Advanced Training for Jenbacher Techs
Advanced Training for Jenbacher Techs
Global Jenbacher
Training Center
FTA
Advanced Field
Tech Training
March 2012
Original document
For Jenbacher gas engines, only the relevant description/operation manual, the maintenance manual
and the spare parts list are valid. Neglect, misuse or improper handling may lead to damage of property
and people.
GE Proprietary Information
The information contained in this document is General Electric Company (GE) proprietary information
and is disclosed in confidence. It is the property of GE and shall not be used, disclosed to others or
reproduced without the express written consent of GE, including, but without limitation, to creation,
manufacture, development, or derivation of any repairs, modifications, spare parts, designs, or
configuration changes or to obtain government or regulatory approval to do so.
Chapter Page
1 3 – 10 General, safety instruction
2 Wiring diagrams and electrical components
2.1 11 – 27 Wiring diagram
2.2 28 – 30 Cable installation
3 Important information sources
3.1 31 – 37 Jenbacher web portal
3.2 38 – 41 TI-catalogue
3.3 42 – 44 Service informationen
3.4 45 – 47 Spatsl
3.5 48 – 49 Service helpdesk
4 50 – 95 [Link]®XT Parameter (Level 15)
5 Auxiliary equipment
5.1 96 – 97 Pipe work arrangements and supports
5.2 98 – 99 Expansion vessel
5.3 100 – 111 3-port-valve
6 112 – 129 Gas train: Adjustment and optimization
7 130 – 141 Controlling
8 142 – 146 Knocking
9 Generator
9.1 147 – 157 Generator
9.2 158 – 162 Generator cabling
9.3 163 – 165 Grid Code
9.4 166 – 168 Generator controller
9.5 169 – 176 Generator (diodes)
9.6 177 Synchronizing device
9.7 178 – 180 Grid monitoring device
9.8 181 – 182 MMUSyn
10 Measurements on engine
10.1 183 Ignition-coil wiring
10.2 184 – 185 Pick-up
10.3 186 – 187 Exhaust gas
11 Handling of Jenbacher analysis software tools and use of special tools
11.1 188 – 190 TecJet® Parameter
11.2 191 – 193 B&R Automation Studio
11.3 194 – 203 Connection with [Link]® WIN: Windows 7.0
11.4 204 – 217 Connection with [Link]® WIN: Windows XP
11.5 218 – 222 [Link]® WIN (Export)
11.6 223 – 225 SES – Service Expert System
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Chapter Page
11.7 226 – 227 MyPlantTM (formerly Babylon)
11.8 228 – 241 Special tools
12 242 – 247 Trouble shooting
13 Additional modules
13.1 248 – 250 [Link]®
13.2 251 – 253 ORC
14 Specific inspection and maintenance works according to maintenance
schedules up to 10,000 oph
14.1 254 – 260 Maintenance schedule
14.2 261 - 264 Precombustion chamber
Chapter 1
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FTA
Advanced Field Tech Training
Target group:
GE's Jenbacher and its Service Providers' Field
Techs who have completed the course module
'FTB - Basic Field Tech Training'. This training is a
prerequisite for becoming a certified Service
Engineer or Commissioning Engineer.
Prerequisites:
'FTB - Basic Field Tech Training' completed,
Degree in mechanical or electrical engineering,
IT knowledge (Windows, Office, Internet), we
recommend that a laptop is brought to the
training
Chapter 1
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FTA
Advanced Field Tech Training
Chapter 1
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Chapter 1
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Safety instructions
• The safety regulations contained in the user's manual must be observed.
• The safety regulations and regulations for the prevention of accidents set out by the law must
be observed.
• Prior to the commencement of any work the party ordering must make sure that the applying
safety regulations are observed for the work to be carried out.
• In the event of work that may only be carried out with the engine standing still, the engine
must be turned off and secured against unauthorized re-starting according to the technical
instruction no. 1100-0105.
Employee protection
Employer's duties
Employers are required to assume responsibility for the safety and health of employees in all aspects of their
work. Employers have to take any measures required to protect life, health and standards, including
measures to prevent work-related dangers, to provide information and instruction and to provide a suitable
organization and the required resources.
First and foremost, companies contracted to carry out work must comply
with all applicable country specific regulations.
Employee's duties
Employees are legally required to apply the measures to protect life, health and standards
as laid down in statutory legislation and official regulations and in accordance with their
training and their employer's instructions. They have to behave in such a way that avoids
causing danger wherever possible.
GE PROPRIETARY INFORMATION GE ENERGY GAS ENGINES
!!Safety_fuer_Handouts_EN.ppt
09.02.2010
Chapter 1
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The standard equipment required for entering the engine room or approaching and working on
plant components, even outside the engine room, consists of eye protection, protective clothing,
hand protection and safety footwear.
Depending on the operational condition of the plant, the ambient conditions, the type or location
of the operation, use hearing protection, safety helmet, fall prevention equipment, gas sensors,
breathing mask or other personal protective
equipment, as appropriate.
Chapter 1
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Once all the auxiliaries have been automatically switched off, remove the negative battery terminal from
themodule frame, insulate the removed terminal cable and place it on the floor (LOTO)!
Isolate the main power circuit for auxiliaries, block it off and check whether the system is absolutely dead.
Check that all components are dead and sufficiently cooled off. Attention: Overpressure!
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alle close
Electrical components
per module Power panel Module
(+L1) control panel
(+A1)
cable
Generator
circuit breaker
(GCB)
Battery
Gas train
Starter
Generator
Engine
(+G)
Module
Ignition interface (+M)
Battery
charger
Periphery
GE PROPRIETARY INFORMATION GE ENERGY GAS ENGINES
Wiring diagrams and electrical components_EN.ppt
Index: b; 16.11.2011
Chapter 2.1
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alle Example wiring diagram: "old" component names "new" component names close
Wiring diagram
Chapter 2.1
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Over view
Chapter 2.1
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Over view
[Link]®-Version
Chapter 2.1
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Over view
Chapter 2.1
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FTA_OPT
Designation of the components
The numbers in
the part
reference list are
in relation with
the numbers in
the interface-list
and the technical
schema.
Chapter 2.1
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Generator
Chapter 2.1
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Module interface panel
Terminals
Chapter 2.1
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Module interface panel
Chapter 2.1
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Module control panel
[Link]®XT
Chapter 2.1
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Module control panel
Chapter 2.1
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Power panel
Chapter 2.1
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Power panel
Chapter 2.1
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[Link]® WIN Server
Chapter 2.1
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Interfaces
Chapter 2.1
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Parts
Chapter 2.1
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Designation of the components
Chapter 2.1
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H1
TA 1000-0505 close
mains switch
GE PROPRIETARY INFORMATION GE ENERGY GAS ENGINES
cable installation_EN.ppt
09.02.2010
Chapter 2.2
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Chapter 2.2
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bunch 2
generator switch
mains switch
bunch 3
bunch 4
Chapter 2.2
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Customer documentation 4.1 close
Here you find "online" information about our products, drawings, service
information, SPATSL (digital spare parts catalogue), backgrounds to our
gas engine technology and so on.
[Link]
Chapter 3.1
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Chapter 3.1
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Chapter 3.1
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company-email-adress
Clicking on "register" will open a new mask where you have to enter your personal data.
It is important to select your contact person at GE Jenbacher.
After registration you will receive an e-mail with the link to the web portal. There you can enter
your personal password.
Chapter 3.1
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techn.
Instructions
Chapter 3.1
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Chapter 3.1
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submit
Chapter 3.1
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Chapter 3.2
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Chapter 3.2
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Chapter 3.2
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Language
Chapter 3.2
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Chapter 3.3
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Chapter 3.3
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Chapter 3.3
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Chapter 3.4
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Chapter 3.4
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The service provider only sees the plants, which are in his
responsibility.
Chapter 3.4
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Service Helpdesk
[Link]
Chapter 3.5
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Service Helpdesk
Parameter upload
Chapter 3.5
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Parameter list
A Auxiliaries\Intake air temperature Ignition\Adjustments
Auxiliaries\Out door temperature Ignition\MORIS
Auxiliaries\Ventilation Isolated operation\Limits load shedding
Auxiliairies\Pre chamber gas compressor Isolated operation\Controller
E Engine data Isolated operation\Scaling external power set point
Exhaust L LEANOX\Gas type 1\Parameter
G Gas proportioning valve M Mixture temperature\Controller
Gas proportioning valve\Gas type 1 Multi measurement device\Device 1
Gas proportioning valve\Idle mode lambda controller P Plant controller\Room temperature
Gas proportioning valve\-"-\Gas type 1 Plant controller\Controller 1
Gas mixer Plant controller\Return water temperature
Gas mixer\Gas type 1 Plant controller\Return water temp. after cooler
Gas mixer\Idle mode lambda controller Power\Ramps
Gas mixer\Idle mode lambda controller\Gas type 1 Power\Controller
Gas mixer\Special gas mixer\Gas type 1 Power\Scaling external power set point
Generator R Reserve\Parameter 1-70
Generator control\Choice of set point S Special gas\CH4-content
Generator control\Time table Special gas\Gas pressure
Generator control\Generator voltage Special gas\Gas volume
Generator control\Power dependent Special gas\Gas temperature
H High voltage measurement Special gas\Calorific value
I Ignition Special gas\Suction pressure
Ignition\Analog output Speed\Controller
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Exhaust
Chapter 4
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Chapter 4
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Plant controller\Controller 1
Chapter 4
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Plant controller\Controller
Chapter 4
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Chapter 4
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Chapter 4
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Speed\Controller
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Chapter 4
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Chapter 4
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Chapter 4
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Chapter 4
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Gas mixer
Chapter 4
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50
48
2,0
2,0
Chapter 4
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Chapter 4
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2,0
Chapter 4
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Chapter 4
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Mixture temperature\Controller
page 2
Chapter 4
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Mixture temperature\Controller
Chapter 4
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Generator
Chapter 4
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Chapter 4
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Chapter 4
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Chapter 4
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Chapter 4
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Auxiliaries\Ventilation
Chapter 4
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Isolated operation\Controller
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Power\Ramps
Chapter 4
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Power\Controller
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Engine data
Chapter 4
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Reserve\Parameter 1 - 70
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Special gas\
CH4-content
Chapter 4
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Special gas\
Gas pressure
Chapter 4
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Chapter 4
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Chapter 4
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Chapter 4
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Special
gas\
Suction
pressure
Chapter 4
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2nd page
Chapter 4
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Chapter 4
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Ignition
2nd page
Chapter 4
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Ignition
Chapter 4
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Ignition\Analog output
Chapter 4
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Ignition\Adjustments
Ignition\MORIS
Chapter 4
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Chapter 5.1
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Chapter 5.1
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Expansion vessel
Expansion in closed cooling water circles
1. Fix the minimum process water pressure.
2. Pre gas pressure in the empty vessel ca. 0,3 bar lower than the minimum process water
pressure.
3. Fill in water (cold) with minimum process water pressure.
4. At heating the pressure should rise only lightly.
If in cold status the pressure is to low and in a warm status the pressure is to high,
the membrane is defect, the gas pressure is wrong or the vessel is to small !
water room
hot
gas room
Chapter 5.2
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Expansion vessel
Expansion in closed cooling water circles
Chapter 5.2
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Siemens
Kontinentale
Chapter 5.3
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AC 24 V operating voltage
DC 0 – 10 V positioning signal
Opening: 30 sec.
Closing: 15 sec.
Chapter 5.3
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Opening the valve: The hydraulic pump (6) forces oil from the suction chamber (3) to the pressure
chamber (8) and thereby moving the pressure cylinder (2) downwards. The valve stem
(11) retracts and the valve opens. Simultaneously the return spring (4) is compressed.
Closing the valve: Activating the solenoid valve (5) allows the oil in the pressure chamber to flow back
into the suction chamber. The compressed return spring moves the pressure cylinder
upwards. The valve stem extends and the valve closes.
Manual operation mode: Turning the manual adjuster (1) clockwise moves the pressure cylinder downwards
and opens the valve. Simultaneously the return spring is compressed. In the manual
operation mode the control signals Y and Z can further open the valve but cannot
move to the «0%» stroke position of the valve. To retain the manually set position,
switch off the power supply or disconnect the control signals Y and Z. The red
indicator marked «MAN» is visible..
Note: Controller in manual operation:
When setting the controller for a longer time period to manual operation, we recommend adjusting
the actuator with the manual adjuster to the desired position. This guarantees that the actuator
remains in this position for that time period. Attention: Do not forget to switch back to automatic
operation after the controller is set back to automatic control.
Automatic mode: Turn the manual adjuster counterclockwise to the end stop. The pressure cylinder
moves upward to the «0%» stroke position of the valve. The red indicator marked
«MAN» is no longer visible
Minimal volumetric flow: The actuator can manually be adjusted to a stroke position > 0 % allowing its use in
applications requiring constantly a minimal volumetric flow.
Chapter 5.3
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DIL switches
SKD62 … SKD60
Chapter 5.3
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Calibration
SKD62.., SKD60
Chapter 5.3
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Chapter 5.3
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3 port valve
Thermostatic valve
Chapter 5.3
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Describtion close
Actuator: Sauter
Valve: Ari Armaturen
Supplier: Kontinentale
Advantage:
The valve works with 24V DC, no 230V AC to 24V
AC transformers are necessary.
Chapter 5.3
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Chapter 5.3
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Needed Kit items for changing the Siemens valves to Kontinentale according to table 1:
There is no software change necessary after changing to the new valves, but the wiring
diagram has to be updated!
Chapter 5.3
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Chapter 5.3
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LED indicators:
Chapter 5.3
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Gas filter
Chapter 6
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valve
solenoid valve
GE PROPRIETARY INFORMATION GE ENERGY GAS ENGINES
FTA_Adjustment and optimization …._EN.ppt
09.02.2010
Chapter 6
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Chapter 6
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no Miller: no opening
LIVC all type 6: D=2,7 mm
EIVC (from 2009)
612 D=1,7 (F13=2,7) mm
616 D=2,0 (F13=2,7) mm
620 D=2,2 (F13=2,7) mm
624 D=2,4 (2008=3) mm
Chapter 6
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Gas train
(Inlet pressure >500mbar -> additional protector necessary)
Pre-pressure
regulator Zero pressure
regulator
Valves as additional
protector
GE PROPRIETARY INFORMATION GE ENERGY GAS ENGINES
FTA_Adjustment and optimization …._EN.ppt
09.02.2010
Chapter 6
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Gas train
(Inlet pressure < 500mbar)
occasionally with flame
arrestor (with biogas
respectively coal mine
gas)
Pre-pressure
Ball valve regulator
Gas filter Double solenoid valve with
leak testing and gas Zero pressure
pressure min. switch regulator
Chapter 6
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Gas train
For Tecjet®
Chapter 6
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Gas train
Pre-chamber
Gas filter
10 mm throttle
Chapter 6
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Gas train
The maximal distance between gas outlet of the gas train to the gas inlet of
the engine is to be kept
Chapter 6
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Gas train
Pressure measurement with a water column
Chapter 6
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Gas train
Adjustment of the safety shut-off valve (SAV)
disconnect SAV
Chapter 6
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Gas train
Adjustment of the safety shut-off valve (SAV)
Chapter 6
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Gas train
Adjustment of the safety shut-off valve (SAV)
Chapter 6
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Gas train
Setting up the pressure regulator
Chapter 6
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Gas train
Adjustment of the safety blow-off valve (SBV)
ATTENTION:
should not activate in
normal mode.
Chapter 6
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Gas train
Gas pressure max. and gas pressure min.
Chapter 6
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Gas train
Double solenoid valve
Chapter 6
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Gas train
Pre-chamber pressure regulator
Chapter 6
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LEANOX®
controller
P-controller
nP-controller
temperature)
PIST (power)
t2' (mixture
P2' (boost
pressure)
exhaust gas
fuel gas
generator
intake air
valve with
gas engine position controller
heat exchanger
compressor
Chapter 7
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Documentation 5.3.2 close
Speed control
Generator circuit breaker is open, engine is idling
Speed is controlled by opening / closing the throttle valve
The quantity of mixture into the engine is controlled
Engine idle
Consumer
Electrical power
Speed controller
Actuator
Electrical power
Speed Engine
Controlled variable Final control element
Generator
n (speed) Throttle valve
Chapter 7
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Documentation 5.3.4. close
Isolated operation
Consumer
Electrical power
nP controller
Electrical
power
Controlled variable Final control element
n (speed) Compressor bypass
Mains Engine Throttle valve
Generator P (power) Compressor bypass
Throttle valve
Chapter 7
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Documentation 5.3.3 close
Electrical power
P controller
Electrical
power
Chapter 7
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Dokumentation 5.3.1 close
LEANOX® controller
LEANOX® control is enabled when
increasing load above certain set point (30-
50%).
Misfiring range
The quality of mixture into the engine is
controlled
Chapter 7
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LEANOX® example Dokumentation 5.3.1 close
LEANOX® curve
Boost
pressure
[mbara] LEANOX ®
lean parameter
p2´_1 P_1
+ p2‘ err p2´_1
t2´_1
n_1
(ZZPnom)
P_2
p2´_2
- p2‘ err
rich p2´_2
t2´_2
n_2
1000 Pel (ZZPnom)
[%]
30 [%] P_2 P_1
Leanox start 50 [%] 100 [%]
Chapter 7
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LEANOX® adjustment
type 2, 3, 4 until 2007 (RPS 2.0), type 6 old
([Link]® blue)
• In case the engine is equipped with X20 control, the half load point [save2] can be stored
before the full load point [save1].
• Observe engine running conditions (temperatures, emissions, power,…). Ramp the engine
up to full load. Open/close the gas mixer (increase/decrease the λ value) with LEANOX ®
control in manual until the specified emission limits are achieved. Wait until all values are
stable.
• When engine running conditions are satisfactory, save full load LEANOX ® values [save1].
• Reduce engine load gradually to 40-50 %. Observe temperatures and emissions. Tune in
the gas mixer (Tecjet®) manually.
• When engine running conditions are satisfactory, save low load LEANOX ® values [save2].
• Change gas mixer (Tecjet®) into automatic. Check the emissions in full and half load. If the
actual NOx values are not exact, readjust the p2´ values in the LEANOX® recipe.
• In case the engine is equipped with KLS 98 (type4/6) the „boost pressure compensation via
ignition timing“ can be enabled. In this case it has to be tested.
Chapter 7
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Chapter 7
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Chapter 7
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Chapter 7
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OLD NEW
closed dead-voltage open dead-voltage
Chapter 7
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gas mixer position close
= No feedback signal
Circuit diagram: clamp 91a and 91b
Chapter 7
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Knocking
Knocking is the collision of two flame fronts
in the combustion chamber.
The combustion of the mixture (triggered by
the ignition system) causes a pressure wave,
which increases the pressure of the remaining
rest of the mixture and therefore spontaneous
combustion.
Knocking can be reduced by:
• Later ignition timing
• Higher Methane number
• Lower mixture temperature
• LIVC
• EIVC
• Lean engine adjustment (high λ)
• Low compression ratio ε
• Combustion chamber cleaning
• Reduction of pme (power reduction)
Chapter 8
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Chapter 8
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Chapter 8
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TI 1400-0159 close
Chapter 8
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Chapter 8
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Generator
Main diagram synchronous machine
automatic voltage
regulator (AVR)
permanent magnet
main-machine rectifier exciter
generator
GE PROPRIETARY INFORMATION GE ENERGY GAS ENGINES
Generator_EN.ppt
09.02.2010
Chapter 9.1
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Generator
Operation of the Automatic Voltage Regulator
automatic
voltage
regulator
(AVR)
Chapter 9.1
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Generator
Synchronous machine reactive power generator
current
cos = 1
voltage
Chapter 9.1
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Generator
Power factor control at generator terminals
network switch
cos regulator
Chapter 9.1
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Generator
Reactive power control at the grid connection point
Chapter 9.1
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Generator
Synchronous generator operating chart
Chapter 9.1
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Generator
Mains configuration
TNC-grid TNS-grid
Transformer grid house service connection user Transformer grid house service connection user
TNCS-grid IT-grid
Transformer grid house service connection user Transformer grid house service connection user
Chapter 9.1
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Generator
Micro interruption
Chapter 9.1
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Generator
Generator differential protection
Stator
Chapter 9.1
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Generator
Standard generator protection
Chapter 9.1
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TA 1100-0112 close
Generator
Surge suppressor
Chapter 9.1
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Generator cabling
Cable connection
Chapter 9.2
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Generator cabling
Medium voltage
Chapter 9.2
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Generator cabling
Chapter 9.2
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Generator cabling
Cable fixing with MV/HV generator
clamps
Chapter 9.2
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Generator cabling
Medium voltage
NO good solution: the material aluminum is to weak - durability 300 Bh
Good solution:
high flexible cable
to terminal box
and further with
inflexible cable.
Chapter 9.2
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TI 1530-0182 close
Grid code
Static Grid Support - Generator controller with [Link]® XT (>v2.5)
• power reduction at under / over voltage
• power reduction at under / over frequency
• power reduction at high winding temperature
• Reactive power reduction at high winding temperature
• pole angle limiting (alarm, shut down)
• setting of power factor set point
• displaying of P/Q Diagram
• calculating and limiting of reactive power
Chapter 9.3
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Gridcode
Dynamic Grid Support
LVRT = Low voltage ride through = grid support at low
voltage
• Increased inertia
• Improved shaft fixation Gridcode valid since: static dynamic
• Improved shaft key Denmark 2007 2007
• Improved varistors or snubber resistance France (>5MW) 2008 2008
Australia 2007 -
• More robust rotating diodes
Spain 2008 -
• Improved stator out hang (fixation, stress Germany 2010 2013
ropes ... ) Austria 2009 2009
Argentina 2008 -
Italy 2008 -
GE PROPRIETARY INFORMATION GE ENERGY GAS ENGINES
Gridcode_EN.ppt
01.03.2012
Chapter 9.3
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Gridcode monitoring
Voltage [%]
Without change, high risk of generator or coupling losses
OLD - EN 60034-1/
IEC 34-3 conform
100
80 NEW – Grid Code
60 Frequency info Germany conform
40 2-4/a short circuit MV 0%
20 20-30/a caused HV >0%
Chapter 9.3
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Generator controller
Basler DECS 100 – Leroy Somer LSA 49-52
Chapter 9.4
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Generator controller
Basler DM110 - Stamford-AvK
Chapter 9.4
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Unitrol Parameter close
Generator controller
ABB Unitrol 1010 (ex. 1000-7) - CMT 1000
various generators and applications (+ customer request)
• Very precise control and considerably more features (diode monitoring, limiter, PSS)
• Built-in oscilloscope and multiple images visible.
• Reactive load distribution in the isolated operation
mode via CAN bus.
• Freely programmable inputs and outputs.
Chapter 9.4
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cabeling greasing close
Generator
General
Electrical plants
With improper use every electric plant can be a potential danger
(TA 2300-0005).
Chapter 9.5
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Pilot exciter
rotating
rectifier diode
F2 F1
field winding
GE PROPRIETARY INFORMATION GE ENERGY GAS ENGINES
Generator Dioden_EN.ppt
09.02.2010
Chapter 9.5
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Chapter 9.5
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Chapter 9.5
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Chapter 9.5
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Generator:
Measurement of rectifier diodes
Replacement of faulty diodes
The rectifier assembly is split into
two plates, the positive and
negative, and the main rotor is
connected across these plates.
Each plate carries 3 diodes, the
negative plate carrying negative
biased diodes and the positive plate
carrying positive biased diodes.
Care must be taken to ensure that
the correct polarity diodes are fitted
to each respective plate. When Main excitation windings
fitting the diodes to the plates they The exciter stator resistance is measured across
must be tight enough to ensure a leads F1 & F2 (X and XX). The exciter rotor is
good mechanical and electrical connected to six studs, which also carry the diode
contact, but should not be over lead terminals. The main rotor winding is connected
tightened. The recommended across the two rectifier plates.
torque tightening is 4 Nm. The respective leads must be disconnected before
taking the readings.
Chapter 9.5
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Chapter 9.5
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varistor
Chapter 9.5
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Synchronisation device
Chapter 9.6
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Chapter 9.7
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Chapter 9.7
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Chapter 9.7
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TI 1000-0530 close
Multi-measurement converter
MMUSynch
Chapter 9.8
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Multi-measurement converter
Use this screen to track a synchronisation process. All the measured values required to ensure
successful synchronisation are displayed.
This screen is only displayed if the synchronisation is being performed by the [Link] ® XT
control system!
Chapter 9.8
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TA 1502-0038 TA 1502-0063 TA 1502-0067 close
Chapter 10.1
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Pick-up
If the ignition point fluctuates or the ignition constantly fails it could be, that the reset-sensor
signal and the trigger-pickup signal could be 'colliding'.
This failure normally occurs during engine start-up, on rare occasions during normal
operation under load, and can be checked using an
oscilloscope.
Chapter 10.2
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Pick-up
Chapter 10.2
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Customer documentation 5.3.1 close
Misfiring range
(air ratio). This principle exploits the direct
link between NOx-emissions and the air
excess ratio to achieve minimum exhaust
emission values.
Chapter 10.3
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Chapter 10.3
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TA 1510-0064 close
[Link]
Chapter 11.1
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Chapter 11.1
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result
Chapter 11.1
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Chapter 11.2
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Chapter 11.2
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Chapter 11.2
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*((QHUJ\ ',$1(:,1
:LQGRZV,(VHWWLQJV
*(-HQEDFKHU*PE+ &R2+*
$FKHQVHHVWU
$-HQEDFK $XVWULD
Chapter 11.3
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Chapter 11.3
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1. Installation guide
The [Link] WIN web application is based on technologies, which for security reasons and to prevent
misuse, should not be enabled for unknown websites. However, to ensure that your computer can be
used as a [Link] WIN operating station, you can add the address of the [Link] WIN server to the
"Trusted sites" zone and adjust it to comply with the security settings for this zone. Please note that these
settings will then be used for all "Trusted sites".
Click the [Sites...] button to activate the dialogue box for adding websites to the Trusted sites zone.
Chapter 11.3
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Click [Add] and the address of the [Link] WIN server is added to the trusted sites. Caution: The
[Require server verification (https:) for all sites in this zone] option must be in order for the domain to
be added! Next, please exit Internet Explorer and restart. Once the [Link] WIN server has been added
to the trusted sites, Internet Explorer must display the "Trusted sites" zone at the bottom right of the
status line when the [Link] WIN server is selected.
Select the [Trusted sites] security zone and click the [Custom Level] button. Set the security level for
this zone to the default security level "Low". If this button has been disabled, this means that the default
level is already set.
After this, click the [Custom Level...] button to reset all the user-defined settings. Next, enable the
[Initialise and script ActiveX controls not marked as safe for scripting] [Allow Scriptlets]
[Automatic prompting for file downloads] option.
Chapter 11.3
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Then close this dialogue box by clicking [OK]. Confirm the security question that appears by clicking
[Yes].
To call up the dialogue box below, choose the [Internet Options...] command in the [Tools] menu. Then
select the [Connections] tab.
Chapter 11.3
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If a proxy server has been entered, click the [Advanced...] button to activate the following dialogue box.
Type the address of the [Link] WIN server in the [Exceptions] edit box. If it already contains other
addresses, add the address of the [Link] WIN server, separated by a semicolon (e.g.:
"[Link];[Link]").
Chapter 11.3
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If an RDT connection has been configured, [Dial whenever a network connection is not present]
should have been selected. If not, whenever you open Internet Explorer, the RDT connection is always
selected, which then tries to reach the [Link] WIN server on the dial-up connection.
2. FAQs
2.1 Installation
Q: Do I need to install [Link] WIN Client Controls?
A: Yes, it is mandatory to install [Link] WIN Client Controls before using [Link] WIN system. This
installation is one time activity for a computer.
2.2 Configuration
Q: Are there any Internet Explorer settings to be configured?
A: Yes, there are settings that required to be configured in Internet Explorer. Follow the instructions in
instruction guide. Be aware of choosing relevant Internet Explorer version setting document.
Q: Is [Link] WIN compatible with only Microsoft Internet Explorer or any other web browser?
A: [Link] WIN system is developed and tested on Microsoft Internet Explorer. It is advisable to use only
Microsoft Internet Explorer.
Q: What version of Microsoft Internet Explorer version is required for [Link] WIN system?
A: [Link] WIN system is tested on Microsoft Internet Explorer for version 6.0, 7.0, 8.0 and 9.0.
Chapter 11.3
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Q. My Java run time Version number is not the same as required? What do I do?
A: Download the version number by visiting the site or contact your IT administrator for a download.
Chapter 11.3
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Chapter 11.3
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Chapter 11.3
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*((QHUJ\ ',$1(:,1
,QWHUQHW([SORUHU DQG
:LQGRZVVHWWLQJV
*(-HQEDFKHU*PE+ &R2+*
$FKHQVHHVWU
$-HQEDFK $XVWULD
Chapter 11.4
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Chapter 11.4
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1. Installation guide
Because of security reasons the Internet Explorer has implemented additional blocking mechanism which
can prevent correct running of [Link] WIN. Following settings is a guide how the settings can be done
that [Link] WIN will run. Please be in attention that the security level will be changed for all sites listed in
the trusted sites and the content advisor will be disabled.
The [Link] WIN web application is based on technologies, which for security reasons and to prevent
misuse, should not be enabled for unknown websites. However, to ensure that your computer can be
used as a [Link] WIN operating station, you can add the address of the [Link] WIN server to the
"Trusted sites" zone and adjust it to comply with the security settings for this zone. Please note that these
settings will then be used for all "Trusted sites".
Click the [Sites...] button to activate the dialogue box for adding websites to the Trusted sites zone.
Chapter 11.4
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Add all site addresses used for [Link] WIN to the list of trusted sites:
*.[Link] (used for internet connection)
[Link] (used for internet connection)
10.200.200.* (used for dial in connection)
172.31.*.* (usually used for local area connection)
Click [Add] and the address of the [Link] WIN server is added to the trusted sites. Caution: The
[Require server verification (https:) for all sites in this zone] option must be in order for the domain to
be added! Next, please exit Internet Explorer and restart. Once the [Link] WIN server has been added
to the trusted sites, Internet Explorer must display the "Trusted sites" zone at the bottom right of the
status line when the [Link] WIN server is selected.
Select the [Trusted sites] security zone and click the [Custom Level] button. Set the security level for
this zone to the default security level "Low". If this button has been disabled, this means that the default
level is already set.
After this, click the [Custom Level...] button to reset all the user-defined settings. Next, enable the
[Initialise and script ActiveX controls not marked as safe for scripting], [Allow Scriptlets] and
[Download unsigned ActiveX controls] option.
Chapter 11.4
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Then close this dialogue box by clicking [OK]. Confirm the security question that appears by clicking
[Yes].
Chapter 11.4
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If a proxy server has been configured on your system for use on the Internet, it should be disabled
(circumvented) for the local connection (Intranet) to the [Link] WIN server. To do so, check the following
settings and, if necessary, change them.
To call up the dialogue box below, choose the [Internet Options...] command in the [Tools] menu. Then
select the [Connections] tab.
Chapter 11.4
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If a proxy server has been entered, click the [Advanced...] button to activate the following dialogue box.
Type the address of the [Link] WIN server in the [Exceptions] edit box. If it already contains other
addresses, add the address of the [Link] WIN server, separated by a semicolon (e.g.:
"[Link];[Link]").
If an RDT connection has been configured, [Dial whenever a network connection is not present]
should have been selected. If not, whenever you open Internet Explorer, the RDT connection is always
selected, which then tries to reach the [Link] WIN server on the dial-up connection.
2. FAQs
Chapter 11.4
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2.1 Installation
Q: Do I need to install [Link] WIN Client Controls?
A: Yes, it is mandatory to install [Link] WIN Client Controls before using [Link] WIN system. This
installation is one time activity for a computer.
2.2 Configuration
Q: Are there any Internet Explorer settings to be configured?
A: Yes, there are settings that required to be configured in Internet Explorer. Follow the instructions in
instruction guide. Be aware of choosing relevant Internet Explorer version setting document.
Q: Is [Link] WIN compatible with only Microsoft Internet Explorer or any other web browser?
A: [Link] WIN system is developed and tested on Microsoft Internet Explorer. It is advisable to use only
Microsoft Internet Explorer.
Q: What version of Microsoft Internet Explorer version is required for [Link] WIN system?
A: [Link] WIN system is tested on Microsoft Internet Explorer for version 6.0, 7.0, 8.0 and 9.0.
Chapter 11.4
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Q. My Java run time Version number is not the same as required? What do I do?
A: Download the version number by visiting the site or contact your IT administrator for a download.
A: Proceed to Tools/Internet Options/Security Tab. Click the Custom Level Icon. Then scroll to Script
Active X controls marked safe for scripting and enable it .
If for instance the option Allow Scriptlets would not be enabled the same type of failure would occur.
Chapter 11.4
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Q: Each time [Link] WIN is opened a message box reagrding unsafe ActiveX control pops up and has
to be committed.
A: Proceed to Tools/Internet Options/Security Tab. Click the Custom Level Icon. Then scroll to Initialise
and script ActiveX controls not marked as safe for scripting and change the setting from prompt to
enable.
Chapter 11.4
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Q: When logging into HERMES I receive “Failed to create ASP object for :./” Error”.
A: Check Java version that it is not over version 21. Also check internet scriplets settings.
Chapter 11.4
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Chapter 11.4
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Type in the command: [Link] /set {current} nx AlwaysOff and press Enter:
Chapter 11.4
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You should see "The operation completed successfully". (To enable DEP type in: [Link] /set {current} nx
AlwaysOn.)
After these changes a reboot of the computer is necessary!
Chapter 11.4
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TI 2110-007 [Link] WIN description close
The most recent message appears at the top of the list. Messages can be filtered by type
(Alarm, Warning and Operating notification). The message list displayed can be exported into
a file (*.csv) for further processing.
Chapter 11.5
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Chapter 11.5
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Chapter 11.5
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All the process values are arranged into groups (trends) and saved to a database at defined
recording intervals and in defined recording cycles. Use the trend menu (left-hand section of
the screen) to load the recorded data into the trend display (right-hand section of the
screen). In addition to the analysis of historical data in the trend display, online trends are
also available for the continuous observation of real time data.
Chapter 11.5
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If you have the appropriate authorisation, you can change each parameter within its entry
limits. Every change is transferred directly to the control system. There the parameter data
are stored in an area protected against power failure. Changes to parameters have a direct
effect on the operating mode of the engine or installation components!
By exporting the parameters to a file you can back up the parameters on the [Link] WIN
client. By carrying out an import you can upload the parameters back into the control
system.
Chapter 11.5
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SES_User [Link] close
SES offers …
• a step-by-step support to diagnose alarms.
• solutions for problems with engines (e.g. alarm messages with solutions).
• access to Jenbacher documents and their contents (like technical-, maintenance or service
technicians instructions, descriptions, ….).
• worldwide exchange of information between Field Service Technicians, including solution
verification by our experts.
Chapter 11.6
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change language
choose language
choose language
Chapter 11.6
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further details
further details
Chapter 11.6
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myPlant TM
myPlantTM is a software based technology which securly transmits operational and service data
from Jenbacher engines to a central database hosted by GE.
Chapter 11.7
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myPlant TM
Asset Registration
Check connection status after asset registration
Chapter 11.7
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Special tool
Water column
Chapter 11.8
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Special tool
Manometer
Pressure measurement with the
manometer
Chapter 11.8
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Special tool
Exhaust gas measurement case
Chapter 11.8
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Special tool
Ignition timing strobe
Chapter 11.8
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TI 1400 0151 close
Special tool
Oscilloscope: Fluke
Fluke for e.g. measurements on
the ignition system
Chapter 11.8
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Special tool
High voltage clamp
Chapter 11.8
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Chapter 11.8
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Chapter 11.8
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Chapter 11.8
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Chapter 11.8
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aluminium piston
lifting tool type 6
Chapter 11.8
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Chapter 11.8
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Special tool
Chapter 11.8
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Special tool
Blowby measuring instrument
Chapter 11.8
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Chapter 12
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Why is it so important ?
Chapter 12
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Chapter 12
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Problem Action
Where is ignition source ?
Condition
Which material is burning ?
Fire
Condition
How is it with the oxygen supply?
Chapter 12
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Damage announcement
An example:
Piston damage, urgent action required because its not the first time … . engine is
overheating
Chapter 12
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Damage announcement
Attend to the following when defect parts are to be shipped to Jenbach for
appraisal:
Chapter 12
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TI 1501-0504, TI 1501-0505 close
[Link]®
The use of [Link]® offers the following advantages:
▪ Low emissions in combination with the patented GE Jenbacher
▪ resistant to catalyst poisoning and therefore a non-deteriorating
after treatment concept
▪ increased heat yield due to the utilization of the chemical energy
in the pollutants
▪ minimal periodic maintenance and therefore minimal fixed costs
▪ a design lifetime
Chapter 13.1
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[Link]®
Chapter 13.1
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[Link]®
Chapter 13.1
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Chapter 13.2
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L1
capacitor
Clean L1
bank
Cycle L2 L2 grid
125kW
L3 L3
~400/560V, 380/480V,
~450Hz 50/60Hz
DC w/Ripple DC
Chapter 13.2
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Liquid
R245fa 25 C
Flüssigkeit
Vapor Vapor
25 C / 1.6bara 1.6 bar
132 C 77 C
16.1 bar 1.8 bar
Economizer Tank
Evaporative condenser
ambiente air
Evaporator according to ISO (15 C, 60% RH)
Liquid
47 C
16.2 bar Liquid
Heat input 26 C Pump
924 kW 16.3 bar
Water R245fa
1 bar (0 psig) 100°C (212°F) 15,6°C (60°F)
17,1 bar (248 psig) 202°C (395°F) 132°C (270°F)
Chapter 13.2
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TA 1100-0111 close
FTB-FTA
Chapter 14.1
Page 1 / 7
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TA 1100-0111 TA 1100-0105 TA 2300-0001 TA 2300-0005 close
FTB-FTA
ISO 3864, ANSI Z535 ISO 3864, ANSI Z535 ISO 3864, ANSI Z535 ISO 3864, ANSI Z535 ISO 3864, ANSI Z535 ISO 3864, ANSI Z535
Chapter 14.1
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FTB-FTA-GEF
Chapter 14.1
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FTB-FTA-GEF
Chapter 14.1
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FTB-FTA-GEF
Tip:
The maintenance operations highlighted in green in the maintenance plan are plant-specific and are incorporated into the customer-
specific maintenance plan according to engine type and version.
Chapter 14.1
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FTB-FTA-GEF
Maintenance plan
(natural gas)
Interval reference number = Operating hours/1000
Chapter 14.1
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FTB-FTA-GEF
Maintenance plan
(natural gas)
Interval reference number = Operating hours/1000
Chapter 14.1
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ST-099 WA 0501 M6 close
All other prechamber gas valves („Parker-ball valves“, KRS, Maier) are not allowed anymore.
Chapter 14.2
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ASPS (LSCS) is availible at special request , but is not followed any further
anymore
8 hole swirl pre chamber 8 hole swirl pre chamber 8 hole swirl pre chamber
(NiMoNiC) (NiMoNiC) (NiMoNiC)
plugged or welded or soldered plugged onto brass spark plug plugged onto steel
onto brass spark plug sleeve, sleeve spark plug sleeve
until 2005 für natural gas from 2005 for natural gas for bio / landfill gas (7,5 cm³)
max. pme = 20 bar (6 cm³) reinforced version (6 cm³)
Chapter 14.2
Page 2 / 4
(c) GE Jenbacher GmbH & Co OG, 2012 262/265 Training Center | A-6200 Jenbach | Austria
HANDOUT FTA - Advanced Field Tech Training March 2012
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Precombustion chamber
Never use different types of prechambers mixed in one engine! Take care when
changing heads! Different material thickness possible (must be for higher power
output!).
In the course of servicing the precombustion chambers and spark plug sleeves
are removed and tested for reuse.
Chapter 14.2
Page 3 / 4
(c) GE Jenbacher GmbH & Co OG, 2012 263/265 Training Center | A-6200 Jenbach | Austria
HANDOUT FTA - Advanced Field Tech Training March 2012
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8 1 6 4
7
2
9
Checking the spark plug sleeves is done visually:
• Check for fretting and play on the spark plug thread. (1)
• Check for fretting on the gas valve thread. (2)
• Check for surface damages on the pre-chamber sealing. (3)
• Check for damages on the O-ring grooves. (4)
• Check for blockages in the cooling water holes. (5)
• Check for surface damages on the spark plug sealing. (6)
• Check for erosion/corrosion in the gas channel. (7)
• Check for the inner diameter on the pre-chamber mounting. (8)
• Check for cracks (especially around the pre-chamber mounting). (9)
Chapter 14.2
Page 4 / 4
(c) GE Jenbacher GmbH & Co OG, 2012 264/265 Training Center | A-6200 Jenbach | Austria
HANDOUT FTA - Advanced Field Tech Training March 2012
(c) GE Jenbacher GmbH & Co OG, 2012 265/265 Training Center | A-6200 Jenbach | Austria