1A-18 Engine Control System (4HK1)

Engine Control Module (ECM) Connector Connector No. FB24

End Views Connector color Black
Engine Control Module (ECM)
Test adapter No. J-35616-64A
Pin No. Wire color Pin function
20 – Not used
21 BLU/ WHT ECM main relay control
22 BLK MAF sensor low reference
23 RED MAF sensor 12 volts reference
24 BLK/ BLU Ignition voltage
25 RED/ WHT Cruise control main switch signal
Clutch pedal switch signal
26 WHT/ BLU
(manual transmission)
27 – Not used
28 – Not used
29 – Not used
30 – Not used
31 – Not used
32 – Not used
Connector No. FB24
33 – Not used
Connector color Black
34 BRN/ YEL A/C signal
Test adapter No. J-35616-64A
35 GRN Dropping resistor
Pin No. Wire color Pin function
36 – Not used
1 BLK/ YEL ECM power ground
37 BLU CAN low signal
2 WHT/ RED Battery voltage
38 – Not used
3 BLK/ YEL ECM power ground
APP sensor 1, APP sensor 2,
4 BLK/ YEL ECM power ground
PTO throttle sensor, idle up
39 GRY
5 WHT/ RED Battery voltage sensor and BARO sensor shield
ground
6 YEL/ BLK MIL control
40 BLU/ WHT ECM main relay control
7 BRN/ GRN Exhaust brake lamp control
APP sensor 1, idle up sensor,
8 LT GRN Engine speed signal output
41 BLK cruise control switch and PTO
LT GRN/ throttle sensor low reference
9 DPD amber lamp control
BLK
APP sensor 1, idle up sensor and
10 WHT/ GRN Glow relay control 42 WHT PTO throttle sensor 5 volts
reference
11 ORN/ BLU Glow plug lamp control
43 BLK/ YEL ECM signal ground
12 – Not used
44 VIO/ WHT PTO switch signal
13 – Not used
LT GRN/
14 BLK/ RED Starter cut relay control 45 Exhaust brake switch signal
RED
Exhaust brake solenoid valve 46 BLK/ WHT Ignition switch signal
15 GRN/ RED
control
47 RED/ GRN DPD regeneration switch signal
16 BLU/ YEL Engine oil level lamp control
48 YEL Parking brake switch signal
17 BLU/ BLK SVS lamp control
49 – Not used
18 BLU/ WHT CAN high signal
50 BLK/ GRN Neutral switch signal
Vehicle speed signal from speed
19 YEL/ GRN 51 – Not used
sensor control unit

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 Engine Control System (4HK1) 1A-19

Connector No. FB24

Connector color Black
Test adapter No. J-35616-64A
Pin No. Wire color Pin function
52 GRY/ WHT Diagnostic request switch
53 VIO/ YEL Engine oil level switch signal
54 GRN/ BLK Brake switch 1 signal
55 GRN/ ORN Brake switch 2 signal
56 – Not used
57 – Not used
58 GRN/ WHT CAN high signal
59 – Not used
APP sensor 2, BARO sensor and
60 BLU
IAT sensor low reference
APP sensor 2 and BARO sensor
61 GRN Connector No. E26
5 volts reference
62 BLK/ YEL ECM signal ground Connector color Black

63 RED APP sensor 1 signal Test adapter No. J-35616-64A

64 YEL APP sensor 2 signal Pin No. Wire color Pin function

65 BRN/ BLU Cruise control switch signal 82 BLU/ GRN FRP sensor signal

66 YEL/ BRN Idle up sensor signal 83 RED/ GRN FT sensor signal

Exhaust differential pressure 84 RED/ BLK ECT sensor signal

67 RED
sensor signal Intake throttle position sensor
85 GRN/ YEL
68 BLK/ YEL Ground signal

69 WHT/ BLK MAF sensor signal 86 – Not used

70 RED PTO throttle sensor signal CMP sensor, FRP sensor and
87 BLU/ WHT EGR position sensor 5 volts
71 WHT/ RED BARO sensor signal reference
72 GRN/ WHT IAT sensor signal 88 – Not used
Exhaust temperature sensor 1 89 BLU FRP regulator low side
73 YEL/ RED
signal
90 BLU/ GRN FRP sensor signal
Exhaust temperature sensor 2
74 RED/ YEL 91 RED Boost pressure sensor signal
signal
75 – Not used 92 – Not used

76 – Not used 93 GRN/ ORN EGR position sensor signal 2

77 – Not used 94 YEL EGR position sensor signal 1

78 GRN CAN low signal CKP sensor, intake throttle

95 WHT position sensor and boost
Exhaust differential pressure pressure sensor 5 volts reference
sensor, exhaust temperature
79 BLK sensor 1 and exhaust 96 – Not used
temperature sensor 2 low 97 BLU FRP regulator low side
reference
LT GRN/
Exhaust differential pressure 98 CMP sensor signal
80 WHT RED
sensor 5 volts reference
99 PNK/ BLK EGR position sensor signal 3
81 BLK/ YEL ECM case ground
CMP sensor and FRP sensor
100 BLK
shield ground

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 1A-20 Engine Control System (4HK1)

Connector No. E26 Engine Control Connector End Views

Connector color Black Accelerator Pedal Position (APP) Sensor
Test adapter No. J-35616-64A
Pin No. Wire color Pin function
CMP sensor, FRP sensor and
101 BLK EGR position sensor low
reference
Exhaust throttle solenoid valve
102 GRN/ ORN
control
LT GRN/
103 EGR motor control 2 (PWM)
RED
Intake throttle motor low side
104 WHT/ GRN
(PWM)
FRP regulator control high side
105 WHT/ RED
(PWM)
106 – Not used
107 WHT/ RED CKP sensor signal
CKP sensor and boost pressure
108 BLK
sensor shield ground
CKP sensor, intake throttle Connector No. FL1
position sensor, FT sensor, ECT
109 BLK Connector color Gray
sensor and boost pressure
sensor low reference Test adapter No. J-35616-33
110 GRN EGR motor control 3 (PWM) Pin No. Wire color Pin function
111 BLK/ ORN EGR motor control 1 (PWM) APP sensor 2
1 GRN
5 volts reference
112 RED Intake throttle motor drive voltage
2 YEL APP sensor 2 signal
FRP regulator control high side
113 WHT/ RED
(PWM) 3 BLU APP sensor 2 low reference
114 – Not used APP sensor 1
4 WHT
5 volts reference
115 – Not used
5 RED APP sensor 1 signal
Common 2 (cylinder #2 and #3)
116 RED
fuel injector charge voltage 6 BLK APP sensor 1 low reference
117 BLK Cylinder #4 fuel injector control
Barometric Pressure (BARO) Sensor
118 BLU Cylinder #2 fuel injector control
119 GRN/ WHT Cylinder #1 fuel injector control
120 WHT/ YEL Cylinder #3 fuel injector control
Common 1 (cylinder #1 and #4)
121 WHT
fuel injector charge voltage

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 Engine Control System (4HK1) 1A-21
Brake Switch 1
Connector No. FL52
Connector color Black
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 BLU Sensor low reference
2 WHT/ RED Sensor signal
3 GRN Sensor 5 volts reference

Boost Pressure Sensor

Connector No. FU159

Connector color Black
Test adapter No. J-35616-42
Pin No. Wire color Pin function
1 GRN/ BLK Switch signal
2 BLK Switch ground

Brake Switch 2

Connector No. E54

Connector color Black
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 RED Sensor signal
2 BLK Sensor low reference
3 WHT Sensor 5 volts reference

Connector No. FB5

Connector color Black
Test adapter No. J-35616-42
Pin No. Wire color Pin function
1 GRN/ ORN Switch signal

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 1A-22 Engine Control System (4HK1)

Connector No. FB5

Connector color Black Connector No. E48

Test adapter No. J-35616-42 Connector color Black

Pin No. Wire color Pin function Test adapter No. J-35616-33

2 BLK/ YEL Switch ground Pin No. Wire color Pin function
LT GRN/
1 Sensor signal
Clutch Pedal Switch RED
2 BLK Sensor low reference
3 BLU/ WHT Sensor 5 volts reference

Crankshaft Position (CKP) Sensor

Connector No. FU179

Connector color White
Test adapter No. J-35616-42
Pin No. Wire color Pin function
Connector No. E50
1 BLK/ ORN Ignition voltage feed
Connector color Black
2 WHT/ BLU Switch signal
Test adapter No. J-35616-33
Camshaft Position (CMP) Sensor Pin No. Wire color Pin function
1 WHT/ RED Sensor signal
2 BLK Sensor low reference
3 WHT Sensor 5 volts reference

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 Engine Control System (4HK1) 1A-23
Cruise Control Main Switch Data Link Connector (DLC)

Connector No. FU208 Connector No. FU23

Connector color Brown Connector color Light blue
Test adapter No. J-35616-33 Test adapter No. J-35616-2A
Pin No. Wire color Pin function Pin No. Wire color Pin function
1 – Not used 1 – Not used
2 – Not used LT GRN/ Class 2 serial data (EHCU [ABS
2
RED module])
Cruise control main switch
3 BLK/ ORN
ignition voltage feed 3 – Not used
4 RED/ WHT Cruise control main switch signal 4 BLK Ground
5 – Not used 5 BLK Ground
6 – Not used 6 GRN/ WHT CAN high
7 BLK Illumination lamp ground Keyword serial data (air
suspension control unit, SRS
LT GRN/ 7 LT BLU
8 Illumination lamp voltage feed control unit, ICU, BCM and IP
RED
cluster)
9 – Not used
Class 2 serial data (ABS control
8 PNK
10 – Not used unit)
Keyword serial data (HSA control
9 RED/ WHT
unit)
10 – Not used
11 – Not used
Diagnostic request switch (ECM,
12 GRY/ WHT air suspension control unit, SRS
control unit and IP cluster)
LT GRN/ Diagnostic request switch (EHCU
BLU [ABS module])
13
Diagnostic request switch (ABS
WHT/ VIO
control unit)
14 GRN CAN low
15 – Not used
16 RED Battery voltage

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 1A-24 Engine Control System (4HK1)
DPD Regeneration Switch EGR Valve

Connector No. FU142 Connector No. E45

Connector color Blue Connector color Black
Test adapter No. J-35616-33 Test adapter No. J-35616-64A
Pin No. Wire color Pin function Pin No. Wire color Pin function
1 BLK/ ORN Switch voltage feed 1 BLU/ WHT Position sensor 5 volts reference
2 RED/ GRN Switch signal 2 PNK/ BLK Position sensor signal 3
3 – Not used 3 GRN/ ORN Position sensor signal 2
4 – Not used 4 YEL Position sensor signal 1
5 – Not used 5 BLK Position sensor low reference
6 – Not used 6 GRN Motor control 3
7 BLK Illumination lamp ground LT GRN/
7 Motor control 2
RED
LT GRN/
8 Illumination lamp voltage feed
RED 8 BLK/ ORN Motor control 1
9 – Not used
Engine Coolant Temperature (ECT) Sensor
10 – Not used

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 Engine Control System (4HK1) 1A-25
Exhaust Differential Pressure Sensor
Connector No. E55
Connector color Gray
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 RED/ BLK Sensor signal
2 BLK Sensor low reference

Exhaust Brake Solenoid Valve

Connector No. FB66

Connector color Black
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 BLK Sensor low reference
2 RED Sensor signal
3 WHT Sensor 5 volts reference

Connector No. FB41 Exhaust Temperature Sensor 1

Connector color Black
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 GRN/ BLK Ignition voltage feed
2 GRN/ RED Solenoid valve control

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 1A-26 Engine Control System (4HK1)
Exhaust Throttle Solenoid Valve
Connector No. FB67
Connector color Light gray
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 BLK Sensor low reference
2 YEL/ RED Sensor signal

Exhaust Temperature Sensor 2

Connector No. FB112

Connector color Black
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 GRN/ BLK Battery voltage feed
2 GRN/ ORN Solenoid valve ground

Fuel Injector #1 to #4 Cylinder

Connector No. FB68
Connector color Dark gray
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 BLK Sensor low reference
2 RED/ YEL Sensor signal

E71, E72,
Connector No.
E73 and E74
Pin No. Wire color Pin function
1 #1 and #4: WHT
Charge voltage
2 #2 and #3: RED

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 Engine Control System (4HK1) 1A-27

E71, E72, Fuel Rail Pressure (FRP) Sensor

Connector No.
E73 and E74
Pin No. Wire color Pin function
#1: GRN
#2: BLU
3 Fuel injector control
#3: YEL
#4: BLK

Fuel Rail Pressure (FRP) Regulator

Connector No. E49

Connector color Black
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 BLK Sensor low reference
2 BLU/ GRN Sensor signal
3 BLU/ WHT Sensor 5 volts reference
Connector No. E47
Connector color Black
Fuel Temperature (FT) Sensor
Test adapter No. J-35616-33
Pin No. Wire color Pin function
Regulator control high side
1 WHT/ RED
(PWM)
2 BLU Regulator low side

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 1A-28 Engine Control System (4HK1)

Connector No. E30 Connector No. J14, FB128 or FB196

Connector color Gray Connector color Black
Test adapter No. J-35616-33 Test adapter No. J-35616-64A
Pin No. Wire color Pin function Pin No. Wire color Pin function
1 BLK Sensor low reference 1 RED MAF sensor 12 volts reference
2 RED/ GRN Sensor signal 2 BLK MAF sensor low reference
3 WHT/ BLK MAF sensor signal
Glow Plug
4 GRN/ WHT IAT sensor signal
5 BLU IAT sensor low reference

Intake Throttle Valve

Connector No. E31

Connector color –
Pin No. Wire color Pin function
1 BLK/ WHT Power Supply Connector No. E46
Connector color Black
Mass Air Flow (MAF)/ Intake Air Temperature (IAT)
Test adapter No. J-35616-64A
Sensor
Pin No. Wire color Pin function
1 WHT/ GRN Motor control low side (PWM)
2 RED Motor drive voltage
3 – Not used
4 BLK Position sensor low reference
5 WHT Position sensor 5 volts reference
6 GRN/ YEL Position sensor signal

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 Engine Control System (4HK1) 1A-29
Idle Up Sensor
Connector No. FB129
Connector color Black
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 BLK Sensor low reference
2 RED Sensor signal
3 WHT Sensor 5 volts reference

Variable Nozzle Turbocharger (VNT) Control

Module

Connector No. FL33

Connector color White
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 BLU/ RED Sensor low reference
2 YEL/ BRN Sensor signal
3 BLU Sensor 5 volts reference

PTO Throttle Sensor

Connector No. E9
Connector color White
Test adapter No. J-35616-64A
Pin No. Wire color Pin function
1 BLU Position sensor signal 1
2 BLU/ WHT Position sensor signal 2
3 BRN Position sensor signal 3
4 BLK Position sensor low reference
5 BLK Position sensor shield ground
6 – Not used
7 – Not used
8 BRN Position sensor reference voltage
9 – Not used
10 VIO/ WHT VNT solenoid control 1
11 LT GRN VNT solenoid control 2
12 YEL VNT solenoid control 3
13 GRN/ BLK Ignition voltage feed
14 BLK Ground

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 1A-30 Engine Control System (4HK1)

Connector No. E9 Vehicle Speed Sensor (VSS)

Connector color White

Test adapter No. J-35616-64A
Pin No. Wire color Pin function
15 BLU/ WHT CAN high signal
16 BLU CAN low signal

Variable Nozzle Turbocharger (VNT) Actuator &

Sensor

Connector No. J117 or FB156

Connector color Gray
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 GRN Ignition voltage feed
2 BLK Sensor low reference
3 GRY Sensor signal

Connector No. E3
Connector color White
Test adapter No. J-35616-33
Pin No. Wire color Pin function
1 BRN Position sensor reference voltage
2 BRN Position sensor signal 3
3 BLU/ WHT Position sensor signal 2
4 BLU Position sensor signal 1
5 BLK Position sensor low reference
6 YEL Solenoid control 3
7 LT GRN Solenoid control 2
8 VIO/ WHT Solenoid control 1

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