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JCB Alternator Wiring Overview

The document provides a detailed wiring description for various circuits, including power distribution, control circuits, and accessory circuits, specifying wire numbers and colors. It outlines the connections for components such as the key switch, hour meter, and various sensors. Additionally, it includes information about connectors and circuits related to lighting, alarms, and hydraulic controls.

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Al
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0% found this document useful (0 votes)
842 views1 page

JCB Alternator Wiring Overview

The document provides a detailed wiring description for various circuits, including power distribution, control circuits, and accessory circuits, specifying wire numbers and colors. It outlines the connections for components such as the key switch, hour meter, and various sensors. Additionally, it includes information about connectors and circuits related to lighting, alarms, and hydraulic controls.

Uploaded by

Al
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

WIRE DESCRIPTION

WIRE WIRE WIRE WIRE


DESCRIPTION DESCRIPTION
WIRES THAT HAVE BATTERY VOLTAGE NUMBER COLOR NUMBER COLOR BEACON
WHEN THE KEY SWITCH IS OFF. 0310-990
POWER DISTRIBUTION CIRCUITS CONTROL CIRCUITS CONNECTOR P5
101 RD BAT (+) 140 BU FROM AUX. SW CONNECTOR P9
WIRES THAT HAVE BATTERY VOLTAGE
103 YL HOUR MTR. 141 PK FROM BEACON SW DISPLAY
WHEN THE KEY SWITCH IS ON. 1 JUMPER HARNESS
104 YL AUX. HYD. CONTROL 143 BR FROM FAN SW 0304-022 FUEL SENDER CONNECTOR P24
141-A99 PK-14 1 A 0304-650
STARTING CIRCUIT 105 BR KEY SWITCH 144 GN FROM WIPER SW 2
106 WH CONSOLE/FUEL SOLENOID 304 WH STARTER RLY OUT 200-A109 BK-14 2 B

RC-60 ELECTRICAL
GAUGE CIRCUIT
3 1
108 BU AUX. HYD. PWR 306 GN STARTER RLY COIL TO IGN. SW
ACTION LAMP CIRCUIT
109 OR ALT. OUTPUT 376 GN GLOW PLUG RLY TO GLOW PLUGS 4 228-A38 BK-18 119-A30 PK-18 2 119-A30 PK-14
PANEL LAMP CIRCUIT 110 GN AUX. SW. PWR 975 WH DETENT
HOUR METER 5 120-A35 GY-18 106-A80 WH-18 3 106-A80 WH-14
WASHER/WIPER CIRCUIT 111 YL STARTER RLY K924 YL SAFETY RLY TO SOL
GROUND CIRCUIT 115 PK AUX. HYD. COIL #1 ACCESSORY CIRCUITS 6 226-A39 BK-18 4 226-A39 BK-14
FAN
116 BR AUX. HYD. COIL #2 122 BU BACKUP ALARM SENDER OUT 0304-524
ENGINE SHUTDOWN CONTROL CIRCUIT POWER 7 103-A5 YL-18 106-A81 WH-18 5 106-A81 WH-14
120 YL HOUR MTR. / ALT. RLY COIL LIGHTING CIRCUITS
OPERATOR INTERLOCK CIRCUIT CONNECTOR P10
125 OR HEATER FAN SW PWR 620 WH FLOOD LAMP FRONT GROUND 8 200-A96 BK-18 200-A96 BK-18 6 200-A96 BK-14
START AID CIRCUIT 127 OR AUX. HYD. CONTINUOUS SW. 651 PK FLOOD LAMP REAR
143-A100 BR-14 1 A REAR LIGHT 106-A83 WH-18 103-A5 YL-18 7 103-A5 YL-14
128 PK AUX. HYD. MO. (JOYSTICK) MONETARY CIRCUITS
MOTOR 0308-247

SCHEMATIC
DASHED LINES ARE ATTACHMENTS/OPTION 308 YL MAIN PWR. RLY. COIL 119 PK ALT. RLY. TO AMP LIGHT 221-A41 BK-18 120-A35 GY-18 8 120-A35 GY-14
200-A111 BK-14 2 B
309 GY ALT. PWR. FROM DIODE 129 BU IGN. SW TO GLOW PLUG LIGHT
HOT WATER POWER 1 310-A86 PU-18 228-A38 BK-18 9 228-A38 BK-14
310 PU IGN. SW. TO GLOW PLUG RLY.
321 BR BACKUP ALARM SENDER HOT WATER SENDER 2 201-A95 BK-18 220-A40 BK-18 10 220-A40 BK-14
322 GY HORN

106-A83 WH-14
106-A81 WH-14

106-A84 WH-14
106-A80 WH-14

120-A35 GY-14

220-A40 BK-14
221-A41 BK-14

200-A95 BK-14
3 11

228-A38 BK-14

200-A96 BK-14
106-A84 WH-18

310-A86 PU-14

226-A39 BK-14
106-A84 WH-14

119-A30 PK-14
501 GN WIPER PWR GLOW PLUG POWER 106-A84 WH-18

103-A5 YL-14
600 BR LIGHTS GROUND CIRCUITS CONNECTOR P24 CONNECTOR P25 GLOW PLUG GROUND 4 220-A40 BK-18 201-A95 BK-18 12 200-A95 BK-14
603 PK BEACON 200 BK MAIN CHASSIS
WIPER OIL PRESS. POWER 5 106-A81 WH-18 310-A86 PU-18 13 310-A86 PU-14
FLOOD LAMP CONTROL CIRCUITS 201 BK OP. MON. RETURN 0304-525

200-A110 BK-14
0201-530 (4) LIGHT HARNESS 112 PU MAIN PWR RLY OUT 220 BK OIL PRESS. SENDER

1
OIL PRESS. SENDER 6 226-A39 BK-18 221-A41 BK-18 14 221-A41 BK-14
0201-436 (2) 117 YL AUX. HYD. RLY. OUT #1 221 BK COOLANT TEMP SENDER CONNECTOR P11

0200-493 UPDATED 10-28-05


HYD. OIL POWER 7 106-A80 WH-18 106-A83 WH-18 15 106-A83 WH-14
118 GY AUX. HYD. RLY OUT #2 226 BK OIL TEMP SENDER
CONNECTOR P2 123 WH HORN BUTTON TO HORN 228 BK FUEL LEVEL SENDER HYD. OIL SENDER 8 119-A30 PK-18 16

620-A105 WH-14

200-A91 BK-14
144-A101 GN-14 1 A
MOTOR ALT. LIGHT POWER 9
200-A112 BK-14 2 B
1 620-A104 WH-14 10
ALT. LIGHT GROUND
2 200-A93 BK-14 11

12

106-A79 WH-14
CONNECTOR P1 CONNECTOR P6

200-A95 BK-14 SELF LEVELER SOLENOID


1 620-A103 WH-14 COIL
200-A93 BK-14 200-A93 BK-14 200-A96 BK-14 0000-000 LEFT HAND
2 200-A90 BK-14
200-A110 BK-14 200-A110 BK-14 CONTROLER
200-A113 BK-14 200-A113 BK-14
135-A184 BL-14 1
651-A105 PK-14
200-A153 BK-14 2
200-A90 BK-14 200-A90 BK-14 200-A89 BK-12 200-A89 BK-12 D C
620-A102 WH-14 620-A102 WH-14 200-A118 BK-14 200-A87 BK-14 200-A87 BK-14

200-A122 BK-14 200-A121 BK-14 200-A120 BK-14 200-A119 BK-14 308-A21 YL-14

7 8 7 8 7 8 7 8 7 8 7 8
306-A19 GN-14 B G
DOME LIGHT CONNECTOR P7 105-A3 BR-14
4 4 4 4 4 4 CHASSIS GROUND

220-A40 BK-14
221-A41 BK-14
1 1 1 1 1 1

226-A39 BK-14
0304-514 200-A88 BK-14 310-A85 PU-14 INSIDE RIGHT TOWER
1 OPTIONAL DOOR
1 5 2 5 2 5 2 5 2 5 2 5 2 SWITCH
2

106-A78 WH-14
0304-527
2 6 3 6 3 6 3 6 3 6 3 6 3 B S
3
CONNECTOR P12
P R 4 SWITCH

104-A13A YL-14
CONNECTOR P20

115-A37 PK-14

116-A36 BR-14
BEACON FAN WIPER LIGHTS LOW FLOW
SELF LEVELER 0304-123
0304-121
0310-133 0304-122 0310-126 0200-252 5
KEY SWITCH 1

125-A166 OR-14

322-A177 GY-14
200-A44 BK-14 1

119-A184 PK-14
135-A184 BL-14

501-A10 GN-14
600-A18 BN-14
0304-028 6

603-A6 PK-14
200-A125 BK-14 2 2

306-A133 GN-14

CONNECTOR P13 LAP BAR


SWITCH 0304-473
DOOR SWITCH
LAP BAR SWITCH
200-A125 BK-14 1

322-A177 GY-14 322-A177 GY-14 322-A177 GY-14


200-A45 BK-14 3

4
LEFT CONSOLE
CONTROL HANDLE

LAP BAR 0201-264

DASH/OVERHEAD CONSOLE LEFT ROCKER

134-A147 BN-18 1 RD
SWITCH
D
104-A159 YL-18 2 BK

134-A146 BN-18 3 GY
RIGHT ROCKER
CONNECTOR P40
4 BU
A 200-C5 BK-14
200-C6 BK-14 A 200-A168 BK-14
104-A160 YL-18 SWITCH
C

620-A137 WH-14

106-A123 WH-14
125-A166 OR-14

322-A177 GY-14

104-A13A YL-14
119-A184 PK 14
5 YL

306-A19 GN-14
501-A10 GN-14
600-A18 GN-14
B

310-A23 PU-14
134-A145 BN-18

116-A28 BR-14
136-C4 GY-14

115-A26 PK-14

119-A30 PK-14

120-A35 YL-14

228-A38 BK-14
308-A21 YL-14
105-A3 BR-14

603-A6 PK-14
103-A5 YL-14
200-C5 BK-14 B 200-A164 BK-14
A/C UNIT C 136-C3 GY-14 104-A161 YL-18 6 GN
136-C4 GY-14 C 136-A141 GY-14
2030-150 D 136-C2 GY-14 134-A148 BN-18 7 WH
THUMB SWITCH
136-C3 GY-14 D 136-A142 GY-14
E 200-C6 BK-14
BACKUP ALARM ALARM SWITCH 136-C2 GY-14 E 136-A143 GY-14
104-A162 YL-18 8 BN
B
FAN FAN FAN F 200-C7 BK-14
136-C1 GY-14 F 136-A144 GY-14
G 136-C1 GY-14 BACKUP ALARM SWITCH
CONNECTOR P14
0304-441
H 200-C8 BK-14 TRIGGER SWITCH
BACKUP ALARM
0400-826
122-A33 BU-14
1

2
321-A16 BR-14

122-A33 BL-14
200-C7 BK-16 1 200-A45 BK-16
134-A147 BN-18
G
FAN FAN
200-A77 BK-14 134-A146 BN-18

134-A145 BN-18

LEFT CONSOLE POWER OUTLET


LEFT SIDE
110-A18B GN-14
134-A148 BN-18
SEAT W/SWITCH 0304-045
SWITCH 0304-515
D FIREWALL 200-132 BK-14 CONNECTOR P15
C SEAT SWITCH

B 200-A45 BK-14 1
A CONNECTOR P34 200-A52 BK-14 2

125-B167 OR-14 A 125-A167 OR-14 125-A166 OR-14


3 SPEED RESISTOR
110-B18B GN 14 B 110-A18B GN 14 FUEL SENDER
136-B141 GY-14 C 136-A141 GY-14 SEAT SWITCH FUEL SENDER
0304-600
86 85
3 SPEED SWITCH C ROOFTOP 136-B142 GY-14 D 136-A142 GY-14

B
CONDENSER 136-B143 GY-14 E 136-A143 GY-14 CONNECTOR P32
228-A38 BK-14
30 87 2030-151 136-B144 GY-14 F 136-A144 GY-14 134-B147 BN-18 1 134-A147 BN-18
A
CONNECTOR P38 134-B146 BN-18 2 134-A146 BN-18 200-A153 BK-14 200-A46 BK-14 200-A46 BK-14
7 8
134-B145 BN-18 3 134-A145 BN-18 200-A77 BK-14
COLD CONTROL D 000-A158 PU-14 125-A165 OR-14
4 1 200-A47 BK-14
134-B148 BN-18 4 134-A148 BN-18 106-A134 BK-14
C 513-A163 OR-14 134-B145 BN-18
AC ROCKER 5 200-A49 BK-14 200-A50 BK-14
5 2 104-B13 YL-14 104-A13C YL-14
B 200-A156 BK-14 110-B18B GN 14 134-B146 BN-18
6 3
A 125-A165 OR-14 134-B147 BN-18
322-B177 GY-14 6 322-A177 GY-14 PILOT GENERATION
116-B28 BN-14 7 116-A28 BN-14
125-B167 OR-14 134-B148 BN-18 SOLENOID BLOCK
115-B26 PK-14 8 115-A26 PK-14 0200-002
AUXILIARY
SOLENOID COIL
CONNECTOR P16 0200-364

117-A27 YL-14 1

200-A157 BK-14 200-A126 BK-14 2


AUXILIARY
SOLENOID COIL
CONNECTOR P21 0200-364
322-B177 GY-14 CONNECTOR P31

501-A10 GN-14 120-B35 GY-14 1 120-A35 GY-14 118-A29 GY-14 1


CONNECTOR P39
A 106-A7 WH-14 603-B6 PK-14 2 603-A6 PK-14 200-A127 BK-14 2
124-A1 BL-12 124-A139 BL-12

200-A2 BK-12 B 200-A157 BK-14 103-B5 YL-14 3 103-A5 YL-14


CONNECTOR P22
124-A3 PU-18 C 000-A158 PU-14 321-A16 BR-14 310-B23 PU-14 4 310-A23 PU-14
K924-A25 YL-14 1 K924-B1 YL-14
SAFETY SOLENOID
JUMPER HARNESS 200-B149 BK-18 106-B7 WH-14 5 106-A7 WH-14 COIL
200-A128 BK-14 2 200-B2 BK-14
2030-108 0200-364
200-B150 BK-18 306-B19 GN-14 6 306-A19 GN-14

200-B151 BK-18 321-B16 BR-14 7 321-A16 BR-14

200-B152 BK-18 501-B10 GN-14 8 501-A10 GN-14 K924-B3 YL-14 1

119-B184 PK-14 9 119-A184 PK-14 200-B4 BK-14 2


86 86 86 86
FUSE PANEL AUX. LDR RLY G
0304-519
85
AUX. LDR RLY D
0304-519
85
AUX. LDR RLY C
0304-519
85
AUX. LDR RLY B
0304-519
85 119-B30 PK-14

200-B56 BK-14
10

11
119-A30 PK-14

200-A56 BK-14
0200-200
HARNESS
CONNECTOR P26
DA CONTROL SOLENOID
COIL
0200-364

30 87 30 87 30 87 30 87
101-B140D RD-12 12
CONNECTOR P30
101-B140C RD-12 200-B44 BK-14 1 200-A44 BK-14
K924-B5 YL-14 1
101-B140B RD-12 118-B29 GY-14 2 118-A29 GY-14
200-B6 BK-14 2
101-B140A RD-12 117-B27 YL-14 3 117-A27 YL-14

200-A132 BK-14
CONNECTOR P27

200-A52 BK-14

200-A49 BK-14
K924-B25 YL-14 4 K924-A25 YL-14

308-B21 YL-14 5 308-A21 YL-14

120-B12 GY-14 6 120-A12 GY-14

975-B17 WH-14 7 975-A17 WH-14


310-B23 PU-14

FORWARD_HORN
200-B53 BK-14 200-A50 BK-14 0304-478
200-B57 BK-14 123-A34 WH-14
105-B3 BR-14 103-B5 YL-14 603-B6 PK-14 200-A154 BK-12
IGNITION HOUR METER BEACON 200-B149 BK-14
200-A51 BK-14
5 AMP 0310-794 2 AMP 0310-793 10 AMP 0310-795
200-B150 BK-14

200-B151 BK-14 200-A168 BK-14 CHASSIS GROUND


86 85
101-B43 RD-10
33 OHM/3 WATT
RESISTOR
0200-510 119-B30 PK-14
200-B152 BK-14 200-A164 BK-14
LEFT REAR SIDE OF
HYDRAULIC TANK HORN
MAIN POWER RELAY A 200-A56 BK-14
120-B35 GY-14
30 87

115-B26 PK-14
40 AMP 0310-802 200-A157 BK-14
130-B9 GN-14 120-B12 GY-14

RIGHT CONSOLE

116-B28 BR-14
GLOW PLUG RELAY SAFETY ALT ALT. DIODE 200-A56 BK-14 CONTROL HANDLE
0304-519 10 AMP 0310-795 5 AMP 0310-794 3 AMP 0310-811 0201-263
308-B72 YL-14
101-B42 RD-10
MAIN POWER RELAY B
86 85 CONNECTOR P17
86 85
50 AMP 0310-803 AUX HYD SWITCH
86 85
115-A73 PK-14 1 RD
30 87 30 87
30 104-A13B YL-14 128-A75 YL-14 2 BK
101-B61 RD-10 106-B7 WH-14 322-B177 GY-14 104-B13 YL-14 87
AUX. HYD. RLY 1 MAIN RELAY A
GLOW PLUG INJECT PUMP HORN - LT SW MICRO SWITCHES 128-A76 YL-14 3 GY AUX HYD SWITCH
0310-806 0304-519
50 AMP 0310-803 5 AMP 0310-794 5 AMP 0310-794 2 AMP 0310-793 AUX. HYD. RLY 2
0310-806 116-A74 BR-14 4 BU
108-B71 BL-14
376-B24 GN-10

306-B19 GN-14
200-B55 BK-14

322-A15 GY-14 5 YL

101-B42 RD-10
200-B54 BK-14

200-B55 BK-14

K924-B25 YL-14

112-B62 PU-12
200-B57A BK-14 123-A34 WH-14 6 GN
111-B4 YL-10
HORN SWITCH

200-A136 BK-14
STARTER

200-A155 BK-14

200-A135 BK-14
20 AMP 0310-800 86 86
85 85
975-B17 WH-14 124-B139 BL-12 108-B14 BL-14
FLOAT A/C CONDENSER AUX HYD
5 AMP 0310-794 25 AMP 0310-798 10 AMP 0310-795 30 30
87 87
CONNECTOR P18
101-B138 BR-10
SAFETY RELAY
DETENT MAGNET
LIGHTS STARTER RELAY

200-B58 BK-14

308-B21 YL-14
119-B184 PK-14

0304-516

304-B20 WH-12
30 AMP 0310-806 0310-806 1
975-A17 WH-14
0310-801
200-A47 BK-14 2

110-B18B GN 14 321-B16 BR-14 125-B125 OR-12 600-B18 BN-14


PWR OUTLET BACKUP ALARM HEATER SELF LEVELER
5 AMP 0310-794 25 AMP 0310-798
20 AMP 0310-800 10 AMP 0310-795

101-A1 RD-10 200-B59 BK-14


86 85 86 85
MAIN
50 AMP 0310-803

101-B140 RD-12 501-B10 GN-14 30 87 30 87


AUX LOADER WIPER
20 AMP 0310-797 10 AMP 0310-795 LIGHTS MAIN RELAY B
101-A1 RD-10 200-A136 BK-14 221-A41 BK-14
0310-807 0310-807
304-A20 WH-12
MAIN 221-A41 BK-14 220-A40 BK-14
80 AMP 0310-805
1 513-A173 OR-14 200-A135 BK-14 226-A39 BK-14
112-B22 PU-12
2 200-A155 BK-14 220-A40 BK-14 200-A135 BK-14
112-B62 PU-12

1
226-A39 BK-14 200-A136 BK-14
109-A107 OR-12 W
B
A/C COMPRESSOR
101-B43 RD-10 109-A106 OR-12
HYD. OIL TEMP SEND

101-A1 RD-8
D
101-A1 RD-8

BAT CABLE
106-A134 BK-14

106-A32 WH-14

1
101-B42 RD-10 0307-879

0200-199
120-A12 GY-14
226-A39 BK-14
111-B4 YL-14
ALTERNATOR

109-A2 OR-10
STARTER
OIL PRESS SWITCH

600-B18 BN-14 A 600-A18 BN-14 INJECTION PUMP


FUEL SOLENOID GLOW PLUGS
105-B3 BN-14 B 105-A3 BN-14 0304-521

620-B137 WH-12 C 620-A137 WH-12 1


COOLANT TEMP SWITCH
304-B20 WH-12 D 304-A20 WH-12 2

376-A24 GN-10
124-B139 BL-12 E 124-A139 BL-12
109-B2 OR-10

F
CONNECTOR P33
A 513-A173 OR-14
RECEIVER DRYER
GRND CABLE
0200-234
BATTERY
0200-160
ENGINE B 513-A163 OR-14
BAT CABLE
0200-199

CONNECTOR P36
109-B2 OR-10 1 109-A2 OR-10
CONNECTOR P35
376-B24 GN-10 1 376-A24 GN-10

101-A1 RD-8 1 101-A1 RD-8


CONNECTOR P37
BAT CABLE

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