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PCCP Control System

The PowerCommand™ Control is a microprocessor-based generator set monitoring and control system designed for reliability and optimal performance, integrating multiple control functions into a single unit. It features advanced capabilities such as digital governing, voltage regulation, and load sharing, while ensuring durability through extensive testing and environmental hardening. The system provides comprehensive monitoring and alarm functionalities, making it suitable for various demanding applications in power generation.

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Eng Ahmed Osman
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© © All Rights Reserved
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0% found this document useful (0 votes)
33 views8 pages

PCCP Control System

The PowerCommand™ Control is a microprocessor-based generator set monitoring and control system designed for reliability and optimal performance, integrating multiple control functions into a single unit. It features advanced capabilities such as digital governing, voltage regulation, and load sharing, while ensuring durability through extensive testing and environmental hardening. The system provides comprehensive monitoring and alarm functionalities, making it suitable for various demanding applications in power generation.

Uploaded by

Eng Ahmed Osman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Power

Generation

PowerCommand™
Paralleling
Generator Set Control

Integrated Control
System Reliability
The PowerCommand™ Control, is a system to occupy much less physical The PowerCommand Control has been
microprocessor-based generator set space than conventional control subjected to extensive hours of
monitoring, metering, and control arrangements. prototype and quality assurance testing
system. It offers advanced levels of The control system has sophisticated at the factory and in the field. All control
functions for reliability and optimum servicing capabilities that allow system components are selected and
generator set performance. parameters to be interrogated, integrated to withstand the vibration
An extensive array of integrated monitored and adjusted with a laptop levels typical in a generator set
standard control and digital display computer. installation. The control has been
features eliminates the need for subjected to accelerated life tests to
discrete component devices such as Comprehensive verify MTBF calculations in excess of
the voltage regulator, governor control Standard Features 240,000 hours.
and protective relays. The control offers a wide range of
It also eliminates the need for separate standard control and digital display Single Source Solution
paralleling control devices such as features, so custom control All the major components of our
synchronizers and load sharing configurations are not needed to generating sets – the engine, alternator
controls, import/export controls, and meet application specifications. and control systems – are manufactured
var/power factor controls. The System reliability is not compromised within the Cummins group, providing the
consolidation of controls allows the by the use of untested special assurance of a single source
components. responsibility and servicing.

Major Control Features Include:


● Digital governing, voltage regulation, ● Smart Starting Control System: Integrated fuel
synchronising and load sharing controls, ramping to limit black smoke and frequency
including import/export controls for paralleling overshoot, in addition to optimized cold weather
with an infinite (utility/mains) bus. starting.

● Advanced Serviceability.
● AmpSentry™ Protection for true alternator
overcurrent protection. ● PowerCommand Network Capability (optional).
● Analogue and Digital AC Output Metering. ● CE Compliant.
● Battery Monitoring System to sense and warn ● Quality Assurance to ISO 9001.
against a weak battery condition.
● Dust, Water and Oil Resistant - Equivalent to IP54.
● Digital Alarm and Status Message Display.

● GenSet Monitoring: Displays status of all critical


engine and alternator generator set functions.

Specifications May Change Without Notice 08/01 CPG S-1005C


Digital Governing, Voltage Regulation, Sychronizing, and Load Sharing Controls
The PowerCommand Control for Paralleling includes all governing, voltage regulation, synchronizing, and load sharing controls
required for iolated bus paralleling applications. These functions were designed and prototype tested for optimum total system
performance. Cummins Power Generation is the only single source manufacturer of engines, alternators, generator set controls,
and paralleling electronics in the world. Single source experience and expertise results in a control system which meets the
specifications of almost any situation, including demanding UPS and non-linear load applications. The controls are easy to adjust
and transient performance is excellent.

Voltage Regulation Performance synchronize to the system bus, and close at no load. The
● Voltage Regulation generator set then ramps up to its proportional share of the
±0.5% from no load to full load. total load on the system.
● Voltage Drift Isochronous Reactive Load Sharing
±0.5% for 60°F (33°C) change in ambient over eight (8) ● Reactive load sharing controls allow generator sets to
hours with temperature stabilization at each point. share load to within as low as 1% of equal. Load sharing
● Random Voltage Variation controls operate directly on the excitation system, to
For constant loads from no load to full load will not exceed provide zero droop in voltage for loads from zero to 100%
±0.5% of its mean value. of rated generator set capacity.
● Reactive load sharing controls to allow the generator set to
Governing Performance share reactive load with an infinite bus. The control system
● Frequency Regulation allows a technician to adjust the operating reactive load
Isochronous under varying loads from no load to full load. level on the generator set.
● Frequency Drift Synchronizer
±0.5% drift for a 60°F (33°C) change in ambient over 8 ● Range: The synchronizer can drive generator set
hours with temperature stabilization at both points. frequency and voltage to a bus value which is –40% to
Isochronous Real Load Sharing +10% of selected voltage and frequency. Ramp speed for
● Real load sharing controls allow generator sets to share matchng is 4%/second.
load to within as low as 1% of equal. Load sharing controls ● Frequency Differential: Controls generator set to
operate directly on the engine governor actuator, to provide match bus frequency.
zero droop in frequency for loads from zero to 100% of ● Voltage Differential: Electronically controls generator
rated generator set capacity. set voltage to within 1% of system bus voltage, and
● Kilowatt import and export control, to allow the generator checks for correct phase rotation to bus.
set to share load with an infinite bus. The controls allow ● Permissive Protection: Adjustable for a phase
setting of ramping rate, and steady state operation level. difference of 5-20 degrees, with phase difference
Steady state kW load level can be based on a preset kW decreasing. Time delay is adjustable from 0.5 to 5
level, or on a signal from a remote control device which seconds.
allows loading of the generator set as a function of the load ● Control System: Automatically resets bus frequency
provided by the utility (mains) service. and voltage to preset values after the paralleling breaker
● Load demand ramping controls cause the generator set to closes.
ramp down to a low load condition prior to switching off on ● Includes “Dead Bus” Sensor: Allows closure of the
a load demand signal. On removing the load demand generator set to an inactive system bus.
signal, the generator set will automatically start,

● The “RUN” position energized the control and initiates


Control Panel Environmental Hardening generator set starting operation.
The front panel of the control is formed by a single membrane ● The breaker control switches are enabled only in the “RUN”
that covers the entire control surface. The control face is easy to
position. The non-automatic indicator will flash when the switch
clean and impervious to water spray, dust, and oil/exhaust
is in the “RUN” position, indicating that the paralleling breaker
residue. Electronic control switches for many functions are
will not automatically close.
integral to the front panel. The control door is gasketed with a ● The “AUTO” position enables the control to receive a start
dual/moisture and RFI/EMI gasket to protect internal components
signal from a remote location, such as an automatic transfer
from airborne contaminants. The control performs properly over a
switch or master control panel.
wide range of environmental conditions and is vibration, RFI/EMI,
and surge tested. Emergency Stop Switch
● Operating Temperature: –40°C to +70°C.
A two-position safety “mushroom” head switch provides an easy
● Storage Temperature: –40°C to +85°C.
and obvious means to immediately shut down the generator set in
● Humidity: Up to 95% relative, non-condensing.
the event of an emergency condition.
● Altitude: Up to 3048 M (10,000 feet) without derating. System Control
Control arrows on the screen lead the operator to information.
Controls and Adjustment Switches The system control switches provide the operator with a positive
An oil tight, three position switch starts and stops the generator indication that the switch is operated. The switches are totally
set locally or enables start/stop control from a remote location. sealed and designed to provide reliable service for the life of the
It provides the following functions: generator set control.
● The “OFF” position de-energized all primary DC circuits. When Menu Selection Switches
the switch is in this position, the non-automatic indicator will These four switches allow the operator to select menu-driven
flash continuously. control and monitoring information.
Specifications May Change Without Notice 08/01 CPG S-1005C
Menu “HOME” Switch Shutdown Indicator
Returns the operator to the main menu selections screen, A red light indicates the status screen is displaying a shutdown
regardless of the position in the menu logic. condition. The reset switch is used to clear the message after the
Panel Lights Switch shutdown condition is corrected.
Turns the back-lit control illumination on and off, for easy reading
of the entire control panel in dark lighting conditions. The panel Generator Set Monitoring
lights automatically switch off after 5 minutes to save battery and The digital display provides status of the following critical engine
lamp life. functions:
● Oil temperature (°F or °C).
Test Switch
● Coolant temperature (°F or °C). Left and right bank
Prompts the PowerCommand Control to perform a self-test and
displays all fault messages. temperatures are provided for V-block engines.
● Oil pressure (PSI or kPA).
Reset Switch ● Battery Voltage.
Clears the digital display and status panel and allows the ● Engine Operating Hours.
generator set to start after a fault condition has been corrected. ● Number of Engine Starts.

Breaker Control Switches ● RPM.

Allows the operator to manually open or close the paralleling ● Exhaust temperature (°F or °C). Left and right bank
breaker when the control is in the “RUN” mode. The breaker temperatures are provided for V-block engines (optional).
close function is operated through a permissive function (with
dead bus logic) to prevent accidental out-of-phase paralleling of Engine Warning and Shutdown
the generator set with the system bus.
Messages
Adjustment Menu On sensing a warning or shutdown condition, the control displays
Allow the operator to set basic generator set operating the warning or shutdown message, lights the warning or
parameters. Adjustment ranges are limited to help prevent shutdown indicator lamp on the front of the control, and provides
operator error and damage to connected equipment. Critical a code number referenced to the generator set manuals. The
adjustments are possible only after entering an access code. manuals provide the operator with more information on the nature
Adjustments include: of the problem and how to get the generator set back into service.
● Voltage (±5%).
Functions provided include:
● Frequency (±5%). ● Low oil pressure (warning).
● Time Delay Start (0-300 seconds). ● Low coolant temperature (warning).
● Time Delay Stop (0-600 seconds). ● High coolant temperature (warning).
Critical service level adjustments are possible only after entering ● Low coolant level (programmable warning or shutdown).
an access code. All operators and service level control system ● Low Fuel – Daytank (warning, external input signal).
adjustments are made through digital raise/lower switches from ● Oil pressure sender (warning, indicates a sender or wiring
the front of the control panel. The adjustment level is displayed failure in the oil pressure monitoring system).
on the control panel. There are no rotary switches or pots in the ● Engine temperature sender (warning, indicates a sender or
control system. wiring failure in the engine temperature monitoring equipment).
External Control Adjustments ● Low oil pressure (shutdown).

All adjustments for automatic voltage regulation, engine speed ● High coolant temperature (shutdown).

governing, and other critical functions are performed directly on ● Fail to crank (shutdown, indicates failure of engine to rotate on

the control panel by using a security code and without entering start command).
the control enclosure. ● Overcrank (shutdown, indicates cranking time exceeds 75

seconds or failed to start after all cycle cranking attempts).


Alarm and Status Message Display ● Magnetic pick-up failure (shutdown).

Provides detailed information on all critical generator set ● Overspeed (shutdown, engine speed greater than 115% of
parameters. Detailed messages provide a clear indication of nominal).
problems with reference to the operator’s service manual for ● Emergency Stop (shutdown).
further direction. Indicator lamps are high intensity, dual-element The control has provisions for four programmable fault conditions.
LED’s for long life and easy reading in any lighting condition. These may be either warning or shutdown conditions. Labels for
A two-line, 16 character-per-line, LED alphanumeric screen customer faults can be programmed into the control.
displays alarm and status messages and information regarding The PowerCommand Control maintains an historical data log of
AC output, engine conditions, and adjustments via a menu-driven the latest alarm and status conditions on the generator set. On an
system. The operator can easily follow the logic path without the alarm or shutdown condition, the control logs the nature of the
use of an operator’s manual. fault and the engine operating time that the fault occurred. This
Status Indicators data log is useful for diagnosis of service problems on the
Three dual-element LED indicating lamps provide basic generator generator set.
set status information on the control face. Solid state indicators Control Options
on internal circuit boards provide status and diagnostic High alternator temperature alarm.
information about the generator set. Ground fault alarm.
Non-Automatic Indicator Historical Data
When the Run/Off/Auto switch is in the OFF or RUN position, the The control displays the last 20 alarm and/or shutdown messages,
red non-automatic indicator will flash on and off. along with the engine hour time that the condition occurred.
Warning Indicator Duty Cycle Data
An amber light indicates the status screen is displaying a warning The control will display the number of engine operating hours at
condition. The reset switch is used to clear the message after the 0-10% load, 10-20% load, 20-30% load...., 100-110%, and
warning condition is corrected. 110-120% of rated kW capacity.
Specifications May Change Without Notice 08/01 CPG S-1005C
Kilowatt Meter: Indicates 3-phase AC power output as a
Generator Warning and Shutdown percent of rated load. Provides a true indication of total kW load
Messages on the generator set, regardless of the load power factor. Scale is
Overload - When total kW load exceeds 100% of the standby 0-125%. Accuracy is ±5%.
rating of the generator set (110% of prime rating) for 5 seconds, a Frequency Meter: Indicates generator set output frequency
load shed signal is issued and a warning alarm is activated. in hertz. Calculated frequency is based on engine speed and
Overcurrent - When the current on any phase exceeds 110% alternator voltage zero-crossing and is not affected by voltage
of the generator set rated current for more than 60 seconds, a waveform distortion caused by non-linear loads. Scale is
warning alarm is activated. 45-65 Hz. Accuracy is ±0.5 Hz.
Overcurrent - The generator set is shut down when the current AC Voltmeter: Dual scale AC voltmeter indicates alternator
on any phase is between 110-175% of rated and the time/current output voltage. Accuracy: ±2%. Scales: 0-300 VAC, 0-400 VAC,
integral approaches alternator thermal limits. 0-600 VAC; 0-750 VAC; 0-5260 VAC; or 0-15,000 VAC.
Short Circuit - The generator set is shut down when the AC Ammeter: Indicates current output in percent of maximum
current on any phase exceeds 175% of rated and the time/current rated standby current. Accuracy: ±2%. Scale: 0-125%.
integral approaches alternator thermal limits. Phase Select Switch: Allows the operator to select the phase
Fail to Synchronize - The control system monitors the monitored by the analogue voltmeter and ammeter. LED
generator set as it is attempting to synchronize with a live bus, indicators display which phase is being monitored and which
and initiates a fault signal if synchronizing is not achieved within voltage scale is applicable.
an adjustable time delay period (10-120 seconds). The control
system can be configured for warning, shutdown, or switching off Digital Metering
this function. The digital metering display provides access to alternator
Failure to Close - The control system monitors the paralleling performance data and a more accurate readout of the AC output
breaker auxiliary contacts, and initiates a fault signal if the information displayed on the analogue meters. The following
breaker fails to close within an adjustable time delay period after outputs are included on the display:
● Generator set output voltage (3-phase, line-to-line, or line-to-
the control has signalled it to close (0.5-15 seconds). The control
system can be configured for warning, shutdown, or switching off neutral).
● Parallel bus voltage (3-phase, line-to-line).
this function.
● Generator set output current (3-phase).
High AC Voltage - Generator set is shut down when AC
● Power Factor (0 to 1, leading or lagging).
voltage exceeds 110% for 10 seconds, or with no delay when
● AC Kilowatts.
voltage exceeds 130% of nominal.
● AC Kilowatt-hours.
Low AC Voltage - Generator set is shut down when AC voltage
● Alternator exciter duty and governor duty (%).
falls below 85% of rated voltage for more than 10 seconds.
● Generator set output frequency (Hz).
Reverse Power - Generator set is shut down when kW flow
● Parallel bus frequency (Hz).
into the generator set exceeds an adjustable set point (5-15% of
generator set rating) for an adjustable time period (1-15 seconds). The voltage and current data for all three phases is displayed
Under Frequency - Generator set is shut down when AC simultaneously on a single screen so load and voltage balance is
frequency falls below 90% of rated frequency for more than 20 readily apparent.
seconds. Digital Synchroscope
Loss of Excitation - Generator set is shut down when kVAR is The digital display includes a synchroscope function for
less than 0.16-0.41 per unit kVAR (adjustable) for more than 2-10 monitoring the phase difference (in degrees, faster or slower than
seconds (adjustable). bus) between the generator set and the system bus. An indicator
Phase Rotation - Prohibits paralleling when generator set is provided to advise the operator when the generator set is within
phase rotation does not match system bus. specified paralleling parameters.

AC Output Metering
Combines digital and analogue metering to provide accurate digital
readout plus analogue indication of trends and operating conditions.
Analogue Meters
Analogue metering on the control panel provides clear indication
of generator set stability, including the magnitude of displacement
and rate of change during load transients, which cannot be
viewed as clearly with digital metering equipment. These meters
are also ideal for “walk-by” status checks by the operator. All
meters are 2.5 inch (63.5mm), 90 degree scale. Meter faces UV
protected against discoloration from exposure to sunlight. The
kilowatt meter and ammeter are scaled in percent of AC output for
easy recognition of generator set status and load level (0-90% of
rating: green; 90-100% of rating: amber; >100% of rating: red).

Specifications May Change Without Notice 08/01 CPG S-1005C


AmpSentry Protection for Paralleling After the fault is cleared, AmpSentry Protection softly
AmpSentry Protection for paralleling is a loads the generator set by a controlled ramping of
comprehensive power monitoring and control system output voltage to rated level, allowing the generator set
integral to the PowerCommand Control that guards the to resume normal operation without potentially
electrical integrity of the alternator and power system damaging voltage overshoot.
from the effects of overcurrent, short circuit, over/under Fixed over/under voltage and under frequency time
voltage, under frequency and overload, reverse power, delayed set points also provide a degree of protection
loss of excitation, alternator phase rotation, and parallel for load equipment. Over/under voltage conditions
circuit breaker failure to close. Current is regulated to trigger a shutdown message on the digital display
300% for both single phase and 3-phase faults when a screen. Under frequency condition prompt both a
short circuit condition is sensed. warning and shutdown message, depending on the
If the generator set is operating for an extended period length of time and magnitude of variance under rated
at a potentially damaging current level, an overcurrent frequency.
alarm will sound to warn the operator of an impending AmpSentry Protection includes an overload signal that
problem before it causes a system failure. If an can be use in conjunction with our transfer switches to
overcurrent condition persists for the time pre- automatically shed load, preventing a potential
programmed in the time current characteristic for the generator set shutdown. The overload signal is
alternator, the PMG excitation system is de-energized programmable for operation at a specific kW level, on
to avoid alternator damage. The overcurrent protection the basis of an under frequency condition, or both.
is time delayed in accordance with the alternator
thermal capacity, allowing current to flow until AmpSentry Protection for Paralleling also includes
secondary fuses or circuit breakers operate, isolating protection for generator set reverse power, loss of
the fault and thus achieving selective co-ordination excitation, alternator phase rotation, and circuit breaker
(discrimination). This enhances power service failure to close. It includes permissive (synchronizing
continuity by eliminating the need for a main line check) functions for automatic and manual breaker
breaker mounted on the generator set, for generator closure operations.
set protection and the possibility of nuisance tripping of
that breaker.

AmpSentry provides excellent, matched protection for


the alternator, without the danger of nuisance tripping.
The exact time current characteristics of AmpSentry
are shown in the PowerCommand Control AmpSentry
Time-Over-Current Characteristic Curve, Form Number
R-1053.

no load to full load.


Digital Governing and Voltage Frequency Drift: ±0.5% drift for a 60°F (33°C) change in
Regulation ambient over 8 hours with temperature stabilization at both
The PowerCommand Control includes all governing and voltage points.
regulation. These functions were designed and prototype tested
by the Company for optimum total system performance. The
Voltage Regulation Performance
Company is the only single source manufacturer of engines,
Voltage Regulation: ±0.5% from no load to full load.
alternators, and generator set controls in the world. The
Voltage Drift: ±0.5% for 60°F (33°C) change in ambient over
experience and expertise of this true single source responsibility
eight (8) hours with temperature stabilization at each point.
results in a control system which meets the specifications of
Random Voltage Variation: For constant loads from no load
almost any situation, including demanding UPS and non-linear
to full load will not exceed ±0.5% of its mean value.
load applications. The controls are easy to adjust and transient
performance is excellent.
Digital Governing Performance
Frequency Regulation: Isochronous under varying loads from

Specifications May Change Without Notice 08/01 CPG S-1005C


Smart Starting Control System First Start Sensor
A multi-functional digital control system integrates fuel ramping The First Start Sensor System provides a positive interlock to
and field excitation to minimize frequency and voltage overshoot prevent mulitple generator sets from simultaneously closing to a
and limit black smoke on starting. dead system bus. A back-up system is provided to allow normal
Fuel Ramping system operation in the event that the primary first start sensor
Upon receiving the start signal, the digital control system opens fails.
the engine fuel system only enough to allow the engine to fire.
When the control system senses that the engine has reached Customer Interface Box
start disconnect speed, it gradually increases fuel flow to ramp up All customer connections to the PowerCommand Control are
the engine speed for a controlled acceleration to rated operating made in an enclosure which is separate and isolated from the
conditions. This process minimises black exhaust smoke, control equipment. Easy connection is possible with large, clearly
frequency overshoot, and improves cold starting capability. labelled terminal blocks and terminals that do not require lugs for
Fail to Crank customer connections.
As the start signal is initiated, the control checks the magnetic Output Contacts
pick-up monitoring the engine speed to verify that the engine is The PowerCommand Control provides the following control,
rotating. If the engine is not rotating, the control switches off the alarm, and status output contacts for customer use:
starter and then makes another attempt. If the attempt fails, a Common Alarm Relay - One form “C” contact, rated 2 amps
shutdown message is signaled on the digital display screen and at 30 VDC. Operates on all warning and shutdown conditions.
the generator set cannot be started until the fault is cleared. This Common Shutdown Alarm Relay - One form “C” contact,
process helps prevent starter or ring gear damage. rated 2 amps at 30 VDC. Operates on all shutdown conditions.
Temperature Dynamic Governing Load Shed Relay - One form “A” contact, rated 2 amps at
A temperature dynamic adjustment capability enhances cold 30 VDC. Operated when the “Overload” warning occurs.
starting ability and improves stability when the engine is cold by Ready to Load - One form “A” contact, rated 2 amps 30 VDC.
automatically adjusting governing characteristics based on engine Operates when the generator set reaches 90% of rated voltage
temperature. It also helps limit black smoke on starting. and frequency.
NFPA 110 Alarm Relays - One form “A” contact for each
Digital Excitation Control condition, rated 2 amps at 30 VDC. One contact set is provided
The generator set voltage regulation system is 3-phase sensing
for each required NFPA 110 warning or shutdown condition.
and includes torque matching to provide single step, full load
Auxiliary “Run” Relays (up to 3 optional) - Each relay
pick-up capability. During starting, the control ramps output
provides three form “C” contacts, rated 2 amps at 30 VDC.
voltage to rated value to minimise voltage overshoot.
Breaker Operation Contacts - Provide breaker open and
Cycle Cranking breaker close signals for a paralleling circuit breaker. Contacts
The PowerCommand Control includes a standard cycle cranking are rated 5 amps at 30 VDC.
system that allows the operator to select continuous or cycle
DC Power Supply
cranking mode. The operator can select 3, 4, 5, or 6 cranking
The PowerCommand Control is powered by the generator set
cycles, and adjust the crank/rest times (7-20 seconds).
starting batteries. The control functions over a voltage range from
Idle Mode 8 VDC to 34 VDC. The control provides DC auxiliary power for
Contacts are provided in the customer interface box to cause the customer use:
control to start the generator set and operate it at idle speed. ● 10 amp 24 VDC fused switched B+ supply.
During idle mode, the excitation system is switched off. ● 20 amp 24 VDC fused B+ supply.
Idle mode can only be initiated from the “RUN” position
on the generator set control. Idle speed is adjustable from
700-900 rpm.
PowerCommand Communications
Network
The PowerCommand Control includes provisions for optional
Battery Monitoring System communications over the PowerCommand Network. The network
The PowerCommand Control continually monitors the battery is suitable for local or remote control and monitoring functions
charging system for low and high DC voltage, and runs a battery using PowerCommand Software for Windows™ and network
load test every time the engine is started. Functions and modules.
messages include:
● Low DC voltage (battery voltage less that 25 VDC, except

during engine cranking).


● High DC voltage (battery voltage greater than 32 VDC).

● Weak Battery (battery voltage less than 14.4 VDC for more

than 2 seconds during engine cranking). This effectively load


tests the starting battery every time the generator set is started.

Specifications May Change Without Notice 08/01 CPG S-1005C


PowerCommand™ Paralleling
Generator Set Control

Frequency Meter % AC Ammeter


% Kilowatt Meter AC Voltmeter

System Control
Status Indicators: Selection Switches
• Warning
• Shutdown
• Non-Automatic Voltage Meter Scale
Indicator Lamp
Digital Display
and Status Panel Phase Selector Switch
2 Line/32 Character with Indicators
LED Display
Reset Switch
Breaker Control
Switch
Emergency Stop Switch
Run/Off/AutoSwitch
Self Test Switch Menu “Home” Switch
(Key Switch Optional)
Panel Light Switch

Environmentally sealed
single-membrane face panel
Exhaust Opacity Customer interface provides protection against a
Control helps to reduce enclosure gives easy wide range of environmental
Automatic black smoke during access to PowerCommand conditions
Overload alarm engine start-up Control terminal blocks and
and load shed connections
protects critical
system loads
Combined analogue
and digital display
gives clear indication
of generator set
system parameters

UL 508 Listed

Advanced service
diagnostic system
for faster problem
analysis and
repair

The PowerCommand Control accurately


senses engine parameters and can
distinguish sensor and continuity Inherent alternator
conditions from actual engine fault protection eliminates
conditions. This feature eliminates the need for main
potential nuisance shutdowns due to output circuit breaker
sensor or wiring functions.

Specifications May Change Without Notice 08/01 CPG S-1005C


Codes and Standards ● AS3010.1 Electrical Supply by Generator Sets.
The PowerCommand Control meets or exceeds the requirements
● Mil Std 461 Electromagnetic Emission and Susceptibility
of the following codes and standards:
● UL508 - Category NIWT7 for US and Canadian Usage.
Requirements.
● IEC801.2 Electrostatic Discharge Test.
● UL489 - Overcurrent performance verified by U.L.
● IEC801.3 Radiated Susceptibility.
● ISO 8528-4 - Control systems for reciprocating engine-driven
● IEC801.5 Radiated Emissions.
generator sets.
● Canadian Standards - 282-M1.
These standards define the ability of the entire control system to
● CSA C22.2, No. 14 - M91 for Industrial Control Equipment.
withstand various electromagnetic interference levels and not
● NFPA 70 - US National Electrical Code.
interfere with the operation of other devices.
● IEC801.4 Electrically Fast Transient.
● NFPA 110 - Emergency Power Systems. Meets all
● IEC801.5/IEEE587 Surge Immunity.
requirements for Level 1 systems.
● AS3000SAA Wiring Rules.
These tests demonstrate that the control system is highly
● AS3009 Emergency Power Supplies.
resistant to failure due to voltage surges.

Power See your distributor for more information.


Generation

Cummins Power Generation Limited


Manston Park, Columbus Avenue
Manston, Ramsgate
Kent CT12 5BF, UK
Telephone: +44 (0)1843 255000
Fax: +44 (0)1843 255902
Email: [Link]@[Link]
[Link]

Backfeed to a utility system can cause electrocution and/or property damage.


Do not connect to any building’s electrical system except through an approved
device or after building main switch is opened.
Standard and custom made generating
sets from 32kVA to 5000kVA Cummins is a registered trademark of Cummins Engine Company

Specifications May Change Without Notice 08/01 CPG S-1005C

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