtying of optical open open 2 Periodical changing
items or presence of yellow and green
lights
any items at the
distance of 5-10 cm
from protecting
window.
7.1 Only persons familiarized with the present Operating Manual, trained in safety
techniques, and having electric-safety certificates are permitted to work with IPES-IR3.
7.2 Never operate IPES-IR3 if its casing is mechanically damaged.
7.3 Do not separate when energized.
8. Pre-starting procedure
8.1 Prior to mounting IPES-IR3 examine it by sight. Pay special attention to:
-IPES-IR3 explosion-protection marking and warning inscriptions;
-intactness of the casing;
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-availability of all the fasteners (bolts, nuts, washers) according to the scheme
of IPES-IR3 arrangement at the plant;
-presence and intactness of the seal at the IPES-IR3 casing (Appendix A2).
- unscrew 3 screws (pos.4) and detach a base (pos.2) with cable entry from the IPES-
IR3 casing (pos.1);
- unscrew the screw with nut lock (pos.6), which connects a bracket (pos.5) and the
base to the cable entry; detach the bracket;
- mount the connecting cable in a cable entry (pos.3) and connect the conductors to the
respective clamps on the interconnecting board;
- set the bracket on the IPES-IR3 workstation and install the base on it; fix the base
with a screw and a nut lock;
- set the switches and a jumper of the “Fire” contact relay status mounted on the
IPES-IR3 switching board to the necessary position (see Appendix С.1);
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- install the IPES-IR3 casing on the base and screw up the 3 screws;
- while installing IPES-IR3 on its workplace, take into account that its view angle
equals 90 degrees. Keep in your mind that IPES-IR3 is mostly sensitive along the central
axis, therefore, should be directed towards the place of probable fire;
- while installing IPES-IR3 orient it so as to prevent direct illumination from
powerful radiation sources (sun, headlight, etc.)
9. Operating procedure.
9.1 Only persons familiarized with the IPES-IR3 design and its Operating Manual and
trained in safety precautions in working with electric equipment including that installed in
dangerous explosive zones are permitted to operate IPES-IR3.
9.2 While working with IPES-IR3, undertake all the safety measures.
9.3 IPES-IR3 should be equipped with internal and external earthing devices and earthing
marking.
9.4 The recommended circuits of connecting IPES-IR3 to RCD of fire-alarm and burglar-
fire alarm systems and digital outputs of IPES-IR3 are given in Appendices С.1,C2 and С.3.
9.5 After switching on IPES-IR3 electric current of 4 mA will arise at its output, and the
indicating LEDs will start continuous green lighting during 10s and then green flashing till 35 s,
then after initial test finish continuous green lighting again.
10. Maintenance.
Visual examination of IPES-IR3 should be performed daily; in the process, IPES should
be checked for the absence of visible damages.
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Self-testing of IPES-IR3 is performed one time for 20-30 min. It provides regular end-to-
end self-checking of IPES-IR3 serviceability. Therefore it is no necessary to use external test
radiation sources or open flame for serviceability inspection.
IPES-IR3 should be cleaned either every six months (if there is no severe visible
contamination) or as required, in case signal “Fault” arises or the IPES-IR3 surface is covered
with dust. To clean IPES, remove dust from the casing with a brush or coarse calico slightly
wetted with water and clean the IPES windows with coarse calico wetted with rectified alcohol.
After wiping the surface with alcohol, wipe it again with a dry cloth in order to remove residual
dirt. Alcohol consumption for one cleaning is 3 g.
To check the earthing system, make sure that the joints are sufficiently tight and the
contacts are covered with consistent grease.
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12. Troubleshooting.
Possible failures and methods for their elimination are listed in Table 3.
Table 3
Failure Possible source of the
NN Remedy method
symptoms defect
1 Red LEDs do not light No power supply Detach the base with the cable
entry from the IPES-IR3
casing and make sure that the
terminals are supplied with
voltage of 24±6 V.
2 Relay contacts “Fault” Protection glasses are Wipe the protection windows
are open, signaling dusted. with cloth wetted with alcohol
LEDs switch from and then with a dry clean
green over yellow light cloth.
periodically.
3 Relay contacts “Fault” Device fault, for Device must be send to the
are open, continuous example fault of one IR manufacturer for repair.
yellow lighting of a channel.
signaling LED.
4 IPES does not react to The glasses are partly See No. 2
the test flame dusted or contaminated
with substances
preventing passing the
radiation to the
detectors.
13.1 IPES-IR3 packed at the Manufacturer’s site can be transported at any distance by
any transport type. During the transportation shipping containers should be protected against
atmospheric precipitations. The freight should be arranged and secured in the vehicles so as to
ensure its stable position during the transportation. Freight displacement during the
transportation is impermissible.
13.2 Railway carriages, containers, and truck bodies used to transport IPES-IR3 should
be free of traces of cement, coal, chemicals, etc.
13.3 Store IPE-IR3S packed in Manufacturer’s containers during the warranty period.
IPES-IR3 in storage facilities should be free of dust, acid and alkali vapors, corrosive gases and
other harmful substances.
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14. Guarantees
14.1 ESP Safety Inc. located at 555 N. First Street, San Jose, CA 95112
guarantees that IPES-IR3 will meet the Specifications provided the Customer does
observe the rules of operation, transportation, and storage given in this Operating Manual.
14.2 Warranty period is 18 months since commissioning, but no more than 24 months
since the date of production.
14.3 Warranty storage period is 6 months since the production date.
14.4 During the warranty period, the Manufacturer will eliminate failures detected or
replace damaged IPES-IR3s free of charge.
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AppedixA1. Drawing of Explosion Protection Means of IPES-IR3.
Appendix A2. Appearance of the IPES.
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Appendix B. Protocol of the IPES digital output
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The register addressed as 0×02 is available only for reading. The detector’s
parameters (fixation, remote/close, and fast/slow) can be changed by means of
hardware (switches in the entry chamber).
In order to change the device address, record the device number ranging
from 0×01 to 0×F7 into the register with address 0×01; set the number into the
register high byte.
In order to change the device exchange rate via RS-485, record the code
adequate to the necessary exchange rate into the 0×01 register; set the code into the
register low byte (the device high byte).
0×NN01 - 1200
0×NN02 - 2400
0×NN04 - 4800
0×NN08 - 9600
0×NN10 - 19200
Take into account that when you are trying to change the device number, the
exchange rate changes automatically (and vice versa); therefore, while changing the
device number, control the content of byte in charge of the exchange rate (and vice
versa).
When changing the rate and/or device number, the high-level controller
receives the response to the command with the same rate; only after that IPES
changes the device exchange rate and number.
While debugging the software, never use command with code 06 cyclically,
since the registers intended for recording have a limited number of recording cycles
(10000).
While recording data into registers with other addresses, address error signal
will be generated.
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Appendix C1. Arrangement of switches and jumpers.
S1
S2
543 2 1
S3
S4
S5
Х1
X2
Switches Working condition On Off
S1 Fast/slow 4 sec 2 sec
S2 Remote/close Min Max
S3 “Alarm” state Does not fix “alarm” Fixing of the
state “alarm” state
S4 Relay state Connect relay Disconnect relay
S5 Relay state Connect relay Disconnect relay
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Appendix C2. Arrangement and functions of connection
terminals.
Interconnecting board.
X3
X2
X1
X1
1 - +24V
2 - -24V
X2
1 – 4-20 mA
2- - 4-20 mA
3 – 485A
4 – 485B
X3
1 – relay contact “Fault”
2 – relay contact “Fault”
3 – relay contact “Fire”
4 – relay contact “Fire”
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Appendix C3. IPES-IR3 connection to digital circuit RS 485.
IPES‐IR3 IPES‐IR3
0.5 m
RS 485
+24 V
R =120 Ohm
‐24 V
Junction Junction
box box
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Specification.
Supply-voltage
Nominal 24 V direct current
Range from 18 to 32V.
Power consumption
Standby state 2VA
Alarm state 3VA.
The “FIRE” relay- has a two-directional single-pole contact; this allows one
to make the contacts at the output normally closed or normally open by changing
the position of jumper Х1. The relays are designed for commutation of currents of
10 mA to 5 A at DC voltage of 30 V.
Current output
Analog output 4-20mA
Digital signal RS-485 – protocol Modbus RTU, Hart, Ethernet.
Temperature range
Operation from minus 40ºC to +85ºC.
Storage from minus 40ºCto +50ºC
Range humidity
IPES remains serviceability in case moisture condensates on them as the
result of a decrease in temperature at relative air humidity not less than 95%.
Viewing angle
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The IPES-IR3 viewing angle is not less than 90 о
Response time
IPES-IR3 response time to the flame of N-heptane and ethyl alcohol at the
distance of 25 meters does not exceed 30 s.
Material of case
The case, the cover and the base made from aluminum alloy.
Overall dimensions .
See Picture.
Transporting weight
The IPES-IR3 weight does not exceed kg: 2.15.
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