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Macpower CNC Machines Limited is a leading CNC manufacturing company in India with over 15 years of experience, offering a wide range of products across various industry segments. The company operates two manufacturing units in Rajkot and has a strong focus on in-house manufacturing capabilities, advanced technology, and research and development. Macpower is committed to providing high-quality CNC machines and effective after-sales service, with a presence in 37 cities and over 8000 installations worldwide.

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0% found this document useful (0 votes)
54 views15 pages

Scrib 2

Macpower CNC Machines Limited is a leading CNC manufacturing company in India with over 15 years of experience, offering a wide range of products across various industry segments. The company operates two manufacturing units in Rajkot and has a strong focus on in-house manufacturing capabilities, advanced technology, and research and development. Macpower is committed to providing high-quality CNC machines and effective after-sales service, with a presence in 37 cities and over 8000 installations worldwide.

Uploaded by

rohigoyal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 15

FOR MORE INFORMATION PLEASE CONTACT ALL NEW

5th Generation
WEST ZONE
Rajkot
Jamnagar
:
:
93777 87930
74860 42366
Jaipur
Alwar
:
:
72111 88869
72111 88869
EAST ZONE
Kolkata :
:
98326 93185
93758 45361
2022
Surendranagar
Morbi
:
:
74860 42366
93777 87930
Jodhpur : 72111 88869 Jameshedpur : 93758 45361
SERIES
Bhavnagar : 93777 87930 SOUTH ZONE
Ahmedabad : 93775 87930
NORTH ZONE Hyderabad : 99899 55887
Sanand : 93775 87930 Delhi : 76000 10288 Bangalore : 63560 02822
Anand : 93775 87930 : 89504 69265 Belgaum : 91641 02610
Vadodara : 93770 87930 Faridabad : 76000 10288 Chennai : 63560 02822
Halol : 93770 87930 Ghaziabad : 76000 10288
Surat : 93770 87930 : 89504 69265 Coimbatore : 88704 77026
Vapi : 93770 87930 Noida : 76000 10288 Trichy : 88704 77026
Mumbai : 93203 87930 : 89504 69265 Kerala : 88704 77026
Nashik : 93203 87930
Aurangabad : 93712 87930 Sonipat : 89504 69265
Ahmednagar : 93712 87930 Gurugram : 76000 10288 CENTRAL ZONE
Kolhapur : 93210 87930 Indore : 78799 51313
Pune : 93210 87930 Ludhiana : 99886 93302 Bhopal : 87706 96570
63588 11122 Mohali : 99886 93302

MAY2022

MACPOWER CNC MACHINES LTD.


Regd. office address : Plot No. 2234, Near Kranti Gate, +91 2827 287930/31
GIDC, Metoda - 360 021. Rajkot, Gujarat. (INDIA)

[email protected] www.macpowercnc.com

VX
series

Note : Technical Specifications and Colors are subject to change as a part of continous development. CE Certified
www. macpowercnc .com
Company Profile
Macpower CNC Machines Limited (Macpower) welcomes to the world of machining excellence. More than one and half decades of experience and the vision towards creating a niche has transformed Macpower into India's fastest growing
CNC Manufacturing Company. This meteoric growth is a result of Macpower's vision of par excellence to manufacture state of the art products, adopting the best in technology.

In 2003, Macpower Group started Macpower CNC Machines Limited, CNC Machines manufacturing unit in an area of around 4 acres and has grown to almost double thereafter with 2 units in operation at present situated at Metoda G. I.
D.C., Rajkot (India). Macpower is registered to ISO 9001(Design), a universally accepted quality assurance designation and MSE-1 certification for highest financial strength and operational ability by CRISIL.

The modern headquarters contains a spacious State of the Art Machine Shop, Totally Equipped Assembly Shops, All Modern Measuring and Testing Equipments, Technologically Advanced Sheet Metal Unit and One of it's Kind Powder
Coating Plant make Macpower Totally In-House Manufacturing Company.

Macpower is currently offering widest range of 9 different product categories namely Turning Center, Twin Spindle Turning Center, VMC, Twin Spindle VMC, TurnMill Center, HMC, VTL, DTC, Grinder with 27 versions and
60+ different models serving 27 industry segment world wide with 8000+ installations.

Sales & Service Team presence in 37 cities across the country with 107 qualified engineers and 9 business associates; establishment of multiple regional offices and technology centers across the country to have better connect with our
valued customers.
Infrastructure Technologically Advance Machine Shop

Macpower has grown multifold by accepting latest technological advancements along with developing state of the
art INFRASTRUCTURE facilities like Machine Shop having range of latest mother machineries, well planned
assembly lines with Ucrete flooring, modern sheet metal unit , technologically advance 11 tank hot and cold process
powder coating plant and an array of latest measuring and testing equipments make Macpower deliver truly world
class products through total inhouse manufacturing facilities.

The Ultra Modern machine shop


hosts an a series of mother
machineries like multi axes internal
and external thread grinder, moving
column boirng machine, multiple
DCMs, tooled up HMCs, surface
grinder, series of VMCs, TurnMill
Center along with latest material
handling facilities and all the mother
machineries are equipped with latest
high end toolings and separate set of
measuring instruments and QC
procedure is being laid down for
testing of machined components.

04 05
Totally In-house Multiple Double Column
Manufacturing Facilities Multi Tasking Machines
Set up in a constructed area of around 1 lakh sq. feet. Ÿ State of The Art Multiple Double Column Machining Centers.
Consists of series of multiple mother machineries, state of the art assembly lines, sheet metal units, Ÿ In House Machining of High Accuracy Components.
powder coating plant along with technolocially advance measuring and testing equipments. Ÿ Accomplished With High End Fixtures & Angular Heads.

Ÿ 5 axes double column machining centers with universal head


Ÿ Synchronous Multiple HMCs
Ÿ State of the art Boring Machine

DCM FOUR STAR

BORING MACHINE

DCM SIGMA

06 07
Inhouse Spindle Manufacturing Tooled Up Multiple HMCs

High end multiple HMCs with specialized tooling


enables multi face machining in single set up with
desired accuracy.

- 500
MHX
KELLENBERGER

Ÿ Kellenberger KEL 100 Universal Cylindrical Grinder with Thread Grinding Facility
Ÿ Controlled Temprature Precision Room for spindle assembly.
Ÿ Hitech Spindle Balancing System

- 400
Slide Way Grinding Facility
Ÿ Slide Way Grinding Machine With 2 Servo Heads
HMC

MHX
Ÿ Direct LM Guide Way Mounting Without Scraping

- 630
MHX
KENT

08 09
Turning Center Assembly Machining Center Assembly

Assembly Areas

Ÿ Ucrete flooring. Ÿ Separate Assembly areas have been set up


Ÿ Hitech assembly instruments. accordingly for product categories like
Ÿ Total dust free working environment. Turning Centers, Machining Centers,
TurnMilll Centers, Multi Axes Machines.

10 11
Sheet Metal Unit Powder Coating Plant

Ÿ 8 Axes AMADA Press Brake with Auto Angle


correction.

Ÿ SAHAJANAND ber laser prole cutting machine.

Ÿ Modular welding and Assembly set up.

Ÿ Separate Storage Area for ready to use Sheet


Metal Enclosures.

AMADA

Ÿ With 11 Tank PT Hot and Cold Process System – 1st of It's Kind in Machine Tool Industry.
SLTL LASER CUTTING Ÿ GEMA Automatic Powder Coating Gun System
Ÿ With Advanced Lab Testing Equipments

12 13
Array of Hitech Instruments
Ÿ FARO EDGE Portable CMM Ÿ Laser Belt Alignment and Tension Measurement Kit
Ÿ Auto Collimeter Ÿ Electronic Level.
Ÿ In Situ Spindle Balancing Kit Ÿ Tool Presetter.

MPM In-Situ Balancing Kit Wyler Electronic Level

Portable CMM Faro Edge Laser Belt Alignment Unit

Condition Belt Tension Ballbar


Analyser Meter Instrument Tool Presetter Toolings & Fixtures

High End Softwares


ERP

Creo Solid Edge Solid Works Master Cam E Plan FEA


Renishaw Laser Induction
Instrument Heater Logos shown above belongs to respective organizations.

14 15
Research and Development Why Macpower ?
Decades of experience and the vision towards creating a niche have what transformed Macpower into India's Ÿ Totally In-house Manufacturing Capability
fastest growing CNC Machines Manufacturing Company.
Ÿ Wide range of products to choose from
To Prepare For Tomorrow, We Have To Be Ready Today
Our state-of-the-art Research & Development Department is backbone of our Manufacturing activity and provide Ÿ Effective "Cost to Performance" solution provider
foundation. At Macpower, we believe that Strong R&D and innovation is the need.
Ÿ Believing in partnership with customers and not as buyer and seller
At Macpower R&D department, we have intelligent minds with diverse backgrounds to develop technology that is
not just effective today, but also tomorrow. Ÿ Efficient after sales service back up
As our machine development process afforded by the incorporation of digital design techniques, we were able to
Ÿ Availability of spares
take an idea and turn it into a prototype in just under one to two months.
At Macpower, CREO 4 of PTC- 3 D Modelling and Finite Element Analysis (FEA) digital design tools allow our Ÿ Emphasis on continuous R & D & Training
designers to achieve maximum accuracy and flexibility.
Ÿ Flexibility & Openness to manufacture customized machines
At Macpower R & D Performs : New Product Research, New Product Development, Existing Product Updates,
New Process development, Innovation Ÿ Fast decision making process

Ÿ Macpower is a company with a modern outlook - giving you contemporary solutions through time-tested
expertise.

Industry 4.0 & IoT


Ÿ We Provide Full Machine Remote Monitoring.
Ÿ Analysis of Utilization Rate of Machine.
Ÿ Machine Alaram Analysis.
Ÿ CNC Programme Upload / Download.
Ÿ Analysis of Down Time.
Ÿ Machine Status History.
Ÿ Single to Multiple Machine Connectivity.
Ÿ Operated on PC & Mobile.
Ÿ Customized Application Development.

16 17
Spindle
The spindle is of cartridge type design and uses 3
In today’s competitive market, you need robust CNC turning centers with un-
super precision angular contact bearings at front and
Overview compromised performance and specifications to produce world class products
2 angular contact bearings at rear end. The bearing
quickly accurately and with minimum non productive time.
configuration gives high stiffness to the spindle
assembly in both axial and radial direction.

Structure & frame


The rigid bed and step up structure are made out of grade 25 cast iron for more stability. It is ribbed to Precise Roller Guideways
provide more rigidity and less distortion during cuts and faster production, with virtually no vibration. A All axes are furnished with precise and heavy load
totally revamped ergonomic structure and frame helps stabilise different machining operations with capacity re-circulating roller guide ways enabling
requisite precision. high acceleration-de acceleration and hence batter
productivity.

Double-Anchored
Ball Screws
Revised pedestal design for ball screws, Ball Screws
are directed by direct coupled AC servo motor with
flexible coupling. This greatly improves positioning
accuracy, and provides more accurate threading
and contouring. Ball Screws are anchored at both
ends and inspected for parallelism with axis guide.
Tailstock Pre-loaded ball nuts eliminate backlash.
The tailstock consists of a hydraulically operated quill, which moves inside the housing. The quill and
body are independently moveable. The tailstock is supported on V and flat guide ways. Programmable
quill is provided as a standard feature.
Turret
Rear Chip Removal Arrangement Bi-directional turret in either direction for
minimum possible induction time they are
New VX Series design enables it to give wide passage for chip disposal on back side. With such design
robust and completely enclosed with complete
chips will directly fall down into chip tray and also removing of chip from chip tray without stopping the
lubrication.
machining cycle

Carriage Assembly
X and Z Slide are mounted on precise four circuit linear motion blocks with high load carrying capacity,
designed to support increased acceleration and deceleration rates as well as cutting pressure.
Advance Inspection
Technology
Revamped Guarding Laser Calibration is carried out to insure the linear
Equipped with the advantage of an ergonomic design. The machine comes with a full guard that enables accuracy, providing accurate compensation for pitch
a clean premise throughout the operation. These feature prevents contamination being spread on to and backlash. The machine facilities the attainment of
machine slides, switches and other electrical devices.with pressure dials on upper side and small door. positional accuracy up to 0.010 mm / 300 mm and
repeatability accuracy up to 0.007 mm.

18 19
VX 300 VX 300 SUPER

Swing Over Carriage mm 280 Swing Over Carriage mm 280


Maximum Turning Dia.* mm 320
Components Maximum Turning Dia.* mm 320
Components
Max. Turning Length mm 325 Max. Turning Length mm 325
Travel (X / Z) mm 170 /325 Travel (X / Z) mm 170 /325
Rapid Feed (X / Z) m/mm 30 Rapid Feed (X / Z) m/mm 30
Chuck Size mm 165 X 3 Chuck Size mm 200 X 3
Spindle Power kW 5.5 / 7.5 Spindle Power kW 7.5 / 11
Spindle Bore mm 54 Spindle Bore mm 63
Spindle Nose - A2-5 Spindle Nose - A2-6
Weight (Approx) Kg 2900 Weight (Approx) Kg 3100

Tool Interference Diagram Power Diagram Tool Interference Diagram Power Diagram
10 20
320
320
Machining Range 8.3kW Machining Range 16
16.5kW
15kW
8 7.5kW

Output Power (kW)


Max @ 229
12
Output Power (kW)

40 11kW
229 Acc (kW) Max @
40 6 5.5kW
Acc (kW)
Peak Power (kW) 8 7.5kW
Peak Power (kW)
4 Continuous Power (kW)
280 Continuous Power (kW)
280 4
S1 - Continuous S1 - Continuous
Operating Zone Operating Zone
500 2 500
0
750 1500 2250
0 1000 2000 3000 3500

0 Spindle Speed (RPM)


1000
0 1333 2000 3000 4000

Spindle Speed (RPM)

*Max. Turning Dia is For Limited Length

20 21
VX 400 VX 400 SUPER

Swing Over Carriage mm 280 Swing Over Carriage mm 280


Maximum Turning Dia.* mm 320
Components Maximum Turning Dia.* mm 320
Components
Max. Turning Length mm 425 Max. Turning Length mm 425
Travel (X / Z) mm 170 /425 Travel (X / Z) mm 170 /425
Rapid Feed (X / Z) m/mm 30 Rapid Feed (X / Z) m/mm 30
Chuck Size mm 200 X 3 Chuck Size mm 200 X 3
Spindle Power kW 5.5 / 7.5 Spindle Power kW 7.5 / 11
Spindle Bore mm 54 Spindle Bore mm 63
Spindle Nose - A2-5 Spindle Nose - A2-6
Weight (Approx) Kg 3200 Weight (Approx) Kg 3400

Tool Interference Diagram Power Diagram Tool Interference Diagram Power Diagram
10 20

Machining Range 8.3kW 16.5kW


8 7.5kW Machining Range 16 15kW

Output Power (kW)


Max @
Output Power (kW)

Acc (kW) 12 11kW


6 5.5kW Max @
Peak Power (kW) Acc (kW)
8 7.5kW
Peak Power (kW)
280 4 Continuous Power (kW)
280 Continuous Power (kW)
S1 - Continuous 4
S1 - Continuous
Operating Zone
2 Operating Zone
0
750 1500 2250
0 1000 2000 3000 3500
0
1000
0 1333 2000 3000 4000 Spindle Speed (RPM)

Spindle Speed (RPM)

*Max. Turning Dia is For Limited Length

22 23
NEW NEW
VX 550 VX 550 SUPER

Swing Over Carriage mm 280 Swing Over Carriage mm 280


Maximum Turning Dia.* mm 350
Components Maximum Turning Dia.* mm 350
Components
Max. Turning Length mm 550 Max. Turning Length mm 550
Travel (X / Z) mm 185 /550 Travel (X / Z) mm 185 /550
Rapid Feed (X / Z) m/mm 30 Rapid Feed (X / Z) m/mm 24
Chuck Size mm 200 X 3 Chuck Size mm 250 X 3
Spindle Power kW 7.5 / 11 Spindle Power kW 11 / 15
Spindle Bore mm 63 Spindle Bore mm 75
Spindle Nose - A2-6 Spindle Nose - A2-8
Weight (Approx) Kg 3500 Weight (Approx) Kg 3600

Tool Interference Diagram Power Diagram Tool Interference Diagram Power Diagram
Ø350 25
Ø350 20
Machining Range
MAXIMUM Ø40 MAXIMUM

Machining Range
Ø40 TURNING DIAMETER
TURNING DIAMETER
30 30
175 10 16.5kW 175 10 20.4kW

Output Power (kW)


X-AXIS STROKE X-AXIS STROKE O.T .
O.T . SPINDLE 16 15kW SPINDLE 20 18.5kW
CENTRE CENTRE
75 550
Output Power (kW)

Ø229 Z-AXIS STROKE Ø229 75 550


Z-AXIS STROKE 15kW
TOOL 7 TOOL 12 15
11kW
DISC DISC 25 TOOL 7 TOOL Max @
25 Max @
DISC DISC 11kW Acc (kW)
Acc (kW) 10
8 7.5kW
TOOL SIZE
Peak Power (kW) TOOL SIZE Peak Power (kW)
X-AXIS STROKE

CHUCK
25X25 Ø 200 80 25X25 Continuous Power (kW)

X-AXIS STROKE
CHUCK
175

Ø280 SPINDLE Ø280


SWING OVER FACE
TOOL Continuous Power (kW) SWING OVER
Ø 250 80 5 S1 - Continuous
CENTRE MT -4 4

175
SPINDLE CENTRE LINE
40 CARRIAGE
DISC S1 - Continuous 40 CARRIAGE SPINDLE
Operating Zone
FACE
TOOL CENTRE MT-4

SLIDING X-TELESCOPIC Ø500 Operating Zone SLIDING X-TELESCOPIC Ø500


SPINDLE CENTRE LINE
DISC
280 SWING OVER BED 25 280 SWING OVER BED 0
A/F TOOL DISC 0 A/F TOOL DISC 750 1250 1750
O.T .

750 1500 2250


10

25 0 1000 2000 3000 3500


SPINDLE 0 1000 2000 3000 3500

O.T .
10
A2-6

SLIDING Z-TELESCOPIC
134 100
QUILL TRAVEL
480
TAILSTOCK BASE TRAVEL Spindle Speed (RPM) SLIDING Z-TELESCOPIC SPINDLE
A2-8
Spindle Speed (RPM)
112 100 500
QUILL TRA VEL TAILSTOCK BASE TRAVEL

*Max. Turning Dia is For Limited Length

24 25
New VX Series
Machine Configurations
DESCRIPTION UNIT VX 300 VX 300 SUPER VX 400 VX 400 SUPER VX 550 VX 550 SUPER

CAPACITY
Swing Over Carriage mm Ø 280 Ø 280 Ø 280 Ø 280 Ø 280 Ø 280
Maximum Turning Dia.* Mm Ø 320 Ø 320 Ø 320 Ø 320 Ø 350 Ø 350
Swing Over Bed mm Ø 500 Ø 500 Ø 500 Ø 500 Ø 500 Ø 500
Maximum Turning Length mm 325 325 425 425 550 550
Distance Between Center mm 350 350 450 450 570 570

SLIDES
Cross (X axis) Travel mm 170 170 170 170 185 185
Longitudinal (Z axis) Travel mm 325 325 425 425 550 550
Rapid Feed (X axis) m/mm 30 30 30 30 30 24
Rapid Feed (Z axis) m/mm 30 30 30 30 30 24

MAIN SPINDLE
Spindle Nose – A2-5 A2-6 A2-5 A2-6 A2-6 A2-8
Spindle Bore mm Ø 54 Ø 63 Ø 54 Ø 63 Ø 63 Ø 75
Max. Bar Capacity mm Ø 42 Ø 51 Ø 42 Ø 51 Ø 51 Ø 60
Chuck Size mm Ø 165 x 3 Jaw Ø 200 x 3 Jaw Ø 200 x 3 Jaw Ø 200 x 3 Jaw Ø 200 x 3 Jaw Ø 250 x 3 Jaw
Speed Range rpm 50 – 4000 50 – 3500 50 – 3500 50 – 3500 50 – 3500 50 – 2800
Full Power Range rpm 1000 – 3000 750 – 2250 1000 – 3000 750 – 2250 750 – 2250 750 – 1750
Spindle Motor (Continues Rating)
KW 5.5 / 7.5 7.5 / 11 5.5 / 7.5 7.5 / 11 7.5 / 11 11 / 15
Spindle Motor (15min. Rating)

TURRET
TYPE No. BTP – 80 BTP – 80 BTP – 80 BTP – 80 BTP – 80 BTP – 80
Number of Stations No. 8 8 8 8 8 8
Tool Size mm 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25 25 x 25
Max. Boring Bar Capacity mm Ø 40 Ø 40 Ø 40 Ø 40 Ø 40 Ø 40

TAIL STOCK
Quill Tapper – MT 4 MT 4 MT 4 MT 4 MT 4 MT 4
Quill Diameter mm Ø 70 Ø 70 Ø 70 Ø 70 Ø 80 Ø 80
Quill Stroke mm 80 80 80 80 100 100

ACCURACY
Positioning Accuracy mm 0.008 0.008 0.008 0.008 0.008 0.008
Repeatability mm 0.007 0.007 0.007 0.007 0.007 0.007

OTHER DATA
Weight (Approx.) kg. 2900 3100 3200 3400 3500 3600
Dimensions (W x D x H)(Approx.) mm 2225x1815x1695 2225x1815x1695 2325x1830x1695 2325x1830x1695 – –

SYSTEM
Fanuc – OI TF PLUS OI TF PLUS OI TF PLUS OI TF PLUS OI TF PLUS OI TF PLUS
Siemens – 828 D 828 D 828 D 828 D 828 D 828 D

*Max. Turning Dia is For Limited Length

26 27
Accessories Our
Network
STANDARD OPTIONAL

Ÿ Roller Guide Ways Ÿ Chip Conveyor LUDHIYANA


MOHALI

Ÿ AC Spindle Drive & AC Servo Drive Ÿ Bar Feeder


SONIPAT GHAZIABAD
DELHI
Ÿ Machine with Tail Stock Ÿ Bar Puller MANESHAR
NOIDA
GURUGRAM
FARIDABAD
Ÿ Hydraulic Chuck Ÿ Live Tooling ALWAR
JAIPUR

Ÿ Bi-directional Electro Mechanical Ÿ Stabilizer

Turret or Hydraulic Turret Ÿ Hydraulic Collet Chuck AHMEDABAD


SURENDRANAGAR
JAMSHEDPUR
BHOPAL KOLKATA
BARODA
JAMNAGAR
Ÿ Hydraulic Unit Ÿ Auto Door INDORE

RAJKOT
Ÿ Coolant System Ÿ Oil Skimmer SURAT

Ÿ Centralized Lubrication System Ÿ Steady Rest NASIK


AURANGABAD
Ÿ Turning Tool Holders Ÿ Tooled Up Solution MUMBAI
VISAKHAPATNAM
Ÿ Boring Bar Holders Ÿ Tool Probe
PUNE CORPORATE OFFICE
HYDERABAD PRODUCTION UNIT
Ÿ Patrol Light Ÿ Work Probe
KOLHAPUR SALES & SERVICE
Ÿ Digital Tool Display BELGUAM
BANGALORE
BRANCH OFFICE
CHENNAI
Ÿ Foot Switch TECH CENTER

TRICHY
COIMBATORE

KERALA

Russia
UK

Our
Germany

USA Portugal Italy


Turkey Nepal

Presence Iran

UAE
Thailand

South Africa

28 29

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